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Company Petrochem Sdn. Bhd. Conducted by Mr Jesse Blide (Lab Supervisor)

Process/ Location Chemical Lab Mr Bean Hargreeves (Safety Consultant)
Approved by Mr Rashid Ali
(Senior Manager)

Approved date 10 January 2019 Date 1 January 2019 Review date 9 February 2019
1. Hazard Identification 2. Risk Analysis 3. Risk Control
No Work Activity Hazard Which May Cause Existing Risk Control Likelihood Severity Risk Recommended Control PIC (Due Date
/Effect Measure /Status)
1 Lifting heavy Poor body Muscle strain and Manual lifting procedure 4 3 12 Use suitable equipment Mr Ali
objects posture during back pain such as forklift to carry the (2 January 2019/
(chemical lifts objects Completed)
apparatus and
2 Obstructed Workers might trip Minimal supervision 5 2 10 Use trolley to transport Mr Leam
equipment)
vision due to over or collide into chemicals in the plant (3 January 2019/
carrying something causing Completed)
excessive load bruises or sprains
3 Carrying out Prolonged Fatalities from Wearing suitable PPE 2 5 10 Provide proper training and Mrs Ting
liquid sampling exposure to chemical poisoning such as goggles, masks, workers must go through (4 January 2019/
test harmful gloves and covered routine checking of their in process)
chemicals and shows PPE before starting their
fumes work
4 Careless Spillage of Not available 4 4 16 -Use test tube holders Mr Luther
handling of chemicals which -Establish new SOP (4 January 2019/
chemicals cause skin burns to -Wear covered clothes and completed)
workers rubber gloves to avoid skin
contact
5 Maintenance Equipment with Cause explosion of -Practice lock out, tag 2 5 10 -Release pressure of Mrs Vanya
of equipment extremely high reactor vessels & out before maintenance equipment before any (5 January 2019/
in chemical working leakage of -Wear suitable PPE such maintenance works in process)
plants pressure chemicals as goggles and helmet -Shut down the power
to prevent eye and head supply to the specific
injury equipment
6 Damaged Workers can get Regular equipment 2 2 4 -Replace broken apparatus Mr Jong
apparatus and cuts/injuries due to maintenance and safety to new ones (5 January 2019/
equipment sharp ends at work practice -Manual inspections before in process)
equipment performing any
maintenance
7 Transporting Flammable Explosion due to Storage of samples in 1 5 5 Transport samples in small Mrs Talia
chemical materials exposure of vehicles with optimum batches (2 January 2019/
samples (liquified excessive heat and conditions (temperature completed)
chemicals) pressure and pressure)
8 Organizing and Slippery floor in Workers can slip or -Daily housekeeping 4 3 12 -Put up safety signs Mr Harith
cleaning of busy pathways trip which can -Practice effective -Allocate specific time that (2 January 2019/
chemical plant of the plant cause head and organizing technique is suitable for cleaning completed)
body injury (5S)
9 Placing Falling of Falling of glass flask Proper arrangement of 4 3 12 -Put up racks with shielding Mr Kumar
chemicals on chemical cells or chemical chemical samples glasses to avoid falling (6 January 2019/
the racks from the heights equipment according to their -Reducing the height of the completed)
resulting in head weight (lighter samples shelves
injuries on the top)
10 Working for Work station is Workers can get Workers can take short 4 2 8 -Adjustable working Mrs Nur
long hours too low for the back and neck pain breaks platform. (6 January 2019/
operator’s -Practice proper body completed)
height. posture

RISK ESTIMATION : LIKELIHOOD

Risk Description
15-25 HIGH
5 -14 MEDIUM
1 - 4 LOW