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RAV TD8060TWS
RAV TD8060TWSR
RAV TD8080TWS
RAV TD8080TWSR
MANUALE DI ISTRUZIONE
INSTRUCTION MANUAL
BETRIEBSANLEITUNG
MANUEL D’INSTRUCTIONS
MANUAL DE INSTRUCCIONES
INDEX
0 WARNINGS ............................................................................................................................................. 3
0.1 Preliminary safety information ............................................................................................................. 3
1 INTENDED USE .................................................................................................................................... 4
2 STAFF TRAINING ................................................................................................................................. 4
2.1 General precautions .............................................................................................................................. 4
3 UNIT PARTS ........................................................................................................................................... 5
3.1 Unit parts for models RAV TD 8060WS/8060TWSR ......................................................................... 5
3.2 Unit parts for models RAV TD 8080WS/8080TWSR ......................................................................... 6
3.3 Safety devices ....................................................................................................................................... 7
3.4 Fields of measurement and precision.................................................................................................... 7
3.5 Overall dimensions ............................................................................................................................... 7
3.6 Control PC ............................................................................................................................................ 7
3.7 Sensors .................................................................................................................................................. 8
3.7.1 Sensors TD8080TWSR and front RAV TD8060TWSR .................................................................................... 9
3.7.2 Sensors RAV TD8080TWS and front sensor RAV TD8060TWS ..................................................................... 9
3.7.3 Rear sensor RAV TD 8060TWS and RAV TD 8060TWSR ............................................................................ 10
3.7.4 Sensor keyboard ............................................................................................................................................ 10
3.8 Wheel clamps ..................................................................................................................................... 11
3.8.1 Wheel clamps STDA30E ............................................................................................................................... 11
3.8.2 Wheel clamps STDA48E ............................................................................................................................... 11
3.8.3 Use of clamp STDA30E /STDA48E............................................................................................................... 12
3.8.4 Run out for vehicles with clamp STDA30E ................................................................................................... 13
3.8.5 Wheel clamps STDA92E ............................................................................................................................... 14
3.9 TURNPLATES ................................................................................................................................... 14
3.9.1 Turnplates STDA29E for trucks .................................................................................................................... 14
4 SWITCHING THE UNIT OFF AND ON ........................................................................................... 15
4.1 Switching on ....................................................................................................................................... 15
4.2 Switch-off ........................................................................................................................................... 15
5 AUTOMATIC SENSOR SWITCH-OFF ............................................................................................ 16
6 LOW-BATTERY INDICATOR ........................................................................................................... 16
7 PROGRAM CONFIGURATION ........................................................................................................ 17
7.1 DATABANK Profile Selection .......................................................................................................... 18
8 TESTING AND ADJUSTING A LIGHT VEHICLE......................................................................... 21
8.1 Presentation page ................................................................................................................................ 21
8.2 Selecting a vehicle make and model ................................................................................................... 22
8.3 Displaying the technical details of the selected vehicle...................................................................... 23
8.4 Preliminary operations ........................................................................................................................ 24
8.4.1 Preliminary vehicle control operations ........................................................................................................ 24
8.4.2 Preparing for run out .................................................................................................................................... 24
8.4.3 Run Out - wheel raised.................................................................................................................................. 25
8.4.4 Run out - Push............................................................................................................................................... 26
8.5 Preparing for measurements ............................................................................................................... 27
8.6 Sensor alignment and levelling........................................................................................................... 28
8.7 Steering procedure .............................................................................................................................. 29
8.8 Vehicle testing .................................................................................................................................... 30
8.9 Preparing for adjustment..................................................................................................................... 31
8.10 Rear axle adjustment........................................................................................................................... 31
8.11 Front axle adjustment ......................................................................................................................... 32
8.12 Summary of TEST and ADJUSTMENT data .................................................................................... 33
8.13 Auxiliary functions menu ................................................................................................................... 34
8.14 Printing of measurements taken.......................................................................................................... 35
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 1/ 64
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: rav@ravaglioli.com /http www.ravaglioli.com
INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Page 2/64 RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: rav@ravaglioli.com /http www.ravaglioli.com
INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
0 WARNINGS
Any damage caused by failure to observe the indications in this manual or by incorrect
machine use shall exempt Ravaglioli S.p.A. from all liability.
RAVAGLIOLI S.p.A. shall be entitled to make any changes to the models described in this manual
for technical or commercial reasons.
1 INTENDED USE
The RAV TD8060TWS/TWSR and RAV TD8080TWS/TWSR systems are machines for
determining all the angles relating to vehicle wheel alignment.
These angles are measured by four sensors incorporating microprocessor technology and
infrared data reading and transmission system [without using cable connections between the
sensors].
Data transmission from the front sensors to the console is by radio frequency communication
by means of modules .
2 STAFF TRAINING
The machine must only be used by specially trained and authorised personnel. To ensure
best machine management and that measurements can be efficiently made, operators must
be properly trained in order to acquire the know-how needed to use the machine according to
the instructions provided by the manufacturer. In case of any doubts relating to the use and
maintenance of this machine, refer to the instruction manual; if doubts still remain, contact
authorised after-sales services or the RAVAGLIOLI S.p.A. technical department.
• The machine must only be used by authorised and adequately trained personnel.
• This machine must only be used for the purpose for which it was specifically
made.
RAVAGLIOLI S.p.A. disclaims all liability for injuries to persons or anuimals and
damage caused to things by incorrect machine use.
• Accessories and spare parts must only be fitted by authorised RAVAGLIOLI
S.p.A. personnel and original accessories and spare parts must always be used.
• The machine must only operate in places where there is no risk of explosion or
fire.
• Removing or altering safety devices or the warning signals on the machine can
represent a cause of serious hazard and is an infringement of European safety
laws.
• Before doing any maintenance jobs on the system, disconnect the power supply.
In case of doubt, do not interpret but contact the RAVAGLIOLI S.p.A. after-sales
service to receive instructions on how to perform operations in conditions of
utmost safety.
• Avoid unauthorised persons coming near the wheel aligner during operation.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
3 UNIT PARTS
3.1 Unit parts for models RAV TD 8060WS/8060TWSR
MONITOR
All models feature a 19" TFT high-definition colour Shock hazard
monitor. Operating and maintenance instructions POWER SOCKET
are shown in the manual provided with the
monitor; follow the instructions in the manual.
SWITCH FOR TURNING THE
PC KEYBOARD
MACHINE ON
The appliance features a PC type 102-key control
keyboard. By means of the first 4 function keys,
almost all the machine functions can be used.
The details of the vehicle can also be entered UPPER CONTROL PC
together with client name, and the vehicle HOUSING
databank can be personalised.
SENSORS
See para.3.7 on page 8
LEADS FOR
RECHARGING THE
SENSOR
BATTERIES
CENTRAL PRINTER
HOUSING
LOWER WHEEL CLAMPS
HOUSING
MEASUREMENT CONSOLE
For all measurement-taking operations, the measurement console
must be used. This features electronic components that process
and manage the data from the sensors.
Power supply: 220 / 240 Vac single-phase 50/60Hz. Max power
input: 500w
CENTRAL PRINTER
HOUSING
MEASUREMENT CONSOLE
For all measurement-taking operations, the measurement console
must be used. This features electronic components that process
and manage the data from the sensors.
Power supply: 220 / 240 Vac single-phase 50/60Hz. Max power
input: 500w
THE PEDAL PRESSER is a device used to block the STEERING LOCK. This is a device used
brake pedal during measurement preparation to keep the steering wheel in fixed
operations. It should be used as illustrated in the position. It is used before the adjustment
instructions displayed during the program. procedure as shown in the instructions
displayed during the program.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 1
3.6 Control PC
Inside the control unit is a control PC containing the software product.
The EPIA 5000 fanless motherboard control PC has the following specifications:
• Processor 1,6GHz;
• RAM 1 Gb;
• 4 USB; 1 COM; 1 LAN Ethernet 10/100Mb;
• Keyboard and PS2 mouse input; WIN 7 Embedded Standard edition in Edition
• Hard Disk ≥ 30 Gb
3.7 Sensors
The sensors of the RAV TD8060TWS/TWSR and RAV TD8080TWS/TWSR unit require no
cable connections for angle measurement. The measurement units consist of infra-red data
transceivers and CCD type transducers with infra-red emission focal point.
All the characteristic angles of both vehicle axles are controlled by CCD sensors (6 sensors
for the TD8060TWS/TWSR serie and 8 sensors for TD8080TWS/TWSR serie) and infra-red
transmission.
Data transmission between the infra-red sensors is effective even in critical lighting
conditions.
Data transmission of the front measuring heads is VIA RADIO by means of modules
housed inside the front measuring heads and the console.
The rear sensors do not communicate directly with the console. Their data are
transmitted/received through the infra-red transmission of the front sensors [see para. 3.7.3
on page 10).
For all the sensors featuring rechargeable batteries, the power and consumption data are as
follows:
TD8080TWS/TWSR
REAR HEADS TD8060TWS/TWSR
FRONT HEADS 8060TWS/TWSR
Power supply Lead battery 6V - 1.3Ah Lead battery 6V - 3Ah
Mean autonomy with
battery fully efficient About 10 hours About 18 hours
and charged
Mean recharge time About 10 hours About 10 hours
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
ADJUSTMENT TOLERANCE
INDICATION LED
(see para. 3.7.4 on page 10)
BATTERY HOUSING
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
Figure 2
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
ADJUSTMENT TOLERANCE
INDICATION LED
(see para. 3.7.4 on page 10)
BATTERY HOUSING
Figure 3
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
CONNECTOR FOR
CALIBRATION CABLE
Figure 4
3.7.4 Sensor keyboard
Figure 5
KEY DESCRIPTION
Sensor switch-on key
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
LEVEL
KNOB
LEVEL KNOB
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
To lower the two measuring heads to the same level, the crosspiece features 3 notches, each
60 mm high.
ALWAYS LEVEL THE CLAMP BEFORE LOWERING THE CROSSPIECE (see following
examples):
Signal TOE
Signal TOE
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Indication point
shows on the screen
for the knob position
Position the knob
TOWARDS THE RIGHT
Figure 9
- Turn the wheel by 180° (knob position TOWARDS THE LEFT). Press the centre key of the
measuring head. Acquisition of measurements.
Figure 10
NOTE: The wheel clamps must all be horizontal when lowering the vehicle, once the run out
procedure has terminated.
This way, during the measuring head ALIGNMENT AND LEVELLING STAGE, it will not be
possible to level the clamps, but if clamps STDA30E (para. 3.8.1 on page 11) are used on a
vehicle it will NEVER be necessary to shift the movable crosspiece of the clamp downwards
because the size of the wheels of a vehicle will never block the measuring head signal.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
LONG ADAPTERS
SHORT ADAPTERS
3.9 TURNPLATES
3.9.1 Turnplates STDA29E for trucks
The turnplates STDA29E have a capacity of 7000 kg.
2
2
Figure 11
Legend of Figure 11:
1- Plate handle
2- Plate stop
3- Upper plate with anti-drip disc
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
After PC initialisation by Windows XP, the program is automatically run. The first page to
appear is the program presentation page, from where all machine functions can be started..
Figure 12
4.2 Switch-off
From the presentation page it is possible to switch off the machine by selecting the specific
key.
SENS. PC KEYBOARD DESCRIPTION
KEYBOARD
Start the procedure request for
switching off the machine.
Figure 13
SENS. PC KEYBOARD DESCRIPTION
KEYBOARD
Cancel. Return to presentation
page
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 14
Switch off the machine by the main switch situated at the rear of the equipment.
The switch-off procedure does not affect the sensor recharge
IMPORTANT: supports which continue to be powered.
6 LOW-BATTERY INDICATOR
The system displays a low-battery indication (Figure 15).
This signal is also provided on the sensor itself by means of the flashing of the red switch-on
LED (see para. 3.7.4 on page 10).
RIGHT
"FRONT"
SENSOR LOW
SENSOR LOW-
BATTERY
SIGNAL
Figure 15
When the remaining battery charge is 30% or BELOW, the program shows the low-battery
indication page (Figure 15). The sensor goes off after a few minutes. Try not to reach this
situation, by charging the sensors just as soon as possible.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
7 PROGRAM CONFIGURATION
To configure the program, select key F2 on the presentation page.
A configuration menu is accessed here program characteristics can be changed according to
individual requirements.
This function is
illustrated in the
installation and
calibration
manual
Figure 16
Language selection: The language can be selected from among 31 available languages
Backup / Restore: So as not to risk losing the vehicle and client databank data, it is best to
create a backup copy (save). For this operation, use an USB “flash disk”.
NOTE: if the PC features a floppy disk drive, a standard 3.5" floppy-disk can also be used.
Lost or cancelled data can be retrieved using the restore procedure if a backup has been
made.
Configuration: the program displays the display page in Figure 17.
It is possible to change the system parameters, the databank profile and specify which
component parts are in the appliance and what type they are.
Date/time configuration: The system date and time can be changed so as to correctly
record the time of the performed operations.
Print personalisation: Enter the data relating to the workshop; these will be printed together
with the measurements taken.
Confirm selection.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 17
SENSOR PC KEYBOARD DESCRIPTION
KEYBOARD
Confirm selection.
Select the "DATABANK” option and confirm. The following display page appears:
Figure 18
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Return to Figure 17
Confirms selection.
The page in Figure 18 shows a list, with the different DATABANK profiles containing the MAKES
of vehicles in circulation in the different countries or regions of the world.
Hidden profile
Displayed
profile
Figure 19
By selecting any profile and pressing F4 , the profile can be personalised as well,
hiding and/or displaying the available makes
Displayed
make
Hidden
make
Figure 20
A new profile can also be created - press the "Ins" key on the keyboard
The following display page will appear:
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 21
Enter the new profile name (in the example in Figure 21 “ITALY” is shown) and confirm with
F4
New profile
Figure 22
At this point press F4 to enter the new “ITALY” profile and show the available makes, as indicated
in Figure 20. Afterwards, make the profile visible by means of key F2 as indicated under Figure
23. Press F1 to exit.
Displayed profile
Figure 23
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 24
SENSOR PC KEYBOARD DESCRIPTION
KEYBOARD
Switches off the machine
(para. 4.2 page 15)
Program configuration
Figure 25
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 26
The make and model of the vehicle must always be selected before operating.
SENSOR PC KEYBOARD DESCRIPTION
KEYBOARD
Return to presentation page
(para. 8.1 page 21)
NOTE: To speed up the selection operation, on the PC keyboard press the key relating to the
first letter of the make or model required and then scroll the list until the desired
make or model are found.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
See
(*) Key description
Proceed to perform
preliminary operations
(para. 8.4 page 24)
(*) Key description
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 28
The F2 key indicated in Figure 28 select the mode of how the car is raised in comparison to
the lift or floor; by press it change appearance, the meaning is as follow:
The two wheels of a same axle are lifted at the same time
Only one wheel is lifted at a time with respect to the opposite wheel of the same axle
In car mode is also possible to select the “PUSH run-out”, setting it during “preparing of
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
The run out procedure is useful for offsetting any rim and wheel clamp unbalance. This
procedure need not necessarily be done by selecting key F4.
This procedure can also be started after adjusting the vehicle by selecting the specific menu
option.
To perform the run out procedure, preparations must have been made as explained in para.
8.4.2 page 24.
Right front
Front left wheel wheel
Figure 29
SENS. PC KEYBOARD DESCRIPTION
KEYBOARD
Return to run out preparation
(para. 8.4.2 page 24)
It is always best to follow the visual instructions that appear on the screen.
The knobs of the wheel clamps are indicated by the red colour to show these should be
turned downwards. The procedure should be performed on all four wheels; on the monitor,
the centre keys of the sensors flash to suggest beginning the procedure by pressing the
specific key. There is no need to start with any specific wheel, nor operate in any specific
wheel sequence.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Set the “PUSH run-out” during “preparing of RUN-OUT” phase by the key F3 .
The following display page appears:
Figure 30
Release the sensors so they are free to swing along with wheel movement. Move the vehicle
back, allowing the wheel to rotate by 180°. As a point of reference, take the knobs of the
wheel clamps which, before rotation starts, should be turned upwards. After pushing the
vehicle back by one half wheel turn, wait for the sensors to stop swinging and press the
centre key of the keyboard of a sensor. The message “STOP” will appear for about three
seconds, meaning the time necessary for the program to acquire the measurements.
At this point, rotate the wheel forwards by 180°. The wheel clamp knobs will again be turned
upwards. After pushing the vehicle forwards by a half wheel turn, wait for the sensors to stop
swinging and press the centre key of the keyboard of a sensor.
The “STOP” message will again appear and the measurements are acquired. The push run
out procedures has been performed.
To repeat the operation, once ahead with the program, it is possible to return to this page by
pressing key F1 and repeating the above operations.
When the run out has been performed, the program automatically goes on to the next stage.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Lower the vehicle
so the wheels rest
on the lift Lock the brake
platforms pedal using the
tool provided.
Release the front
plates and any Steady the vehicle
rear platforms at the front and
rear
Figure 31
NOTE: If wheel alignment is beyond ± 2°06’, when key “F4” is pressed, the pre-registration
page is automatically accessed. The linkages must be registered so that alignment
features angles < 2.06°.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Front wheel
Processing alignment level
state displayer
Figure 32
Turn the steering from left to right, or vice versa, until the wheels are aligned, meaning until
the display unit level is perfectly at centre.
Regulate the sensors until they are levelled and brake them by means of the knobs provided.
This operation must be done for all four sensors;
The sensors also feature special indicators consisting of 3 LEDs (para. 3.7.4 page 10) which
flash according to how the sensors are levelled.
NOTE: the rear sensors RAV TD8060TWS/TWSR do not feature electronic levellers. Perform a
sight check to ensure they are level.
If the front wheels are excessively misaligned, levelling will not be shown on the screen.
NOTE: After performing the alignment operations and levelling the sensors, the "STOP"
signal indicators appear underneath the alignment level display unit. These indicate
the program is acquiring vehicle data measurements. At this point, sensor
calibration control is also performed. The program only proceeds automatically after
the sensors have been aligned and levelled.
IMPORTANT: If the vehicle on which work is being carried out features a front spoiler that
prevents the sensors from communicating with each other, then the special "spoiler"
procedure is started.
Following the graphic representation that appears on the screen, the front sensors must be
lowered so the transducers at the end of the arm are positioned underneath the spoiler. The
system acquires the toe-in measurement, after which the alignment and levelling procedure
shown in Figure 32 is represented again. At this point, align and level. The program will now
proceed automatically.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Turning
point of Turning level
arrival indicator
Figure 33
(*) by pressing this key, the type of steering lock can be selected:
- Steering using the sensors
- 20° steering using standard turn-plates
The steering procedure can also be skipped: the above indicated data measurement values
will not be available. To skip the procedure, select key F4 and directly display the vehicle
diagnosis page. If the procedure is not performed, but is in any case carried out at the end of
registration, the specific option can be selected from the menu.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Vehicle technical
Vehicle technical
test data
data provided by
the manufacturer
Figure 34
SENS. PC KEYBOARD DESCRIPTION
KEYBOARD
Repeat the steering procedure.
(para. 8.7 page 29)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 35
8.10 Rear axle adjustment
The rear axle adjustment procedure is performed by selecting "Total adjustment" on the test page
(see para. 8.8 page 30), and after performing adjustment preparation operations (see para. 8.9
page 31).
Perform adjustments in the following order:
• Rear camber - Rear semi-toe in
Rear camber
measurements Measurement
selection red frame
Rear semi-toe in
measurements
Thrust angle
measurement
Figure 36
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
IMPORTANT: Once the caster values have been adjusted, or if these are not adjusted and are taken
to be correct, it is best to "freeze" the above values. Such procedure prevents the caster values from
changing if the sensors are accidentally moved.
To do this, the measurement selection red frame (see Figure 37) must be moved to caster values and
the centre key of the front sensor must be pressed; a grid will appear above the caster values to
indicate these have been "frozen".
It is also possible to proceed so the caster values are already frozen by entering this phase,
selecting "YES" in the "automatic caster freezing" option of the "general parameters" menu (see
Figure 17). To “unfreeze”, proceed as indicated above.
Note. If the selection frame is moved to the camber values and the central sensor key is pressed, the
camber values will be frozen.
If on the other hand, the frame is moved to toe-in values and the central sensor key is pressed, the
"Jack Hold" procedure will be accessed (adjustment with wheels lifted) of the front axle only.
Measurement
selection red frame
Caster
measurements
Front semi-toe in
measurements Front camber
measurements
Repeats steering
procedure
(see para. 8.7 page 29)
Figure 37
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Summary of test
data Summary of
adjustments
made
Figure 38
Repeat adjustment
operations
(para. 8.10 page 31)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 39
SENS. PC KEYBOARD DESCRIPTION
KEYBOARD
Return to the adjustment
summary page
(para. 8.12 page 33)
Confirm selection.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Entering
vehicle and
client data
Setting YES/NO
printing additional
chassis
heights/camber
page
Figure 40
After confirmation of the client data entering page, by pressing key F2 a test
report is printed comprising client data, vehicle data before and after adjustment, the
technical data of the vehicle provided by the manufacturer and any notes for the client.
If any chassis height or camber measurements have been made for the vehicle, an additional
page can be printed showing "Y" (Yes) on the line provided for this setting. (See above
illustration).
By pressing key F3 , the test performed can be “saved” in a special
“client databank” to be opened subsequently.
To access the data in the client databank, press F3 from the initial page Figure 24)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
2
1
6
5 7
4
Figure 41
10
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Press F4 to proceed
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
NOTE: It is possible to get also partial summary pages after have done any single axles, with diagnosis data and
adjustment data This summary pages will appear or not depending on what is set in the configuration parameters.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Fifth-wheel
centre support
code
STD A49
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
NOTE: It is possible to get also partial summary pages after have done any single axles, with diagnosis data
and adjustment data. This summary pages will appear or not depending on what is set in the configuration
parameters.
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
At this point, the “Ins” key will have to be pressed on the keyboard:
The following display page will appear:
Point shown
Figure 42
As will be shown in Figure 42 at the point highlighted, the make of the selected vehicle is
highlighted by a red background.
The name of the personalised vehicle make can be entered. Next, select and enter:
Vehicle name and model Rear track
Start of production date Left wheel base
End of production date Right wheel base
Rim diameter Load conditions
Front track Fuel tank condition
By means of the following keys, the following data can be selected:
Once the data have been entered, the option is given to cancel them by means of the
following keys:
Once the right and left wheel bases have been entered, by going on to the next figure, the
following display page will appear relating to load conditions
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 43
Once the load has been selected, the next figure to be entered is the condition of the fuel
tank. The following display page appears:
Figure 44
At this point, the display page will have the following appearance:
Point shown
Figure 45
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
As can be seen from the enlargement on the right of Figure 45, it is necessary to specify
whether the point to which the figure refers is adjustable or not.
Once the "adjustability" of the angle has been specified, the graphic images can be entered
relating to the adjustment points.
Select the correct image by means of the keys and then confirm by pressing
"Enter"
Important: To separate the whole numbers from the decimal numbers, try using "point"
or the "comma" .
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Once the figures have been entered, the following display page appears where an option must
be selected:
Figure 46
If the vehicle databank is displayed, it will be seen that the personalised vehicle that has just
been created is also indicated.
Using the same type of procedure, the data of a personalised vehicle can be changed without
the need to create a new one. The final display page will be like that shown Figure 46 in plus
the item:
“Change personalised vehicle”.
By selecting this option, changes can be made to the vehicle..
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Figure 47
This means that there is a transmission/receiving fault due to one or more of the following
reasons:
There is an interruption of the cables and/or in the connectors on the connection between
front sensors and console.
There is an obstacle (e.g. door of vehicle open) between front/rear sensors.
The rear measuring heads fail to communicate directly with the console: their data are
transmitted/received passing through the front measuring heads. So, if a front sensor is defective,
it cannot transmit/receive data from the rear sensor, even though it is working properly.
If the cause of the error is removed (e.g. the vehicle door is closed) the error display page
immediately disappears and the measuring page again appears on the screen. If the error persists
it will be necessary to check the hardware of the system, after switching off the apparatus. Of
course it is never a good thing to suddenly cut the power supply to the console. The correct
switch-off procedure should always be followed:
Press the key “Esc” on the keyboard to return to the presentation page (chap. 8 page 21).
Proceed to switch off the equipment as usual (see para. 4.2 page 15).
Flashing arrows
Figure 48
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INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
These two error display pages show that one or more infrared measurements on the horizontal
plane, cannot be made.
The reasons for this could be numerous:
One or more CCD sensors (digital infrared transducer for the horizontal angle
measurements) are not working.
There is an obstacle (e.g. vehicle door open) between front/rear sensors.
There is an obstacle between the left and right front sensors (eg. front vehicle spoiler very
large or very low).
There is an obstacle between the left and right rear sensors (eg. exhaust pipe).
If the cause of the error is remedied (e.g. the vehicle door is closed) the error display page
immediately disappears and the measurement page again appears on the screen. If the error
persists it will be necessary to check the hardware of the system, after switching off the
apparatus. Of course it is never a good thing to suddenly cut the power supply to the console. The
correct switch-off procedure should always be followed:
Press the key “Esc” on the keyboard to return to the presentation page (see chap. 8 page 21).
Proceed to switch off the equipment as usual (see para. 4.2 page 15).
12 TROUBLESHOOTING
Below is a list of some possible malfunctions relating to the RAV TD8060TWS/TWSR and RAV
TD8080TWS/TWSR wheel aligner units.
Ravaglioli S.p.A. cannot accept liability for damage caused by persons, animals or things, for
work done by unauthorised personnel and for the use of non-original spare parts. Before
carrying out any work on the system, interrupt the mains power supply. In case of doubt, do not
interpret but contact the Ravaglioli S.p.A. after-sales service which will be pleased to provide all
information needed to perform jobs in perfect safety.
During program execution, error messages could appear. These are distinguished by a display
page with red background and a white text containing an error number code and a brief
description indicating the cause of the error.
Page 62/64 RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: rav@ravaglioli.com /http www.ravaglioli.com
INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
Error code
Error
description
Figure 49
Problem Cause
PC fails to communicate The cable between the PC and the printer is disconnected or
with printer interrupted.
The parallel device or USB of the PC is not working properly
Printer malfunction
13 MAINTENANCE
IMPORTANT! Before performing any maintenance jobs on the machine, disconnect this from the
power mains by means of the master switch.
To clean the plastic panels or shelves use alcohol (IN ANY CASE, AVOID LIQUIDS CONTAINING
SOLVENTS). The DISPLAY SCREEN must be cleaned with a dry cloth; if it is very dirty, clean it
with a damp cloth and then dry. Do not spray alcohol directly on the control panel and avoid
cleaning with strong jets of compressed air.
Keep the methacrylate filters of the optic unit clean using a lightly dampened cloth. Do not use
solvents;
Cleaning, cartridge replacement and other printer maintenance operations are described in the
manual provided. Always refer to the latter before performing any maintenance operations on the
printer.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 63/ 64
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: rav@ravaglioli.com /http www.ravaglioli.com
INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
Code M0230 - rev.1.1
RAVAGLIOLI S.p.A. RAV TD8080TWS - RAV TD8080TWSR
(01/2014)
C D E
A) Manufacturer
B) Model
C) Weight
D) Serial number
E) Year of manufacturer
CAUTION: Do not tamper with, carve, change or
remove the identification plate; do not cover it with
panels, etc., since it must always be visible.
Said plate must always be kept clean.
WARNING: Should the plate be accidentally damaged
(removed from the machine damaged or even
partially illegible) inform immediately the
manufacturer.