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1-1
1.1 Introduction to the Chapter ..................................................................... 1-1
1.2 Reference Guidance .............................................................................. 1-1
1.3 SoftX3000 Hardware Composition ......................................................... 1-1
1.3.1 Overview of OSTA Frame .............................................................. 1-1
1.3.2 Features of OSTA Frame............................................................... 1-2
1.3.3 Board Allocation of OSTA Frame................................................... 1-3
1.3.4 Overall Hardware Structure ........................................................... 1-3
1.4 Hardware Installation Procedure ............................................................ 1-4
1.4.1 Overall Hardware Installation Procedure ....................................... 1-4
1.4.2 Introduction to Installation Preparations ......................................... 1-5
1.4.3 Introduction to Installing Cabinets .................................................. 1-6
1.4.4 Introduction to Installing Internal Components ............................... 1-6
1.4.5 Introduction to Installing Power Cables and Protection
Grounding Cables ................................................................................... 1-6
1.4.6 Introduction to Installing Signal Cables .......................................... 1-6
1.4.7 Introduction to Installing Cabinet Fittings ....................................... 1-7
1.4.8 Introduction to Installing Peripherals .............................................. 1-7
1.4.9 Introduction to Hardware Installation Check .................................. 1-7
1.5 Installation Notices ................................................................................. 1-7
Chapter 2 Installation Preparations ............................................................... 2-1
2.1 Introduction to the Chapter ..................................................................... 2-1
2.2 Pre-Installation Tasks ............................................................................. 2-1
2.2.1 Preparing Technical Documents .................................................... 2-1
2.2.2 Organizing Installation Team ......................................................... 2-1
2.2.3 Preparing Auxiliary Devices ........................................................... 2-2
2.2.4 Preparing Tools and Meters ........................................................... 2-3
2.3 Checking Conditions of Equipment Room .............................................. 2-4
2.3.1 Introduction to Checking Procedure ............................................... 2-4
2.3.2 Checking Building Conditions of Equipment Room ....................... 2-4
2.3.3 Checking Environment Conditions ................................................. 2-4
2.3.4 Checking Power Supply Conditions ............................................... 2-5
2.3.5 Checking Grounding Conditions .................................................... 2-5
2.3.6 Checking Auxiliary Devices............................................................ 2-5
2.3.7 Checking Other Facilities ............................................................... 2-6
2.4 Unpacking and Accepting the Equipment .............................................. 2-6
2.4.1 Unpacking Requirements............................................................... 2-6
2.4.2 Unpacking Wooden Crate .............................................................. 2-7
2.4.3 Unpacking Cardboard Box ............................................................. 2-9
Chapter 3 Installing Cabinets ......................................................................... 3-1
3.1 Introduction to the Chapter ..................................................................... 3-1
3.2 Introduction to Cabinet ........................................................................... 3-1
3.3 Installing Cabinets on ESD-Preventive Floor ......................................... 3-1
3.3.1 Reference of N800 Support ........................................................... 3-1
3.3.2 Introduction to Installation Procedure on ESD-Preventive Floor .... 3-1
3.3.3 Planning Support Positions ............................................................ 3-2
3.3.4 Installing Supports and Slide Rails ................................................ 3-6
3.3.5 Installing Holder Fixing Components ............................................. 3-10
3.3.6 Leveling Cabinets .......................................................................... 3-10
3.3.7 Fixing Cabinets .............................................................................. 3-12
3.3.8 Performing Insulation Test ............................................................. 3-13
3.4 Installing Cabinets on Cement Floor ...................................................... 3-14
3.4.1 Introduction to Installation Procedure on Cement Floor ................. 3-14
3.4.2 Planning Cabinet Positions ............................................................ 3-15
3.4.3 Leveling Cabinets .......................................................................... 3-19
3.4.4 Fixing Cabinets .............................................................................. 3-20
3.4.5 Performing Insulation Test ............................................................. 3-21
Chapter 4 Installing Internal Components .................................................... 4-1
4.1 Introduction to the Chapter ..................................................................... 4-1
4.2 Introduction to Internal Components and Installation ............................. 4-1
4.2.1 Introduction to Internal Components .............................................. 4-1
4.2.2 Installation Procedure .................................................................... 4-5
4.2.3 Installation Notices ......................................................................... 4-5
4.3 Installing Internal Components ............................................................... 4-6
4.3.1 Installation Requirements .............................................................. 4-6
4.3.2 Installing iGWB and BAM Servers ................................................. 4-6
4.3.3 Installing Hard Disk Array .............................................................. 4-6
4.3.4 Installing LAN Switch ..................................................................... 4-7
4.3.5 Installing KVMS.............................................................................. 4-7
4.3.6 Installing MRS ................................................................................ 4-7
Chapter 5 Installing Power Cables and Protection Grounding Cables ...... 5-1
5.1 Introduction to the Chapter ..................................................................... 5-1
5.2 Introduction to Power Supply System and Protection Grounding
System ......................................................................................................... 5-1
5.2.1 Introduction to Power Supply System ............................................ 5-1
5.2.2 Introduction to Protection Grounding System ................................ 5-3
5.3 Installing Power Cables and Protection Grounding Cables .................... 5-4
5.3.1 Installation Procedure .................................................................... 5-4
5.3.2 Installation Notices ......................................................................... 5-6
5.3.3 Installing Power Cables for Internal Components .......................... 5-6
5.3.4 Installing Protection Grounding Cables for Internal
Components ............................................................................................ 5-13
5.3.5 Installing Protection Grounding Cables Between Cabinets ........... 5-15
5.3.6 Installing Power Cables and Protection Grounding Cables for
Cabinets .................................................................................................. 5-15
5.4 Installing Power Bus Cables from DC Power Distribution Cabinet to
DC Switchboard ........................................................................................... 5-19
5.4.1 Introduction to Power Bus Cables from DC Power Distribution
Cabinet to DC Switchboard..................................................................... 5-19
5.4.2 Connecting Power Bus Cables from DC Power Distribution
Cabinet to DC Switchboard..................................................................... 5-20
5.4.3 Making and Fixing OT Terminals ................................................... 5-21
5.4.4 Requirements for Installing OT Terminals ..................................... 5-22
5.4.5 Requirements for Laying Cables Inside DC Power Distribution
Cabinet .................................................................................................... 5-23
Chapter 6 Installing Signal Cables ................................................................. 6-1
6.1 Introduction to the Chapter ..................................................................... 6-1
6.2 Introduction to Signal Cables ................................................................. 6-1
6.2.1 Types of Signal Cables .................................................................. 6-1
6.2.2 Connection of Internal Signal Cables............................................. 6-1
6.3 Requirements and Modes of Laying Signal Cables ............................... 6-3
6.3.1 Requirements for Laying Signal Cables ......................................... 6-3
6.3.2 Modes of Laying Signal Cables ..................................................... 6-4
6.4 Installing Internal Signal Cables ............................................................. 6-6
6.4.1 Installation Procedure .................................................................... 6-6
6.4.2 Installing Straight Through Network Cable Between LAN
Switches .................................................................................................. 6-7
6.4.3 Installing Straight Through Network Cable Between
iGWB/BAM Server and LAN Switch ........................................................ 6-8
6.4.4 Installing Straight Through Network Cable Between LAN
Switch and HSCI ..................................................................................... 6-9
6.4.5 Installing FE Signal Cable Between HSCI and SIUI ...................... 6-10
6.4.6 Installing Serial Port Cable Between iGWB Servers ...................... 6-10
6.4.7 Installing Data Cable Between iGWB Server and Hard Disk
Array ....................................................................................................... 6-11
6.4.8 Installing Server/Switcher Cable .................................................... 6-11
6.4.9 Installing Serial Port Cable for Monitoring Power Distribution
Frame...................................................................................................... 6-12
6.4.10 Installing Clock Cable Between Frames ...................................... 6-13
6.5 Installing External Signal Cables ............................................................ 6-15
6.5.1 Installation Procedure .................................................................... 6-15
6.5.2 Installing Trunk Cable Between SoftX3000 and DDF .................... 6-15
6.5.3 Installing Clock Cable Between SoftX3000 and BITS .................... 6-17
6.5.4 Installing External Network Cables ................................................ 6-18
Chapter 7 Installing Cabinet Fittings ............................................................. 7-1
7.1 Introduction to the Chapter ..................................................................... 7-1
7.2 Installing ESD-Preventive Floor Holders and Recovering Floor ............. 7-1
7.2.1 Installing ESD-Preventive Floor Holders ........................................ 7-1
7.2.2 Adjusting Holder Height ................................................................. 7-2
7.2.3 Cutting and Recovering ESD-Preventive Floor.............................. 7-2
7.3 Installing Door Lintels ............................................................................. 7-2
7.4 Installing Cabinet Side Panels ................................................................ 7-4
7.5 Installing Front and Back Doors ............................................................. 7-4
7.6 Installing Protection Grounding Cable for Cabinet Doors ....................... 7-6
Chapter 8 Installing Peripherals ..................................................................... 8-1
8.1 Introduction to the Chapter ..................................................................... 8-1
8.2 Connecting to Terminal Equipment ........................................................ 8-1
8.3 Connecting to Alarm Devices ................................................................. 8-2
8.4 Grounding Requirements of Terminal Equipment .................................. 8-3
8.5 Laying Cables for Terminal Equipment .................................................. 8-3
Chapter 9 Hardware Installation Check ......................................................... 9-1
9.1 Introduction to the Chapter ..................................................................... 9-1
9.2 Checking Appearance of Hardware Components .................................. 9-1
9.2.1 Checking Cabinets ......................................................................... 9-1
9.2.2 Checking Cable Distribution ........................................................... 9-1
9.2.3 Checking Connectors and Sockets ................................................ 9-2
9.2.4 Checking Labels and Equipment Room Environment ................... 9-3
9.3 Checking Electrical Performance ........................................................... 9-3
9.3.1 Introduction to Electrical Performance Check ................................ 9-3
9.3.2 Introduction to Power Switches in Power Distribution Frame ........ 9-3
9.3.3 Introduction to Power Switches in MRS ......................................... 9-5
9.3.4 Checking Power Supply of Cabinets .............................................. 9-5
9.3.5 Checking Power Supply of Frames................................................ 9-6
9.3.6 Performing Board Power-On Test .................................................. 9-6
Appendjx A Installing Cabling Rack .............................................................. A-1
A.1 Introduction to the Appendix .................................................................. A-1
A.2 Introduction to Cabling Rack .................................................................. A-1
A.2.1 Functions of Cabling Rack ............................................................. A-1
A.2.2 Components of Cabling Rack ........................................................ A-1
A.2.3 Installation Modes .......................................................................... A-7
A.2.4 Cabling Rack Specifications .......................................................... A-7
A.3 Installing Cabling Rack .......................................................................... A-7
A.3.1 Installation Procedure .................................................................... A-7
A.3.2 Assembling Cabling Ladder ........................................................... A-8
A.3.3 Connecting and Installing Cabling Troughs ................................... A-9
A.3.4 Installing Turning Cabling Rack ..................................................... A-11
A.3.5 Installing Cabling Rack in Suspension Mounting Mode or
Ground Supporting Mode........................................................................ A-13
A.3.6 Installing Triangular Support .......................................................... A-15
A.3.7 Installing Cabling Rack over Cabinet............................................. A-16
A.3.8 Installing Accessories .................................................................... A-18
Appendix B Engineering Labels for Cables .................................................. B-1
B.1 Introduction to the Appendix .................................................................. B-1
B.2 Introduction to Labels ............................................................................. B-1
B.2.1 Functions of Engineering Labels ................................................... B-1
B.2.2 Label Material Specifications ......................................................... B-1
B.2.3 Type and Shape of Labels ............................................................. B-2
B.2.4 Printing Labels ............................................................................... B-3
B.2.5 Writing Labels ................................................................................ B-5
B.2.6 Affixing Labels ............................................................................... B-6
B.2.7 Information Carried on Labels ....................................................... B-9
B.2.8 Remarks ........................................................................................ B-9
B.3 Engineering Labels for External Cables of Alarm Box ........................... B-10
B.4 Engineering Labels for Ethernet Cables ................................................ B-11
B.4.1 Introduction to the Labels .............................................................. B-11
B.4.2 Label Information Meanings .......................................................... B-11
B.4.3 Label Example ............................................................................... B-12
B.5 Engineering Labels for Optical Fibers .................................................... B-13
B.5.1 Introduction to the Labels .............................................................. B-13
B.5.2 Labels for Fiber that Connects Two Devices ................................. B-13
B.5.3 Labels for Fiber that Connects the Device and the ODF ............... B-15
B.6 Engineering Labels for Trunk Cables ..................................................... B-16
B.6.1 Introduction to the Labels .............................................................. B-16
B.6.2 Labels for Trunk Cable that Connects Two Devices ..................... B-16
B.6.3 Labels for Trunk Cable that Connects the Device and the DDF .... B-17
B.7 Engineering Labels for Subscriber Cables............................................. B-19
B.7.1 Introduction to the Labels .............................................................. B-19
B.7.2 Label Information Meanings .......................................................... B-19
B.7.3 Label Example ............................................................................... B-20
B.8 Engineering Labels for Power Cables .................................................... B-20
B.8.1 Labels for DC Power Cables ......................................................... B-20
B.8.2 Labels for AC Power Cables ......................................................... B-22
Appendix C Assembling Cable Connectors .................................................. C-1
C.1 Introduction to the Appendix .................................................................. C-1
C.2 Assembling Power Cable Connector ..................................................... C-1
C.2.1 Introduction to Assembly Procedure ............................................. C-1
C.2.2 Assembling Power Cable Connector............................................. C-2
C.2.3 Application of Crimping Tool ......................................................... C-6
C.3 Assembling RJ45 Connector ................................................................. C-8
C.3.1 Introduction to Assembly Procedure ............................................. C-8
C.3.2 Assembling RJ45 Connector ......................................................... C-8
C.4 Assembling SMB Connector .................................................................. C-13
C.4.1 Introduction to Assembly Procedure ............................................. C-13
C.4.2 Assembling SMB Connector ......................................................... C-14
Appendix D Requirements for Equipment Operating Environment ........... D-1
D.1 Observed Standards .............................................................................. D-1
D.2 Requirements for Equipment Room ...................................................... D-1
D.2.1 Site Requirements ......................................................................... D-1
D.2.2 Equipment Room Composition...................................................... D-2
D.2.3 Building Requirements .................................................................. D-3
D.2.4 Humidity and Temperature Requirements .................................... D-5
D.2.5 Air Cleanness Requirements......................................................... D-5
D.2.6 Erosive Gas Condition Requirements ........................................... D-6
D.2.7 Electromagnetic Requirements ..................................................... D-6
D.2.8 ESD-Preventive Requirements ..................................................... D-7
D.2.9 Lightning Protection Requirements ............................................... D-7
D.3 Requirements for Power Supply ............................................................ D-10
D.3.1 Requirements for AC Power Supply .............................................. D-10
D.3.2 Suggestions on AC Power Supply ................................................ D-11
D.3.3 Requirements for DC Power Supply ............................................. D-11
D.3.4 Suggestions on DC Power Supply ................................................ D-12
Index .................................................................................................................
HUAWEI
V300R003
BOM 31041762
Huawei Technologies Co., Ltd. provides customers with comprehensive technical support
and service. Please feel free to contact our local office or company headquarters.
Website: http://www.huawei.com
Email: support@huawei.com
Trademarks
All other trademarks and trade names mentioned in this manual are the property of
their respective holders.
Notice
The information in this manual is subject to change without notice. Every effort has
been made in the preparation of this manual to ensure accuracy of the contents,
but all statements, information, and recommendations in this manual do not
constitute the warranty of any kind, express or implied.
Release Notes
Related Manuals
Manual Content
U-SYS SoftX3000 SoftSwitch It provides an overall introduction to the
System Technical SoftX3000, including product features,
Manual-System Description applications, and technical specifications.
It details on the hardware architecture,
U-SYS SoftX3000 SoftSwitch
component interworking mechanism, and
System Technical
subsystems of alarm, billing, and clock in the
Manual-System Principle
SoftX3000.
It details the features and technical
U-SYS SoftX3000 SoftSwitch specifications of the hardware components of
System Hardware Description the SoftX3000, including cabinets, frames,
Manual boards, cables, and cabinet internal
components.
It covers various services and functions
supported by the SoftX3000, including voice
U-SYS SoftX3000 SoftSwitch services, supplementary services, IP Centrex
System Service and Features services, multi-media services, value added
Manual services, dual homing functions, charging
functions, IPTN functions, remote network
access functions, and so on.
It details the installation procedure of the
U-SYS SoftX3000 SoftSwitch
SoftX3000 hardware components, and matters
System Hardware Installation
needing attention during the installation
Manual
process.
Organization
The manual presents the procedures for installing the SoftX3000 hardware
components and attentions during installation.
z Chapter 1 Overview of Hardware Installation gives an introduction to the
procedure for installing the SoftX3000 equipment.
z Chapter 2 Installation Preparations lists in detail the preinstallation tasks,
including preparing installation technical documents, tools and meters, and
checking equipment room conditions.
Intended Audience
I. General conventions
Convention Description
Arial Normal paragraphs are in Arial.
Boldface Headings are in Boldface.
II. Symbols
Eye-catching symbols are also used in the manual to highlight the points worthy of
special attention during the operation. They are defined as follows:
Environmental Protection
This product has been designed to comply with the requirements on environmental
protection. For the proper storage, use and disposal of this product, national laws and
regulations must be observed.
Table of Contents
i
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Table of Contents
ii
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Table of Contents
iii
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Table of Contents
iv
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Table of Contents
v
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Table of Contents
vi
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Chapter 1 Overview of Hardware Installation
Before and during hardware installation procedure, you will need referential guidance.
The SoftX3000 adopts open standard telecom architecture (OSTA) platform as its
hardware platform. The OSTA platform has shared resource bus and Ethernet bus at
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U-SYS SoftX3000 SoftSwitch System Chapter 1 Overview of Hardware Installation
the same time. It features good versatility and high reliability, and is applicable for
switching and transmitting length-variable data of the softswitch.
The standard frame (19 inches wide and 9U high) is used for the OSTA platform, and
the internal boards are inserted symmetrically into the backplane, as shown in
Figure 1-1.
(4)
(5)
(6)
(1) Power boards (2) Interface boards (3) Ethernet communication boards
(4) Back boards (5) Backplane (6) Front boards
(7) Service boards (8) System management boards (9) Alarm board
Figure 1-1 Overall structure of OSTA frame
The board allocation design in the OSTA frame enjoys the following features
z Different function design of front boards and back boards
z Simple board design
z Same functions of each board
z Simple hardware
z Reliable
z Adaptable frame
z Flexible configuration
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U-SYS SoftX3000 SoftSwitch System Chapter 1 Overview of Hardware Installation
All OSTA frames share the same hardware architecture. Each frame is designed with
21 standard slots. The following boards are always configured in fixed positions:
z System Management Units (SMUIs)
z System Interface Units (SIUIs)
z Hot-Swap and Control Units (HSCIs)
z Alarm Units (ALMIs)
z Universal Power Modules (UPWRs) (occupying the width of 2 standard board
slots)
These boards occupy 9 slots in total. The remaining 12 slots are used for service
boards and interface boards.
The BAM and iGWB compose the background, implementing equipment operation and
maintenance, and bill management.
The core LAN Switches connect and provide communication channels between the
host and the background.
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U-SYS SoftX3000 SoftSwitch System Chapter 1 Overview of Hardware Installation
To the billing
FE FE center
Frame 0
FE
LAN Switch 0
3 x FE
Frame 1
Standby iGWB
LAN Switch 1
BAM
Frame 2 Background
LAN Switch
To NMS
Emergency
Frame 17 workstation
WS WS WS
Host
The quality of installation determines the long-term, safe and stable operation of the
SoftX3000. Therefore, conduct the installation strictly according to the manual. This will
reduce the unstable factors to the equipment operations and improve the reliability of
the equipment.
Figure 1-3 shows the overall procedure for installing the hardware components of the
SoftX3000.
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U-SYS SoftX3000 SoftSwitch System Chapter 1 Overview of Hardware Installation
Start
Preparations
Installing cabinets
Installing peripherals
End
In this step, you must read the related contents in this manual and the following two
manuals:
z U-SYS SoftX3000 SoftSwitch System Technical Manual
z U-SYS SoftX3000 SoftSwitch System Hardware Description Manual
Familiarize yourself with the overall hardware architecture and the technical
specifications of the equipment, and the prerequisite for equipment installation:
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Install the auxiliary cabling rack or cabling trough according to the project design
documents and the actual conditions of the equipment room.
In this step, according to the actual configuration, you will install some or all of the
following components:
z iGWB server
z BAM server
z Hard disk array
z LAN Switch
z Keyboard, video, mouse, and switcher (KVMS)
z Media resource server (MRS)
z Cabling trough
z Blank filler panel
Also insert the boards into the frames.
After the cabinets are installed completely, you will install protection grounding cables.
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z Data cables
z Monitoring cables
z Internal clock cables
The external cables include:
z External clock cables
z Trunk cables
z External network cables
This section introduces you to the installation of the cabinet fittings, including:
z ESD-preventive floor holder
z Cabinet door lintel
z Front doors
z Back doors
z Side panels
For the checklist and criteria, refer to Chapter 9 "Hardware Installation Check" in this
manual.
This manual helps you install the hardware components and cables of the SoftX3000.
However, the provided information might not cover all possible site conditions and
optional devices in the actual installation procedure. Therefore, you need use specific
methods based on the actual site conditions.
Before installation, carefully read the Site Survey Report to clarify the following
contents:
z The position and state of the equipment in the network
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U-SYS SoftX3000 SoftSwitch System Chapter 2 Installation Preparations
You must carefully read the following technical documents before installation to get
detailed information about the project.
z Network Plan, Equipment Room Design, and Construction Diagram: Prepared by
the design company consigned by you. The copies shall be provided to the
equipment suppliers before delivery.
z Site Survey Report: Filled out on site by the Huawei engineering personnel.
z Engineering Design Document: Delivered with the equipment. It is made by
Huawei based on the equipment configuration of each site.
z The documentation package: Delivered with the equipment. It is provided by
Huawei Technologies, Co., Ltd. The package includes Technical Manual,
Hardware Description Manual, Installation Manual, Operation Manual and
Maintenance Manual.
z Other project related documents, including contracts and agreements,
configuration table, and package list.
The following two points must be noted when you are organizing the installation team:
z With the project service mode, the installation procedure is conducted by
technical personnel from the equipment supplier, and your technical personnel
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are for assistance. If the installation project is contracted out to the cooperation
party entrusted by the supplier, the technical personnel from the contracted party
must be strictly trained and examined by the supplier, to master the system
installation and commissioning methods, and they cannot join in the system
installation and debugging until obtaining the qualification admission;
z With the supervision and debugging mode or supervision and service mode, the
installation procedure is conducted by your technical personnel, and the
technical personnel from the supplier are responsible for hardware installation
check, supervision and technical support as the project supervisor.
If E1 trunk cables are led out of the SoftX3000 cabinet in the networking scheme, the
qualified digital distribution frame (DDF) must be configured according to the
international requirements. Before the installation, you must complete the installation
or expansion for the DDF. According to the capacity of the project and future
expansion, the capacity of the DDF must be figured out. For the convenience of
soldering the connectors of trunk cables at the DDF side, refer to the contract
checklist for the model of the trunk cables used in the SoftX3000, or consult the
engineering designer at local office.
If there is auxiliary optical transmission equipment, check the following items before
the SoftX3000 hardware installation:
z The optical transmission equipment has been installed.
z The optical transmitter and receiver have been installed and debugged.
z Optical fibers have been laid.
z The fiber tails from connection box are marked,
z The connectivity of the optical fibers has been checked.
z The cabling rack and distribution frame have been installed.
The SoftX3000 is connected to IP network through 100 Mbit/s standard Ethernet port,
and then connected to the devices over the network. In this case, you must install
routers and LAN Switches, and lay the network cables to prepare the interfaces to the
IP network before installation, thus ensuring that the SoftX3000 can access the IP
network normally.
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The tools and meters as shown in Table 2-1 must be prepared before installation.
Measurin
g and Angle square, long tape, ruler(1 m), powder marker
marking- and pencil
off tools
Drilling Percussion drill (one), drill bits (φ6, φ8, φ10, φ12,
tools φ14, φ16), vacuum cleaner (one)
Straight screwdriver M3 – M6
Cross screwdriver M3 – M6
General-purpo
Firming
se tools Monkey wrench, torque wrench
tools
Socket wrench M10, M13, M16, M18
Double offset ring spanner M10, M13, M16, M18
Sharp-nose pliers, diagonal pliers, vice, hand-held
Locksmit
electric drill, file, Handsaw, ripping bar, rubber
h tools
hammer, nail hammer
Auxiliary Brush, nippers, paper knife, bellows, electric iron,
tools soldering tin wire, forklift, ladder
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Note:
z The equipment supplier provides the list of tools and instruments, and you decide
the suppliers of tools and meters.
z All the meters must be qualified through the measurement calibration before use.
Upon arrival on site, the project supervisor must check the construction conditions
according to Project Technical Specifications and Inspection Specifications for the
Lightning Protection and Grounding of Communications Equipment, and fill out the
Installation Environment Checklist based on the check results. After confirming that all
conditions are ready, sign Kickoff Agreement with the customer and formulate the
Project Installation Plan. In case the project preparation made by the customer is not
sufficient to meet the kickoff requirement, fill up the “Onsite Work Liaison Form” to
state the reasons to the customer. If the customer insists on kicking off the installation,
the customer should commit the completion time for project preparation and sign it.
For a project in which the rework is impossible or the rework still fails to meet the
project requirement, a memo is required to be signed between the parties.
Check the area, height, load bearing capacity, and groove distribution of the
equipment room. If any item does not meet the requirements, suggest the customer
to reconstruct.
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Good grounding is the basis ensuring the stable running of the equipment, and
preventing the equipment from lightning and interference. In this case, it is required to
carefully check the grounding conditions of the site, and take correct grounding
measures.
The grounding impedance for the equipment building must be not more than 1Ω.
The grounding impedance of the equipment must meet the relative stipulation of the
country if it is stricter than the specifications shown in Table 2-2.
The SoftX3000 is running over the network. Before installing the SoftX3000, it is
required to check whether the auxiliary transmission devices are installed, for
example, whether the optical terminator is installed and commissioned, whether
optical fibers are laid, and whether cabling rack and cable distribution rack are
installed.
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Desk, chair, power socket for computer, and phone set are necessary during
installation. It is required to prepare for any possibilities according to the site
conditions.
After the project begins, the project supervisor should check the goods together with
the customer.
First check whether the total number of goods against the packing list attached to the
packing box, whether the destination address of goods is consistent with the actual
installation site, whether the physical appearance of the packing case is good and
whether the chassis is placed correctly.
If such things as serious damage to the outer package, water on the outside
packaging box, or rust/water on the equipment is identified, stop unpacking
immediately and find the cause. Then, feed back the situation to the local
representative office.
Caution:
To protect the equipment and find out the cause, place the unpacked equipment
indoor for proper storage and shot the site storage environment, the rusted or
corroded equipment/packing boxes/packaging materials. Then, properly keep these
photos and store the unpacked packing boxes as well as packaging materials.
Now, open the case marked with the label indicating “Packing list inside”, take out the
packing list, and check the goods against the list. In case any good is wrong or
missing, please fill out Goods Error Feedback Form. In case any good is damaged,
please fill out Goods Replacement Application Form, and finally fill out the Packing
List together with the customer.
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Caution:
Caution:
The wooden case is direction-oriented and should not be placed upside down.
Otherwise, fatal damages would be caused to the product.
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(2) (1)
(3)
(4)
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U-SYS SoftX3000 SoftSwitch System Chapter 2 Installation Preparations
3) Straighten the tongues in the surrounded wooden board, and then remove the
surrounded wooden board, as shown in Figure 2-3.
When moving or lifting the cabinet, use both hands to hold the firm parts of the
cabinet, such as brackets or major frames, instead of other parts, such as cable
brackets and cable fixing beam, to avoid damage to the cabinet or personal injury.
Remove the lining boards of the cabinet on the installation site to avoid damage to
signal cables and boards when moving or lifting the cabinet.
Cardboard box is used to package cables, delivery accessories, and terminal devices.
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a warmer and wetter place, do no unpack until 30 minutes later. Otherwise, the
moisture will condense on the surface of the device, and damage it.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
The SoftX3000 adopts standard 19-inch N68-22 cabinet, made of sheet metal and
featuring simple structure and universal usability. Three cabinets can satisfy the
requirement for full configuration of the SoftX3000.
Note:
Wear clean gloves when touching the surfaces of cabinets or frames.
If N68-22 cabinets are installed in the equipment room with ESD-preventive floor, N800
series supports are used. Refer to chapter 1 “Cabinet and Internal Components” of
U-SYS SoftX3000 SoftSwitch System Hardware Description Manual for the
introduction of N800 support.
Figure 3-1 shows the procedure for installing cabinets on ESD-preventive floor.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
Start
Position cabinets
Level cabinets
Combine cabinets
Fix cabinets
Pass the N
insulation test?
Y
End
When two or more cabinets are placed in the same row, they must be connected and
fixed. Generally, internal components and cables are installed before the floor holder
installation, floor recovering, door lintel installation and door installation are
implemented. For detailed information, see Chapter 7 "Installing Cabinet Fittings" in
this manual.
Before installing cabinets, plan available space of the equipment room. Keep sufficient
space around cabinets for maintenance and operation purposes, as shown in
Figure 3-2 and Figure 3-3.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
800
800
690 800
4-∅16
800
354
600
800
Figure 3-2 Hole positions for installing support for a single cabinet
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
800
800
800
Figure 3-3 Hole positions for installing supports for multiple cabinets in a row
It is also available to use line drawing template to mark the positions of the expansion
bolt holes. Based on the cabinet layout, place the line drawing template on the floor, as
shown in Figure 3-4. To mark the hole positions for all expansion bolts on the floor, use
the template (each cabinet has four expansion bolts). The half-circle gap on the
template indicates the front direction of the cabinet.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
690 800
Back
Left Right
354
600 Front
Figure 3-4 Line drawing template (used for installation on ESD-preventive floor)
Note:
Be sure to use the template in correct direction.
To fix supports onto ground with M12 expansion bolts, it is required to drill holes for the
expansion bolts using a percussion drill with bit φ16.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
Drawing lines and drilling holes are the fundamental work for hardware installation.
Good quality is the prerequisite to guarantee the quality of the overall installation. If the
accuracy is not high enough, the future work will be greatly affected.
Note:
The depth of drilled hole must be 52 mm to 60 mm. A depth less than 52 mm or more
than 60 mm will cause the expansion bolt unable to be installed or fastened.
Before fixing expansion bolts, clean up the dust inside and around the holes with a
vacuum cleaner. Measure the distance between the holes, and place the supports to
check whether the supports and holes match exactly. For the holes with big deviation,
plan and drill new holes before installing expansion bolts in them.
(1)
(2)
(3)
(4)
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Note:
The guiding rib on expansion nut must be inserted into the guiding slot on expansion
tube before the tube is driven into the ground. Otherwise, the expansion bolt could not
be installed and fastened normally.
To ensure that the upper surface of slide rails and the upper surface of ESD-preventive
floor are on the same level after the supports and sidle rails are assembled, it is
required to adjust all the supports to the preset height before installation.
(1)
(2)
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
1) Assemble the supports and slide rails together with M12x30 bolts, spring washers
and flat washers, as shown in Figure 3-7.
2) Correct the support positions before fastening all bolts to make the diagonal lines
(A and B shown in Figure 3-7) of the two slide rails are equal in length.
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(1)
(2)
(3)
When installing supports for a row of cabinets, align all supports by front side and keep
the spacing between adjacent supports as 128 mm for convenience of connecting
cabinets, as shown in Figure 3-9.
128
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
Floor holder fixing components are used to fix front floor holder and back floor holder.
Before the cabinets are positioned, the floor holder fixing components must be fixed
under the slide rails, as shown in Figure 3-10.
(1)
I. Positioning cabinets
Put the installation plates on the slide rails under the cabinet, as shown in Figure 3-11.
Each cabinet requires two insulation plates.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
(1)
(2)
(3)
(4)
(5)
(6)
Note:
The washers for leveling must be installed between the insulation plates and slide rails.
Otherwise, insulation will not work.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
When two or more cabinets are installed, they must be combined. The cabinets are
combined and fixed by connecting plates.
The connecting plates for combining cabinets are installed on the top of cabinets and
they are delivered with cabinets, as shown in Figure 3-12.
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1 2 3
4 5 6 7
Otherwise, do as follows:
1) Disassemble all installed components.
2) Check whether the insulation parts have been installed or whether the insulation
parts have been damaged.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
If N68-22 cabinet is installed on cement floor, it can be fixed by expansion bolts directly.
Caution:
During installation, the insulation plates between each cabinet and floor, as well as the
insulation coverings for expansion bolts must be correctly installed, to make the whole
set of equipment insulated from the ground before protection grounding cables are
connected, and to meet the insulation requirements.
Start
Position cabinets
Level cabinets
Combine cabinets
Fix cabinets
Pass the N
insulation test?
Y
End
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
When two or more cabinets are placed in the same row, they must be combined and
fixed.
Before installing cabinets, plan the available space of the equipment room. Keep
sufficient space around the cabinets for maintenance and operation purposes, as
shown in Figure 3-14 and Figure 3-15.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
800
800
687 800
4- ∅16
800
413
600
800
Figure 3-14 Hole positions for expansion bolts used for a single cabinet
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
800
800
800
Figure 3-15 Hole positions for expansion bolts used for multiple cabinets in a row
It is also available to use line drawing template to mark the positions of the expansion
bolt holes. Based on the cabinet layout, place the line drawing template on the floor, as
shown in Figure 3-16. To mark the hole positions for all expansion bolts on the floor, use
the template (each cabinet has four expansion bolts). The half-circle gap on the
template indicates the front direction of the cabinet.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
687 800
Back
Left Right
413
600 Front
Figure 3-16 Line drawing template (used for installation on cement floor)
Note:
Be sure to use the template in correct direction.
To fix cabinets onto ground with M12 expansion bolts, it is required to drill holes for
expansion bolts using a percussion drill with bit φ16.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
Drawing lines and drilling holes are the fundamental work for hardware installation.
Good quality is the prerequisite to guarantee the quality of the overall installation. If the
accuracy is not high enough, the future work will be greatly affected.
Note:
The depth of the drilled hole must be 52 mm to 60 mm. A depth less than 52 mm or
more than 60 mm will cause the expansion bolt unable to be installed or fastened.
Before fixing expansion bolts, clean up the dust inside and around the holes using a
vacuum cleaner. Measure the distance between the holes. For the holes with big
deviation, plan and drill new holes before installing expansion bolts in them.
I. Positioning cabinets
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
(1)
(2)
(3)
(4)
Note:
The washers for leveling must be installed between insulation plates and floor.
Otherwise, insulation will not work.
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U-SYS SoftX3000 SoftSwitch System Chapter 3 Installing Cabinets
When two or more cabinets are installed, they must be combined and fixed by
connecting plates.
The connecting plates for combining two cabinets are installed on the top of cabinets
and they are delivered with cabinets, as shown in Figure 3-18.
1 2 3
4 5 6 7
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Otherwise, do as follows:
1) Disassemble all installed components.
2) Check whether the insulation parts have been installed or whether the insulation
parts have been damaged.
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U-SYS SoftX3000 SoftSwitch System Chapter 4 Installing Internal Components
Based on different internal components configured, the N68-22 cabinets can be divided
into integrated configuration cabinet, service processing cabinet, media resource
service (MRS) cabinet.
The internal components in the integrated configuration cabinet include iGWB server,
BAM server, hard disk array, LAN Switch, KVMS, and basic and expansion frames.
Figure 4-1 shows the full configuration of an integrated configuration cabinet.
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U-SYS SoftX3000 SoftSwitch System Chapter 4 Installing Internal Components
Expansion frame/Media
resource frame/MRS6100
(9U)
BAM(2U)
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U-SYS SoftX3000 SoftSwitch System Chapter 4 Installing Internal Components
Note:
The active iGWB server is labeled as iGWB (M), and the standby iGWB server as
iGWB (S).
Service processing cabinet 1 Service processing cabinet 2 Service processing cabinet 3 Service processing cabinet 4
Power distribution frame (2U) Power distribution frame (2U) Power distribution frame (2U) Power distribution frame (2U)
Media resource frame/ Media resource frame/ Media resource frame/ Media resource frame
expansion frame (9U) expansion frame (9U) expansion frame (9U) (9U)
Air deflector (2U) Air deflector (2U) Air deflector (2U) Air deflector (2U)
Expansion frame (9U) Expansion frame (9U) Expansion frame (9U) Expansion frame (9U)
Air deflector (2U) Air deflector (2U) Air deflector (2U) Air deflector (2U)
Expansion frame (9U) Expansion frame (9U) Expansion frame (9U) Expansion frame (9U)
Air deflector (2U) Air deflector (2U) Air deflector (2U) Air deflector (2U)
Expansion frame (9U) Basic frame (9U) Expansion frame (9U) Expansion frame (9U)
Blank filler panel (2U) Blank filler panel (2U) Blank filler panel (2U) Blank filler panel (2U)
Three service processing cabinets can meet the requirements for the full configuration
of the system. When there are more than one service processing cabinets, the second
service processing cabinet must be configured with a basic frame in the first frame
position.
If the SoftX3000 system has no independent MRS, media resource frames must be
configured in the service processing cabinet, and media resource boards are installed
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U-SYS SoftX3000 SoftSwitch System Chapter 4 Installing Internal Components
in the frames. If the SoftX3000 system has independent MRS, it is not required to
configure media resource frames in the service processing cabinet. In the MRS cabinet,
only MRS is configured, as shown in Figure 4-3.
MRS (13U)
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Installing BAM
Installing KVMS
Installing MRS
When installing internal components, it is required to place each component with care
into corresponding guide rails in the cabinet, and then insert it slightly into the cabinet.
The component installation sequence inside the cabinet is from bottom upward for the
sake of cabinet stability and convenience in operation.
When fixing internal components and blank filler panels, it is required to put the bolts
into the installation holes on the mount angles of each component, and then fix the
component on the mount angles at both sides of the cabinet. If there are more than two
bolts for a component, it is required to first fix the four bolts at the four corners in
diagonal direction, and then fasten other bolts in sequence.
Blank filler panel is fixed on the mount angles at both sides of the cabinet by lockers. To
pull out blank filler panel, you must first press down the lockers and then loose them.
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During installation, you must ensure the mount angles in correct order, to keep even
space between components, between blank filler panels, and between component and
blank filler panel.
The iGWB server, BAM server, hard disk array, LAN Switch and KVMS must be
installed in corresponding frames in the integrated configuration cabinet and service
processing cabinet in the sequence from bottom to top. The MRS is configured in a
separate cabinet.After the above components have been installed, refer to the methods
introduced in Chapter 5 "Installing Power Cables and Protection Grounding Cables" in
this manual to connect protection grounding cables of the cabinets, and of basic and
expansion frames, and then insert the boards into basic and expansion frames.
Note:
The guide rails delivered with the servers cannot be used in the SoftX3000 cabinet. The
guide rails for the internal components of the cabinet have been assembled before
delivery.
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Caution:
Do not use the mount angle delivered with the LAN Switch. Use the one delivered with
the SoftX3000 cabinet.
The mount angle is Huawei purple-gray, which is consistent with the color of the
cabinet.
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Note:
The MRS is an optional device of the system. If the system adopts the media resource
frame (configured with MRCA/MRIA boards) as the embedded MRS, this step can be
omitted.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
All SoftX3000 cabinets are N68-22 cabinets. Generally, an N68-22 cabinet is powered
by two independent –48V DC power. The power of the components in the cabinet is
controlled by the power distribution frame (PDF). Figure 5-1 shows the power supply
path in a PDF.
-48V1
-48V2
To enhance the reliability of the power supply to internal components of the cabinet, the
PDF combines two input power into one using a large-power diode, and exports to the
six power switches (SW1–SW6) on its panel through a power bus cable. Each of the six
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
switches power some of the components in the cabinet. When one of the input power
fails, the other can still power the internal components of the cabinet.
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
1
Expansion frame 5 Expansion frame
1/Media resource 6 5/Media resource 2 Blank filler panel
frame frame
4 2
Basic frame 0 Expansion frame 4
5 3
1
MRS frame
KVMS 1 2
LAN Switch 1 2
3
LAN Switch 0 3 Expansion frame 3
4
BAM (3,4)
5
Standby iGWB (2,3) Expansion frame 2
Active iGWB (2,4) 6 Blank filler panel
As shown in Figure 5-2, except for the LAN Switch 0, LAN Switch 1, and KVM/LCD
switcher (KVMS), all other components are controlled by two power switches. Table 5-1
details the mapping between components and control switches.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
In actual deployment, the configurations of the service processing cabinet and the MRS
cabinet might vary from Figure 5-2. Therefore, always carefully examine the mapping
between the PDF and all components before power on.
The SoftX3000 equipment adopts joint grounding mode. The protection grounding
cables for each cabinet are connected to DC power distribution cabinet that conducts
grounding, and all cabinets are connected by protection grounding cables as an
equipotential system.
The input terminals of backhaul ground (BGND) and protection ground (PGND) of the
cabinet have been connected before delivery to ensure they are equipotential. The
protection grounding cables of the internal components of a cabinet are interconnected
through the grounding bars on the side columns of cabinets. Through the protection
grounding cables of the cabinet, the grounding bars are connected to the protection
ground of the DC power distribution cabinet, which is connected with the protection
grounding bus in equipment room.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
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The process for installing power cables and grounding cables is shown in Figure 5-3
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
Is DC power distribution
cabinet provided together
with SoftX3000
Yes cabinets? No
Figure 5-3 Procedure for installing power cables and protection grounding cables
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U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
The internal power cables of N68-22 cabinets have been connected to the
corresponding connecting terminals of power distribution frames before delivery. After
the internal components have been installed completely, connect the other ends of the
power cables to the components.
Before installation, mark or stick labels on both ends of each power cable and
protection grounding cable to identify the device that the cable is connected to, and to
ensure correct connection. For information about filling in and sticking engineering
labels, refer to Appendix B "Engineering Labels for Cables" in this manual.
Only trained professionals can hot-line work on devices with –48V power terminals like
the PDF and service frames.
Service frames include basic frame and expansion frame. Each service frame has one
input power cable when single power supply is adopted, and has two input power
cables when dual power supplies are adopted. The power cables that are connected to
the frames in different locations have different lengths. Figure 5-4 shows the
appearance of the power cable.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
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The model of power cable for service frame is UL1015, and its core area is 10AWG
(about 5.3 mm2). The end connecting to power distribution frame has two cord end
terminals (X2, X4), and the other end connecting to service frame has two OT terminals
(X1, X3). The blue cable corresponds to –48 VDC, and the black one corresponds to
BGND.
The power cables for iGWB and BAM are made of 16AWG UL1015 wires (with cross
section about 1.3mm2). One end of the power distribution frame is cord end terminal,
and the power input end is UT terminal. The blue cable corresponds to –48V, and the
black one corresponds to GND. Figure 5-5 shows the appearance of the cable.
The SoftX3000 adopts 2U server, the power input part of which is shown in Figure 5-6.
The DC input power socket is located in the rightmost at the back of the server, with two
power modules which enable implementation of dual power supplies.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
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The power cable of hard disk array is provided by the manufacturer of hard disk array,
the cable color definition is different from Huawei’s specification. The end connected to
the power distribution frame is cord end terminal, on which the blue cable is labeled
“–48V”, the brown end is labeled “GND” and the greenish yellow one is labeled “PGND”.
The outline of the cable is shown in Figure 5-7.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
The power cable for KVMS is made of 16 AWG UL1015 wires (with the core area about
1.3 mm2). One end to the power distribution frame has two cord end terminals and the
other end has two OT terminals. The blue cable corresponds to –48V, and the black
one corresponds to GND. Figure 5-9 shows its appearance.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
Figure 5-10 Connection of power cable and protection grounding cable of KVMS
The power cable for LAN Switch is made of 16AWG UL1015 wires, both ends of which
are cord end terminals. Figure 5-11 shows its appearance.
The power input module of LAN Switch is located at the left-back and there is a plastic
socket, which is similar to the output connection holes on power distribution frame.
Besides, there is a power switch at the leftmost, as shown in Figure 5-12:
(1) (2)
BGND
-48--60
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
2) Insert the other end into the plastic socket at the back of the LAN Switch, and
fasten the captive screws.
3) Lay out the cable along the inside of the mount angle on the left column.
4) Bind the redundant at the bundling bar nearby.
The MRS is configured in the MRS cabinet independently with dual power supplies.
Figure 5-13 shows the appearance of its power cable.
Figure 5-14 shows the connection of the power cable for the MRS.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
(1) Grounding bar (2) Power distribution frame (3) Blank filler panel (4) MRS frame
Figure 5-14 Connection of power cables in MRS cabinet
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
The protection grounding cables for service frame are 10AWG green and yellow cables.
To install them for service frame, use two protection grounding cables to connect the
two grounding terminals on the back cover plate of fan box in service frame to the
grounding bars at both sides of cabinet respectively.
The grounding cable for iGWB or BAM is 16AWG UL1015. Figure 5-15 shows the
appearance of the cable.
To install the protection grounding cables for the iGWB and BAM, proceed as follows:
1) Connect the UT terminal to PGND terminal of the iGWB and BAM.
2) Connect the OT terminal to the grounding bar.
The protection grounding cable for KVMS is made of 14AWG wires (green and yellow,
with core area about 2.1 mm2). The appearance of the protection grounding cable for
the KVMS is similar to the one for the iGWB and BAM. Refer to Figure 5-15 for details.
The grounding point for the LAN Switch is located on the back panel of the chassis, as
shown in Figure 5-16.
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SLOT2
(1)
The protection grounding cable is delivered together with the LAN Switch. Proceed as
follows to install the PGND cable for the LAN Switch:
One end is connected to the grounding pole on the back panel of the LAN Switch, and
the other end is well grounded nearby.
The grounding point of the MRS is located on the back panel of the chassis, as shown
in Figure 5-17.
(1)
The protection grounding cable is green and yellow wire of 10AWG. Proceed as follows
to install the PGND cable for MRS:
1) Connect one end of the PGND cable to the grounding pole on the back panel of
the MRS.
2) Connect the other end to proper position on the grounding bar nearby.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
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Note:
For the convenience of installing and binding other cables, the grounding bars of
adjacent cabinets are interconnected after all cables of the equipment have been
installed.
To install protection grounding cables between cabinets, use 10AWG cables (300 mm
long) to connect the upper, middle, and lower parts of the grounding bars of adjacent
cabinets, as shown in Figure 5-18.
5.3.6 Installing Power Cables and Protection Grounding Cables for Cabinets
There might be two cases when you install power cables and protection grounding
cables to a cabinet, that is, if DC power distribution cabinet is provided together with the
SoftX3000 equipment, and if only DC power switchboard is configured in the equipment
room. For detailed information, see the contents later in this section.
Note:
Before connecting power cables and protection grounding cables, measure the
distance between protection grounding bar and power distribution cabinet, and the
distance between DC power distribution cabinet and connecting terminals of the power
distribution frame in the cabinet. If a used cable is not long enough, stop your work and
replace it with a new one. Do not splice cables by connectors or soldering.
It is required to stick labels at both ends of a power cable where they are 30 mm away
from the root of the cable.
Figure 5-18 shows the connection of power cables from the DC power distribution
cabinet to the SoftX3000 cabinet.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
(2)
-48V1
BGND
PGND
BGND
BGND
PGND
PGND
-48V1
-48V2
-48V1
-48V1
-48V2
-48V2
-48V2
GND
(1)
GND (3) (3) (3)
PGND
(4)
The following describes how to connect power cables and protection grounding cables
from DC power distribution cabinet to a SoftX3000 cabinet:
1) Insert the cord end terminals (as shown in Figure 5-19) of the two blue power
cables into the connecting terminals marked “–48V1” and “–48V2” on the power
distribution frame in the cabinet and fasten them.
2) Connect the other ends of the two blue cables to the corresponding output
connectors marked “–48V1” and “–48V2” in the DC power distribution cabinet, for
example, the “–48V1” and “–48V2” power cables in the third cabinet must be
connected to the third output connectors of “–48V1” and “–48V2” in the DC power
distribution cabinet.
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3) Use the black BGND cables to connect the connecting terminals marked “BGND”
on the power distribution frame of the cabinet, and the GND grounding bars in the
DC power distribution cabinet.
4) Connect one end of the protection grounding cable (yellow or green and yellow) to
the connecting terminal marked “PGND” in the power distribution frame of the
cabinet, and connect the other end to the protection grounding bar in the
equipment room.
For –48V1 and –48V2 connecting terminals, it is required to use the upper group first,
and then the lower group. For each group, it is required to use the connecting terminals
from left to right (viewed from the front side) one by one. The terminals for positive line
bank and lightning protection ground are used sequentially from left to right.
Note:
In other cases when power cables are led from DC power distribution cabinet, (for
example, to connect protection grounding cables for a terminal), reverse principle is
applied, that is, the terminals are used from down to top and from right to left, to
facilitate future expansion and connection.
III. Laying power cables and protection grounding cables at SoftX3000 sdie
When downward cabling is used, the steps to laying power cables and protection
grounding cables at the SoftX3000 cabinet side are as follows:
1) Lead the power cables and protection grounding cables into the cabinet through
rodent-proof net at the bottom of the cabinet.
2) Lay the power cables and protection grounding cables along the cabling troughs
on the side columns of the cabinet until they reach the top of cabinet.
3) Connect the power cables and protection grounding cables to the corresponding
connecting terminals in the power distribution frame.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
When upward cabling is used, the steps to laying power cables and protection
grounding cables at the SoftX3000 cabinet side are as follows:
1) Lay the power cables and protection grounding cables on the top of cabinet.
2) Connect the protection grounding cables to the grounding bolts.
3) Lead the protection grounding cables out from the grounding bolts.
4) Pass the power cables and protection grounding cables trough the cabling holes in
the top of the cabinet.
5) Connect the power cables and protection grounding cables to the corresponding
connecting terminals in the power distribution frame.
To lay the power and protection grounding cables, straight and even appearance is
required, and different colors must be separated, and the cables must be bound every
200 mm.
After the power and protection grounding cables are laid out, it is required to cut the
rubber cover to match the size of the left space of the cabling hole.
Note:
When power cables and protection grounding cable are laid outside cabinet, they must
be bound separately. When cables are laid inside cabinet, power cables and protection
grounding cable are bound separate from signal cables.
To lay the power cables and protection grounding cables in the DC power distribution
cabinet, do as follows:
1) Lead the power cables (settled according to colors) into DC power distribution
cabinet through cabling holes in the top of the cabinet
2) Lay and bind the power cables along the side columns, until they reach
corresponding bus bars.
3) Lay and bind them along the beam of the cabinet. Ensure that the cables are laid
inside the cabinet with smooth and uncrossed appearance.
4) Add flat washers and spring washers to connect OT terminals to GND copper bus
bar and –48V wire post.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
Note:
z When power cables and protection grounding cable are laid outside cabinet, they
must be bound separately. When cables are laid inside cabinet, power cables and
protection grounding cable are bound separate from signal cables.
z It is required to keep proper redundancy for the cables, and to cut out the surplus
parts. When you make an OT terminal for a cable, be sure to cover it with
heat-shrinkable tube, solder it (soldering is not allowed when you make a cable with
large core area), and shrink the heat-shrinkable tube.
Power bus cables are used to connect DC power distribution cabinet and DC
switchboard.
Generally provided by the customer, a power bus cable in the power room includes
–48 VDC cable (blue) and BGND cable (black). The specifications of power bus cables
are determined according to the result of site survey.
Note:
The core area of power bus cable from DC switchboard to DC power distribution
cabinet is designed according to the parameters such as loop length of the power bus
cable, terminal load payload capacity for the engineering and design voltage drop.
If a large-core-area power cable is required, you can connect two or more power cables
in parallel to meet the requirement. For example, if there are only 120 mm2 power
cables, but a 240 mm2 power cable is required, you can use two 120 mm2 power cables
in parallel connection as one power cable.
Refer to Appendix C Calculating Core Area of Power Bus Cable for the calculation of
core area of power bus cables.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
Figure 5-20 shows the connection of the power bus cables for the auxiliary DC power
distribution cabinet of the SoftX3000 cabinet. For detailed information on connecting
power bus cables, refer to User Manual delivered with the DC power distribution
cabinet.
(1) GND lead-in terminal block (2) –48V1 power lead-in terminal
block
(3) –48V2 power lead-in terminal block (4) PGND lead-in terminal block
(5) –48V1 output terminal block (6) –48V2 output terminal block
(7) GND output terminal block (8) PGND output terminal block
(9) GND lead-in terminal block for downward cabling of the
system
Figure 5-20 Connecting terminals in DC power distribution cabinet
Two groups of primary power supplies are used for a DC power distribution cabinet,
and there are five bus cables: one –48V1 bus cable, one –48V2 bus cable, two GND
bus cables and one PGND bus cable.
The following describes how to connect the power bus cables between the DC power
distribution cabinet and the DC switchboard:
1) Connect –48V1 bus bar in the DC power distribution cabinet to –48 VDC negative
line bank in the active DC switchboard (or active DC power supply),
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
2) Connect –48V2 bus bar in the DC power distribution cabinet to –48 VDC negative
line bank in the standby DC switchboard (or standby DC power supply).
3) Connect the GND bus bars in the DC power distribution cabinet to the –48 VDC
positive line banks in the active and standby DC switchboards (or active and
standby DC power supplies) respectively.
If there is only one power supply device, connect both of the –48V1 and –48V2 bus
bars of the DC power distribution cabinet with the –48 VDC output terminals of the DC
switchboard (or DC power supply).
Note:
The PGND grounding bar of the DC power distribution cabinet must be reliably
connected to the protection grounding bar provided by the customer through grounding
bus cable.
Note:
Proper redundancy for power bus cables can be kept at bending angles, but other
surplus parts must be cut out. If the surplus parts are cut out, OT terminal must be
remade.
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U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
(1)
(2)
(3)
If it is necessary to install two or more cables on a wire post, install the OT terminals
crosswise or back-to-back without being overlapped. If the OT terminals have to be
overlapped, bend the terminals by 45 degree or 90 degree and install the biggest OT
terminal at lower position. This rule is adaptable to all situations where OT terminals are
installed. Figure 5-22 shows the overlapped OT terminals.
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Hardware Installation Manual Chapter 5 Installing Power Cables and
U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
45° (1)
90°
(2)
(2)
(3) (3)
(1)
(4)
(1) (1)
(2)
(2)
(3)
(3)
(5) (6)
The requirements for laying cables inside DC power distribution cabinet are as follows:
z The cables laid inside DC power distribution cabinet are smooth and not crossed,
and the cables in different colors are bound separately.
z Proper redundancy for cables is kept and the surplus parts are cut out.
z Both ends of a cable have labels made by Huawei Technologies and marked
corresponding serial number. The labels are stuck 30 mm away from the cable
root.
z The cables are bundled by different cable ties according to the actual conditions.
The cable ties face the same direction after the cables are bundled, and the burrs
of the cable ties must be sheared.
Figure 5-23 shows the DC power distribution cabinet when the cables are laid in
upward cabling mode.
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U-SYS SoftX3000 SoftSwitch System Protection Grounding Cables
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Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Chapter 6 Installing Signal Cables
The signal cables are divided into internal signal cables and external signal cables.
Among the external signal cables, the clock cable, trunk cable and external network
cable are optional depending on the actual hardware configuration.
Figure 6-1 shows the method of connecting internal cables installed on site. Table 6-1
shows the relationships between numbers and names of internal cables.
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(1)
23
24
(2)
48
2M-A 2M-A
50
40 39 2M-B 2M-B
8k-B
8k-B
25
44 43
26
28
E1/T1 E1/T1
8k-A
8k-A
27
46 45
(3)
47
47 49
48 50 2M-A 2M-A
49
4 2M-B
43 44 45 2M-B
6 42 41
8k-A
8k-A
29
23 24
E1/T1 E1/T1
30 8k-B
8k-B
31 32
W10 W9 W8
KVMS
41 39
LAN Switch1
34 36 38
42 40
LAN Switch0
33 35 37
(4)
W3 W2
34
BAM
33
W8
36
Standby iGWB
35
W9
38
3
52 Active iGWB
7
W10
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Table 6-1 Relation between the number and name of internal cables in integrated
configuration cabinet
Serial Cable
Cable name Quantity
No. number
Interconnecting serial port cable between
1 52 1
iGWBs
Straight through network cables between
2 33 – 38 6
iGWB/BAM and LAN Switch
Straight through network cable between
3 39 – 42 4
HSCI board and LAN Switch
Serial port cable for monitoring power
4 23 – 24 2
distribution frame
5 47 – 50 2-MHz clock cable 4
Except for the LAN Switch, the cables in Figure 6-1 are all connected at the back of the
cabinet. The straight through network cables between LAN Switches connect the
network ports in the GE subboards marked Slot1 at the back of the LAN Switches.
These cables are indicated in Figure 6-1.
Each cable must be marked or stuck with engineering labels at both ends before it is
installed, to indicate the connected equipment and sequence. For detailed information,
refer to Appendix B “Engineering Labels for Cables” of this manual.
Different types of cables (for example, power cable, signal cable and protection
grounding cable) must be bound separately. If the cables are laid inside the cabinet, the
power cables and protection grounding cables must be bound separate from the signal
cables.
When cables are laid vertically, they must be laid and bound along the left and right
columns. When cables are laid horizontally, they must be laid and bound along the
binding bars.
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If power cables and signal cables are laid in a groove, they must not be bound together,
and a distance of at least 50 mm between them must be ensured.
There is one rectangle cabling holes at each of the four corners on the top of cabinet
and of the four corners at the bottom of cabinet. All the cabling holes have rodent-proof
nets. Figure 6-2 shows the positions of the four cabling holes on the top of as cabinet as
indicated by arrows.
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According to the actual conditions of the equipment room, the cables led in and out of
cabinet can be laid through the cabling holes on the top or bottom of cabinet.
To lay the cables, lead the cables into the cabinet through the two back cabling holes on
the top or bottom of the cabinet, and lay them along the side columns of the cabinet into
corresponding cabling frame under each LAN Switch. Then, lay the cables through the
cabling frames and insert them into corresponding sockets on the front panels of LAN
Switches. Be sure to get the cables in order and fix them in the wire bushing.
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At the cabling holes, there is rodent-proof net, through which cables shall pass. The
size of the cabling holes must be proper so that no space is left around the cables.
The external cables are laid through cabling trough or cabling rack. For the methods for
installing cabling rack, refer to Appendix A “Installing Cabling Rack” in this manual.
Figure 6-3 shows the procedure for installing the internal signal cables.
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U-SYS SoftX3000 SoftSwitch System Chapter 6 Installing Signal Cables
Internal cable
installation complete
The two S3528G LAN Switches are interconnected through three straight through
cable, and they work in dual backup mode. The dual backup mode, which is adopted to
ensure data security, means that the two LAN Switches detect each other's heartbeat
signals.
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The three straight through cables respectively connects the FE interfaces 22, 23, and
24 of the two S3528G. Table 6-2 shows the connection mapping between the two LAN
Switches.
Table 6-2 Connection mapping of straight through cables between the two LAN
Switches
22 22
23 23
24 24
Before delivery, the FE interfaces 22, 23, and 24 of the two S3528G have been bound
logically as three interfaces. This ensures the security and reliability. If you want to
modify the settings of the two LAN Switches, refer to U-SYS SoftX3000 SoftSwitch
System Part Replacement Guide for details.
The integrated configuration cabinet has three servers: two iGWB servers and one
BAM server. Each server uses two straight through network cables to connect with the
active and standby LAN Switches. The upper network port is connected to LAN Switch
0, and the lower network port is connected to LAN Switch 1, as shown in Figure 6-1.
Because the ports of LAN Switches are arranged on the front panels, while the ports of
the servers are arranged on the back panels of the servers, back cabling is required to
lay the network cables which connect the servers and LAN Switches.
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Note:
z The BAM and the emergency workstation connect the LAN Switch with straight
through cables. In this way, the emergency workstation can back up the data from
the BAM.
z Connect two straight through cables with the emergency workstation and leave
them disconnected from the LAN Switch when the BAM is normal. When the BAM is
faulty, immediately connect the two cables with the active and standby core LAN
Switches. Refer to Figure 8-1 in chapter 8 for the cable connection of the emergency
workstation.
6.4.4 Installing Straight Through Network Cable Between LAN Switch and
HSCI
The service frames in the SoftX3000 communicate with each other through LAN Switch
and the service boards are connected to LAN Switch through network ports.
In the integrated configuration cabinet and service processing cabinet, each of the
active and standby HSCIs in both basic frame and expansion frame has six
10/100Mbit/s network ports. The ports marked 10/100BT6 at the uppermost position of
the active and standby HSCIs are connected to the active and standby LAN Switches
respectively through straight through cables, implementing the communication
between the service processing subsystem and BAM, and the interconnection between
the service processing frames. The HSCI in slot 7 is connected to LAN Switch 1, and
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U-SYS SoftX3000 SoftSwitch System Chapter 6 Installing Signal Cables
the HSCI in slot 9 is connected to LAN Switch 0. The connection positions of the cables
on the front panels of LAN Switches are determined by the port configuration scheme.
Because the SoftX3000 adopts back cabling mode, but the network port of LAN Switch
is on the front panel, the network cables from LAN Switch must be led to the cabinet
back through the cabling frame under the LAN Switch. The cables must be arranged
well in the cabling frame.
The network cables between service boards in the expansion frames in service
processing cabinet and LAN Switches in the integrated configuration cabinet must be
laid outside cabinets. For detailed information about installing and laying these cables,
refer to Section 6.3.2 Modes of Laying Signal Cables.
Straight through network cable is used as the FE signal cable to HSCI and SIUI.
Figure 6-5 shows the cable connection.
It is required to connect the two iGWB servers in the integrated configuration cabinet
using serial port cable. The purposes are as follows:
z To ensure the dual backup working mode and security of the iGWB servers.
z To create a second path transmitting the heartbeat signals for iGWB dual-machine
backup.
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The connection port is the RS232 serial port at the right on the back panel of the iGWB
server, as shown in Figure 6-4.
Note:
The master and slave iGWB servers are connected to the bill console or network
management device through HUB. The external network cable connecting with the
HUB also serves as the first heartbeat signal transfer path for the dual backup mode of
iGWB.
6.4.7 Installing Data Cable Between iGWB Server and Hard Disk Array
Two pieces of SCSI data cables between iGWB servers and hard disk array are
provided by the manufacturer of hard disk array. One end of the data cable connects
with the SCSI slot on an iGWB server, and the other end connects to the SCSI socket
on the upper part of hard disk array, as shown in Figure 6-6 and Figure 6-7.
Figure 6-7 Connection position of data signal cable on hard disk array
A server/switcher cable is composed of keyboard cable, mouse cable and display cable,
and it is delivered together with a server. At the KVM/LCD switcher side, these three
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cables are connected with the mouse port, keyboard port and display port, and they are
combined as one cable and connected with the OUT port on the server through a
D-shape connector. The connection relations are “BAM-PC1”,”iGWB(M)-PC2” and
“iGWB(S)-PC3”. Figure 6-8 shows the connection of the cables.
-48V
BAM
iGWB(S)
iGWB(M)
The KVM/LCD switcher is used to switch the keyboard signals, mouse signals and
video signals connected with different servers.
The surplus parts of keyboard cable, mouse cable and display cable can be bound
along the binding bar in order. Be sure to separate them from power cables.
6.4.9 Installing Serial Port Cable for Monitoring Power Distribution Frame
Because MRS cabinet has no service frame, the serial port cable need to be connected
to the serial port COM3 on the SIUI board of the uppermost service frame in an
adjacent service processing cabinet.
The cable is bound and laid along the outer side of cabling trough in the right back of
the cabinet.
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There are two types of internal clock cables: 2 MHz and 8 MHz.
Two CKII boards are connected to the active EPII board in the same frame through two
2 MHz clock cables. Figure 6-9 shows the connection of the 2 MHz clock cables.
If more than one pair of EPII boards are configured, lead out two 2 MHz clock cables
from another active EPII, and connect them to the interfaces LINE2 of the active and
standby CKII boards.
The CKII board provides 16 channels of 8 kHz clock sources to other frames without
clock boards through 8 kHz internal clock cables. The clock sources are connected to
the EPII boards of such frames through cables, to realize the clock synchronization and
hardware changeover between active and standby clock boards. Figure 6-10 shows
the connection positions of 8 kHz clock cables.
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The 2 MHz synchronous clock cables are used connect the CKIIs and EPIIs in the
same frame, so they are laid and bound along the cabling trough of the frame.
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Figure 6-11 shows the procedure for installing external signal cables.
Note:
In normal cases, the trunk cables and external clock cables are bound together. In this
case, it is unimportant whether the trunk cables or the external clock cables are
installed first.
The EPII boards are configured in active/standby mode, but only the active EPII board
is connected to the trunk cable through its DB50 trunk socket, as shown in Figure 6-12.
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2) Lay them horizontally and then upward or downward along the left column of the
cabinet.
3) Lead them out of the cabinet.
4) Lay them along the external cabling rack or cabling trough.
5) Connect them to the cable distribution rack in the equipment room.
EPII
(2)
(1) (3)
(1) 50-pin socket (2) Main label (3) 8-E1 trunk cable
Figure 6-12 Connection position of trunk cable
Before laying the trunk cables, measure the required length first. If the cables are not
long enough during the actual cabling, select other proper cables instead. In special
cases, splice cables for extension using dedicated coaxial cable connector, while
soldering is prohibited.
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U-SYS SoftX3000 SoftSwitch System Chapter 6 Installing Signal Cables
2) If cabling ladder is used, lay the cables by the side of the ladder instead of
between the ladder rungs. If the distance between the cabling ladder and the
cabling trough on the top of the cabinet is within 0.8 m, lay the cables directly on
the cabling trough; if the distance between the cabling ladder and the cabling
trough on the top of the cabinet is more than 0.8 m, use downward cabling ladder.
3) Fix the cables on the downward cabling ladder, and do not pull the cables too tight.
According to different signal types, the 75 ohm coaxial cables transmitting BITS clock
signals are connected with the corresponding SMB connectors BITS1 and BITS2 of the
CKII boards in the basic frame, as shown in Figure 6-13.
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To lay external clock cables, bind them together with trunk cables with the same cabling
method for trunk cables.
The external network cables are used to connect the SoftX3000 with external network
devices, and the external network ports in the SoftX3000 are provided by the
corresponding back interface boards.
The media resource server (MRS) is also connected to the SoftX3000 through external
networking devices. The active and standby media resource interface boards (MRIAs),
media processor cards (MPCs) and shelf control cards (SCCs) are connected to the
external routers or LAN Switches through the external network cables.
The connecting positions of external network cables depend on the specific device
connected with the SoftX3000. Take the connection between the SoftX3000 and IAD
for example, the IAD is generally installed inside residential community or enterprise
network, and it connects to the SoftX3000 through router or LAN Switch. One end of
external network cable is connected to 10/100Mbit/s Ethernet ports on IFMI board in
the SoftX3000, and the other end is connected with router or LAN Switch. The specific
connection positions are determined by the port configuration scheme.
When the IAD is connected to the MRIA board of the SoftX3000 through external
networking devices, the network cable is connected to the middle network port in the
MRIA board.
III. Cabling
To lay external network cables, bind them together with trunk cables, with the same
cabling method as the trunk cables.
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U-SYS SoftX3000 SoftSwitch System Chapter 7 Installing Cabinet Fittings
The floor holder-slide rail assemblies are used to support ESD-preventive floor around
the cabinet. The assemblies include front floor holder, back floor holder, and side floor
holder. Front and back floor holders are fixed on the holder fixing components, and side
floor holders are fixed on the supports at both ends of a cabinet row.
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(1) Cabinet (2) Slide rail (3) Support (4) Bolt M12x30
(5) Spring washer 12 (6) Flat washer 12 (7) Front floor holder
(8) Holder fixing component (9) Side floor holder
Figure 7-1 Fixing floor holders and slide rails
In this step, cut the ESD-preventive floor around the cabinet to match the border of the
cabinet according to actual conditions on site and then recover the floor.
Each cabinet has four door lintels, which are installed on the upper and lower enclosure
frames at the front and back of the cabinet.
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U-SYS SoftX3000 SoftSwitch System Chapter 7 Installing Cabinet Fittings
1) Align the door lintels with the mount brackets on the upper and lower enclosure
frames.
2) Put the hooks of the door lintels into the slots of the mount brackets.
3) Use four M3 countersunk screws to fasten the door lintels, as shown in Figure 7-2.
Figure 7-3 shows the cabinet with door lintels.
Buckle
Door lintel
Rack
M3 countersunk screw
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U-SYS SoftX3000 SoftSwitch System Chapter 7 Installing Cabinet Fittings
A cabinet row has four side panels at both ends. Each end has two side panels are
installed on the flat column of the cabinet.
Clamping bolt
Side panel
fixing slot
Countersunk screw
A front door is composed of left door panel and right door panel, the same as the back
door. Before installing the front and back doors, it is required to complete the installation
of all frames, internal components, and circuit boards, as well as the connection of
cables. The front and back doors must not be installed until all other hardware devices
are installed completely.
Figure 7-5 shows the installation of the front and back doors. The installation procedure
is as follows:
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U-SYS SoftX3000 SoftSwitch System Chapter 7 Installing Cabinet Fittings
1) Align the lower pin of a door panel with the pin hole on the lower enclosure frame
of the cabinet to install the lower border of the door panel.
2) Pull down the shuffle pin at the upside of the door, and align the hole for the pin on
the door panel with the pin hole on the upper enclosure frame.
3) Release the shuffle pin to let the shuffle pin return to the original position by the
spring.
The door panel is installed on the cabinet.
(2)
(1)
(1) Direction A: Align the lower pin of the door with the pin hole on the lower enclosure frame of
the cabinet to install the lower border of the door.
(2) Pull down the shuffle pin, align hole for the shuffle pin on the door panel with the pin hole on
the upper enclosure frame. Then release the shuffle pin, and the shuffle pin returns to the
original position, thus the door is installed on the cabinet.
Figure 7-5 Installation of front and back doors
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Note:
z The shuffle pins have been installed on the doors before delivery.
z After the front and back doors and side panels are installed, it is required to install
protection grounding cables at the positions of lower pins to ensure reliable
grounding for the cabinet. For the specific installation method, see Section 5.3.4 in
Chapter 5 "Installing Power Cables and Protection Grounding Cables" in this
manual.
z After the front doors are installed, stick the product brand in the concave on the
upper part of front door.
After the side panels, front door, and back doors are installed, it is required to use
protection grounding cables to connect the grounding points on the door panels and the
grounding bolt on the cabinet base, as shown in Figure 7-6.
(2)
(1)
(5)
(6) (8)
(4)
(9) (3)
(7)
(10)
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U-SYS SoftX3000 SoftSwitch System Chapter 7 Installing Cabinet Fittings
There are four protection grounding cables for side panels under the cabinet, and they
are used to connect the grounding points on the side panels and the grounding points
of the cabinet base. Meanwhile, there are four protection grounding cables for front and
back doors under the cabinet, used to connect the grounding points on the front and
back doors and the grounding points on the cabinet base. The protection grounding
cables for cabinet doors are installed after the side cabinet doors are installed.
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U-SYS SoftX3000 SoftSwitch System Chapter 8 Installing Peripherals
NI 3 LAN Switch 1 NI 3
NI 2 NI 2
NI 1 NI 1
LAN Switch 0
NI 0 NI 0
Alarm
SP 1 box
SP 2
Emergency BAM
workstation
PSTN
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When the BAM server works normally, it is not required to connect the two cables
indicated by the dotted lines in Figure 8-1 to the LAN Switches. Once BAM server fails,
use these two cables to connect the emergency workstation with the active and
standby LAN Switches, and make the emergency workstation take over the BAM
server.
Note:
The emergency workstation communicates with the alarm box through the program
convert.exe after they are connected.
The SoftX3000 also enables remote access mode through iWEB remote maintenance
terminal over Internet. Compared with the traditional Modem dial-up mode, the iWEB
mode is more efficient in remote maintenance, data encryption and ciphered
transmission, thus ensuring the security of the equipment.
Figure 8-2 shows the composition and connection of alarm system of the SoftX3000.
The alarm box is connected to alarm clients through serial ports.
Power alarm
Collected
alarm
The universal alarm box adopts box structure, with advanced technology, high
operability, maintainability and security. Figure 8-3 shows the appearance of the alarm
box.
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For detailed information about alarm box installation and cable connection, refer to
Universal Alarm Box User Manual delivered with the alarm box.
The terminals are generally powered by 200 VAC. The power supply system must have
a protection grounding end, and use the 3-core plug and socket.
The cable that connects the terminal equipment with the SoftX3000 can be the
following:
z RJ45 network cable
z RS232 serial port cable
z RS422 serial port cable
Connect the protection grounding cables with the same protection grounding bar of the
SoftX3000 cabinet. The cross-sectional area should be more than equal to 4 mm2.
The alarm box, Hub, Modem and other terminals (workstations) are generally installed
in the maintenance room. The modes of cabling and connecting cables for BAM and
iGWB servers and Hub are similar to those for cabling and connecting external clock
cables and trunk cables. It is required to lead network cables into the maintenance
room through cabling trough or cabling rack. The power cables of terminals, signal
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U-SYS SoftX3000 SoftSwitch System Chapter 8 Installing Peripherals
cables of monitors, and network cables of Hub must be laid in order and bound
separately. To ensure the safety of both personnel and equipment, the power system
must be reliably grounded.
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
The appearance check is to review the whole installation procedures. The check items
cover cabinets, cable distribution, connectors, sockets, labels and on-site environment,
which are described below.
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
z The power cables and protection grounding cables from power distribution frames
to network equipment are connected securely, and the protection grounding
cables of all network equipment are connected securely.
z Grounding polarities are correct and their contacts are good.
z The power cables and protection grounding cables are not laid together with signal
cables.
III. Checking trunk cables, clock cables, and network cables outside cabinet
I. Checking connectors
The latches of cable connectors are tightly locked, and the coaxial cable connectors
are fastened tightly.
The sockets include trunk cable sockets, network cable sockets and HEADER sockets
for all backplanes. There is no lack of pins or short circuit resulting from bent pins.
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
All labels are clean, tidy and in correct positions, and the marks are clear.
There are no such sundries as cable ties, stubs and dryer bags left below the cabling
trough, cabinets and movable floor around the cabinet.
There are no useless objects in the equipment room and all the necessities are neatly
arranged in the room.
The electrical performance check must be performed strictly following the checking
steps determined by the power supply relations. That is, first check the power supply to
the cabinet, then check the power supplies to the frames, and finally check the power
supplies to boards.
Figure 9-1 shows the appearance of the front panel of the power distribution frame.
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
(1) Running indicator (2) Alarm indicator (3) Alarm sound switch
(4) – (6) –48V1 output switches (7) – (9) –48V2 output switches
(10) Lightning protection unit panel
Figure 9-1 Front panel of power distribution frame
There are two indicators on the front panel of the power distribution frame, and their
meanings are shown in Table 9-1.
Always
on or There is fault occurring to the
Alarm fast power distribution frame.
ALM Red flashing
indicator
Always
There is no fault.
off
The alarm sound switch on the front panel is used to select whether to listen to the
alarm sound for the power distribution frame. If the switch is “ON”, there will be alarm
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
sound in case of fault in the power distribution frame. If the switch is “OFF”, there will be
no alarm sound even when there is fault occurring to the power distribution frame.
Note:
To make a full check on the monitoring function of the power distribution frame, set the
MONITOR ALARM to “ON” when performing electrical check to the equipment.
There are two power switches on the MRS chassis, located at the upper right of the
front panel and marked Feed A and Feed B. They respectively correspond to –48 VDC
input A and input B.
There is no independent power switch on other service frame, whose input power
supply is controlled by the corresponding switch in the power distribution frame.
The check on power supply for cabinets is to see whether there is short circuit in all
output power lines from the DC power distribution frame, whether the input DC voltage
to the SoftX3000 cabinets is normal and whether the visual and audible alarm function
of the frames in all cabinets is normal. The check steps are described as follows:
1) Shut down the input power supply of the DC power distribution frame, set the
multimeter to ohm range and check the resistance between the output power
supplies and between working grounding line (GND) and protection grounding line
(PGND) of the DC power distribution frame. There is no short circuit between the
output power supplies.
2) Confirm that all the switches in the power distribution frame on the cabinet top are
turned off, and then turn on the switch of the DC power distribution cabinet. In the
case of no load, use the multimeter to check whether the output power supply is
within the allowed voltage range (–57V to –40V). At this time, red “ALM” indicator
on the distribution box must flash and the buzzer will give off audible alarm upon
setting the ALARM switch to “ON”.
If any of the above items does not meet the requirement, find out the reason and
perform troubleshooting before the next step.
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U-SYS SoftX3000 SoftSwitch System Chapter 9 Hardware Installation Check
The check on power supply for frames is to set whether there is short circuit in all output
power lines from the power distribution frame of the cabinet, and whether the input DC
voltage to the intra-cabinet components is normal. The check steps are as follows:
1) Pull out all boards from the backplanes in the cabinet, and set all the switches of
the distribution box on the cabinet top to position “ON”. At this time, there is no
power alarm or audible alarm. The green “RUN” indicator flashes and the red
“ALM” indicator does not light.
2) Check –48 VDC power supply, and the voltage, There is –48 VDC power supply to
all the components, service frames and other devices, and their voltage is within
the correct range (–57 V to –40 V).
If any of the above items does not meet the requirement, find out the reason and
perform troubleshooting before the next step.
The working status of a board powered on can be known from the indicators on the
board front panel. For the meanings of indicators, refer to U-SYS SoftX3000 SoftSwitch
System Technical Manual Architecture and Principle.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
When upward cabling mode is used, it is required to install cabling rack in equipment
room to lay cables, to reinforce cabinet connections and to enhance shockproof
performance.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Figure A-8 shows the triangular support for 200 mm-wide cabling ladder.
Figure A-9 shows the triangular support for 400 mm-wide cabling ladder.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Figure A-10 shows the triangular support for 600 mm-wide cabling ladder.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Cabling rack is made of cabling ladder, and cabling trough which is optional
component.
The cabling ladder and the cabling trough have the following specifications:
z 200mm-wide cabling ladder matches the 200mm-wide cabling trough;
z 400mm-wide cabling ladder matches the 400mm-wide cabling trough;
z 600mm-wide cabling ladder matches the 200mm +400mm-wide cabling trough.
It is recommended to use 400mm-wide cabling ladder over the cabinet, and not to use
cabling trough, to facilitate cabling and to improve the heat dissipation of the system.
Caution:
The cabling rack must be insulated from the floor, ceiling and walls.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Start
Assemble cabling
ladder
Install cabling N
trough
Y
Install and secure
cabling trough
Install accessories
including cable-
through rack, cable
baffle ring, end cover,
and protective cable
sheathing
End
The cabling ladder uses channel-section steel and cross stays for form its
framework. .The channel-section steel functions as the vertical beams of the cabling
ladder and the cross stays function as the horizontal beams. To assemble a cabling
ladder, use fastener to connect the cross stays with the channel-section steel. The
spacing between two cross stays is 250 mm. Because the spacing between holes in the
channel-section steel is 50 mm, install one cross stay every five trough holes. When the
assembled cabling ladder is used for horizontal installation, the bolt head of the cabling
ladder should face downward to ensure that there is no protrusion on the ladder surface
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
and to facilitate the installation of cabling trough. Figure A-21 shows the basic structure
of cabling ladder.
If a longer cabling ladder is required, you can join several cabling ladders in an “end to
end” fashion. The channel-section connecting piece is used to connect ladders, as
shown in Figure A-22. If the length of a cabling ladder is not an integral multiple of 2.5 m,
cut off the remaining part. Use brush the paint the cross section to ensure protection
against corrosion and to provide aesthetic look for the ladder.
Because cabling trough is cone-shaped, you can insert the smaller end of a cabling
trough to the bigger end of another. The depth of inserted part is 250 mm. When
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
200mm-wide or 400mm-wide cabling trough is used, directly place the cabling trough
on cabling ladder, and secure the cabling trough on the cabling ladder with fixing clips.
For each segment of the cabling trough, four such clips are used and they should be
symmetrical at both sides. Figure A-23 shows the connection of cabling troughs.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
When a cabling rack has to turn perpendicularly on a horizontal surface, there are two
different installation ways with regard to whether the cabling trough is adopted or not.
z Cabling trough is not adopted
If the crossed cabling racks consist of only cabling ladders, use angle connecting
pieces and fasteners to joint the two cabling ladders. Make sure that the two cabling
ladders are on the same horizontal surface as shown in Figure A-25.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
When you want to connect cabling ladders not in a horizontal surface, use a segment of
cabling ladder to make a climbing ladder. Use angle connecting pieces and fasteners to
connect the cabling ladder and climbing ladder. Figure A-27 shows the vertical
connection of cabling ladders, in which the left figure shows front view of the connection,
and the right figure shows the side view of the connection. Pay attention to the
installation of the angle connecting pieces shown in the figure. Figure A-28 shows the
sloping connection of cabling ladders.
When the cabling rack has to be connected to the wall, use the installation method as
shown in Figure A-29. The connecting components include angle connecting piece,
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
insulating plate, insulating washer, fastener and expansion bolt. Insulating plate and
insulating washer are used to ensure insulation between the cabling rack and the wall.
Meanwhile, big flat washer (φ8 of GB96-85) is used to replace the washer for the
expansion bolt to increase the contact area between the washer and the insulating
washer
(1) Insulating washer (2) Insulating plate (3) Big flat washer
(4) Spring washer (5) Nut (6) Channel-section steel
(7) Angle connecting piece (8) Expansion bolt
Figure A-29 Connecting the cabling rack into the wall
You can use suspension mounting mode or ground supporting mode when cabling rack
is not placed against the wall. The suspension mounting mode is similar to the ground
supporting mode, except that in the former installation mode, the cabling rack is
connected to the ceiling, while in the latter the cabling rack is connected to the ground.
The connecting components include channel-section steels, angle connecting pieces,
fasteners and expansion bolts. To install a cabling rack in suspension mounting mode
or ground supporting mode, use two pieces of channel-section steels to connect the
cabling ladder to the ceiling or the ground. The installation method is the same as that
of connecting cabling rack to the wall.
Each piece of channel-section steel is 2.5 m long. You can cut proper length according
to the heights of the cabling rack and of the equipment room. If the required length is
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Because the spacing between the holes in the channel-section steel is 50 mm, the
spacing between the suspenders or between the supporting levers must be an integral
multiple of 50 mm. Otherwise, it is impossible to proceed with the installation. It is
recommended that each segment of the cabling ladder is hung or supported by two
sets of suspenders or supporting levers, and the spacing between two suspenders or
between two supporting levers is 1250 mm .
When the suspension mounting mode or ground supporting mode is adopted, the
suspenders or the supporting levers have to be installed at the outer side of the cabling
ladder to facilitate the placement of cabling trough. Meanwhile, insulating plate and
insulating washer must be used to ensure the insulation between the suspension
components and the ceiling, or between the ground supporting components and the
ground, as shown in Figure A-30.
(1) Angle connecting piece (2) Channel-section steel (3) Washer 8 (GB96-85)
(4) Insulating washer (5) Insulating plate (6) Expansion bolt
Figure A-30 Suspension mounting mode or ground supporting mode
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Note:
The spacing between two triangular supports must be an integral multiple of 50 mm;
otherwise, cabling ladders cannot be connected and fixed to triangular supports. A
spacing of 1250 mm is recommended between two triangular supports, that is, each
segment of cable ladder is supported by two triangular supports.
When cabling rack is placed against the wall, a triangular support is used to support the
cabling rack. The triangular support adopts a welded structure, and it is fixed onto the
wall by expansion bolts. It provides holes in its horizontal beam for installing cabling
ladder. The triangular support has three specifications corresponding to the
200mm-wide, 400mm-wide, and 600mm-wide cabling ladders respectively. A larger
triangular support can be used to support smaller cabling ladder, but it is not
recommended here. The sizes of their installation holes in the wall are the same.
To install a triangular support, use expansion bolts to fix the support onto the wall. Use
big flat washers (φ8 of GB96-85) to replace the flat washers of the expansion bolts.
Meanwhile, install two insulating plates between the vertical beam of the triangular
support and the wall, and install an insulating washer between the nut and the vertical
beam.
To install cabling ladder onto the triangular support, place it directly on the horizontal
beam of the triangular support. Align the holes on the lower side of the channel-section
steel with the holes in the horizontal beam of the triangular support, and then fix them
with fasteners, as shown in Figure A-31.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
Cabling rack can be installed over the cabinet in the following two ways (Generally,
cable distribution trough is not configured on the top of cabinet for the purpose of
improving system heat dissipation).
z If shockproof support is installed on the cabinet, connect the cabling rack with the
quake-proof support.
z If no shockproof support is installed on the cabinet, connect the cabling rack with
the cabinet by climbing ladder.
Shockproof support on the top of cabinet is welded with channel steel, and it can meet
the strength requirements. It can be fixed to the two bolt holes on top of cabinet. There
are bolt holes on the top plate of the shockproof support, used for fixing and bearing the
cabling rack (cabling ladder). Figure A-32 and Figure A-33 show the connection
method.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
If there is no support installed on the top of cabinet, use climbing ladder based on the
size of the connecting holes provided on the top of cabinet. For specific connecting
method for climbing ladder, refer to the right figure in Figure A-27 or Figure A-28.
Cable-through clip can be divided into two types according to whether cabling rack has
cabling trough or not. Figure A-34 illustrates the case when cabling trough is not
configured on cabling rack, in which, upward cable-through clip is used. When cabling
trough is configured on cabling rack, downward cable-through clip is used to ensure
that the upper plane of cable-through clip stays on the same level with the uppermost
plane of cabling rack, and to facilitate cabling. Generally, cable-through clip is installed
on the cabling ladder on the top of cabinet, and the required quantity and location
depend on actual conditions of the installation site.
Baffle rings are directly snapped at both sides of a cabling trough. Configuring baffle
rings can increase the height of a cabling trough to prevent cables from going beyond
the cabling trough. Each segment of cabling trough uses four such rings and they are
distributed evenly at both sides, as shown in Figure A-23.
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U-SYS SoftX3000 SoftSwitch System Appendjx A Installing Cabling Rack
End covers are installed at the ends of a cabling ladder. Wherever possible, end covers
must be installed to provide better appearance and prevents unintended damage to
cables.
Cable bushings are installed at the bottom edge of a cabling trough, used to prevent
cables from any possible damage. Any uncovered bottom edge of cabling troughs must
be installed with cable bushing. Left part in Figure A-27 shows the installation of end
cover and cable bushing.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Engineering labels are affixed to both ends of various cables to identify the physical
positions of cables on different devices. Labels facilitate correct and orderly
connection of cables, and easy maintenance after the installation.
Note:
If there is special requirement from the customer for the description method of the
labels, the labels shall be printed accordingly. However, this must be stated in the
self-check report.
The label material is polyester (PET) with UL and CSA certifications. The material
specifications are shown as follows:
Applicable ambient
Color Thickness Printing method
temperature
Chalk white 0.09 mm -29 °C – 149 °C Laser
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
There are two types of engineering labels, specialized for signal cables and power
cables respectively. Power cables include AC power cables and DC power cables
(excluding the power cable that connects the distribution cabinet and the cabinet).
Signal cables include external cables of alarm box, Ethernet cables, optical fibers,
trunk cables and subscriber cables (excluding the antenna feeders).
The label for signal cables is L-shaped with fixed dimensions, as shown in Figure B-1
(expressed in mm).
84.0
7.5
7.0
5.5
5.5
11.0 10.0
11.0 TO:
(2)
1.5
(2)
(1)
0.6
5.5
5.5 1.0
(1)
7.0
7.5
37.0
2.0
The dividing lines on the label help to specify more clearly the position of a cable. For
example, there is one between the cabinet number and the frame number and
another one between the frame number and the slot number. The dividing line is
1.5 mm ×0.6 mm in size with the color of PONTONE 656c (light blue).
The cut dotted line helps to fold the label when affixing it to the cable, and its size is
1.0 mm ×2.0 mm.
There is a mark “TO:” (upside down in the figure) at the lower right corner of the label.
The mark is used to identify the opposite end of the cable on which the label is affixed.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
The labels for power cables must be attached to the identification plate on the cable
ties that are bundled to the cable. The identification plate has an embossment of
0.2 mm ×0.6 mm around (symmetric on both sides), and the area in the middle is for
affixing the label, as shown in Figure B-2 (expressed in mm):
10
26.2 R1.0
TO:
12.2 11
(2) 25
0.6
(1) 1.5
100
0.6
(3)
(1) Cable tie (2) Label (3) Dividing line on the label
Figure B-2 Label for power cables
The contents can be printed or written on the labels. Printing is recommended for the
sake of high efficiency and eye-pleasant layout.
The Word-format template is available for label printout. You can download the
template from http://tech-support.huawei.com/asp/comm/index.asp (path:
//support/technical document/project management/installation and
maintenance/document/others), or get the template from Huawei local office.
When using the template, you can directly modify the contents on the template, and
the following must be observed:
z The settings of centered characters, direction, and fonts must not be changed.
z When there are too many characters to be filled in, zoom out the characters, but
make sure the printouts are clear and legible.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
To merge the cells, you need first recover the table structure (if gridlines are displayed,
you can start from Step 3 directly).
1) Select the menu item [Edit/Select All].
2) Select the menu item [Format/Borders and Shading/Borders]. Select Box and
click <OK>.
3) Drag the mouse to select the cells to be merged and select the menu item
[Table/Merge Cells].
If two merged cells are still not enough to accommodate the characters, use multiple
lines.
To print the labels, laser jet printer must be used, although there is no restriction on
the model of the printer. Before printing the label, set up the page and try the printing
on ordinary blank paper (both sides are blank):
1) Cover the blank paper onto the whole page of label paper, and check whether the
page setup conforms to the requirement.
2) Make sure the printer properties, such as "paper size" and “direction”, have been
set correctly.
3) If the warning prompt as shown in Figure B-3 appears before printing, click
<Ignore> to continue the printing.
If the printout confoms to the requiremnt, print it to label paper. If the printout does not
conform, adjust the page setup and try the printing again, until the correct printout is
produced. The method of adjusting the page setup is as follows:
1) Select the menu item [File/Page Setup].
2) Select the Margins tab page.
3) Select Left for Gutter Position.
4) Set Header and Footer as 0, and adjust the values of Top, Bottom, Left, and
Right.
After the page setup has been made correct, save it for future use. This page setup is
only necessary in the first time you use the template to print the labels.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Different from the ordinary paper, the label paper is composed of two pages. No
matter what model of printer you are using, feed in the labels one after another by
hand. Never use the auto-feed mode in order to avoid jamming the labels. Different
models of printers may have different feeding modes, make sure to feed in the labels
correctly.
Use the black oiliness markers delivered together with the device to write the labels.
In special cases, black ball-pens are allowed, although not recommended. When
writing with the ball-pen, take care not to leave the oil on the label, which may
contaminate the label and blur the words..
Note:
The delivered marker has two nibs. Make sure to use the smaller nib to write on the
labels.
For the sake of easy recognition and good looking, the font in handwriting must be
close to the standard typeface as much as possible. Table B-1 shows the standard
typeface.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
0 1 2 3 4 5 6 7 8
9 A B C D E F G H
I J K L M N O P Q
R S T U V W X Y Z
Write the characters in proper size, and the direction is as shown in Figure B-4:
TO:
After printing or writing the label, remove the label from the bottom page and affix it to
the signal cable, or the identification plate of the power cable.
The steps to affix a label to a signal cable are shown in Figure B-5, Figure B-6 and
Figure B-7. The finished labels must be on the right or top of the cables, according to
different cabling methods. The left part of the figures shows the method to affix the
label when the cable is laid vertically, while the right part of the figures shows the
method to affix the label when the cable is laid horizontally.
The label is affixed 2 cm from the connector on the signal cable. In special cases, for
example, to avoid cable bent or affecting other cables, other positions are allowed to
affix the labels.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Cable
Stick side
Figure B-5 Sticking the label onto proper position of the signal cable
The lengh of the narrow part is based on an external cable diameter of 2.6mm, after
this part has been stuck to the back of the label, it may not overlap the entire printed
part.
2) Fold the printed part along the dotted line according to the directions shown in
Figure B-6.
Cable Cable
Stick side
Stick side
Fold up
Fold to right
3) After the printed part of the label has been folded up, the narrow part of the label
must be covered completely, as shown in Figure B-7.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Cable
Cable
TO:
A03 33 33 33 33
TO:
A03 33 33 33 33
Figure B-7 Appearance of affixed labels on signal cables
Remove the label from the bottom page, then affix it to the identification plate on the
cable tie. The label must be stuck to the rectangular flute, and must be stuck to only
one side of the identification plate. Make sure to affix the labels on the same side of
the identification plates. The cable ties are bundled at 2cm from the connectors, and
other positions are allowed in special circumstances.
Cable ties must be bundled on both ends of a cable. After the bundling, the finished
identification plate must be on top of the cable in horizontal cabling, or on the right
side of the cable in vertical cabling. Make sure the label is facing out, as shown in
Figure B-8.
Cable
TO:
B03
TO:
B03 -48V2
-48V2
Cable
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Labels for power cables are only affixed on one side of the identification plates. On the
labels, there is information (the part after the mark “TO:”) about the location of the
device on the other end of the cable, like the location of control cabinet, distribution
cabinet or power socket.
The two sides of the label affixed on the signal cable carry information about the
location of the ports connected to both ends of the cable, as shown in Figure B-9.
Area 1 Area 3
Area 2 TO:
Seen from the cabling end of the equipment, the text part of the label is on the right
side of the cable. The side with “TO:” that is facing outside carries the location
information of the opposite end; and the other side carries the location information of
the local end. Therefore, the information in Area 1 at one end is the same as the
information in Area 2 at the other end of the cable, and vice versa. In other words, the
local information at one end is called the opposite information at the other end.
B.2.8 Remarks
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
z Cable ties must be bundled in the same position of power cables, with
identification plates on the same side.
z The positions of “up”, “down”, “right” or “left” are all based on the viewpoint of the
engineering person who is working on the label.
The external cables of alarm box are connected with the first subscriber cabinet of
each row (used for power distribution). Labels pasted on the first cabinet of each row
indicate which equipment is using the access terminal. Labels are not needed on the
equipment side unless there is special requirement. In this case, only Area 2 of the
label is filled in.
Table B-2 shows the information on the labels of alarm box external cables.
Table B-2 Information on labels affixed to the external cables of alarm box
Note:
Generally, the above numbering method is enough to identify the position of a specific
cabinet. If cabinets are installed in a back-to-back manner, the facing direction of the
cabinet must be specified, the numbering method like MNO is used. Here, “O” means
the direction of the cabinet, which can be “A” or “B”. On the cable labels described
below, this numbering method is used, unless otherwise stated.
The label on the alarm cable carries simple information, and only part of the text area
needs to be filled in. It is recommended to keep the whole length of the label instead of
cutting out the blank area.
Figure B-10 shows a label on the alarm cable, on which “A01” indicates that the alarm
cable is connected from the first cabinet to the cabinet at Row A, Column 01 in the
equipment room.
B-10
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
These labels are affixed to the Ethernet cables that connect the boards in the frames,
or on the cables that connect HUBs and servers or agents of the value-added service
(VAS) products.
Table B-3 shows the information on both sides of the labels affixed to the Ethernet
cables that connect the boards in the frames.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
In VAS products, the information provided on the labels is different, subject to different
devices that the Ethernet cables are connecting.
II. Labels for Ethernet cable that connects HUB and server
III. Labels for Ethernet cable that connects HUB and agent
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
“A01-03-10-05” indicates that on the local end of the Ethernet cable is connected with
Ethernet Port 05, Slot 10, Frame 03 of the cabinet at Row A, Column 01 in the
equipment room.
“B02-03-12” indicates that the opposite end of the Ethernet cable is connected with
Ethernet Port 12, Frame 03 of the cabinet at Row B, Column 02 in the equipment
room.
These labels are affixed to the optical fibers that connect the optical interfaces on the
boards in a frame, or on the device boxes. There are two types of labels for optical
fibers: one is for the fiber that connects the optical interfaces on two devices, the other
is for the fiber that connects the device and the optical distribution frame (ODF).
Table B-4 shows the information on both sides of the labels affixed to the optical fiber
that connects two devices.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Table B-4 Information on labels affixed to the fiber between two devices
Figure B-12 shows the label on the optical fiber between two devices:
Figure B-12 Example of the label on the optical fiber between two devices
“A01-01-05-05-R” indicates that the local end of the optical fiber is connected with
Optical Receiving Interface 05 on Slot 5, Frame 01 in the cabinet at Row A, Column
01 in the equipment room.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
“G01-01-01-01-T” indicates that the opposite end of the optical fiber is connected with
Optical Transmitting Interface 01 on Slot 01, Frame 01 in the cabinet at Row G,
Column 01 in the equipment room
B.5.3 Labels for Fiber that Connects the Device and the ODF
Table B-5 shows the information on both sides of the labels affixed to the optical fiber
that connects the device and the ODF.
Table B-5 Information on labels affixed to the fiber between the device and the ODF
Figure B-13 shows the label on the optical fiber between the device and the ODF.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Figure B-13 Example of the label on the optical fiber between the device and the
ODF
“ODF-G01-01-01-R” indicates that the local end of the optical fiber is connected with
the optical receiving terminal at Row 01, Column 01 of the ODF at Row G, Column 01
in the equipment room.
“A01-01-05-05-R” indicates that the opposite end of the optical fiber is connected with
Optical Receiving Interface 5 on Slot 05, frame 01 in the cabinet at Row A, Column 01
in the equipment room.
There are two types of labels for trunk cables. One type is used for the trunk cable
connecting two devices, such as the trunk board and built-in transmission unit, or two
trunk boards. The other type is used for connecting the device and the digital
distribution frame (DDF).
The trunk cables include 75Ω/120Ω E1 cables, 120Ω T1 cables, 34M, 45M, 140M,
155M cables and 120-to-75Ω trunk cables, as well as clock cables.
Table B-6 shows the information on both sides of the labels affixed to the trunk cable
that connects two devices.
B-16
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Table B-6 Information on labels affixed to the trunk cable between two devices
Figure B-14 shows the label on the trunk cable between two devices:
Figure B-14 Example of the label on the trunk cable between two devices
“G01-01-05-12-T” indicates that the local end of the trunk cable is connected with the
transmitting terminal of Trunk Cable 12 on Slot 05, Frame 01 in the cabinet at Row G,
Column 01 in the equipment room.
“D02-01-01-10-R” indicates that the opposite end of the trunk cable is connected with
the receiving terminal of Trunk Cable 10 on Slot 01, Frame 01 in cabinet at Row D,
Column 02 in the equipment room
B.6.3 Labels for Trunk Cable that Connects the Device and the DDF
Table B-7 shows the information on both sides of the labels affixed to the trunk cable
that connects the device and the DDF.
B-17
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Table B-7 Information on labels affixed to the trunk cable between the device and the
DDF
R: optical receiving
interface
T: optical transmitting
interface
Figure B-15 shows the label on the trunk cable between the device and the DDF:
B-18
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Figure B-15 Example of the label on the trunk cable between the device and the DDF
“A01-03-01-01-R” indicates that local end of the trunk cable is connected with the
receiving terminal of Trunk Cable 01 in Slot 01, Frame 03 of the cabinet at Row A,
Column 01 in the equipment room.
“DDF-G01-01-01-AR” indicates that the opposite end of the trunk cable is connected
with the receiving terminal of Direction A (connected to optical network equipment) at
Row 01, Column 01 of the DDF at Row G and Column 01 in the equipment room.
The labels are affixed to both ends of the subscriber cables to identify the position of
the cables on the device side and the main distribution frame (MDF) side.
Table B-8 shows the information on both sides of the labels affixed to the subscriber
cables.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
TO:
“A01-03-01-01” indicates that local end of the subscriber cable is connected with
Terminal 01 on Slot 1, Frame 03 of the cabinet at Row A, Column 01 in the equipment
room.
“MDF-G01-01-01” indicates that the opposite end of the label is connected with the
terminal at Row 01, Column 01 of the MDF at Row G, Column 01 in the equipment
room.
The labels are affixed to the DC cables that provide power for the cabinets, and the
protection grounding cables, including the -48V, PGND, and BGND cables. The labels
for DC power cables are affixed to one side of the identification plates on cable ties.
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U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Table B-9 shows the information carried on the labels for the DC power cables:
Content Meaning
MN(BC)--48V1 MN(BC): BC is written right under MN.
The label only carries location information about the opposite equipment, the control
cabinet or the distribution cabinet, while information of the local end is not necessary.
Table B-9 lists the information of two -48V power supplies on the label. The
information for other DC voltages (such as 24V, 60V) should be given in similar
methods.
Make sure that labels are affixed in correction direction. That is, after the cable ties
are bundled onto the cable, the identification plates with the labels should face up,
and the text on the labels in the same cabinet should be in the same direction, as
shown in Figure B-17.
TO:
TO:
A01 -48V2
B03 -48V2
B08
(1) (2)
In Figure B-17, (1) indicates the label on the equipment cabinet side, which carries the
information about the position of the cable on the power distribution cabinet. (2)
B-21
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
indicates the label on the distribution cabinet side, which carries the information about
the position of the cable on the equipment cabinet side.
On the equipment cabinet side, the label marked “A01/B08--48V2” on the cable
indicates that the cable is -48V2 DC supply, which is from the 8th connecter on the
second row of -48V bus bar in the cabinet at Row A, and Column 1 in the equipment
room.
On the distribution cabinet side, the label marked “B03--48V2” indicates that the cable
is -48V2 DC supply, which is from the equipment cabinet at Row B, Column 03 in the
equipment room.
Note:
z In the power distribution cabinet (or the first power cabinet of a row in the
transmission equipment room), every terminal on the -48V terminal block has a
numeric identification, like “08” in “A01/B08--48V2” in the above example.
z PGND and BGND are copper bars, on which all the terminals are connected. In
this case, it is only necessary to specify the row and column of the power
distribution cabinet. For example, “A01-BGND” means that the power cable is a
BGND cable that connects to the BGND copper bar of the power distribution
cabinet at Row A, Column 01 in the equipment room.
The labels are affixed to the AC cables that provide power for the cabinets, and the
protection grounding cables, including the POWER, PGND, and BGND cables. The
220V AC cables and related PGND and BGND cables are covered with insulating
sheath, so the labels only need to contain the words of “AC" and the cabinet number.
The labels for AC power cables are affixed to one side of the identification plates on
cable ties.
Table B-10 shows the information carried on the labels for the AC power cables.
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Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix B Engineering Labels for Cables
Content Meaning
MN: serial number of the cabinet or the socket where the power is led in
The location of the socket is marked out according to onsite situation. If
MN-AC the sockets can be identified by row number and column number, they
can be numbered following the same rule for the cabinets. If the sockets
cannot be identified by rows and columns, specify the detailed locations
to avoid confusing with other sockets.
The label only carries location information about the opposite equipment and the
power socket, while information of the local end is not necessary.
Make sure that labels are affixed in correction direction. That is, after the cable ties
are bundled onto the cable, the identification plates with the labels should face up,
and the text on the labels in the same cabinet should be in the same direction, as
shown in Figure B-18:
TO: TO:
A01 AC B01 AC
(1) (2)
In Figure B-18, (1) indicates the label on the equipment cabinet side, which carries the
information about the position of the cable on the power socket. (2) indicates the label
on the power socket side, which carries the information about the position of the cable
on the equipment cabinet side.
On the equipment cabinet side, the label marked “A01-AC” indicates that the power
cable is connected to the socket of Row A Column 01 in the equipment room.
On the power socket side, the label marked “B01-AC” indicates that the power cable
is connected to the equipment cabinet at Row B, Column 01 in the equipment room.
B-23
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Note:
The method applies to the assembly of bare pressure terminals and 50–240 mm2
power cables.
Figure C-1 shows the procedure for assembling bare pressure terminals and a single
cable.
Start
Cut cable
Mount heat-
shrinkable tube
Strip cable
Crimp cable
Shrink heat-
shrinkable tube
Check cable
Stick label
End
C-1
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
I. Cutting cable
(1 )
(1 )
Generally, special stripping tool or electrical knife is recommended. The AM35 wire
stripper is recommended for round cables.
To strip the cable, do as follows:
1) Measure the cable length to be stripped.
C-2
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
The stripped cable length depends on the length of the crimping sleeve behind the bare
pressure terminal. For the JG bare pressure terminal commonly used by Huawei, the
length of stripped cable is calculated using the formula:
L1=L2 + (2~3 mm)
where L1 is the stripped cable length and L2 the length of the effective crimping area of
the JG terminal, as shown in Figure C-3.
2) Remove the multi-strand core wires at the insulation layer of the terminal end, and
strand them tightly. The stranding direction should be the same as the original
merging direction of the core wires.
(1)
Note:
When stripping cable, check with care whether the cable core wires have been
seriously oxidized or corroded. If so, cut off the oxidized or corroded segment.
C-3
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U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
(2)
(1)
(1)
(2)
200
150-325
C-4
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
As stipulated in the cable design drawings, mount the heat-shrinkable tube onto the
position where the terminal and the cable are joined, and blow the tube with a heat gun
until the tube shrinks and wraps up tightly, as shown in Figure C-7.
Note:
The heat-shrinkable tube on the cable should wrap up the whole crimping sleeve of the
bare pressure terminal, including the joint between the terminal and the cable.
Table C-1 shows the normal tensile strength of the ready-made cables.
The cable with an oxidized terminal surface and damaged cable sheath is substandard.
VII. Labeling
Attach labels (provided with the goods) to both ends of the power cable. For details,
refer to Appendix B "Engineering Labels for Cables".
C-5
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
The crimping tools of different types are used for different purposes. The application of
the crimping tool SS-325 (usually used by Huawei) for large-section power cable
terminals is illustrated in Figure C-8.
(1) Fixing handle (2) Hydraulic head (3) Hand level (4) Fixing rod (5) Hydraulic switch
Figure C-8 SS325 parts
Note:
Improper installation of the fixed handle, the pressing and stressed components will
reduce the life cycle of the crimping tool.
C-6
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Caution:
If the black line does not appear after the crimping, stop using the tool and have it
repaired.
It is required to regularly oil the crimping components, hydraulic switch and the tool
body.
After using the tool, place it in a cool and ventilated place unreachable for children.
Meanwhile, avoid direct sunshine.
The oil in the tool should be replaced completely every two years, and the oil can be
purchased in related authorized shop.
Caution:
z Wear gloves when filling oil. Eye contact or skin contact of the oil may cause
inflammation.
z The oil is inedible. Put it in the place unreachable for children.
z In the case of eye contact, wash eyes with clean water within 15 minutes and seek
medical assistance as soon as possible.
z In the case of skin contact, wash the area thoroughly with clean water.
z Dispose it according to the requirements of the related law for environmental
protection.
C-7
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Note:
The method applies to the assembly of RJ45 connector with straight through network
cable and crossover network cable.
Start
Strip cable
Weld pin
Crimp outer
connector
Check cable
Stick label
End
The length of the stripped segment on either cable is "L + (2–3 mm)", as shown in
Figure C-10. The meaning of "L" is shown in Figure C-12, while "2–3 mm" represents
the length reserved for wire cutting and sorting.
C-8
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Caution:
z When stripping the cable, make sure that the end of the sheath is neatly stripped
and the cutting angle is vertical to the cable.
z For the shielded cable, avoid damaging the shield layer when stripping the
protection layer. After the protection layer is stripped, fold the shielding layer
backwards to the root of the cable sheath, as shown in Figure C-11.
z The core wires, especially for the round communication cables, should be cut neatly.
Before cutting, spread the core wires evenly apart and cut them neatly with the
cutting tool, as shown in Figure C-12.
z The structure and dimensions of the truncated cable should be in accordance with
the requirements shown in Figure C-12. That is, the core wire should be equal to "L"
in length.
C-9
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
1) The round communication cable should be inserted into the connector in the same
way as 8-core flat telephone line. The core wire end should be flush so that it is
easy to be put in position.
2) The shielded cable can be inserted in the shielded RJ45 connector in the same
way described above, with the folded shielding layer attaching the built-in
shielding piece at the tail of the RJ45 connector and butting against point A of the
connector. See Figure C-13.
(1)
(2)
(8)
(3)
(7)
(4)
(5)
(6)
(1) Shielding piece (2) External shielding piece (3) Cable insertion direction
(4) Built-in shielding piece (5) Point A (6) Locking piece
(7) Core wires flushing with cable end (8) Metal cutter
Figure C-13 RJ45 connector
Note:
The cable should be inserted in the order specified in the cable design drawings.
Figure C-14 and Figure C-15 illustrate the wires of crossover cable and straight through
cable.
C-10
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Brown
Blue
Orange
Brown and white
Blue and white
Brown
Orange
Blue
Green
Brown and white
Green and white
RJ45 RJ45
1 3
2 6
3 1
4 4
5 5
6 2
7 7
8 8
C-11
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Green
Brown and white
Brown
Brown
Orange
Green and white
Blue
Blue
Orange and white
Orange
Green and white
RJ45 RJ45
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
Note:
z Before crimping, the RJ45 connector should be placed in the corresponding slot of
the crimping pliers.
z The connector should be fully crimped. After the crimping, the metal cutter should
be lower than the top surface of the RJ45 connector.
z When crimping an RJ45 connector onto a shielded cable, make sure that metal
cutters in the connector are crimped in position and that the built-in shielding piece
of the connector securely contacts the shielding layer of the cable.
After the cable is inserted in place, crimp the connector using the RJ45 crimping pliers.
Figure C-16 shows a cable with an RJ45 connector.
C-12
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Note:
For the shielded cable assembled with shielded RJ45 connector, continuity check
should be performed between the shielding shell of the connector and the shielding
layer of the cable.
V. Labeling
Attach the ready-made labels to both ends of the cable. For details, refer to Appendix B
"Engineering Labels for Cables".
Note:
The method applies to the assembly of SMB connector with external clock cable and
trunk cable.
C-13
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Start
Mount heat-
shrinkable tube
and crimp sleeve
Strip cable
Weld pin
Crimp outer
conductor
Shrink heat-
shrinkable tube
Inspect cable
End
Figure C-18 illustrates how to mount the heat-shrinkable tube and crimp it.
(1) (2)
Strip off the shielding layer and the inner insulation layer of the cable with a wire stripper.
The shielding layer and the inner insulation layer should not be damaged. The cable
sheath and the end surface of the inner insulation layer should be cut neatly and
smoothly. The specification of the stripped length is shown in Figure C-19 (Unit: mm).
C-14
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
(1) (2 )
4.5
(3)
2 .3
(4 )
11
(1) Sheath (2) Inner insulation layer (3) Inner conductor (4) Shielding layer
Figure C-19 Stripping cable
Caution:
z During the welding, the inner insulation layer should not be scalded.
z Try not to let the soldering tin flow out to the exterior face of the pin while welding. In
the case of outflow, the tin must be cleaned up lest it should affect the next step.
Use the solder to weld the pin with the inner conductor of the cable together. The
temperature of the melting point should be above 125°C.
When welding, insert the inner conductor of the cable into the central hole at the rear of
the pin until the boss at the pin end contacts the inner conductor of the cable, as shown
in Figure C-20.
C-15
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
Caution:
(2 )
(3 )
(4 )
Put the heat-shrinkable tube at the joint of the terminal and the cable, and blow the tube
using a heat gun until the tube shrinks and wraps up tightly. See Figure C-22.
C-16
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Appendix C Assembling Cable Connectors
(1 )
(1) Shrinking
Figure C-22 Shrinking heat-shrinkable tube
C-17
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
This document is based on the standards of the People’s Republic of China. If the
on-site situation is inconsistent with the document, refer to the local standards and
regulations
The construction, structure, heating and ventilation, power supply, lighting, and
firefighting designs of the communications equipment room are done by specialized
construction designers and the environment design requirements of the switch should
be strictly followed. The communication equipment room shall be designed in
accordance with the industrial, environmental protection, fire-fighting and civil defense
requirements, as well as the current standards/regulations of the local country or
region and the requirements of special technical process for building construction
design.
D-1
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
D-2
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
Table D-1 shows the requirements for the building specifications of the equipment
room.
Item Specification
Area The equipment room can hold the whole equipment.
The indoor minimum height is the net height under beam or
Net height
air pipe. The net heath must not be less than 3 meters.
D-3
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
Item Specification
Floor load bearing 2
More than 400 kg/m
capacity
The door is 2 meters high and 1 meter wide. It is OK to use
one door panel. It is required to seal the door and window by
Door and window
dust-proof rubber tape, and use double-layer windows and
seal them.
It is possible to paste wall paper or paint lusterless paint on
Wall surface
the wall, but chalked paint is not recommended.
Groove is used to lay cables. It must be clean inside. The
reserved length, width, the number of holes, the hole positions
Indoor groove
and hole size must comply with the requirements for the
layout of optical synchronous transmission devices.
The power supply pipe, drainage pipe and rain pipe must not
Water supply and pass through the equipment room, and fire extinguisher
drainage should be equipped where it is easy to find and access, such
as corridor or staircase, instead of in the equipment room.
(1)
(2)
(3)
D-4
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
To ensure that the equipment operates in good condition, the humidity and
temperature must be kept within a certain range in the equipment room. Table D-2
shows the specific requirements.
To meet the above requirements, the following measures must be taken in the
equipment room:
z The temperature control facility is equipped in the equipment room.
z Humidifier can be used in dry areas. It is also possible to use wet mop to mop
the floor to keep the humidity.
z In areas with high humidity, desiccating machine can be used.
The dust accumulated on the equipment might cause static attached, which might
cause metal connectors or metal contacts in bad contact. This will affect the life of the
equipment, and bring the equipment with faults.
Mechanically active
Unit Content
material
4
≤3×10 . (There is no visible dust on desk
Dust particle particle/m³
within 3 days)
D-5
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
To meet the above requirements, the following measures must be taken in the
equipment room:
z Dust-free materials must be used on the floor, walls, and ceiling.
z Door screen and window screen must be used for the doors and windows toward
outdoors. The windows must have dust-proof function.
z The equipment room and dust filter of the equipment must be cleaned
periodically (every 3 months).
z People entering the equipment room must wear ESD-preventive shoes,
ESD-preventive suits, and ESD-preventive wrist straps.
Besides dust-proof measures, erosive gas proof measures must be taken in the
equipment room to prevent such gases as SO2, H2S, and NH3. Table D-4 shows the
requirements on the density of erosive gases.
Chemically active
Unit Content
material
SO2 mg/m³ ≤0.20
H2S mg/m³ ≤0.006
NH3 mg/m³ ≤0.05
To meet the above requirements, the following measures must be taken in the
equipment room:
z The equipment room must be far away from the areas with high density of
erosive gases, such as chemical plants.
z The air inlet must be against the pollution sources.
z The storage batteries must be placed separately in an independent room.
z It is required to ask professional company to inspect the environment
periodically.
D-6
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
To meet the above requirement, the following measures must be taken in the
equipment room:
z All operators must be trained in ESD-preventive knowledge.
z The humidity must be kept within a certain range, for example, above 60%RH, to
reduce the effect by electrostatic.
z The equipment room must have ESD-preventive floor, and people entering the
equipment room must wear ESD-preventive shoes, ESD-preventive suits, and
ESD-preventive wrist straps.
D-7
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
Item Description
It is better that the equipment building is of reinforced concrete
structure.
Building The equipment building must have lightning arrester.
requirements
The ground for lightning arrester of the equipment building and
the protection ground of the equipment room share the same
group of grounding bodies.
The communication office has dedicated power transformer. The
power cables must have metal bushing or insulation bushing,
and are led in to the office through metal pipe under ground. The
metal bushing or metal pipe must be grounded at both ends. The
AC power length under group must be not less than 15 meters.
supply system
adopts TN-S The three phase lines at the low-voltage side of the AC
power supply transformer in the communication office must have separate
gapless zinc oxide lightning protector. The shell of the
transformer, the AC neutral line at the low-voltage side, and the
metal bushing of the power cable connected to transformer shell
must be grounded nearby.
It is not allowed to lead in or out the AC or DC power cables
to/from communication office in overhead way.
After low-voltage power cables are led into the equipment room,
lightning protector must be installed for the power cables in the
AC voltage regulator and AC switchboard, and the lightning
protector must be grounded nearby.
Lightning
protector for In the city, it is recommended to use power lightning protector
incoming with nominal discharge current of more than 20 kA. In the
power cable suburbs with more lightning dangers, it is recommended to use
power lightning protector with strike through-flow of more than
60 kA. In mountains or higher buildings in the city, it is
recommended to use power lightning protector with strike
through-flow of more than 100 kA.
The length of grounding cable for power lightning protector must
be less than 1 meter.
D-8
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
Item Description
The communication equipment and auxiliary devices, such as
mobile base station, transmission device, switching device,
power supply device, and cable distribution rack, must be well
grounded. Their protection grounds must be connected to the
grounding bar in the equipment room.
Equipotential
connection The working ground and protection ground of the communication
equipment in the equipment room share the same ground net.
The cabling rack, suspension metal bracket, cabinet or shell,
metal air vent and metal doors and windows must be well
grounded.
D-9
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
Adopt the centralized AC power supply model of mains, uninterrupted power supply
(UPS), and a reserved diesel generator.
Table D-7 lists the nominal voltage and rated frequency of low-voltage power supply
system.
Adopt UPS for the backup AC power supply. Keep it the same phase with mains. Set
the switching time between mains and UPS less than 10 ms; otherwise, the product
will reboot or reset itself.
Ensure that the equipment runs well below nominal current; never in the threshold of
failure.
Use a separate AC power supply protection unit for a piece of separate equipment.
The current to trigger the protection should be greater than the
When designing the DC power supply system, consider the maximum static and
dynamic load of the system. Always keep sufficient room for the two thresholds.
Choose the model of the power cables by the maximum load of power supply.
The diesel generator set of the office automatically functions in case of power failure,
automatically supply when the mains is insufficient, and automatically stops
functioning when power restores. It can be tested and controlled remotely in standard
interface and communication protocols.
D-10
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
When the voltage of mains power supply is not stable, use the voltage regulator in
any of the following conditions:
z Powered by mains, the voltage fluctuation of communications equipment
exceeds the rated threshold (–10% – +5% of rated voltage).
z Powered by mains, the voltage exceeds the rated voltage fluctuation of
communications equipment.
z Not directly powered by mains, the voltage fluctuation exceeds the rated
threshold (–15% – +10% of rated voltage).
z The voltage exceeds the rated AC voltage fluctuation of DC power supply
equipment.
z Use UPS or inverter to prevent interruption or surge of power supply.
z Use a diesel generator set when the mains is faulty. The capacity of the
generator set should 1.5 to 2 times of the capacity of UPS.
z Use two groups of storage batteries in parallel.
z Use one group of UPS storage batteries. The batteries can be working in parallel
or serial connection.
z Use main inverter based on the maximum power. Keep a backup one.
Ensure stable power supply. Close the power supply equipment to the
communications equipment to minimize the feeder line. The voltage level between
battery and the equipment should be less than 3.2 V.
When there are more than two switching systems, use two or multiple independent
power supply systems.
D-11
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
adopt the model of a centralized power supply room plus a battery room. For
small-capacity offices, adopt the centralized power supply model. Always prevent the
boards from the erosive chemicals given out from batteries.
Item Specifications
Voltage fluctuation of
–40V–57V
–48-V input end
Anti-surge current Should be 1.5 times greater than the rated load current
capability capability.
Voltage surge at Less than equal to the integral value of DC output value
power-on and power-off ±5%
Peek-to-peek noise
≤200mV
voltage
z Use the distributed power supply model. Scatter the power supply systems to
multiple sites.
z Adopt standard DC power supply system. The output voltage of the power
supply equipment should meet the requirement of the communications
equipment.
z Enhance the reliability of the power supply system. Optimize the capacity of the
storage batteries. In small-capacity offices, when it is difficult to maintain the
reliability of the power supply system, expand the capacity of the storage
batteries.
z The total configuration of high-frequency switch rectifier should meet the load
power of communication and the recharging power of the storage batteries.
Adopt the redundant configuration model for the rectifier module. Use a standby
rectifier for less than ten active ones; and add one rectifier for every additional
ten active ones.
D-12
Hardware Installation Manual Appendix D Requirements for Equipment
U-SYS SoftX3000 SoftSwitch System Operating Environment
z Equip the storage batteries in two or multiple groups. The total capacity is
determined by the power feeding duration. Ensure at least one hour of power
supply capability for the storage battery group.
D-13
Hardware Installation Manual
U-SYS SoftX3000 SoftSwitch System Index
Index
P S
packing list, 2-6 serial port cable, 6-11
panel fastener, 4-6 server/switcher cable
percussion drill, 3-5, 3-18 display cable, 6-10
plan cabinet position keyboard cable, 6-10
determine cabinet position, 3-15 mouse cable, 6-10
drill hole, 3-18 shielded cable, C-10
mark hole, 3-15 shockproof support, A-7, A-16
plan support position shuffle pin, 7-5
determine cabinet positions, 3-2 signal cable
drill hole, 3-5 classification, 6-1
mark installation holes, 3-3 silica-gel drier, 2-9
positive line bank, 5-16 site requirement, D-1
power bus cable, 5-18 SMB connector, 6-16, C-13
power distribution cabinet, B-9 storage battery, D-6
power distribution frame subscriber cable, B-1, B-6
ALARM switch, 9-5 supervision and debugging mode, 2-2
power supply system, 5-1, D-9 supervision and service mode, 2-2
monophase three-wire, D-9 suspension mounting mode, A-7
U V
vacuum cleaner, 3-6, 3-19
universal alarm box, 8-2
unpack
W
cardboard box, 2-9
requirement, 2-6 wire bushing, 6-5
i.