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This document provides a guideline for the design of pile and follower driving heads.
The function of the first category is to resist eccentricities of the hammer blow and to
prevent local buckling at the pile or follower top due to driving (“mushrooms”).
The second category forms part of a gravity connection system. Their primary function is
to accurately mate with the stabbing point of the follower and to prevent the pile top
from splitting open.
It shall be noted that in general driving heads are accepted on North Sea projects. In other
areas of the world, however, driving heads are usually considered overdone. It is
recommended to be always critical on the use of driving heads. In case the usage of
driving heads is generating insuperable problems for the project then try to avoid driving
heads by finding solutions in:
• local shimming (eccentricities),
• relief with respect to energy losses (no fine machining) and / or
• remedial actions to the hammer.
Take also account of the expected number of blows on the pile section; this number is
often low. Always look critical at the application of driving heads and apply them
only when really necessary.
This check takes into account the pile inclination and the D/t-ratio of the pile section. The
following steps shall be followed:
Step 1 : Determine driving stress (fd) with the wave-equation program ‘DYNPAC’
for the specified hammer(s) and pile head wall thickness
Step 2 : Determine multiplication factor (α) for the pile inclination (φ)
β = 1 /(1 − ( 1 - 7000/F
D /t
yield 2
) ) for D/t > 7000/ Fyield ..….(3)
fr = α * β * fd ..….(4)
Deviation from the above given criteria is permitted, but shall only be done after
consultation of an experienced foundation engineer and/or based upon recently acquired
experience with the same or equivalent hammer-pile combination and taking into account
the expected number of blows per pile (section).
Following items shall be minimally checked for a proper fitting of the steam hammer
anvil in the pile head:
• Check if the anticipated steam hammer and anvil have the correct pile diameter step.
• The driving head shall have a minimal height of 500 mm (2 ft) or more as determined
by Section 4.0.
• The minimum anvil-to-pile contact (∆tmin) shall be in accordance with the next Table.
• The actual minimum required wall thickness is determined by the stress check (Ref.
Section 2.1). If the required wall thickness exceeds the maximum possible wall
thickness of an anvil step, machining of a recess is required as per Figure 1.0 (b).
• The clearance between the ID of the driving head and the diameter of the appropriate
anvil step (ODstep) shall be approximately 8 to 12 mm.
For ID min take care of pipe tolerances and longitudinal weld cap. If the driving head
is too narrow, grind the long weld smooth over anvil step height + 25 mm.
• The driving head edges shall be machined / grinded with a 10 mm radius at the inside.
• Small shim plates have to be used in order to centralise the anvil in the driving head
in case the clearance between the anvil step and inside of the driving head is
considered too big, i.e. resulting in a sloppy fit of anvil on driving head. (Ref. Figure
1.0 (c)).
• In case the driving head material is of higher quality than steel ST-52 or TStE500,
verify that the hardness of the driving head material is less than that of the anvil
material.
• Driving heads used directly under a steam hammer anvil have no specific machining
requirements.
In case the stress check (Ref. Section 2.1) indicates that the top section is insufficient, a
driving head shall be applied. The typical driving head for a pile or follower directly
driven upon by a hydraulic free-riding hammer is shown in Figure 2.0 (b).
Notes:
Minimum contact value for hydraulic hammers are minimum wall thicknesses, as anvils
are flat.
• The minimum required driving head wall thickness is determined by the stress check
(Ref. Section 2.1).
• The pile head shall be perpendicular within 1 mm to the best fit axis through the
driving head. This can be achieved by machining the pile head.
• The driving head edges shall be machined / grinded with a 10 mm radius.
• The piles shall be provided with vent holes to bleed off the entrapped water during
driving (Ref. SC-117) in case of submerged driving.
• No fine machining is required (smoothness).
In addition to the checks, as specified for a free-riding hydraulic hammer (see Section
2.2.2), the following should be investigated:
• Outside diameter shall be preferably equal to the outside diameter of the single step
hammer anvil.
• The outside and inside diameter shall full fill to the following tolerances:
Outside O.D. ± 3 mm
Inside I.D. ± 1 mm
These criteria only apply for the top 250 mm (1 ft) of the driving head.
• No vent-holes for water relief are required as the hammer anvil is provided with
vent-holes.
• Recommended dimensions for the existing 72” and 84” OD standard anvils are
tabulated in Figure 3.0.
Figure 4.0 shows some typical examples of moment resistant followers, i.e. the follower
stabbing point transfers a bending moment to the pile head. A typical example of a
driving head, which can transfer a bending moment is shown on Figure 5.0.
Non-moment resistant followers are supported by guides attached to the jacket, which
will eliminate the bending moment. The follower - pile head connection has to be
regarded as a hinge. The bottom spacer plates have to be omitted and the follower
stabbing point is shorter.
It is recommended to always request the as-built survey results from the pile driving
heads in order to check if the follower stabbing point will fit in the pile head.
• Should the driving head transfer shear load and / or bending moment, then a design
check shall be carried out for the pile driving head with respect to the static
circumferential stresses (ROARK), as outlined in Attachment A. This is specifically
required in case:
• the follower/pile is under a batter and / or
• the applied follower is longer than 10 m.
• Check fitting dimensions ID1, ID2 and Lp to comply with Figure 5.0.
ID1 = (Ø1 + 8 mm) ± 1 mm …… (8)
ID2 = (Ø2 + 8 mm) ± 2 mm …… (9)
Lp = Lf …… (10)
If ID2 > ID1 – 10 mm, extra attention shall be paid to the follower stabbing point and
pile top tolerances over a depth Lp, to ensure a proper stabbing of the follower into
the pile.
• All weld caps and wall thickness transitions at the inside of the pile top are to be
ground smooth over a depth Lp + 100 mm.
• Verify the overall square ness of the gravity connector in view of tolerances
Ø1 - ID1 and Ø2 - ID2 (Figure 5.0), in order to ensure that the driving planes of
follower and pile are not obstructed from closing during driving.
Note: It can not be avoided that the driving plane of a moment resistant gravity
connector will open when loaded in bending.
• Verify that the radius from driving plane to inside diameter (rp) can not damage the
radius rf from driving plane to stabbing point in the follower.
• Verify that the hardness of the driving head material is not harder than that of the
follower driving shoulder.
• The shim plates at a depth Lp below the driving plane may be machined to meet the
tolerances as per equation (9), but do not need fine machining.
Vertical skirt piles of 60" to 108" O.D. are commonly driven with a standard “heavy
duty” front-follower. Standard driving heads mating with these front-followers have been
developed and should be used. The applicable Drawings are attached in Attachment B.
Within the Heerema equipment pool ILT’s are available which can handle 24” O.D. up to
108” O.D. piles.
Note that at an early stage of engineering the ILT, which will actually handle the pile
(section), is unknown. Therefore, check all possible Heerema ILT’s.
Be aware of the fact that the ILT lay-out can change in time and they can be exchanged
between the vessels. It is therefore strongly advised to consult the latest detailed drawings
and check the latest status of the tool. If any doubts still remain, consult the Equipment
Department and / or the Operations Department.
Calculation Procedure
Static Circumferential Stresses in Pile Head and Gravity Connector
It is recommended to model and analyse the pile / follower / hammer system using the
Heerema finite element program "BMCOLM".
The axial force is small and usually neglected. The shear force (S) and bending moment
(M) are input for the design calculations of the driving head.
Figure A1
Transfer of Forces in Driving Head
The combination of bending moment and shear force is transferred via two radial
concentrated loads on the pile:
M
Q1 = + S ...…... (A2)
L
M
Q2 = …...... (A3)
L
Due to "action = reaction", the same forces act in opposite direction on the stabbing point
of the follower.
Formulae for the calculation of circumferential stresses are provided in Reference 5 of the
main text. The specific load case of one pipe transferring a concentrated reaction to
another pipe is developed from the superposition of ROARK basic load cases number 12
and 20:
Figure A2
Composition of Load Case
The two basic load cases are described in Formulae 12 and 20 of Table 17 in Reference 5
of the main text. These formulae can be re-worked into:
Mc = K [m, Ø]* Q * R ...... (A4)
for circumferential bending moment
in which:
Q = radial concentrated load
R = pipe mean radius
K [m, Ø], K [n, Ø], K [v, Ø] = coefficients for circumferential stress
computed from Ref. 5, Table 17,
Formulae 12 and 20.
Figure A3
Definition of Angles
The coefficients for circumferential stress are dependent on the support angle (Ø) over
which the stabbing point is making contact with the driving head, and on the
circumferential angle (θ), i.e. the angle between the centre line of the load and the
position in the pipe where the stress is computed.
Table A1, at the end of this section gives values for K [m, Ø], K [n, Ø] and
K [v, Ø] and circumferential angle θ (Top: θ= 0º ; Side : θ = 90º ; Bottom θ = 180º). The
ovalisation diagrams have in principle the following configuration:
Figure A4
Ovalisation Diagram
Figure A5
Effective Widths in Tubulars
R = ½ * (D – t) ....... (A7)
The effective widths in the pile at the top of the driving head are:
- for bending:
B1 = R ...... (A8)
The spreading widths in the pile opposite the bottom of the stabbing point are:
- for bending
B3 = 4*R .......(A10)
B4 = 1.56 R * t .......(A11)
bending stress:
K [m, Ø] * Q1 * R
σbc = ...... (A12)
1/6 B1 * t 2
normal stress:
K [n, Ø] * Q1
σnc = ....... (A13)
B2 * t
shear stress:
K [v, Ø] * Q1
τvc = ...... (A14)
B2 * t
Similarly, the circumferential stresses in the pile opposite the bottom of the gravity
connector are computed as:
bending stress:
K [m, Ø] * Q 2 * R
σbc = ....... (A15)
1/6 B 3 * t 2
normal stress:
K [n, Ø] * Q 2
σnc = ....... (A16)
B4 * t
shear stress:
K [v, Ø] * Q 2
τvc = ...... (A17)
B4 * t
Figure A6
Ovalisation Forces on Stabbing Point
However, the position where Q1 applies has the character of a continuous pipe, in which
B3 = 4 R. The average wall thickness over B3 is generally more than the wall thickness of
the pile, whereas the steel quality of the driving shoulder is usually better. Only in case of
doubts, the top of the follower stabbing point is to be checked.
The bottom of the stabbing point, where Q2 applies, is to be checked when the stabbing
point ends in a chamfered pipe end. Formulae (A8), (A9), (A12), (A13) and (A14) are to
be used with R and t adapted for the stabbing point pipe properties and Q2 instead of Q1.
In most cases checking of the bottom of the stabbing point can be omitted if the stabbing
point ends in a cone.
Note:
All though a minus sign is shown in the above table, the stresses shall be summarised
regardless of the sign.
M = (Q1 – S) * L .......(A18)
The moment capacity can be improved by increasing L. L shall not exceed 3.5 * D,
as otherwise the weight of the stabbing point becomes too high.
Moreover, the longer the stabbing point, the more it bends, and the more the driving
faces of follower and pile are opened. This gap causes the driving energy to be
transferred via a small sector of the circumference, inducing high driving stresses in
the fillet of the gravity connector. A stiff, not too long, stabbing point is
recommended.
• Take high duty steel for the driving head. Weldable steels are available with a yield
stress up to Fy = 410 Mpa (TstE500) or even higher.
• Increase the wall thickness of the driving head. However often, the inside diameter of
the driving head is limited by the requirement to use existing followers, and the
outside diameter by the fact that the pile should be able to pass through guides or
jacket leg.
• Shift the contact plane between stabbing point and driving head downwards. If the
shift is ∆, the effective width B, is improved to (R +1.5 ∆), provided that ∆ ≤ 2R. The
shift can be realised by machining of the stabbing point or the driving head, or by
welding shim plates at the desired contact level. Mind that the parameter L will be
influenced by this measure.
A2.0 CRITERIA
(*) Hydraulic hammers have no offshore cage. Use full weight of hammer here.
Drawing - Title
HI-132-10-1 - Top of 60” O.D. Skirt Pile
HI-132-11-1 - Top of 72” O.D. Skirt Pile
HI-132-12-1 - Top of 84” O.D. Skirt Pile
HI-132-13-1 - Top of 96” O.D. Skirt Pile
HI-132-14-1 - Top of 108” O.D. Skirt Pile
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