AE 4020 C 09B 015 - Service

AUTION ＴＭ ELEVEN
AE-4020
SERVICE MANUAL
Date of issue Jun. 2005
Drawing No. AE-4020-C-09B-015
Rev B（2017.01.13）
Revision history
No. Date of revision Item Description
A 23 June, 2016 Chapter2 2(2) Assembly of cover for maintenance Addition: 98957
Addition: 100520
Chapter6 Adjustment Method Completely revised
Appendix Delete: Program initialization
Delete: Rewriting main program
Delete: Packing
Delete: Work standard
Delete: Maintenace parts
B 13 January, Chapter1 1(2) Specifications Delete: Input Analytical curve
2017
Chapter2 2 Drawings Addition: 104031
Addition: 98957
Addition: 100520
Addition: 96473
Addition: 96934
Addition: 96472
Addition: 96690
Exhibit Service Mode Operation Manual Collection
Exhibit 1 External Output Specifications
Exhibit 2 Print Format Specifications
Exhibit 3 Error & Trouble Specifications
Rev.B
INTRODUCTION
The AUTION™ ELEVEN AE-4020 analyzer is manufactured in a strict quality control, however, because it is a
precision instrument, if one part is deteriorated, satisfactory result may not be obtained. Moreover, because it is
an analyzer using high technology, any operational trouble also affects measurement result significantly. In case
a trouble is occurred due to such a reason, refer to this service manual and operating manual for an appropriate
remedy.
CAUTION
This service manual is made for specially trained service representative only. This may be used as a
reference material for other persons, however, ARKRAY Corporation bears no liability for any accidents or
no warranty of the product if undesignated person performs the service described on this manual.
Contents
Introduction
1. Outline of the Analyzer

1. Outline of the Analyzer 1-2
2. Composition
1. Diagram of assembly 2-2
2. Drawings 2-3
3. Service Mode Specifications

Exhibit AE-4020-C-53B-0001 Service Mode Operation Manual
4. Electrical Circuit Diagrams

Circuit Diagrams-1
Circuit Diagrams-2
Circuit Diagrams-3
Circuit Diagrams-4
5. Standard Inspection
1. Test Items 5-2
2. Test Methods and Standard 5-3
6. Adjustment Method
1. Adjustment Items and Jig List 6-2
2. Adjustment Method 6-3
Appendix
1. Ethernet settings
Exhibit 1. AE-4020-B-54A-0004 External Output Specifications
Exhibit 2. AE-4020-C-08B-005 Print Format Specifications
Exhibit 3. AE-4020-C-53B-0088 Error & Trouble Specifications
Rev.B
AE-4020 SERVICE MANUAL
Chapter 1 Outline of the Analyzer

1) Characteristics・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２
2) Specifications・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２
3) Principles of Measurement・・・・・・・・・・・・・・・・・・・・・・・・・・・３
1-1 Rev.B
Chapter 1 Outline of the Analyzer AE-4020 SERVICE MANUAL
1) Characteristics
Auto start and non-directional test strip placement
Compact:210x328x164
Lightweight:3.6kg
Simple structure& Easy maintenance
Auto absorbing surplus sample urine
Color tone determination
Temperature correction
Abnormal color detection
No dipping detection
Test strip type auto-detection(assuming they have auto-classification marks)
2) Specifications
Name : Semi-automatic urine analyzer, the AUTION ELEVEN AE-4020
Apparatus make-up : Instrument , AC adapter (AC100V～AC240V)
Sample : Urine
Test Strips : AUTION Sticks
AUTION Screen (micro albumin/creatinine)
Meas. Item : GLU, KET, BIL, NIT, PRO, URO, pH, BLD, LEU, Specific Gravity,
Color-tone, New items (ALB, CRE, A/C, P/C)
Meas. Method : Test strip; Single (BLD only ) or Dual Wavelength Reflectance Method
Meas. Wavelengths : 4-wavelength LED (450, 565, 635, 760 nm)
Dipping : The user dips test strips into samples.
Processing speed : 514 samples per hour (maximum processing mode: 7-second interval)
Test strip reaction time : 60 seconds
Warming up Time : 60 seconds
Calibration : Calibrated automatically by a blank pad
Measurement types :Normal measurement, STAT measurement, Control measurement,
Check measurement
Display : Custom LC display (icons are used)
Operation part : (START,STOP,FEED,MENU,ENTER,0-9,－,←,→,ID)
Printer : Thermal printer (paper width: 58mm)
Data memory amount : 520 samples
Method of removing surplus urine
: Capillarity
Precision control : Measurement of The Aution Check (Control urine)
Auxiliary function : User mode (DATE, ID numbers, MEMORY , Printing of parameters, Test
strip type, Measurement result format, Printer settings, External output
ON/OFF)
Service mode (Test operation of system, Analytical curve setting, System
parameter setting, Initialize EEPROM)
Other function : Color tone determination, Temperature correction, Abnormal color
detection, No dipping detection )
Measurement environment : Temperature:10 to 30°C, Humidity: 30 to 60%R.H. (non-condensing)
*Temperature correction function used
Dimensions : 210 (width) x 328 (depth) x 164 (height) mm
Weight : Approx. 3.6 kg
Supply voltage : 100 to 240 VAC, 50/60 Hz (worldwide support, using plug adapters)
Pharmaceutical Affairs law : Conformity
Applicable laws, : Domestic EMC and CE marking (IVD Directive) Conformity
regulations and (UL, FCC, FDA) Compliance
standards
1-2 Rev.B
3) Principles of measurement
Measurement is done by the Single or Dual Wavelength Reflectance Method.
Measurement of Test Strips

Dip a Test Strip into urine sample for 2 seconds. Set the Test Strip on the Test Strip Tray. The
Test Strip is carried by the Carrying Arm and excess urine is removed by the Excess Urine Suction
Pad. The handling function catches and carries the Test Strip to the Optical Block for
measurement. In 60 seconds, reflectance will be measured and the Test Strip is disposed into the
Waste Box.
In the Optical Block, two different ranges of wavelength from the LED are irradiated on the reacted
parts of the Test Strip and the color-tone-compensated section. At that time, the combination of the
wavelengths is different for each measurement item, as shown in the table below.
Light irradiated to the color-tone-compensation section is adjusted for interfering factors such as
amount of reflected light and color of sample.
From the amount of reflected light measured in the Optical Block, the reflectance is calculated
using the following formula:
R = Tm ･ Cs / Ts ･ Cm
R: Reflectance
Tm: Reflective light amount with the meas. wavelength
Ts: Reflective light amount with the ref. wavelength
Cm:Reflective light amount at the color-tone-compensated section with the meas. wavelength
Cs: Reflective light amount at the color-tone-compensated section with the ref. wavelength
However, the calculation of BLD is made for a single

Meas. Meas. Ref.
wavelength using the following formula:
item wavelength wavelength
R = Tm / Cm (nm) (nm)
GLU 635 760

Reflectance R obtained in the formula is referred to
the programmed calibration curve, and is output as the PRO 635 760
measurement result. BIL 565 760
URO 565 760
The measurement items and their reference wavelengths
are shown at right. PH 635 760
S.G. 635 760
Finally, in order to compensate for temperature, the
BLD 635 －
reflectance R is corrected using the following formula:
KET 565 760
2 2
Rt = R + A ( T - 27 ) ･ R ･ (1-R) NIT 565 760
LEU 565 760
Rt: Reflectance after correction
A: Correction coefficient ALB 565 760
T: Measurement temperature CRE 635 760
1-3 Rev.B
Measurement of Color-tone
● Combination of Tone and Hue

Total of 23 color-tone is analyzed simultaneously.
The right chart shows the combination of tone and hue. COLORLESS
The tone and hue of urine sample are obtained by YELLOW

different measuring reflectances; R(635nm), G(565nm), LIGHT ORANGE
B(430nm), and IR(760nm).
BROWN
The Hue is obtained by the right chart. (NORMAL × RED

) VIOLET
The Color-tone is calculated using the following formula.
BLUE
The result is defined in three ranges as LIGHT, NORMAL,
DARK GREEN
or DARK:
OTHER
● Color-tone
Y: Reflectance of 430nm
M: Reflectance of 565nm
C: Reflectance of 635nm
r: Reflectance of 760nm
1-4 Rev.B
Chapter 2 Composition
1. Diagram of assembly
1) Diagram of assembly ···························································································· 2-2
2. Drawings
1) Main Unit ············································································································ 2-3
2)Assembly of Maintenance cover ··············································································· 2-5
3)Assembly of Under cover ························································································ 2-7
4)Assembly of Chassis······························································································ 2-8
5) Assembly of Optical Unit ······················································································ 2-10
6) Assembly of Table-base ······················································································ 2-11
7) Assembly of drive part for Introduction ···································································· 2-12
8) Assembly of drive part for conveyance···································································· 2-13
2-1 Rev.B
Chapter 2 Composition AE-4020 SERVICE MANUAL
1. Diagram of Assembly
Chassis
Assembly of reinforcement metallic base
Assembly of table
Assembly of lever for introduction
Assembly of drive part for introduction
Assembly of motor for introduction
Assembly of DC-motor
PI-Assembly of drive part for introduction
Assembly of table base
Assembly(L) of mechanism for alignment
Assembly(R) of mechanism for alignment
Assembly of lever for conveyance
Assembly of micro-switch
Assembly of drive part for conveyance
Assembly of lever-frame
Assembly of pulley(F)
Assembly of pulley(R)
Assembly of motor for conveyance
Assembly of DC-motor
PI-Assembly of drive part for conveyance
Assembly of table(R) for conveyance
Assembly(adhesion) of table(R) for conveyance
Assembly of photo-sensor
Assembly of table(C) for conveyance
Assembly of motor for optical part
Assembly of optical unit
Assembly of light measurement unit
Assembly of light measurement part
Head-amp print circuit board
PI-Assembly of optical part
Assembly of cover for maintenance
Main print circuit board
Assembly of thermistor
Assembly of under cover
Driver print circuit board
Assembly of external output
Assembly of front cover
2-2 Rev.B
2. Drawings
1) Main Unit
Previous drawing No. Drawing No. Assembly Standard

－－ Adjusting main unit
Adjusting automatic start sensor
Adjusting incoming strip sensing PI
Checking height of test strip feed table
Color tone and Dip detection adjustment
4 10
5 6 7
2-3 Rev.B
Note1:When removing the assembly of under cover, with great care not to damage connecting-wire.
Item No. Qty. Parts Model No. Specification Item Code Cont.
1 1 Assembly of lever for conveyance Lever for conveyance 96433 1
2 1 Assembly of table(C) for conveyance Tray for conveyance 96434 1
3 1 Assembly of table Tray 96430 1
4 1 Assembly of lever for introduction Arm 96432 1
5 1 Assembly of front cover - -
6 1 VR cover - -
7 1 Assembly of under cover - -
8 1 Waste Box 96431 1
9 1 Assembly of cover for maintenance - -
1 AC Adapter CHN Spec. 96429 1
10
1 AC Adapter 104031 1
2-4 Rev.B
2) Assembly of cover for maintenance

－－－
1 2 3 4 5
Removal:
(M3:Screw)
6 7 8 9 10 12
11
Fig:Removing cover(SUS)
2-5 Rev.B
1 1 Key switch Set(①＋②) 1
96469
2 1 Plate Set(①＋②) 1
3 1 Paper cutter 96480 1
4 1 Printer 96470 1
5 1 Paper cover 96478 1
6 2 Spring - -
7 1 Button(R) - -
8 1 Button(L) - -
9 1 Cover(SUS) - -
1 Main print circuit board 96451 1
10 1 Main print circuit board CHN Spec. 98957 1
1 Main print circuit board RUS Spec. 100520 1
11 1 Assembly of thermistor - -
12 1 Hinge 96473 1
2-6 Rev.B
3) Assembly of under cover

－－－
1 1 Driver print circuit board 96452 1
2 1 Assembly of external output - -
2-7 Rev.B
4) Assembly of Chassis

－－ Positioning test strip with alignment arm
Adjusting height of transport lever
3
2 4
13
5
12
11
8
10
14
2-8 Rev.B
1 1 Assembly of optical unit 96467 1
2 1 Assembly of table for light measurement 96483 1
3 1 Ejector 96482 1
1 Alignment plate 96484 1
4 1 Assembly of motor (motor only : Code 96471) 96466 1
5 1 Assembly of micro-switch 96457 1
6 1 Assembly of table(R) for conveyance 96465 1
7 1 Assembly(L) of mechanism for alignment 96463 1
8 1 Assembly of photo-sensor 96456 1
9 1 Assembly of drive part for introduction 96460 1
10 1 Assembly of table base 96461 1
11 1 Assembly(R) of mechanism for alignment 96462 1
12 1 Assembly of table(Lt) for conveyance 96479 1
13 1 Assembly of drive part for conveyance 96464 1
14 1 PI-Assembly of drive part for introduction 96453 1
2-9 Rev.B
5) Assembly of Optical Unit

－－－
4
1 2 3
5 6
1 1 Nut 96481 1
2 1 Drive screw(M6P1.5) 96934 1
3 1 PI-Assembly of optical unit 96455 1
4 1 Belt 96477 1
5 1 Assembly of light measurement 96468 1
6 1 Optical FPC(with bracket) (joiner only : Code 96472) 96690 1
2-10 Rev.B
6）Assembly of table base

－－－
3 4
5
2
1 ７
1 1 Plate - -
2 1 Photo-IC TPS816 - -
3 1 AUTO-START print circuit board - -
4 1 LED LSF880N2 - -
5 1 LED block - -
6 1 Optical-block(A) - -
7 1 Black-seal - -
2-11 Rev.B
7) Assembly of drive part for introduction

－－－
2 1
Conclusion(×3)
1 1 Assembly of DC-motor (For introduction) 96459 1
2 2 Bush(#80) 80B-0503 - -
3 1 Pinion - -
2-12 Rev.B
8) Assembly of drive part for conveyance

－－－
2 3 4
1
6
x3
Note: When this unit is decomposed, adjustment with a Exclusive use jig is needed.
Assembly of DC-motor,Coupling, Polyurethane circle belt, PI-Assembly of drive part for

conveyance is exchangeable (Refer to page.2-8)
1 1 Assembly of DC-motor (For conveyance) 96458 1
2 1 Coupling GJ5(4-3) 96475 1
3 1 Polyurethane circle belt MBN3-180 96476 1
4 1 Assembly of lever frame - -
5 1 PI-Assembly of drive part for conveyance 96454 1
6 3 Bush(#80) 80F-0406 96474 1
2-13 Rev.B
Chapter 3 Service Mode Specifications
Refer to Service Mode Operation Manual (Document No. AE-4020-C-53B-0001)
Rev.B
Chapter 4 Electrical Circuit Diagrams
Refer to Circuit Diagrams

●Circuit Diagrams-1(DWG No.23-03054)
Rev.B
Chapter 5 Standard Inspection

1. Test Items
1)Test Items ·············································································································· 2
2. Test Methods and Standards

1) Screw Lock ··········································································································· 3
2) Lead Wire, Connector ····························································································· 3
3) Revised Items of Drawings, Work Standard, and between lots ········································ 3
4) Power Switch ········································································································ 3
5) Maintenance Cover ································································································ 3
6) Waste Box ············································································································ 3
7) Detaching and reattaching the suction ports ································································ 3
8) Surplus urine suction position of the introduction arm ···················································· 4
9) Check test strips feeding ························································································· 4
10) Detaching and reattaching the introduction arm, test strip tray, test strip feed tray
and feed lever ····································································································· 4
11) Check at Power ON ······························································································ 4
12) Operator Keys ····································································································· 5
13) Display ··············································································································· 5
14) Paper Detection ··································································································· 5
15) Printing ·············································································································· 5
16) External Output (RS-232C) ···················································································· 5
17) External Output (Ethernet) ····················································································· 6
18) Bar-code ············································································································ 6
19) Check Strip ········································································································· 6
20) Color Check Strip ································································································· 6
21) Exterior ·············································································································· 7
22) Check specific to place of destination ······································································· 7
23) Accessories ········································································································ 7
24) Check labeling ····································································································· 7
25) Check light quantity of optical system ······································································· 8
26) Check temperature output ······················································································ 8
27) Power source input ······························································································· 8
28) Measure the exterior ····························································································· 8
5-1 Rev.A
Chapter 5 Standard Inspection AE-4020 SERVICE MANUAL
1. Test Items
№ Test Classification № Test Items

1 Confirmation Tests 1) Screw Lock
2) Lead Wire, Connector
3) Revised Items of Drawings, Work
Standard, and between lots
2 Mechanical Tests 4) Power Switch
5) Maintenance Cover
6) Waste Box
7) Detaching and reattaching the suction
ports
8) Surplus urine suction position of the
introduction arm
9) Check test strips feeding
10) Detaching and reattaching the
introduction arm, test strip tray, test strip
feed tray and feed lever
3 Functional Tests 11) Check at Power ON
12) Operator Keys
13) Display
14) Paper Detection

15) Printing
16) External Output (RS232C)
17) External Output (Ethernet)
18) Bar-code
4 Performance Test 19) Check Strip
20) Color Check Strip
5 Others 21) Exterior

22) Check specific to place of destination
23) Accessories
24) Check labeling
25) Check light quantity of optical system
26) Check temperature output
27) Power source input
28) Measure the exterior
5-2 Rev.B
2. Test Methods and Standard

1. Confirmation Tests
1) Screw Lock
Check each screws and make sure every screw is tightly screwed.
[Standard]
Every screw is tightly screwed.
2) Lead Wire, Connector

Check the wiring condition of lead wires moving connectors with hands. Check the connector
numbers.
[Standard]
Lead wires should be wired in order without no crossing. Connectors should be firmly
attached. Connector numbers should be correct.
3) Revision of Drawings, Work Standards, between lots

Check whether revision of the drawings, work standards, and between lots are correctly
executed or not.
[Standard]
All revisions should be correctly followed.
2. Mechanical Check
4) Power switch
Check the attachment condition of Power Switch, and ON/OFF.
[Standard]
The Power Switch should be attached firmly without looseness or stop. The switch correctly
correspond to ON/OFF.
5) Maintenance cover
Remove and attach the Maintenance Cover for several times and check the condition.
[Standard]
The Maintenance Cover should be removed and attached easily.
6) Waste Box
Remove the Waste Box several times and check the condition.
[Standard]
The Waste Box should smoothly be removed and inserted. No abnormal sound should be
heard.
7) Detaching and reattaching the suction ports
Remove and attach the suction ports for several times and check the condition.
[Standard]
The suction ports should be removed and attached easily.
5-3 Rev.B
8) Surplus urine suction position of the introduction arm

Check the introduction arm position using a Test Strip on the Service Mode.
(Operation on the Service Mode: On the Ready Screen, enter -4020- , 440 , Ent .
To cancel, press the STOP key.
[Standard]
After entering 440. a Test Strip should be pressed to the suction ports.
Note: The Test Strips stands it still in the position of a surplus urine suction part.
9) Check test strips feeding

Place 50 Test Strips on the Test Strip Tray and check the mechanical condition.
[Standard]
The Test Strips should be carried without abnormal sound, stop or trouble.
※Inspection time takes 1 measurement / 7 second x 50 times = 350 seconds.
10) Detaching and reattaching the introduction arm, test strip tray, test strip feed tray and feed
lever.
Remove and attach the introduction arm, test strip tray, test strip feed tray and feed
lever for several times and check the condition.
[Standard]
The introduction arm, test strip tray, test strip feed tray and feed lever should be removed
and attached easily.
3. Functional Tests
11) Check at Power ON
Check the operation and contents of the display.
[Standard]
The display and operation should be as follows:
At power ON→Full screen lighting
●Name of the analyzer, version No. are displayed for 2 seconds, then Self Check starts.
At Self Check→ AE-4020 01.00
●The analyzer checks the ROM and back up RAM, then initializing starts.
Initializing(Subtraction display)→ 21→20→……
●After initializing, the display goes to the Ready screen.
Ready screen(MEAS. Icon lighting, Measurement number/Test strips
classification display)→No,0001 10EA
(Initializing all functions - disposal of Test Strips)
5-4 Rev.B
12) Operator Keys

Perform the following key operations below and check the contents of the display and alarm.
From the Ready screen
1. Press MENU , →Key×2 , ENTER , Date , ENTER , Time , ENTER , STOP
2. FEED
[Standard]
An alarm should sound at every key press and the display shows what is entered.
The paper should be fed at pressing the FEED key.
13) Display
Check each letter of the display.
※It checks at the time of the all-points light display at the time of a power supply ON.
[Standard]
The letter should be clear without no missing part of dotted letter.
14) Paper Detection

Without thermal recording paper, check if the analyzer detects an error correctly.
[Standard]
The icon "E004 Ent" of a slip of paper blinks, and BUSA sounds. Cancel by ENTER.
15) Printing
Check the printing condition.
MENU , →Key×5 , 1 , ENTER
To cancel, press the STOP key.
[Standard]
Printing should be neatly done for every letter. Check if there is any missing part.
16) External Output (RS-232C)

An external output is set up and an external output implement (exclusive software jig) is connected
to an external output terminal.
Next, the data by which the memory is carried out is broadcast again.
（External output setup：）MENU→(→Key×5)→No,013→1(ON)→ENTER。
[Standard]
The measurement data of a main part and the taken-in data of a implement
(exclusive software jig) be in agreement.
5-5 Rev.B
17) External Output (Ethernet)

An external output is set up and an external output implement (exclusive software jig) is
connected to an external output terminal.
Next, the data by which the memory is carried out is broadcast again.
●External output setup：MENU→(→Key×5)→No,013→1(ON)→ENTER
●Ethernet setup：
1.｢-4020-｣→No,300→1(Ethernet) →ENTER
2.｢-4020-｣→No,321(IP address)→192→ENTER→168→ENTER→225→ENTER→100→ENTER
3.｢-4020-｣→No,322(Sub Net ask)→255→ENTER→255→ENTER→225→ENTER→0→ENTER
4.｢-4020-｣→No,323(Default Gateway)→192→ENTER→168→ENTER→225→ENTER→1→ENTER
[Standard]
The measurement data of a main part and the taken-in data of a implement
(exclusive software jig) be in agreement.
18) Bar-code
Connect the Hand-held Bar-code Reader (BL-N60VN : KEYENCE) and check the reading
condition.
[Standard]
Letter and number should be correctly read and displayed.
4. Performance Test
19) Check Strip
Equipment is made into check sample mode.
A check sample is measured each N=1 every right and every left.
(Choose by the hyphen key.)
[Standard]
All results of wavelengths should fall within the standard range.
20) Color Check Strip

● It is made the reflectance(%) mode of auto measurement, and the color paper for
a wavelength check is measured N= 10 times every right.
(Reflectance setup：MENU→(→Key×5→No,003→1(reflectance(%))→ENTER）
(Temperature compensation release：It sets up out of measurement standby as follows.
｢-4020-｣→No,133→0(Invalid) →ENTER）
（Specific gravity compensation release：It sets up out of measurement standby as follows.
5-6 Rev.B
● It is made the reflectance(%) mode of auto measurement, and the color paper for
a wavelength check is measured N= 10 times every left.
(Reflectance setup：MENU→(→Key×5→No,003→1(reflectance(%))→ENTER）
(Temperature compensation release：It sets up out of measurement standby as follows.
（Specific gravity compensation release：It sets up out of measurement standby as follow.
[Standard]
Pro and PH: Fiducial %→ +2.5% and -4.5% of within the limits as a result of measurement.
The other item is ±3% of fiducial %.
Moreover, standard deviation (S. D) is less than 0.5% of thing.
5. Others
21) Exterior
Check any flaw of deteriorating the product value such as scratch, dirt or deformation.
[Standard]
No flaw that may deteriorate product value should be found.
22) Check specific to place of destination

Each specification of a lot is checked.
[Standard]
Each specification is set up as a work standard document.
（"Eeprom Init." is performed before each specification setup.：「-4020-」→N0,990→1→Enter
→1、「-4020-」→N0,990→2→Enter→1） Release is "STOP " Key.）
23) Accessories
Check any flaw of deteriorating the product value such as scratch, dirt or deformation on all
accessories. Check the specifications and quantity of accessories are the same as
described on the drawings.
[Standard]
No flaw that may deteriorate product value should be found. The specifications and quantity
of accessories should be the same as described on the drawings.
24) Labeling
Check all the labelings adhered to the analyzer.
[Standard]
The following items should be permanently printed.
Approval Code
Manufacturer
Serial No.
Product name
Electrical standard
5-7 Rev.B
25) Check light quantity of optical system

The light quantity value of each wavelength is checked in a hard static test mode (No, 420).
Wavelength is changed by the "-" key.
[Standard]
2700±250 Count （Each wavelength）
※Room temperature is 25±3℃.
26) Check temperature output

The directions value of the built-in temperature sensor is checked.
(Method) Reverse mode setup (｢-4020-｣→No,510→ENTER)
The difference of the temperature and a temperature inside equipment which are displayed
is checked.
※Temperature in equipment：Near the light measurement part of a transfer table.
[Standard]
Temperature in equipment ±3℃
27) Power source input (An electric safety test)

Power supply voltage is set as the voltage and frequency which were set up for every
specification, and is checked.
(Method) A power supply input examination machine is used and the power supply input under
initialization operation just behind a power supply ON is measured.
[Standard]
It is 45 or less VA.
28) Measure the exterior(Form inspection item)

A scale is used after main part assembly completion, and outside measure is measured.
(At the time of outside measure, it is putting a main part on a flat place.)
[Standard]
Width：210±3mm Height：164±3mm Depth：328±3mm
5-8 Rev.B
AE-4020 Service Manual
Chapter 6 Adjustment Method
Table of contents
１ Adjustment items and Jig list ····························································· 2

２ Adjustment method ··········································································· 3
(1) Adjusting height of table base .............................................................................................................. 3
(2) Adjusting standby position of introduction arm ..................................................................................... 4
(3) Adjusting surplus urine suction position of Introduction arm ................................................................. 5
(4) Adjusting automatic start sensor .......................................................................................................... 6
(5) Adjusting incoming strip sensing PI ...................................................................................................... 8
(6) Adjusting transport motor installation .................................................................................................. 9
(7) Adjusting height of transport lever ...................................................................................................... 10
(8) Adjusting standby position of transport lever ...................................................................................... 12
(9) Adjusting test strip alignment mechanism .......................................................................................... 13
(10) Adjusting mounting position of optical motor ...................................................................................... 18
(11) Adjusting position of optical system .................................................................................................. 19
(11-1) Height adjustment ··········································································································· 19
(11-2) Front/back position adjustment ·························································································· 24
(12) Adjusting left standby position of photometric section ........................................................................ 26
(13) Adjusting light quantity of optical system ............................................................................................ 27
(14) Adjusting height of photometric table ................................................................................................. 28
(15) Adjusting black mark detecting pulse ................................................................................................. 30
(15-1) Black mark placed on right side ························································································· 30
(15-2) Black mark placed on left side ··························································································· 31
(16) Color tone and DIP detection adjustment ........................................................................................... 32
6-1 Rev.B
Chapter ６ Adjustment Method AE-4020 Service Manual
１ Adjustment items and Jig list
Item Drawing No.

Adjustment name Jig to use
No. /Model No.
(1) Adjusting height of table base Jig for adjustment of table base height 96708
Adjusting standby position of
(2)
introduction arm
Adjusting surplus urine suction
(3) Introduction arm positioning fixture(jig) 96707
position of Introduction arm
(4) Adjusting automatic start sensor Test strip set (N8 N5 N3) 96711
(5) Adjusting incoming strip sensing PI
(6) Adjusting transport motor installation Block gage (4mm) -
Transport section position adjustment fixture 101058
(7) Adjusting height of transport lever
Gap gage 101059
Adjusting standby position of
(8)
transport lever
Alignment position adjustment fixture(jig) 96704
Adjusting test strip alignment Alignment width adjustment fixture(jig) 96705
(9)
mechanism Alignment position adjustment fixture(jig)2 96706
Block gage (0.5mm) -
Adjusting mounting position of
(10)
optical motor
Opt Adjust Block 98923
Opt Fix Block 98924
(11) Adjusting position of optical system
Thickness gage (0.1mm) -
Spot center stick 96702
Adjusting left standby position of
(12)
photometric section
Adjusting light quantity of optical
(13)
system
Check strip (white) 11721
(14) Adjusting height of photometric table
Spot center stick 96702
(15) Adjusting Black mark detecting pulse Block gage (2.0mm) -
Color tone and DIP detection
(16)
adjustment
(Note) Revisions of fixture (jig) drawings should be checked every time.
6-2 Rev.B
２ Adjustment method
(1) Adjusting height of table base

■ Preparation
・96708: Jig for adjustment of Table base height･････････････････････････1 pc
[1] Remove introduction arm, introduction table and front cover.
Introduction
table
Front cover
Introduction
arm
[2] Set Jig for adjustment of table base height without gap at the four points and fix it with screws.
Fixing screws
6-3 Rev.B
(2) Adjusting standby position of introduction arm

■ Preparation
・Test strip･･････････････････････････････1 pc
・Service Mode: 430 -> ENTER

・Perform adjustment to meet the criteria below.
・[Criteria]
Place a test strip along with the introduction arm. Then, the gap between the edge of auto start
detection window and the test strip edge should be 0 to 0.05mm.
Auto-start detection window
0 to 0.5mm
Auto-start detection window
Test strip
Introduction arm
・Key operation
7 Key: Shift adjusted value 50 msecs frontward. *Frontward: to the standby position.
4 Key: Shift adjusted value 10 msecs frontward.
1 Key: Shift adjusted value 1 msecs frontward.
9 Key: Shift adjusted value 50 msecs backward.
0 Key: Move back to the previous standby position.
START Key: Move to the currently adjusted position.
ENTER Key: Accept the currently adjusted value and return back to the item No. input screen.
STOP Key: Terminate the adjustment and return back to the item No. input screen without storing
the value.
6-4 Rev.B
(3) Adjusting surplus urine suction position of Introduction arm

■ Preparation
・96707：Jig for adjusting surplus urine suction position･･････････････････････････････1 pc
Surplus urine suction port
Introduction arm
Not go checking section

Introduction arm
positioning fixture Go checking section
(1) Place Introduction arm positioning fixture on surplus urine suction port.
Introduction arm positioning fixture
(2) Select Service Mode: 440 -> ENTER. Introduction arm moves to push the fixture against suction
ports.
Introduction arm and pusher
(3) Adjust the distance from the pusher tip to the depth to 4.5 to 4.85mm.
*A pair of pushers has 0.5 mm max. longitudinal deviation at tip. For this adjustment, correct the
deviation at the pusher having deviation at front.
*To meet the adjustment requirement, as shown in the figure above, determine the time (ms) where
movement is to be stopped, after PI before and after introduction drive section changes from
bright to dark, to avoid touching the go check section (4.5 mm) but to touch the not go check
section(4.85 mm).
6-5 Rev.B
(4) Adjusting automatic start sensor

■ Preparation
・96711：Test strip set (N8 N5 N3)･･････････････････････････････1 set
4-1. Adjustment
[Checking before adjustment] Verify that the window plate and automatic start sensor are free from
stains and scratches.
(1)Move the Introduction arm to the end of the introduction position (Service mode: 400 ->
ENTER -> 2).
(2)Position the test strip No.8 for adjustment (N8 dull attached: see figure below) at the midpoint
of automatic start detection window.
ND paper attached surface is

facing detection window.
Detection window
(3)Turn VR07 on the driver print circuit board counter-clockwise fully to the end.
(4) Slowly turn VR07 clockwise until D04(red LED) turns ON. Perform adjustment at this point.
D04(red) VR07 Driver print circuit board
*CAUTION [1]: Stop turning VR07 CW once the LED turns on. Higher sensitivity causes sensor
error: LED is kept lit.
* CAUTION [2]: Do not touch test strips N8, N5 and N3 with bare hands. ND surface must be free
from dust and scratches: if contaminated or degraded, replace with new one. Also,
replace periodically, at least every 1 year. Store test strips at room temperature in
lightproof condition.
4-2. Verification 1
[1]Keep the introduction lever at introduction position during the step below.
[2]While sliding the test strip N5 for adjustment (with dull N5 attached) from the front of detection
window to the far end of the window, verify that the automatic start sensor displays "0: not detected"
on the screen.
* Make sure that ND paper attached surface is facing down (detection window side).
Adjusting Automatic start sensor

ＮＯ．４００１．０．０．１．０．０ status indication
1. Detected 0.Not detected
6-6 Rev.B
4-3. Verification 2
[1]Leave the screen display as it is. Position the test strip N3 for adjustment (ND paper: dull N3
attached) 2-3 mm from the front of detection window.
* Make sure that ND paper attached surface is facing down (detection window side).
[2]Put your hand over the detection window until "1: detected" is displayed on the screen.
[3]Remove your hand from the position and check that the display will change to "0: not detected".
[4]Move the test strip N3 for adjustment (ND paper: dull N3 attached) to a position 2-3 mm from the
front face of detection window; and repeat steps [2] and [3] above. Verify "0: not detected" message.
2 - 3 mm from the front face
4-4. Verification 3
[1] Place a white base film (test strip for adjustment N8, N5 or N3 with ND attached surface facing
upward) at a position approx. 5 mm from the front.
Move the white base film slowly backward while observing the screen for the message generated by
automatic start sensor.
When the message changes from "0: not detected" to "1: detected", verify that the distance is within
1.5 mm from the end of detection window.
[2] In the same condition as the above step, move the base film from a position 5 mm behind the
rear slowly toward front. When the message changes from "0: not detected" to "1: detected", verify
that distance is within 1.5 mm from the end of detection window.
●Test strip for adjustment (N8, N5, N3) ND8 (dull N8 attached)
ND5 (dull N5 attached)
ND3 (dull N3 attached)
* CAUTION: Excessively increased sensitivity of automatic start detection will keep "ON" state
during measurement, and may generate E008 automatic start sensor error.
After increasing the sensitivity of automatic start sensor, be sure to perform
verification 1(N5) and verification 2 (N3).
[Reference] Reflectance (760 nm) of test strips for adjustment measured on AE-4020
[1] ND8: approx. 70%
[2] ND5: approx. 22%
[3] ND3: approx. 7%
[Remarks] Do not touch test strips for adjustment (N8, N5, N3) with bare hands. Keep ND surface free
from dust and scratches. Store strips at room temperature under lightproof condition.
Replace strips as they become dirty or degraded, or periodically replace (approx. every
year).
6-7 Rev.B
(5) Adjusting Incoming strip sensing PI

■ Preparation
・Test strip･･････････････････････････････1 pc
5-1. Adjustment
[1] Open the incoming strip sensing PI level check screen. (Service mode 500 -> ENTER)
[2] Without using test strip, perform the following settings.
* Main board cover installed and upper cover closed.
• Control: VR06 (driver PCB)
• Detect level: 100 +/- 5 counts
• LED: DO3 (driver PCB) unlit
5-2. Verification
[1] Place a test strip on the incoming strip sensing PI section and close the upper cover.
[2] Verify the following:
• Detect level: 900 counts or more
• LED: DO3 (driver PCB) is lighting
●Test strip is not present ●Test strip is present
Incoming strip sensing PI

Main board cover Upper cover
Driver print circuit board
VR06 D03
6-8 Rev.B
(6) Adjusting transport motor installation
6-1.Assembling Transport motor

■ Preparation
・Block gage（4mm）･･････････････････････････････1 pc
Motor clamping plate
Flexible coupling
DC motor
Hexagon socket setscrews for securing coupling
M3x4 S(black)WP
[1] Installing clamping plate to motor

Nonadjustable mounting: Allowance is screw hole diameter +/-0.2mm.
Rotational direction: optional
[2] Securing the coupling
Clearance between plate surface and coupling surface shall be 4 +/- 0.5 mm.
Insert 4 mm block gage in the clearance between plate surface and coupling surface, and secure.
Hexagon socket setscrew for coupling shall not touch D-cut section of motor output shaft.
Hexagon socket setscrew shall be retightened with 0.25 Nm (2.5 kgf-cm) up to 30 - 45° by using L
wrench.
Remove the hexagon socket setscrew supplied with the coupling as it is a flat point type, and replace
it with the setscrew described above.
6-2.Positioning and securing of transport motor assembly
Step at motor side Step at the top

Clearance between
bushing and coupling
Driving base
Short side of Motor axial (long

motor clamping circular hole axial)
plate (9mm)
For the motor axial direction, secure the bush where it touches the coupling.
Clearance gap shall be 0 (+0.1,0)mm. Thickness gage 0.1 mm: not go
If drive base and motor clamping plate are at a maximum right angle, total angle is 1° on the drawing
and nominal tolerance is 2°. This causes no problem because allowable bending angle of coupling is
5°.
When securing the transport motor assembly, be sure that the step at motor side and step at the top
are 1+/-0.25 mm along the short side of motor clamping plate (top figure).
Place top end of drive base on the surface plate, place 1 mm thickness gage and screw the motor
clamping plate.
Under this condition, verify positioning by using:
Thickness gage 1.3 mm: not go
Thickness gage 0.8 mm: go
6-9 Rev.B
(7) Adjusting height of transport lever
■ Preparation
・101058: Transport section position adjustment fixture･････････････････････1 set
・101059：Gap gage････････････････････････････････････････････････････････1 set
Adjust the height of transport tables Rt and Lt and determine the position.
[1] Temporarily secure Transport drive assembly with fixing screws. Both screws should not be
over-tightened but until spring washers become functional.
Transport drive assembly

Fixing screws (2 locations): Temporarily
secured
Slide lock Fixing screws (2 locations):

Temporarily secured
Fixing screws: Temporarily secured Transport drive assembly
[2] Install Transport section position adjustment fixture to the Transport drive assembly. Fully lock the
slide lock of transport drive assembly.
Transport section position adjustment fixture
Instrument front
Transport section position adjustment

fixture
6-10 Rev.B
[3] By observing the go-end and not-go end on the gap gage, adjust clearance between left and right
rear projections of the transport section position adjustment fixture and thetransport table to 4.0 -
4.5 mm.
Not go-end (4.5mm) Go end (4.0mm)
Retighten the 2 screws (at rear) temporarily tightened.
Gap gage
Gap gage
[4] If the go-end and not-go end at the left and right rear are correctly adjusted, while visually
checking the clearance between the transport section position adjustment fixture and transport
table Rt and Lt, retighten the screws so that the transport drive assembly comes to the center
position.
Clearance between the transport Clearance between the transport

section position adjustment fixture and Setscrew section position adjustment fixture and
transport table Lt transport table Rt
Design value：1mm Design value：1mm
[5] By observing the go-end and not-go end on the gap gage, retighten the setscrew so that the
clearance between left and right front projections of the transport section position adjustment
fixture and the transport table is 4.0 - 4.5 mm.
Gap gage
Setscrews (2 locations)
[6] Check that the gaps between left and right front and rear projections of the transport section
position adjustment fixture and the transport table are all between 4.0-4.5 mm.
Check the go-end and not go-end on the gap gage at all 4 points.
6-11 Rev.B
(8) Adjusting standby position of Transport lever

■ Preparation
・Test strip･･････････････････････････････1 pc
・ Service mode 450 -> ENTER

・ Adjust the standby position to specified value below.
・ Verify that the following functional specifications are met after positional adjustment.
[Criteria]
The position equivalent of +7 (msecs) from the position where test strip alignment springs (at left and
right) contact the test strip tray.
[Functional requirement]
Test strip alignment springs shall positively contact with the test strip tray
No test strip shall be caught by the transport lever, bent backward, at test strip waste stage.
Test strip alignment

springs
No gap or
clearance on both
Test strip tray
Test strip
(not bent backward)
・Key operation Transport lever

7 key: Shift adjusted value 10 msecs frontward (test strip feed direction)
4 Key: Shift adjusted value 5 msecs frontward (test strip feed direction)
1 Key: Shift adjusted value 1 msecs frontward (test strip feed direction)
9 key: Shift adjusted value 10 msecs backward (opposite to test strip feed direction)
6 Key: Shift adjusted value 5 msecs backward (opposite to test strip feed direction)
3 Key: Shift adjusted value 1 msecs backward (opposite to test strip feed direction)
START Key: Move to the currently adjusted position.
STOP Key: Terminate the adjustment and return back to the item No. input screen without storing
the value.
6-12 Rev.B
(9) Adjusting Test strip alignment mechanism
Operation Flow Chart

Adjusting test strip alignment center position …9-1
↓
Verifying test strip transportation status …9-2
OK NG
Adjusting alignment arm standby position …9-3 Readjusting test strip alignment position …9-4
↓ ↓
End of adjustment Rechecking test strip transportation status …9-5
↓
Adjusting standby position of alignment arm …9-6
↓
End of adjustment
9-1. Adjusting test strip alignment center position

■ Preparation
・96704: Jig for adjustment of Table base height･･････････････････････････････1 pc
[Checking before the adjustment] Position adjustment of the introduction arm for surplus urine
suction (Service mode 440) shall be completed.
[1]In the single unit operation mode 400 (Service mode), press No.2 to move the introduction arm
to the surplus urine suction position.
[2]Place the alignment position adjustment fixture on the 1st port, in the direction as shown below.
Alignment position adjustment fixture(jig)
Alignment mechanism
fixing screw(Bottom)
[3]Adjust the lateral position of alignment mechanism with setscrew so that the clearance between
the tip of alignment arm rib and the fixture is 0 mm. Tighten the setscrew.
Criteria: Clearance between the alignment arm rib tip and the fixture:0 +/-0.25 mm.
[4]Adjust the position at both left and right side.

Criteria: Space between left and right alignment arm ribs: 111 +/-0.5 mm
6-13 Rev.B
9-2. Verifying test strip transportation status

■ Preparation
・Test strip･･････････････････････････････1 pc
・Block gage(0.5mm)････････････････････1 pc
[Checking before the adjustment] Adjustment of the standby position of transportation section
(Service mode 450) shall be completed.
[1]With alignment arm positioned as specified in 9-1, test strip shall be placed to touch the rib of
right-hand arm.
Test strip contacts with arm rib.
[2]Press No.1 key. While leaving the set test strip as it is, return the introduction arm and alignment
arm to the standby position.
Make sure that the test strip is undisturbed. If disturbed, use "2" key to move the alignment arm
to alignment position to make the test strip touch the arm.
[3] Under the condition shown in the figure above, press "5" key to move the test strip to a port
under the photometric section.
Clearance between
test strip and guide
[4] Refer to the figure above. Pass a 0.5 mm block gage through the clearance between test strip
and guide. If the block gage fails to pass, jump to 9-4.
When the block gage passes the clearance, reverse the direction of the test strip as shown in the
figure below(holding portion of the test strip at left), touching it to left-hand arm.
Test strip and the rib of

arm are touching
6-14 Rev.B
[5] In the same way as the previous check, press "1" key to return the introduction arm and
alignment arm back to the standby position. Press "5" key to move the test strip under the
photometric section.
Clearance gap between test strip and guide
[6] Refer to the figure above. Pass a 0.5 mm block gage through the clearance between test strip
and guide. If the block gage fails to pass, jump to 9-4.
Otherwise, terminate the alignment position adjustment and proceed to 9-3.
9-3. Adjusting standby position of alignment arm

■ Preparation
・96705: Jig for adjustment of table base height･･････････････････････････････1 pc
[1] In service mode 400, use "1" key to move the introduction arm and alignment arm to the
standby position.
Set the alignment width adjustment fixture(jig) to the figure above.

Alignment width adjustment
Fixture (jig)
Arm stopper
Fixing screw (bottom)
[3] Position the arm stopper so that the clearance between the tip
of the alignment arm rib and fixture is 0 mm.
Criteria: Clearance between tip of alignment arm rib and the fixture:
0 +/- 0.25 mm.
[4]Adjust the position at both left and right side.

Criteria: Distance between ribs of left and right alignment arm at standby position:
121 +/-0.5 mm.
6-15 Rev.B
9-4. Readjusting test strip alignment position

■ Preparation
・96706：Alignment position adjustment fixture (jig)2･･････････････････････････････1 pc
[1]The clearance between test strip and guide has been verified 0.5 mm or less in 9-2.
If this clearance specification is exceeded afterward, check the deviation of test strip alignment at
port 1 through the photometric section: if deviated rightward, move the test strip leftward, and vice
versa.
Depending on the situation, use the different surface of alignment position adjustment fixture(jig) 2.
●For adjustment when the test strip is deviated leftward.

Narrow Wide
●For adjustment when the test strip is deviated rightward.

Wide Narrow
Alignment position adjustment fixture(jig)2
Fixing screws
(Bottom side)
[2] Adjust the left and right side position of the alignment mechanism so that the clearance between
the tip of the alignment arm rib and fixture is 0 mm and fix it with screws.
Criteria: Clearance between tip of alignment arm rib and the fixture:0 +/- 0.25 mm.
[3] Adjust the position at both left and right side.

Criteria: Space between left and right alignment arm ribs: 111 +/- 0.5 mm
6-16 Rev.B
9-5.Rechecking test strip transportation status

The procedure is the same as explained in 9-2 Verifying test strip transportation status.
Criteria: The clearance between L/R guide and the end of coming test strip measured under
the photometric section is 0.5 mm or more.
If the clearance is outside the criteria, the bonded pulley and associated parts around it may have
play or looseness, or transport motor is not positively installed or secured.
Check and adjust the following components in the order below:

・Orientation of transport motor
・Bonding of pulley
・Play of parts surrounding bonded pulley
9-6. Adjusting standby position of alignment arm

When the transportation status is adequate in 9-5, adjust the alignment arm standby position with
the procedure as same as 9-3.
6-17 Rev.B
(10) Adjusting mounting position of optical motor
10-1. Adjustment
Optical unit assembly

Optical motor assembly
[1]Lateral
Lateral Clearance gap between optical frame and pulley (60)

Criteria: 0.35 to 0.85mm
*When assembling, insert 150mm t0.5 square in this
clearance and secure.
Frame Pulley (60)
[2]Longitudinal
Longitudinal
Clearance between frame and motor angle

Criteria: 0 to 0.5mm
Motor angle
10-2. Verification
[1]Lateral
Refer to the above figure to verify the following.
Insert:
Go: Thickness gage 0.35mm
Not go: Thickness gage 0.85mm
into clearance between the optical frame and formed pulley(60).
[2]Longitudinal
Refer to the figure above.
Verify that,
Not go: Thickness gage 0.5 mm
does not enter clearance between the optical frame and motor angle.
6-18 Rev.B
(11) Adjusting position of optical system
(11-1) Height adjustment

■ Preparation
・98923：Opt adjust block･･････････････････････････････1 pc
・98924：Opt fix block･･････････････････････････････････1 pc
・Thickness gage (0.1mm）･････････････････････････････1 pc
[1]Remove introduction lever, introduction table, transport table and transport lever.
Transport table
Introduction table
Introduction arm
Transport lever
6-19 Rev.B
[2] Turn the pulley for photometric section transportation manually to move the photometric
section to the center position.
Photometric section
[3]Place a jig (Opt adjust block) on transport table Lt and transport table Rt.
Opt adjust block
6-20 Rev.B
[4]Insert a jig (Opt adjust block) under the photometric section.
Opt adjust block
Bring Opt adjust block to contact

the edge of photometric table.
6-21 Rev.B
[5]Loosen the screws (3 locations) fixing LED cover and amplifier cover.
Fixing screws
[6]Set a jig (Opt fix block) to the photometric section as below.
Opt fix block
6-22 Rev.B
[7]Tighten the fixing screws for LED cover while pressing the jig(Optical fix block).
Driver
[8]Verify that thickness gage(0.1mm) does not enter the clearance gap between photometric
section and the jig.
Thickness gage (0.1mm)
[9]Install transport lever, transport table, introduction table and introduction lever.
6-23 Rev.B
(11-2) Front/back position adjustment

[1]Adjusting position of optical system assembly
■ Preparation
・96702：Spot center stick･･････････････････････････････1 pc
Photometric section Spot center stick
Photometric section moving pulley
Photometric section
Test strip width center groove: 0.5 mm
Photometric positioning notch

:1.2 mm
Spot center stick
Visually check relative distance between the positioning notch on photometric unit and the center
groove on spot center stick.
Manually rotate the photometric section drive pulley to move the photometric section laterally for
proper parallelism.
Use the optical system assembly setscrews shown below.
Optical system assembly

setscrews
6-24 Rev.B
[2] Adjusting position of photometric section

While manually rotating the photometric section drive pulley to move the photometric section
laterally, adjust the photometric section fixing position so that the photometric positioning notch
and the center groove of spot center stick matches.
Fixing screws for photometric section
Adjusting direction
Checking section
Criteria: Align the center groove on spot center stick with the photometric unit assembly
within +/- 0.2 mm.
6-25 Rev.B
(12) Adjusting left standby position of photometric section
・Service mode 460 -> ENTER

・Pulse feed may cause step-out. Be sure to use START key for proper movement to the standby position.
Verify that the standard positioning requirement shown below is met.
[Criteria] At all 3 locations from the front of photometric position, 0 to 0.5 mm gap as shown in the figure
below shall be maintained.
Photometric
section
Transport table
0 to 0.5mm
・Key operation
7 key: Shift adjusted value leftward by 100 pulses
4 Key: Shift adjusted value leftward by 10 pulses
1 Key: Shift adjusted value leftward by 1 pulse
9 key: Shift adjusted value rightward by 100 pulses
6 Key: Shift adjusted value rightward by 10 pulses
3 Key: Shift adjusted value rightward by 1 pulse
START key: Move to left standby position according to the entered value.
STOP Key: Terminate the adjustment and return back to the item No. input screen without storing the
value.
6-26 Rev.B
(13) Adjusting light quantity of optical system

• Adjust the light volume of optical system at an ambient temperature between 22 and 28°C.
• Change measurement wavelength with "−" key and follow the adjusting procedure shown below.
• 430 nm:
VR01 (Driver print circuit board): 2700 +/- 50 counts
• 565 nm:
• 635 nm:
• 760 nm:
• Dark level: (LCD reading: 000)
Verify that the reading is 500 counts or below. (not adjustable)
*Perform adjustment with upper cover colesed.
VR05(760nm) VR03(565nm) VR01(430nm)
VR04(635nm) VR02(not used)
6-27 Rev.B
(14) Adjusting height of photometric table
14-1. Verification
■ Preparation
・11721: Check strip (white)･･････････････････････････････1 pc
*Check strip must be free from dirt and scratches.
[1] Enter Check sample measurement detail print mode (Service mode: 136 → ENTER → 1)
[2] In the check sample measurement mode, place check strip (white) with black mark on right side
and perform measurement (n=1).
[3]In the check sample measurement mode, place check strip (white) with black mark on left side and
perform measurement (n=1).
[4]Check that both strips meet the following specification.
[Criteria] Reflectance at 565 nm, 635 nm and 760 nm shall be equal to or lower than the % value
shown below at all positions for PAD1 through PAD10. • 100 ± 2.0 %
[Example of printed items]
ＣＨＥＣＫ
Serial NO.XXXXXXXX
2005-01-13 09：27
＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊
・４３０(nm)
ＰＡＤ１１００．４%
ＰＡＤ２９９．８%
ＰＡＤ３９９．４%
ＰＡＤ４９９．６%
ＰＡＤ５１００．０%
ＰＡＤ６９９．７%
ＰＡＤ７１００．０%
ＰＡＤ８１００．０%
ＰＡＤ９９９．９%
ＰＡＤ１０９９．９%
ＰＡＤ１１２２９３
Ｗｈｉｔｅ２３６１
Ｂａｓｅ１６９９
～
・７６０(nm)
ＰＡＤ１１００．４%
ＰＡＤ２９９．８%
ＰＡＤ３９９．４%
ＰＡＤ４９９．６%
ＰＡＤ５１００．０%
ＰＡＤ６９９．７%
ＰＡＤ７１００．０%
ＰＡＤ８１００．０%
ＰＡＤ９９９．９%
ＰＡＤ１０９９．９%
ＰＡＤ１１２２９３
Ｗｈｉｔｅ２３６１
Ｂａｓｅ１６９９
6-28 Rev.B
14-2. Adjustment
■ Preparation
・96702：Spot center stick･･････････････････････････････1 pc
When the reflectance is out of the standard range, adjust the height of photometric table with the fixing
screws on the instrument rear so that the placed spot center stick evenly contacts all ribs (7 points).
After the adjustment, perform check measurement and verify that the criteria in 14-1 is met.
Spot center stick
Photometric table
(7 points)
Fixing screws
6-29 Rev.B
(15) Adjusting black mark detecting pulse
(15-1) Black mark placed on right side

■ Preparation
・Test strip･････････････････････････････････････････1 pc
・Block gage (2.0mm)･･････････････････････････････1 pc
・Prepare a test strip having a black mark at a position within the dimensional tolerance specified below.
・Perform adjustment with upper cover closed.
4 +/- 0.3
83.5 +/- 0.3
110 +/- 0.5
・Service mode: 470 -> ENTER

・ Place the prepared test strip having the black mark on its right hand side, in the photometric
measurement location.
・Lateral position of the strip shall be as shown in the figure below. (For each block gage)
・Longitudinal position of the strip shall be so determined that its end touches the rib of transport table.
・Press START key. The detection pulse that scanned the black mark position is displayed on the LCD.
・Press ENTER key to accept the adjusted value.
・Press "1" key to save the adjusted value.
2.0 mm block gage ・Longitudinal position: as far as test strip will go

・Lateral position: test strip will touch block gage
6-30 Rev.B
(15-2) Black mark placed on left side

■ Preparation
・Test strip････････････････････････････････････････1 pc
・Block gage(2.0mm)･･････････････････････････････1 pc
・Prepare a test strip having a black mark at a position within the dimensional tolerance specified below.
・Start adjustment with upper cover closed.
4 +/- 0.3
83.5 +/- 0.3

110 +/- 0.5

・Place the prepared test strip having the black mark on its left hand, in the photometric measurement
location.
・Lateral position of the strip shall be as shown in the figure below. (For each block gage)
・Longitudinal position of the strip shall be so determined that its end touches the rib of transport table.
・Press START key. The detection pulse that scanned the black mark position is displayed on the LCD.
・Press ENTER key to accept the adjusted value.
・Longitudinal position: as far as test strip 2.0 mm block gage

will go
・Lateral position: test strip will touch block
gage
6-31 Rev.B
(16) Color tone and DIP detection adjustment

■ Preparation
・Ion exchanged water･･････････････････････････････1 pc
(1) Adjustment
・Press START key.
・Start measurement of the ion exchanged water on required items, 5 times in sync with buzzer sound.
・After the measurement, measured color tone corrections and DIP detection thresholds and adjustments will
be printed.
(2) Verification
・Measure the ion exchanged water 5 times by repeating procedure described in [1].
・Verify that the following specifications are met.
・When OK, press [1] key to finish the adjustment.
[Criteria]
Averaged (Avr) C/M, Y/M, C/r: 0 +/- 5
Variation (R) in C/M, Y/M, C/r: 20 or less
Averaged (Avr) DIP: 1058 or less

Variation (R) in DIP: 20 or less
[Example of printed items]
Ｃ／Ｍ：－７，－５，０，－１，－４

Ｙ／Ｍ：０，－３，７，－２，－４
Ｃ／ｒ：－６，－４，４，－１，－４
ＤＩＰ：９１７，９１４，９１２，９１９，９１９
－－－－－－－－－－－－－－－
Ｃ／ＭＹ／ＭＣ／ｒＤＩＰ
Average Ａｖｒ：－３，０，－２，９１６
Variation Ｒ：７，１１，１０，７
－－－－－－－－－－－－－－－
Ｏｐｔ：９８３，１２１０，１０８４，９６２
－－－－－－－－－－－－－－－
6-32 Rev.B
Appendix1 AE-4020 SERVICE MANUAL
Appendix 1
Ethernet Settings
Appendix1-1 Rev.B
Appendix1 AE-4020 SERVICE MANUAL
The setting procedure of Ethernet
Equipment is turned off.
A RS232C terminal is removed.

Two screws are taken.
A connector is
Extracted.
An Ethernet board is attached.

A connector is connected.
It attaches so that it may insert in back metal.
It fixes with two screws.
A seal is stuck.
Wiring is connected and a power supply is switched on.
Ethernet is set up in the reverse mode. The following setup is performed for a "reverse mode
operation procedure document" to reference.
① Communication port setup
② Equipment ID setup.
③ IP address setup
④ Subnet mask setup.
⑤ Default gateway setup.
⑥ DHCP setup
Completion
Appendix1-2 Rev.B

AE 4020 C 09B 015 - Service

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AE 4020 C 09B 015 - Service

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AUTION ＴＭ ELEVEN

Date of issue Jun. 2005

Drawing No. AE-4020-C-09B-015

1. Outline of the Analyzer

3. Service Mode Specifications

4. Electrical Circuit Diagrams

Chapter 1 Outline of the Analyzer

1. Outline of the Analyzer

Measurement is done by the Single or Dual Wavelength Reflectance Method.

Measurement of Test Strips

However, the calculation of BLD is made for a single

GLU 635 760

● Combination of Tone and Hue

The tone and hue of urine sample are obtained by YELLOW

The Hue is obtained by the right chart. (NORMAL × RED

Previous drawing No. Drawing No. Assembly Standard

2) Assembly of cover for maintenance

Previous drawing No. Drawing No. Assembly Standard

3) Assembly of under cover

Previous drawing No. Drawing No. Assembly Standard

Previous drawing No. Drawing No. Assembly Standard

5) Assembly of Optical Unit

Previous drawing No. Drawing No. Assembly Standard

6）Assembly of table base

Previous drawing No. Drawing No. Assembly Standard

7) Assembly of drive part for introduction

Previous drawing No. Drawing No. Assembly Standard

8) Assembly of drive part for conveyance

Previous drawing No. Drawing No. Assembly Standard

Assembly of DC-motor,Coupling, Polyurethane circle belt, PI-Assembly of drive part for

Chapter 3 Service Mode Specifications

Refer to Service Mode Operation Manual (Document No. AE-4020-C-53B-0001)

Chapter 4 Electrical Circuit Diagrams

Refer to Circuit Diagrams

Chapter 5 Standard Inspection

2. Test Methods and Standards

№ Test Classification № Test Items

14) Paper Detection

5 Others 21) Exterior

2. Test Methods and Standard

2) Lead Wire, Connector

3) Revision of Drawings, Work Standards, between lots

8) Surplus urine suction position of the introduction arm

9) Check test strips feeding

12) Operator Keys

14) Paper Detection

16) External Output (RS-232C)

17) External Output (Ethernet)

20) Color Check Strip

22) Check specific to place of destination

25) Check light quantity of optical system

26) Check temperature output

27) Power source input (An electric safety test)

28) Measure the exterior(Form inspection item)

Chapter 6 Adjustment Method

１ Adjustment items and Jig list ····························································· 2

１ Adjustment items and Jig list

Item Drawing No.

(1) Adjusting height of table base

[1] Remove introduction arm, introduction table and front cover.

(2) Adjusting standby position of introduction arm

・Service Mode: 430 -> ENTER

Auto-start detection window

Auto-start detection window

(3) Adjusting surplus urine suction position of Introduction arm

Surplus urine suction port