Sei sulla pagina 1di 25

Plastic Design Methods Advantages

and Limitations I
BY D R . D . C . DRUCKER, 2 VISITOR

INTRODUCTION

T h e necessity for considering plasticity in The designer of large steel structures often
all structural design is clear. Assembly thinks in terms of the stress-strain diagram for steel
and welding stresses add to the stress im- obtained in routine tests, Fig. 1. An allowable or
posed by the loading, and it is inevitable Working stress is chosen at some fraction 1/n of the
that stress concentrations will produce lower yield point. The apparent factor of safety
some local plastic flow in the best of de- n, is selected carefully b y specification writers to
signs. Furthermore most heavy metal take m a n y conditions into account and so will v a r y
structures will enter appreciably into the for different members and different structures.
plastic range before reaching their loado Stresses are computed from the given loading b y
carrying capacity. An exact plastic design formulas of the strength-of-materials type based
would be a formidable task but neglecting upon elastic considerations, Mc/I, P/A +Mc/I,
w o r k - h a r d e n i n g provides a simple and yet and so on. These stresses are restricted to be less
a reasonably satisfactory approximation than the specified working stress. A safe design
termed limit design. At the limit load the thus is evolved, not due to the adequacy of the for-
idealized structure collapses. For the over- mulas but to reliance upon the experience of dec-
whelming majority of structural problems, ades or centuries.
a design based upon a reasonable factor An actual structure is a very complex body with
of safety against this plastic collapse pro- an extremely complicated state of stress. I t is
vides a more appropriate structure than a pierced b y m a n y holes varying from hatch open-
design based upon elastic action. Also, it ings to rivet holes. Reinforcements of all kinds
requires far ' less effort. If designers de- are present; doubler plates, rings, bulkheads, stiff-
vote sufficient attention to application of eners. In its fabrication local stresses are pro-
the theory much repeated trial corrected by duced by welding and mismatch, and there are
analysis will be replaced by a direct design over-all assembly stresses. Individual structural
method. Also, the actual continuity and elements such as beams and thick plates come f r o m
the real details of the structure will not have the mills with cooling residual stresses which are
to be oversimplified as at present. Al- often over one half the yield stress. M a n y second-
though limit analysis is relevant, a more ary stresses arise owing to continuity of the struc-
complete analysis is needed for plastic ture. For example bending and torsion m a y aet
buckling, strengthening by secondary mem- on what are supposed to be simple tension mem-
brane stresses, and brittle fracture. Illus- bers, and axial force and torsion act upon beams.
trations are provided for these and all The combination of unknown initial stress and
major points of the paper. stress concentration and redistribution due to dis-
continuities of the structure defy calculation.
The net result in terms of a load-deflection
curve, Fig. 2, is quite different in appearance from
1 T h e r e s u l t s p r e s e n t e d in this paper were o b t a i n e d in the course"
Fig. 1 even for relatively simple laboratory models.
of research sponsored by the Office of N a v a l Research u n d e r Con- On the first loading there is likely to be an almost
t r a c t N o n r 562(10) with B r o w n U n i v e r s i t y .
C h a i r m a n , D i v i s i o n of Engineering, Brown U n i v e r s i t y , P r o v i - immediate local yielding at some point. As load-
dence, R. I.
P r e s e n t e d a t t h e A n n u a l Meeting, New York, N. Y., N o v e m - ing proceeds there is a marked departure from the
ber 14-15, 1957, of THE SOCIETY OF NAVAL ARCHITECTS AND MARINE
ENGINEERS. linear elastic relation on which the design sup-
172
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATION:s 173

Sy

, bJ
ag
/
W

STRAIN STRAIN

FIG. 1 TENSILE STRESS-STRAIN DIAGRAM FIG. 3 IDEAL OR PERFECT, PLASTICITY FOLLOWING


ELASTIC ACT'ION

l a s a r e thought of as giving a first approximation


/ ~ - FAILURE LOAD to the load-carrying capacity of real structures, a
second and much better approximation would be
given b y an idealized stress-strain curve, Fig. 3,
. STRESS REAONEO
-- ACCORDINGTO CALCULATION " which ignores work-hardening. As will be seen,
this initially elastic and then ideally or perfectly
plastic solid generally proyides a v e r y good ap-
f ACCORO,NGTO CA~ULAT,ON proximation on the safe side for a structural
metal. Better approximations to the actual
stress-strain curve can be devised easily. Al-
DEFLECTION
though our present ability to solve structural
FIG. 2 FIRST LOADING OF AN ACTUAL STRUCTURE
problems is limited and there are few areas in
which answers can be or need be obtained with
such better approximations, work is progressing in
posedly is based. The experimental load-deflec- this direction.
tion curves will v a r y with m a n y random factors As demonstrated later, computation of the load-
b u t will show clear evidence of appreciable, al- carrying capacity for an elastic-perfectly plastic
though small, plastic flow long before the working solid usually does not require a detailed analysis of
load is reached. Furthermore, as indicated in the state of stress as the load is increased from
Fig. 2, nothing distinguishes clearly the point at zero. The theorems of limit analysis, which will
which first yield is calculated. This is partly be- be discussed, m a y be used instead. All the diffi-
cause yielding actually occurs earlier b u t mainly culties of. elastic stress analysis and the still more
because the structure is continuous and local yield- complicated elastic-plastic stress analysis can be
ing has little effect on over-all deflection. The omitted. T h e calculation of load-carrying ca-
factor of safety N on load will v a r y greatly from pacity b y use.of the limit theorems is much easier
one structure to another for a given so-called than the calculation of stress in the elastic range.
factor of safety on stress n. If the structure is Answers obtained are not only more significant but
essentially stable as in Fig. 2 nothing catastrophic fortunately they are also simpler. The limit
happens at the flattened portion of the load-de- analysis of complete structures or of complex
flection curve. Generally, however, deflections groups of structural elements and their connec-
would be considered excessive above some arbi- tions is feasible for configurations in which elastic
t r a r y failure load as indicated. analysis can hardly give the order of magnitude of
Certainly, except for problems of fatigue in the m a x i m u m stress. One of the i m p o r t a n t
which failure m a y occur under cyclic stresses in the general results is t h a t initial or residual stresses or
elastic range, the factor of safety N based on load thermal stresses do not affect the limit load.
is far more significant than n which is based on a T h e simplicity of limit analysis opens the way to
nominally elastic stress distribution. T h e calcu- limit design, to direct design as contrasted with the
lation or estimation of N requires careful consid- trial-and-error procedure which is normally fol-
eration of plastic action. If elastic stress formu- lowed. The first steps taken along these lines will
174 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

Mot LIMIT MOMENTf? (o)


A c
z~ ~ L
ql' 124
( b ) ELASTIC
S bh z

;= h ( C ) PLASTIC HINGE
i,u .& AT A AND AT B
Sy Mo
o
3_
CURVATURE

FIG. 4 PURE BENDING OF BEAM oF RECTANGULAR CROSS


SECTION b X h ( d ) PLASTIC HINGE
AT A, R AND C
Mo •
t_

FXG. 5 UNIFORM LOAD ON FIXED-ENDED BEAM


be outlined. Much more remains to be done but
the start is encouraging.
There are numerous problems for which limit
analysis is not adequate. These include problems
of compressive loading producing buckling before line, curvature = M/E1, and the horizontal limit
full plasticity is reached and, in general, a n y prob- m o m e n t line M = M0. I t is proper, therefore, in
lem in which the weakening or strengthening treating problems of bending to approximate the
effect of deformation prior to collapse is large. moment-curvature relation b y two lines in the
Brittle fracture is another extremely important same Way as the stress-strain diagram is simpli-
area in which conventional elastic or plastic analy- fied, Fig. 3 . The sandwich b e a m or plate in which
sis and design are not suitable although limit de- the core takes shear and all the moment-carrying
sign does have relevance. These more trouble- capacity is in thin top and b o t t o m metal sheets
some problems are discussed in some detail in the comes very close to the ideal picture.
paper. TheY supplement the examples given to An actual b e a m will have high residual stresses
illustrate limit analysis and design. distributed over the cross section. In the cooling
process in manufacture, tension is produced on the
T H E P L A S T I C B E H A V I O R OF B E A M S inside and compression on the outside of a solid
A s t u d y of the behavior of beams is very helpful section. When a bending m o m e n t is applied
because despite .the simplicity of analysis and of initial yield in compression will come much earlier
experiment most of the features of more general because at the extreme fiber on the compression
structures appear. Consider first a beam of ree- side the applied stress adds to the residual stress.
tangnlar cross section under pure bending, Fig. 4. However, b y the time the curvature is b u t a few
Suppose the beam to be free of stress initially and times the m a x i m u m elastic value only a v e r y small
further idealize the material as elastic-perfectly trace of the residual pattern remains. I t is ob-
plastic, Fig. 3. The moment-curvature relation vious t h a t the limit m o m e n t itself cannot be af-
or the load-deflection curve then is linear until the fected no m a t t e r how large the residual stresses
extreme fiber stress reaches the yield stress, sv. m a y be at the start. I t is also clear t h a t a n y dis-
Until the corresponding value of initial yield tribution of thermal stress is washed out b y the
moment, svbM/6, is exceeded the stress distribu- subsequent plastic deformation.
tion across the section is linear. As the load is in- The small significance of first yield of a stable
creased, the stress distribution alters as shown in structure has been discussed previously and is
Fig. 4. The rate of deflection increases and the apparent in Fig. 4. To explore this point further,
curve asymptotically approaches the limit m o m e n t consider next a fixed-ended b e a m under uniform
value, M0 = sybh2/4. The approach is seen to be load q per unit length, Fig. 5(a). I t is in such
quite rapid even for a rectangular cross section. problems of static indeterminacy t h a t the distinc-
For a W F or an I-section, the moment-carrying tion between elastic and plastic analysis becomes
capacity lies almost entirely in the flanges so t h a t large and of great importance in structural design.
the initial yield m o m e n t is a much greater fraction As is well known, the end moments are twice the
of the limit m o m e n t and the curve comes very center m o m e n t in the elastic range. F r o m con-
close to the two limiting lines, the elastic inclined siderations of s y m m e t r y and statics alone the sum
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 175

\S.EE.
v

SEE
FIG 5c

ELASTIC

8
FIG. 6 LOAD-DEFLECTION CURVE FOR IDEAL
SANDWICH BEAM FIG. 7 DEVELOPMENT OF PLASTIC ZONES IN FIXED
BEAM OF RECTANGULAR CROSS SECTION

of the end and center m o m e n t at all times m u s t be the center and at the ends. As in Fig. 4, the
qL2/8. The elastic deflection 6 is qL4/384E[, Fig. approach to the collapse condition is asymptotic but
6. As the load is increased the extreme fiber at the limit load is reached for all practical purposes
each end will reach yield first. at a small multiple of the elastic compone~,t.of de-
Suppose now t h a t the b e a m is an ideal sandwich flection. The limit load q* once again is independ-
or the extreme case o f a W F - b e a m with all its mo- ent of the details of the p a t h b y which it is
ment-carrying capacity in the outer fibers. T h e reached and is still given b y
limit m o m e n t M0 then is reached at each end at a
q'L2~8 = 2Mo
load q given b y qL2/12 = Mo, Fig. 5(c). With
further increase in q, the ends will rotate as plastic or
hinges with a constant resisting m o m e n t M0. The
q, 16Mo 4s~bh 2
rest of the b e a m remains elastic and the new load- L2 - L2 . . . . . . . . . . [1]
deflection line therefore m u s t have the same slope
as t h a t of a simply supported b e a m or five times as contrasted with the value at first yield
the initial slope, Fig. 6. The increment of deflec-
tion A8 is related to the increment of load Aq b y qL~212 = svbh~/6
or
5 AqL4/E I
A~ = ~-4 2s~bh2 . . . . . . . . . . . . . . [2]
q~ = _ L2
When the m o m e n t at the center reaches M0, a
plastic hinge forms there. No additional load can T h e ratio of the load-carrying capacity to the load
be carried and the b e a m collapses. T h e limit at which calculations show the yield stress first is
load q* is determined b y the static equilibrium reached is two to one.
condition q'L2~8 = 2M0. Now it is clear for this Experimental load-deflection curves for fixed
problem t h a t q* can be calculated without paying beams of rectangular cross section exhibit the in-
the slightest attention to the intermediate stages fluences of residual stress and of work-hardening
of loading. which have been ignored in this discussion. T h e y
A rectangular b e a m with the same limit-moment demonstrate clearly, however, t h a t the limit load
v a l u e M0 as the ideal sandwich b e a m has a far computed is a good value to use for load-carrying
more complicated stress history. As for any beam capacity of an ordinary b e a m if excessive deflec-
of constant cross section, when load is increased, tion is to be avoided and the distance between the
the yield point is reached first at the extreme fiber ends cannot be depended upon to remain com-
at each end. The rectangular cross section then pletely fixed.
requires 50 per cent more m o m e n t to form a plastic If the supports A and B of the b e a m of Fig. 5(a)
hinge. Therefore just as in Fig. 4, no break in the were not at the same level, and if the ends permit-
curve of load versus deflection will occur as load is ted some rotation, the m o m e n t diagrams of Figs.
increased. As shown in Fig. 7, the plastic region 5(b) and 5(c) would be distorted badly. However,
spreads at the ends and eventually a plastic region no m a t t e r w h a t the initial conditions and the end
starts at the center. Finally the central region details, if the connections of the b e a m to the sup-
spreads until there are effectively plastic hinges at port at A and B are strong enough to withstand the
176 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

limit m o m e n t M0, the m o m e n t diagram of Fig. 5(d)


still is valid at collapse. T h e moments continually
adjust themselves b u t cannot exceed the limit mo-
ment. Collapse cannot occur until M0 is reached
at all three of the cross sections A, B, and C. The
limit load of this stable structure is seen to be in-
dependent of support deflections and rotations and
of residual and assembly stresses.
Much point has been made of the need for a
stable structure if the limit loads as computed are
to have meaning. The b e a m already considered
indicates the reason. Suppose it to have end
/ /~"',ACTU A L MEMBER

DEFLECTION
connections which are very flexible and so allow
considerable rotation. In the first stage of load- FIG. 8 BUCKLING IN PLASTIC RANGE
ing the numerical value of the m o m e n t at the
center of the span then might well be much larger
than the end moments. Suppose further t h a t the
b e a m is an I - b e a m without lateral supports.
When the flange becomes plastic at the center of
the span, lateral buckling becomes a serious threat
even fox;short beams. The load-deflection curve
for a b e a m with absolutely zero initial twist might
look as shown in Fig. 8. After t~ae b e a m has
reached the buckling load B, as the deflection in-
creases the load drops off. The load m a y increase
again after an excessive deflection has been
reached. Perfectly straight beams are not pos-
sible, however. With very small initial crooked-
ness and the usual high initial cooling stresses, the
load-deflection curve will peak at a considerably" syA '4

lower load than would be computed for buckling of


a perfectly straight beam. - •

A s t u d y b y Zickel and Drucker of eccentrically


loaded steel columns (1) 3 indicated t h a t for beam-
columns which twist as they fail, failure was immi- FIG. 9 STRENGTHENING EFFECT OF CONSTRAINT
AGAINST INWARD MOTION OF A AND B, FIG. 5
nent as soon as the stress produced b y axial force
and m o m e n t reached the yield stress in any part of
the flange. Initial eccentricities and subsequent
deflections Were included in the computations. suitable basis f o r design. -Whenever ,adequate. '
Similar conclusions were drawn b y Hill and Clark support cannot be provided, limit-analysis calcu-
for beam-column sections of aluminum (2). lations m a y be misleading. T h e limit load can be
I t is necessary therefore to provide adequate approached b y prestressing or poststressing a steel
lateral support for beams and to use sections which structure to put enough initial tension in compres-
avoid local buckling and permit the needed plastic sion members.
hinge rotations to take place at the limit moment. F o r t u n a t e l y there is a bright side to the picture
Studies at Lehigh show t h a t the ratios of thickness as well. Changes in geometry under load can be
to width of flange of almost all I and WF-struc- helpful instead of harmful (6, 26). Again the beam
tural steel sections are safe i n t h i s respect (3). of Fig. 5 can be used to illustrate the basic action.
The general problem of plastic buckling is very Suppose the end supports hold the b e a m fixed in
troublesome both theoretically and in practical horizontal position as well as in orientation. Sup-
design (4, 5). Under compressive load the pose further t h a t the span-to-depth ratio is very
changes in the geometry or configuration of the large. The b e a m then has little bending strength
structure tend to have a weakening effect. When- or stiffness and acts more like a string than a beam.
ever bracing or stiffening permits the structure to As soon as a small deflection is produced the load
develop fully plastic action, the limit loads are a is carried primarily b y tension in the "string" pro-
vided the end connections can take the large force
t Numbers in parentheses refer to the Bibliography at the end of
the paper. applied. As yielding proceeds the string sags
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 177

more and more, Fig. 9, and so is able to carry s t a n t stress; plastic strains only take place.
higher and higher loads in accordance with t h e The theorems are then
suspension-cable formula, approximately I (Lower Bound). If an equilibrium distribu-
(s~A)~ = qL2/S tion of stress can be found which balances the
applied load and is everywhere below yield or at
or
yield, the structure will not collapse or will just be
q = 8svA~/L 2 -- 8svbh~/L 2 ....... [3] at the point of collapse.
I I (Upper Bound). T h e structure will collapse
I n this formula, ~ is the sag or total deflection, A
if there is any compatible pattern of plastic defor-
is the cross-sectional area of the beam-string.
mation for which the rate at which the external
The result is approximate because the m a x i m u m
forces do work exceeds the rate of internal dissipa-
tension acts at the cable support and not at the
tion.
center. For small sag compared to span this dif-
ference is negligible. C o m p a r i n g Equation [3] Theorem I reaffirms our faith in the material to
with Equation [1], it is seen t h a t for a deflection of adjust itself to carry the applied load if at all pos-
half the depth of beam, ~ = h / 2 , the string load- sible. I t gives lower bounds on, or safe values of,
carrying capacity equals the limit load. the limit or collapse loading. The m a x i m u m
The deeper the b e a m the more i m p o r t a n t the lower bound is the limit load itself. Theorem I I
bending resistance and very likely the smaller the is a formal statement of the fact t h a t if a p a t h of
allowable deflection as a fraction of the thickness failure exists the structure will not stand up. I t
and the more relevant the limit analysis answer. gives upper bounds on, or tmsafe values of the
No m a t t e r how deep the beam, however, the string limit or collapse loading. The minimum upper
effect eventually becomes dominant as the load is bound is the limit load itself. I t is rare t h a t exa.ct
increased, Fig. 9. limit loads can be found for problems of practical
Whether the limit load in bending or string load importance with their complicated geometry of in-
should be employed in design depends upon the dividual parts and complete structures. T h e two
situation. For design against a catastrophe of theorems then enable bracketing the answer
small probability a string load or combined bend- closely enough for practical engineering pur-
ing and string load seems proper even for moder- poses.
ately deep beams. Again the proviso m u s t be As the lower bound theorem permits a n y distri-
added about the end connections, and interme- bution of stress satisfying equilibrium and the
diate splices as well, being strong enough. Riveted boundary conditions, it m u s t be true t h a t within
connections are likely to be more deficient in this the limitation of no effect of change in geometry :
respect than welded connections b u t their strength Residual, thermal, or initial stresses .or deflec-
too m a y help in an emergency. Interior spans of tions do not influence the limit load.
rolled beams continuous over supports automati- Also addition of (weightless) material cannot
cally have sufficient end and interior strength. result in a lower limit load.
As H a y t h o r n t h w a i t e (6) has suggested, it m a y well And increasing the yield strength in any region
be worth while to take some care in detailing to be cannot weaken the structure.,
able to count on this added resistance to complete M a n y other theorems and corollaries have been
failure. stated and most are listed in the references at the
As stated at the beginning of the section, the be- end of the Bibliography. T h e apparently in-
havior of beams provides an excellent guide for the verted form of the statements as in the last two
behavior of all structures. These more general corollaries is essential. I t is not necessarily true,
aspects of structural design and analysis will be for example, t h a t increasing the yield strength in
treated in the following sections. one region will strengthen the structure.
The theorems will be illustrated first b y return-
THE THEOREMS OF LIMIT ANALYSIS ing to the uniformly loaded fixed-ended b e a m of
A more general t r e a t m e n t of structures requires Fig. 5. The parabolic m o m e n t diagram of Fig.
a s t a t e m e n t of the limit theorems of D r u c k e r , 5(d) satisfies equilibrium and is everywhere at or
Greenberg, and Prager and some corollaries (7). below yield. F r o m lower bound Theorem I,
T h e y are remarkably simple and in accord with therefore the distributed load q* given b y Equa-
intuition. First it can be shown t h a t for a struc- tion [1 ] is below or at most equal to the collapse or
ture composed of elastic-perfectly plastic material, limit load. In this simple problem, there is no
Fig. 3, when changes in geometry are neglected, need to proceed further. Clearly, a higher load
as in most elastic.solutions : than q* cannot be balanced b y any distribution of
Collapse occurs under constant load and at con- moments which nowhere exceeds M0. The max-
178 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

Q~ 3Mo .P/

~
h
L
2
.L
"1- 2
L -___.

Mo
(a)

h8
0..-

Qh~p/2 IP/2
(b) (c)

(d)

-~o ,,q=p, ~P=SMo/h

Mo
V Mo~L.~p

lip
t_~p3
(f) P=Q=SMo/h, L=4h
FzG. 10 EQUILIBRIUM DIAGRAMS AND COLLAPSB MECHANISMS

i m u m lower bound has been found and is the limit compared with the axial stresses they induce so
load itself. This static or lower-bound approach t h a t the interaction problem (1, 2) can be ignored.
is convenient and sufficient for beams and also for The limit m o m e n t for the columns of height h is
frames without sidesway. When sidesway is per- d e s i g n a t e d as M0. The limit m o m e n t for the
mitted the upper bound or deformation pattern or b e a m of length L is taken for illustration as 3M0.
mechanism approach is more convenient. A con- Suppose now t h a t P and Q are given. Will the
vincing demonstration requires examples which structure collapse? Fig. 10(b) indicates the start
are too elaborate for inclusion here. T h e reader of an equilibrium approach with the m o m e n t dia-
is referred to the work of Symonds and Neal (8) gram superposed on the applied force and reaction
and the books of Baker, H e y m a n , and H o m e and picture. The b e a m is considered as simply sup-
of Neal. T h e elementary and somewhat artificial ported at its ends and the left column is shown as
problem of Fig. 10 does indicate the main points, a cantilever with an end force Q. F r o m limit
however. One foot of the rigid frame is fixed the Theorem I if _PL/4is less than 3M0 and Qh is less
other is hinged and the loads P and Q are pre- than M0 the structure will not collapse. I t does
sumed to produce bending stresses which are large not follow, of course, t h a t the structure will col-
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 179

lapse should either of the maximum moments for with end moments M0 as limited b y the columns.
this particular equilibrium solution represented by If P is zero, Inequality [4] governs and collapse is
the moment diagrams exceed the limit moment. by sidesway with the left column taking 2~ of Q
The moment diagrams as drawn ignore continuity and the fight column 1/~. If P = Q then
at the junction of beam and column and certainly
can be improved upon. On the other hand, if a P * or Q* < 18Mc/(L + 2h) . . . . . . . [7]
mechanism picture of possible plastic deformation For L < 4h, sidesway Inequality [4] still governs,
at collapse is sketched as in Fig. lO(c)"and the rate for L > 4h [7] governs because it gives the least
at which P and Q do work exceeds the rate of dis- upper bound. The equilibrium picture and mo-
sipation in the plastic hinges the structure will col- ment diagram for the transition case of L = 4h is
lapse. Hinges are shown in the column rather shown in Fig. 10(f). For smaller L the moment
than the beam at the junction of the beam and at the center of the beam at collapse is less than the
each column because the weaker of the two ob- limit moment "3M0 and the central plastic hinge
viously will govern at the joint. Equating ex- disappears, Fig. 10 (c).: . For larger L the moment at
ternal work in the small virtual displacement 0, the right end of the beam at eollapse is less than
QhO, to the internal dissipation in the columns the limiting value for. the column Mo, and the
MoO + MoO + MoO = 3MoO right-end plastic hinge disappears, Fig. 10(e).
The advantages of the limit approach over an
shows that Q*, the limiting value of Q, cannot ex- elastic solution are obvious from this simple ex-
ceed 3Mo/h ample. First of all the limit answers are of direct
Q* <_ 3Mo/h . . . . . . . . . . . . . [4] engineering significance because good estimates of
load-carrying capacity are obtained. The elastic
The local collapse picture for the beam, Fig. 10(d) solution gives a nominal elastic stress distribution
similarly requires P*¢L/2 to be no more than which is of little real importance in most applica-
tions. In the second place the limit answers can
M09 + (3M0)(2~) + M09 = 8M09 be found with a minimum of calculation for quite
or elaborate structures in contrast to. the fairly
lengthy elastic procedure.
P* < 16MolL . . . . . . . . . . . . . [5]
Should P equal or exceed _P* or Q equal or ex- Two-DIMENSIONAL PROBLEMS
ceed Q* the structure would be unable to carry the M a n y problems of interest to ship designers re-
loads. Although true, it is not possible at this quire consideration of a biaxial or two-dimensional
point to say that the upper bounds in Inequality state of stress. Sheets and plates pierced by
[4] and Inequality [5 ] are the limit loads themselves various openings are in this category. The limit
for P and Q acting separately. Furthermore, it theorems already stated are valid for two and
would be unlikely that the structure could carry three-dimensional stress distributions as well as
the maximum values of both P and Q together. for beams and frames. I t is necessary, however,
All other possible collapse mechanisms must be in- to define the term "below yield" more precisely
vestigated as wellto be certain that the minimum and also to determine t h e rate of dissipation in a
upper bound has been found. A little study dis- usable form.
closes that only one real possibility remains. Fig. Any number of yield criteria are permissible
10(e) shows this combination of sidesway, Fig. within the framework of ideal or perfect plasticity.
10(c) and beam collapse, Fig. 10(d) in which the Each has an associated stress-strain relation which
hinge at the right-hand beam-column junction has approximates to some degree the physical behavior
been eliminated. The right angle between column of a structural metal. The difference in detail is
and beam remains 90 deg. For this mechanism, very large and of considerable importance from the
it is necessary that the external work POL/2 + fundamental point of view of material behavior
QhO, be less than the internal dissipation, MoO + (9). For the determination of load-carrying ca-
M0(20) + 3M0(20), if collapse is to be avoided. pacity or of design, however, the differences are of
The loads are therefore limited b y minor importance. A choice can be made, there-
P*L +'2O*h <_ lSM0 . . . . . . . . . [6] fore, on the basis of convenience of solution and
not on physical grounds. For this reason the
Different answers are obtained for different maximum shearing-stress criterion of Tresca is
ratios of _P to Q and L to h. If Q is zero, for ex- employed most often. F i g . l 1 shows the familiar
ample, the least upper bound is given b y Inequality hexagon for a two-dimensional principal stress
[5] and the beam collapses as a fixed-ended beam plot. Each point on' the hexagon represent s a
180 PLASTIC DESIGN METHODS--ADVANTAGES AND LIblITATIONS

limiting state of biaxial stress for which the max-


imum shear stress [al]/2, {¢2!/2, or ](~ -- ~2)1/2 is a
constant, k. The yield stress in tension or com-
E,'l
pression is s~ = 2k. The horizontal a n d vertical
sides al or ~2 = ± 2k represent states of stress for
which the third principal stress o3 = 0 is the alge-
braically largest or least and the plane of maxi-
m u m shearing stress is at 45 deg to the el, ~2-plane.
The inclined sides ~1 - ~2 = ± 2k represent states
of stress for which ~3 is the intermediate principal
stress. Points inside the hexagon represent states
of stress below yield. The concept of a yield
stress thus is replaced b y the concept of a yield
_( '
curve or b y a yield surface for a more general state
of stress. I
The theory of perfect plasticity associates a
plastic strain increment vector A@ with each Fro. 11 MAXIMUM SHE~U~ING-STRESS(TRESCA) CRi-
point of the .yield surface. If plastic-strain co- TERION AND ASSOCIATED PLASTIC-STRAIN INCREMENTS
ordinates are superposed on the stress co-ordinates
as in Fig. 11, the plastic-strain-increment vector is
normal to the yield surface at a smooth point
and lies between adjacent normals at a corner (10).
For example, if ~1 = su = 2 k and ~2 is positive but
less than 2 k the normal points in the positive it1
directioli. This means t h a t the plastic-strain in-
crement Ae2~ = 0, there is no plastic straining in the
direction of the intermediate principal stress a2.
As the plastic volume change is zero,
A~I v + A~2~ + A~3v = 0 ELLIPSE

the plastic extension in the direction of Vl is


balanced b y a plastic contraction in the va-diree- v

tion (perpendicular to the plane of ~1 and a2).


I t can be shown t h a t in general for the m a x i m u m
FIG. 12 COMPARISON OF MISES AND TRESCA
shearing-stress criterion, the dissipation of energy
per unit of volume is

D = sv[A@lm.x = 2kIA@ t . . . . . . . . [8a] tion pattern accounts in p a r t for the usefulness of


the Tresca criterion.
and m a y be written Load-carrying capacity is determined from the
k I A~,v [m.= for plane strain . . . . . . . [8b] lower-bound point of view b y the region enclosed
b y the yield surface and from the upper-bound
where IA@i~.. is the magnitude of the m a x i m u m point of view b y the dissipation. Therefore the
principal strain increment difference between limit loads determined b y the
Tresea and the Mises criteria as drawn in Fig. 12
A~a~, A~2~ or A~3~, and [ ATP]rnsx
will not exceed 8 per cent. R e m e m b e r i n g t h a t
is the magnitude of the m a x i m u m shear strain perfect plasticity is a strong idealization of actual
under plane-strain conditions only. The dissipa- stress-strain relations, this difference is not large.
tion Equation [8] is determined uniquely b y the Furthermore most structural metals seem to have
plastic strain although the state of stress corre- yield curves lying between the two so t h a t the
sponding to a given plastic-strain increment is not error in using the m a x i m u m shearing stress is not
unique on the flat faces of the yield surface nor is at all significant for reasonably isotropic metals.
the plastic-strain increment direction unique at a
corner. A P P L I C A T I O N TO H O L E P A T T E R N S AND
The simple form of Equation [8], the relation R E I N F O R C E M E N T AROUND O P E N I N G S (11-13)
between the yield stress in shear and in tension, A plate or sheet of widtla b and of thickness t
and the prominence of simple shear as a deforma- with a central hole of width d pulled in its plane b y
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 181

IP ~p
III/11II/I/111 ' /1/1////H/I/ / .LL Z
'I I

,
A:J.
I i
H/I/1/1/1/////// II 'IIIIIIIIIG

(a) ~¢ (c)
T

1 (b)
FIG. 13 STRESS AND SLIDING DEFORMATION FIELDS.

rigid grips provides a good b u t trivial starting Certainly, the discontinuity of longitudinal,stress
point for a discussion of useful stress and deforma- from sv to zero although it does not violate equi-
tion fields. Fig. 13(a) shows an equilibrium field librium will not be the actual stress distribution.
composed of two strips of simple tension at the Also, the in-the-plane slip field is only one of m a n y
yield stress in tension sv, separated b y a zero stress possible fields. For example, the out-of-the-plane
field. F r o m limit theorem I therefore the limit or sliding of Fig. 13(C) gives the same upper bound
collapse load is at least sv times the net area taken and therefore correct answer for t h e i i m i t load.
through the hole (b - d)t. Fig. 13(b) shows a sym- More elaborate examples of hole patterns and of
metric deformation pattern of 45 deg sliding in the stress and deformation fields are provided in refer-
plane. J u s t as for frictional sliding, the dissipa- ence (13). I t is worth noting here t h a t holes at
tion per unit area of shear surface is the m a x i m u m different fore-and-aft locations m a y have a cumu-
shear stress k times the a m o u n t of slip, ~v/2. lative weakening effect as in Fig. 14. T h e strips
Equating external work to internal d~ssipation of simple tension of Fig. 14(a) and the unsym-
metric slip pattern of Fig. 14(b), (c) show the
limit load to be sv(b - d - D ) t .
Openings c a n be and often are reinforced to
or bring the structure back to full strength. Again
an oversimplified example will be used for illustra-
P = 2k(b - d ) t = sy(b - d)t ...... [9]
tion. Fig. 15 shows a sheet under uniform ten-
is greater t h a n or equal to the limit load from limit sion far away from the opening. T h e opening
theorem II. As this upper bound answer coin- E F G H removes a tension area of td where t is the
cides with the lower bound, Equation [9] is the thickness of the sheet or plating. Reinforcement
correct value of the limit load. The correctness along the edges E l i and F G m u s t provide at least
of the answer is in no way evidence of the correct- this tension area if the structure is to have a col-
ness of either the stress or the deformation fields. lapse load equal to the yield stress in tension times
182 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

///////////////
I -L
7
Yl o s~ iOl s 8~

8-.
8~
, II
I I
I I I:
~ld i~- ~O~ ~b----~
II I/IIIIIII IIII/

FIO. 14 BOTHHOLESWEAKEN; - P * = Su (b -- d -- D)t

Sy Sy Sy Sy

• r
T sy

~,A = td
-g
E F

~-- d ------~

"~ 6

V
b
(a) (b)
F I G . 15 :EXAMPLE OF R E I N F O R C E M E N T OF O P E N I N G E F G H FOR F U L L S T R E N G T H

the gross area Of the original sheet. Suppose for yield anywhere. In general this t r e a t m e n t of this
simplicity of analysis t h a t semi-circular reinforc- essentially three-dimensional problem as though
ing rings E T F and G V H , Fig. 15(a), are to be used it were two-dimensional needs further s t u d y al-
in addition and t h a t they are thin and so unable to though it is commonly employed in nominally
carry appreciable bending moment. A stress dis- elastic analysis and design. Also, reinforcement
tribution which satisfies two-dimensional equi- on one side only as is ordinarily required b y prac-
librium with no bending m o m e n t in the reinforce- tical considerations cannot be as efficient as the
m e n t is indicated in Fig. 15(a) : simple tension sv symmetrical placement implicitly assumed in the
in the main sheet outside the reinforcing ring, previous discussion.
transverse compression s~ inside and uniform If the sheet material inside the ring is incapable
tension svtd/2 in t h e ring (corresponding to a ring of taking compression a parabolic segment of rein-
under constant interior pressure s#). Transverse forcement E T F Fig. 15(b) needs no strength in
stiffening m a y be needed for the sheet in the com- bending (just as a uniformly loaded cable). The
pression region if d / t is large. T h e reinforcement area needed at T is less than at E or F and a rein-
is of constant cross section td/2 and it is assumed forcing strut E F is essential to carry the inward
t h a t the yield stress in the sheet can be transferred "cable" pull at E and at F. Again the reinforce-
to the reinforcement, which also is stressed to su m e n t along E l i and FG m u s t have an area of at
over its entire cross section, without violating least t d / 2 each. A s t u d y of more conventional
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 185

~--- a ----~ frames with sidesway, good upper bounds are


A B easier to obtain than good lower bounds. The
rupture-line method of Johansen (14) uses simple
deformation pallterns and so gives upper bounds
a12
on the limit loading for all shapes of plate and
t boundary conditions. Consider, for example, the
simply supported rectangular plate a X b of Fig.
b-o "
16 under uniformly distributed load p per unit
+ -
area. The deformation pattern shown consists
a/2 solely of the rupture lines or folds, AE, BE, EF,
± FD, FC. The work done b y the external force is
0 C the pressure times the volume between the dis-
placed plate and the original flat surface. As the
triangular regions AEB, CFD, and the trapezoidal
regions BEFC, A E F D move as rigid planes, no
dissipation of energy takes place in them. There
48/a
is also no dissipation on the simply supported
FIG. 16 POSSIBLE COLLAPSE MECHANISM boundary, ABCD. The internal dissipation per
FOR UNIFORMLY LOADED RECTANGULAR
PLATE unit length of rupture line is given b y M0, or
svF/4 for the Tresca criterion, times the angle
between t-he planes at the fold. This angle is
4~/a for E F and 2%/2~/a for the others. There-
reinforcement along the boundary of the opening, fore from limit theorem I I
which m u s t depend upon its bending strength, is
contained in references (11) and (12). P l 1 a2~ + 31 a(b -- a)~ 1
No m a t t e r how economical the placement of
material m a y be, it is clear t h a t t h e reinforcement
along E l i and FG has the same volume as the =M0 4 (b - a) + 4 X 2,X/~ a
material removed, EFGH. Bringing the structure
back to full strength of necessity requires a heavier gives an upper bound on p* the limit value of p or
structure than the solid or unpierced sheet. I t p*a 2 (1 + b/a) 8(1 + a/b)
may, of course, be impractical or unnecessary to < 24- __~ = [10]
Mo = 3b/a 1 - a/3b " '
reinforce for full strength. The disadvantage of
h e a v y reinforcement lies outside the province of When b is very large compared with a, the plate
limit analysis. T h e unavoidably higher elastic is essentially a simply supported b e a m of length a
stress-concentration factors m a y be troublesome and Inequality [10] becomes p*a~/Mo =< 8. From
if fatigue or brittle failure is a possibility. The statics the m a x i m u m m o m e n t per unit length at
advantage of a reduction in main plate thickness mid-span is the familiar pa2/8 and equating this to
is twofold. In addition to the saving of material, M0 gives pa~/Mo = 8 as a lower bound from
the likelihood of brittle-fracture initiation and limit theorem I. As upper and lower bounds coin-
propagation is reduced. cide, p* = 8Mo/a 2 is the correct result in this
trivial statically determinate case. In general a
PLATES AND SHELLS UNDER TRANSVERSE LOADING parabolic m o m e n t distribution in the direction
A plate under transverse or lateral loading also parallel to A B with m a x i m u m value M0 at mid-
presents a two-dimensional problem. Bending span and zero at the ends AD and BC is a permis-
moments and shears carry the load in essentially sible equilibrium field as is a similar parabolic
the same manner as for a b e a m b u t in two instead m o m e n t distribution parallel to AD." Each cor-
of one dimension. M o m e n t - c u r v a t u r e relations responds to a uniform load on a simple span,
are an extension of Fig. 4. Again, in limit analy- p - 8Mo/a ~ and p = 8Mo/b ~, respectively. T h e
sis and design the actual curve is idealized as two sum of the two m o m e n t fields also does not exceed
straight lines similar to Fig. 3. T h e yield criterion yield. Therefore the sum of the two loads
for m o m e n t in a plate of thickness t is then exactly 8Mo/a ~ + 8Mo/b 2, is a lower bound on p*, or
the same as for stress, Figs. 11 and 12, with the
limit m o m e n t per unit length, M0 = svt2/4, re- P'a2 > 8 1+ [11]
M0 ' ~ .........
placing sv.
Limit theorems I and I I apply with stress fields For a square, a = b and the limit load is bounded
interpreted as m o m e n t fields. As for eomplieated b y Inequalities [10] and [11] as
184 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

16 < p * a : / M o ~ 24 . . . . . . . . . [12]
Wide a p a r t as limits such as these are, they can be
obtained with very little effort and often will
suffice for an immediate practical answer. I t is
p I--- O
the lower bound in Equation [12] which is much
too low a n d which can be increased easily b y tak-
ing slightly more elaborate equilibrium stress D/h = 20
fields. Elastic solutions when available are use-
ful as they do satisfy equilibrium and so provide a I
lower bound when the m a x i m u m m o m e n t is re-
stricted to M0 and the m a x i m u m algebraic dif-
ference between principal moments likewise is
restricted to M0, in analogy to Fig. 11.
Just as the string effect takes over load-carrying
capacity of a b e a m whose ends are held from mov-
ing inward, Fig. 9, m e m b r a n e action predominates
in a thin plate. Except for l o n g rectangular 0 ! I
i 8/h 2
plates which behave like beams, a plate develops
large m e m b r a n e stress due to deflection whether FIG. 17 EXPERIMENTALLOAD DEFLECTIOI~ CURVES FOR
PLATES SHOWING STRONG MEMBRANE EFFECT (15)
or not the supports are immovable (26).
Ship plate is thin in comparison with the span
length and is continuous over its supports so t h a t
deflections small compared with the span will de- length of an infinitely long shell (16) is
velop strong m e m b r a n e action. Very little work
L = 1.82v/Rh ............ [14]
has been done on rectangular plates but more is
now under way. Much more has been accom- In other terms, within this idealization the value
plished with circular plates and some typical of the force per unit of circumferential length
results b y Onat and H a y t h o r n t h w a i t e (15) are which can be applied to the shell s~t is limited b y
shown in Fig. 17. Plates can take pressures
enormously higher than those they have been de- h
sv ~ 1.82%/Rh = svt
signed for without a complete failure. P e r m a n e n t
deformations will remain but the ship can proceed Therefore
with safety.
h 3 = 0.3t~R . . . . . . . . . . . . . [15]
In the foregoing, elements of ship structures have
been discussed. However, a ship is not really a is the minimum thickness of any reinforcement no
collection of beams, frames, and plates. I t is a m a t t e r how large its dimension in the direction
complicated shell structure most of which acts as perpendicular to the plate. A cross-sectional
a unit. The complete analysis of shells of such area of t d / 2 as indicated in Fig. 15(a) is, as stated
great complexity will always be an impossibility previously, on the low side because three-dimen-
in the elastic range. The far greater simplicity of sional plate-and-shell action was ignored.
limit analysis offers hope for plastic design but the More recent work on shells has broadened the
subject is young and few solutions have been application of plasticity to axially symmetric
found as yet. A circular cylindrical shell with a problems of shells of revolution and work-harden-
concentrated ring or a band of pressure was ing also has been taken into account (17). Con-
solved first (16). I t does have direct beating on centrated forces and locally applied pressure,.
the three-dimensional aspects of the problem of which are of so much interest, still are in the pre-
the circular reinforcement for full strength, Fig. liminary s t u d y stage.
15(a). In the two-dimensional equilibrium solu-
tion already discussed, the plate applies a narrow DESIGN OF STRUCTURES
band of pressure sv of length equal t o plate thick- The ultimate aim is to take the outline of the
ness t to the semi-circular reinforcements E T F or ship as sketched on the basis of hydrodynamics and
G V H each of which is actually a cylindrical shell propulsion and then design the structure directly
of thickness h and radius R = d / 2 . The band of taking into account the loading, the cargo require-
pressure m a y be idealized here as a concentrated ments, access openings, and so on. Although far
ring of pressure s~t per unit of circumferential from possible now, progress has been made and is
length. For the ring of pressure, the effective continuing. T h e greater the familiarity of ship
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 185

Fig 18(c), (d). Therefore

A = N P a / s v ( a + 2b) = Mo/svb
Mo Mo = N P a b / ( a + 2b) . . . . . . . . . . . . . [16]

I
I.,1--.- 0
INP
:h b----I
to)
is the answer under these conditions which requires
the least value of rod area A and limit moment,
M0. A larger value of the rod area A than
Mo/svb will not increase F because the beam will
collapse first. Should it be impossible o r too
I costly to supply the moment capacity M0 at the

NPo (b) fixed end, an increase in the maximum F through


an increase in A will permit reduction in the mo-
ment at the left end. For

lF=s~A (c) F(a + b) = N P a or A = N P a / s v ( a + b)

t the moment capacity at the left end can be zero.


The required limit moment/1//0 = Fb then will be
larger than Equation [16] in the ratio (a + 2b)/
(a + b).
tO] The design procedure just outlined dates back
Mo [ I ~ to the days before analysis. No consideration at
FIG. 18 'I)ESIGN PROBLEM FOR A PROPPED CANTILEVER all is given to the elastic response. The flexural
rigidity E1 of the beam and the spring constant
A E / L of the rod wllich determine the distribution
of load in the elastic regime, have no influence on
designers with plastic-design methods the more the load-carrying capacity of the structure. The
quickly a substantial fraction of the ultimate ob-
structure is told how it can carry the load prior to
jective will be reached. failure just as in medieval and R o m a n design.
Again an almost trivial example will help to All such designs are safe if the prescription can be
make the process clear and illustrate the great free-
followed. The best design is chosen on supple-
dom of choice. Fig. 18 shows a propped canti- mental grounds. I t m a y minimize cost, or maxi-
lever beam supported at one end with a tension mize aesthetic value, or conserve scarce material,
rod and loaded b y a concentrated force t'. The or follow any additional criterion set forth.
problem is to design the rod and the beam to carry
Elastic considerations often do enter in the
P with a factor of safety of N on load under the sense that too flexible a structure m a y be Undesir-
assumption that the beam weight is negligible. able or the possibility of fatigue must be mini-
Suppose the costs of fabrication make a beam of mized. In all cases a good plastic design should
constant cross section desirable although it will use behave well in the elastic range in which it ordi-
more material than one of variable cross section.
narily will function.
One solution, indicated in the moment diagram of The rigid frame of Fig. 10 when looked at as a
Fig. 18(b), is to leave out the supporting rod and design problem offers even more possibilities than
d~sign the beam as a cantilever with limit moment the propped beam and demonstrates t h a t a safe
Mo = N P a . This m a y well be best if there is con- design m a y be oversafe. Call the limit moment
siderable difficulty and expense involved in sup- needed for the beam MoB and for the left and right
porting the right end of the beam. If, however, columns M0cL and Mocn. If following Fig. 10(b),
support is easy, the supporting force F can be considering P and Q each as already N times the
chosen arbitrarily within wide limits. In terms design loads, MoB is taken as P L / 4 and M0c~ as
of the yield Stress sv and the cross-sectional area A, Qh the structure will be safe according to limit
F < sAy. I t should then be best to set F = svA theorem I. The right column serves as a prop
and to equalize the numerical value of the bending • which, in the equilibrium picture of Fig. 10(b), ex-
moment at the load and at, the fixed end erts a force of P / 2 upward on the beam. Clearly,
Mo = Fb = N P a -- F(a + b) however, a structure width these values of limit
moment can carry more load than _P and Q be-
or
cause advantage has not been taken of continuity.
NPa For the special case of P = Q and L = 4h Fig
F = svA a + 2b 10(30 is a design which will just coUapse
186 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

P
P ~ o
M = 2 P h y [ ~ 0h (a)
._L Moo= 2 Ph, 0
MoCL= 2Ph
t ~ 2h. :i= 2h MoCR= 0
P
.~=Ph/2 M Ph (b)
" ph ~ ' p ~ ='-2
M =2 " ~ / ' ~ i MoB = Ph/2

2 5P/2 " ~P'~i M°CL= Ph


Ph ~p/ . P/2 MocR: Ph/2

p M=P.-~
h (c)
- 5
Moot= MoCL= MoOR= { Ph

P:V
FIG. 19 DIRECTDESIGNS,P IS N TIMES WORKINGLOAD. (See also Fig. 10(f): ~/0B =
Ph, M0cL = M0cn = 1/3 Ph)

M0cL = Moca = Mo = P h / 3 , MoB = 3M0 = P h T h e result can also be obtained from statics alone
b y e q u a t i n g the numerical values of the m o m e n t at
M a n y other designs are permissible and some are
the foot of the left column, at the junction of left
shown in Fig. 19 with an equilibrium-moment dia-
g r a m superposed. Fig. 19(a) is a cantilever. Fig. column and b e a m and at the censer of the beam
19(b) gives the lightest constant-section b e a m Mo = H h - - 21/[o = V 2 h ' + M o - - H h
possible because the end m o m e n t s are the maxi-
and from s u m m a t i o n of m o m e n t s about the hinged
m u m fully fixed m o m e n t s for the beam. T h e left-
base
h a n d column is heavier t h a n the b e a m and the
r i g h t - h a n d column because it m u s t supply b o t h the V4h + M ~ - - P h - P 2 h = 0
inward t h r u s t of 2°/2 at its base for the fixed end giving
m o m e n t 20h/2 in the b e a m and also take the hori-
zoiatal force P as a cantilever. Fig. 19(6) is a H h = 2M0, Vh = 2tI0, 5M0 = 3 P h
design, for a frame of c o n s t a n t cross section the same result as using the u p p e r - b o u n d proce-
throughout. Again u p p e r - b o u n d or, deformation dure b u t obtained with a little more trouble.
p a t t e r n techniques are easier t h a n lower b o u n d as Comparison of the several designs is difficult.
will be seen. Collapse m u s t be of the t y p e s h o w n If the sum of the limit m o m e n t times length is
in Fig. 10(e) and the calculation corresponding to chosen as a v e r y rough measure of weight, com-
t h a t preceding E q u a t i o n [6] is external work, parison should be made of the values of the sum
PO2h + 200h, equals internal dissipation
MocLh + MoB4h + A/.focRh
MoO + Mo(20) + M0(20)
Fig. 10(f) has
or 1 PM + Ph4h +
½PM 2
= 4 ~ PM
3 P h = 53//o
or Fig. 19(a) as should be expected, has the high
3 value
Moz~ = MocL = 'M0cR = ~ P h
2 P M + 2Ph2h = 6 P M
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 187

Fig. 19(b) has the much smaller weight ing plastically, has been studied and the general
theorems of shakedown formulated (20). Quan-
Ph 2+ 4h + - ~ - = 3 Ph ~ titative application of this microscopic theory to
• fatigue is yet to be made. Work-hardening and
and the uniform frame is slightly heavier. variations in yield strength within crystals and at
Clearly, from Fig. 19(c), Moor could be taken as the boundaries will have to be considered.
P h / 5 and a stil.1 lighter structure ,would be Buckling. ' T h e troublesome feature of plastic
obtained. buckling, Fig. 8, is the drop in load after reaching
More general approaches have been made to the buckling value, B. As plastic action is not
minimum-weight design of continuous beams and reversible, the material of the structure is not able
frames composed of members of constant cross to rearrange the stresses to best advantage. This
section between joints (18). Although in a form same phenomenon appears in the elastic buckling
helpful to civil engineers they probably are not di- of shells but not in most columns, beams, and
rectly useful to a ship designer. .The main point plates. Elastic buckling of these simpler struc-
to keep in mind is that the designer can impose a tural elements is ordinarily associated with a flat
possible distribution of stress and design directly. and then a rising load-deflection curve and not
A start has been made on the general problem of a falling one. Theorems similar to the limit
minimum-weight design for all structures (19). theorems therefore apply to many problems of
Applications have been made to symmetric rotat- elastic buckling as shown by Masur (21).
ing disks and to circular plates both of which are a In most, but not all structural applications,
long way from the complexity of a ship. This work buckling is accompanied b y plastic deformation.
is so recent that it is difficult to say with certainty The difficulty, therefore, does 'not lie in the as-
that it will provide the key to design. Progress is sumption of plastic action but rather in the fact
bound to be very slow unless many practical de- that the plastic analysis is not deep enough.
signers take a hand and solve problems of interest What to do about buckling in the plastic range is a
to them. cause of real concern as the weakening produced
by change in configuration does not fit in well with
LIMITATIONS OF PLASTIC ANALYSIS AND DESIGN limit analysis' and design methods. A similar
I t is desirable to return to the many words of difficulty has always troubled the designer in his
caution concerning plastic analysis which have treatment of elastic structures and still remains a
been stated previously and to add some more on subject for much additional analytical and experi-
the topics of fatigue, significant geometry change mental study.
as in buckling, and brittle fracture. As may be seen from Fig. 8, the buckling load B
Fatigue. Certainly fatigue occurring at a high is not realizable in an actual structure or structural
number of stress cycles does not fall within the member. The smallest amount of eccentricity of
range of conventional plasticity theory. As com- loading, or inhomogeneity of material, or imper-
puted from the theory of elasticity, the stresses fection of geometry causes the maximum load M
which cause failure are below yield. Limit loads to .be appreciably below the buckling load for
are far larger than the cyclic loads producing the many structures and structural elements. In fact
initial fatigue cracks and their growth to appreci- it is questionable whether classical buckling theory
able size. has any relevance to physically obtainable loads
Nevertheless, plasticity theory m a y have some- (5). The buckling problem must be replaced' by
thing worth while to contribute to this problem. the computation of increasing deflection under
It is probable that fatigue is the result of localized load. Although simple enough in concept, the
cyclic or progressive plastic action on a micro- detailed computations are very elaborate and sub-
scopic scale. At grain boundaries and at other ject to much cumulative error.
microscopic or submicroscopic imperfections, The strengthening effect so often found in struc-
stress-concentration factors may well be very high tures because of geometry change likewise does not
and the material strength varies widely. Actual fit in with limit analysis. Ignoring it is on the
localized stresses are then above yield. Perhaps safe side and may be the best course of action in
fatigue is associated with an excessive amount of many problems. Taking it into account requires
plastic working. A safe stress to use may be one additional analytical and experimental work
at which this alternating or progressive plastic de- similar to that for-buckling (15). The increasing
formation is limited and the response of the ma- stability and strength do make the calculations
terial eventually becomes essentially purely less subject to serious error.
elastic. The question of whether structures under Brittle Fracture. Although little has been said
variable loading do shake down, or cease deform- so .far about brittle fracture, it is a specter which
188 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

specifications are based. Fig. 14 illustrates one


t type which m a y arise in various guises. Also,
large pressure vessels designed for low pressures

¸slip [ It have some pitfalls.


However, most catastrophic brittle fractures in

nes r" 7
full-scale structures apparently cannot be ascribed
to exceeding the limit load. On the other hand,
. . . . .
practically all static laboratory tests on virgin
material for the investigation of brittle fracture do
exceed the limit load (22). The values of the load
at which fracture occurs are above but close to the
l limit load. For example, symmetrical specimens
under tension normally require reaching the yield
P* -- Sy Ane t P*> Sy ~ net
stress on the net section. Specimens with bending
(a) (b) and tension or bending alone are mote difficult to
Fzo. 20 AN EXTERNAL NOTCH (b) Is PREFERABLE TO analyze but they too fail at or above the limiting
AN INTERNAL ONE (a) combination of loads. I m p a c t tests such as the
Charpy are beyond present methods of analysis
but a reasonable guess would be t h a t they too ex-
haunts all designers of outside structures and is an ceed a limit moment. Localized impact added to
especial bugaboo of ship designers. ' Ferritic" steels a static stress field (23) does overcome the barrier
are prone to brittleness at low temperatures. to initiation of fracture at static fields below the
M a n y ships develop Cracks of appreciable length limit load. Recently the barrier to initiation for
and quite a number have broken in two with a static tests has been overcome b y prestrain (24) in
loud snap. The thicker the plating the greater a manner which seems to simulate the failure of
the danger with a given composition and treat- ships. The appearance of the fracture including
ment of steel. Other size effects also m a y be the very important lack of ductility (no thumb-
present and ships are getting bigger. nail) at the root of the notch is quite similar.
Brittleness and ductility are opposites so t h a t it Failure loads less than 3~ the limit load have been
might seem t h a t limit analysis with its assumption recorded m a n y times and 1~ the limit load has
of infinite ductility is irrelevant to the problem. been approached for project steel E which is very
To the extent however, t h a t savings can be made prone to brittle fracture.
in material, in particular t h a t thinner plating can Plastic analysis is helpful not only in the inter-
be used, limit design m a y enable the use of. better pretation of test results but also i n planning an
steel or at least better behaved steel plate. Plas- appropriate specimen. I t can be seen from Fig.
ticity in general certainly is relevant because some 20 t h a t the popular internally notched tensile
plastic action does accompany so-called brittle specimen, shown schematically, which seems to
failure and roots of notches and similar trouble resemble a hatch opening in a deck is not as suit-
spots do go plastic prior to fracture. able as the externally notched (24, 25). The limit
Limit considerations themselves are of value in load and plastic-deformation pattern in the plane
a number of instances. One danger in particular for the internally notched specimen are influenced
must-be avoided. If. at a temperature below.the strongly b y the presence of the free outside edges
appropriate transition the limit load is reached an d which have no analog on the ship. The external
a notch or.flaw is present brittle fracture is to be notches require an out-of-plane action and a local
expected. Occasional overloads even of short pattern at the notch which is characteristic of the
duration can be catastrophic. If the structure is notch and so corresponds to the prototype action.
not aligned well during construction the relevant Size effects are likely to be less m a r k e d in exter-
limit load m a y be quite low. At higher tempera- nally notched specimens. A discussion of these and
tures the geometry of the structure can be re- other related aspects of laboratory" testing and
aligned b y the load and will then carry the over- comparison with ship failures is given in (22).
load properly. At low temperature it cannot al-
ways make the necessary adjustments and brittle CONCLUSION
fracture m a y result. This survey of the present status of plastic
Furthermore, there are situations where conven- analysis and design presents but a, few facts and
tional specifications m a y permit the limit load to techniques of immediate use to the designer of
be reached for well-constructed structures which ships. Emphasis is placed on the plastic and not
fall outside the range of experience on which the the elastic behavior because failure is generally
PLASTIC DESIGN METHODS--ADVANTAGES AND L I M I T A T I O N S 189

preceded by appreciable plastic deformation and 1951, pp. 383-407, 469-492; also, "The Rapid
limit design is far simpler than elastic design. Calculation of the Plastic Collapse Load for a
The main objective of the paper is to convey the Framed Structure," Proceedings of the Institution
vision of a very bright future along with a most of Civil Engineers, vol. 1, part 3, 1952, pp. 58-71.
useful present. Principles already established 9 "Stress-Strain Relations in the Plastic Range
analytically and verified experimentally point the of Metals--Experiments and Basic Concepts," by
way to direct design of structures as a whole. D. C. Drucker, vol. 1 of Rheology Theory and
Close estimates of the load-carrying capacity of Applications, edited by Eirich, Academic Press,
complicated assemblages are feasible at present. Inc., New York, 1956, Chapter 4, pp. 97-119.
If enough effort is expended by both academic 10 "A More Fundamental Approach to Stress-
staff not versed in naval architecture and by ship Strain Relations," by D. C. Drucker, Proceedings
designers, each learning from the other, much of of the First U. S. National Congress of Applied
the present design art and guesswork can be re- Mechanics, ASME, 1951, pp. 487-491.
placed by a scientific and straightforward pro- 11 "Limit Design of a Full Reinforcement for a
cedure. As a consequence of a more solid founda- Circular Cutout in a Uniform Slab," by H. J.
tion the art should then be able to make signifi- Weiss, W. Prager, and P. G. Hodge, Jr., Journal of
cant advances. Applied Mechanics, Trans. ASME, vol. 74, 1952,
pp. 397-401.
BIBLIOGRAPHY 12 "Yield Loads of Slabs With Reinforced
1 "Investigation of Interaction Formula Cutouts," by P. G. Hodge, Jr. and N. Perrone,
fa/Fa q- fb/Fb__<l," by J. Zickel and D. C. Journal of Applied Mechanics, Trans. ASME, vol.
Drueker, Brown University Report No. 1 to 79, 1957, pp. 85--92.
Column Research Council, 1951. 13 "Investigation and Limit Analysis of Net
2 "Lateral Buckling of Eccentrically Loaded Area in Tension," by W. G. Brady and D. C.
I- and H-Section Columns," by H. N. Hill and J. Drucker, Trans. ASCE, vol. 120, 1955, pp. 1133-
W. Clark, Proceedings of the First U. S. National 1164.
Congress of Applied Mechanics, 1951, pp. 407-413; 14 "Moments of Rupture in Cross-Reinforced
also, Trans. ASCE, vol. 116; 1951, pp. 1179-1196. Slabs," by K. Johansen, Preliminary Publication,
3 "Plastic Design in Structural Steel," by First Congress Int. Association of Bridge and
L. S. Beedle, B. Thurlimann, and R. L. IZetter, Structural Engineering, 1932, pp. 277-296; also,
Lecture Notes Summer Course 1955, Lehigh Uni- Brudlinieteorier, Copenhagen, Denmark, 1943.
versity, American Institute of Steel Construction. 15 "The Load-Carrying Capacity of Circular
4 "Inelastic Instability and Incremental Plates at Large Deflection," by E. T. Onat and
Theories of Plasticity," by E. T. Onat and D. C. R. M. Haythornthwaite, Journal of Applied
Drueker, Journal of the Aeronautical Sciences, vol. Mechanics, Trans. ASME, voL 78, 1956, pp. 49-55.
20, 1953, pp. 181-186. "Report of Static Tests of Circular Mild Steel
5 "On the Concept of Stability of Inelastic Plates," by J. Foulkes and E. T. Onat, Brown
Systems," by D. C. Drueker and E. T. Onat, University Report OOR 3172/3 to the Office of
Journal of the Aeronautical Sciences, vol. 21, 1954, Ordnance Research, 1955.
Ibp. 543-548. 1 6 "Limit Analysis of Cylindrical Shells under
6 "Beams with Full End Fixity," by R. MI Axially-Symmetric Loading," by D. C. Drucker,
Haythornthwaite, Engineering, vol. 183, 1957, pp. Proceedings of the First Midwest Conference on
110-112. Solid Mechanics, Urbana, Ill., 1953, pp. 158-163.
7 "Extended Limit Design Theorems for Con- 17 "The Plastic Collapse of Cylindrical Shells
tinuous Media," by D. C. Drucker, H. J. Green- under Axially-Symmetric Loading," by E. T.
berg, and W. Prager, Quarterly of Applied Mathe- Onat, Quarterly ot Applied Mathematics, vol. 13,
matics, vol. 9, January, 1952, pp. 381-389; also, 1955, pp. 63-72:
"The Safety Factor of an Elastic Plastic Body in "Rigid-Plastic Analysis of Symmetrically
Plane Strain," Journal of Applied Mechanics, Loaded Cylindrical Shells," by P. G. Hodge, Jr.,
Trans. ASME, vol. 73, 1951, pp. 371-378; and Journal of Applied Mechanics, Trans. ASME, vol.
"Limit Design of Beams and Frames," by H. J. 76, 1954, pp. 336-342.
Greenberg and W. Prager, Trans. ASCE, vol. 117, "Limit Analysis of Shells of Revolution," by
1952, pp. 447-484. E. T. Onat and W. Prager, Proceedings Konink-
8 "Recent Progress in the Plastic Methods of lijke Nederlandsche Akademie van Wetenschap-
Structural Analysis," by P. S. Symonds and B. G. pen, series.B, vol. 57, 1954, pp. 534-~548..
Neal, Journal of the Franklin Institute, vol. 252, "Limit Analysis of Symmetrically Loaded Thin
190 PLASTIC DESIGN METHODS--ADVANTAGES AND L I M I T A T I O N S

Shells of Revolution," by D. C. Drucker and R. T. 22 "An Evaluation of Current Knowledge of


Shield, Journal of Applied Mechanics, Trans. the Mechanics of Brittle Fracture," by D. C.
ASME, vol. 80, 1958. Drucker, Report SSC-69, Ship Structure Commit-
18 "Minimum Weight Design of a Portal tee, 1954.
Frame," by W. Prager, Journal of Engineering "The Mechanics of Notch Brittle Fracture,"
Mechanics Div., Proc. ASCE, vol. 82, Paper 1073. by A. A. Wells, Welding Research, vol. 7, 1953, pp.
"Minimum Weight Design and the Theory of 34r-56r.
Plastic Collapse," by J. Foulkes, Quarterly of 23 "Brittle Fracture of Mild Steel," by T. ,S.
Applied Mathematics, vol. 10, January, 1953, pp. Robertson, Engineering, vol. 172, 1951, p. 444;
347-358. also Journal of the Iron and Steel Institute, vol. 175,
"The Minimum Weight Design of Structural 1953, p. 361.
Frames," Proceedings of the Royal Society, series "Studies on the Brittle Failure of Tankage
A, vol. 223, 1954, pp. 482-494. Steel Plates," by F. J. Feely, Jr., M. S. Northup,
"Plastic Design of Plane Frames for Minimum S: R. Kleppe, and M. Gensamer, Welding Journal,
Weight," by J. Heyman, Structural Engineer, vol. vol. 34, 1955, Research Supplement, pp. 596s-607s.
31, 1953, pp. 125-129. "Initiation and Propagation of Brittle Fracture
"The Automatic Design of Structural Frames," in Structural Steels," by P. P. Puzak, E. W.
by R. K. Livesley, Quarterly Journal of Mechanics Eschbacher, and W. S. Pellini, Welding Journal,
and Applied Mathematics, vol. 9, 1956, pp. 257-278. vol. 31, 1952, Research Supplement, pp. 561s-581s.
19 "Design for Minimum Weight," by D. C. 24 "Brittle Fracture Initiation Tests," by C.
Drucker and R. T. Shield, Proceedings of the Mylonas, D. C. Drueker, and L. Isberg, Welding
Ninth International Congress of Applied Mechan- Journal, vol. 36, 1957, Res. Suppl., pp. 9s-17s.
ics, Brussels, Belgium, 1956. 25 "The Fracture of Mild Steel Plate," by
"Bounds on Minimum Weight Designs," Quar- C. F. Tipper, H. M. Stationery Office, London,
terly of Applied Mathematics, vol. 15, 1957. England, 1948.
20 "Uber die Bemessung statisch unbestimm- 26 "A New Approach to the Design of Plates
ter Stahltragwerke unter Berficksichtignng des to Withstand Lateral Pressure," by J. Clarkson,
elastischplastischen Verhaltens des Baustoffes," Quarterly Transactions institution of Naval
by H. Bleich, Bauingenieur, vol. 13, 1932, pp. Architects, vol. 98, 1956, pp. 443-463.
261-267.
"Der Spannungzustand eines Hencky-Mises'- References
chert Kontinuums bei ver~derlicher Belastung," A few of the books of direct relevance to the
by E. Melan, Sitzungsberichte der Akademie der material covered are:
Wissenschaften in Wien, vol. 147, 1938, pp. 73-87. "The Steel Skeleton," by J. F. Baker, M. R.
"Elastic-Plastic Analysis of Structures Sub- Home, and J. Heyman, Cambridge University
jected to Loads Vary!rig Arbitrarily between Pre- Press, vo]. 2, 1956.
scribed Limits," by P. S. Symonds and W. Prager, "Plastic Design of Portal Frames," by J. Hey-
Journal of Applied Mechanics, Trans. ASME, vol. man, Cambridge University Press, 1957.
72, 1950, pp. 315-324. "The Plastic Methods of Structural Analysis,"
"Plastic Collapse and Shakedown Theorems for by B. G. Neal, John Wiley & Sons, Inc., New~
Structures of Strain-Hardening Material," by B. York, N. Y., Chapman & Hall, London, 1956.
G. Neal, Journal of the Aeronautical Sciences, vol. "Theory of Perfectly Plastic Solids," by W.
17, 1950, pp. 297-307. Prager and P. G. Hodge, Jr., John Wiley & Sons,
"A New General Theorem on Shakedown of Inc., New York, N. Y., 1951.
Elastic-Plastic Structures," by W. T. Koiter, Pro- "The Mathematical Theory of Plasticity," by
ceedings Koniklijke Nederlandsehe Akademie van R. Hill, Oxford University Press, 1950.
Wetenschappen, series B, vol. 59, 1956, pp. 24-34. "Theory of the Flow and Fracture of Solids," by
"The Effect of Variable Repeated Loads in the A. Nadai, McGraw-Hill Book Company, Inc., New
Plastic Theory of Structures," by M. R. Horne, York, N. Y., 1950.
Research, Engineering Structures Supplement Two review articles also may prove helpful:
(Colston Papers 2) Academic Press and Butter- "The Theory of Plasticity: A Survey of Recent
worth Scientific Publications, 1949, pp. 141-151. Achievements," by W. Prager, (James Clayton
21 "An Extended Upper Bound Theorem on Lecture), Proceedings of The Institution of
t h e Ultimate Loads of Buckled Redundant Mechanical Engineers, vol. 169, 1955, pp. 41-57.
Trusses," by E. F. Masur, Quarterly of Applied "Limit Analysis and Design," by D. C. Drucker,
Mathematics, vol. 14~ 1956, pp. 315-317; also, vol. Applied Mechanics Reviews, vol. 7, 1954, pp. 421-
11,385~392. ~ 423.
.PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 191

Discussion
IklR. JOHN VASTA,Member: The author has pre- to prevent the formation of shear wrinkles. Thus,
sented a very refreshing point of view on the plas- the ship designer is confronted with problems in
tic-design approach to ship structural design. elastic and plastic buckl!ng. Certainly he cannot
T h a t he has so clearly pointed out the advantages afford to design a structure which might collapse
and limitations of the principles of limit design, as or jackknife in service from lack of adequate buck-
these are applied to ship structure, is a tribute to ling strength.
his keen and unbiased grasp of the subject matter. So much for the negative side of the problem.
The importance of this paper rests on the fact Now let's "accentuate the positive." I would
that the limitations of plastic design are discussed, like to call attention to some specific applications
as well as the advantages. The three basic limi- t h a t have been made of the limit-design approach.
tations which are significant to the ship designer An example of this is the grid work supporting the
are that fatigue, buckling, and brittle fracture are flight deck of World W a r I I carriers. When these
not taken into account properly. A brief dis- ships were built, the airplanes then available were
cussion of each of these phenomena is in order. much smaller and lighter than those of today. I t
Brittle fracture is of especially deep concern to was decided to modernize these carriers, and the
the ship designer. We know that a great deal has question arose as to how much structural rein-
been accomplished in this field in recent years, but forcement was necessary so t h a t the decks could
much more needs to be done. I t is fair to say t h a t accommodate the heavier planes satisfactorily.
in the process of designing the basic structure of a .It was important not to impair unnecessarily the
ship, no specific steps are taken to prevent brittle military characteristics of the ship b y the addition
fracture. I t is true t h a t more attention is now of excessive topside weight. Limit design played
given to the selection of steels, the elimination of an important part in minimizing the extent of the
geometrical discontinuities where possible, and structural changes.
the use of better fabrication techniques. HoTc- There have been two other significant applica-
ever, these factors are not the ones which govern tions of plastic-design methods to ship design;
the structural design of the hull. one deals with the structural design of submarines,
Likewise, as regards fatigue, it must be admitted the other with t h a t of surface ships. In both
that fatigue strength, per se, is not used-as a factor cases, the;ugh it is impossible to estimate from cal-
in ship structural design. Recent studies indi- culations alone the ultimate load-carrying capac-
cate t h a t perhaps it should be; however, no spe- ity of a structure, we partially circumvented this
cific formulation has yet been developed that is of basic limitation by resorting to experimental re-
assistance to ship designers. search. With the submarine, for example, we
There remains the buckling phenomenon. This test to destruction structural models which repre-
is the key to ship design. I t is the factor which sent to scale the 'actual design. Thus we arrive at
controls the dimensions of the primary s t r u c t u r e - - a realistic factor of safety. If the design tested
the hull envelope. The author states, "buckling does not have the required collapse strength, mod-
in the plastic range is a cause of real concern, as ifications are made and new structural models are
the weakening produced by change in configura- tested until the desired standard is reached. This
tion does not fit in well with limit analysis and de- trial-and-error approach is not ideal, but as ex-
sign methods." This is, unfortunately, an all too perience is gained it is possible to reduce signifi-
real and significant limitation. cantly the number of trials. In the absence of a
As we all know, a ship hull is, essentially, a hol- reliable limit-design theory applicable to an ex-
low box girder, made up Of plates supported by a ternally loaded stiffened shell, the experimental
grid of longitudinal and transverse framing. A approach is the only one upon which the designer
principal function of the decks and b o t t o m shell can rely.
constituting the flanges of this girder is to resist For the surface-ship problem, the experimental
the longitudinal forces arising from the ship bend- approach is not as direct as with the submersible.
ing under the action o f the waves. Since these The reason is that, whereas with the submarine we
axial forces alternate from tension to compression know precisely the collapse depth to which we are
as the ship hogs and sags, it becomes clear t h a t designing, the surface ship m a y encounter an in-
both flanges of the girder must be designed to re- finite number of wave configurations. We resort
sist buckling. Also, the shell sides, which make to a design approach which, though not precise,
up the web of the hull girder, are subjected to gives us a reasonable method for assessing the ul-
shearing forces. These must be designed properly timate load-carrying capacity of the hull strength.
192 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

This approach makes use of the principle t h a t the a more conservative factor of safety in a problem
ship's girder is as strong as its flanges are in com- where such a reversal is possible.
pression. The problem resolves itself, therefore, The second item to be considered enlarges on a
to relating the ultimate compressive strength of point which the author mentions. The theory of
the elemental deck and b o t t o m panels to the max- limit design ignores strain-hardening and the au-
i m u m bending m o m e n t which the midship section thor has stated t h a t some strain-hardening prob-
can resist. T o assess more accurately the ulti- ably occurs when a fnaterial deforms plastically.
m a t e load-carrying capacity of a ship's hull in In a paper entitled " T h e o r y of Inelastic Bending
bending, we need experimental data on the ulti- with Reference to Limit Design," presented before
m a t e compressive strength of panels. This in- the American Society of Civil Engineers in 1948,
formation already exists for panels of proportions Alexander Hrennikoff pointed out t h a t it is not the
found in longitudinally framed hulls. For the plastic p a r t of the stress-strain curve, or at least
more common structure of merchant hulls, which not this part alone, which makes possible a favor-
feature transverse framing, such experimental able distribution of moments in the region beyond
data are not yet available b u t information is being the elastic limit. The length and steepness of the
collected through research on the "Buckling strain-hardening portion of this curve also must be
Strength of Hull Structures," sponsored b y the favorable, as they are in the case of medium steel.
Society Research Panel S-9. Perhaps the author can tell us if Mr. Hrennikoff's
I am in complete agreement with the author in observations on the strain-hardening properties of
• his conclusion t h a t much progress can be made to- a material prohibit the application of the princi-
ward more accurate estimates of the load-carrying ples of limit design to materials such as other alloy
capacity of ship structures if the ship designer and steels and aluminum?
those in the academic field will join forces. This
paper is a timely one. I believe it has succeeded MR. O. LOURt~NSO,4 Visitor: The author is to be
in making clear t h a t the design of ship structures congratulated for his fine presentation of a very
should be based to a greater extent on their load- difficult problem. I t is gratifying to know t h a t
carrying capacity, rather than on the conven- a t t e m p t s are being made to introduce plastic
tional stress approach. analysis to ship's structures.
Several single and multiple bent structures, con-
MR. DONALD P. COURTSAL,Associate Member: sisting of the elements presented in the paper, have
There are two items t h a t this writer believes could
be added to this excellent survey of the work t h a t P=30 k
has been done in the field of plastic design. In a
(~=ZO k 20' 20'
paper entitled " T h e o r y of Limit Design" given be-
fore the American Society of Civil Engineers in
1940, J. A. Van DenBroeck considered the effect
of several complete reversals of a uniformly dis-
tributed limit load on a beam fixed at both ends.
When such a b e a m is initially loaded to its limit
load, a certain amount of permanent deformation
takes place. After being completely unloaded,
~ Mp

, 40'
5
this beam will still have a residual bending mo-
FIG. 21
ment. If the beam is now loaded to its limit load
in the opposite direction, another plastic deforma-
been successfully designed b y plastic analysis.
tion, greater than the initial one, results. These
For buildings these designs have indicated t h a t
deformations are cumulative so t h a t only a rela-
this m e t h o d is simpler than the elastic method,
tively few repetitions m a y create a dangerous situ-
converges rapidly and shows a saving in weight.
ation. If a complete reversal of load is possible,
Plastic analysis presents a clearer picture of struc-
therefore, the sum of the positive and negative
tural behavior which is of prime importance to the
loadings should not exceed the m a x i m u m elastic
designer. Stress patterns due to residual stresses,
loading.
erection stresses and welding stresses although
In a n y problem where plastic-design methods
present in most structures, are not apparent from
are used, the factor of safety applied probably
an elastic analysis. T h e m a x i m u m utilization of
would be such t h a t the stress would never exceed
the ductility of steel, as is done in plastic analysis,
the elastic limit. If the effects of load reversal are
presents therefore a more rational basis for design.
as outlined b y Mr. Van DenBroeck, however, an
awareness of these effects should lead to a choice of Gibbs and Cox, Inc., New York, N.Y.
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 195

¢ L/z CL_I
L,~/_/?-
.C eL/z /-¢

Beam Mechanism Panel Mechanism Combined Mecho,nlsm


- FIG. 22

An elementary example will serve to illustrate 313.3 '-~ X 12"/f = 99.8 cu in.
the speed and simplicity, of plastic analysis versus $1~ r e q u i r e d = 33~/in3 X 1.14
elastic analysis and at the same time give an indi- Use 18 W F 55 (SM = 98.2 cu in.) (considered
cation of the weight that may be Saved. Let us within allowable limits)
take a simple bent with dimensions and applied
loads as shown in Fig. 21. Elasfic Analysis. Any one of several methods
This frame is 3 times redundant and has 5 possi- can be used to compute the behavior of the structure
ble plastic hinges. From the simple rule of plastic elastically (slope deflection, strain energy, moment
analysis there then exist 5 - 3 = 2 basic mecha- distribution, and so on) and since these are famil-
nisms; one beam mechanism and one panel mecha- iar methods they are not shown. The designer is
nism, Fig. 22. aware of the time involved in the analysis of a rigid
bent with fixed bases and, therefore, can make the
Mechanism (a) necessary comparison readily.
L The maximum moment elastically equals 195 '-k.
P ¢ ~ = M~C-F M~ X 2 C + M ~ ¢ = 4MpC
195 '-~ X 12
SM required = 20k/in 3 - 117.0 cu in.
I p _ 8Mp
L Use 21 W F 62 (SM = 126.4 cu in.)

Mechanism (b) Weight saved --- 62 lb/f - 55 l b / f -- 7 l b / f

L Although the foregoing example indicates the


Q+ = M. C + M.C'+ M.C + M.C + 4M.C economy of plastic analysis, some deterents to the
method still exist. A great deal of work has been
8M~ 24M~ ~ " done both experimentally and theoretically with
Q- ~- o r P ~6L -- - - shapes and structures of steel which are common
to building design. Unfortunately this does not
Mechanism (a + b) apply to all ship's structures.
The author and other investigators in this field
QC L + PC L M~¢ + 2M~¢ + 2MpC have formulated methods of analysis for individual
structural components. Undoubtedly, there are
+ = 6M.C m a n y instances in ship design where individual
12M~ components can be analyzed by means of plastic
Q-FP- L analysis as outlined. However, ship elements are
seldom isolated components. If the interaction
5/3P- 12M~ of adjacent structural elements is to be taken into
L account the problem becomes extremely complex.
p = 36Mp _ 7.2My _ lowest value Vibrations, repeated loads, impact loads, and so
5L L , on, are continuous influences on ship structures.
These factors have barely been touched upon in
Therefore it is the collapse mechanism. the field of plastic analysis. Consequently, a
a~ = 33,000 psi, shape factor = 1.14, great deal yet remains to be done before reasonable
load factor = 1.88 collapse loads can be computed. In the designs
which have been concluded to date, the ratio of the
PL _.30k X 1.88 X 40' = 313.3, k working load to collapse load has been well es-
M~- 7.2 7:2 tablished. Working loads for the more complex
194 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

ship components are still a m a t t e r of precedent excellent o b j e c t i v e - - t o convey to the naval archi-
rather than accurate knowledge. Consequently, tect that plastic design has a most useful present
there yet remains for the naval architect the task along with a very bright future. He has suc-
of computing properly loads and load factors to be ceeded in carrying out this objective , I am sure.
used in plastic analysis. I t is then suggested t h a t individuals in the aca-
The shortcomings which exist at present, such demic field not especially versed in naval architec-
as accuracy of loads, interaction problems, deflec- ture would do well to work with the ship designers.
tion-stability procedures, and so on, should not I wish to second t h a t as an excellent suggestion.
stand as deterrents to the initiation of the develop- Those of us who sometimes look rather narrowly
m e n t of satisfactory analysis b y plastic methods. at ships often cannot see the wake for the bubbles.
A t t e m p t s should be made to analyze those por- The author along with m a n y other such very high
tions of ship structureswhich are contained within caliber men can help us to a broader view through
the limitations imposed b y presently available their growing interest in ships. T h e y already
methods. Only in this way can we realize the have made excellent contributions. Let us en-
factors which are still lacking for a complete solu- courage their interest and active s u p p o r t .
tion.
I t is to the benefit of the ship designer to incor- MR. EDWARD M. [V[AcCUTCHEON, JR., Member:
porate methods of analysis which can indicate as For years the theoretical design of ships' hulls and
close as possible existing stress conditions. Plas- other structures has been monopolized b y elastic-
tic analysis eventually will give the designer the ity concepts. Elasticity has become the fasci-
assurance that the stress pattern derived will be nating pied piper of the structural world. Dras-
the correct one. tic structural failures have jarred the confidence of
I t is, therefore, recommended t h a t this Society's structures designers but it has taken more t h a n 10
Ship Structure Committee investigate the poten- years for us to adjust ourselves to a real suspicion
tial application of plastic analysis to ship design. of elasticity analysis as the basic approach to
structural design. During these 10 years we have
REAR ADMIRAL K. K. COWART, USCG, Council gradually accepted the realization t h a t elasticity
J/[ember: I congratulate the author for achieving fails to explain the real performance of a ship
a number of firsts. structure under unidirectional loading.
I am reasonably confident t h a t he is the first Part of this reluctance to doubt the adequacy of
t o present a paper on plastic-design methods be- conventional design procedures stems from the
fore this Society. Also, he is the first visitor in lack of substitute methods in which the designer
m a n y years, if not the first, to address us on would have greater confidence. This paper de-
structural design matters. scribes limit design through plasticity analysis and
I cannot say t h a t I followed, or was able to fol- shows how it m a y be applied to ship structures.
low, every thread of the author's thought. How- These concepts are not new and they are not pana-
ever, one of the encouraging things about the ceae, but there has been a recent reawakening.
paper is the fact that even a person like myself This reawakening has been accompanied b y much
does not get entirely lost but rather is so carefully full-scale structural testingwhich has demonstrated
and skillfully led along t h a t interest continues. t h a t plasticity design methods are extremely
I t is encouraging to have a new philosophy for realistic when applied to structures of certain
the design of structural members of ships. We types subject to unidirectional loading. The au-
are beginning to believe t h a t the loads applied to a thor points out t h a t the method fails to be realis-
ship will soon be predicted with greater confidence tic when fatigue, plastic buckling or brittle frac-
and greater reality. The people who design ture are likely. This is not an apology because
structures to meet those loads must move forward elasticity analysis suffers from the same diffi-
with comparable speed. I do not suggest t h a t this culties. Plasticity design might be said to take us
paper gives the only approach or the best ap- one more step toward realism.
proach, but it has been presented clearly and Actually limit design and plastic performance
forcefully and it will be a sharp competitor. have been a part of ship design for m a n y years.
I note in the bibliography some references to Perhaps we are discussing only the formalization
Ship Structure Committee research work. I t is a and christening of an old m e m b e r of our family.
pleasure to have the author still working on our For instance the scantlings of oiltight bulkheads
team and I a m pleased to see t h a t his work with are heavier t h a n those of subdivision bulkheads.
t h e - S h i p Structure Committee has helped to W h y is this so? Because tests to destruction were
stimulate his interest in ships. made years ago and the actual limit of perform-
In the last paragraph the author states his very ance was o b s e r v e d . . S u b d i v i s i o n bulkheads are
PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS 195

emergency safety devices and a greater risk is jus- PROF. J. HARVEY EVANS, Member: This paper
tified because of this and because loading from one on plastic design methods is admirably fair in
side only is expected. On the other hand oiltight pointing out the limitations of the methods as well
bulkheads sustain loads in normal service and in as their advantages. There should be no impres-
m a n y cases the service loads occur on one side, sion created t h a t here is a new approach which su-
then on the other. A second example is the de- percedes all others. As the author states, the
sign practice on naval vessels. The weightwise methods are still unsuitable for handling the buck-
o p t i m u m elastic structure is seldom used. W h y ? ling problem. Energy-absorption methods are
Because stiffeners are beefed-up to increase sur- better qualified to deal with the evaluation of
vival in the plastic range through the control of brittle fracture, although it appears that the ideal-
plastic buckling. Finally it m a y be said t h a t the ized stress-strain curve assumed for limit-design
rules of the classification societies are more em- purposes should simplify determination of energy-
pirical t h a n theoretical because they are based absorption estimates also. T h e r e will still re-
largely on a systematized.analysis of service fail- main the need for elastic theories in consideration
ures. Thus these rules are really founded on a of fatigue as a mode of failure and, in addition,
form of limit design. Furthermore the criteria wherever deflection becomes the criterion of de-
are mainly reflections of plastic performance. sign.
Limit design through plasticity analysis is forc- Nevertheless a large area of usefulness remains
ing its way into ship design somewhat faster than within the capabilities of plastic-design methods
we realize. One reason for this, obviously, is the and their simplicity and disposition to provide
a d v a n c e m e n t of limit-design techniques. TheSe "safe side" results make them most attractive,
a r e two other reasons however. The author quite apart f r o m the rightness of the design phi-
points out t h a t two of the shortcomings of limit losophy to prescribe design solutions based on the
design in the plastic range are plastic buckling and ultimate load-carrying potential of the structure.
brittle fracture. The first reason which is hasten- In m a n y cases there is even the absolute necessity
ing the introduction of plasticity design is that of resorting to ultimate-load design in order to ob-
some investigators, such as Beedle, Thurlimann tain any solution whatever. Whether we recog-
and Ketter at Lehigh, have succeeded in defining nize it as such or not, the design Of riveted joints
and confirming simple cases of plastic buckling. has always been on this basis because of the im-
The second reason is that the introduction of possibility in the elastic range of predicting the ac-
tougher steels into ship's hull structures m a y have tual stress situation in individual rivets, or in rows
relegated brittle fractures to history. of rivets, especially with variations in the con-
Checking m a n y of the specific applications of ditions surrounding the punching of holes and
_plasticity design by physical tests m a y be nec- driving the rivets, loading to obvious differences ok"
essary to establish confidence prior to general ac- initial stress in the unloaded structure.
ceptance. This should be less costly than the Probably the best place to consider plastic-de-
myriads of tests to confirm elastic theory. One sign methods in ship structures is with bulkheads.
reason is t h a t the required measurements appear No ship-structure loading is without dynamic
to be fewer and simpler to make. Another reason components but bulkhead loadings have long been
is t h a t most structural tests of the past were car- assumed static with reasonable success. With
ried to failure and much can be learned from anal- this assumption, the water-pressure loadings on
ysis of data from these earlier tests. For example them are as well defined in distribution and mag-
a series of tests was made at the David Taylor nitude as any a ship is subject to. Components of
Model Basin on diaphrams of various proportions. load other than the principal one due to the lateral
These tests were carried well out into the plastic load are also so small as to be relatively insignifi-
•range and elaborate deformation records were kept. cant. Except for tanker and double-bott0m t a n k
The validity of the "plates and shells" approach bulkheads the loading is unidirectional and in
of the paper could be tested against the records of m a n y cases is applied only a few times in the life of
the D T M B tests. the structure. Fatigue is hardly a factor. Clark-
Plasticity analysis and limit design are here to son in his I N A paper of 1956 has given solutions
stay. T h e y represent a real step in bridging the for plastic design of the plating at least for the
gap between m a n ' s theory and N a t u r e ' s laws. I extreme panel ratios of infinity and l. To the
am convinced that this is the avenue which we structural designer is left the analysis of the
shall follow in-extrapolating our ship-design capa- stiffeners b u t the principles are already in hand
bilities into t h e larger and faster ships of the and are presented in essence in this paper.
future. The paper is in fact an excellent s u m m a r y of
196 PLASTIC DESIGN METHODS--ADVANTAGES AND LIMITATIONS

the state of plastic-design t e c h n i q u e and a fine tion in large regions of structures. Low cycle
index to the best papers.and other source materials fatigue may, nevertheless, play a significant role
to complete the background in specific areas as in the brittle fracture of ships.
necessary. Strain-hardening does not prohibit the applica-
Finally, it is apparent that the plastic-design tion of limit design to structures of alloy steel or
methods described are not limited to materials aluminum. Provided the ductility is sufficient, an
which exhibit a plateau on the stress-strain curve approximating perfectly plastic stress-strain curve
so familiar ill mild steel. However, for a material can be fitted to the material and limit theory can
with a smooth transition from elastic to plastic be employed. In fact, experimental results with
ranges and for which the yield strength, as con- aluminum alloys are often in better agreement
ventionally defined, is very close to the ultimate with limit theory than experiments with carbon
strength, it appears that some modification to the steel because strain-hardening is less severe when
safety factor or yield-strength definition is in order. it occurs. Results of tests in reference (13) are
quite convincing in. this respect. Professor
AUTHOR'S CLOSURE
Evan's comment on the factor of safety is most
relevant in this connection.
DR. D. C. DRUCKER: The contributions of the The example provided by Mr. Lourenso is a
discussers toward clarification of the proeedure.s clear demonstration of the ease of plastic analysis.
and concepts of limit analysis and design are most Two peripheral points he discusses do call for
welcome along with the encouraging words of c~lditional comment. One is that, in general, a
Admiral Cowart. lapse mechanism which gives the collapse load
As Mr. Vasta states so clearly, the buckling need not be the collapse mechanism, Fig. 13.
problem requires much additional experimental The other is that although assemblages of struc-
•and theoretical study. The designer must keep tural elements are indeed difficult to analyze, pres-
the danger of buckling in mind and compute or ently available techniques of limit analysis do
estimate the buckling strength of his structure. offer l:easonable hope of success in cases where
He must always remember that the ship does not elastic stresses are far beyond the reach of cal-
know whether the basis of the design calculations culation.
are elastic or plastic. When failure involves Mr. MaeCutcheon in picturesque language
plastic action, elastic buckling loads, no matter states forcefully the fact t h a t ship designers ac-
how carefully determined, will be irrelevant. Fig. tually are using limit concepts and procedures.
8 of the paper illustrates the possibility of the Professor Evans seconds this conclusion and points
actual load-carrying capacity M being appreciably out the need for elastic analysis in problems where
below the elastic buckling load. fatigue or vibration are important. This is not
Mr. Courtsal refers to the important work of in contradiction to Mr. MacCutcheon's, "Elastic-
Van den Broeck and of Hrennikoff. I t is true that ity has become the fascinating pied piper of the
the "shakedown" problem of reversed plastic de- structural world."
formation or continuing alternating deformation In conclusion the author would like to express
must be considered (20). I t is rare, however, his appreciation to the members of the Society for
that many repetitions of peak loads are en- the opportunity to discuss so fully these problems
countered which produce alternating plastic ac- of mutual interest.

Potrebbero piacerti anche