Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1
Agenda
• Conclusions
2
AIAG Special Process Initiative
3
Definition of Special Processes
4
Mission
5
Goal
6
Project Team Organization
Quality Steering Special Processes
Committee Sponsors
Manage &
Special Processes Implement
Project Team
8
Need for HTSA
• There have been multiple quality issues in
the past several years as a direct result of
heat treat failures
• The domestic OEMs have monitored and
audited heat treat facilities differently over
the last several years
• This has resulted in suppliers having to
conform to several requirements from
different customers
9
HTSA TECHNICAL COMMITTE
• Core Members • Supporting Members
– Phil Mikula – TRW – Mike Wiezbowski – DCX
– Ed Jamieson – Bodycote – Mike Oberg – Induction
– Brett Lenhausen – GM Services
– Mel Dilley – DCX – Medina Kaknjo – Ford
– Young Kim – Ford – Todd Bensinger – DCX
– Murli Prasad – GM – Dave Calkins – DCX
– Curt Holmes – Metaldyne – Jeff Martin – ZF
– Pete Batche - Textron – Leonard Gadzinski – Textron
– Dean Higdon – Textron
– Tim Green – BSI
– Dave Hernacki – Commercial
– Scott Broderson - DCX
10
Heat Treat System Assessment
Scope
11
General
12
Goal
13
Goal
14
Scope
15
Assessment Process
• Ongoing assessments shall be conducted
annually, unless otherwise specified by the
customer.
17
Assessment Procedure
18
Assessment Procedure
19
Assessor Qualifications
20
Proof
21
Heat Treat System Assessment
Requirements
22
Process Tables
23
Process Table I
– Process Table 1 – Ferrous
Carburizing
Carbonitriding
Carbon Restoration or Correction
Neutral Hardening (Quench and Temper)
Austempering
Martempering
Tempering
Precipitation Hardening – Aging
24
Process Table 2
– Process Table 2 – Ferrous
Nitriding (Gas)
25
Process Table 3
– Process Table 3 – Aluminum Heat Treating
26
Process Table 4
– Process Table 4 – Induction Heat Treating (Ferrous)
27
Process Tables
28
Conclusion
29