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investment costs.
Efficient energy consumption therefore plays a vital role in every
compressed air system, as does compressor reliability.
In addition, the compressed air should be free from condensate SFC – Sigma Frequency
Control
and treated to provide the required level of qual-
The SFC variable frequency drive
ity appropriate for the specific application. These module is available for all BSD,
measures ensure enhanced system reliability and 9 6
7
CSD and CSDX compressors. The
SFC module and the compressor
significantly reduce maintenance costs in the air 4 1
5 form a compact, hard-wired unit
distribution network, pneumatic controls and with a compact footprint and short
8
communication paths between the control electronics
all other associated compressed air powered 3 2 and drive motor. Each package is delivered tested and
equipment. ready for operation.
1 Inlet valve
4 Fluid separator with cartridge ensures that a model is available to suit every compressed air
need. The refrigeration dryer module (C) transforms a stand-
5 Fluid cooler ard rotary screw compressor into a compact compressed air
6 Fluid filter system that delivers quality dried-air in accordance with the A A = BSD, CSD or CSDX
highest standards. With the addition of the SFC module (B), screw compressor
7 After-cooler the compressor speed can be automatically adjusted to meet
B B = SFC
8 Control cabinet - SFC module varying air demand. All possible combinations of these three
modules are available. C C = Refrigeration dryer (T)
9 Industrial PC-based controller
BSD T – CSDX T with compact refrigeration dryer
Dependable centrifugal
separator
A centrifugal separator with an
electronically controlled ECO
DRAIN is installed between the
compressor and the dryer. This
ensures safe, efficient initial separa-
tion and drainage of the condensate
even under conditions of high
ambient temperature and humidity.
Refrigeration dryer
with ECO DRAIN
The refrigeration dryer’s electroni-
Innovative: The BSD T, CSD cally controlled ECO DRAIN ope-
rates according to the condensate
T and CSDX T series
level. This eliminates the pressure
The new BSD T, CSD T and CSDX T losses associated with conventio-
rotary screw compressor packages meet nal condensate drain systems and
every customer requirement, as they considerably enhances the reliabi-
combine maximum reliability with lity of the compressed air supply.
outstanding efficiency.
With the addition of the integrated refrig-
eration dryer module, these high-perform-
ance units are transformed into complete Stainless steel plate
air supply systems. Easy to maintain, the heat exchanger
dryer is contained in its own separate
The dryer`s stainless steel plate
housing within the unit to prevent
heat exchanger is resistant to
exposure to heat from the compressor
corrosion, clogging and deposits.
package, considerably increasing opera-
Even with a fluctuating airflow the
tional reliability and enabling use in ambi-
heat exchanger reliably separates
ent operating conditions of up to +45°C.
the accumulating condensate from
the air. The dryer’s components
and piping are designed to provide
CSD 102 T rear view
exceptional operational safety and reliability.
SIGMA CONTROL
The SIGMA CONTROL compres-
Turnkey operation sor controller constantly monitors
the compressor, refrigeration dryer
The integrated refrigeration dryer module is directly attached and condensate drains. If required,
to the standard unit and is ready for immediate use. The messages from the dryer can be
modular design allows the components in the dryer to be defined as alarms and forwarded
generously sized and easily accessible for maintenance. to a control centre.
It also prevents exposure of the refrigerant dryer to any heat
from the compressor package.
Individual cooling air apertures and logical construction en-
sure outstanding reliability in ambient temperatures of up to
+45°C, significantly increasing compressed air availability.
SFC – Ultimate efficiency
Perfect performance -
even at high ambient
temperatures
The generously-sized SFC module
with its efficiently-cooled control
cabinet allows trouble-free opera-
tion in ambient temperatures up
to +45 °C.
Maximum flexibility:
The BSD SFC, CSD SFC Precision pressure
and CSDX SFC series control
Every KAESER rotary screw compres- Air delivery from a BSD SFC,
Pressure in bar
sor is equipped with a large, efficient CSD SFC or CSDX SFC compres-
airend featuring high performance sor can be matched to actual air
SIGMA PROFILE rotors. The airends in Pressure
± 0.1bar demand, according to required
BSD, CSD and CSDX units are powered Constant pressure system pressure, by continuously
by a direct drive system that eliminates adjusting drive motor speed
the transmission losses associated Time
(and therefore the airend) within its
with gear drive systems, enabling these specified control range. Depend-
compressors to provide significant ing on the buffer capacity of the downstream air
energy savings. network, it is therefore possible to precisely maintain
Considerable savings can also be working pressure to within ±0.1 bar and, as a result,
achieved with the addition of a SIGMA to reduce maximum system pressure. This can lead
FREQUENCY CONTROL (SFC) to significant savings, as each 1 bar reduction in
module. Depending on the size of pressure amounts to a 7 percent reduction in energy
the compressor installation, energy consumption.
consumption in larger compressed air
systems can be reduced by up to 50%.
CSDX 162 T SFC front view
Pressure in bar
p to
70 0 guarantees optimum energy efficiency. The most efficient method of producing efficient pressure-frequency profile. Furthermore, the SIGMA CONTROL com-
0r
pm compressed air is by using large, low speed airends – airends in BSD/CSD/CSDX pressor controller is equipped with a pressure-to-frequency profile that guarantees 10 bar
0.1 bar steps
360 0 rpm SFC compressors have a typical maximum rotation speed of approximately maximum flexibility for air delivery and pressure whilst providing best possible
C up to
SF
XT 3600 rpm. Further advantages include long service life and reduced maintenance efficiency.
SD 7.5 bar
requirement. The use of standardised drive motors also contributes to long-term
/C
15 50 100 Hz
on the user interface are used to move around within the menu options of the four full load, but also applies throughout the entire control range, which is particularly
line alpha-numeric display. This powerful compressor controller can also display important for variable speed machines. The specific energy requirement of 6.4 kW
information in any 1 of 30 selectable languages at just the press of a button. The per m³/min for a KAESER SFC compressor operating at 7.5 bar can be considered
SIGMA CONTROL automatically controls and monitors the compressor package. as an excellent indication of the machine's efficiency. Variable frequency controlled
The Profibus interface enables exchange of data and operational parameters compressors are only truly efficient if they have low energy consumption
allowing the SIGMA Control to communicate with other air management systems throughout their entire control range.
such as the SIGMA Air Manager. Interfaces are provided as standard for connec-
tion of a modem, a second compressor in base-load sequencing mode and for
connection to data networks (Profibus DP).
Equipment
Complete unit Electric motor Cooling Ergonomic
Ready for operation, fully automatic, Premium efficiency electric motor of Air cooled; separate control panel
Dimensions
super silenced, vibration damped, quality German manufacture to IP 55 aluminium coolers for Red, yellow and
all panels powder coated. and Insulation Class F for additional compressed air and green LEDs show
reserve. fluid, radial fan driven the operational state
Sound insulation
by its own motor. of the machine at a
Panels lined with laminated mineral Connection from motor to
glance. Also features
wool. airend Refrigeration dryer a four-line plain text
CSD2025
BSD1865
1700
Airend with integral coupling flange. CFC-free, R 134a refrigerant, fully in-
Vibration damping display, 30 selectable languages, touch
sulated, hermetically sealed refrigerant keys with icons and a duty cycle indica-
Dual anti-vibration mountings using Electrical components circuit, hot-gas bypass control, tor.
rubber bonded metal elements. Control cabinet to IP
electronic condensate drain and
54, control transformer,
Airend upstream centrifugal separator. Prime functions
Siemens Masterdrive Fully automatic monitoring and regula- 2080 BSD
Genuine KAESER rotary screw, single 2200 CSD
sta
stage airend with
with control unit, volt-free SIGMA CONTROL tion of airend discharge temperature; 2600 CSDX
contacts for ventilation Interfaces for data communication monitoring of motor current, direction
SIGMA PROFILE
SIG
Compressor
control. comprising: RS 232 for a modem,
cooling air
cooling air
and cooling fluid of airend rotation, air filter, fluid filter
Dryer
outlet
RS 485 for a slave compressor in
outlet
injection for optimised
inj Fluid and air flow and fluid separator cartridge; display of Dryer SFC
rotor cooling. base-load sequencing mode (not with performance data, service intervals of cooling air
Dry air filter, pneumatic inlet and vent- cooling air
SFC models), Profibus DP interface for primary components, operating hours, inlet outlet
ing valves, fluid reservoir with three- Cooler
Drive data networks. Prepared for status data and event memory data. cooling air
stage separator system, pressure relief
Direct, high-flex coupling, Teleservice. Selection of Dual, Quadro, Vario and inlet
valve, minimum pressure / check valve,
without gearing. Continuous control modes as required.
thermostatic valve and micro-filter, all
fully piped using flexible couplings. (For further information refer to SIGMA CONTROL/
SFC
SIGMA CONTROL BASIC brochure P-780) Motor
cooling air
cooling air
inlet
inlet
1005 BSD
Technical Specifications - BSD/CSD/CSDX T SFC 1041 CSD
1285 CSDX Compressor Air Connection
T - Version with integrated refrigeration dryer (refrigerant R134a) SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer
Rated Max. FAD *) Max. Dryer Sound Weight Max. FAD *) Pressure Sound Weight Max. FAD *) Pressure Dryer Sound Weight Dimensions
motor working Complete unit pressure power level** working Complete unit range level** working Complete unit at range power level**
power Model pressure at working con- Model pressure at working Model pressure working consump-
pressure sumption pressure pressure tion
kW bar m³/min bar kW dB(A) kg bar m³/min bar dB(A) kg bar m³/min bar kW dB(A) kg WxDxH
7.5 5.65 8
30 BSD 62 T 10 4.45 11 0.8 68 1200 2080 x 1005 x 1700
13 3.60 15
7.5 7.00 8 7.5 1.57 - 6.25 6 - 8.5 7.5 1.57 - 6.25 6 - 8.5
37 BSD 72 T 10 5.60 11 0.8 68 1245 BSD 72 SFC 10 1.16 - 5.34 9 - 11 70 1220 BSD 72 T SFC 10 1.16 - 5.34 9 - 11 0.8 70 1340 2080 x 1005 x 1700
13 4.40 15 13 0.87 - 4.45 12 - 15 13 0.87 - 4.45 12 - 15
7.5 8.15 8
45 BSD 81 T 10 6.80 11 1.1 70 1350 2080 x 1005 x 1700
13 5.43 15
7.5 8.25 8 7.5 1.92 - 8.20 6 - 8.5 7.5 1.92 - 8.20 6 - 8.5
45 CSD 82 T 10 6.90 11 1.1 69 1460 CSD 82 SFC 10 1.49 - 6.90 9 -11 71 1350 CSD 82 T SFC 10 1.49 - 6.90 9 - 11 1.1 71 1580 2200 x 1041 x 1856
13 5.50 15 13 1.10 - 5.80 12 - 15 13 1.10 - 5.80 12 - 15
7.5 10.20 8 7.5 2.33 - 9.90 6 - 8.5 7.5 2.33 - 9.90 6 - 8.5
55 CSD 102 T 10 8.20 11 1.1 69 1510 CSD 102 SFC 10 1.87 - 8.95 9 -11 71 1560 CSD 102 T SFC 10 1.87 - 8.95 9 - 11 1.1 71 1700 2200 x 1041 x 1856
13 6.75 15 13 1.40 - 7.30 12 - 15 13 1.40 - 7.30 12 - 15
7.5 12.00 8 7.5 2.89 - 12.28 6 - 8.5 7.5 2.89 - 12.28 6 - 8.5
75 CSD 122 T 10 10.05 11 1.4 71 1540 CSD 122 SFC 10 2.18 - 10.50 9 -11 73 1610 CSD 122 T SFC 10 2.18 - 10.50 9 - 11 1.4 73 1770 2200 x 1041 x 1856
13 8.07 15 13 1.86 - 8.90 12 - 15 13 1.86 - 8.90 12 - 15
7.5 13.70 8 7.5 3.39 - 13.25 6 - 8.5 7.5 3.39 - 13.25 6 - 8.5
75 CSDX 137 T 10 11.86 11 2.2 72 2250 CSDX 137 SFC 10 2.82 - 11.30 9 -11 74 2200 CSDX 137 T SFC 10 2.82 - 11.30 9 - 11 2.2 74 2400 2600 x 1285 x 2025
13 9.88 15 13 2.12 - 9.60 12 - 15 13 2.12 - 9.60 12 - 15
7.5 16.10 8 7.5 3.93 - 15.85 6 - 8.5 7.5 3.39 - 15.85 6 - 8.5
90 CSDX 162 T 10 13.50 11 2.2 73 2350 CSDX 162 SFC 10 3.36 - 14.03 9 -11 75 2400 CSDX 162 T SFC 10 3.36 - 14.03 9 - 11 2.2 75 2600 2600 x 1285 x 2025
13 11.70 15 13 2.60 - 12.00 12 - 15 13 2.60 - 12.00 12 - 15
*)FAD to ISO 1217: 1996, Annex C; **)Sound level to PN8NTC 2.3 at 1 m distance, free-field measurement
Explanation:
Choose the required grade of treatment according to your field of application: THNF = Bag filter
Cleans dusty and contaminated intake air
Air treatment using a refrigeration dryer (+3°C pressure dew point) CS = Cyclonic separator
Separates accumulating condensate
Examples: Selection of treatment classes to ISO 8573-1 1) ED = Eco-drain
Electronic level-controlled condensate drain
FB = Pre-filter 3µm
Upon
FC = Pre-filter 1µm
Solids Water Oil Bacteria
KAESER
Upon < request FD = Particulate filter 1 µm (attrition)
Pure air and cleanroom
technology request 0 4 1 FE = Micro-filter 0.01 ppm
KAESER
FST Separates aerosol oil and solid particles
< <
Dairies, Breweries A 1 4 1 FF = Micro-filter 0.001 ppm
Separates aerosol oil and solid particles
KAESER
Food and semi-luxury < < FG = Activated carbon filter
B
KAESER
KAESER
KAESER
food production 1 4 1 For adsorption of oil vapours
AMCS FD ACT FF
Very clean conveying air, FE FFG = Activated carbon and micro-filter
<
chemical plants C 2 4 1 combination
AMCS
Upon RD = Refrigeration dryer
KAESER
Upon < request For drying compressed air, pressure dew point
Pure air and cleanroom
request 0 4 1 to +3 °C
KAESER
technology
DD = Desiccant dryer
KAESER
< FST
KAESER
< For drying compressed air, pressure dew point
Pharmaceutical industry A
KAESER
1 4 1 to -70 °C
KAESER
FFG
< < ACT = Activated carbon adsorber
Weaving machines, photo labs B For adsorption of oil vapours
1 4 1 AMCS RD ED Compressor THNF
unit FST = Sterile filter
KAESER