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Around Fermenter:
CO2 40°C
To Remove this heat a Coolant (water ) is used in the Reactor for this Purpose
Q in = Q out
Q heat released = Q Coolant
Q=mCp∆T
512034589.2 = m* 0.99 kcal/kg°C*(40-30)
m= 51203459 kg
m= 51203.459 tons
Around Pre-heater:
Heat in = mCp∆T
=4332 * 1000/24 Kg / hr * .97kcal/kg°C(99-60)
=6828315 kcal/hr
Q for steam =Msλs
Ms= Q /λs
=6828315 /519.45
= 13145.27 kg/hr( mass Flow rate of Steam )
Cold Fluid
Heat in= mCp∆T
=4332*1000/24 Kg / hr *.97 kcal/kg°C (60-40)
=3501700 kcal/hr
Hot Fluid
Outlet temp. of hot fluid
Q=mCp∆T
3501700 kcal/hr =4014*1000/24 Kg / hr*1kcal/kg°C(100-T)
T= 79.07oC
Around Stripper:
Top Product 92°C
Mash 99°C
Slope 99°C
Heat In
Heat in= mCp∆T
= 4332* 1000/24Kg / hr*.97kcal/kg°C(99-30)
=12080865 kcal/hr
Heat out= mCp∆T
=4014*1000/24 Kg / hr *1 kcal/kg°C (100-30)
=11707500 kcal/hr
Heat Out
Heat out=mCp∆T + mλ
=318*1000/24 Kg / hr *0.727 kcal/kg°C(92-30)+318*1000/24Kg / hr*521.4
=597230.5+6907225
=7504455.5kcak/hr
Heat to be provided by steam= (7504455.5 +11707500)-12080865
=7131090.5 kcal/hr
Around Condenser 1:
92°C
MA
Reflux ratio=0
Mv = MA
MA= 318ton/day
Cp mean=.6*.581+.3735*.99+.0243*.269+.0026*.768
=.727kcal/kg
Hl=mCp∆T
=1*.727kcal/kg°C*(92-30)
=45.074 kcal/kg
Hvap=45.074 +XH2Oλ+XC2H5OHλ+XF.Oλ+XAldehydeλ
=45.074 +139.845+122.4+3.31488+.3117
=310.94558kcal/kg
Hvap=318*1000/24Kg / hr*45.074 kcal/kg
=597230.5 kcal/hr
Hvap=318*1000/24Kg / hr*310.94558 kcal/kg
=4120028.935 kcal/hr
Duty =4120028.935 kcal/hr-597230.5 kcal/hr
= 3522798.435 kcal/hr
Mass of H2O required in condenser
mCp∆T= 3522798.435
m= 3522798.435kcal/hr/.99kcal/kg°C(40-30)
m= 355838.2258kg/hr
m= 8540.11tons/day
Around Condenser 2:
82°C
30°C
40°C
MA