Sei sulla pagina 1di 27

PIPELINE PROJECT

JOB No: 001

PT. PERTAMINA EP – FIELD LIMAU

CALCULATION OF

PIG LAUNCHER 16 inch x 12 inch

DOCUMENT NUMBER: 010/2014-LMU-001

REV REV DESCRIPTION PREP’D CHK’D APP’D NOTE


A 00 ISSUED FOR INTERNAL REVIEW AS
B 00 ISSUED FOR CONSTRUCTION AS
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

1. DESIGN DATA

1 DATA :

SERVICE : GAS

CORROSION ALLOWANCE : 0,1181 in

2 DESIGN CONDITION

DESIGN CODE : ASME B31.8 2012 ED. & ASME SECTION VIII,
DIV.1 2010, ADDENDA 2011

DESIGN PRESSURE:

INTERNAL : 600 Psi

EXTERNAL : N/A

DESIGN TEMPERATURE:

INTERNAL : 300° F

EXTERNAL : N/A

3 RADIOGRAPHY (FULL RT)

LONG. : Seamless

CIRCUM. : UW-12 TYPE (1) (a) (Full Radiograph)

4 JOINT EFFICIENCY

LONG. SEAM :1 (Seamless)

CIRCUM. SEAM :1 (Full RT)

5 MATERIAL CONSTRUCTIONS

MAJOR BAREL : SA 106 Gr.B

MINOR BAREL : SA 106 Gr.B

REDUCER : SA 234 WPB

NOZZLE FLANGE : SA 105

NOZZLE PIPE : SA 106 Gr.B

SUPPORT : SA 516 GR.B


PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

6 SPECIFIED MINIMUM YIELD STRENGTH (SMYS)

MAJOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)

MINOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)

REDUCER : 34.824 (ASME SEC II D - TABLE - 1A)

NOZZLE FLANGE : 36.274 (ASME SEC II D - TABLE - 1A)

NOZZLE PIPE : 35.000 (ASME B31.8 - APPENDIX D)

SUPPORT : 37.725 (ASME SEC II D - TABLE - 1A)

7 PWHT : NO (As Per Code and Standard)

8 HYDRO TEST PRESSURE : 660 Psi


PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

2. GEOMETRY AND GENERAL CONFIGURATION

MARK NO SIZE SCH RATING MATERIAL SERVICE


N1 1 16" 40 300# SA 106 Gr.B Quick Opening Closure (Major Barrel)
N2 1 12" 40 300# SA 106 Gr.B Outlet (Minor Barrel)
N3 1 2" 80 300# SA 106 Gr.B Drain Line
N4 1 2" 80 300# SA 106 Gr.B PSV
N5 1 2" 80 300# SA 106 Gr.B PI
N6 1 1" 80 300# SA 106 Gr.B Equalizing Line
N7 1 2" 80 300# SA 106 Gr.B Vent
N8 1 2" 80 300# SA 106 Gr.B Spare Nozzle
N9 1 3" 40 300# SA 106 Gr.B Kicker Line
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3. DESIGN WALL THICKNESS OF PIPE CALCULATION (ASME B31.8 PARA 841.1)

3.1 Design Wall Thickness Major Barel (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300 °F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 16 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = PD / 2SEFT

= (600 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,20 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,197 + 0,1181

= 0,315 Inch

(4) MILL UNDER TOLERANCE

d = 12.5 % X tu

= 12,5 % X 0,5

= 0,063 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,378 Inch

(6) NOMINAL USED THICKNESS FOR MAJOR BARREL

tu = 0,500 Inch

Use Pipe SA 106 Gr.B - 16" Sch.40  Thickness Major Barel would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.2 Design Wall Thickness Major Barel (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300 °F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 16 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = (HPXD) / (2XSXEXFXT)

= (660 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,217 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,217 + 0,1181

= 0,335 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5% X tu

= 12,5 % X 0,5

= 0,0625 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,397 Inch

(6) NOMINAL USED THICKNESS FOR MAJOR BARREL

tu = 0,500 Inch

Use Pipe SA 106 Gr.B - 16" Sch.40  Thickness Major Barel would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.3 Design Wall Thickness Minor Barel (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 12 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = PD / 2SEFT

= (600 X 12) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,148 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,148 + 0.1181

= 0,266 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,406

= 0,051 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,317 Inch

(6) NOMINAL USED THICKNESS FOR MINOR BARREL

tu = 0,406 Inch

Use Pipe SA 106 Gr.B - 12"  Sch.40 Thickness Minor Barel would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.4 Design Wall Thickness Minor Barel (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 12 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = (HPXD) / (2XSXEXFXT)

= (660 X 12) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,163 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,163 +0,1181

= 0,281 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12,5 % X tu

= 12,5 % X 0,406

= 0,051 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,331 Inch

(6) NOMINAL USED THICKNESS FOR MINOR BARREL

tu = 0,406 Inch

Use Pipe SA 106 Gr.B - 12" Sch.40  Thickness Minor Barel would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.5 Design Wall Thickness of Branch 3" (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 3 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = PD / 2SEFT

= (600 X 3) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,037 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,037 + 0,1181

= 0,155 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,197

= 0,025 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,180 Inch

(6) NOMINAL USED THICKNESS FOR 3” PIPE

tu = 0,197 Inch

Use Pipe SA 106 Gr.B - 3" Sch.40  Thickness 3” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.6 Design Wall Thickness of Branch 3" (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 3 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 13 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = HPXD) / (2XSXEXFXT)

= (660 X 3) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,041 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,041 + 0,1181

= 0,159 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,197

= 0,025 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,183 Inch

(6) NOMINAL USED THICKNESS FOR 3” PIPE

tu = 0,197 Inch

Use Pipe SA 106 Gr.B - 3" Sch.40  Thickness 3” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.7 Design Wall Thickness of Branch 2" (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 2 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = PD / 2SEFT

= (600 X 2) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,025 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,025 + 0,1181

= 0,143 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,218

= 0,027 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,170 Inch

(6) NOMINAL USED THICKNESS FOR 2” PIPE

tu = 0,218 Inch

Use Pipe SA 106 Gr.B - 2" Sch.80  Thickness 2” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.8 Design Wall Thickness of Branch 2" (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 2 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = HPXD) / (2XSXEXFXT)

= (660 X 2) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,027 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,027 + 0,1181

= 0,145 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,218

= 0,027 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,172 Inch

(6) NOMINAL USED THICKNESS FOR 2” PIPE

tu = 0,218 Inch

Use Pipe SA 106 Gr.B - 2" Sch.80  Thickness 2” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.9 Design Wall Thickness of Branch 1" (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 1 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = PD / 2SEFT

= (600 X 1) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,012 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,012 + 0,1181

= 0,130 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,179

= 0,022 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,153 Inch

(6) NOMINAL USED THICKNESS FOR 1” PIPE

tu = 0,179 Inch

Use Pipe SA 106 Gr.B - 1" Sch.80  Thickness 1” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.10 Design Wall Thickness of Branch 1" (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300°F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

E factor, E =1

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

OD Pipe, D = 1 Inch

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

tr = HPXD) / (2XSXEXFXT)

= (660 X 1) / (2 X 35000 X 1 X 0,72 X 0,967)

= 0,027 Inch

(3) DESIGN THICKNESS

td = tr + CA

= 0,027 + 0,1181

= 0,145 Inch

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

d = 12.5 % X tu

= 12,5 % X 0,179

= 0,022 Inch
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

(5) MIN. THICKNESS

tmin = td + d

= 0,168 Inch

(6) NOMINAL USED THICKNESS FOR 1” PIPE

tu = 0,179 Inch

Use Pipe SA 106 Gr.B - 1" Sch.80 Thickness 1” pipe would be SAFE
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

3.11 CLOSURE

As Per ASME B31.8 para 831.373 - Closure Head, Closure head such as flat, Ellipsoidal (other than in
para 831.372), spherical or conical head are allowed for use under this code. Such item may be designed
in accordance with Section VIII, Div. I.

As per ASME Sec VIII, Div I para UG - 34 (c) (1), Circular blind flange of any of the flange standard
listed in table U - 3 and further limited in UG - 44 SHALL BE ACCEPTED for diameter and pressure -
temperature rating in the respective standard when the blind flange is of the type shown in Figure UG - 34
Sketches (j) and (k) Based on ASME Sec. VIII Div I para UG - 44, standard covering flange and fitting is
ASME B16.5 and based on pressure temperature rating we used Blind flange SA 105 16" rating 300#.
PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

4. CONTROL WORKING PRESSURE AT FLANGES (ASME B.16.5)

Design Temperature = 300°F

ASME
ASME DESIGN
SIZE RATING
NOZZLE FLANGE PRESSURE REMARK
NPS MAWP
TO BE WELD (Psi)
(Psi)
N1 16" 300# 655 600 ACCEPTABLE

N2 12" 300# 655 600 ACCEPTABLE

N3 2" 300# 655 600 ACCEPTABLE

N4 2" 300# 655 600 ACCEPTABLE

N5 2" 300# 655 600 ACCEPTABLE

N6 1" 300# 655 600 ACCEPTABLE

N7 2" 300# 655 600 ACCEPTABLE

N8 2" 300# 655 600 ACCEPTABLE

N9 3" 300# 655 600 ACCEPTABLE

HEAT TREATMENT REQUIREMENT (AS PER ASME B31.8 para 825)

APPLICABILITY HEAT
NO DESCRIPTION TREATMENT
YES/NO REQUIREMENT
If either materials in welds between dissimilar
1 NO NO
material requires stress relieving
2 Welded joint over 1 1/4 in nominal thickness NO NO
Welded in carbon steels having a carbon content:
3 in excess of 0.32 % or carbon equivalent (C + 1/4Mn) NO NO
in excess of 0.65 %

Conclusion: PWHT is not mandatory


PIPELINE PROJECT
PT. PERTAMINA EP – FIELD LIMAU

5. HYDROSTATIC PRESSURE ASME B31.8 para 841.322 (b)

Location Class = 1 Divison 2

P hydrostatic = 1.1 X Design Pressure

= 1.1X 600

= 660 Psi