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Abstract. A cable-stayed bridge is built by following a construction sequence of different subsequent stages that imply changes
of the geometric configuration, restraints and consequently stress and strain patterns. A study is presented about stay stressing
sequences in cable-stayed bridges with composite deck for the case of construction made by the cantilever method. Initial cable
forces are found through partial elastic schemes of construction stages. Different stay stressing procedures are implemented
and a comparison between them is proposed in order to evaluate the differences in terms of deformed shape and internal force
distribution of the deck and the pylon. Results can be useful to give practical suggestions to designers, when they have to deal
with stay stressing sequences of composite cable-stayed bridges.
1573-2487/12/$27.50 © 2012 – IOS Press and the authors. All rights reserved
94 M.F. Granata et al. / Construction stages of cable-stayed bridges
Nevertheless the correct and desired geometric pro- authors to concrete cable-stayed bridges [3] and to arch
file of the deck is a hard target to be achieved; some bridges built by suspended cantilevers [15] or by lattice
cable-stayed bridges present a non-satisfactory shape cantilevers [16]; it is developed here for the specific case
of the deck (Fig. 1) just in the early phases of service of composite decks, for which the construction stages
life, due to the stressing sequence adopted during con- imply a different stressing sequence from those of con-
struction; after many years the problem can grow due to crete bridges. This study reports a comparison between
the effects of creep and shrinkage. A study of different different stay stressing sequences in order to evaluate
stressing sequences, as the one presented here, can help the consequences of each one to the state of stress and
the designer to avoid the bad consequences of a wrong to the final geometry of deck and pylon. The main target
methodology in terms of deck geometry and internal is to detect the weakness and strong points of each con-
forces distribution. struction methodology and to give useful indications
Another important aspect to be considered in to designers in choosing the most convenient method
steel-concrete cable-stayed bridges is the increased of initial cable force evaluation and stressing sequence.
importance of cable sag nonlinear effect with respect to The analysis aims to obtain a predetermined geometric
concrete bridges. It depends on the span range covered profile of deck and pylon at the end of construction with
by composite bridges and the related length of stays, for acceptable values of bending moments. The chosen ref-
which the geometric non linearity has to be considered erence configuration for the deck is that of an equivalent
in many cases as well as the second order effects on the continuous beam on rigid supports, which is approxi-
deck and the pylon [2]. A steel bridge emphasizes these mated not only in the final configuration but also in the
two aspects: the optimization of bending moment dia- intermediate ones during construction, by performing a
gram in construction stages and in the final dead load convenient stay stressing sequence. Different hypothe-
configuration and the effects of geometric non linearity ses were considered for assembling steel elements and
[13, 24], often influenced by cables lateral motion [26]. concrete slab in the cantilever configuration, in order to
Some related topics were underlined by Schlaich [25], compare the results obtained by the analyses.
giving useful indications to designers about the con- About time-dependent phenomena in concrete, creep
struction of cable-stayed bridges with composite decks and shrinkage play an important role in cable-stayed
and prefabricated slabs. bridge construction by modifying the state of stress
In this study a methodology is proposed for the evalu- and strain in time. For concrete bridges a minimiza-
ation of initial cable forces in composite bridges, based tion of creep effects can be achieved by performing a
on simple partial elastic schemes of construction stages. particular stay stressing sequence and by choosing an
This methodology has been already applied by the opportune value of initial cable forces approaching the
M.F. Granata et al. / Construction stages of cable-stayed bridges 95
behaviour of a continuous beam on rigid supports [3, result. It is due to the high grade of redundancy of
7]. In composite bridges time-dependent phenomena cable-stayed bridges (mutual effect of stays), to the real
have two main effects: the first one is the axial short- sequence of load application and stay pre-stressing and
ening of concrete pylons and deck slabs; consequently finally to the influence of time-dependent phenomena.
an increasing downward displacement of the deck with Moreover when the backward methodology is applied,
time and a danger of slab cracking occur. The sec- during the operation of bridge dismantling the stress
ond one is the variation of the composite cross section evaluation is made on a configuration that is not in a
centroid, as expected by the creep-transformed section zero-stress state because it has been already loaded,
theory [10], now inserted in final documents of ACI while in the actual sequence every segment and every
209 Committee [1]. It implies a change of the state of stay to be added is in a zero-stress state before they are
stress in time, particularly of the bending moment dia- assembled. As a consequence it is difficult, especially
gram, with a redistribution of stresses between steel and for cable-stayed bridges that are not completely self-
concrete elements in the section [8]. It is a fundamen- anchored or unsymmetrical [18], to obtain the required
tal aspect that cannot be denied because it leads to a geometric configuration with a single stay stressing but
significant modification of internal forces. it is necessary to adjust the value of axial forces for all
In the following, after a brief analysis of stay or several stays. It implies a technological problem and
stressing sequences and a literature survey, a com- a related cost, because for each adjustment of the stay
parison between three methodologies of stay stressing force, the stressing equipment has to be shifted in the
is explained and discussed, with the determination of position of the right stay. Moreover the result of many
initial cable forces based on elastic schemes of con- adjustments can be a reduction of the safety degree
struction stages. Two numerical examples of composite against fatigue because for every stressing operation
cable-stayed bridges are presented in order to make the cone of anchorages engraves the stay in different
clear the followed methodology and to underline the points, damaging steel wires and reducing the fatigue
consequences of each procedure in terms of internal strength [21]. For this reason the aim is to reduce adjust-
forces and deformations. ment operations by making only the essential ones and
by engraving the steel wires in new areas (i.e. limiting
the operations of stay release), in order to maintain the
2. Stay stressing sequences in cable-stayed required fatigue strength of stays.
bridges In order to take into account all these features, the for-
ward analysis is a useful and wide-used methodology.
Literature about stay stressing and initial cable forces It allows designers to consider a number of important
determination in cable-stayed bridges is very complex aspects, as the following ones, now implemented in
and wide, because this topic has been considered by specialized finite element software packages:
many authors and by different point of views. About
cantilever construction the most frequent methodology – when a new segment is built by the cantilever
to find the initial cable forces is the so-called back- method, by assembling it to the previous one
ward analysis, which is a deconstruction analysis of the already completed and by stressing the related
bridge. It starts from the desired final stage and then stay, it is necessary to choose the right posi-
the bridge is ideally dismantled stage by stage [6, 14]. tion of the new segment by following the tangent
In this methodology initial cable forces are found as direction with respect to the tip of the previous
the forces in the stay at each deconstruction stage [4]. segment, already deformed (Fig. 2). It avoids the
Unfortunately it can give to designers only the initial birth of imposed deformations between segments,
value of the stay force and for this reason it always has minimizing the geometric differences with the the-
to be followed by a forward analysis which considers oretical deck profile.
the actual construction sequence, giving the actual state – When a stay is attached to a new segment,
of stress and strain of the bridge structural elements. correctly positioned and tensioned, the real
Even though values of pre-stress to give to all stays are length of the stay differs from the theoretical
found by this methodology, the final stress state is gen- one, due to the displacement of the anchorage
erally different from the expected one because a unique point in the deformed configuration (Fig. 3). As a
stay stressing operation, based on the value found by consequence the stay force at the beginning of its
this methodology, doesn’t permit to obtain the desired life is different from the expected one, foreseen
96 M.F. Granata et al. / Construction stages of cable-stayed bridges
In the following paragraphs different stay stressing scheme, by separately evaluating the cable force
procedures are applied to composite bridges and com- needed to recover displacement δI of the steel
pared in order to establish which is the most convenient elements and that needed to recover displace-
sequence. Numeric examples are also presented and ment δ I due to the concrete cast. The superscript
discussed. B of forces points out that initial cable forces
and adjustments are different in every approach
3. Partial elastic schemes of construction stages followed.
in the evaluation of initial cable forces C) Steel elements of the cantilever segment are
assembled and the new stay is attached without
In this study only the forward analysis of cable- modifying its length, as in the first approach. The
stayed bridges built by the cantilever method is taken slab is cast and then the stay is stressed to the
into account. Initial cable forces determination is done desired value by recovering both displacements
by partial elastic schemes of the structure, one for each δI and δ I . At the same time the previous stay,
construction phase, i.e. for each segment assembled by already stressed in the previous stage, is adjusted
cantilevering and for each stay attached and tensioned. in order to compensate the displacements δI-1 and
When steel elements and slab casting are built in two δ I-1 of the related anchorage point, due to the
following times, different partial elastic schemes of the actual construction stage (Fig. 7).
two subsequent assembling phases have to be consid-
ered for each stage. The latter two-phase stressing operation is proposed
The three approaches here investigated are: because it permits a more precise compensation of
displacements due to construction loads, achieving a
A) steel girders are assembled and attached as a can- configuration near to that of a continuous beam on
tilever segment to the previous one completed rigid restraints in every phase of construction. It was
and suspended by the related stay; the new stay already proposed for concrete cable-stayed bridges to
is attached to the girder of the new segment and compensate creep effects in service life [3]. The disad-
its length is not modified. Then concrete slab is vantage is that each stay is stressed two times because
cast in situ and/or built by prefabricated elements; it implies the stressing equipment is shifted from one
at the same time the new stay is tensioned in a stay to another at each adjustment or that two equip-
single operation at the design value, which corre- ments have to be employed. The evaluation of initial
sponds to the zero displacement of the anchorage cable forces is done on the elastic scheme of the related
point. The pretension value to be given to the stage, by considering contemporarily the displacements
new stay attached is found through the partial of the last segment and those of the previous one
elastic scheme, by making null the vertical dis- (Fig. 8).
placements due to the initial deformation of steel In all the three approaches investigated a final reg-
elements added to those due to the slab casting ulation of all stays is convenient in order to take into
(Fig. 5). The problem of cable force determina- account the displacements due to construction errors,
tion in every partial elastic scheme is solved by superimposed dead loads (pavement, guardrails, foot-
the commonly used procedure of the influence steps, etc . . . ) and creep effects in construction stages
matrix of displacements [15, 23]. [22]. Moreover the effects of shrinkage and creep till
B) Steel elements of the cantilever segment are construction end can be partially compensated by a final
assembled and the new stay is tensioned a first adjustment of all stays. In fact the axial shortening due
time to a value that recovers the vertical displace- to concrete shrinkage, especially in the tower, implies
ment of the steel cantilever. The concrete slab is an increased vertical displacement of the deck with
then cast and the stay is newly stressed to the respect to the result of theoretical analyses. In order
definitive value which recovers all displacements to compensate the pylon axial shortening, it is possible
(Fig. 6). In this case a double stressing operation to build concrete elements of an increased length [25].
is done for the last stay attached; this method- About the flexural effects of creep and shrinkage, it
ology can be helpful to minimize the lock-in has to be considered the behaviour of composite beams
curvature of steel elements. The value of ini- that are non-homogeneous elements with respect to
tial cable force Fi and that of adjustment Fi creep. In fact these elements show an internal redistri-
after slab casting, are found on the partial elastic bution of stresses between concrete and steel members
98 M.F. Granata et al. / Construction stages of cable-stayed bridges
Fig. 7. Approach C. Two-phase stressing of the last and the previous stay attached.
and the change of the centroid position of the so-called moments appear in the deck [8]. As a consequence of
creep-transformed section, which is the homogenized this variation of girder characteristics, internal forces
section modified by the creep coefficient (Fig. 9). and deck deformations vary with the time, even though
In a first phase, during the cantilever construction, the the behaviour of a continuous beam on rigid supports
cross section centroid coincides with that of the steel was achieved at every construction stage.
element, while after the slab casting, the homogenized Another consideration has to be done about the
section has the centroid in a new position. It implies anchorage point of the stay to the deck; when it is set
an upward shifting of cross section centroid and as a at the upper fibre of the deck section or in an eccen-
consequence, positive bending moments appear in the tric position with respect to the cross section centroid,
deck due to the eccentricity between the two centroid a concentrated value of bending moment is generated at
positions (before and after concrete casting). In ser- each anchor point, which can be significant (Fig. 10). In
vice life instead creep implies that the centroid shifts this case a different distribution of moments has to be
down (toward the steel member); so negative bending expected with respect to the continuous beam on rigid
M.F. Granata et al. / Construction stages of cable-stayed bridges 99
Fig. 8. Elastic schemes for approach C. a) self-anchored stage; b) partially earth-anchored stage.
Fig. 10. Eccentricity between the cross section centroid and the stay anchorage.
Table 1
Results at the construction end for the three approaches
Approach A Approach B Approach C
max M min M δvert δhoriz max M min M δvert δhoriz max M min M δvert
[kNm] [kNm] [cm] [cm] [kNm] [kNm] [cm] [cm] [kNm] [kNm] [cm] [cm]
16050 −9270 −11.94 −0.37 18200 −14900 −8.36 6.01 4350 −5420 3.54 −0.50
scheme method. The related stay stressing sequences packages allows designer to take into account shrinkage
were implemented. A staged construction analysis is and creep effects.
performed by following the forward procedure. The In the approaches A and B only the last stay is
construction sequence is divided into 11 stages, each stressed at each construction stage: they result less
one composed of two phases (one for the steel ele- advantageous with respect to the third approach C, in
ments of the cross section and the other one for the which a two-phase stressing sequence is performed.
slab casting). Geometric nonlinearity due to the cable With this methodology the final bending moment dia-
sag is neglected, for the limited length of stays. gram approximates that of a continuous beam on rigid
Table 1 gives the results in terms of maximum restraints and this behaviour is achieved not only in the
and minimum values of bending moments at the final final stage but also in every intermediate stage during
construction stage, as well as deck deflections and hor- construction. It is a great advantage because bending
izontal displacements of the pylon. moments have similar values in all the different steps
Figure 12 shows the comparison between bending of the sequence. However it has to be considered that in
moment diagrams in the final dead load configuration, composite bridges the bending diagram of a cantilever
for the three methodologies considered. Effects of time- phase (in which only the steel members are assem-
dependent phenomena in concrete are not included here bled) has often the same significance of that related
because the aim is to underline the differences between to the phase in which the stay is tensioned, but with
the three stressing sequences analysed, even though a different sign: negative moments in the cantilever
a forward analysis performed by specialized software phase and positive ones in tensioning phases. The sig-
M.F. Granata et al. / Construction stages of cable-stayed bridges 101
Fig. 12. Bending moment diagram at the construction end for the three approaches [kNm].
nificance of this aspect will be underlined in the next tensioned than backstays when the double stressing
example. operation is implemented at each stage, without the
Figure 13 shows instead a comparison between adjustment of the previous stay. So the final geomet-
deformed configurations for the three approaches fol- ric profile is not correctly achieved in the deck nor in
lowed. It is very difficult to obtain the requested profile the tower.
with a small tolerance; approach C gives always the best An opposite behaviour can be observed for the
result. deformed shape obtained by approach C, with the tower
A significant difference can be seen between bent out away from the midspan. This behaviour is
approaches A (stay stressing at once) and B (double due to the adjustments of backstays (that are anchored
stressing of the last stay attached). The second approach to ground), because in approach C, at each stage,
permits to limit the lock-in curvature in the segment these cables are re-stressed, leading to a higher value
but it is effective for self-anchored bridges and much of backstay forces than those of midspan cables. In
less for earth-anchored ones. In fact, if backstays are fact, in approaches A and B only one backstay is
rigidly anchored on one side, the deformation of the re-stressed at each stage, while in approach C two back-
segments on the other side (in the central span) induces stays are adjusted at each construction phase. In this
a greater value of curvature when the stay pulls up the way, the direction of deformations may be understood.
last segment toward the tower. At the end of construc- The midspan deflection is due to the accumulation of
tion a downward displacement appears in the deck and errors in the staged sequence, because of the effect
the related deformed shape shows a maximum value of prestressing forces given in the theoretical elas-
of displacement in an intermediate position between tic scheme is different from those given in the actual
the pylon and the midspan. Approach A emphasizes stage of construction. In the actual sequence in fact,
this aspect, in some cases with the consequence of an the reference geometric configuration before each stay
upward displacement in the midspan section (Fig. 13). stressing operation is not perfectly adherent to the the-
Moreover approach B shows a high value of the tower oretical deck profile. Only when all stays are stressed
horizontal displacement at the end of construction, in every stages, a complete compensation of deflec-
due to the fact that stays in the main span are more tions could be achieved. Nevertheless, it can be noted
102 M.F. Granata et al. / Construction stages of cable-stayed bridges
Fig. 13. Deformed shape at the construction end for the three approaches [cm].
Fig. 14. Stay forces evolution in the staged construction analysis. Approach C.
that the final horizontal displacement of the tower cable forces almost constant after the adjustment. It is
found by approach C is limited, even though bending a good consequence of initial cable forces found by the
moments appear in the tower due to the adjustments of partial elastic scheme method, experienced also in other
pretensions. applications [15]. Moreover in the early phases, when
Figure 14 shows the stay forces sequence in form of the stay is stressed and adjusted, the value of forces
a graph which gives the values of stay forces along the increases sweetly without sudden variations, contrarily
entire process of bridge construction, stage by stage. to what occurs with a one-step stressing sequence.
It can be seen that the third approach (two-step stress- The final adjustment given to all stays permits to
ing) gives also good results in terms of stress variation compensate not only the additional loads but also the
into stays during construction, maintaining the value of errors accumulated in the actual erection sequence.
M.F. Granata et al. / Construction stages of cable-stayed bridges 103
Fig. 15. FE model of the bridge. a) Symmetrical stage of construction. b) The completed bridge.
Fig. 16. Bending moment at a generic stage. a) Steel elements cantilever phase. b) Tensioning phase.
After this final adjustment, cables can be grouted. While values of stay forces. Further developments about this
the amount of the final prestressing forces is computed topic will be carried on.
in the design phase regarding the results obtained by the
theoretical staged sequence, in the actual construction 4.2. Cable-stayed bridge with a unique pylon
stage a measurement of cable force and displacement
variations has to be done by monitoring the sequence. A second application on an unsymmetric cable-
So a live model in the working phases has to be imple- stayed bridge with one pylon is presented. The bridge
mented on the FE software to account for modifications has two spans, the main one of 200 m while the side
with respect to the prestressing values obtained by the one of 170 m with three earth-anchored backstays. The
theoretical design. These variations are due to the actual configuration is with a unique mixed fan-harp plan of
values of temperature on working site, additional or stays, anchored at the centre of the deck cross section
not expected loads and equipment tolerances in jacking and attached to a diamond pylon. The deck is 22 m wide
phases and to the accumulation of deflections for the and it is composed of a box steel section with depth
not perfect compensation of anchorage point displace- 1.50 m and an upper slab 30 cm thick. Self-weight
ments. The magnitude of final adjustments given in this of the deck is qd,s = 85 kN/m for steel elements and
numerical example varies from about 5 to 20% of the qd,c = 157 kN/m for concrete slab. Superimposed dead
initial cable forces. A statistical assessment of the pos- load is qs = 70 kN/m. Geometric data are: A = 1.71
sible errors on working site can be performed in order m2 , J = 0.976 m4 , yG = 0.417 m (centroid position of
to establish how much different the actual result will the homogenized section). Stays have an equivalent
be from the expected theoretical one, especially for the steel diameter of φs = 0.13 m, while earth-anchored
104 M.F. Granata et al. / Construction stages of cable-stayed bridges
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