KBR

INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

NO. INSPECTION ACTIVITY Level 1 Level 2 Level 3

Selected Level of Inspection >
1 PRE-INSPECTION MEETING H H H

2 DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting) R R R
Manufacturing Schedule R R R
List of Major Sub-Orders R R R
Material Substitution Requests R R R
Material Test Reports R R R
NDE Procedures R R R
NDE Personnel Qualifications R R R
Welding Procedures (WPS's & PQR's) R R R
Welder Performance Qualifications R R R
PWHT Procedures R R R
Hydrostatic Test Procedure R R R
Manufacturer's Data Report R R R

3 FABRICATION INSPECTION (In Process)

Material Examination SW SW SW
Material Traceability - Transfer of Marking SW SW SW
Bending & Forming SW/R SW/R SW/R
Monitor Production Welding SW SW SW
Flanged Ends & Connections SW SW SW
Butt Welded Ends & Connections SW SW SW
Gasket Surfaces SW SW SW
Gaskets SW SW SW
Bolting SW SW SW
Post Weld Heat Treatment W/R SW/R R

4 NON-DESTRUCTIVE EXAMINATION & SPECIAL TESTING

Radiography (Review all Radiographs) R R R
Ultrasonic Examination W/R SW/R SW/R
Magnetic Particle Examination W/R SW/R SW/R
Liquid Penetrant Examination W/R SW/R SW/R
Positive Material Identification (Alloy Verification) W/R SW/R R
Hardness Testing W/R SW/R SW/R
Chemical Analysis W/R SW/R R
Ferrite Testing W/R SW/R R
Corrosion Tests W/R SW/R R
Impact Tests W/R SW/R SW/R
Other Tests

Note: H = Hold Point

W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
 KBR

INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

NO. INSPECTION ACTIVITY Level 1 Level 2 Level 3

Selected Level of Inspection >
5 FINAL VISUAL & DIMENSIONAL INSPECTION (Random 10-20%) H H H

6 PRESSURE & LEAK TESTING (Random 10-20%)

Pneumatic Testing of Reinforcing Pads W/R SW/R SW/R
Hydrostatic Test (If Required) H W SW/R
Pneumatic Test (If Required) H W SW/R
Other Tests

7 LINING INSPECTION (Random 10-20%)

Corrosion Resistant Overlay or Cladding W W SW
Refractory Lining H H W
Rubber, Phenolic, Glass H H W

8 PAINTING, MARKING & SHIPPING INSPECTION (Random 10-20%)

Cleaning, Dry Out & Surface Preparation H H H
Painting, Preservation & Marking W SW SW
Flange and Butt Weld End Shipping Protection W SW SW

9 MANUFACTURER'S DATA REPORTS H H H

10 COMMENTS
If a discrepancy exists between this document and the applicable Engineering
drawings, the information listed on the Engineering documents shall take
precedent.
If discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.

Note: H = Hold Point

W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
 KBR

INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

Level 4

N/A

R
R
R
R
R
N/A
N/A
R
R
N/A
R
R

 
N/A
R
N/A
N/A
SW
SW
SW
SW
N/A
R

R
R
R
R
R
R
R
R
R
R

Note: H = Hold Point

W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
 KBR

INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

Level 4

R
R
R

SW
SW
SW

SW
SW
SW

Note: H = Hold Point

W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable