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REFINING
AIM
Raw oil contains variable amount of non – Tri glyceride impurities such as FFA, Gums
Coloring pigments , Waxes, Unsaponifiable matter etc. These can deteoriate the product
quality. These must be removed by Refining.
DEGUMMING
The emulsifying action of phospholipids increases oil loss during alkali refining
Higher gum level leads to color reversion of oil during deodorization.
Salts may be formed with copper, magnesium, calcium and iron which accelerate the
oxidative degradation of oil.
Certain phosphatides, such as lecithin is widely used in industrial application.
Degumming Process
The objective of de gumming is to remove the gums, sediment present in the crude oil by
adding phosphoric acid & hot water.
Crude oil is taken from oil fed tank COT through pump heated to 60 – 700 C initially by
PHE by means of low pressure steam during continuous operation.
Dosing pump is set in such a way to add 0. 1 – 0.2% of phosphoric acid by weight of oil
in the knife mixer. This acidulated mixture, 2% adding the Hot water then oil go to
Hydration tank then this mixture goes to SRG separator by pump where Gum ( Bi –
product) is separated. and Degummed oil will go to the Vacuum dryer and goes storage
tank NOT.
BLEACHING
Naturally vegetable oils & animal fats contain non-triglyceride compounds like coloring
pigments like chlorophyll, Xanthophylls & carotenoids etc.
Bleaching means removal of color pigments from the oil. In edible oil industries
bleaching process is carried out by using BLEACHING EARTH & ACTIVATED
CARBON. Bleaching of oils is achieved by adsorption process
Bleaching Process
The objective of bleaching is to remove color pigments present in the oil ( carotenes,
tocopherols)
Degummed oil is heated to 105 1100 C by low pressure steam in PHE & sent to Bleacher
.where calculated amount of bleaching earth , Carbon & phosphoric acid to remove the
coloring pigments & gum ppm respectively. Usually 2.5-3.0% of bleaching earth & 0.5-
0.7 % of carbon will be added. Then the oil slurry is pumped to pressure leaf filters (PLF)
by pump where slurry gets filtered. Filtered oil is sent to bleach oil tank through polish
filters where the fine particles are removed and spent earth (Bi product) will be dropped
from PLF through steam blowing periodically . Spent earth is transferred to spent earth
pit & disposed periodically through sale.
Bleacher retention time is 20 mins & Vacuum 600-650mm Hg
Gum p p m : Nil
Deodorization Process
The objective of deodorization is remove odoriferous substance present in the oil .(
Aldehydes, Ketones & volatile matter, and free fatty acids )
Deodorizer contains Four trays maintained @ 2-3 torr vacuum , For first to There trays,
super heated live steam @ 1.0- 1.5 bar is given to distill off the odoriferous substances
present in the oil.
1st TRAY : Oil heater
2ndTrays 3rd Tray : Oil deodorizing
4thtray : Oil heat exchange / cooling – Regeneration
Bleached oil is pumped into deodoriser final tray by pump and heated to 80-900 C and
pass to the de-aerator temp 105 C Where any traces of Oxygen is removed. Then de-
0
aerated oil passes through TF heater & heated to 225- 230 C by regeneration as heat
from the out going deodorized oil and pass to Flasher tray of deodorizer where oil is
0
further heated to 230 -235 C by Thermic fluid which is having the temp 245 -2500 C.
Then the oil passes from 1st to 4 th tray with continuous regeneration.
all the deodorized distillate will collect in scrubber ( Bi product- Distilled Fatty acid ) &
then pumped to storage tank & disposed through sale.
Citric acid is given @ 50 ppm in 4th tray chelating agent ( Metal Scavenger ). Then the
oil goes to Shell and tube Heat exchanger to cool the oil to 70-800 C and then oil goes
PHE cool the oil 30- 400 C passes through polish filters and finally to storage tank.
Quality parameters are maintained in deo is as under
Odor : Bland
P.V : Nil
REFINING:
AIM
Raw oil contains variable amount of non – Tri glyceride impurities such as FFA, Gums
Coloring pigments , Waxes, Un saponifiable matter etc. These are deteoriants of product
quality. These are to be removed by Refining.
.
NEUTRALIZATION:
The aim of neutralization is to remove the Free fatty acids present in the oils. During this
process some of the coloring pigments and phosphatides are removed. The most
commonly used alkali for neutralization is NaOH.
The Reaction
RCOOH + NaoH ……………. RCOONa + H2O
(FFA) (Caustic) (Soap) (Water)
Degumming &Neutrlizationprocess :-
The objective of degumming & Neutralization is to remove the gums, Sediments & free
fatty acid present in the Crude Oil by adding phosphoric acid & caustic soda lye.
Crude Oil is taken from oil feed tank through pump heated to 65-700c initially by PHE
by means of low pressure steam & later on by PHE by means of bleached oil (Heat
regeneration) during continuous operation.
Dosing pump is set in such a way to add 0.1 – 0.2 % of phosphoric acidulated mixture
will go to neutralizing reactor where caustic soda lye is added @ 14-18%
concentration (or 16 be -20 be) through dosing pump The amount of caustic lye is
decided based on the FFA% of incoming crude oil. Usually 15-20% theoretical excess
caustic is given to achieve desirable results for neutralization operation. The Oil &
caustic lye mixture remain for short time in neutralizing reactor to achieve complete
neutralization/reaction of free fatty acids. Then this mixture goes to Westfalia separator
by pump where soap (Bi product) is separated and generally TFM of soap will be
maintained around 40-45%. Neutral oil will go to the storage tank NOT.
The Quality parameters of neutral oil & Soap stock are maintained as under
Neutral Oil FFA : 0.04- 0.10%
Soap ppm : 500-700PPM
Soap stock TFM: 40-45%
Soap stock FFA: 55-60%
BLEACHING
Naturally vegetable oils & animal fats contain non-triglyceride compounds like coloring
pigments like chlorophyll, Xanthophylls, gossypols & carotenoids etc.
Bleaching means removal of color pigments from the Oil. In edible oil industries
bleaching process is carried out by using BLEACHING EARTH & ACTIVATED
CARBON. Bleaching of oils is achieved by adsorption process
Bleaching Process:-
The objective of bleaching is to remove coloring pigments present in the oil (carotenes,
Tocopherols. First, Neutral oil is taken into drier by pump, then oil is heated to 105-
1100c by low pressure steam in PHE & sent to bleaching earth slurry mixer where
calculated amount of bleaching earth & filter aid are added through screw conveyor to
remove the color pigments & soap ppm respectively. Usually 1.0-1.2% of bleaching earth
& 0.03-0.05% of filter aid will be added. Then the oil & bleaching earth mixture called
the slurry goes to bleacher for sufficient reaction. Then the oil slurry is pumped to
pressure leaf filters (PLF) by pump where slurry gets filtered. Filtered oil is sent to
bleached oil tank through polish filters where the fine particles are removed and spent
earth (By product) will be dropped from PLF through steam blowing periodically. Spent
earth is transferred to spent earth pit & disposed periodically through sale.
Parameters:-
Bleaching Earth :- 1-2%
Carbon :- 0.2-0.5%
Temperature:- 100-110 deg centigrade
Vacuum:- 650-700 mmHg
Citric Acid :- 50-60 ppm
DEWAXING:
DEODORIZATION
Deodorization Process:-
The objective of deodorization is to remove odoriferous substances present in the oil.
(Aldehydes, Ketones & volatile matter).
Deodorizer contains seven trays maintained @ 2-3 torr vacuum. For first to six trays,
super heated live steam @ 0,2-0.5 bar is given to distill of the odoriferous substances
present in the oil.
1sttray : Oil heated (821A)
2nd, 3rdtrays : Oil deodorizing (822)
4thtray : Oil heat exchange/cooling (880A) –Regeneration
5thtray : De odorized oil buffer (880B) – Regeneration
6thtray : De-aerator (802)
7thtray : Fatty acids scrubber (814)
Dewaxed oil is pumped by DOT pump through PHE and heated to 90-1000C and pass to
the de-aerator where any traces of Oxygen is removed. Then de-aerated oil passed
through & heated to 180-1900C by regeneration of heat from the outgoing deodorized oil
and pass to 1st tray of deodorizer where oil is further heated to 235-2400C by Thermic
fluid which is having the temp 260-2700C . Then the oil passes from 1st to 5th tray with
continuous regeneration.
All the deodorized distillate will collect in scrubber (By product – Distilled Fatty acid) &
then pumped to storage tank & disposed through sale. Citric acid is given @ 50 ppm in
5th tray as chelating agent (Metal Scavenger). Then the oil goes to cooler to cool the oil
to 35-400C and passes through polish filters and finally to storage tank with on line
TBHQ addition @ 100 ppm.
Odor : Bland
P.V : Nill
TBHQ 100PPM
Vitamin A – 0.025%
Vitamin D2 - 0.0035%
Vitamin D3 - 0.001%
SOLVENT EXTRACTION
Preparatory section :-
Objective:-
To make the oil cake suitable for extraction. Oil cake which is received from oil mill or
purchased from market is fed to feeding hopper manually and passes through cake
breaker & magnetic drum to reduce the cake size & to retain the M.S metal pieces from
the cake respectively. Then it goes to extractor by bulk flow conveyor.
Extraction:-
Objective:-To extract maximum oil from the cake.
This is a continuous counter current extraction In extractor, cake is fed from one
end while pure hexane is pumped by pump P- IR from the other end. The material moves
on endless belt chain @ a bed height of 600 mm-1000mm. The bed height depends on
various conditions like oil available in the cake, extractability of the cake, physical from
of the cake whether it is powdered or flakes or mixture of both . Hexane is circulated
continuously through eleven no’s of spray pumps at temperature 50-55 deg centigrade
through jacketed steam. Deoiled cake which contains maximum 1 % oil and 30 % hexane
goes to drier through solvent bulk flow conveyor to collect the hexane from the deoiled
cake. There are two options to collect the hexane from deoiled cake . One is passing
through DT where quantity of powder is more than chips in deoiled cake. Second is
passing through Drier where qty of chips is more than powder in doc. Market conditions
decides which option has to be adopted in the process. hexane& oil mixture called
miscella concentration is maintained around 10 – 18% . Miscella is sent to distillation
unit to recover the hexane from the oil.
DOC bagging:-TO recover hexane in the deoiled cake.
Distillation &Recuperation :-
Objective:-
To distill the hexane from miscella under jacketed heating & under vacuum Distillation
unit consists of economizer, first pre heater, second flasher, intermediate heater, final oil
stripper. top condenser, middle condenser , bottom condenser.
Miscella from extractor goes to miscella tank through fine separator where fine powder
from the miscella is separated. Miscella goes to heat exchanger where regeneration tank
place between final oil and miscella. Miscella heated to 600C and oil gets cooled to 650C.
Miscella goes to economizer by pump. Miscella goes to first preheater , connected with
flasher where miscella is heated with jacketed steam under vacuum 350 mmHg due to
which miscella temp raised from 75 to 85 deg centigrade . Hexane vapors goes to middle
condenser where cold water is continuously circulated. Condensed hexane collected in
water separator, oil goes to second pre heater connected with second flasher where
miscella heated to 110o C with jacketed steam under vacuum 500mmhg. Hexane vapors
goes to condenser where hexane gets condensed & collected in water separator. Solvent
oil which contains hexane traces goes to intermediate heater where temp raises from 110-
120 o C heated by jacketed steam. This Solvent iol goes to final stripper where vacuum is
maintained 650mmhg & residual hexane is evaporated and goes to top condenser from
there to water separator. Solvent oil which is free from hexane traces sent to intermediate
storage tank after confirming flash is nil at 110 o C. Final oil goes to storage tank at 60-65
o
C passes through heat exchanger where oil gets cooled with miscella.
1.F F A : 3-5%
3.Flash : Nil
4.M I V :0.5%
5. I .V :- 10.0Max
RECUPERATION:-
To recover uncondensed hexane vapors from condenser by circulating mineral oil.
The system consists of vapor absorber, absorber heater, absorption oil stripper, absorbed
oil cooler, heat exchanger and chilling system.
From condenser , uncondensed hexane vapors goes to contact cooler where
hexane vapour gets condensed. Further un condensed hexane vapors left over in contact
cooler goes to vapor absorber where hexane vapour mixed with servo spin mineral oil
which was cooled by absorbed oil cooler by pump and goes to absorber heater @ vacuum
of 550 mm hg and maintaining temp 110 o C through jacketed steam. Hexane vapors goes
to condenser from there to water solvent separator. Servospin mineral oil gets cooled in
absorbed oil cooler and plate heat exchanger. This Continuous heating and cooling
circulation of servospin mineral oil mixed with hexane vapors by heat regeneration leads
complete recovery of hexane vapors from the system.
FLOW CHART OF SOLVENT EXTRACTION PLANT
Raw Material
(Oil Cake)
Chain Conveyor
Rotary Valve
Hexane Hopper
Drum Shaft
Miscella Tank
Bulkflow Conveyor
Rotary Valve
DT
POS
Dust Catcher
Chain Conveyor
Safty Boiler
DOC Godown
FLOW CHART OF DISTILLATION PROCESS
Hexane Vapors
Economiser Miscella
1st Heater
1st Flasher
Condensor
2nd Heater
2nd Flasher
3rd Heater
Stripper
FLOW CHART OF RECUPERATION UNIT
Condensor
Contact Cooler
Vapor Cooler
Oil Cooler
Final Vent
Obserber
P
H
E
Heater
Condensor
Recuperation Stripper
Minaral Oil
COPRA CRUSHING PLANT
Steps involved in this Process
1. Seed milling & Expeller Section
2. Cake cooling section
3. Oil filtration
Oil filtration:-
Expressed coconut oil from Rose down expeller contains 7-12% foots which are removed
by filtration. First oil goes to vibro screener and where above 10mm size foots are filtered
and sent back to rose down expeller. From vibro screener oil goes to foots tank & from
where oil is pumped to PLF by pump to separate fine foods from oil. Filtered coconut oil
cooled to 40 o C by PHE by means of cooling water and pumped to storage tank passing
through polish filters where fine particles are retained.
Quality parameters are maintained for oil cake and expeller oil as under
I.V : 10 max
Aroma : good
CRUDE RICE BRAN OIL REFINING PROCESS
REFINING:
AIM
Raw oil contains variable amount of non – Tri glyceride impurities such as FFA,
Gums Coloring pigments , Waxes, Unsaponifiable matter etc. These are deteoriants of
product quality. These are to be removed by Refining.
DEGUMMING
The emulsifying action of phospholipids increases oil loss during alkali refining. Higher
gum level leads to color reversion of oil during deodorization. Salts may be formed with
copper, magnesium, calcium and iron which accelerate the oxidative degradation of oil.
Certain phosphatides such as lecithin is widely used in industrial application.
Degumming Process:-
The objective of degumming is to remove the gums, Sediments present in the crude oil by
adding phosphoric acid & hot water. Crude Oil is taken to the plant after heating the oil in
the neutralizer by PHE up to 65-70oC . Add 0.1-0.2% of phosphoric acid by weight of oil
in the dynamic mixer. This acidulated mixture will go to and 1.5-2.0% water is added and
sent to the where caustic soda lye is added @ 7% concentration through dosing pump.
Then this mixture goes PHE and heated 65-70oC and sent to Westfalia separator by
pump. Where Gum (By product) is separated and generally Oil content of gum will be
maintained around 15-18%. Degumming oil goes to the PHE and heated up to 85-90oC
and send to knife mixture where we add 8-10% water. This oil pump to the alfa laval
separator and separate the washed water & oil . This oil send to the vacuum dryer to
remove the moisture of oil. Then degumming oil sent to NOT.
BLEACHING
Naturally vegetable oils & animal fats contain non-triglyceride compounds like coloring
pigments like chlorophyll, Xanthophylls, gossypols & carotenoids etc.
Bleaching means removal of coloring pigments from the Oil. In edible oil industries
bleaching process is carried out by using bleaching earth & activated carbon. Bleaching
of oils is achieved by adsorption process
Carbon :- 0.2-0.5%
Bleached oil is pumped to crystallizer -1 through PHE @ 55-58 oC. Bleached oil is
gradually cooled to 40-45 oC in crystallizer -1 with constant agitation and circulating
cooling water through coils. Further bleached oil gradually cooled 16 -17oC in
crystallizer-2, & 3 through overflow system by gravitational force with constant agitation
and circulating chilled water through coils. Bleached oil crystals are further matured in
crystallizer-3. Here water is chilled to 7-8 deg centigrade by vapor absorption machine
(VAM). The oil is getting reaction time of 18 hrs to reach the desired temp.
The chilled & matured oil from crystallizer -3 is fed to MIURA filter press through over
head tank where oil & wax gets separated. Dewaxed oil is pumped to storage tank DOT.
Wax is melted using steam and drained from filter press, this wax is transferred to wax
press section where it is hydraulically pressed to recover the oil. The dry wax is disposed
through sale.
DEODORIZATION
Deodorization Process :-
The objective of deodorization is to remove odoriferous substances present in the oil.
(FFA, Aldehydes, Ketones & volatile matter).
Deodorization contains deaerator, flasher and four trays maintained @ 2-3 torr
vacuum. Super heated live steam @ 1.3-1.5 bar is given to distill off the odoriferous
substances present in the oil.
1stTray : Oil heater
2nd , 3rd ,4th Trays : Oil deodorizing
Post bleached oil is heated to 90-100 0C and pumped to Deodorizer by post BOT
pump & pass to the de-aerator, where any traces of Oxygen is removed. Then de-aerated
oil send through flasher & heated to 200-250 0C by regeneration of heat from the
outgoing deodorized oil and pass to 1st tray of deodorizer where oil is further heated to
260-265 0C by Thermic fluid which is having the temp 270-275 0C.
All the deodorized distillate will collect in scrubber (Bi product Distilled Fatty
acid) & then pumped to storage tank & disposed through sale. Citric acid is given @ 50
ppm in 4th tray as chelating agent (Metal Scavenger). Then the oil goes to cooler to cool
the oil to 35-400C and passes through polish filters and finally to storage tank with on line
TBHQ addition @ 100ppm.
Odor : Bland
P.V : Nil
TBHQ : 100ppm
DEFINITION:
Acid Value is defined as the no. of mg. of KOH required to neutralized the fatty acid in 1
gm. of oil (or) Fat. – under prescribed conditions.
CHEMICALS:
Methyl alcohol, phenolphthalein indicator, std., aqueous NaoH.
PROCEDURE:
Weigh accurately 2 gm of crude oil sample in pre weighed conical flask. Add 50ml of
neutralized ethyl alcohol in the conical flask. Add 5 drops of phenolphthalein indicator.
Boil the contents for 2 min by keeping conical flask on the heater give bubbles. Titrate
with 0.1 N NaoH till the pink color is appears. Note the burette reading.
CALCULATION:
F.F.A = 28.2 V*N/W
Acid value = 56.1 V*N/W
Where,
V = Volume of NaoH
N = Normality of NaoH
W = Wt. of the sample oil (or) Fat
(a) F.F.A in terms of oleic acid present by Wt.= 28.2 V*N/W
(b) F.F.A. in terms of Lauric acid present by Wt.= 20 V*N/W
(c) F.F.A. in terms of Recinolic acid present by Wt.= 29.8 V*N/W
(d)F.F.A. in terms of Palmtic acid present by Wt.= 25.9 V*N/W
2. SAPONIFICATION VALUE
DEFINITION:
The no. of m. gms of KOH required to saponify the completely the 1 gm. of oil (or) fat.
REAGENTS:
PROCEDURE:
Add 25ml of alcohol potassium hydroxide solution. Connect to the condenser assembly
and boil for one hour till Saponification gets complete.
CALCULATION:
DEFINITION:
The fraction of substances in oils & fats which is not saponify by caustic alkali, but is
soluble in ordinary fat solvents.
REAGENTS:
Alcoholic KOH solution, Ethanol, petroleum ether, aqueous Alcohol, Acetone and NaoH
solution.
PROCEDURE:
Weigh accurately 5 gm of oil in the pre weighed receiver. Add 50ml alcoholic KOH
solution to the receiver containing sample. Join condenser assembly and start water flow.
Boil the contents for one hour (or) until the saponification is complete. Homogeneous of
transparent contents indicate completion of saponification. Clean the condenser with
10ml of methanol. Transfer whole saponified mixture to the separating funnel rise the
receiver with some hexane. Add 100ml aqueous alcohol to the separating funnel 50ml
waer + 50ml methanol + 50 ml hexane. Add 50ml hexane , shake vigorously and allows
the layers to separate. Transfer bottom [lower] layer in to separating funnel. Repeat the
ether extraction for another three times using 50ml hexane. wash the combined extraction
for another three times with 100ml aqueous alkali. Transfer the contents to the receiver
start extraction and take out solvent extraction through extractor. Dry the receiver by
heating on heater for 5-10 minutes. Cool to room temperature and weigh. Titrate the
contents to the receiver to calculate FFA.
CALCULATIONS:
Where,
4. MOISTURE (M .I .V .)CONTENT :
AIM :
The moisture A N D any other materials obtained in the oil (or) fat which is
volatile under the conditions of the prescribed test.
PROCEDURE : Weight accurately about 10 gm. of the oil or fat into a moisture dish
which has been drive previously cooled in the desiccator and then weighed, place the
dish in the air – oven , cool in the desiccator to room temp and weigh repeat this
procedure but keep the dish in the over only for half an hour each time until the different
between the two successive weighing does not exceed 1 gm presrrve the heated oil (OR)
fat the determination of insoluble impurities.
CALCULATION :
where,
CALCUALTION :
SAND & SILICA = 100X wt. of the Residue ash / Wt of Bran to the test.
6 .BLEACHABILITY
The colour of the crude oil is measured in the 1/4“ cell on the LOVIBOND
TINTOMETER.
0
Take 100gm. curde oil in a beaker and heat to 100 C . Add 4 gm .of Neutral
Bleaching earth to the crude oil.
Place a magnet in that beaker and stirring with Magnetic stirrer for 30 min. The
temp.decreased to the freeze for 1 hour and filtered. The color of the Bleached oil is
measured.
AIM:
PROCEDURE:
The 25 ml. of Acid oil is dissolved in 100 ml. of water and boiled.
Titrate the water with 0.1 N NaoHsolution and add methyl orange indicator.
CALCULATION:
Where,
V = Volume of NaoH
N = Normality of NaoH
PROCEDURE:
Take 2-3 gr. of soap stock and 50 ml of distilled water heat the soap stock up to
completely dissolved Add 4-5 drops of metyl orange indicator. After add dil. H2SO4 1:1
ratio op to the red color and heat it up to the fat layer appears. Transfer the solution into
the separating funnel. Add 50 ml. alcohol (50ml Methanol + 50 ml Hexane) shake and
swirl very well and two layers is collected. Water layer is washed with hexane. Hexane
layer is collected for 2-3 times.
After extract the hexane by using extractor. The residue amount is calculated the TFM
content present in the sample.
CALCULATIONS:
2. Add 100ml. of distilled water. and add 3-4 drops of the phenolphthalein indicator
and boiled for the 20 min,
3. The heated solution take to the separating funnel and settling about the 15 min,
and collecting the water in the bottom layer.
4. Titrate the collected water with 0,01 N HCl solution till the pink color is appeared,
CALCULATIONS:
Where,
N = Normality of HCl.
PROCEDURE :
First filter the oil through a filter paper. Fill the Oil cell up to atleast 4/5th and place it on
the stand in the cabinet front of the aperture. Fix the eye piece and close the cabinet
.Light up the bulbs and by shifting the colour slides of red and yellow matches with that
oil of the cell. Note the red and yellow units readings printed on the top of the slides and
report as that by using the formula.
FORMULA :
AIM
APPARATUS:
PROCEDURE : Take 10 ml. crude oil taken to the graduated test tube. In centrifuge ½
an hour with the speed of the 3000 ppm.
CALCULATIONS :
AIM:
PROCEDURE :
And iodine flask stopper dipped by the KI solution .Take into the dark for ½ an hour
And take iodine flask and add 15 ml 10 % KI solution and add 100ml distilled water to
the test.
And Titrate the 0.1 N HYPO solution till straw yellow colour appears. Then add to the
starch indicator 2-3 drops and titrate with HYPO solution the white colour appear of the
test.
CALCULATIONS:
WHERE,
S = Sample reading.
AIM:
PROCEDURE :
Take 0.2 gr. Sample taken to the test . Add 50 ml distilled water and add 3-4 drops of
phenolphthalein Indicator and then Titrate 0.5 N HCI solution Till the pink colour
disappears.
CALCULTIONS :
Where,
AIM :
To detemine the Total dissolved solids (TDS) of the Blow Down Water.
PROCEDURE :
FORMULA :
where,
AIM :
PROCEDURE :
Take 1gr. sample taken to the test. Add 10 of methanol and dissolve it . Add 400 ml of 15
% sugar solution and stir well.
Titrate the contentes with 0.1 N NAOH solution till pink colour appears. perform Blank
test is above except sample.
CALCULATIONS:
CaO
where,
B _ Blank reading
S _ Sample readings.
N _ Normality of the NaOH.
W _ Weight of the sample.
16. HARDNESS OF WATER
AIM :
PROCEDURE :
Add 5ml of Ammonium Buffer solution followed by pinch .of Blank indicator.Titrate the
contents with 0.02 N EDTA solution till blue colour appears.
CALCULATIONS :
where.
APPARATUS :
penskeymorten’s Apparatus.
PROCEDURE :
place the lid on cup and properly enegage the heating devices along with the
Thermometer.
put on heater.
AIM :
PROCEDURE :
Add 30 ml of ( acetiv acid and chlorofrom ) mixture to the flask and shake vigorously.
Titrate the contents with 0.1 HYPO solution till yellow colour disappear.
Add 5ml. of starch solution to give blue colour to the solution in fast .
CALCULATIONS :
where,
s = Sample reading.
B = Blank reading.
CSFO
Stainers
Steam PHE
Steam Crude Oil
Phosphoric acid
Dyanamic Mixer
Phosphoric Reactor
Caustic
Static Mixer
Caustic Reactor
Separator Soap
Neutralized Oil
NOT
FLOW CHART OF BLEACHING
Neutralized Oil
501 Tank
Steam
Oil
Steam PHE
503 Tank
Citric Acid
Bleaching Earth
621 , 622 Tank
Spent Earth
Polish Filter
Bleached Oil
BOT
FLOW CHART OF DE WAXING
Bleached Oil
RB Crystallizer 1
Raw Water
RB Crystallizer2
Crystallizer6
Crystallizer5
Crystallizer4
VAM Water
Crystallizer3
Crystallizer 2
Crystallizer 1
Filters Wax
Dewaxed Oil
FLOW CHART OF ETP PLANT
Collection Tank
Equalisation Tank
Lime
Chemical Mixing Tank
Alum
Polymer
Primery Clarifier
Secondery Clarifier
FLOW CHART OF RO PLANT
Raw Water
PSF
ACF
Softner
Bag Filter
Reject Water
Bag Filter
Membrane
Permeate Water
Reject Water
FLOW CHART OF BOILER
Coal
Belt Conveyor
Vibrator
Bunker
ID Fan
Booster Fan
Boiler Steam
Water
MDC
Bag Filter
ID Fan
Chimney
FLOW CHART OF ACID OIL PLANT
Soap Stock
Remaining gums are collected in another tank and common salt is added and heated
through closed steam coils. The gums are splitted into the Acid oil. This process
continued for 2 times unit the gums are converted into Acid Oil.
EFFLUENT TREATMENT PLANT ( ETP)
In the oil industry , the water comes from neutralization section, Acid oil plant & other
plants, The water is treated with lime &alum poly electrolyte , These are mixed
thoroughly . That water passed through the plate & frame filter presses. LIME is removed
from the water through filter press. Now water
maintains the PH Value is 12 ( approximately). Urea & D. A. P . and Cow dung is added
and stirred. Now PH of water is 7 TO 8 .This water is environmental friendly water.
BOILER
Efficiency : 80%
Fuel : Coal
The water is first send to the softener contains of there beds resins, sand & stores, fondly
water comes out through a place having nozzles. That water is called water , if the water
contains hardness of 4 above, that water is treated with salt & then send to softener.
The soft water goes to boiler to boiler tubes. The boiler having the air nozzles at the
bottom of the boiler . Sand is placed on the air nozzles. The fire is started with a jute bag.
The husk is fored, he sand is remove like a fluidized bed by application of air throught
nozzles. Motion helps for uniform burnt of husk in the boiler. the soft water goes to the
boiler tubes. The water passed through the tubes and converted to steam and collected in
the collector.This is half filled with steam other half with water. This steam is send to
variours sections. If the steam pressure is increased the R M P of the high speed
increased. Which is steam increase the air flow.
Solvent Extraction
Refinery
E. T. P.
Boiler
Laboratory
FLOW CHART OF DEODIRIZATION
3rd Compartment
TBHQ(100PPM)
The Quality control section was enormously cooperative with all the testing
analysis during the project and we respect them for the tremendous work they do
to ensure the quality.
K.KONDALA RAO
P. SYAM BABU
AN INDUSTRIAL TRAINING REPORT
SUBMITTED BY
P.Syambabu
K.KondalaRao