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Lesson: Accounting for Overheads
Table of Contents:
1: Learning Outcomes
2: Introduction
3: Definition of Overhead
4: Categorization of overheads
5: Stages of factory overheads distribution
5.1: Codification and collection of overheads
5.2: Departmentalization of overheads
5.3: Re apportionment or secondary distribution
5.4: Absorption of overheads
6: Distribution of Office and Administration overheads
7: Distribution of Selling and Distribution overheads
8: Under and Over Absorption of overheads
9: Treatment of Certain items
10: Comprehensive Illustrations
Summary
Exercises
Glossary
References
1. Learning Outcomes:
After you have read this lesson, you should be able to:
Understand the meaning of the term ‘overheads’,
Classify the overheads into different categories,
Identify stages involved in overhead distribution,
Differentiate between allocation and apportionment of overheads,
Learn how to various overheads according to different stages,
Learn how to charge the factory overheads among different
products using different methods of absorption,
Differentiate between blanket overhead rate and multiple overhead
rate,
Understand the concept of over and under absorption and different
methods for their disposal,
Understand the treatment of some items in costing.
2. Introduction:
In a manufacturing company, two types of costs are incurred in the production of goods
– Direct Costs and Indirect Costs. Direct costs include cost of material and labour which
are used directly in the production of goods. Indirect costs are those costs that are not
incurred directly in the production of goods but are still necessary to be incurred for the
continuation of production process and producing income. These are the indirect costs
which are known as overhead expenses.
3. Definition of Overheads:
Overheads are the indirect costs that are incurred during the course of manufacturing an
item, rendering a service or running a department but cannot be debited directly or
wholly to an item, services or departments.
Suppose an organization produces three products: A, B and C. Material, labour and other
direct expenses which an organization used for each product individually are the direct
costs. Besides these, there are other expenses like rent, helper wages, salaries of office
staff, rent of showroom; salaries of salesman etc. which are incurred for the benefit of
the organization as a whole but cannot be charged separately for each product are
overheads.
Figure 1: Overheads
Thus, overheads is the sum total of indirect material, indirect labour and indirect
expenses.
4. Categorization of Overheads
Overheads can be classified as follows:
Function wise:
1) Factory/Manufacturing overheads – Factory overheads are the expenses that
are common to all the products produced within the factory. It is that part of the
product which is invisible. E.g. adhesive in the furniture, glue in the book binding
etc.
Fixed Overheads
Variable Overheads
Variability wise
Semi-variable Overheads
Indirect Material
Nature wise Indirect Labour
Indirect Expenses
Controllable Overheads
Control wise
Uncontrollable Overheads
Variability wise:
a. Fixed overheads – If the volume of production or level of activity increases or
decreases but expenses do not change within a given range such expenses are
known as fixed overheads. E.g. Manager’s salary, building rent, legal expenses
etc. Fixed cost per unit changes as the volume of production changes i.e., it
decreases when the production increases and vice-versa.
Classification of costs
Following is the list of expenses incurred by an organization. Read
them carefully and classify them into fixed, variable and semi
variable costs.
Nature wise:
a. Indirect material – Those materials which are used in manufacturing a product
but cannot be recognized and directly charged to a specific department are called
indirect materials. E.g. oil, rags, cons. stores etc.
b. Indirect labour – The labour that is not directly involved in producing a product
but helps those labours who are engaged in manufacturing a product is known as
indirect labour. E.g. Supervisor, foreman, watchman etc.
c. Indirect expenses – Those expenses which are not incurred for a specific
product and cannot be charged directly to cost centers are known as indirect
expenses. E.g. rent of building, repairs etc.
Control wise:
a. Controllable overheads – Those overheads which can be controlled by the
action of the management are known as controllable overheads. E.g. direct
material, direct labour etc.
Departmentalization of Overheads
Reapportionment of Overheads
Absorption of overheads
Departmentalization of Overheads:
After codification and collection, next step is to distribute the overheads to different cost
centres on a suitable basis. This process is called Primary distribution.
Figure 4: Departmentalization of Overheads
Apportionment
Allocation Apportionment
Illustration 1:
Actual cost for a period incurred by three producing departments P, Q, R respectively
and service department T of XYZ Ltd are given below:
₹
Rent and Rates 2000
Insurance of plant 1200
Depreciation of plant 900
Staff welfare expenses 300
Supervision 3000
Insurance of stock 1000
Power consumption 1800
Light and Heating 240
Additional information:
Production Cost
Centre 1
Production Cost
Centre 3
Basis of Reapportionment:
Service Department Basis
Purchase No. of purchases or material value
purchased
Accounts, canteen and medical No. of workers
Stores Issued value of stores, issued quantity of
stores and number of requisition
Repairs and maintenance No. of hours worked
Tools room Direct labour hours or machine hours or
wages
Inspection Inspection hours spent
Fire protection service Capital values
Internal transport No. of requisition, weight or cost of
materials
Reapportionment
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Direct Redistribution Method:
Under this method, service department cost is assigned only to production department
and there is no interaction between the service departments.
Illustration 2:
A manufacturing company has three production departments X, Y and Z and four service
departments- Stores, Time keeping, Power and Canteen. Their departmental expenses
according to primary distribution are given below:
Production department
X ₹30000
Y ₹26000
Z ₹24000
Service departments
Stores ₹4000
Time keeping ₹3000
Power ₹1600
Canteen ₹1000
X Y Z
No. of employees 20 15 15
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Solution:
Statement showing Apportionment of Service Department Cost to
Production Department
Illustration 3:
A Ltd. has two production departments A and B and three service departments X, Y and
Z. Actual expenses for a period for each department are as follows:
A – ₹106000, B-₹ 14000, X- ₹ 34000, Y-₹ 60000, Z-₹ 26000
Apportionment of service department cost to production department is given below:
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A B X Y Z
Z 40% 60% - - -
40000
40000
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i) Repeated Distribution Method – This method involves the following steps:
Apportion the cost of first service department to production department and
other service departments using agreed percentage.
Distribute cost of second service department (including the proportion of first
department) to other departments.
This process goes on till the service department cost become insignificant.
Illustration 4:
K Ltd. has two production departments A and B and two service departments X and Y.
Their departmental expenses are as follows:
A- ₹ 103674, B- ₹ 24326, X- ₹ 80000, Y-₹ 32000
Apportionment of service departments expenses are as follows:
A B X Y
Required: Apportion the service department cost using repeated distribution method.
Solution:
Statement of Overhead Distribution
Item Production Departments Service Departments
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X Y Z A B
Solution:
Let the total overhead of department A be x
Let the total overhead of department B be y
x= 468 + 0.2 y (i)
y= 600 + 0.10x (ii)
Put the value of x in equation (ii)
y= 600 + 0.10(468+ 0.2y)
y=600 + 46.8 + 0.02y
0.98 y = 646.8
y=646.8/0.98= ₹ 660
Put the value of y in equation (i)
x=468 + 0.2(660)
=₹ 600
Distribution of Overheads
Total X(₹) Y(₹) Z(₹)
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Solution: Statement of Overhead Distribution
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Rates of Overhead Absorption:
Overhead absorption rate may be of the following types
Figure 12: Rates of Absorption of Overheads
Actual Blanket
Overhead Rate Overhead Rate
Rates of
Absorption
Predetermined Multiple
Overhead Rate Overhead Rate
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This method has the following merits:
Because this rate is calculated in advance, it results in prompt determination of
cost.
This rate helps in controlling of cost because of comparison of actual overhead
with the predetermined overhead absorbed.
This rate facilitates comparison between costs of two periods because same rate
is used for the full period.
This rate is used in taking various managerial decisions like fixation and
quotations.
c. Blanket Overhead Rate:
It is a single rate which is determined for the whole factory. This rate is used in those
firms which manufactures only one product or where two or more goods are
manufactured but they pass through all departments.
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Overhead Absorption Methods:
There are different methods of method of absorption of overheads
Figure 13: Methods of Absorption of Overheads
Methods
If in a factory, direct material cost is 50,000 and production overhead is 1200, thus
overhead absorption rate is 24% of direct material cost.
This material is applied in the following cases:
Where the overheads amount is not significant in relation to material cost.
Where only one product is manufactured.
When material prices are not fluctuating.
Demerits of Direct Material Cost method
Time factor is ignored in this method.
When the prices of material are not stable, this stable is not suitable.
It does not make any distinction between skilled workers and unskilled workers
performance.
It does not make any distinction between work done by labour and machines.
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b. Direct Labour Cost Method:
This method uses direct labour cost used in manufacturing a product as a base for
computing production overhead absorption rate.
This method is used when constant material quantity and labour hours are required in
producing a standard item in a factory.
Demerits of Prime cost percentage method:
It does not make any distinction between labour work and machine work.
It does not make any distinction between fixed and variable expenses.
When time factor is not taken into account and cost of material is major
proportion of prime cost.
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Illustration 7:
The following information of a production department for a certain period is given below :
Direct materials ₹ 60000
Direct wages ₹ 40000
Overheads ₹ 24000
Data for Job No.101 executed by the department during the period are as follows:
Direct materials ₹ 8000 Direct wages ₹ 6000
Prepare a comparative statement of cost if factory overheads are recovered on
the basis of (i) Direct material cost (ii) Direct wages (iii) Prime cost.
Solution:
Factory Overhead Absorption Rate (on the basis of direct material)
= Factory Overheads/Direct Material Cost x 100
=24000/60000 x 100
= 40%
Factory Overhead Absorption Rate (on the basis of direct wages)
= Factory Overheads/Direct Wages x 100
= 24000/ 40000 x 100
=60%
Factory Overhead Absorption Rate (on the basis of prime cost)
= Factory Overheads/ Prime Cost x 100
= 24000/ (60000+40000) x 100
= 24%
Comparative Statement of Cost of Job No. 101
Particulars On the basis of On the basis of On the basis of
material cost(₹) labour cost (₹) prime cost (₹)
Direct Materials 8000 8000 8000
Direct Wages 6000 6000 6000
Prime Cost 14000 14000 14000
Factory Overhead 3200(40% of 8000) 3600(60% of 6000) 3360(24%of14000)
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Production overhead rate = 20000/8000 = ₹ 2.5
If 20 hours are spent on a job, factory overheads charged to that job will be ₹ 50.
This method is followed in those factories where major portion of work is done by
machines rather than labour. It is not advantageous to compute machine hours
rate for a factory as a whole because all the machines are not same in every
respect. Because of this reason, for each machine or for a group of identical
machines, machine hour rate is calculated separately. If there are 15 machines in
a factory, 15 machine hour rates would be calculated.
Computation of Machine Hour Rate:
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Figure 14: Types of Charges
Solution:
a) When treated as unproductive
Annual working hours 2200 hrs
Less: Maintenance hours 200 hrs
2000 hr
Less: Set-up time 100 hrs
Effective working hours 1900 hrs
b) When treated as productive
Annual working hours 2200 hrs
Less: Maintenance hours 200 hrs
Effective working hours 2000 hrs
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Value Addition 5: Did You Know?
Running expenses
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Merits of Machine hour rate:
It helps in comparing the efficiencies and operating cost of different machines.
This method is more practical, scientific and accurate.
This rate helps in preparing dependable cost reports and helps the management
in taking various types of decisions.
This method helps in estimation of production cost setting of standards and
fixation of selling price for quotations.
This method helps in determining the cost of idle machines in case individual
rates are fixed and variable overhead rates are computed.
Demerits of Machine hour rate:
This method is very costly because extra work is involved in determining the
working hours of machines.
Expenses that are not proportional to machine working hours are not considered.
In case program of production is not available in advance, it is not easy to
calculate machine hours.
When manual labour is equally involved, it does not give accurate results.
You are given the following information related to a cost centre in a factory:
i) Working hours per week = 30 hrs
ii) Number of identical machines used in the centre = 10
iii) Budgeted production overheads for a 4-week period for the cost
centre = ₹ 12000
iv) Direct labour cost for a 4-week period for the cost centre= ₹ 30000
Illustration 8:
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Area occupied by the machines 3000 sq. ft
There are 5 machines of similar size and specifications and each machine operate 20
hours in a week and have remained idle for 40 hours in the year for repairs.
Solution:
(60000/36000x3000) ₹
5000
Working Notes:
Illustration 9:
A factory has 8 machines of similar nature. The following annual expenses were incurred
as followed:
Supervision ₹ 1800
Attendants: Two persons looking after eight machines paid @ ₹ 120 per
month each
Repairs ₹ 4800
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If a machine runs for 2400 hours in a year calculate Machine Hour Rate.
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Solution:
Running charges:
Repair per hour 4800 0.25
(8x2400)
Depreciation per hour(600/2400) 0.25
Power(20x0.20) 4
Machine hour rate 5.268
Illustration 10: Calculate machine hour rate from the following information:
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Solution:
Calculation of Machine Hour Rate
Particulars Per annum (₹) Per
hour(₹)
Standing charges:
Running charges:
Depreciation (88000-8000)/(20x2000)
2.00
Repairs(50% of depreciation)
1.00
Power(10x10x1600)/(100x2000)
0.8
Machine Hour Rate
22.184
Illustration 11: Calculate machine hour rate from the following data:
(1) Machine cost ₹ 200000
(2) Estimated life 20 years
(3) Salvage value ₹20000
(4) Estimated working time 52 weeks of 40 hours each which includes 80 hrs for
maintenance and 100 hrs for setting up time. However setting up time is
treated as productive time.
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(5) Electricity used during production is 8 units per hour@ 18 paisa per unit. No
current is taken during setting up or maintenance time.
(6) A chemical solution is required for machine which is replaced at the end of
each week @₹ 40 each time.
(7) Maintenance cost ₹ 2400 P.a
(8) Operation of this machine is controlled by two attendants together with five
other identical machines. Their combined weekly wages are ₹ 240
(9) Allocated general work overheads to this machine for the year is ₹ 4000.
Solution:
Calculation of Machine Hour Rate
Particulars Per Per hour
annum(₹) (₹)
Standing Charges:
Machine Expenses:
4.50
Depreciation (200000- 1.37
20000)/(20x2000) Power (2736/2000) 1.04
Chemical (40x52)/2000 1.2
Maintenance 11.15
(2400/2000)
Machine Hour
Rate
f. Dual Hour Rate Method:
Those factories where both manual and machine manual and machine work are involved,
dual hour rate method are used. This method uses both direct labour hour rate and
machine hour rate. In departments where manual work is being carried out, overhead
are recovered by using direct labour hour rate and there machine work is being carried
out, machine hour rate is used.
This method is used in those cost centres where single article is manufactured.
Factory Overheads
Factory Overhead Rate =
Units of Production
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6. Distribution of Office and Administration Overheads:
Administration overheads are those expenses which are incurred for directing, policy
formulation and controlling of the business activities. These expenses are not directly
involved in the production of goods and services. E.g. directory salary, rent of office
building, office telephone expenses, lighting, heating of office, insurance of office
building etc.
c. Absorption of Overheads:
There are different approaches regarding absorption of administrative overheads:
i) When administration overhead is treated as a separate item of cost:
In this method, administration overhead is considered to be a distinct item of
cost and accordingly charged to products and job by using blanket overhead
game which is calculated by any of the given methods:
i. Work Cost Percentage Method:
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ii. Conversion Cost Percentage Method:
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ii) When administration overhead is excluded from production:
Under this method, it is assumed that administrative overhead has no direct
relationship with the product manufactured and sold. It is not considered to
be included as a part of cost of production. Thus it should be treated as a
period cost and transferred to the debit side of costing profit and loss account.
Demerits:
a. Because administrative overhead are not considered in the cost of
production thus production cost would be understated.
b. It is also against the sound accounting principles.
iii) When administrative overheads are apportioned to production and
selling divisions:
Under this method, overheads of administrative department are distributed
between manufacturing and selling departments because of the assumption
that manufacturing and selling are the two important functions of an
organization.
When administrative overhead gets combined with the overhead of production
and selling department, it loses its identity.
Demerits:
a. Selecting a base for apportionment of administration overhead is very
difficult.
b. Apportionment of overhead involves lots of clerical work.
Illustration 12:
A company estimated its expenses for the year which are as follows:
Direct Material ₹ 18000
Direct wages @ ₹ 10 per hour ₹ 40000
Direct Expenses ₹ 2000
Work overheads ₹ 10000
Administration overheads ₹ 7000
Work overheads are absorbed on the basis of labour hour rate and administrative
overhead on the basis of percentage of work cost. A job 102 is carried out during the
year, details of which are given below:
Direct Material ₹ 4500
Direct wages ₹ 10000
Direct Expenses ₹ 500
Calculate administration overhead absorption rate and amount of administration
overhead charged to job number 102.
Solution: Calculation of administration overhead absorption rate
Direct Material ₹ 18000
Direct wages ₹ 40000
Direct Expenses ₹ 2000
Work overhead ₹ 10000
Work cost ₹ 70000
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Administrative overhead rate = Administrative overhead / work cost * 100
= 7000 / 70000 * 100
= 10%
Calculation of amount of overhead change to order:
Direct Material 4500
Direct wages 10000
Direct Expenses 500
Prime cost 15000
Work overhead = 2.5 * 1000 = 2500
Work cost 17500
Administration overheads = 10% of 17500
= ₹ 1750
In this stage, expenses incurred are classified into various sections such as warehouse
expenses, showroom expenses, advertisement, storage cost, credit collection costs
etc. and then suitable cost account number is given to each head of expenses.
b. Departmentalization of Overheads:
In this stage, those items which can be recognized with a particular selling and
distribution department can be allocated to that department and those which cannot
be recognized that should be apportioned to different selling and distribution overhead
on some basis. The following basis can be used for some common items:
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Items Basis of Apportionment
Advertisement and sales Value of sales
promotion
Showroom expenses, godown rent Area occupied
Insurance of finished goods Finished goods value
Credit collection expenses Credit sales or number of sales
orders
Royalty Sales value
General Administration expenses Number of orders or Number of
invoices
Then cost of each cost centres would be apportioned to various areas or territories on
equitable basis.
c. Absorption Overheads:
This stage involves charging of selling and distribution overheads of each area to the
different products sold in that area. This can be done by the following methods:
A. For Variable Overhead
i. Rate per unit sold
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Illustration 13:
The data related to direct selling and distribution expenses are given below:
Freight ₹ 80
Insurance ₹ 20
Commission ₹ 120
Packing cases ₹ 20
For the year, estimated fixed selling and distribution expenses were ₹ 60000 and value
of sales was ₹ 300000.
Work cost of an item is ₹ 800 and selling price is ₹ 1600.
Determine final cost of an item given fixed selling and distribution expenses are
absorbed on the basis of percentage of sales.
Solution:
Final cost of an item
Items ₹ ₹
Variable: Freight 80
Insurance 20
Commission 120
Packing cases 20
240
Profit 240
Working Notes:
Fixed selling and distribution overhead absorption rate = 60000 * 100
300000
= 20%
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8. Under and Over Absorption of Overheads:
When a department uses predetermined overhead rate for charging overheads to
different products manufactured by it, then in that case, actual overhead may differ from
absorbed overhead. Two possibilities arise:
Figure 16: Absorption of Overheads
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of finished goods and work in progress.
2) Transfer to costing profit and loss account – when the difference between
actual and absorption overhead are insignificant and small and due to abnormal
reasons which are not within the control of management, in that case amount is
transferred to costing profit and loss account.
Under absorption -- Transfer to debit side
Over absorption -- Transfer to credit side
3) Carry over to the next year – This method is used
When demand and production in an industry is not stable.
When normal business cycle period is more than one year.
When new projects involve more output in coming years that in initial
period.
Illustration 14:
In a factory overheads are absorbed at a predetermined rate of ₹20 per man- day. Man
days actually worked and total production overheads incurred were 300000 days and ₹
8300000 respectively.
60000 units were sold out of 80000 units produced.
After examining the reasons, it was found that 60% of the unabsorbed overheads were
due to abnormal reasons and the rest were due to increase in overhead cost. How would
you treat unabsorbed in cost accounts?
Solution: Actual overhead incurred= ₹ 8300000
Absorbed overheads= 20x 300000
= 6000000
Under absorbed overheads= actual overheads-absorbed overheads
= 8300000-6000000=₹ 2300000
Reasons for under absorption:
(1) Abnormal reasons=60% x 2300000=₹ 1380000
(2) Increase in overheads cost=40%x 2300000= ₹920000
Total units produced=80000 units
Supplementary overhead absorption rate=920000/80000
=₹11.5 per unit
Treatment
(1) ₹ 1380000 should be charged to costing profit and loss account because
under absorption is due to abnormal reasons.
(2) Under absorption of ₹ 920000 which is due to increase in cost will be charged
to production i.e. 80000 units at the supplementary rate of ₹ 11.5 p/u. Amount is
charged to:
Cost of sales = 60000x11.5 = ₹ 690000
Closing stock of finished goods= 20000 x 11.5 = ₹ 230000
Total = ₹ 920000
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9. Treatment of certain items in Cost Accounts:
Interest on Capital:
There is an argument about the treatment of interest on capital in cost. Some
accountants have an opinion that interest on capital should be included in cost and some
accountant has an opinion that it should not be included in cost account.
1. Wages are reward for labour and interest is reward on capital therefore like
wages, interest should also be included in the total cost.
2. Comparison of two jobs which requires different amount of capital or which are
completed in different time period, is not possible unless interest is considered.
5. Calculation of total cost is not possible without interest, in case raw material is
used in different stages.
1. Interest payment is a pure finance internal matter which is not related with the
manufacturing cost and thus it should be excluded.
4. If interest on capital is excluded, it would increase the cost of production and fair
interest rate which would create complications.
Conclusion: On the basis of above arguments, it can be concluded that interest should
not be included in the cost accounts but it should be considered for taking various
managerial decisions.
Depreciation:
Depreciation refers to decrease in the book value of fixed assets due to normal usage,
physical wear and tear, passage of time or any other cause. In order to find the true cost
of production it should be properly determined. The following methods are used to
calculate depreciation:
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Treatment of Depreciation:
Figure 17: Treatment of Depreciation
Bad Debts:
There is an argument about the treatment of bad debts. According to one opinion, it
should not be included in cost accounts because bad debts are financial losses. According
to another opinion, it should be included in cost accounts.
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Figure 19: Treatment of Bad Debts
Included in
If emerge during the normal course of business. Selling
Overheads
Idle Facilities:
It is that portion of total facilities which is not utilized because of many reasons such as
non availability of materials, power etc. The treatment of idle facilities is as follows:
Figure 20: Treatment of Idle Facilities
Training Expenses:
Training expenses are incurred for providing wages to trainees, running the training
department, training facilities, spoilage etc. If training expenses are incurred to provide
training to the factory workers then it should be included in production overheads. If it is
related to office, sales or distribution employees it should be included in administration,
selling or distribution overheads respectively. If labour turnover is high then training
expenses should be charged to costing profit and loss account.
Fringe Benefits:
Fringe benefits are extra benefits which are given to workers in addition to basic salary
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in order to enhance moral and loyalty of the workers for e.g.: housing allowance, holiday
pay, leave pay, medical facilities etc. If the value of fringe benefits is substantial it
should be charged to production as direct wage by means of supplementary rate. If
value is not substantial it is included in production overheads.
Bonus:
If minimum bonus is paid to
Factory direct workers Included in Direct labour cost
Factory indirect workers Included in Production overheads
Administration workers Included in Administration overheads
Sales workers Included in Selling overheads
Distribution workers Included in Distribution overheads
Night Shift Allowance:
When in a factory employee works during night hours he gets an extra amount which is
known as night shift allowance. The treatment of night shift allowance is as follow:
If it is paid to fulfill demand beyond normal capacity it should be included in
production overheads.
If paid to meet some customer order then it should be charged to specific order.
Due to abnormal circumstances then it should be transfer to costing profit and
loss account.
Insurance:
If insurance premium is paid for direct materials it would be included in direct
material cost.
If insurance premium is paid for the plant and equipment then such cost would be
apportioned to different production departments on the basis of machine values.
If it is paid for the fixed assets of administration department it would be included
in administration overheads.
If it is paid for finished goods, fixed assets of distribution department it would be
included in distribution overheads.
For the movement of direct materials It would be included in direct material cost.
For the movement of direct/indirect Transfer to costing profit and loss account
materials/ finished goods due to
abnormal reasons
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Repair and Maintenance Expenses:
The treatment of repairs and maintenance are as follows:
Figure 21: Treatment of Repairs and Maintenance
Illustration 1:
The following details are available related to three Production departments A, B and C
and two service departments R and S of T ltd.
Particulars A B C R S
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A B C R S
Illustration 2.
From the data given below compute direct Labour hour overhead rate:
Total number of workers 200
Working days in a year 300
No. of hours per day worked 8
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Idle time 10%
Factory overheads ₹2280000
Gifts to office staff ₹ 20000
Solution:
Total number of hours= No. of workers x working days in a year x hours per day
= 200 x300 x8 = 480000
Less: idle time (10%) = 48000
Direct labour hours worked = 432000
= 2280000/432000
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Solution: Computation of Production Overhead Rates
Overhead Absorption Rate Production Overhead
charged to job no 301
Direct material =factory overheadsx100
cost method direct material cost = 70% 0f 15000
=63000/90000*100 =₹ 10500
=70%
Direct labour cost = factory overheadsx100
method direct wages =12375 x 84%
= 63000/75000*100 = ₹ 10395
= 84%
Illustration 4:
The following data given below are related to B ltd which has three production
departments and service department for one month (25 working days of 8 hours each).
Each department works all days with full attendance.
No. of workers 60 80 40 20
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Solution: Calculation of Labour Hour Rate
Working Notes:
No. of working hours = No. of workers x working days x hours each day
Deptt. P = 60 x 25 x 8= 12000 hours
Deptt. Q = 80 x 25 x 8 =16000 hours
Deptt. R = 40 X 25 X 8= 8000 hours
Illustration 5:
A machine is installed in a factory. From the following information related to a machine
calculate comprehensive machine hour rate.
Cost of machine ₹ 380000
Charges of installation ₹20000
Working life of machine 5 years
Repairs 50% of depreciation
Power expenses @ 20 paisa per unit ₹ 12000
Following charges were incurred related to eight hourly days:
Power ₹ 48
Lubricating oil ₹ 40
Consumable stores ₹ 56
Wages ₹ 160
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Institute of Lifelong Learning, University of Delhi.
Solution:
Computation of Comprehensive Hour Rate
Standing charges:
Lubricating oil(40/8) 5
Consumable stores(56/8) 7
Wages(160/8) 20
Running charges:
Depreciation (380000+20000)/(5x2000) 40
Power ( 48/8) 6
Machine hour rate 98
Illustration 6:
A company purchased a new machine for ₹ 10 lakhs. Total cost of all machines including
new machine are ₹ 150 lakhs. The following details are also given:
Lighting charges for 40 points for the department. Out of which 6 points are for the
machine ₹ 240 per month. For the new machine calculate machine hour rate.
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Institute of Lifelong Learning, University of Delhi.
Solution:
Calculation of Machine Hour Rate
Lighting(240x12x6)/40 432
Running charges:
10000)/(10x4000) Repairs(4000/4000) 1
Power(50x0.8) 40
Illustration 7:
The following data related to a production departments A and B and service department
P of a manufacturing company for 2007 at standard capacity:
Departments
A B P
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Institute of Lifelong Learning, University of Delhi.
Calculate overhead absorption rate:
(i) For Department A based on machine hours
(ii) For Department B based on direct labour cost.
Solution: Calculation of Overhead Absorption Rate
Departments
A(₹) B(₹) P(₹)
Illustration 8:
The following information is given related to a production department for a period.
Budgeted Data Actual
Data
Direct material ₹ 50000 ₹ 70000
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(i) Predetermined production overhead absorption rate for a period based on
percentage of direct material cost and machine hours
(ii) Based on rates calculated above calculate production overheads to be charged
to job XYZ
(iii) Assuming absorption based on machine hour to be used calculate under/over
absorption of overheads for the period.
Solution: (i) Direct material cost (percentage method)
= production overheads/material cost* 100
= 100000/50000 * 100= 200%
Machine hour rate = production overheads/machine hours
= 100000/20000= ₹ 5 per hour
(ii) Production Overheads Charged to Job XYZ
Production overheads:
Direct material % method 200% of 3000
=6000
Machine hour rate method 5x375=1875
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Institute of Lifelong Learning, University of Delhi.
Calculate: (a) overhead absorption rate based on machine hour rate
(b) Amount of over or under absorption of both wages and overheads
Solution:
(a) Effective working hours per year
= No. of machines x effective hours per week x no. of weeks p.a
=10 X (35-5) X 50
= 15000
Annual overheads= ₹ 75000
Overhead absorption rate= Annual overheads/Effective working hours p.a
= 75000/15000
= ₹ 5 per hour
(b) Absorbed overheads= 1100 x 5= 5500
Actual overheads= ₹ 7500
Under absorption of overheads= 7500-5500
Wages absorbed= 10 x 35 x 4 x 4= ₹ 5600
Actual wages = ₹ 3500
Over absorption of wages = ₹ 2100
Summary:
Overheads are the indirect costs that are incurred during the course of manufacturing
an item, rendering a service or running a department but cannot be debited directly
or wholly to an item, service or department.
Overheads can be classified according to function wise, variability wise, nature wise
and control wise.
Four stages are involved in the distribution of overheads which includes codification
and collection, primary distribution, secondary distribution and absorption of
overheads.
Codification means assigning codes or symbols to each items of overheads.
Overheads are collected from different sources such as cash memo, invoice, material
requisition, cost journal, subsidiary records and wage analysis book.
Primary distribution involves allocation and apportionment of overheads among
different production and service departments
Secondary distribution involves charging of overheads of service department among
production departments.
Absorption of overheads means allotting the overhead expenses of a particular
production department among the products manufactured by it.
Different methods are used for absorbing the overheads such as direct material cost
method, direct labour cost method, prime cost method, machine hour rate, labour
hour rate, dual hour rate and per unit of output method.
When actual overheads are different from absorbed overheads the difference is
known as under/over absorption of overheads.
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Institute of Lifelong Learning, University of Delhi.
Three methods are used for disposal of under/over absorption of overheads:
(i) Transfer to costing profit and loss account
(ii) Carry forward to the next year
(iii) Use of supplementary rate
Exercises:
A) Short Answer Questions
1. What do you mean by overheads? Give the functional classification of overheads.
2. Differentiate between fixed and variable overheads with examples.
3. Write the stages that are involved in accounting for overheads.
4. Distinguish between allocation and apportionment of overheads.
5. What do you mean by absorption of overheads?
6. Distinguish between machine hour rate and comprehensive machine hour rate.
7. Differentiate between blanket overhead rate and multiple overhead absorption
rates.
8. What is machine hour rate?
9. What do you mean by under/over absorption of overheads?
B) Long Answer Questions
1. Describe the stages that are required in overheads accounting.
2. Explain the methods of secondary distribution of overheads.
3. Explain the different methods of absorption of production overheads.
4. Describe the steps involved in computation of machine hour rate.
5. Explain the causes of under/over absorption of overheads and how it is treated
in cost accounts.
6. Differentiate between machine hour rate and labour hour rate.
7. Describe the treatment of following items in cost accounts.
(i) Interest on Capital
(ii) Bad Debts
(iii) Research Expenses
C) Numerical Questions
1. The following data are related to a production company which has three
production departments X,Y and Z and two service departments A and B. Total
overheads as per primary distribution are:
X-₹12600, Y-₹14800, Z-₹5600, A-₹ 9000, B –₹4000
Company Apportion the overheads of the service departments cost to
Production department on the basis of given percentages:
X Y Z A B
A 40% 30% 20% - 10%
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Institute of Lifelong Learning, University of Delhi.
Required: calculate production department overheads by apportioning service
department overheads to production department using simultaneous method.
[Total of X-₹18100. Y-₹19300, Z-₹8600]
2. The following particulars are given below related to a factory. You are required
to prepare a statement showing distribution of overheads.
Item Production departments Service
departments
P(₹) Q(₹) R(₹) A(₹) B(₹)
3. From the following information calculate machine hour rate for a new machine .
Cost of machine ₹184000
Working life of the machine 36000 hours
Scrap value at the end of life ₹ 4000
Machine will work annually for 3600 hours
Repairs charges for the whole period of life ₹21600
Rent of department (area occupied by this machine
is ¼ of total space) ₹ 15600 p.a
Power consumption 10 units per hour @ ₹4 per unit
Light (24 points for the deptt. Out of which 4 point used
In this machine) ₹ 5760 p.a
Supervisor salary (devote 1/5th time in new machine) ₹120000 p.a
Insurance for machine ₹720 p.a
Cotton waste ₹ 1200 p.a
[Machine hour rate-₹54.15 per hour]
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4. Calculate machine hour rate
Cost of machine ₹ 57400
Installation cost ₹600
Expected life of machine 10 years
Scrap value ₹ 1000
Rent (5% area is occupied by this machine) ₹ 8000 p.a
Insurance for this machine ₹ 300 p.a
Repair for the factory (12% related to this machine) ₹ 2000 p.a
Consumable stores related to this machine ₹ 550
Total production services (20% related to this machine) ₹ 8000
Power cost 50 paisa per working hour. The year consists 250 working days of 8
hours each and machine will remain idle 40% of this time.
[Machine hour rate-₹7.825]
5. A company has two departments X and Y. Manual work is done in department X
and machine work is done in department Y. following annual data is given below:
Direct wages ₹50000
Factory overheads directly allocated to department X ₹30000
Factory overheads directly allocated to department Y ₹45000
Factory overheads not allocated directly to both departments amount to ₹ 10000
which is to be apportioned in the ratio 1:1.
In department Y there are 10 machines of similar size. Every machine work 45 hours
in a week and remain idle on account of holidays and maintenance etc. for 160 hours
annually. Compute overhead absorption rate using
(i) Direct labour cost percentage method
(ii) Machine hour rate method
[(i) 70% (ii) ₹2.293 per hour]
6. The following data are related to production department for the month of January
2011:
Direct materials ₹ 27000
Direct wages ₹ 22500
Labour hours worked 18000
Machine hours 15000
Overheads chargeable to the department ₹ 18000
The additional information related to one order carried out by the department is as
follows:
Material used ₹ 3000
Direct wages ₹ 1600
Labour hours worked 1600
Machine hours 1200
Calculate overhead absorption rate and overheads charged to the order by:
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Institute of Lifelong Learning, University of Delhi.
(i) Percentage to direct material cost method
(ii) Labour hour rate method
(iii) Machine hour rate method
[(i) 66.66%, ₹2000 (ii) ₹ 1 p/h, ₹ 1600
(iii) ₹1.20 p/h, ₹1440]
7. From the following data calculate machine hour rate related to a machine for the
month of July 2010:
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Institute of Lifelong Learning, University of Delhi.
Department P ₹39000
Department Q ₹ 9000
Department R ₹ 8000
Department S ₹ 5000
Overheads are recovered according to the following methods for different
departments.
Department P @₹ 3 per machine hour for 28000 hours
Department Q @ ₹ 2.60 per labour hour for 6000 hours
Department R @ 80% of direct labour cost of ₹12000
Department S @ ₹2 per item for 1900 items.
Find out the amount of over or under absorbed overheads for each department.
[P=+ ₹45000, Q=+₹6600, R=+ ₹1600, S=-₹1200]
Glossary:
Cost centre: It is a unit of an organization for which cost is determined for cost
controlling purposes.
Standing Order Number: It is a code that is given to items of factory
overheads.
Cost Account Number: It is a code that is given to the items of office and
administration or selling and distribution overheads.
Material Requisition- It is a document used to require the issue of specified
material from store.
Invoices: It is a non negotiable instrument which is issued by a seller to a buyer
which specifies the quantities, date, mode of transport, price, delivery and
payment terms.
Primary Distribution: It is an apportionment of production overheads to
production and service departments.
Apportionment of Overheads: It is splitting up an item of overhead and
charged to the department on some suitable basis.
References:
Work Cited and Suggested Readings
Tulsian , P.C., “ Introduction to cost accounting”, S.Chand and Co., New Delhi
Agarwal,N.K and Deepali Jain, “ Cost Accounting Fundamentals”, second edition,
Asian Books Private Ltd., New Delhi
Maiya, Umesh, “Cost Accounting”, Kitab Mahal
Maheshwari, S.N., S.K. Maheshwari and S.N Mittal , “ Elements of Cost
Accounting”, Shree Mahavir Book Depot, New Delhi
Jain, S.P. and K.L. Narang, “ Cost Accounting Principles and Practice”, Kalyani
Publishers, New Delhi
Arora, M.N., “ Cost Accounting”, Himalaya Publishing House, New Delhi
Gupta, Nirmal and Chhavi Sharma, “ Cost Accounting Theory and Practice”, Ane
Books Pvt. Ltd, New Delhi.
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