Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Ministry Environmental
of the Approvals
TD
796 Environment Branch
.057 Ontario
1974
Copyright Provisions and Restrictions on Copying:
It may not be reproduced, in all or in part, part, for any commercial purpose
except under it licence from the Queen's Printer for Ontario.
2. Classification of Wastes 3
3. General Requirements 4
4. Auxiliary Fittings 5
APPENDICES
A: Definitions 15
B: Design Assessment 17
C: Sample Calculations 26
1. INTRODUCTION
These criteria have been prepared to assist in the design, assesment
and operation of incinerators.
This publication has been produced after a thorough examination of
existing practices. It has been found that difficulties of odour and
soiling by particulate, encountered in the past, have been due to in-
complete combustion and/or to poor operation.
Specific design parameters and operating procedures are included for
incinerators burning No. 1, No. ?, No. 3 and No. 4 type waste. The
basic principles that governed No. 5 and No. 6 type waste incinerat-
ors impose special design requirements and are not dealt with.
It is not intended to stifle new ideas or to restrict design in any way.
F
The basic principles behind these parameters are those inherent in
any good incinerator design. This publication deals in detail with
factors associated with the conventional 3-pass type incinerator.
They require that the conditions of' temperature, retention time, and
good mixing needed for complete combustion are met. Associated
with these are other details of design which are aimed at the goal of
reducing the possibility of poor operation due to the human factor.
Any design which fulfils these requirements will be acceptable.
As technical advances and practical observations provide more in-
formation, these data will be revised accordingly.
r:
2
2. CLASSIFICATION OF WASTES
r:
3
3. GENERAL REQUIREMENTS
4
4.AUXILIARY FITTINGS
4. AUXILIARY FITTINGS
(a) Breeching Screens or Spark Arrestors:
Incinerators used for the disposal of waste type Nos. breaching ahead of the screen, and the screen shall be
'
I, and 3 must have a spark arrestor on top of the mounted at an angle of at least 450 to the vertical in
stack. In situations where it would be difficult to such a manner that particulate may fall off freely.
maintain such a screen, a breeching screen may be A Spark Arrestor for mounting on lop of the stack or
considered a satisfactory, substitute. In either case the chimney should be of the following type. It shall have
screen wire should be of No. 14 gauge, and the mesh a height above the opening equal to the maximum hor-
should be a No. 3 (5/16 openings) made using a heat izontal dimension of the stack or chimney. The screen
resistant alloy. should be shaped to form a tight seal to the stack. It is
also desirable that the wire box-like frame of the arres-
A Breeching Screen shall be mounted in a suitable heat
tor shall be rigidly attached to an angle iron base which
resistant sliding steel frame to facilitate removal for fits flush with, and nests around, the chimney or
purpose of cleaning, examination and/or replacement. stack opening.
A sturdy box-like construction of heavy gauge metal
to resist distortion is recommended. The breeching
shall be enlarged to accommodate a screen of an area (b) Test Openings:
of at least double the breeching area. The preferred lo- Test openings for examination purposes shall be provid-
cation of such a screen shall be in the vertical portion ed in the ignition chamber, mixing chamber and
of the breeching. If, because of space considerations, combustion chamber. A two inch pipe with a threaded
a horizontal breeching is used, then a suitable clean out cap should normally be adequate, but the pipe should
point shall be provided in the enlarged section of the not extend into the furnace.
5
5. INCINERATORS FOR TYPES 1, 2 AND 3 WASTES
5.1 PHYSICAL DESCRIPTION In passing through the curtain wall port front the mixing
chamber to the final combustion chamber, the gases under
General experience has led to the use of multichamber incin-
go additional changes in direction accompanied by expan-
erators for the combustion of rubbish, refuse and garbage. sion and final oxidation of combustible components in the
The configuration of these incincerators falls into the two connhustion chamber.
general types shown in Figure and These are the Retort
1
type in which the chambers are arranged in a U configura- 5.3 COMPARISON OF BASIC DESIGNS
tion, and the In-Line type in which the chambers are arrang-
The factors which tend to cause a difference in performance
ed in a linear sequence.
of the two incinerator types are related to the location of the
The choice between these layouts is usually imposed by prac- flame ports and the sizes of the chambers.
tical considerations of space and the relative proportions of
the chambers, which are imposed by technical considerations. The changes of flow direction inherent in the retort type im-
pose a design limitation on the size and position of the flame
(a) Retort Type: port, this limitation is not so severe in the case of the in-line
Fssential features that distinguish the retort type of type.
design are as follows:
If the incinerator is not too large (capacity below about
(1) The arrangement of the chambers causes the
750 Ib;'hr.) the retort type is superior because.
combustion gases to now through 90 degree turns in
both lateral and vertical directions. (a) The violent change in the direction of flow of the
(_) The return flow of the gases permits the use of gaws aids in the mixing of the combustibles with
a common wall between the primary and secondary the air;
combustion stages. Ib) The common wall between the ignition and combus-
A cut-a-way view of a retort incinerator is shown in tion chambers tends to provide higher thermal effi-
Figure I. ciency.
(b) In-Line Type: However, as the charge capacity becomes larger the retort
Distinguishing features of the In-Line type design are design gives rise to regions of low turbulence (dead spaces)
as follows: particularly in the ignition and mixing chambers. I he great-
( I ) Flow of the combustion gases is straight through er flexibility in flanteport design of the in-line type reduces
the incincerator with 90 degree turns only in the ver- the occurrence of these dead spaces.
tical direction. For incinerators with capacities above 1000 Ibjir, the in-
(') The in-line arrangement is readily adaptable to line type becomes superior.
installations that require separated spacing of the
No outstanding factors favour either the retort or in-line
chambers for operating, maintenance or other reasons.
configuration in the 750 to 1000 Ib!hr. capacity range. The
A cut-a-way view of an hi-Line multiple-chamber in-
choice will be influenced by space limitations and charging
cinerator is given in Figure '. conditions.
(a) Primary combustion of the waste in the ignition types of combustible wastes.
chamber-. ( ii ) Incinerators for rubbish (Type I waste) should
(b) Secondary or gaseous combustion. The secondary
combustion occurs in two chambers first in the have an area of not less than square feet,
lug ptl
I
mixing chamber and finally in the combustion chant- where pH = pounds per hour of waste material to be
he r. incinerated.
The primary combustion in the ignition chamber includes
the drying and ignition of the solid refuse. This is achieved
( iii I Incinerators for Type '
waste shall have an area
by the use of an ignition or primary burner when necessary. of not less than square feet, where pH =
loll pH
10 log
As the burning proceeds, the moisture and volatile compon- pounds per hours of waste material to be incinerated.
ents of the fuel are vaporized and partially oxidized in pass-
( iv) Incinerators for garbage (Type 3 waste) should
ing from the ignition chamber to the mixing chamber via
the flame port. have an area of not less than 1-pH H square feet,
8 gP
The volatile components of the refuse and the products of
where pH = pounds per hour of waste material to be
combustion flow down into the nnixing chamber into which
incinerated.
secondary air is introduced. These gases pass through the
flames of a secondary burner which assists in initiating the The curves of Figure 3 represent the above mathentati
second stage of the combustion process by providing the ne- cal relationship between the combustion rate and the
cessary heat and mixing. Turbulent mixing resulting from grate area. The permissible deviation of the grate area
high velocities and abrupt changes in flow direction, furthers is ( 0 to + 5%). Grate area may not he replaced by
the gaseous-phase reaction. solid hearth area.
6
r:
CHAMBER WALL
TO ROOF FROM FLOOR
(SHOWN CUTAWAY)
CURTAIN
wA L L EXTENDING
ARCH 70 ROOF FROM
'SHOWN CUTAWAY
CHARGING
DOOR
FIGURE 1. CUTAWAY OF
F ,4 RETORT
MULTIPLE-
CHgIyIgER INCINERATOR
BRIDGE WALL
FLAME PORT
IGNITION
CHAMBER
CHAMBER WALL
TO ROOF FROM FLOOR
(SHOWN CUTAWAY)
FIGURE 2.
CUTAWAY OF
AN IN- LINE MULTIPLE-CHAMBER
(('ourtesy Los
Angeles ('OUnty INCINERATOR
Air Pollution Control
District)
90
E
I
35
I I I , i
I
I
30
II
I ! I
I I
25
W I
i
I
.
I
I
I
1
11 !
I I
Ir { L r
I
i
I
15
'
10
1 I
s
I
- I
0 dkAA
FIGURE 3. RELATIONSHIP BETWEEN THE HOURLY COMBUSTION RATE AND GRATE AREA
8
(b) Grate Length to Width Ratio (approx.)
) Retorts
( i up to 500 Ibs.lhr. 2:1 b
over 500 lbs./hr. 1.75:1 9
t
lbs./hr. to about 1 for 4000 lbs./hr.
: I
6 000
capacity.
6
Top or side loading incinerator designs must be avoided FOR MOIST REFUSE ANO W.
.-
L
9
(a) Burners:
( if a chimney is less than 60 feet high and a relative-
i )
Tlie recommended BTII requirements for burners are
ly high draft (0.15 0,20) is required, reduce the area
given in Table I on Page 11.
of the barometric damper by 10 percent;
"Nozzle-mixing power burners" supplied with combus-
( ii) if a chimney is over 60 feet high and a normal
tion air from a pressure blower shall he used for both
draft is required, (0.1 0.13) add 10 percent to the the primary and secondary burners. Natural gas, liqui-
damper area for each additional 20 ft. of stack height.
If the required damper area is larger than the breech-
fied petroleum gas (LPG), or No. ? fuel oil can be used
for the incinerator burners.
C
ing area, this area may be achieved by the use of two
(b) Combustion Volume:
or more dampers.
To ensure complete combustion, sufficient volume
must be provided to ensure that adequate retention
(j) Isolation Damper. time is available for the heat release from both the
A guillotine or slide damper should be used for isola- solid waste fuel and the auxiliary fuel from the burn-
tion purposes when cleaning out the various zones or ers.
passes. This damper should he designed to meet the re-
The total volume of the incinerator chambers should
quirement of the Fuel Safety Branch of the Depart-
be based on a total heat release value (waste plus fuel)
ment of Energy and Resources Management and to
of about 25.000 BTU!cu.ft./hr.
give 90 percent closure only.
(k) Make-up Air:
The incinerator shall be installed in a location where (c) Combustion Air:
facilities for ventilation permit the intake of sufficient
air for draft control and maintenance of the ambient
lil Total Air requirement Sufficient air (calcu-
(batch charging operation) culated on the basis
temperature at safe limits. as well as satisfactory com- of heat balance) to
bustion of the waste. maintain a tempera-
ture of 1600OF in the
Outside there shall be a permanent air supply inlet or mixing and combus-
inlets having a total cross sectional free area of not less tion chambers
than 500 sq. inches plus an increase of I sq. inch for
Iii) Air Distribution Ports controllable
every 4,000 BTU/hr input in excessof 500,000 BTU/hr. up to:-
BTU/hr. input will include the total of the gross heat- Overfirs Air Ports 70% of total air
ing value of the waste (BTU/hr.) and the input (BTU/ (ignition chamber) requirement
hr.) of the auxiliary burners. Underfire Air Ports 10% of total air
(ignition chamber) requirement
The air supply should be directed downward by duct- Mixing Chamber Air Ports 20% of total air
work or hoods, and should be released at a maximum requirement
height of ? ft. 6 inches above the incinerator room Port Sizing:-
(iii)
floor. The velocity of air entering the room should not Nominal inlet velocity pressure 0.1 in. water gauge
exceed 250 feet per minute.
(iv) Air Inlet Port Oversize Factors:-
Weatherhoods may be required on natural ventilation Primary Air Inlet 1.2
systems to mini nize the effects of gusts and wind Underfire Air Inlet 1.5 for over 500 Ib/hr
chill. to 2.5 for 50 Ib/hr
For large installations, fans, ductwork and diffusers
Mixing Chamber Air Inlet 2.0 for over 500 Ib/hr
may prove to be a more convenient and economical to 5.0 for 50 lb/hr
method of supplying make-up air. Provision can also
be made for heating make-up air if necessary.
(d) Temperatures, Gas Velocities and Retention Time:
10
(e) Draft Requirements: 5. After a charge has been made and the burning is estab-
lished, close the doors and adjust the overfire air ports.
(i) Theoretical Chimney Draft 0.35 ins, or more
water gauge
n. Regulate the draft so as to consume the waste at a
(ii) Available Draft at Charging Door 0.1 to 0.2 ins. slow uniform burning rate without smouldering.
water gauge
(iii) Velocity at Base of Stack Less than 36 ft/sec 7. Use auxiliary burners during the entire burning cycle
(12000F assumed unless they are regulated to automatically maintain the
for design purposes)
designed incinerator operating temperature. It is essen-
tial to maintain adequate heat input at the end of a
burning cycle. Timers should not be used to cut off
5.6 OPERATING REQUIREMENTS the fuel supply before combustion has been completed.
To ensure that an incinerator is operated to the standards for
which it was designed and to avoid air pollution, the follow- 8. Where-possible, burn waste without raking the fire.
ing rules should be observed. Careless stirring of the fire will cause heavy flyash
emissions.
I. Incinerator operators should have an understanding of
the principles of incinerator performance. 9. Allow the incinerator to cool down before dumping
Operators shall be in attendance for a sufficient time the grates. If this is not done, the draft which exists
during operation to guarantee good operating perform- will cause heavy flyash emissions.
ance.
3. Incinerators shall be operated only between the hours 10. Keep the ash pit and grates clean. The grate must be
of 7 a.m. and 5 p.m., or at such other times as may be kept free of obstructions to allow a free flow of air
permitted by regulations. through the waste. A few empty tin cans thrown onto
4. Incinerators are designed for a given rate of burning. the grates after cleaning will prevent the waste in sub-
Should the rate vary greatly from this design value, in- sequent charges from packing and will assure a porous
complete combustion will result and smoke and odours bed, with free access of air to the burning waste.
will be emitted; therefore.
(a) Do not use an incinerator until enough waste has 11. Clean out the miming and combustion chambers fre-
accumulated to permit operation at the designed rate quently. Provide means to wet down the deposits be-
of burning. fore removing them, or use vacuum cleaning equip-
(b) Operate auxiliary burners for at least 30 minutes ment for their removal.
I, warm up the refractory and establish adequate draft
,
pi n r to charging the incinerator. 12. Use an incinerator only on the duty for which it was
(, Charge at regular intervals in such a way as to main-
) designed and keep it in good repair. Few rules of good
tain the designed burning rate without overloading the operation will be effective if either of these factors is
ignition chamber. ignored.
TABLE 1
11
6. SELECTION AND SIZING GUIDE
(a) Incinerator Capacity: waste to be incinerated. These listed values should only
Incinerators should be sized by conducting a survey to
determine the amount of waste to be handled. The
minimum burning capacity can generally be estimated
be used when no other source of information is avail-
able. E
(c) Typical Densities of Refuse
by dividing the total pounds of waste per day by the Type I Waste 10 lbs./cu. ft.
burning hours/day, shown in the table below.
Type 2 Waste 20 lbs./cu. ft.
Application: Type 3 Waste 35 lbs./cu. ft.
Industrial (2 shifts) 7 hours per day Type 4 Waste 55 lbs./cu. ft.
Commercial 6 hours per day Garbage @ 601% moisture 35 lbs./cu. ft.
Hospitals 6 hours per day Garbage @70%moisture 40 lbs./cu, ft.
Institutions and Hotels 6 hours per day
Garbage @80%moisture 45 lbs./cu. ft.
Schools and Office Buildings 2 hours per day
Magazines & Packaged Paper 35 to 50 lbs./cu. ft.
Apartments I hour per day Loose Paper 5 to 7 tbs./cu. ft.
If a shorter burning period is required, a higher capa- Scrap Wood and Sawdust 12 to 15 lbs./cu. ft.
city incinerator should be installed. Sawdust 20 lbs./cu. ft.
Sawdust (impregnated) 30 Ibs,/cu. ft.
(b) Incinerator Sizing Guide:
Use following table as a general guide -
do not use for
(d) Volume of Some Common Waste Collectors
a specific application.
Garbage Can (18" x 24") 3.6 cu. ft.
Due caution must be used since the increasing use of
disposable products may make these values inaccurate. Garbage Can (16" x 22") 2.0 cu. ft.
The design of the incinerator should be based on a Barrel 4.0 cu. ft.
heat and materials balance according to the type of Oil Drum (50 gallon) 6.0 cu. ft.
12
7 INCINERATORS FOR TYPE 4 WASTE - PATHOLOGICAL
SECOND AH'y
COMB USTWN MIXING CHAMBE R
CHAMBFH FLAME PORT
13
7.3 DESIGN CRITERIA
1. General Considerations:
Many of the design parameters of types 1, _' and 3 TABLE 2 - Temperatures & Gas Velocities
waste incinerators also apply to this type of inciner-
ator. For this reason only criteria which differ from Required Gas Velocities
those given for types I, _' and 3 waste incinerat,.)rs arc
fisted in this section. Criteria not given here should be
'
made to conform with types I, and 3 incinerator
Item
Minimum
Temperature
Recommended
Values
Allowable
Deviation E
Flame Port 1500OF 20 f.p.s ±
20%
criteria.
Mixing
Chamber 1500OF 20 f.p.L ± 20',,
2. Chambers: Port at
The incinerator must have a minimum of three cham- bottom of
hers, passes, or zones. The hearth is to he a solid hot Mixing
±
hearth with an adequate grease lip (or trough about Chamber 1500OF 20 f.p.s. 20',
4" wide x 21V' deep) in the primary chamber. Open Chamber
grates, in general, are not suitable. below hearth 1800OF 10 f.p.s. 100
Port at bottom
In general practice the hearth is designed for a burring
of Combustion
rate of 10 Ibs.'hr.'sgAt. Chamber and burners must be Chamber 1800OF 20 f.p.s - 20 _
3. Burners:
Primary and secondary burners of the forced draft or
..power" type sliall be provided. Primary burners will
provide at least 5000 BTU/lb of charge and secondary 20
burners will provide at least 3000 BTU/lb. A minimum 0 50 100 ISO too Z50 3W
total heat input of 8000 BTU/lb of charge is necessary. CAPACITY 16/hr
14
APPENDIX: A DEFINITIONS
Arch Height: Curtain Wall Port:
Ihe vertical distance froin the grate and drying:uea surface The opening for the passage of gases from the mixing cham-
to the inside or lower surface of the roof of the ignition ber to the combustion chamber.
dianlber at its highest point.
B aff le: Damper:
Any refractory construction intended to change the direc- A manually or automatically controlled device to regulate
tion of flow of the products of combustion. draft or the rate of flow of air or combustion gases.
Breeching: (a) Barometric:
A flue leading from the combustion device to its stack. A hinged or pivoted balanced blade placed so as to ad-
roit air to the breeching, flue connection or stack,
Breeching Screen: thereby automatically maintaining a constant draft in
A screen mounted in the breeching to prevent embers or the incinerator.
other ignited material from being expelled to the atmos-
(b) Guillotine:
phere,
An adjustable blade installed it the breeching arranged
British Thermal Unit (B.T.U.): to move vertically across the breeching, usually
The quantity of heat required uh raise the temperature of counterbalanced for easy operation.
one pound of water through 10 Fahrenheit. (c) Butterfly:
A plate or blade installed in a duct, breeching, flue
Bridge Wall: connection or stack, which rotates on its axis.
The partition wall between (lie ignition chamber and the (d) Sliding:
mixing chamber over which pass the gases and solids re- An adjustable blade installed in a duct, breeching, flue
leased from the fuel bed, connection or stack, arranged to move horizontally
Burners: across the duct, breeching flue connection or stack.
(a) Ignition Burner:
A gas or oil fired device installed in the ignition cham- Draft:
ber to dry arid ignite the material charged to the incil- The pressure difference existing between the incinerator or
erator. any component part and the atmosphere, which causes a
(h) Mixing Burner: continuous flow of air and products of combustion through
1 gas or oil tired device installed in the mixing chamber the gas passage of the incinerator to the atmosphere.
to promote turbulence, and complete the combustion (a) Forced Draft:
(,f smoke, combustible solids, gases or vapours, and to The pressure difference created by the action of a fan,
maintain a minimum temperature of about 16000F. blower, or injector, which supplies the primary com-
( Ix0OOO F in Pathologic Incinerators). bustion air at above atmospheric pressure,
Capacity: (b) Induced Draft:
i-he rate of waste incineration, usually expressed in pounds The pressure difference created by the action of a fan
per hour, with the type of waste being stipulated, or ejector, which is located between the incinerator
and the stack, or at the stack exit.
Charging Door:
(c) Natural Draft:
The door, either hinged or sliding, on the front or side of an
The pressure difference created by stack or chiuney
incinerator through which material is charged to the ignition
due to its height and the temperature difference be-
chamber.
tween the flue gases and the atmosphere.
Checker Work:
Multiple openings, through any wall, used to promote turbu-
lent mixing or to direct the flow of gases or to prevent the Dust Separation Equipment:
emission of large buoyant pieces of paper, etc. A device that separates solid material from the gaseous med-
ium in which it is carried,
Combustion Air:
Flameport:
(a) Underfire Air Air that passes through the fuel bed. An aperture in the bridge wall.
(b) -
Overfire Air Air admitted into the ignition chamber
Fly Ash:
above the fuel bed.
All solids, including ash, charred paper, cinders, dust, soot
(c) Secondary Air - Air admitted in the mixing chamber. or any partially incinerated matter, carried in the products
(d) Tertiary Air Air admitted at Borne point in the gas of combustion,
stream following the secondary airports.
Fly Ash Collector:
Combustion Chamber: A device designed to remove flyash from (lie products of
The final chamber in the multiple chamber incinerator in combustion.
which combustion of the gases and solids from the mixing Garbage:
n chamber is completed.
Curtain Wall:
The partition wall between the mixing chamber and the com-
Refer to "Classification". (Page 3)
Gas Washer or Scrubber:
Auxiliary equipment designed to remove pollutants in a wet
bustion chamber. form front the products of combustion.
15
Grate: Mixing Chamber.
A horizontal or inclined, stationary or moveable support for A chamber following the ignition chamber in which the
the fuel having suitable openings to permit underfire air to gases and solids leaving the fuel bed are given turbulence.
enter and pass through the burning fuel.
Multi Chamber Incinerator:
Heating Value: An apparatus used to dispose of combustible wastes by burn-
The heat released by combustion of a unit quantity of waste ing, consisting of three or more refractory lined combustion
or fuel, measured in British Thermal Units (B.T.U.). chambers in a series.
11
16
APPENDIX: B : DESIGN ASSESSMENT
INCINERATOR DESIGN
ASSESSMENT
TYPE WASTE
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
Ib/hr Iblhr
2
= = 4
0
1
O O x
0.3636+ lOv
6 ARCH HEIGHT = 1 333 (G.A.) - ,,,
LOG (A. H.) = 0.125 +0.3636 LOG ( 55 )
= 0.125 + 0.3636 x
= 0.125+
r A, H.
A.H. RANGE = ft ft to
OR = 6
= F x
O x 01
= x x
WHERE.
F QI
TYPE 1 WASTE 0 0
TYPE 2 WASTE 0.333 4,000
TYPE 3 WASTE 0.500 6,000
CAPACITY ? (1-F) x
O x QM
= x x
WHERE
(1-F) QM
QAB = 0,92 x (
0+0)
= 0.92 x I + 1
10
= BTU/hr BTU/hr
=
O x _N! = x
= BTU/hr 11 BTU/hr
WHERE:
TYPE 1 WASTE, OW = 5865
TYPE 2 WASTE, OW = 3418
TYPE 3 WASTE, OW = 1500
18
MEET AMS
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
E - 10 + 11 - BTU/hr 12 BTU/hr
- 13 x 0.63 x 10 6
= x 063 x 10 6
sec.
FLOWRATE = F.V. x 1
3600
x Ib 15 Ib/sec
3600 sec.
O 3600-
=
lb
sec
18 lb/sec
3600 x 16
3600
O x 16 3600 x
_ lb
sec
19 Ib/sec
19
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
sec
= 1.2 x 1 7 x 19
= 1 2 x x = Ib 21 lb/sec
sec
- 14 I 15 + 18 +
G' 20
(3)
+
_ + + + 1
Ib 22 Ib/sec
sec
= (0.8 x 22 I + 15 + 18 + 20
_ (0.8 x I+ + +
_ + = Ib 23 Ib/sec
sec
52.1 x 23
- 0.972 x
55
= It 2 (± 20%)
>1
I12
(10 SUPPL IF0 = x = It2 It`
144
C'TG - Q + (D + 1
0 x QwG)
_ + I x 1
= BTU/hr 25 BTU/hr
TYPE OF WASTE. 1 2 3 r:
6500 4300 2500
C`WG
20
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
t
26 MIXING CHAMBER AREA IV = 35 tps 20%
(a) REQUIRED AT 1600OF
- 52.1 x (4
- 1.488 x
35
= It2 (± 20%)
1b) SUPPLIED
= x = It2 26
2
144 1t2 It
±
27 CURTAIN WALL PORT AREA IV =25 fps 20%)
(al REOUIRFO AT 1600OF
_ 52.1 x14
7.08 x
25
= It2 1± 20`KI
Ib) SUPPLIED
= x ft2 27
144 It2 It2
la) REOUIHFU
= 25 -
25.000 25.000
_ It3
(hl SUPPLIED
IGNITION
VI = x x
CHAMBER
1728
= It3
MIXING
VM= x x
CHAMBER
1728
COM It3
BUSTION
CHAMBER VC x x
1728
= ft3
TOTAL VOLUME = V I + VM + VC
n = It3
28
ft3 ft3
21
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
t
' 0.8 6 = 0.8 x = It 29 It It
41.9 x 14
AREA REG. = = 1.161 x 14
36
= 1.161 x
= ft2
31 ft
C
NOTE: Circled numbers refer to items as shown in left hand column.
22
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
52.1 x 14 -
V = - 52.1 x
= fps 33 3.5
32
fps fps
31
i
= 0.531 x
C = ft
2
(I)) SUPPLIED
_- -- 144
in
2
= ft
2
36
ft2 ft2
(a) REQUIRED
- 0.632 x 0.1 x
0.0 =
= 0.0632 x x It2
(b) SUPPLIED
in 2
= ft2 37
144 It2 ft2
0.632 x 0.2 x 40 x 22
= 0,1264x x
= ft2
C (h) SUPPLIED
=
in 2
= ft2 38
144 It 2 It2
23
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
39 OVERSIZE FACTORS
40 lO 39 40
501b/hr 2.50 5.00 39
100 2.39 4.67
150 2.28 4.33 40
200 2.17 4.00
300 1.95 3.33
400 1.72 2.67
500 1.50 2.00
600 1.50 2.00
1000 1.50 2.00
24
SOURCE OF CONSTANTS USED IN INCINERATOR
DESIGN CHECK . AIR MANAGEMENT BRANCH
4.
5.
Area = - --
III
Vel.
x
RT
P
_
in
Vel.
x
53.5 x 2060
14.7 x 144
C 6 .
=Q x
Q x
12,000 B1
0.63 x
U'
10.6
x
lb mole
x
3000.ec
Diameter = z
4:\
where U and A are in inches and
in,:bes-
13.54 ll:\
15. Design Parameters
16. Higher heating values of No. '_ oil and natural gas.
33. Same as 24, 36, 27.
-
= Q
V
Material balance:
Ib air ft3 sec
Air for waste combustion = total gases (waste gases \rea = x x
sec 0.075 Inn air L I ft
+ ign. chain. aux. fuel
lb air
+ Mix. sham. aux. fuel 0.632 x
sec
+ air for ign, chain, aux. fuel
\rea to be used = above area x oversize factor
+ air for nix, chain. aux. fuel) For overfire air port, oversize factor = I._'
700 of air Haste conies through overfire air port.
13, 80%of air required for waste enters via ign. chamber
Area - Volume rate of Flow 3H. Smile as 36, except 20% of air comes in via mix. cham-
ft, ber air port. Oversize factor 40
Velocity
25
APPENDIX C : SAMPLE CALCULATIONS
The following examples are intended to indicate how these 4. Charging Door Height
criteria have been used in the preliminary stages of produc- 0.75 (arch height) 25 inches 2 feet 1 inch
ing incinerator designs for the combustion of Types 1. 2, 3
and -1 Wastes.
5.
6.
No ignition chamber burner required.
Mixing chamber burner 150,000 BTU/hr C
Total Available Auxiliary Burner Heat
INCINERATOR DESIGN EXAMPLE - NO. 1
7.
QA 13 0.92 X (0 + I X0.000)
= 0
Total Heat Into Incinerator
+ heat available from waste.
138,(x)) + X230,000
This will be type I waste.
= 1,018,000 BTU/hr
There will be approximately I lb/ 100 sq.ft./day.
9. Heat Available for Heating Gases,
i. e. 300 Ib/day.
Assuming Adequate Insulation is Provided
Allow '_ hours burning time. In the absence of more accurate Data, assume 5%of
Therefore, design for 150 Ib/hr. total heat input is lost to walls.
Heat Available 0.95 x 1,018,000
Use retort type design. = 965,000 BTU/hr
26
18. Flowrate of Air for Waste Combustion: 22. Mixing Chamber Area:
=
=
10
0.61
0+0
(0.0375+0.00189+0.0326)
+ IS + Required at
52.1 x 10
1 600°1'
= 0.61 0.078 35
E = 0 . 532 Ibs/sec.
=
=
1.488 x 0.61
0.885 sq. feet
Say 20" x 7"
= 140 sq. in.
= 0.97 sq.ft.
(0.885 + 10%)
=
52.1 x(-,,-))
55
v =
=
0.694 x 0.4t, 59
0.3_'6 sq. ft.
Actual Volume = 16.5 + 4.1 + 20
Say 7" square = 49 square inches = 0.33 sq. ft. (combustion) (mixing) (ignition)
= 41.5 cu.ft.
21. Total Gross Heat Input (QTG) Require
QTG
=(D + t, + ((D x QWG)
4 cu. ft. extra (approx.)
E =
=
150,000 + 975,000
1,1 25,000 BTU/hr
Say 7"
Overall depth therefore increased from 4' 1" to 4' 8"
27
26. Stack or Breech Diameter (V = 36 fps at 1200')F) 28. Combustion Chamber cross sectional area:
Area Required 'Al x 1.67 sq. feet
41.9 x 10 4.U; sq. ft.
36
= 1.161 x 0.61 29. Combustion Chamber Velocity:
= 0.79 Sq.
_'.l
52.1
= 0.79 sq. ft. Velocity x 0.61
4.03
Diam = 13.54 (Area ft, )0.5
= 13.54 x 0.,1)9 = 12.1 in. = 7.11 ft/sec (satisfactory)
i =
=
=
0.632x0.1x228x
0.632x0.1x2.28x0.532
0.070 sq. ft.
18
-- /18" 3%
a) Required
= 0.632
= 0.292 sq.ft.
x0.2x4.33x0.532
28
APPENDIX C 2
PROCEDURE:
HA = -
4
3
4
(Grate Area)
1 1 +
10%
From Page 12, incinerators for apartment buildings Make arch height equal to 4' 0"
should be designed for 5 lbs/bedroom/day of Type 2
waste. Total waste to be burned per day = 100 x 5 = 4. Top of Charging Door: (Item No. 7)
500 Ibs of Type 2 waste. From Page 9, the maxhuum height of the top of the door
is to be three quarters of the arch height above the grate.
From Page 12, the incinerator should be operated for
1 hour per day. This means the incuterator should have Make top of door 0.75 x 4.0, or 3' -- 0" above the grate.
a capacity of 500 Ibs per hour of Type 2 waste. 5. Ignition Chamber Auxiliary Burner: (Item No. 8)
Use a "retort" type incinerator for this application, as From Page (Table 1), Type waste requires an Ig-
1 1
it should result ut a higher thermal efficiency (Page 6) nition Chamber burner of 4,000 x 1/3 or 1333 13TU/hr
than the "in-line" type. per lb waste/hour.
Required capacity = 1333 x 500 = 667,000 1f1 U/hr
2. Ignition Chamber: (Item No. 5 (a))
As the apartment building will he heated by natural gas,
From Page 6, the grate area should be equal to
use natural gas for the burner.
6. Mixing Chamber Auxiliary Burner: (Item No. 9)
pll ,
ft- for Type 2 waste where pH is the From Page 11, (Table 1), Type '_ waste requires a
10 log pH capacity in pounds per hour. Mixing Chamber Burner of 4000 x 213, or 3,667
500 =
BTU/hr per Ib waste/hour. Use a natural gas fuel
Grate area = 18.50 ft 2
0 x2 .70 Required capacity = 2,667 x 500 = 1,333,000
Allowable deviation is (-0, + 5%) BTU/hr
.'. Actual grate area must be within the range 7. Total Available Auxiliary Burner Heat: (Item No. 10)
18.50 - 19.45 ft2 Convert higher heating value to lower heating value.
From Page 1), the length to width ratio for a 500 lb/hr 1,840,000 BTU/hr.
retort incinerator should be 2:1 8. Net Heat Available from Waste: (Item No. 11)
From Page 1, Type _' waste has a gross heat value of
1
29
11. Flowrate of Gases Through Combustion Chamber to 20. Flame Port Area: (Item No. 24)
Maintain a Temperature of 1600OF: (Item No. 14) From Page 10, the flame port gas velocity must be
The gad tlowrate may be found by multiplying the 55 ft/sce + at 16000F.
available heat value calculated above, by 0.63 x 10-('. 5 2.1 x 1.460 , +
This constant is derived at the back of the "Check" Area Required= - -
55
= 1.39 ft` - 20%
booklet. ft,
30
27. Combustion Chamber Shortest Length: (Item No. 29) 31. Internal Heat Release Volume Available:(Item No. 28)
The method of computing the shortest length is given VIIR - Ignition Chamber Volume
on Page 9. Assume dimensions on sketch and see if + Mixing Chamber Volume
they result in acceptable velocity, retention time, and +Combustion Chamber Volume
total volume of chambers. V =(4x6.'_5x3)+(4 x6.5 x0.75)+(5x4x6.5)
C I I R
75.0+19.5+130
= 225 ft3
Heat Release Volume is acceptable.
132
NOTE: As step Nos. 29, 30 & 31 are acceptable, it is
L= 38' + + 542 =V4519 unnecessary to revise assumed combustion chamber
= 67.3" = 5.60 ft dimensions.
32. Overf ire Air Port Area: (Item No. 36)
From Page 10, oversize factor = 1.2 and this port
supplies 70% of total required air.
Area = 0.632 x 1.2 x 0.7 x 1.450
= 0.77 ft2
Make air port adjustable to 0.77 ft`
33. Underf ire Air Port Area: (Item No. 37)
From Page 10, oversize factor should be 1.5, and this
air port supplies 10% of total air requirement.
28. Combustion Chamber Cross Sectional Area: Area required = 0.632 x 0.1 x 1.5 x 1.45
(Item No. 32) = 0.137 ft2
From the definition of cross-sectional area given on Hake airport adjustable to 0.137 ft2
Page 9, compute the appropriate area. 34. Mixing Chamber Air Port Area: (Item No. 38)
Area= 5 x 4 = 20 ft` From Page 10, this air port supplies 20% of the total
air requirement, and the appropriate air port oversize
29. Combustion Chamber Velocity: (Item No. 31) factor is 2.00.
I rom Page 10, the maximum allowable velocity in Area required = 0.632 x 0.2 x 2.00 x 1.450
the combustion chamber is 8.5 ft/sec. = 0.366 ft`
Actual Velocity
52.1 x 2.1'_ Make air port adjustable to 0.366 ft`2
= = 5.52 ft/sec
20 35. Miscellaneous:
Velocity is acceptable. Install clean-out doors in the ash pit, mixing chamber,
and combustion chamber, and a charging door in the
30. Combustion Chamber Retention Time: (Item No. 34) end of the ignition chamber which is perpendicular to
its longest side. These doors can act in a secondary cap-
Retention time, from Page 10, should be 0.50 Seconds acity, as inspection ports in the ignition chamber -
for Type 2 Waste. Page 5.
length 5.60
Actual retention time = _ = 1.0 sec. Attach name plate to incinerator, giving complete in-
velocity 5.52 formation on the unit page 4.
Retention time is acceptable. 36. Sketch of Proposed Incinerator
approx. 4"
Wdl/S
31
APPENDIX C3
.ourgw
:d
1f
,e
.y
E
32
APPENDIX C3
INCINERATOR DESIGN
ASSESSMENT
TYPE 3 WASTE
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
3
., Y2 1-6-7 i 6
-
1
1 yoo
TYPE 2 WASTE G.A.
10 LOG 1 10 x.2 (.OZ
O O x
V
144 144 i4 22 I12 ;zO.zO It
IG.A.)0.3636 ±
6 ARCH HEIGHT = 1.333 10%
i
= 0.125 +0.3636 LOG I )
= 0.125+0.3636x 1-25y
= 0.125+ o HloI
= 0 69R
A. H. = 3 91 ft( ± 10%1
3 6
A.H. RANGE = 3 52 ft - 11 30 ft to
= 7 3'-0 3-0
8 IGNITION CHAMBER AUXILIARY BURNER
= F x O x 01
10 X /D c /20
_ BTU/hr 8 y /p4- BTU/hr BTU/hr
WHERE
F Q1
TYPE 1 WASTE 0 0
TYPE 2 WASTE 0.333 4,000
TYPE 3 WASTE 0.500 6,000
CAPACITY ? (1-F) x
O x OM
= D .500 k,"V
r:
x x
y&D
/ 2D /2D
BTU/hr 9 ! /O' BTU/hr BTU/hr V
WHERE
(1-F) OM
= 0.92 x (120x10`+/';Zv,1A
10
c
= BTU/hr 2 Z1k,1 6TU!hr
= tO x
Ow = lD x 15-rD
O [o'D
= 0 b0Y/0 6 BTU/hr 11 k/O b BTU/hr
WHERE
TYPE 1 WASTE, QW = 5865
TYPE 2 WASTE, OW = 3418
TYPE 3 WASTE, QW = 1500
17J
34
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
FLOWRATE = F.V. x 1
3600
= p 45 x _ybo = O Ib 15 p / O b Ib/sec
! (o
3600 sec.
_ O _ /a o x/O I.
= O fllSiIb
sec
18 (7 015 /S Ib/sec
3600 x 16 3600 x 22, e"Z'
_ O _ /.;;C) X/O 6 = ,
or5i5 ro
sec
19 O a lS lS Ib/sec
3600 x 16 3600 x A 2, OV-0
35
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
- 1.? R 17 x 18
= 1.2
=
12
x
" l
0-6
7 D 0 O/f;-/S = 0 3Dq Ib 21 0 309 Ib/sec
sec
9, (3, 20 + 21 1
_ 641 o O 42 $ Ib 22 p 92 S Ib/sec
sec
20
= 10.8 X
(D) + 15 + 18 +
= 10.8 x 0 90 )
+ 0- t0!' + 0.016 + 0309
52.1 x 23
_ = 0.972 x 1'172
55
110 SUPPL IF O = 12
144
x / = f 0 112
'?4
It2
p qr
1-37
-
It2
QTG - O O (O + +
x YVG)
=3 yX/fl` BTU/hr 25 3
TYPE OF WASTE 1 2 3
36
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
#
26 MIXING CHAMBER AREA IV - 35 rps 20°%I
(J! REQUIRED AT 1600OF
- 52.1 x
35
14
- b92
= 2 50 it2 1+ 20%)
Ib) SUPPLIED
= 9_x yz
144
- 2'62 it2 26
z . 2 rte 2.0°-3 po rt2
l/ /
±
27 CURTAIN WALL PORT AREA (V =25 fps 20
(,i) REOLIMED AT 16"F
52.1 x 14
uti .
25
Ib) SUPPL IE D
yz . z = 3'so it2 27
144 3 50 1t2 2'$0 _
N'?0 ft2 V"
(a) RE OUIHED
25
3'Y xi0,
25,000 7x.000
- /3 it3
11,1 SUPPLIED
iGNITION V
CHAR1BE R
1728
72 O it3
%1IXING
VM= q x
&0 k
y2
CHAMBE H
1728
COM
13-1 rt3
BUSTION
CHAMBER VC - y8 (P 0 x /2
1728
?0'0 it3
TOTAL VOLUME = VI + VM + VC
= 77.0 + / 3-1 + 7o 0
28
Y 3
f
3 tr3
- -o
37
MEET AMS
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
:
AREA REQ. __
41,9
36
_=
14
1.161 14
= 1.161 x N2
_ 1.0755' It2
Q
2p1,
F -31
,gr
L
ro0"
Try 0- =,o
o . ya = fioz . y9 / ° = y. 0 9
o.
Q=;Z$
31 f7 " ft
38
MEET AMS
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
52.1 14
6 9 t
&-2b
v_
-
x
V x / 8z = fps 33 6 zb 8.5
IN U fps fps
31 3 07q p711
secs 34 -sue sec 0 50 sec
33 do 2b
= 0.531 x 0 '22
= 0 41q3 It2
(bl SUPPLIED
?z in
2
= = 0 C ft 2 36
144 0 50 It2 O y q f12
(a) REQUIRED
0.632 x 0.1 x 39 x 22
_ - 144
'n2
= o oaf ft 2 7
/0 it2 0 '/lJ f12
(a) REQUIRED
0.632 x 0.2 .
(9-0
= 0.1264 . 2 69 x p (?2j
= 0 3/3 It2
Ibl SUPPLIED
=
ys in2
- 0 3/z It2 38
144 0-31 It2 0.3/ ft2
39
MEET AMB
NO. ITEM AND CALCULATIONS NO. SUPPLIED CRITERIA COMMENT
39 OVERSIZE FACTORS
a
40 O
50 Ib/hr 250
39
5.00
40
39
, z Pi
100 2.39 4.67 2 O 7
150 2.28 4.33 40
200 217 4.00
300 1 95 3.33
400 1.72 2.67
500 1.50 2.00
600 1.50 2.00
1000 1.50 2.00
OPENING
41
42
IGNITION CHAMBER TEST
42
V = SHOWN 44
40
APPENDIX C 4
Cp = 0.217 BTU/lb
o f let Xs = percent excess air
-
111
41
(c) From Contained Moisture only (85 Ib/hour) The 604 Ib/hour of products of combustion has an
density at 60OF = _' 1.1 f13/lb of water average molecular weight very nearly that of air.
85 x 21.1
Specific volume of air at 1800OF = 56.95 ft3/lb
I -b 1-
3600
= 0.498 cfs at 600F
Length
300 CFH of Natural Gas ratio =
Width
42
E. PORT AT BOTTOM OF COMBUSTION CHAMBER: G. STACK:
Velocity Required = 20 fps + 20% at 1800OF
-
Velocity Required = 33 fps at 1600oF
Volume of gases = 23.70 efs at 1800OF
_'060
23.79 Volume of gases = 23.79 x = 21.7 efs at
Area Required = = 1.190 ft` 2260 1600OF
20
F. COMBUSTION CHAMBER:
Velocity Required = 5
112
23.79 , Diameter Required = ( r4 x 0.657 = 0.015 feet
Area Required = = 4.76 ft-
5 or approximately 1 I" diameter.
43
APPENDIX D : GUIDES TO APPLICANTS
. All new incinerators and changes. modifications or addi- (b) The building. in which the incinerator is to be sited,
tions to existing ones. requires a Certificate of Approval showing the location of the chinmey or stack and its re-
from the Ministry of the Environment. Applications are lationship to other roof structures. air intakes, windows.
to be submitted to the Environmental Approvals Branch balconies and neighbouring buildings.
of the Ministry. 6. When master drawings are on file with the Branch. it may
not be necessary to include detailed incinerator drawings
_'. Normally the owner is considered to be responsible for with each application. Similarly it is not necessan to sub-
obtaining approval, however, this responsibility may be mit a heat balance with every application, though this will
delegated to consultants, suppliers or installers. be required with the first application involving a new
design, and for incinerator for types 5 and 6 wastes.
3. Application Form No. 3 "Incinerator" should be used.
These forms are available from the Environmental App- 7. Material balances (or lists of materials to be burnt) are
usually required for incinerators for types 5 and 6 wastes.
rovals Branch of the Ministn of the Environment.
S. When in doubt about any matter. it would be advisable
4. All the data requested on the form should be supplied, to contact one of the engineers in the Approvals Section
or if not applicable to the specific project, this should of the Branch.
be indicated. In assessing applications for Certificates of Approval, the
Environmental Approvals Branch will use these criteria as
5. In addition to the drawings or blueprints indicated in the guides in judging the acceptability.
box on Page 3 of the form, it is usually necessary to in- Deviations front these criteria may, result in rejection of
clude drawings or sketches of - the design, however. each application will he judged un
(a) Incinerator room lay-out with dimensions showing air its merits and variations which do not adversely affect
intakes and other equipment in the same room. performance will not result in rejection.
44