INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR2849-01
June 2004

302.5
Mini-Hydraulic Excavator
Electrical System
4AZ1-5768

© 2004 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Travel B-5 8 Relay - Start Aid C-9 8
Alternator D-9 2 Relay - Start Disable C-7 5
Alternator Breaker D-9 8 Sender - Coolant Temperature D-9 2
Assembly - Heater Blower C-3 3 Sender - Fuel Level E-6 13
Battery B-9 4 Solenoid - Boom Lower B-5 11
Breaker - Lighting D-4 5 Solenoid - Fuel Shutoff E-9 7
Breaker - Main D-3 5 Solenoid - Hydraulic Disable B-8 9
Engine GND Strap-Rear Frame GND B-8 6 Solenoid - Speed Select B-8 9
Fuses D-4 5 Switch - Air Inlet Pressure E-9 9
Glow Plugs C-9 7 Switch - Beacon E-3 B
Ground - Front Frame A-9 4 Switch - Dash & Flood Lamp C-4 A
Ground 2 - Front Frame B-8 4 Switch - Horn C-4 A
Group - Gauge Cluster C-4 A Switch - Interlock B-2 10
Horn E-6 1 Switch - Key Start C-4 A
Motor - Starter C-9 12 Switch - LH Console D-4 16
Motor - Washer E-9 9 Switch - Oil Pressure E-9 7
Motor - Wiper B-2 10 Switch - RH Console C-4 17
Relay - Boom Lower B-5 5 Switch - Speed Select D-2 14
Relay - Hydraulic Disable C-7 5 Switch - Travel D-2 19
Relay - Lamp C-7 5 Switch - Wiper/Washer E-4 B
Relay - Main Power D-3 5 Switch 2 - Travel D-2 19
Relay - Start C-9 8
Machine locations are repeated for components located close together.
A = Located in or on right console.
B = Located in or on left console.
 CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 E-8 2
CONN 2 B-7, F-3 A
CONN 3 C-7 B
CONN 4 C-7 B
CONN 5 C-7 B
CONN 6 D-7 B
CONN 7 B-5 11
CONN 8 D-2 19
CONN 9 D-2 18
CONN 10 D-2 18
The connectors shown in this chart are harness to harness and special use
connectors. Connectors which join a harness to a component are generally
located at on near the component. See the component location chart.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals

Title Form Number
Testing and Adjusting RENR2846
 WIRE DESCRIPTION

Wire Wire Wire Wire

Description Description
Number Color Number Color
Power Distribution Circuits Monitoring Circuits
101 RD Bat (+) 405 GY Oil Press Low Lamp
103 YL Lamp Rly Coil 430 BU Air Cleaner Lamp
104 YL Console Lamp Pwr 441 OR Eng Temp Gage
105 RD Key Sw Pwr 447 PK Fuel Level Gage
109 RD Alt Out Positive C444 YL Alt Indicator Lamp
112 PU Main Pwr Rly Out Accessory Circuits
114 RD Fwd Horn Pwr 500 BR Wiper Front Park
117 RD Main Breaker Pwr 501 GN Wiper Front Low
118 GY Wiper/Washer Pwr 506 PU Washer Motor
119 PK Fuel Shutoff Pwr 508 PU Radio Speaker L+
122 RD Dome Lamp Pwr 509 WH Radio Speaker L-
125 OR Boom Lower Pwr A584 BU Interlock Sw
130 GN Heater Pwr Lighting Circuits
131 BR Solenoid Pwr 603 PK Beacon
135 BU Radio Pwr 607 PK Flood Lamps
144 GN Beacon Pwr Control Circuits
Ground Circuits E783 WH Boom Lower
200 BK Main Chassis H792 BR Dash/Flood Lamp Sw
Basic Machine Circuits 877 YL Glow Plugs
304 WH Starter Relay Out E953 GY Speed Select Sw
306 GN Start Rly Coil G981 PU Travel Alarm Disable
307 OR Start Disable Rly L987 WH Start Aid Rly Coil
308 YL Main Pwr Rly Coil M927 GN Hyd Disable Sol
321 BR Travel Alarm P977 PK Hyd Dis Rly Coil
322 GY Fwd Horn
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 9 8 7 6 5 4 3 2 1

CONN 2
CA-C1 BEACON 2
3E5179 128-6985
1 607-CA18 PK-18
2 603-CA1 PK-18 LEFT CAB FLOOD LAMP 2
F 3 607-CA4 PK-18 152-8180 F
4 200-CA6 BK-16 200-CA17 BK-18
5 BEACON SOCKET 2
6 9R-7941
7
8 607-CA4 PK-18 607-CA13 PK-18
9 RIGHT CAB FLOOD LAMP 2
10 200-CA20 BK-18 152-8180
11 200-CA6 BK-16 200-CA15 BK-18
12
CONNECTS TO A-C18 AT C-7

CANOPY HARNESS

ANTENNA
8E-1118

RADIO
126-4953
NOTE A
C-C2 LEFT CONSOLE
3E3385 ANTENNA
8 GY/VI RIGHT SPKR + 603-A30 PK-18
7 GY/BK,VI/BK RIGHT SPKR - 122-C12 RD-18 144-A64 GN-18
ENGINE ENGINE 200-C10 BK-18 3 BK GROUND 200-C23 BK-18 A584-A33 BU-18
508-C27 PU-18 2 WH/GN LEFT SPKR + 500-A62 BR-18
(9) WASHER
152-1800 F-C4 509-C28 WH-18 1 WH/BK,BN/BK LEFT SPKR - DOME LAMP (B) WIPER WASHER SW A-C1 (B) BEACON SWITCH A-C2 LEFT CAB FLOOD LAMP
NOTE H 7T5957 135-C2BU-18 6 RD + BATTERY (12V) 084-4277 158-7802 1117898 1117898 152-8180
NOTE H 109-2350
122-C3RD-18 122-C14 RD-18 5 YL +B MEMORY
E MOTOR
1 506-F28 PU-18 4 NC
1 1 607-C18 PK-18 E
2 200-F29 BK-18 200-C23 BK-18 500-A62 BR-18
2 2
200-F3BK-18 200-F48 BK-14 122-C12 RD-18 501-A32 GN-18 144-A64 GN-18
3 3
200-F5BK-16 200-F49 BK-14 200-C23 BK-18 A584-A33 BU-18 603-A30 PK-18 200-C17 BK-18
4 4
200-F14 BK-18 200-F4BK-18 A584-A59 BU-18
(7) OIL PRESS SW 5 5
200-F29 BK-18 200-F2BK-18 506-A43 PU-18
153-6616 6 6
200-F40 BK-18 A584-A59 BU-18
405-E18 GY-18 322-F30 GY-18 + (1) FWD HORN 200-A44 BK-18
REAR FRAME GND 1 - 7 7
200-F2BK-18 200-F3BK-18 200-F6BK-18 7T-0635 200-A37 BK-18
M10 GND STUD
200-F4BK-18 200-F7BK-18
8 8
(7) FUEL SHUTOFF SOL 119-E20 PK-18 H792-A46 BR-18 H792-A45 BR-18
153-6409 CONN 1 F-C8
(13) FUEL LEVEL SENDER
155-3139
E-C1 F-C17 3E3361 H792-A45 BR-18
3E5179 3E5176 119-F43 PK-18 200-F7BK-18 2 200-A37 BK-18
(9) AIR INLET PRESS
F-C19 1 131-F31 BR-18 447-F32 PK-18 1
151-8367
1003320 C444-E35 YL-18 2 C444-F45 YL-18 306-F27 GN-16 LEFT CONSOLE
A 430-F41 BU-18 3 308-F46 YL-18
ENGINE

A-C14
B 200-F40 BK-18 200-F3BK-18 308-E11 YL-18 4 308-F46 YL-18 405-F42 GY-18 1003320
322-F30 GY-18 5 430-F41 BU-18 P977-A39 PK-18 A (19) TRAVEL SW2
(2) COOLANT TEMP SENDER 6T-5925
447-F32 PK-18 L987-E5 WH-18 6 L987-F47 WH-18 441-F44 OR-18 131-A41 BR-18 B
120-0667 (16) LH CONSOLE SW
405-E18 GY-18 7 405-F42 GY-18 506-F28 PU-18
156-6679
441-E16 OR-18 441-E16 OR-18 8 441-F44 OR-18 C444-F45 YL-18 200-A44 BK-18 NOTE B
119-E20 PK-18 200-E1BK-18 9 200-F4BK-18 H792-F12 BR-18 500-A62 BR-18 500-A62 BR-18
T

G981-G3 PU-18
200-F29 BK-18 306-E8GN-18 10 306-F27 GN-16 L987-F47 WH-18 501-A32 GN-18 501-A32 GN-18

321-G4BR-18
200-F40 BK-18 200-E2BK-18 11 200-F2BK-18 506-A43 PU-18 506-A43 PU-18 (5) MAIN BREAKER
119-E20 PK-18 12 119-F43 PK-18 A584-A33 BU-18 603-A30 PK-18 9S-0174
C444-E35 YL-18 405-E18 GY-18 603-A30 PK-18 A584-A33 BU-18
308-E11 YL-18 430-F41 BU-18 131-F31 BR-18 131-F31 BR-18 200-A10 BK-14 200-A44 BK-18 103-A5YL-14 109-A17 RD-6 109-A17 RD-6 117-A67 RD-6
441-E16 OR-18 430-F41 BU-18 430-F41 BU-18 131-A41 BR-18 109-A17 RD-6 308-A4YL-18
60 CONN 8 (19) TRAVEL SW
506-F28 PU-18 506-F28 PU-18 506-F28 PU-18 200-A54 BK-18 200-A53 BK-18 144-A64 GN-18 200-A53 BK-18 308-A11 YL-18 308-A36 YL-18 F-C7 G-C1 6T-5925
3E3373 3E3376
E-C3 H792-F12 BR-18 H792-F12 BR-18 109-A17 RD-6 H792-A46 BR-18 308-A4YL-18 308-A34 YL-18
1 2 3 1073134 103-A5YL-14 P977-A39 PK-18 308-A11 YL-18 200-A53 BK-18 200-A53 BK-18 G981-F51 PU-18 1 G981-G1 PU-18
L I P A-C7
118-A29 GY-18 308-A34 YL-18 9W2035 SOLENOIDS BOOM LOWER BEACON RADIO A-C11 321-F10 BR-18 2
119-A7PK-18 103-A5YL-14 8 10 4 7 10 3 6 10 2 5 10 1 103-A5YL-14 112-A18 PU-14 3E3364 3
20
CONN 6

2
1
B+ 109-E22 RD-6 122-A63 RD-18 109-A17 RD-6 4 321-G2BR-18
D F-C16 A-C10 125-A16 OR-18 118-A29 GY-18 131-A56 BR-18
(5) LIGHTING BREAKER
(5) MAIN POWER RELAY D
3E5179 3E5176 9H-1958
109-F50 RD-6 131-A57 BR-18 119-A7PK-18 131-A57 BR-18 131-A1BR-18 168-7908 BOOM FLOOD LAMP
(2) ALTERNATOR
144-9952 308-E11 YL-18 405-F42 GY-18 1 405-A27 GY-18 135-A2BU-18 122-A63 RD-18 125-A16 OR-18 125-A16 OR-18 CONN 9 152-8180
C444-E35 YL-18 119-F43 PK-18 2 119-A7PK-18 308-A34 YL-18 125-A16 OR-18 144-A64 GN-18 144-A64 GN-18 112-A68 PU-10 117-A67 RD-6 F-C6 FF-C1
441-F44 OR-18 3 441-A24 OR-18 200-A55 BK-16 131-A57 BR-18 135-A2BU-18 135-A2BU-18 112-A69 PU-10 117-A65 RD-10 3E3361 3E3364
(8) ALTERNATOR BREAKER 101-E26 RD-6 C444-F45 YL-18 4 C444-A52 YL-18 200-A9BK-14 200-A50 BK-14 135-A2BU-18 607-F17 PK-18 1 607-FF1 PK-18
9S-0174 109-E3RD-10 308-F46 YL-18 5 308-A34 YL-18 307-A19 OR-18 200-A53 BK-18 200-F35 BK-18 2 200-FF2 BK-18
109-E22 RD-6 109-E4RD-10 430-F41 BU-18 6 430-A23 BU-18 322-A15 GY-18 308-A34 YL-18 NOTE H NOTE H
101-E26 RD-6 109-E3 RD-10 A-C8 A-C9
60 506-F28 PU-18 7 506-A43 PU-18 405-A27 GY-18 9W2035 CONSOLE FUEL SHUTOFF HEATER WIPER WASHER 9W2035 KEY START DOMELAMP HORN
109-E4 RD-10 L987-F47 WH-18 8 L987-A51 WH-18 405-A28 GY-18 144-A64 GN-18 8 10 4 7 10 3 6 15 2 5 10 1 8 10 4 7 10 3 6 10 2 5 1
109-F50 RD-6 131-F31 BR-18 9 131-A57 BR-18 430-A23 BU-18 P977-A39 PK-18 CONN 10 (14) SPEED SELECT SW
101-E26 RD-6 200-F48 BK-14 10 200-A10 BK-14 441-A24 OR-18 H792-A46 BR-18 104-A8YL-18 104-A8YL-18 F-C1 WA-C1 3T-3132
H792-F12 BR-18 11 H792-A22 BR-18 447-A26 PK-18 131-A41 BR-18 119-A7PK-18 119-A7PK-18 105-A58 RD-18 3E3364 3E3361
101-E26 RD-6 200-F49 BK-14 12 200-A9BK-14 607-A31 PK-18 130-A25 GN-14 130-A25 GN-14 122-A63 RD-18 131-F37 BR-18 1 131-WA1 BR-18
L987-E5 WH-18 109-E3RD-10 607-A31 PK-18 131-A41 BR-18 118-A29 GY-18 118-A29 GY-18 114-A3RD-18 E953-F34 GY-18 2 E953-WA2 GY-18
2 200-E2BK-18 109-E4RD-10 306-F27 GN-16 C444-A52 YL-18 H792-A46 BR-18
5 E-C8 (5) FUSES
306-F27 GN-16 H792-A22 BR-18 P977-A39 PK-18 105-A58 RD-18
4 1
9X1054 200-E1BK-18 CONN 5 L987-A51 WH-18 104-A8YL-18 114-A3RD-18 9W-1442 10A
877-E7 YL-10 109-E3RD-10 200-E2BK-18 A-C12 P977-A35 PK-18 105-A58 RD-18 122-A63 RD-18 9W-1441 15A
F-C15
3 3E3382 3E3379
306-E8GN-18 114-A3RD-18
L987-E5 WH-18 607-F8PK-18 1 607-A31 PK-18 200-F22 BK-18 H792-F12 BR-18 130-A25 GN-14
(8) START AID RELAY 2 5 2 F-C9
306-E8GN-18 103-F9YL-14 103-A5YL-14 131-A56 BR-18
115-1615 3 9X1054 (3) HEATER BLOWER
2 200-E1BK-18 P977-F15 PK-18 P977-A35 PK-18 1 308-A4YL-18 (17) RH CONSOLE SW 146-6372
5 4
E-C9 103-F9YL-14 307-F16 OR-16 4 307-A19 OR-18 607-F18 PK-14 103-F9YL-14 308-A11 YL-18 156-6679
9X1054 3
125-F36 OR-18 5 A-C15 NOTE B A-C19
4 1
304-E6WH-10 109-E4RD-10 131-F31 BR-18 6 131-A41 BR-18 1003320 3E3367
3 NOTE
200-F5BK-16 CONN 4 (5) LAMP RELAY
115-1615
131-A56 BR-18 131-A40 BR-18 A 200-A48 BK-14 A GROUND
LOC
200-F14 BK-18 F-C10 A-C4 P977-A35 PK-18 P977-A38 PK-18 B 308-A11 YL-18 B KEY SWITCH (ON)
(8) START RELAY 306-F27 GN-16 3E3388 3E3385 607-F18 PK-14 P977-A39 PK-18 130-A25 GN-14 C +BATTERY E-6 NOTE A: RADIO TO BE INSTALLED BY DEALER
115-1615 307-F16 OR-16 322-F30 GY-18 1 322-A15 GY-18 200-F22 BK-18 200-A48 BK-14
405-F38 GY-18 447-F32 PK-18 2 447-A26 PK-18 200-F23 BK-18 200-F14 BK-18 104-A8YL-18 308-A11 YL-18 C-4 NOTE B: SWITCH IS CLOSED WITH CONSOLE RAISED.
607-F8PK-18 3 200-F21 BK-18 105-A58 RD-18 130-A25 GN-14 E-4

607-C18 PK-18
200-C17 BK-18
H792-F12 BR-18 4 200-F21 BK-18 P977-F20 PK-18 114-A3RD-18
ENGINE

5 5 2 F-C5
304-E6WH-10 P977-F15 PK-18 130-A25 GN-14 RIGHT CONSOLE A-1 NOTE C: HARNESS AS. OR CABLE AS. PART OF
G S
C 405-F38 GY-18 6 405-A28 GY-18
4 1
9X1054 131-A41 BR-18 WIRING GP-BATTERY (154-2597) C
101-E26 RD-6 125-F36 OR-18 7 125-A16 OR-18 306-F27 GN-16 307-F16 OR-16 131-A56 BR-18
MTR BAT 3
101-CG1 RD-00 8 308-A4YL-18 (A) KEY START SW A-1 NOTE D: HARNESS AS. PART OF
RIGHT CAB FLOOD LAMP
CONN 3 (5) START DISABLE
308-A11 YL-18
A-C13
154-3197 (A) GAUGE GROUP CLUSTER 152-8180
WIRING GP-LIGHTING (154-2652)
MOTOR (12) STARTER F-C18 A-C3 P977-A39 PK-18 143-2267
115-1615 3E3379 A
144-9967 1275483 1275484 H792-A46 BR-18 A-1 NOTE E: HARNESS AS. PART OF
1 5 RD R (A) DASH & FLOOD LAMP SW
109-F50 RD-6 109-A17 RD-6 306-F27 GN-16 L987-A61 WH-18 607-C13 PK-18

OIL PRESSURE
COOLANT FUEL SERVICE TRANSISTER WIRING GP-CANOPY/OPEN (145-8267)
877-E7 YL-10

AIR CLEANER
200-F23 BK-18 P977-F19 PK-18 H792-A22 BR-18 H792-A47 BR-18 308-A4YL-18 1 YL HOUR UNIT

DASH LIGHT

ALTERNATOR
2 C TEMP LEVEL

GLOW PLUG
5 F-C3 200-A50 BK-14 200-A48 BK-14 2 PU AID
H H A-1 NOTE F: HARNESS AS. PART OF
C-C5 A-C18
1
3E5519 200-A49 BK-18 307-A19 OR-18 3 OR S OFF 200-C15 BK-18 WIRING GP-CAB/ENCLOSED (145-8236)
STARTER GND 3E5179 3E5176 4 ON
131-F25 BR-16 307-A19 OR-18 105-A58 RD-18 4 BR
122-C3RD-18 1 122-A63 RD-18 3 B ST C C
M927-F24 GN-18 322-A15 GY-18 6 A-1 NOTE G: CABLE PART OF SWITCH GP-DISCONNECT
603-C1PK-18 2 603-A30 PK-18

RW
GR
405-A27 GY-18

PU WH

GN YL
BU YL

607-C4PK-18
200-C6BK-16
200-C8BK-18
607-C4PK-18 3 607-A31 PK-18 (5) HYDR DISABLE 405-A28 GY-18 (A) HORN SWITCH I G I G + -
4 S S D-3 NOTE H: COMPONENT IS STANDARD WHEN CAB HARNESS IS INSTALLED.

1
2
200-C6BK-16 200-A55 BK-16

BK
115-1615 430-A23 BU-18 A-C16 156-8143
135-C2BU-18 5 135-A2BU-18 D-4
3E3361

BK

YL
BK
(6) ENGINE GND STRAP 6 M927-F24 GN-18 441-A24 OR-18 E-4

1
2
3
4
501-C7GN-18 501-A32 GN-18
(7) GLOW PLUGS 8I-4641 C444-A52 YL-18 114-A3RD-18 1 L E-9
A584-C5 BU-18 7 A584-A33 BU-18

BU YL

YL BK

GN YL

PK WH

GN YL
101-CG1 RD-00

153-6643 2 WH BK

YL WH

GN BK
GN YL

BU WH
8 447-A26 PK-18 322-A15 GY-18 C-C3 GND
118-C11 GY-18 118-A29 GY-18

BK
GN WH 3E3373 MOTOR

BK

BU WH

GN YL
GN BK
103-F9YL-14 P977-A35 PK-18
200-C20 BK-18 9 200-A54 BK-18

RIGHT CONSOLE
BK
125-F36 OR-18 L987-A51 WH-18 L987-A60 WH-18 GN WH 501-C7GN-18 3 RD
500-C19 BR-18 10 500-A62 BR-18 T
TO ENGINE FRAME
11
CONN 2
131-F26 BR-18 103-F9YL-14 L987-A61 WH-18 GN WH 200-C8BK-18 1 BK WIRE GROUP COLOR DESCRIPTIONS
131-F25 BR-16 131-F25 BR-16 A-C17 GN WH A584-C9 BU-18 4 YL P
REAR FRAME GND 12 (11) BOOM LOWER SOL 3E5176 B+
131-F31 BR-18 200-F14 BK-18 GN WH 500-C19 BR-18 2 GN WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
M12 GND STUD 143-2269 4 YL GN WH
F-C13 131-F31 BR-18 306-F27 GN-16 F-C11 L987-A60 WH-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
ENGINE 3E3361 200-F14 BK-18 307-F16 OR-16 3E3361 H792-A47 BR-18 7 WH BK GN WH (10) WIPER
(9) HYDR DISABLE SOL 1 M927-F24 GN-18 200-F5BK-16 200-F1BK-18 200-F1BK-18 2 104-A8YL-18 9 GN YL BK 146-6431 STARTING CIRCUIT.
200-CF1 BK-00 144-5986 2 200-F13 BK-18 200-F13 BK-18 607-F18 PK-14 E783-F52 WH-16 1 10 BK GROUND CIRCUIT.
200-F13 BK-18 200-F13 BK-18 H792-F12 BR-18 125-F36OR-18 11 BK (10) INTERLOCK SW
F-C14 200-F33 BK-18 200-F5BK-16 M927-F24 GN-18 405-F38GY-18 E783-F52 WH-16 12 BK 146-6442 STARTING AID CIRCUIT.
2 C-C6
POS NEG 3E3364 5 F-C2 8 BK BK 3E3361
E953-F34 GY-18 200-F1BK-18 P977-F19 PK-18
3E5519
200-A49 BK-18 MONITOR CIRCUIT.
(9) SPEED SELECT SOL 1 E953-F34 GY-18 M927-F24 GN-18 200-F11 BK-18 P977-F20 PK-18 430-A23 BU-18 5 BU YL A584-C16 BU-18 2
(4) FRONT FRAME GND 144-5986 1 4 WIPER/WASHER CIRCUIT.
2 200-F33 BK-18 200-F35 BK-18 131-F39BR-16 E783-F52 WH-16 C444-A52 YL-18 3 YL WH 118-C11 GY-18 1
(4) 12V BATTERY M8 GND STUD 3
153-5660 103-F9YL-14 200-F33 BK-18 125-F36 OR-18 G981-F51 PU-18 441-A24 OR-18 2 BR YL
SYMBOL DESCRIPTION

500-C19 BR-18
A584-C5 BU-18
118-C11 GY-18
ENGINE 125-F36 OR-18 200-F33 BK-18 131-F26 BR-18 447-A26 PK-18 1 PK WH ALL DASHED LINES ARE ATTACHMENTS

607-C4PK-18
200-C6BK-16

501-C7GN-18
B 131-F31 BR-18 306-F27 GN-16 200-F1BK-18 (5) BOOM LOWER RELAY
115-1615
405-A27 GY-18 405-A42 GY-18 6 GN BK
BLADE, SPADE, RING, B
200-F11 BK-18 405-A28 GY-18 OR SCREW TERMINAL
200-F5BK-16 307-F16 OR-16 131-F39 BR-16 IDENT PART NO. CHG LOC NAME NOTE
200-F14 BK-18 405-F38 GY-18 200-F35 BK-18 131-F26 BR-18 131-F37 BR-18 SPLICE
SPEAKER 306-F27 GN-16 607-F8PK-18 405-F38 GY-18 200-F35 BK-18 200-F35 BK-18 RIGHT CONSOLE HARNESS AS.
508-C27 PU-18 307-F16 OR-16 607-F8PK-18 607-F17 PK-18 607-F17 PK-18 607-F17 PK-18 CIRCUIT NOT CONNECTED
DISCONNECT SW ATCH 6T-7695 +
- 509-C28 WH-18 405-F38 GY-18 607-F18 PK-14 E953-F34 GY-18 E953-F34 GY-18 E953-F34 GY-18 A 154-3193 03 D-4 FUSE BOX C
607-F8PK-18 607-F17 PK-18 200-F11 BK-18 321-F10 BR-18 ELECTRICAL CONNECTION
TO MACHINE STRUCTURE C 154-3192 02 B-7 CAB/ENCLOSED F
200-CC1BK-00 TO BATTERY H792-F12 BR-18 E953-F34 GY-18 CA 154-3191 02 F-2 CANOPY/OPEN E
122-C3RD-18 122-C3RD-18 P977-F15 PK-18 H792-F12 BR-18 CONN 7 E 159-4480 00 D-9 ENGINE C
135-C2BU-18 135-C2BU-18 M927-F24 GN-18 F-C12 WC-C1 INTERNAL ELECTRICAL
CONNECTION TO SURFACE F 159-4481 04 B-6 FRAME C
DISCONNECT SW 200-C20 BK-18 200-C10 BK-18 BEACON SOCKET BEACON P977-F19 PK-18 3E3367 3E3370
OF COMPONENT FF 154-3188 01 D-2 BOOM D
7N-0718 603-C1PK-18 200-C23 BK-18 9R-7941 128-6985 P977-F20 PK-18 321-F10 BR-18 A 321-WC1 BR-18 + (8) TRAVEL ALARM G 169-5349 00 D-2 TRAVEL SW C
P977-F15 PK-18 200-F11 BK-18 B 200-WC2 BK-18 - 171-2071
CONNECTOR
118-C11 GY-18 200-C24 BK-18 P977-F15 PK-18 C
200-CE1 BK-00 200-C6BK-16 603-C1PK-18 ATCH WIRE, CABLE,
COMPONENT CABLE AS.
500-C19 BR-18
501-C7GN-18 H# CIRCUIT GROUPING CC 00 A-9 BATTERY TO DISCONNECT G ATCH
(4) FRONT FRAME GND 2 607-C4PK-18 DESIGNATION CE 00 A-9 DISCONNECT TO GROUND G ATCH
M10 GND STUD A584-C5 BU-18 CF 159-4482 01 H-8 MACHINE GROUND C
CG 159-4483 01 I-8 BATTERY TO STARTER C

DISCONNECT SW ATCH
ABBREV COLOR WIRE AS.

RD RED WA 158-7833 01 H-8 HI SPEED TRAVEL SWITCH C

WH WHITE WC 161-4319 00 E-5 ALARM C
OR ORANGE
YL YELLOW
PK PINK
BK BLACK
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
A BU BLUE A

THIS SCHEMATIC IS FOR THE 302.5 MINI-HYDRAULIC EXCAVATOR ELECTRICAL SYSTEM

9 8
7 6
MEDIA NUMBER: RENR2849-01
SCHEMATIC PART NUMBER: 163-1568, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
VIEW ALL CALLOUTS
10 3 4 13 14 A 17 2

12

19 1 18 B 5 16 11 9

B 16
A
17
10
9
13
7
5
2

6
1 12

19 4 3 18 14 11