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Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1. Scope* E177 Practice for Use of the Terms Precision and Bias in
1.1 This test method covers the determination of the Leeb ASTM Test Methods
hardness of steel, cast steel, and cast iron (Part A), including E691 Practice for Conducting an Interlaboratory Study to
the methods for the verification of Leeb hardness testing Determine the Precision of a Test Method
instruments (Part B), and the calibration of standardized test
3. Terminology
blocks (Part C).
3.1 Definitions:
NOTE 1—The original title of this standard was “Standard Test Method
for Equotip Hardness Testing of Steel Products.”1
3.1.1 calibration—determination of the values of the sig-
nificant operating parameters of the instrument by comparison
1.2 The values stated in either SI units or inch-pound units with values indicated by a reference instrument or by a set of
are to be regarded separately as standard. The values stated in reference standards.
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining 3.1.2 Leeb hardness number—a number equal to the ratio of
values from the two systems may result in non-conformance the rebound velocity to the impact velocity of a 0.118 in.
with the standard. [3 mm] or 0.197 in. [5 mm] (based on the type of impact
device) diameter spherically shaped tungsten carbide, silicon
1.3 This standard does not purport to address all of the nitride, or diamond tipped impact body, multiplied by 1000.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro- Rebound Velocity
L5 3 1000
priate safety, health, and environmental practices and deter- Impact Velocity
mine the applicability of regulatory limitations prior to use. The Leeb hardness number is followed by the symbol HL
1.4 This international standard was developed in accor- with one or more suffix characters representing the type of
dance with internationally recognized principles on standard- impact device.
ization established in the Decision on Principles for the 3.1.3 Leeb hardness test—a dynamic hardness test method
Development of International Standards, Guides and Recom- using a calibrated instrument that impacts a spherically shaped
mendations issued by the World Trade Organization Technical tungsten carbide, silicon nitride, or diamond tipped body with
Barriers to Trade (TBT) Committee. a fixed velocity (generated by a spring force) onto a surface of
the material under test. The ratio of the rebound velocity to the
2. Referenced Documents
impact velocity of the impact body is a measure of the hardness
2.1 ASTM Standards:2 of the material under test.
E140 Hardness Conversion Tables for Metals Relationship 3.1.4 surface finish—all references to surface finish in this
Among Brinell Hardness, Vickers Hardness, Rockwell test method are defined as surface roughness (that is, Ra =
Hardness, Superficial Hardness, Knoop Hardness, Sclero- average roughness value, AA = arithmetic average).
scope Hardness, and Leeb Hardness
3.1.5 verification—checking or testing the instrument to
ensure conformance with this test method.
1
This test method is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee 4. Summary of Test Method
A01.06 on Steel Forgings and Billets. 4.1 During a hardness test, an impact body with a spheri-
Current edition approved Nov. 1, 2017. Published December 2017. Originally
approved in 1996. Last previous edition approved in 2017 as A956/A956M – 17. cally shaped tungsten carbide, silicon nitride, or diamond tip
Leeb and Equotip are registered trademarks used with permission of Proceq SA. impacts, after being propelled to the specified velocity, the test
DOI: 10.1520/A0956_A0956M-17A.
2
surface from which it rebounds. The impact and rebound
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
velocities are measured when the impact body is approximately
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary pageon 0.039 in. [1 mm] from the test surface. This is accomplished by
the ASTM website. means of a permanent magnet mounted in the impact body
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Surface Finish—Ra Grit Size 9.1.2 After placing the readied (loaded) impact device on
Impact Device
(max) (Approx.) the test surface, trigger the impact by actuating the release
D, DC, D+15, DL, S, E 78.7 µin. [2 µm] 200
mechanism according to manufacturer’s instructions.
G 275.6 µin. [7 µm] 65 9.1.3 The Leeb hardness value is displayed or otherwise
C 15.7 µin. [0.4 µm] 500 used by a user interface device after the impact.
7.5 Magnetic Fields—Performance of the Leeb hardness
test on parts with a residual magnetic field may affect the NOTE 2—The user interface device may take the form of a computer or
PLC that does not display the hardness value directly to the user. Such a
results. It is recommended that any residual magnetic field be user interface device may use the hardness value to operate an automatic
less than 4 G. sorting machine or simply log the value in a database.
7.6 Vibration—Vibration of the test specimen may affect the 9.2 Alignment—To prevent errors resulting from
results of the Leeb hardness test. It is recommended that this misalignment, the base support ring of the impact device shall
test be performed with the test piece at rest. be held snugly and perpendicular to the surface of the test
7.7 Temperature—The temperature of the test piece may piece.
affect the results of the test. In addition, this effect may be 9.3 Impact Direction—The impact device is calibrated for
different for different materials. Testing to this procedure shall the down vertical impact direction (perpendicular to a horizon-
be performed with the temperature of the test piece between tal surface). For other impact directions such as 45° from the
39 °F [4 °C] and 100 °F [38 °C]. At temperatures outside this horizontal plane or from underneath, the measured hardness
range, the user shall develop a temperature correction for the values will require adjustment (see 10.2). Some newer models
specific material being tested. automatically compensate for test direction.
8. Verification of Apparatus 9.4 Spacing Indentations—The distance between any two
8.1 Verification Method—Prior to each shift, work period, or impact points shall not be less than two diameters edge-to-
use, and following a period of extended continuous use (1000 edge. The distance between the impact point and a specimen
impacts), the instrument shall be verified as specified in Part B. edge shall not be less than three diameters edge-to-edge. No
Any instrument not meeting the requirements of Part B shall point shall be impacted more than once.
not be employed for the acceptance testing of product. 9.5 Reading the Leeb Instrument—Hardness values in Leeb
8.1.1 Cautionary note: When replacement parts are used in units are read directly on the electronic display of the indicator
a Leeb hardness tester it is important that they be fully device. The indicated value is automatically replaced with the
compatible with the original equipment, otherwise incorrect next test impact result.
hardness readings may be obtained. Calibration using a single
standard test block may indicate acceptable results, but addi- 9.6 Number of Impacts—Five impacts in an area of approxi-
tional calibration tests using blocks of differing hardness may mately 1 in.2 [645 mm2] shall constitute a test. If the material
yield unacceptable results. If replacement, non-original equip- being tested is considered to be nonhomogeneous (for
ment parts are used, multiple block calibration verification is example, cast iron) ten impacts in an area shall be made to
strongly advised. Specifically, one calibration block of a constitute a test.
hardness equal to or lower than the minimum expected
hardness of the material being tested, one calibration block of 10. Calculation of Hardness Result
a hardness equal to or greater than the maximum expected 10.1 The hardness test result shall be the arithmetic average
hardness of the material being tested, and one calibration block of the five individual impact readings in the measuring area.
near the middle of the range should be used.
10.2 Compensation for Test Direction—When using a Leeb
9. Procedure instrument without automatic compensation for test direction,
the compensation value for direction of test impact is to be
9.1 To perform a hardness test, the impact device is con-
subtracted from the average value determined for the measur-
nected to the user interface device and powered on.
ing area. This compensation value can be determined in
9.1.1 The impact device is readied for impact.
accordance with Tables 2-9.
9.1.1.1 Mechanically Charged Device—Some impact de-
vices are charged mechanically by pulling the impact body
11. Conversion to Other Hardness Scales or Tensile
against a spring or other mechanism that propels the impact
Strength Values
body at the prescribed velocity. The impact device, while not in
contact with the test piece, is held firmly with one hand while 11.1 There is no direct correlation between the Leeb hard-
the charging mechanism is activated with the other hand. Once ness test principle and other hardness methods or a tensile
the impact body is in the charged position the charging strength test. All such conversions are, at best, approximations
mechanism is allowed to slowly return to its resting position. and therefore conversions should be avoided except for special
9.1.1.2 Otherwise Charged Device—Devices that are not cases where a reliable basis for the approximate conversion and
charged mechanically may use gravity or other force applica- the accuracy of the conversion has been obtained by compari-
tion method to propel the impact body at the prescribed son testing. No conversions shall be employed without specific
velocity. Charging of these devices should be conducted agreement between the party specifying this test method and
according to manufacturer’s instructions. the party performing the hardness test.
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TABLE 2 Compensation Values for Other Impact Directions: TABLE 4 Compensation Values for Other Impact Directions:
Device D Device E
LD LE
300 300
-6 -12 -20 -29 -5 -9 -18 -26
350 350
-6 -12 -19 -27 -4 -9 -17 -24
400 400
-5 -11 -18 -25 -4 -9 -16 -22
450 450
-5 -10 -17 -24 -4 -8 -15 -21
500 500
-5 -10 -16 -22 -4 -8 -14 -20
550 550
-4 -9 -15 -20 -4 -8 -13 -18
600 600
-4 -8 -14 -19 -3 -7 -12 -17
650 650
-4 -8 -13 -18 -3 -7 -12 -16
700 700
-3 -7 -12 -17 -3 -6 -11 -15
750 750
-3 -6 -11 -16 -3 -6 -10 -14
800 800
-3 -6 -10 -15 -3 -5 -9 -13
850 850
-2 -5 -9 -14 -2 -5 -8 -12
900 900
TABLE 3 Compensation Values for Other Impact Directions: TABLE 5 Compensation Values for Other Impact Directions:
Device D + 15 Device C
LD + 15 LC
300 350
A A
-7 -14 -26 -38 -7 -15
350 400
-7 -13 -25 -36 -7 -14
400 450
-6 -12 -23 -34 -7 -13
450 500
-6 -12 -22 -32 -6 -13
500 550
-6 -11 -21 -30 -6 -12
550 600
-6 -11 -20 -28 -6 -11
600 650
-5 -10 -19 -27 -5 -10
650 700
-5 -10 -18 -25 -5 -10
700 750
-5 -9 -17 -24 -4 -9
750 800
-4 -9 -16 -22 -4 -8
800 850
-4 -8 -15 -21 -4 -7
850 900
-4 -8 -14 -20 -3 -6
900 950
A
Not permitted.
12. Report
12.1 Report the following information: 13. Precision and Bias3
12.1.1 The average Leeb hardness number for each test area 13.1 The precision of this test method is based on an
with the impact device indicated (for example, xxx HLD or xxx interlaboratory study of E140, Standard Hardness Conversion
HLD+15).
12.1.2 When hardness values converted from the Leeb 3
Supporting data have been filed at ASTM International Headquarters and may
number are reported, the instrument used shall be reported in be obtained by requesting Research Report RR:E28-1044. Contact ASTM Customer
parentheses, for example, HB (HLG). Service at service@astm.org.
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TABLE 6 Compensation Values for Other Impact Directions: TABLE 9 Compensation Values for Other Impact Directions:
Device G (Steel) Device S
LG LS
300 400
... ... -12 -18 -4 -9 -16 -23
350 450
... ... -11 -17 -4 -8 -15 -22
400 500
... ... -11 -16 -4 -8 -14 -21
450 550
-2 -5 -10 -15 -4 -7 -13 -19
500 600
... ... -9 -14 -3 -7 -12 -18
550 650
... ... -9 -13 -3 -7 -12 -16
600 700
... ... -8 -12 -3 -6 -11 -15
650 750
... ... -8 -11 -3 -6 -10 -14
700 800
... ... -7 -10 -3 -5 -9 -12
750 850
-2 -5 -8 -11
900
-2 -5 -7 -10
TABLE 7 Compensation Values for Other Impact Directions: 950
Device G (Grey Cast Iron)
LG
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TABLE 10 Hardness
Repeatability Reproducibility
AverageA Repeatability Limit Reproducibility Limit
Material Standard Deviation Standard Deviation
x̄ Sr SR r R
Blocks 0521, 0520, and 0519 – 795.7 3.4 6.5 9.5 18.1
Level 1 hardness
Blocks 0518, 0517, and 0516 – 728.9 4.1 5.9 11.6 16.6
Level 2 hardnessA
Blocks 0515, 0514, and 0513 – 674.7 2.7 4.4 7.5 12.4
Level 3 hardness
Blocks 0512, 0511, and 0510 – 595.9 2.4 5.1 6.8 14.4
Level 4 hardness
Blocks 059, 058, and 057 – 512.8 3.0 8.0 8.5 22.5
Level 5 hardnessA
A
Data from only five laboratories used.
13.2 Bias—At the time of the study, there was no accepted C. CALIBRATION OF STANDARDIZED HARDNESS
reference material suitable for determining the bias for this test TEST BLOCKS FOR LEEB HARDNESS
method, therefore no statement on bias is being made. INSTRUMENTS
13.3 The precision statement was determined through sta-
tistical examination of 252 results, from 6 laboratories, on 17. Scope
blocks representing 5 levels of hardness. These five levels have 17.1 Part C covers the calibration of standardized hardness
been described as the following: test blocks used for the verification of Leeb hardness instru-
Level 1: 800 HLD ments.
Level 2: 720 HLD
Level 3: 670 HLD 18. Manufacture
Level 4: 600 HLD
18.1 Each test block shall be made of steel with dimensions
Level 5: 520 HLD
not less than 3.543 in. [90 mm] in diameter by 2.126 in.
13.3.1 To judge the equivalency of two test results, it is
[54 mm] thick for impact devices D, DC, D+15, DL, C, S, and
recommended to choose the level closest in characteristics to
E and 4.724 in. [120 mm] in diameter by 2.756 in. [70 mm]
the test level.
thick for impact device G. The two opposite end plane surfaces
B. VERIFICATION OF LEEB HARDNESS shall be parallel.
INSTRUMENTS 18.2 Each block shall be specifically prepared and heat
treated to give a specific hardness and the necessary homoge-
14. Scope
neity and stability of structure.
14.1 Part B covers the procedure for verification of Leeb
18.3 Each steel block shall be demagnetized by the manu-
hardness instruments by a standardized block method.
facturer and maintained demagnetized by the user.
15. General Requirements 18.4 A non-test surface of the test block shall have a fine
15.1 Before a Leeb hardness instrument is verified, the ground finish of 276 µin. [7 µm] maximum.
instrument shall be examined to ensure that: 18.5 The test surface(s) shall be polished or fine ground and
15.1.1 The batteries in the indicating device are not free of scratches and other discontinuities which would influ-
discharged, and faulty batteries are replaced as required. ence the rebound characteristics of the test block.
15.1.2 The impact device is clean, and the spherical tip of
the impact body is free from all foreign matter (for example, 18.6 The surface finish of the test surface(s) shall not exceed
dust, dirt, grease, scale, etc.). 16 µin. [0.4 µm] maximum.
15.1.3 The tip of the impact body is free from cracks or 18.7 To ensure that no material is subsequently removed
deformed areas. from the test surface(s) of the standardized test block, an
15.1.4 The test block is placed on a clean, level, firmly official mark or the thickness to an accuracy of 60.001 in.
supported base. [60.025 mm] at the time of calibration shall be marked on the
test surface(s).
16. Verification by Standardized Test Blocks
16.1 Check the Leeb hardness instrument by making two 19. Standardizing Procedure
impacts on a standardized test block. 19.1 The standardizing hardness test blocks shall be cali-
16.2 The Leeb hardness instrument shall be considered brated with a Leeb instrument for which the operational
verified if the individual readings fall within 66 HL units of characteristics have been certified by the manufacturer and
the reference value. Any instrument not verified shall not be which has been verified in accordance with the requirements of
used for testing without repair and re-verification. Part B.
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A956/A956M − 17a
19.2 Make ten uniformly distributed hardness impacts on 21. Marking
the test surface of the test block.
21.1 Each block shall be marked with:
19.3 Take the arithmetic mean of all of the readings as the 21.1.1 Arithmetic mean of the hardness values found in the
mean hardness of the calibrated test block surface. standardization test suffixed by the scale designation letter (for
19.4 Leeb test blocks may be calibrated on one or both of example, HLD).
the opposite end plane surfaces. 21.1.2 The name or mark of the supplier.
20. Uniformity of Hardness 21.1.3 The thickness of the test block.
20.1 Unless the difference between the largest and the
smallest of the ten readings is less than 13 Leeb units, the block 22. Keywords
cannot be regarded as sufficiently uniform for standardization 22.1 dynamic hardness test; Equotip; Equotip hardness test;
purposes. Leeb; rebound hardness test
APPENDIXES
(Nonmandatory Information)
X1. STANDARD SINGLE COIL REBOUND HARDNESS TESTERS ACCORDING TO THE LEEB PRINCIPLE
X1.1 General Description X1.1.3 One important advantage of the Leeb testing method
X1.1.1 There are eight established types of impact devices is, that it can be used for any direction. The results are,
for rebound hardness testers according to the Leeb principle: however, not completely independent on the impact angle.
D, DC, E, D+15, DL, C, S, and G. The impact devices D and E Each of the standard probes has its own characteristic direction
have become industry standards for general purpose applica- dependency, which is determined by:
tions since the first introduction of the D-device in 1975. The X1.1.3.1 The combination of the impact velocity and the
other types have been added with the time for applications with free flight length of the impact body; and
special requirements. For more details, see X1.4. X1.1.3.2 The shape of the induction voltage signal, which is
X1.1.2 It is well known that the L-readings for a given determined by the velocity versus time curve on the one hand
specimen differ significantly, depending on the impact device and by the characteristics of the sensor coil and the permanent
type used. The main reasons for this are: magnet on the other hand.
X1.1.2.1 Different impact energies; X1.1.4 For the standard single coil rebound hardness testing
X1.1.2.2 Different sizes and materials of the indenter; and devices, a typical induction voltage curve is sketched in Fig.
X1.1.2.3 Different stiffnesses of the impact bodies. X1.2 where the shape of this curve is unique for all impact
devices of this type. The impact and rebound velocities are
assumed to be proportional to the extreme values A and B of
the signal curve, which is a good approximation, if the device
is constructed so, that the extremes are near the signal step
caused by the impact. If they are too near, however, the
reproducibility of the measurement suffers, because the signal
is often disturbed short after the impact. The width of the signal
curve has some influence on the result, because it determines,
how good the proportionality between minimum value B and
rebound velocity is.
X1.1.5 Another parameter of paramount importance deter-
mining the actual L value for a material of a given hardness is
the impact energy, which follows from the impact velocity, the
mass of the impact body, and its stiffness (which determines
how much energy the impact body absorbs). In order to
reproduce the standard direction dependency, it is necessary to
specify velocity and mass separately and to have a specific free
flight length. This means that the impact energy in general is
the most important parameter for significance of L-values for
all rebound hardness testers working in units of the eight
different standard impact devices listed in 6.1 and given in
FIG. X1.1 Impact Device D Table X1.1. Furthermore, the L value depends on the geometry
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TABLE X1.1 Specifications of Standard Single Coil Leeb Hardness Testing Devices
Property Symbol Unit D/DC S E D+15 DL C G
Impact velocityA vA ft/s [m/s] 6.73 [2.05] 6.73 [2.05] 6.73 [2.05] 5.58 [1.7] 5.97 [1.82] 4.56 [1.39] 9.78 [2.98]
± 5% ±5% ±5% ±5% ±5% ±5% ±5%
Impact body, mass M oz [g] 0.192 ± 0.002 0.190 ± 0.002 0.192 ± 0.002 0.273 ± 0.002 0.256 ± 0.002 0.109 ± 0.002 0.705 ± 0.002
[5.45 ± 0.05] [5.40 ± 0.05] [5.45 ± 0.05] [7.75 ± 0.05] [7.25 ± 0.05] [3.1 ± 0.05] [20.00 ± 0.05]
material: St 18/8,
nonmagnetic
Free flight length H in. [mm] 0.315 ± 0.039 0.315 ± 0.039 0.315 ± 0.039 0.315 ± 0.039 0.315 ± 0.039 0.315 ± 0.039 0.591 ± 0.039
[8 ± 1] [8 ± 1] [8 ± 1] [8 ± 1] [8 ± 1] [8 ± 1] [15 ± 1]
Tube material: aluminium,
nonmagnetic
Eddy current slit yes no no yes yes yes no
Indenter, radius R in. [mm] 0.059 [1.5] 0.059 [1.5] 0.059 [1.5] 0.059 [1.5] 0.055 [1.39] 0.059 [1.5] 0.098 [2.5]
material TCB Si3N4 PKDC TC TC TC TC
hardness h HV 1600 (typ) 1600 (typ) $4500 (typ) 1600 (typ) 1600 (typ) 1600 (typ) 1600 (typ)
Induction signal, peak t1 ms 2.5 ± 30 % 2.5 ± 30 % 2.5 ± 30 % 2.5 ± 30 % 2.5 ± 30 % 4.0 ± 30 % 2.0 ± 30 %
position
half width ∆t ms 0.55 ± 0.15 0.55 ± 0.15 0.55 ± 0.15 0.55 ± 0.15 0.55 ± 0.15 0.62 ± 0.20 0.55 ± 0.15
A
Impact direction: vertical down.
B
TC = tungsten carbide.
C
PCD = polycrystaline diamond.
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of the indenter and its material properties, predominantly TABLE X1.3 Impact Direction Compensations, Probe E
hardness and elasticity.
LE
X1.1.6 Finally, the effect of deceleration by eddy currents
may affect the result. So the tube material must be specified,
300
too, as well as special precautions have to be taken to reduce -5 -9 -18 -26
eddy currents. 350
-4 -9 -17 -24
400
X1.2 Specifications of Standard Single Coil Hardness -4 -9 -16 -22
Testers 450
-4 -8 -15 -21
X1.2.1 Table X1.1 compiles the relevant specification for 500
impact devices D/DC, E, D+15, DL , C, S, and G. Coil and -4 -8 -14 -20
permanent magnet are not explicitly specified. They have to be 550
-4 -8 -13 -18
chosen in such a way, that the specified parameters of the 600
induction voltage signal are fulfilled. For the definition of some -3 -7 -12 -17
of the parameters refer to Fig. X1.2. 650
-3 -7 -12 -16
700
X1.3 Impact Direction Compensation -3 -6 -11 -15
750
X1.3.1 Rebound hardness testing devices designed accord- -3 -6 -10 -14
ing to the above specifications will not only give correct 800
readings for vertical downward impacts, but will also have a -3 -5 -9 -13
850
characteristic dependency on the impact angle as shown in -2 -5 -8 -12
Tables X1.2-X1.9. 900
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TABLE X1.5 Impact Direction Compensations, Probe C TABLE X1.7 Impact Direction Compensations, Probe G, Cast
Materials
LE
LE
300
-7 -15
350
350
-2 -5 -11 -17
-7 -14
400
400
-2 -5 -11 -16
-7 -13
450
450
-2 -5 -10 -15
-6 -13
500
500
-2 -5 -9 -14
-6 -12
550
550
-2 -5 -9 -13
-6 -11
600
600
-5 -10
650
-5 -10 TABLE X1.8 Impact Direction Compensations, Probe DL
700
-4 -9
750 LD
-4 -8
800
-4 -7 550
850 -3 -6 -11 -16
-3 -6 600
900 -3 -5 -10 -14
650
-2 -5 -9 -13
700
TABLE X1.6 Impact Direction Compensations, Probe G, Steel -2 -4 -7 -12
750
-2 -3 -6 -10
LD 800
-2 -3 -5 -9
850
300
-2 -2 -4 -7
-2 -5 -12 -18
900
350
-2 -2 -3 -6
-2 -5 -11 -17
950
400
-2 -5 -11 -16
450
-2 -5 -10 -15
500 ments in holes and grooves and on recessed surfaces (elongated
-2 -5 -9 -14
550
impact body and coil position 15 mm elevated).
-2 -5 -9 -13 Impact Device G
600 max. hardness dimensions
-2 -5 -8 -12 up to 646 HB ø 1.181 × 10 in. [30 × 254 mm]
650
-2 -5 -8 -11 X1.4.4 Increased impact energy (approximately 9 times of
700 that for the standard impact device D). Application in the
-2 -5 -7 -10 Brinell-range on heavy coarse grained castings and forgings,
750
on steel and cast steel, cast iron (lamellar and nodular graphite)
and cast aluminium. Requires less surface finish than impact
device D for accurate readings.
brass, bronze, wrought copper alloys low alloyed. Impact Impact Device E
bodies tend to wear out at the high end of hardness range. max. hardness dimensions
up to 72 HRC ø 0.787 × 6.102 in. [20 × 155 mm]
Impact Device DC
max. hardness dimensions X1.4.5 Spherically shaped synthetic diamond (approxi-
up to 68 HRC ø 0.787 × 3.386 in. [20 × 86 mm] mately 5000 HV) tipped impact body. Same materials to be
X1.4.2 Short impact device which has the same properties tested like standard D unit but at extended hardness range.
and applications like the impact device D. Special applications Applications for measurement in the high end range, for
in very confined spaces like holes, cylinders or measurements example, on steel and cast steel, stainless steel, cold work tool
inside of assembled machines and constructions. steel with carbide inclusions and on rolls in the hardness range
Impact Device D+15 up to 1200 HV. Impact bodies show no wear even at high
max. hardness dimensions hardness levels when compared to D device.
up to 68 HRC ø 0.787 × 6.378 in. [20 × 162 mm]
Impact Device C
X1.4.3 Same range of applications like D/DC but particu- max. hardness dimensions
larity is slim front section which allows hardness measure- up to 70 HRC ø 0.787 × 5.551 in. [20 × 141 mm]
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TABLE X1.9 Impact Direction Compensations, Probe S range than device D. Applications on surface hardened
components, coatings. Min. layer thickness of 0.012 in.
LS [0.3 mm]. Applications on walled or impact sensitive compo-
nents (small measuring indentation) too. Measurements on
400
-4 -9 -16 -23
steel and cast steel, cold work tool steel and cast aluminum
450 alloys. Requires better surface finish than impact device D.
-4 -8 -15 -22
Impact Device DL
500
max. hardness dimensions
-4 -8 -14 -21
up to 68 HRC ø 0.787 × 7.953 in. [20 × 202 mm]
550
-4 -7 -13 -19 X1.4.7 Same range of applications like D+15 but has the
600
-3 -7 -12 -18 speciality of slimmer front section (ø 0.157 × 1.969 in. [4 ×
650 50 mm] for use in confined spaces and at the base of grooves,
-3 -7 -12 -16
700
drill holes, and gears respectively.
-3 -6 -11 -15 Impact Device S
750 max. hardness dimensions
-3 -6 -10 -14 up to 70 HRC ø 0.787 × 6.102 in. [20 × 155 mm]
800
-3 -5 -9 -12 X1.4.8 Spherically shaped silicon nitride (approximately
850 1600 HV) tipped impact body. Same materials to be tested like
-2 -5 -8 -11
900 standard D unit but at extended hardness range. Applications
-2 -5 -7 -10 for measurement in the high end range, for example, on steel
950
and cast steel, stainless steel, cold work tool steel with carbide
inclusions and on rolls in the hardness range up to 1200 HV.
X1.4.6 Reduced impact energy (approximately 1⁄4 of that for Impact bodies show minimal wear even at high hardness levels
impact device D) and therefore covers slightly wider hardness when compared to D device.
X2. GENERAL DESCRIPTION AND TEST PROCEDURE FOR LEEB HARDNESS TEST ACCORDING TO THE
MULTIPLE-COIL INSTRUMENT
X2.1 Scope
X2.1.1 The patented rebound method by Krautkramer is a
further development of the original Leeb method (see Appen-
dix X1). The measurement readings determined by the latter
method are erroneous due to gravitational acceleration and are
not independent of direction. The results must therefore be
correspondingly corrected. This disadvantage is not apparent in
instruments which operate according to the Krautkramer re-
bound method.
X2.1.2 The direction-dependence of the measurement read-
ings result essentially from:
X2.1.2.1 A kinematic error caused by gravitational force
and friction (at the measurement location ta resp. ta'), if not
measured within the impact time t00 (refer to Fig. X2.1); and FIG. X2.1 Schematic Voltage Signal Generated By the Impact
Body Travelling Through the Krautkramer Coil System
X2.1.2.2 A change in the effective, influencing energy
depending on the position resp. direction being applied.
X2.1.3 The first effect is avoided by evaluation of a time X2.2 General Description of Instruments and Test Proce-
signal correlated with location information of the impact body. dure for Leeb Hardness Test According to the
It is of advantage to arrange the impact body (magnets) and the Krautkramer Instrument
coil so that the impact signal as well as the rebound signal uses X2.2.1 Compensation of Kinematic Error
at least two zero transitions (in this case 3) of the induced X2.2.1.1 The signal curve according to Fig. X2.1 is pro-
voltage as support points for the evaluation of the curve. The duced during the impact and rebound trip of the impact body,
complete curve is digitized for evaluation and mapped into the using the sophisticated coil arrangement outlined in Fig. X2.2.
instrument’s memory. The primary part of the curve (index prefixed with “0”) is
X2.1.4 The second effect is compensated by calibration of produced by the impact and the secondary part of the curve
the impacting device in the various application positions and at (indicated with the prefix “1”) by the return trip. The moments
various degrees of hardness. t01, t02, t03 correspond to t11, t12, t13, that is, at these times the
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X2.2.2 Correction of the Impact Energy at Different Impact both the resulting relationships are corrected by straight lines.
Directions and Production Tolerances of the Impact Devices The gradients of the correction lines are stored in the serial
X2.2.2.1 The impact devices are calibrated in order to EPROM in the impact device together with the reference block
compensate the dependence of the velocity ratio on the impact hardness and the position (∆t0, ∆h0) of the intersection points
energy as well as the differences in the mechanical design of of both lines.
the impact device. To do this, the rebound values are measured, X2.2.2.3 If the measurement produces an uncalibrated hard-
as described above, on two hardness reference blocks having ness in Leeb according to see Appendix X1, then the corre-
different, known hardness values. Three measurements are sponding gradient of the correction lines are determined by
made for each of the five impact directions, +90° (vertically
linear interpolation of the gradient established during the
downwards), +60°, 0° (horizontal), −60° and −90° (vertically
calibration process.
upwards). In addition to the hardness, the time interval ∆t
between the zero transitions t03 and t01 is recorded in units X2.2.2.4 The dependence of the measurement reading on
having 1⁄64 scanning steps (approximately 0.7 µs). This is a the changed friction is, within certain limits, also taken into
measure for the velocity of the impact body: high velocities consideration (in addition to the dependence on impact direc-
correspond to small ∆t, lower velocities to large ∆t. Owing to tion). Both effects lead to a change in impact energy.
the different orientations during the measurement sequence, Furthermore, small differences, caused by production, in po-
one obtains complete coverage of the impact energy range tential energy of the impact body in the tensioned state are
occurring when in operation. compensated. Whereas the information about the required
X2.2.2.2 The difference ∆h between the uncalibrated, mea- velocity correction is essentially contained in the line gradient,
sured Leeb hardness and the prespecified reference block deviations of the probe’s mechanical characteristics are essen-
hardness against ∆t is plotted for all measurement points and tially reflected in a vertical shift of the curve.
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this standard since the last issue
(A956/A956M-17) that may impact the use of this standard. (Approved Nov. 1, 2017.)
Committee A01 has identified the location of selected changes to this standard since the last issue (A956-12)
that may impact the use of this standard. (Approved Sept. 1, 2017.)
(1) Designation change to A956/A956M to reflect the rational- (8) In X1.4.1 and X1.4.6, corrected spelling of “aluminum.”
ized combined units. (9) In Table X1.1, added imperial units as per the Form and
(2) Revised 1.2 as per the Form and Style for ASTM Standards Style for ASTM Standards manual; corrected error where
manual. values for induction signal and half width were transposed.
(3) In 3.1.2, added imperial units as per the Form and Style for (10) In 7.2, added columns to define limits for free-standing
ASTM Standards manual and added a note to explain that items and small/thin items that are “coupled” to larger items.
specification of impact devices and most manufacturing is done (11) In 18.5 – 18.7, added “(s)” to the word “surface” to
in metric units. indicate more than one surface may be a calibrated surface.
(4) In 4.1 and X1.4.2 – X1.4.8, added imperial units as per the (12) 18.6 and 18.7 were reformatted to match ballot for dual
Form and Style for ASTM Standards manual. units as per the Form and Style for ASTM Standards manual.
(5) In 7.2, 7.3, 7.4, 7.7, 9.6, 18.1, 18.4, 18.6, 18.7, and X1.4.1, (13) In 19.2, changed “randomly” to “uniformly” since it is not
corrected formatting as per the Form and Style for ASTM
possible to guarantee random distribution.
Standards manual.
(14) In 19.3, added the words “calibrated” and “surface” to
(6) Replaced 9.1 with two subsections that cover alternate
specify that only the tested surface or surfaces are considered
impact device designs. Added 9.1.2 and 9.1.3 to include matter
from the old 9.1 that is not covered by the new subsections. calibrated parts of the test block.
Note 2 may need to be renumbered based on other active ballot (15) Added 19.4 to specifically state that it is permissible to
items for this standard. calibrate two sides of the test block.
(7) In X1.1.6, corrected spelling of “be.” (16) Added new Table 1 and renumbered old Tables 1-8.
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A956/A956M − 17a
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