Rotary Screw Compressors

BSD/CSD/CSDX T SFC Series

With the world-renowned SIGMA PROFILE
Air deliveries from 0.87 to 15.85 m3/min, Pressures 5.5 to 15 bar
 T SFC – Integrated Modular Design
BSD, CSD and CSDX
– Unrivalled quality
The new BSD, CSD and CSDX
What do you look for in a compressor series compressors with energy-
KAESER’s solution:
saving 1:1 drive form the basis
with variable frequency drive and Versatile modular for the versatile modular concept.
design They are particularly efficient,
refrigeration dryer?
Available with a modular refrig- durable and reliable, as each is
eration dryer and/ or SFC variable equipped a generously-sized
As a user, you expect maximum efficiency, reliability and frequency drive, BSD-, CSD- and low-speed airend featuring
consistent air quality from your compressed air system. CSDX rotary screw compressors SIGMA PROFILE rotors.

Air system investment

fulfil every customer requirement: A
That may sound They are highly energy efficient,
Maintenance costs
quieter than quiet, require minimal
simple, but these maintenance, are extremely
advantages are reliable and deliver the very best in
T - Refrigeration dryer
air quality.
influenced by many BSD, CSD and CSDX compres-
Furthermore, these turnkey com-
different factors: pressed air systems are simple
sors can be supplied with an
integrated refrigeration dryer mod-
Energy costs, for to install and offer outstanding

example, taken versatility. C ule as required. The compressor

and dryer are housed in separate
cabinets with individual cooling air
over the lifetime of apertures to increase operational
a compressor, add Energy costs B reliability.

up to a multiple of Potential energy savings

investment costs.
Efficient energy consumption therefore plays a vital role in every
compressed air system, as does compressor reliability.
In addition, the compressed air should be free from condensate SFC – Sigma Frequency
Control
and treated to provide the required level of qual-
The SFC variable frequency drive
ity appropriate for the specific application. These module is available for all BSD,
measures ensure enhanced system reliability and 9 6
7
CSD and CSDX compressors. The
SFC module and the compressor
significantly reduce maintenance costs in the air 4 1
5 form a compact, hard-wired unit
distribution network, pneumatic controls and with a compact footprint and short
8
communication paths between the control electronics
all other associated compressed air powered 3 2 and drive motor. Each package is delivered tested and
equipment. ready for operation.

1 Inlet valve

2 Electric motor Versatile Modular Design C

B
3 Airend KAESER’s versatile range of modular T SFC packages A

4 Fluid separator with cartridge
5 Fluid cooler
6 Fluid filter
7 After-cooler
8 Control cabinet - SFC module
9 Industrial PC-based controller
ensures that a model is available to suit every compressed air
need. The refrigeration dryer module (C) transforms a stand-
ard rotary screw compressor into a compact compressed air
system that delivers quality dried-air in accordance with the A A = BSD, CSD or CSDX
highest standards. With the addition of the SFC module (B), screw compressor
the compressor speed can be automatically adjusted to meet
B B = SFC
varying air demand. All possible combinations of these three
modules are available. C C = Refrigeration dryer (T)
BSD T – CSDX T with compact refrigeration dryer
Dependable centrifugal
separator
A centrifugal separator with an
electronically controlled ECO
DRAIN is installed between the
compressor and the dryer. This
ensures safe, efficient initial separa-
tion and drainage of the condensate
even under conditions of high
ambient temperature and humidity.

Refrigeration dryer
with ECO DRAIN
The refrigeration dryer’s electroni-
Innovative: The BSD T, CSD cally controlled ECO DRAIN ope-
rates according to the condensate
T and CSDX T series
level. This eliminates the pressure
The new BSD T, CSD T and CSDX T losses associated with conventio-
rotary screw compressor packages meet nal condensate drain systems and
every customer requirement, as they considerably enhances the reliabi-
combine maximum reliability with lity of the compressed air supply.
outstanding efficiency.
With the addition of the integrated refrig-
eration dryer module, these high-perform-
ance units are transformed into complete Stainless steel plate
air supply systems. Easy to maintain, the heat exchanger
dryer is contained in its own separate
The dryer`s stainless steel plate
housing within the unit to prevent
heat exchanger is resistant to
exposure to heat from the compressor
corrosion, clogging and deposits.
package, considerably increasing opera-
Even with a fluctuating airflow the
tional reliability and enabling use in ambi-
heat exchanger reliably separates
ent operating conditions of up to +45°C.
the accumulating condensate from
the air. The dryer’s components
and piping are designed to provide
CSD 102 T rear view
exceptional operational safety and reliability.

Thermal insulation is omitted from the illustration

SIGMA CONTROL
The SIGMA CONTROL compres-
Turnkey operation sor controller constantly monitors
the compressor, refrigeration dryer
The integrated refrigeration dryer module is directly attached and condensate drains. If required,
to the standard unit and is ready for immediate use. The messages from the dryer can be
modular design allows the components in the dryer to be defined as alarms and forwarded
generously sized and easily accessible for maintenance. to a control centre.
It also prevents exposure of the refrigerant dryer to any heat
from the compressor package.
Individual cooling air apertures and logical construction en-
sure outstanding reliability in ambient temperatures of up to
+45°C, significantly increasing compressed air availability.
SFC – Ultimate efficiency
Maximum flexibility:
The BSD SFC, CSD SFC
and CSDX SFC series
Every KAESER rotary screw compres-
sor is equipped with a large, efficient
airend featuring high performance
SIGMA PROFILE rotors. The airends in
BSD, CSD and CSDX units are powered
by a direct drive system that eliminates
the transmission losses associated
with gear drive systems, enabling these
compressors to provide significant
energy savings.
Considerable savings can also be
achieved with the addition of a SIGMA
FREQUENCY CONTROL (SFC)
module. Depending on the size of
the compressor installation, energy
consumption in larger compressed air
systems can be reduced by up to 50%.
Zero Interference:
The electromagnetic compatibility
(EMC) of the components and of the
complete machine has been tested
and certified in accordance with all
applicable regulations.
Other variable
speed compressors
Transmission losses
Energy consumption
Maintenance costs
BSD SFC, CSD SFC and CSDX SFC compressor
packages are highly efficient direct drive units featur-
ing variable speed control. With high-efficiency performance
entire control range, large, low speed airends featuring the energy saving
SIGMA Profile have significant advantages over smaller, high speed airends.
Perfect performance -
even at high ambient
temperatures
The generously-sized SFC module
with its efficiently-cooled control
cabinet allows trouble-free opera-
tion in ambient temperatures up
to +45 °C.
Precision pressure
control
Air delivery from a BSD SFC,
Pressure in bar
CSD SFC or CSDX SFC compres-
sor can be matched to actual air
Pressure
± 0.1bar demand, according to required
Constant pressure system pressure, by continuously
adjusting drive motor speed
Time
(and therefore the airend) within its
specified control range. Depend-
ing on the buffer capacity of the downstream air
network, it is therefore possible to precisely maintain
working pressure to within ±0.1 bar and, as a result,
to reduce maximum system pressure. This can lead
to significant savings, as each 1 bar reduction in
pressure amounts to a 7 percent reduction in energy
consumption.
CSDX 162 T SFC front view
KAESER SFC compressors
Soft start with
no current spikes
Direct start
800%
Star-delta start
All packages are designed to operate at full 700%
Soft start
SFC packages
Soft start allows a gradual increase
% full load current
load, 7 days a week, yet require no additional
600%
in drive motor current from zero to
500%
maintenance. Triple savings with 1:1 drive 400% full load, enabling almost unlimited
–SSignificantly increasing reliability and service 300%
motor switching frequency i.e. the
200%
life, direct drive reduces the number of compo- 100%
number of times the motor can be
nen
nents needed in comparison with gear drive and 0% switched on within a defined time
eliminates the associated transmission losses.
elimin period without overheating. Current
Sou
Sound levels are also considerably lower. The peaks that can potentially cause
mance throughout the benefits speak for themselves: efficient power
ben damage to power systems and equipment are reliably
eliminated without the need for expensive electronics.
transmission, optimal power consumption and
reduced servicing / downtime costs. In addition, the continuously variable acceleration
and deceleration of moving parts reduces dynamic
loading.
BSD/CSD/CSDX T SFC – Eight Decisive Advantages
1 SIGMA PROFILE airend
A specific drive power can be used to turn a smaller airend at high speed or a
larger airend at slow speed. Larger, low speed airends are more efficient, de-
livering more compressed air for the same drive power. That is why KAESER
developed airends especially for the BSD, CSD and CSDX series that precisely
match the individual drive power and motor speed of each machine in the range.
The slightly higher investment cost of the larger airend is quickly recovered by the
energy saved during operation.
2 Energy-saving 1:1 drive
The advantages of this drive system are not just limited to the elimination of
transmission losses. The motor and airend are joined by the coupling and its
housing to form a compact and durable unit that, apart from greasing of the motor
bearings, requires no regular maintenance. Should the coupling ever need to be
replaced, it takes just a few minutes without any disassembly of the unit, as the
opening in the housing is more than large enough to replace the two coupling
sections.
3 Low speed operation
Each BSD SFC, CSD SFC and CSDX SFC compressor has exactly the same
mechanical components as those used in KAESER's fixed speed compressors.
O t her s u This not only ensures unrivalled reliability and compressed air availability, but also
p to
70 0 guarantees optimum energy efficiency. The most efficient method of producing
0r
pm compressed air is by using large, low speed airends – airends in BSD/CSD/CSDX
360 0 rpm SFC compressors have a typical maximum rotation speed of approximately
C up to
SF
XT 3600 rpm. Further advantages include long service life and reduced maintenance
SD
requirement. The use of standardised drive motors also contributes to long-term
/C
SD
D/C
compressed air availability.
BS
4 SIGMA CONTROL
Based on robust PC architecture, the SIGMA Control offers the possibility of Dual,
Quadro, Vario and Continuous control. Clearly marked navigation and input keys
on the user interface are used to move around within the menu options of the four
line alpha-numeric display. This powerful compressor controller can also display
information in any 1 of 30 selectable languages at just the press of a button. The
SIGMA CONTROL automatically controls and monitors the compressor package.
The Profibus interface enables exchange of data and operational parameters
allowing the SIGMA Control to communicate with other air management systems
such as the SIGMA Air Manager. Interfaces are provided as standard for connec-
tion of a modem, a second compressor in base-load sequencing mode and for
connection to data networks (Profibus DP).
5 Efficient stainless steel condensate separator
The separator tank in the refrigeration dryer is made of stainless steel and is
therefore completely corrosion resistant. A deflector plate forces the compressed
air that streams into the separator into circular motion. The air then flows through
a stainless steel wire mesh that ensures 99.9% water separation from the air. This
figure remains almost constant, despite fluctuating airflow, reliably maintaining the
required pressure dew point. Solid particles are also washed out and eliminated
together with the condensate.
6 SFC module
Siemens frequency converters are used exclusively in KAESER’s speed control-
led compressors for several reasons: Siemens manufactures the industrial PC-
based SIGMA CONTROL compressor controller, which enables seamless com-
munication with the SFC control cabinet. Furthermore, the worldwide presence
of Siemens ensures dependable service. The SFC control cabinet and SIGMA
CONTROL are Class 1 tested and certified as per electromagnetic compatibility
regulation EN 55011, both as individual components and as an integrated system.
7 Flexible pressure adjustment
The wide range of 1:1 drive airends available makes it possible to select the one
that works most efficiently within the pressure and performance range required. 13 bar
This ensures that every BSD/CSD/CSDX SFC compressor operates with the most 0.1 bar steps
Pressure in bar
efficient pressure-frequency profile. Furthermore, the SIGMA CONTROL com-
pressor controller is equipped with a pressure-to-frequency profile that guarantees 10 bar
0.1 bar steps
maximum flexibility for air delivery and pressure whilst providing best possible
efficiency.
7.5 bar
0.1 bar steps
15 50 100 Hz
8 Specific power is the key
6.4
Large, low speed airends are more efficient than small high speed airends be- kW/m³/min
cause they supply more air for the same drive power. This is not just the case at at 7.5 bar
full load, but also applies throughout the entire control range, which is particularly
important for variable speed machines. The specific energy requirement of 6.4 kW
per m³/min for a KAESER SFC compressor operating at 7.5 bar can be considered
as an excellent indication of the machine's efficiency. Variable frequency controlled
compressors are only truly efficient if they have low energy consumption
throughout their entire control range.
Equipment
Complete unit Electric motor Cooling Ergonomic
Ready for operation, fully automatic, Premium efficiency electric motor of Air cooled; separate control panel
Dimensions
super silenced, vibration damped, quality German manufacture to IP 55 aluminium coolers for Red, yellow and
all panels powder coated. and Insulation Class F for additional compressed air and green LEDs show
reserve. fluid, radial fan driven the operational state
Sound insulation
by its own motor. of the machine at a
Panels lined with laminated mineral Connection from motor to
glance. Also features
wool. airend Refrigeration dryer a four-line plain text

CSD2025
BSD1865
1700
Airend with integral coupling flange. CFC-free, R 134a refrigerant, fully in-
Vibration damping display, 30 selectable languages, touch
sulated, hermetically sealed refrigerant keys with icons and a duty cycle indica-
Dual anti-vibration mountings using Electrical components circuit, hot-gas bypass control, tor.
rubber bonded metal elements. Control cabinet to IP
electronic condensate drain and
54, control transformer,
Airend upstream centrifugal separator. Prime functions
Siemens Masterdrive Fully automatic monitoring and regula- 2080 BSD
Genuine KAESER rotary screw, single 2200 CSD
sta
stage airend with
with control unit, volt-free SIGMA CONTROL tion of airend discharge temperature; 2600 CSDX
contacts for ventilation Interfaces for data communication monitoring of motor current, direction
SIGMA PROFILE
SIG

Compressor
control. comprising: RS 232 for a modem,

cooling air
cooling air
and cooling fluid of airend rotation, air filter, fluid filter

Dryer

outlet
RS 485 for a slave compressor in

outlet
injection for optimised
inj Fluid and air flow and fluid separator cartridge; display of Dryer SFC
rotor cooling. base-load sequencing mode (not with performance data, service intervals of cooling air
Dry air filter, pneumatic inlet and vent- cooling air
SFC models), Profibus DP interface for primary components, operating hours, inlet outlet
ing valves, fluid reservoir with three- Cooler
Drive data networks. Prepared for status data and event memory data. cooling air
stage separator system, pressure relief
Direct, high-flex coupling, Teleservice. Selection of Dual, Quadro, Vario and inlet
valve, minimum pressure / check valve,
without gearing. Continuous control modes as required.
thermostatic valve and micro-filter, all
fully piped using flexible couplings. (For further information refer to SIGMA CONTROL/
SFC
SIGMA CONTROL BASIC brochure P-780) Motor
cooling air
cooling air
inlet
inlet

1005 BSD
Technical Specifications - BSD/CSD/CSDX T SFC 1041 CSD
1285 CSDX Compressor Air Connection

T - Version with integrated refrigeration dryer (refrigerant R134a) SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer
Rated Max. FAD *) Max. Dryer Sound Weight Max. FAD *) Pressure Sound Weight Max. FAD *) Pressure Dryer Sound Weight Dimensions
motor working Complete unit pressure power level** working Complete unit range level** working Complete unit at range power level**
power Model pressure at working con- Model pressure at working Model pressure working consump-
pressure sumption pressure pressure tion

kW bar m³/min bar kW dB(A) kg bar m³/min bar dB(A) kg bar m³/min bar kW dB(A) kg WxDxH
7.5 5.65 8
30 BSD 62 T 10 4.45 11 0.8 68 1200 2080 x 1005 x 1700
13 3.60 15
7.5 7.00 8 7.5 1.57 - 6.25 6 - 8.5 7.5 1.57 - 6.25 6 - 8.5
37 BSD 72 T 10 5.60 11 0.8 68 1245 BSD 72 SFC 10 1.16 - 5.34 9 - 11 70 1220 BSD 72 T SFC 10 1.16 - 5.34 9 - 11 0.8 70 1340 2080 x 1005 x 1700
13 4.40 15 13 0.87 - 4.45 12 - 15 13 0.87 - 4.45 12 - 15
7.5 8.15 8
45 BSD 81 T 10 6.80 11 1.1 70 1350 2080 x 1005 x 1700
13 5.43 15
7.5 8.25 8 7.5 1.92 - 8.20 6 - 8.5 7.5 1.92 - 8.20 6 - 8.5
45 CSD 82 T 10 6.90 11 1.1 69 1460 CSD 82 SFC 10 1.49 - 6.90 9 -11 71 1350 CSD 82 T SFC 10 1.49 - 6.90 9 - 11 1.1 71 1580 2200 x 1041 x 1856
13 5.50 15 13 1.10 - 5.80 12 - 15 13 1.10 - 5.80 12 - 15
7.5 10.20 8 7.5 2.33 - 9.90 6 - 8.5 7.5 2.33 - 9.90 6 - 8.5
55 CSD 102 T 10 8.20 11 1.1 69 1510 CSD 102 SFC 10 1.87 - 8.95 9 -11 71 1560 CSD 102 T SFC 10 1.87 - 8.95 9 - 11 1.1 71 1700 2200 x 1041 x 1856
13 6.75 15 13 1.40 - 7.30 12 - 15 13 1.40 - 7.30 12 - 15
7.5 12.00 8 7.5 2.89 - 12.28 6 - 8.5 7.5 2.89 - 12.28 6 - 8.5
75 CSD 122 T 10 10.05 11 1.4 71 1540 CSD 122 SFC 10 2.18 - 10.50 9 -11 73 1610 CSD 122 T SFC 10 2.18 - 10.50 9 - 11 1.4 73 1770 2200 x 1041 x 1856
13 8.07 15 13 1.86 - 8.90 12 - 15 13 1.86 - 8.90 12 - 15
7.5 13.70 8 7.5 3.39 - 13.25 6 - 8.5 7.5 3.39 - 13.25 6 - 8.5
75 CSDX 137 T 10 11.86 11 2.2 72 2250 CSDX 137 SFC 10 2.82 - 11.30 9 -11 74 2200 CSDX 137 T SFC 10 2.82 - 11.30 9 - 11 2.2 74 2400 2600 x 1285 x 2025
13 9.88 15 13 2.12 - 9.60 12 - 15 13 2.12 - 9.60 12 - 15
7.5 16.10 8 7.5 3.93 - 15.85 6 - 8.5 7.5 3.39 - 15.85 6 - 8.5
90 CSDX 162 T 10 13.50 11 2.2 73 2350 CSDX 162 SFC 10 3.36 - 14.03 9 -11 75 2400 CSDX 162 T SFC 10 3.36 - 14.03 9 - 11 2.2 75 2600 2600 x 1285 x 2025
13 11.70 15 13 2.60 - 12.00 12 - 15 13 2.60 - 12.00 12 - 15
*)FAD to ISO 1217: 1996, Annex C; **)Sound level to PN8NTC 2.3 at 1 m distance, free-field measurement
 Explanation:
Choose the required grade of treatment according to your field of application: THNF = Bag filter
Cleans dusty and contaminated intake air
Air treatment using a refrigeration dryer (+3°C pressure dew point) CS = Cyclonic separator
Separates accumulating condensate
Examples: Selection of treatment classes to ISO 8573-1 1) ED = Eco-drain
Electronic level-controlled condensate drain
FB = Pre-filter 3µm
Upon
FC = Pre-filter 1µm
Solids Water Oil Bacteria

KAESER
Upon < request FD = Particulate filter 1 µm (attrition)
Pure air and cleanroom
technology request 0 4 1 FE = Micro-filter 0.01 ppm

KAESER
FST Separates aerosol oil and solid particles
< <
Dairies, Breweries A 1 4 1 FF = Micro-filter 0.001 ppm
Separates aerosol oil and solid particles

KAESER
Food and semi-luxury < < FG = Activated carbon filter
B

KAESER
KAESER
KAESER
food production 1 4 1 For adsorption of oil vapours
AMCS FD ACT FF
Very clean conveying air, FE FFG = Activated carbon and micro-filter
<
chemical plants C 2 4 1 combination
AMCS
Upon RD = Refrigeration dryer
KAESER

Upon < request For drying compressed air, pressure dew point
Pure air and cleanroom
request 0 4 1 to +3 °C

KAESER
technology
DD = Desiccant dryer
KAESER

< FST

KAESER
< For drying compressed air, pressure dew point
Pharmaceutical industry A
KAESER

1 4 1 to -70 °C

KAESER
FFG
< < ACT = Activated carbon adsorber
Weaving machines, photo labs B For adsorption of oil vapours
1 4 1 AMCS RD ED Compressor THNF
unit FST = Sterile filter
KAESER

< < For sterile compressed air

Paint spraying, powder coating D 1 4 1 AMCS FF Aquamat = Condensate treatment system
KAESER

Packaging, control and < < AMCS = Air-main charging system

instrument air E 1 4 2 Degree of filtration:
AMCS FE
Solid particles1) Humidity Total oil
General works air, high-grade

Class ISO 8573-1

sand blasting G 2 4 3
content
AMCS
Max.particle Max.particle Pressure dew
Aquamat size concentra- point (x = liquid
mg/m³
µm tion µm water in g/m³)

0 e.g. Consult Kaeser regarding pure air and

cleanroom technology
A
1 0.1 0.1 ≤ - 70 ≤ 0.01
2 1 1 ≤ - 40 ≤ 0.1
B
3 5 5 ≤ - 20 ≤1
C + Solids – 4 15 8 ≤+3 ≤5
D + Water/ Condensate – 5 40 10 ≤+7 –
E + Oil – 6 – – ≤ + 10 –
+ 7 – – x ≤ 0.5 –
G
8 – – 0.5 < x ≤ 5 –
9 – – 5 < x ≤ 10 –
1
) Particle load as per ISO 8573-1:1991