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Accepted Manuscript

Turbocharger turbine and exhaust manifold flow computation with the


Space–Time Variational Multiscale Method and Isogeometric
Analysis

Yuto Otoguro, Kenji Takizawa, Tayfun E. Tezduyar,


Kenichiro Nagaoka, Sen Mei

PII: S0045-7930(18)30262-7
DOI: 10.1016/j.compfluid.2018.05.019
Reference: CAF 3904

To appear in: Computers and Fluids

Received date: 9 April 2018


Accepted date: 18 May 2018

Please cite this article as: Yuto Otoguro, Kenji Takizawa, Tayfun E. Tezduyar, Kenichiro Nagaoka,
Sen Mei, Turbocharger turbine and exhaust manifold flow computation with the Space–Time
Variational Multiscale Method and Isogeometric Analysis, Computers and Fluids (2018), doi:
10.1016/j.compfluid.2018.05.019

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ACCEPTED MANUSCRIPT

Highlights

• Challenges in turbocharger turbine and exhaust man-


ifold flow analysis are addressed.

• ST-VMS method used in the computation provide


higher-order accuracy.
• ST-IGA provides accurate geometry representation
and increased solution accuracy.

• New stabilization parameters and element lengths


are used in the STVMS and ST-SI.

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• Successful flow analysis for a full intake/exhaust cy-
cle has been presented.

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Turbocharger turbine and exhaust manifold flow computation with the Space–Time
Variational Multiscale Method and Isogeometric Analysis

Yuto Otoguroa , Kenji Takizawaa,∗, Tayfun E. Tezduyarb,a , Kenichiro Nagaokaa , Sen Meib
a Department of Modern Mechanical Engineering, Waseda University
3-4-1 Ookubo, Shinjuku-ku, Tokyo 169-8555, Japan
b Mechanical Engineering, Rice University – MS 321

6100 Main Street, Houston, TX 77005, USA

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Abstract
We address the computational challenges encountered in turbocharger turbine and exhaust manifold flow analysis. The
core computational method is the Space–Time Variational Multiscale (ST-VMS) method, and the other key methods

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are the ST Isogeometric Analysis (ST-IGA), ST Slip Interface (ST-SI) method, ST/NURBS Mesh Update Method
(STNMUM), and a general-purpose NURBS mesh generation method for complex geometries. The ST framework,
in a general context, provides higher-order accuracy. The VMS feature of the ST-VMS addresses the computational
challenges associated with the multiscale nature of the unsteady flow in the manifold and turbine, and the moving-mesh

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feature of the ST framework enables high-resolution computation near the rotor surface. The ST-SI enables moving-
mesh computation of the spinning rotor. The mesh covering the rotor spins with it, and the SI between the spinning
mesh and the rest of the mesh accurately connects the two sides of the solution. The ST-IGA enables more accurate
representation of the turbine and manifold geometries and increased accuracy in the flow solution. The STNMUM
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enables exact representation of the mesh rotation. The general-purpose NURBS mesh generation method makes it easier
to deal with the complex geometries we have here. An SI also provides mesh generation flexibility in a general context
by accurately connecting the two sides of the solution computed over nonmatching meshes. That is enabling us to use
nonmatching NURBS meshes here. Stabilization parameters and element length definitions play a significant role in
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the ST-VMS and ST-SI. For the ST-VMS, we use the stabilization parameters introduced recently, and for the ST-SI,
the element length definition we are introducing here. The model we actually compute with includes the exhaust gas
purifier, which makes the turbine outflow conditions more realistic. We compute the flow for a full intake/exhaust cycle,
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which is much longer than the turbine rotation cycle because of high rotation speeds, and the long duration required is
an additional computational challenge. The computation demonstrates that the methods we use here are very effective
in this class of challenging flow analyses.
Keywords: Turbocharger, Turbine, Exhaust manifold, Space–Time Variational Multiscale method, ST-VMS, ST Slip
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Interface method, ST-SI, ST Isogeometric Analysis, ST-IGA

1. Introduction also by other researchers, with approaches ranging from


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using a single blade with spatially-periodic boundary con-


Turbocharger turbine and exhaust manifold flow analy- ditions (see, e.g., <1; 2; 3; 4; 5; 6>) to “sliding interfaces”
sis is computationally challenging. The challenges include (see, e.g., <7; 8; 9>). The precursors of the work pre-
unsteady flow through a complex geometry with multi- sented in this article were reported in <10; 11; 12>. In
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ple inlets, the need for high-resolution flow representation this article, we target more realistic flow analysis con-
near the rotor surface, high Reynolds numbers, and mul- ditions, including the turbine inflow and outflow condi-
tiscale flow behavior. The flow unsteadiness comes from tions, increased accuracy in the flow solution, more de-
the intake/exhaust cycle and the flow in the manifold and tailed turbine performance analysis, and covering the full
turbine. An additional challenge is that the time scale of intake/exhaust cycle.
the intake/exhaust cycle is much larger than that of the The core computational method is the Space–Time Vari-
turbine because of high turbine rotation speeds and this ational Multiscale (ST-VMS) method <13; 14; 15>, and
requires long-duration computations in the turbine time the other key methods are the ST Isogeometric Analysis
scale. The parts of these challenges faced in turbine com- (ST-IGA) <13; 16; 10>, ST Slip Interface (ST-SI) method
putations in a more general context have been addressed <17; 18>, ST/NURBS Mesh Update Method (STNMUM)
<16; 19; 20; 21>, and a general-purpose NURBS mesh
∗ Correspondingauthor. Tel.: +81-3-5286-2143. generation method for complex geometries <11; 12>.
Email address: Kenji.Takizawa@tafsm.org (Kenji Takizawa)
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1.1. ST-VMS and ST-SUPS vertical-axis wind turbines <17>, flapping-wing aerody-
The ST-VMS is the VMS version of the Deforming- namics for an actual locust <16; 19; 34; 86>, bioinspired
Spatial-Domain/Stabilized ST (DSD/SST) method <22; MAVs <20; 87; 84; 85> and wing-clapping <88; 89>,
23; 24>. The DSD/SST was introduced for computation blood flow analysis of cerebral aneurysms <90; 84>, stent-
of flows with moving boundaries and interfaces (MBI), in- blocked aneurysms <91; 92; 90>, aortas <93; 94> and
cluding fluid–structure interaction (FSI). In MBI compu- heart valves <88; 85; 95; 96; 97; 94>, spacecraft aero-
tations the DSD/SST functions as a moving-mesh method. dynamics <78; 98>, thermo-fluid analysis of ground ve-
Moving the fluid mechanics mesh to track a fluid–solid in- hicles and their tires <15>, thermo-fluid analysis of disk
terface enables mesh-resolution control near the interface brakes <18>, flow-driven string dynamics in turbomachin-
and, consequently, high-resolution representation of the ery <99>, flow analysis of turbocharger turbines <10; 11;
boundary layer. Because the stabilization components of 12>, flow around tires with road contact and deformation
the DSD/SST are the Streamline-Upwind/Petrov-Galerkin <100; 101>, ram-air parachutes <102>, and compressible-

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(SUPG) <25> and Pressure-Stabilizing/Petrov-Galerkin flow parachute aerodynamics <103>.
(PSPG) <22> stabilizations, the method is also called In the flow analysis presented here, the ST framework

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“ST-SUPS.” The VMS components of the ST-VMS are provides higher-order accuracy in a general context. The
from the residual-based VMS (RBVMS) method <26; 27; VMS feature of the ST-VMS addresses the computational
28; 29>. The ST-VMS has two more stabilization terms challenges associated with the multiscale nature of the un-

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beyond those the ST-SUPS has, and these additional terms steady flow in the manifold and turbine. The moving-mesh
give the method better turbulence modeling features. Con- feature of the ST framework enables high-resolution com-
versely, we can see the ST-SUPS as a reduced version of putation near the rotor surface.
the ST-VMS. The ST-SUPS and ST-VMS, because of the
higher-order accuracy of the ST framework (see <13; 14>),
are desirable also in computations that do not involve
MBI.
The Arbitrary Lagrangian–Eulerian (ALE) method is
US 1.2. Discontinuity-capturing term
When the flow field has a shock or some other discon-
tinuity, stabilized methods are often supplemented with
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a discontinuity-capturing (DC) term. We do not have a
an earlier and more commonly used moving-mesh method. DC term in the computations presented in this article.
The ALE finite element method was introduced in 1981 The introduction segment we include here just serves as
<30>. The ALE-VMS method <31; 32; 33; 34; 35; 36> background material for the introduction segment given in
is the VMS version of the ALE. It was introduced after Section 1.7 on stabilization parameters and element length
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the ST-SUPS <22> and ALE-SUPS <37> methods and definitions.


preceded the ST-VMS. The ALE-VMS and RBVMS are Supplementing the SUPG method with a DC term goes
often supplemented with special methods, such as those back more than three decades <104; 105>. In fact, the DC
for weakly-enforced no-slip boundary condition <38; 39;
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term played a key role in the evolution of the compressible-


40>, “sliding interfaces” <41; 42> and backflow stabi- flow SUPG method <106; 107; 108>, which was originally
lization <43>. They have been successfully applied to introduced in 1982 in the context of conservation variables.
many classes of FSI, MBI and fluid mechanics problems. That 1982 method is now called “(SUPG)82 .” At first
The classes of problems include wind-turbine aerodynam-
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(SUPG)82 was not used with any DC (shock-capturing)


ics and FSI <7; 44; 45; 46; 47; 48; 8; 49>, more specifi- term, and the test computations clearly showed the need
cally, vertical-axis wind turbines <50; 51>, floating wind for something extra at the shocks. Later (SUPG)82 was
turbines <52>, wind turbines in atmospheric boundary recast in entropy variables, but also supplemented with a
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layers <53>, and fatigue damage in wind-turbine blades DC term <109>. This resulted in better shock profiles.
<54>, patient-specific cardiovascular fluid mechanics and In a 1991 ASME paper <110>, (SUPG)82 was supple-
FSI <55; 31; 56; 57; 58; 59; 60>, biomedical-device FSI mented with a very similar DC term. It was shown in
<61; 62; 63; 64; 65; 66>, ship hydrodynamics with free- <110; 111> that, with the added DC term, (SUPG)82
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surface flow and fluid–object interaction <67; 68>, hydro- was very comparable in accuracy to (SUPG)82 recast in
dynamics and FSI of a hydraulic arresting gear <69; 70>, entropy variables. The stabilized methods and DC terms
hydrodynamics of tidal-stream turbines with free-surface introduced in <105> for the advection–diffusion–reaction
flow <71>, and bioinspired FSI for marine propulsion <72; equation accounted for the interaction between the DC
73>. and SUPG terms. Taking that interaction into account
The ST-SUPS and ST-VMS have also been success- precludes “compounding” (i.e. augmentation of the SUPG
fully applied to many classes of FSI, MBI and fluid me- effect by the DC effect when the advection and disconti-
chanics problems. The classes of problems include space- nuity directions coincide).
craft parachute analysis for the main parachutes <74; 34;
75; 76; 77>, cover-separation parachutes <78> and the 1.3. ST-SI
drogue parachutes <79; 80; 81>, wind-turbine aerodynam-
The ST-SI was introduced in <17>, in the context
ics for horizontal-axis wind-turbine rotors <7; 82; 83; 34>,
of incompressible-flow equations, to retain the desirable
full horizontal-axis wind turbines <21; 84; 85; 8> and
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moving-mesh features of the ST-VMS when we have spin- equation showed that using higher-order basis functions
ning solid surfaces, such as a turbine rotor. The mesh cov- in time would be essential in getting full benefit out of
ering the spinning surface spins with it, retaining the high- using higher-order basis functions in space.
resolution representation of the boundary layers. The SI In the early stages of the ST-IGA, the emphasis was on
between the spinning mesh and the rest of the mesh accu- IGA basis functions in time. As pointed out in <13; 14>
rately connects the two sides of the flow field. The starting and demonstrated in <16; 19; 20>, higher-order NURBS
point in the development of the ST-SI was the ALE-VMS basis functions in time provide a more accurate represen-
version for “sliding interfaces” <41; 42>. In the ST-SI, in- tation of the motion of the solid surfaces and a mesh mo-
terface terms similar to those in the ALE-VMS version are tion consistent with that. They also provide more effi-
added to the ST-VMS formulation to account for the com- ciency in temporal representation of the motion and de-
patibility conditions for the velocity and stress. An ST-SI formation of the volume meshes, and better efficiency in
version where the SI is between fluid and solid domains remeshing. That is how the STNMUM was introduced and

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with weakly-enforced Dirichlet boundary conditions for demonstrated in <16; 19; 20>. The name “STNMUM”
the fluid was also presented in <17>. The SI in this case is was given in <21>. The STNMUM has a wide scope

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a “fluid–solid SI” rather than a standard “fluid–fluid SI.” that includes spinning solid surfaces. With the spinning
The ST-SI method introduced in <18> for the coupled motion represented by quadratic NURBS basis functions
incompressible-flow and thermal-transport equations re- in time, and with sufficient number of temporal patches

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tain the high-resolution representation of the thermo-fluid for a full rotation, the circular paths are represented ex-
boundary layers near spinning solid surfaces. These ST- actly, and a “secondary mapping” <13; 16; 14; 34> en-
SI methods have been successfully applied to aerodynamic ables also specifying a constant angular velocity for in-
analysis of vertical-axis wind turbines <17>, thermo-fluid variant speeds along the paths. The ST framework and
analysis of disk brakes <18>, flow-driven string dynamics
in turbomachinery <99>, flow analysis of turbocharger
turbines <10; 11; 12>, flow around tires with road con-
tact and deformation <100; 101>, aerodynamic analysis
US NURBS in time also enable, with the “ST-C” method, ex-
tracting a continuous representation from the computed
data and, in large-scale computations, efficient data com-
pression <113; 15; 18; 99>. The STNMUM and desir-
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of ram-air parachutes <102>, and heart valve flow analysis able features of the ST-IGA with IGA basis functions in
<96; 97; 94>. time have been demonstrated in many 3D computations.
In another version of the ST-SI presented in <17>, The classes of problems solved are flapping-wing aerody-
the SI is between a thin porous structure and the fluid on namics for an actual locust <16; 19; 34; 86>, bioinspired
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its two sides. This enables dealing with the fabric poros- MAVs <20; 87; 84; 85> and wing-clapping <88; 89>,
ity in a fashion consistent with how the standard fluid– separation aerodynamics of spacecraft <78>, aerodynam-
fluid SIs are dealt with and how the Dirichlet conditions ics of horizontal-axis <21; 84; 85; 8> and vertical-axis
are enforced weakly with fluid–solid SIs. Furthermore, <17> wind-turbines, thermo-fluid analysis of ground ve-
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this version enables handling thin structures that have hicles and their tires <15>, thermo-fluid analysis of disk
T-junctions. This method has been successfully used in brakes <18>, flow-driven string dynamics in turboma-
incompressible-flow aerodynamic analysis of ram-air parachuteschinery <99>, and flow analysis of turbocharger turbines
with fabric porosity <102>. The compressible-flow ST-SI <10; 11; 12>.
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methods were introduced in <103>, including the version The ST-IGA with IGA basis functions in space pro-
where the SI is between a thin porous structure and the vides more accurate representation of the geometry and
fluid on its two sides. Compressible-flow porosity mod- increased accuracy in the flow solution. Because it accom-
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els were also introduced in <103>. These, together with plishes that with less number of control points, and conse-
the compressible-flow ST SUPG method <112>, extended quently with larger effective element sizes, it enables using
the ST computational analysis range to compressible-flow larger time-step sizes while keeping the Courant number
aerodynamics of parachutes with fabric and geometric porosi- at a desirable level for good accuracy. It has been utilized
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ties. That enabled successful ST computational flow anal- in ST computational flow analysis of turbocharger tur-
ysis of the Orion spacecraft drogue parachute in the compressible-
bines <10; 11; 12>, ram-air parachutes <102>, tires with
flow regime <103>. The computations were in the context road contact and deformation <101>, and heart valves
of finite element discretization. <96; 97; 94>.
In the flow analysis presented here, the ST-IGA enables
1.4. ST-IGA and STNMUM more accurate representation of the turbine and manifold
The ST-IGA was introduced in <13>. It is the inte- geometries, increased accuracy in the flow solution, and
gration of the ST framework with isogeometric discretiza- using larger time-step sizes. The STNMUM enables exact
tion. First computations with the ST-VMS and ST-IGA representation of the mesh rotation.
were reported in <13> in a 2D context, with IGA ba-
sis functions in space for flow past an airfoil, and in both 1.5. General-purpose NURBS mesh generation method
space and time for the advection equation. The stabil- To make the ST-IGA use, and in a wider context the
ity and accuracy analysis given <13> for the advection IGA use, even more practical in computational flow anal-
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ysis with complex geometries, NURBS volume mesh gen- in <106; 107; 108> in conjunction with (SUPG)82 is now
eration needs to be easier and more automated. To that called “τ82 .” The τ definition introduced in <105>, which
end, a general-purpose NURBS mesh generation method is for the advective limit and is now called “τSUGN1 ” (and
was introduced in <11>. The method is based on multi- the corresponding element length is now called “hUGN ”),
block-structured mesh generation with existing techniques, automatically yields lower values for higher-order finite ele-
projection of that mesh to a NURBS mesh made of patches ment basis functions (see <115; 116>). Later, other τ def-
that correspond to the blocks, and recovery of the original initions that are applicable to higher-order elements were
model surfaces. The recovery of the original surfaces is to proposed in <117> in the context of advective-diffusive
the extent they are suitable for accurate and robust fluid systems. The τ used in <110> with (SUPG)82 was a
mechanics computations. The method is expected to re- slightly modified version of τ82 . Subsequent minor modi-
tain the refinement distribution and element quality of the fications of τ82 took into account the interaction between
multi-block-structured mesh that we start with. Because the DC and (SUPG)82 terms in a fashion similar to how

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there are ample good techniques and software for gener- it was done in <105> for the advection–diffusion–reaction
ating multi-block-structured meshes, the method makes equation. Until 2004, all these slightly modified versions of

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general-purpose mesh generation relatively easy. Mesh- τ82 were always used with the same DC parameter, which
quality performance studies for 2D and 3D meshes, includ- was introduced in the 1991 ASME paper <110> and is
ing those for complex models, were presented in <12>. now called “δ91 .” This DC parameter was derived from

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A test computation for a turbocharger turbine and ex- the one given in <109> for the entropy variables.
haust manifold was also presented in <12>. The perfor- Calculating the τ s based on the element-level matri-
mance studies and test computation demonstrated that ces and vectors was introduced in <118> in the context
the general-purpose NURBS mesh generation method makes of the advection–diffusion equation and the Navier–Stokes
the IGA use in fluid mechanics computations even more
practical.
The general-purpose NURBS mesh generation method
is used also in the turbocharger turbine and exhaust man-
US equations of incompressible flows. These definitions are ex-
pressed in terms of the ratios of the norms of the matrices
or vectors. They automatically take into account the lo-
cal length scales, advection field and the element Reynolds
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ifold flow analysis presented here. number. The definitions based on the element-level vectors
were shown <118; 119> to address the difficulties reported
1.6. ST-SI-IGA at small time-step sizes. A second element length scale,
An SI also provides mesh generation flexibility in a based on the solution gradient and called “hRGN ,” was in-
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general context by accurately connecting the two sides of troduced in 2001 <120; 23>. Recognizing this as a diffu-
the solution computed over nonmatching meshes. This sion length scale, a new stabilization parameter for the dif-
type of mesh generation flexibility is especially valuable fusive limit, “τSUGN3 ,” was introduced in <23; 121>, to be
used together with τSUGN1 and “τSUGN2 ,” the parameters
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in complex-geometry flow computations with isogeometric


discretization. The integration of the ST-SI and ST-IGA for the advective and transient limits. For the stabilized
allows, without loss of accuracy, C −1 continuity between ST methods, “τSUGN12 ,” representing both the advective
NURBS patches and thus removes the matching require- and transient limits, was also introduced in <23>.
New ways of calculating the τ and DC parameter to
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ment between the patches. This feature was used in the


heart valve flow analysis, for the purpose of independent be used with (SUPG)82 were introduced in 2004 <122;
meshing in the inlet and outlet regions of the computa- 121; 123>. The new τ s, now categorized under the la-
tional domain. It is also used in the turbocharger turbine bel “τ04 ,” have a matrix structure for viscous flows and
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and exhaust manifold flow analysis, for the purpose of in- reduce to a scalar for inviscid flows. The new DC pa-
dependent meshing in the manifold and volute regions of rameters were of two types: one defined in a style the
the computational domain. Discontinuity-Capturing Directional Dissipation (DCDD)
<23; 123; 124> parameter was defined, and one that is now
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1.7. Stabilization parameters and element length defini- called “YZβ” DC parameter. The YZβ DC parameter is
tions residual based, and it is simpler than δ91 . It has options
for smoother or sharper computed shocks. A number of
In the ST-SUPS and ST-VMS, and in stabilized meth-
2D and 3D test computations with YZβ DC were reported
ods in general, an embedded stabilization parameter, known
in <125; 126; 127>. These computations showed that in
as “τ ,” plays a significant role. This parameter involves
addition to being simpler than δ91 , the YZβ DC parameter
a measure of the local length scale (also known as “ele-
was superior in accuracy. The computations reported in
ment length”) and other parameters such as the element
<125; 126; 127> were based on the compressible-flow ST
Reynolds and Courant numbers. Various element lengths
SUPG.
and τ s were proposed, starting with those in <114; 25>
Some new options for the stabilization parameters used
and <106; 107; 108>, followed by the the ones introduced
with the SUPS and VMS methods were proposed in <24;
in <104; 105>. In many cases, the “element length” was
83; 16; 21; 15>. These include a fourth τ component,
seen as an advection length scale. The set of τ s introduced
“τSUGN4 ” <15>, which was introduced for the VMS method,
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Z
considering one of the two extra stabilization terms the + ε (wh ) : σ (uh , ph )dQ
VMS method has compared to the SUPS method. They Qn
Z
also include stabilization parameters <15> for the thermal- h h
transport part of the VMS method for the coupled incompressible-− (P ) w · h dP
n h
flow and thermal-transport equations. Z Z
h −

The stabilization and DC parameters discussed in this + q h∇ · uh dQ + (wh )+ h +
n · ρ (u )n − (u )n dΩ
section so far were all originally intended for finite element Qn Ωn

discretization, but quite often used also for isogeometric (n


X el )n Z   
τSUPS ∂wh h h
discretization. The stabilization and DC parameters intro- + ρ + u · ∇ w
Qen ρ ∂t
duced in <128> target isogeometric discretization, but are e=1

also applicable to finite element discretization. They were
+ ∇ q h · rM (uh , ph )dQ
introduced in the context of the advection–diffusion equa-

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tion and the Navier–Stokes equations of incompressible (nel )n Z
X
flows. The parameters are based on a direction-dependent + νLSIC∇ · wh ρrC (uh )dQ

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element length expression. The expression is outcome of e=1 Q e
n
an easy to understand derivation. The key components of (nel )n Z
X 
the derivation are mapping the direction vector from the τSUPS wh · rM (uh , ph ) · ∇ uh dQ

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physical ST element to the parent ST element, accounting e=1 Qne

for the discretization spacing along each of the parametric (nel )n Z


X 2
τSUPS 
coordinates, and mapping what we have in the parent ele- − rM (uh , ph ) · ∇ wh · rM (uh , ph )dQ
ment back to the physical element. The test computations ρ

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Qne
e=1
presented in <128> for pure-advection cases showed that
= 0, (1)
the new parameters yield good solution profiles.
Element length definitions play a significant role also where
in the ST-SI. Until now, the definitions were based on the  h 
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h h ∂u h h h
one introduced in <105> and its ST version <23>. rM (u , p ) = ρ + u · ∇u − f − ∇ · σ (uh , ph ),
In the flow analysis presented here, the stabilization ∂t
parameters come mostly from <128>. For the ST-SI, we (2)
h h
are introducing a new element length definition, which can rC (u ) = ∇ · u (3)
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be seen as an extension of the one introduced in <128>.


are the residuals of the momentum equation and incom-
1.8. Computation presented pressibility constraint. Here, ρ, u, p, f , and h are the
density, velocity, pressure, body force, and the traction
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The model we actually compute with consists of the


specified at the boundary. The stress tensor is defined as
exhaust manifold, turbocharger turbine and the exhaust
σ (u, p) = −pI + 2µεε(u), where I is the identity tensor,
gas purifier. The gas purifier has about 700 narrow chan-
µ = ρν is the viscosity,ν is the kinematic viscosity, and
nels. Because of the sponsor restrictions, we will not be
able to provide any additional information on that com- ε (u) = (∇ ∇u) + (∇ ∇u)T /2 is the strain-rate tensor. The
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ponent or show a picture of it. For the presentation of test functions associated with the velocity and pressure are
the material here, we will see it just as a component that w and q. A superscript “h” indicates that the function is
makes the turbine outflow conditions more realistic. We coming from a finite-dimensional space. The symbol Qn
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compute the flow for a full intake/exhaust cycle. represents the ST slice between time levels n and n + 1,
(Pn )h is the part of the lateral boundary of that slice as-
1.9. Outline of the remaining sections sociated with the traction boundary condition h, and Ωn
In Section 2 we provide the ST-VMS and ST-SI to- is the spatial domain at time level n. The superscript “e”
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gether with the stabilization parameters and ST-SI ele- is the ST element counter, and nel is the number of ST
ment length definitions. The flow analysis is presented elements. The functions are discontinuous in time at each
Section 3, and the concluding remarks in Section 4. In time level, and the superscripts “−” and “+” indicate the
the Appendix, we provide some additional details related values of the functions just below and just above the time
to the stabilization parameters and element length defini- level.
tions.
Remark 1. The ST-SUPS can be obtained from the ST-
VMS by dropping the eighth and ninth integrations.
2. ST-VMS and ST-SI
There are various ways of defining the stabilization pa-
We first describe, mostly from <17>, the ST-VMS: rameters τSUPS and νLSIC . Here, τSUPS is mostly from
Z  h  <128>:
h ∂u h h h − 21
w ·ρ + u · ∇u − f dQ −2 −2 −2
Qn ∂t τSUPS = τSUGN12 + τSUGN3 + τSUGN4 . (4)
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Z
The first component is given as 1   
− h
ρwA · FAh − FAh uhA − FAh − FAh uhB dP
   (Pn )SI 2
1 1 Z
−2
τSUGN12 = : GST , (5) h h
1 h 
u u + nB · wB + nA · wA pB + phA dP
(Pn )SI 2
Z
ST
where G is the element metric tensor in the ST frame- h h
 
− wB − wA · n̂B · µ ε (uhB ) + ε (uhA ) dP
work (see Appendix A.2). The second component is de- (Pn )SI
fined as Z
h
 h
 
− n̂B · µ ε wB + ε wA · uhB − uhA dP
−1 (Pn )SI
τSUGN3 = νrr : G, (6) Z
µC h h
 
where r is the solution direction: + wB − wA · uhB − uhA dP, (11)
(Pn )SI h

T
∇ kuk where
r= , (7)
∇ kukk
k∇ 

IP
FBh = nB · uhB − vB
h
, (12)
and G is the element metric tensor (see Appendix A.1). h h h

FA = nA · uA − vA , (13)
The third component, originating from <15>, is defined

CR
 −1 −1
as hB + h−1 A
h= , (14)
−1 2
τSUGN4 = ∇ uh F
(8)
− 21
hB = 2 (nB nB : G) (for Side B), (15)
or
−1
τSUGN4 = ε (uh ) F .

Here k · kF represents the Frobenius norm. The stabiliza-


US
(9)
hA = 2 (nA nA : G)

n̂B =
nB − nA
knB − nA k
.
− 21
(for Side A), (16)

(17)
AN
tion parameter νLSIC is from <21>: Here, (Pn )SI is the SI in the ST domain, n is the unit
normal vector, v is the mesh velocity, and C is a nondi-
h2LSIC mensional penalty constant. We note that the expressions
νLSIC = , (10)
τSUPS given by Eqs. (14)–(16) are being introduced here. At
M

the same time we note that the element lengths given by


where hLSIC is set equal to the minimum element length Eqs. (15) and (16) are straightforward extensions of the
hMIN (see Appendix A.1). For more ways of calculating one in <128>.
the stabilization parameters in flow computations, see <129; A number of remarks were provided in <17> to ex-
ED

111; 123; 125; 126; 127; 130; 131; 124; 132; 133; 134; 135; plain the added terms and to comment on related inter-
136; 137; 119; 138; 139; 1; 140; 2; 141; 23; 24; 21; 15; 17>. pretations. We refer the reader interested in such details
The expression for rM (uh , ph ) includes second deriva- to <17>.
tives of the velocity. For linear basis functions these terms On solid surfaces where we prefer to have weakly-imposed
PT

vanish, and for bilinear and trilinear basis functions they Dirichlet conditions for the fluid, we use the ST-SI version
are grossly underrepresented. This means that rM (uh , ph ) where the SI is between the fluid and solid domains. That
does not explicitly depend on the Reynolds number. When version was obtained in <17> by starting with the terms
we use quadratic or higher-order basis functions, on the
CE

added to Side B and replacing the Side A velocity with


other hand, the term is nonzero and therefore explicit de- the velocity gh coming from the solid domain. Then the
pendence of the residual on the Reynolds number is taken terms added to Eq. (1) to represent the weakly-imposed
into account. Dirichlet conditions become
AC

In describing the ST-SI (see <17>), we use the labels


“Side A” and “Side B” to represent the two sides of the SI. Z Z
In the ST-SI version of the formulation given by Eq. (1), − h
qB nB · uhB dP − h
ρwB · FBh uhB dP
there are added boundary terms corresponding to the SI. (Pn )SI (Pn )SI
Z
The boundary terms for the two sides are first added sep- h
arately, using test functions wA h h
and qA and wB h h
and qB . + qB nB · gh dP
(Pn )SI
Then, putting together the terms added to each side, the Z
1 
complete set of terms added becomes + h
ρwB · FBh + FBh uhB
(Pn )SI 2
Z
h h
 1 h   
− qB nB − qA nA · uB − uhA dP + FBh − FBh gh dP
(Pn )SI 2
Z Z
h 1
  
− ρwB · FBh − FBh uhB − FBh − FBh uhA dP + n− w− : σ − dP
(Pn )SI 2 (Pn )SI

7
ACCEPTED MANUSCRIPT

Z
h

− wB · nB · σ hB dP
(Pn )SI
Z
h
 
− nB · 2µεε wB · uhB − gh dP
(Pn )SI
Z
µC h 
+ wB · uhB − gh dP. (18)
(Pn )SI hB

3. Computation

3.1. Problem setup


The model we use is for a four-cylinder engine and is

T
shown in Figure 1. The model we actually compute with

IP
CR
Figure 2: Quadratic NURBS control mesh for the turbine and

US manifold.

Table 1: Number of control points (nc) and elements (ne) in different


parts of the mesh.
AN
Part nc ne
Turbine and manifold 274,500 170,137
Exhaust gas purifier 161,365 49,426
Total 435,865 219,563
M

elements in different parts of the mesh. Figure 3 shows


the five SIs of the mesh. Two of the SIs have an actual
ED

slip. The other three are just for mesh generation purpose
Figure 1: Turbocharger turbine and exhaust manifold. and connect nonmatching meshes. They are used for in-
dependent meshing in the manifold and volute regions of
consists of the exhaust manifold, turbocharger turbine and the computational domain. The STNMUM enables exact
PT

the exhaust gas purifier, which has about 700 narrow chan- representation of the mesh rotation.
nels. Because of the sponsor restrictions, we are unable to
provide any additional information on the gas purifier or 3.3. Computational conditions
CE

show a picture of it. In Figure 1, we only show the manifold We compute the flow for a full intake/exhaust cycle.
and turbine. For the presentation of the material here, we The flow rate at each manifold inlet is shown in Figure
will see the purifier just as a component that makes the 4, with the color code for the inlets shown in Figure 5.
turbine outflow conditions more realistic. In that sense, In temporal representation of the mesh rotation, we again
AC

we can see the manifold as a component that makes the use quadratic NURBS basis functions. There are 90 time
inflow conditions more realistic. The rotor diameter is 30 steps per rotation, which is equivalent to a time-step size of
mm and the rotor speed is 30,000 rpm, which translates to 2.22×10−5 s. The number of nonlinear iterations per time
a turbine rotation period of TTR = 2.0×10−3 s. The engine step is 4, with 500, 500, 600 and 800 GMRES iterations
speed is 2,000 rpm, which translates to an intake/exhaust for the first, second, third and fourth nonlinear iterations,
cycle of T = 6.0×10−2 s. The gas density and kinematic respectively. The first two nonlinear iterations are based
viscosity are 0.9 kg/m3 and 2.8×10−5 m2 /s. on the ST-SUPS, and the last two the ST-VMS. We use the
stabilization parameters given by Eqs. (4)–(8) and (10),
3.2. Mesh and in the scaling (see Appendix A.2), Dθ = 1 and D = I.
Figure 2 shows the quadratic NURBS control mesh In the ST-SI, we use C = 8.
for the turbine and manifold. The mesh was generated
with the general-purpose NURBS mesh generation method Remark 2. The computational settings and mesh resolu-
<11; 12>. Table 1 shows the number of control points and tions were determined based on the stability and accuracy

8
ACCEPTED MANUSCRIPT

0.05

Volumetric flow rate (m3 /s)


0.04

0.03

0.02

0.01

0.00
0 1/4 2/4 3/4 1

T
t/T
atCylinder 1 atCylinder 2

IP
atCylinder 3 atCylinder 4
0.05

CR
Volumetric flow rate (m3 /s)
0.04

Figure 3: Five SIs of the mesh. The red SIs have an actual slip, 0.03
and the blue SIs are just for mesh generation purpose and connect
nonmatching meshes.

evaluations in the test computations we conducted prior


US 0.02
AN
0.01
to the computations we report here. The time-step size
based on 90 steps per turbine rotation is very large com- 0.00
pared to what is typical in computation of rotating ma- 0 1/4 2/4 3/4 1
chineries. We are able to use larger time-step sizes while t/T
M

keeping the Courant number at a desirable level for good


accuracy. That is because the ST-IGA provides higher ac- Figure 4: Volumetric flow rate at each inlet (top) and in total (bot-
curacy (in both geometry representation and flow solution) tom). The color code for the inlets is shown in Figure 5.
with less number of control points, and consequently with
ED

larger effective element sizes. where P (t) is the instantaneous power extracted from the
turbine. Figures 9–13 show the turbine efficiency measures
3.4. Results ηIB (0, T, t), ηIB (0, T /4, t), ηIB (T /4, T /2, t), ηIB (T /2, 3T /4, t)
Figure 6 shows the velocity magnitude, and Figure 7
PT

and ηIB (3T /4, T, t).


shows the isosurfaces corresponding to a positive value of We see in Figures 6 and 7 that immediately after the
the second invariant of the velocity gradient tensor, colored peak flow rate is reached, and that is when we have a
2
by the total pressure, p + 12 ρ kuk . strong deceleration, the vortex structure breaks down into
CE

In reporting the turbine efficiency, we first define two smaller structures. We also see that small vortices appear
quantities, one instantaneous and the other interval-based: in the manifold where the flow rate is small. Efficiency is
Z   strongly related to the total volumetric flow rate (shown
1 2
K(t) = (−n · u) ρkuk + p dΓ in the lower part of Figure 4), and is also influenced by
AC

ΓINF 2
Z the history of the flow rate. Since the vortex breakdown is
+ (−n · u) pdΓ, (19) a key source of the energy loss, reducing the deceleration
ΓOUTF rate would play a key role in increasing the efficiency.

Z t2
1 4. Concluding remarks
KIB (t1 , t2 ) = K(t)dt. (20)
t2 − t1 t1
We have addressed the computational challenges en-
The inflow and outflow boundaries ΓINF and ΓOUTF are countered in turbocharger turbine and exhaust manifold
shown in Figure 8. Now we define the interval-based effi- flow analysis and presented results for a configuration that
ciency as includes the exhaust gas purifier. The challenges include
unsteady flow through a complex geometry with multiple
P (t)
ηIB (t1 , t2 , t) = , (21) inlets, the need for high-resolution flow representation near
KIB (t1 , t2 )
9
ACCEPTED MANUSCRIPT

the ST-VMS and ST-SI. For the ST-VMS, we used the


stabilization parameters introduced recently, and for the
ST-SI, the element length definition we introduced in this
article.
Including the exhaust gas purifier in the computation
made the turbine outflow conditions more realistic, just
like how including the manifold made the inflow condi-
tions more realistic. We computed the flow for a full in-
take/exhaust cycle. The computation showed that the
methods we used here are very effective in this class of
challenging flow analyses.

T
Acknowledgement

IP
This work was supported in part by Grant-in-Aid for
Challenging Exploratory Research 16K13779 from Japan
Society for the Promotion of Science; Grant-in-Aid for Sci-

CR
entific Research (S) 26220002 from the Ministry of Edu-
cation, Culture, Sports, Science and Technology of Japan
(MEXT); Council for Science, Technology and Innovation
Figure 5: Color code for the inlets. Each inlet color corresponds to (CSTI), Cross-Ministerial Strategic Innovation Promotion
the color used in Figure 4.

the rotor surface, high Reynolds numbers, and multiscale


US Program (SIP), “Innovative Combustion Technology” (Fund-
ing agency: JST); and Rice–Waseda research agreement.
This work was also supported (third author) in part by
ARO Grant W911NF-17-1-0046 and Top Global Univer-
AN
flow behavior. One of the main sources of the flow un-
steadiness is the intake/exhaust cycle. The time scale of sity Project of Waseda University. The authors acknowl-
the intake/exhaust cycle is much larger than that of the edge the Texas Advanced Computing Center (TACC) at
turbine because of high turbine rotation speeds, requir- The University of Texas at Austin for providing HPC re-
ing long-duration computations in the turbine time scale. sources that have contributed to the research results re-
M

This is an additional computational challenge that we have ported within this paper.
overcome.
In the flow analysis presented, the core computational Appendix A. Element metric tensor
ED

method was the ST-VMS, and the other key methods were
the ST-IGA, ST-SI, STNMUM, and a general-purpose NURBS Here provide from <128> the element metric tensor
mesh generation method for complex geometries. The ST in space and in the ST framework. These are used in
framework, in a general context, provides higher-order ac- Section 2 in calculation of the stabilization parameters and
element lengths.
PT

curacy. The VMS feature of the ST-VMS addressed the


computational challenges associated with the multiscale
Appendix A.1. Element metric tensor in space
nature of the unsteady flow in the manifold and turbine,
Components of the Jacobian matrix Q are written as
and the moving-mesh feature of the ST framework enabled
CE

high-resolution computation near the rotor surface. The ∂xi


Qij = , (A.1)
ST-SI enabled moving-mesh computation of the spinning ∂ξj
rotor. The mesh covering the rotor spins with it, and the
where ξj is the parametric coordinate in jth direction. We
SI between the spinning mesh and the rest of the mesh
AC

first scale it with a matrix D to take into account the


accurately connects the two sides of the solution. The
polynomial order or other factors such as the dimensions
ST-IGA enabled more accurate representation of the tur-
of the element domain in the parametric space:
bine and manifold geometries and increased accuracy in
the flow solution. The STNMUM enabled exact represen- Q̂ = QD−1 . (A.2)
tation of the mesh rotation. The general-purpose NURBS
mesh generation method made it somewhat easier to deal With this vector, we define the element length (see <128>)
with the complex geometries we have here. An SI also pro- as
vides mesh generation flexibility in a general context by −1
hRQD = 2 (rr : G) 2 . (A.3)
accurately connecting the two sides of the solution com-
puted over nonmatching meshes. That enabled us to use where
nonmatching NURBS meshes. Stabilization parameters G = Q̂−T Q̂−1 . (A.4)
and element length definitions play a significant role in

10
ACCEPTED MANUSCRIPT

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Applied Sciences, 23 (2013) 249–272. “Dynamic and fluid–structure interaction simulations of bio-
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tions from FSI modeling of spacecraft parachutes”, Computa- ric Analysis (IGA)”, in P. Wriggers and T. Lenarz, editors,
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[127] T.E. Tezduyar, M. Senga, and D. Vicker, “Computation of

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61 263
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Figure 7: Isosurfaces corresponding to a positive value of the second
Figure 6: Velocity magnitude (m/s) at t/T = 0.1, 0.2, 0.3, 0.4, 0.5, invariant of the velocity gradient tensor, colored by the total pressure
0.6, 0.7, 0.8, 0.9 and 1.0 (left to right and top to bottom). (kPa), at t/T = 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 and 1.0 (left
to right and top to bottom).

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Efficiency (%)
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Figure 10: Turbine efficiency ηIB (0, T /4, t). The black line shows the
average value.

120

US 100
Efficiency (%)

Figure 8: Boundaries used in calculating the turbine efficiency: ΓINF 80


(red) and ΓOUTF (blue).
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Figure 11: Turbine efficiency ηIB (T /4, T /2, t). The black line shows
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Efficiency (%)

80 120
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60 100
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40 80
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20 60

0 40
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Figure 9: Turbine efficiency ηIB (0, T, t). The black line shows the 0
average value. 2/4 5/8 3/4
t/T

Figure 12: Turbine efficiency ηIB (T /2, 3T /4, t). The black line
shows the average value.

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Figure 13: Turbine efficiency ηIB (3T /4, T, t). The black line shows
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