VISHWAS ELECTROPLATERS

CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
0 INCOMING MATERIAL TO STORE photo displayed in incoming area
0 INSPECTION Appreance No rust & Dent Visual 05 nos. Each lot

0 WIRING/LOADING Loading Hanger/componentwise pic. Display

Persol 7045
I Concentration 50-70 gm / Ltr + Lab Test 1 daily
AB 40 watter

II Temp. 40 - 60º C Temp. Controller 1 Every 4Hrs

III Time 5-15 minutes Timer 2 2 time/sift

1 SOAK CLEANING BARREL

IV Density 6-10 be hydrometer 1 2 time/sift

V Oil containt max.6 gm/ltr. outside lab 1 weekly

VI Discard Frequency 1 Monthly

I PH Value 7~9 PH Paper 1 Every 4Hrs

2 WATER RINSE TANK II TIME 2-3 sec wall clock 1 Each lot

III conductivity max.1500 microsiemens TDS METER 1 Every 4Hrs

3 WATER RINSE TANK I PH Value 7~9 PH Paper 1 Every 4Hrs

II TIME 2-3 sec wall clock 1 Each lot

 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE

III conductivity max.1500 microsiemens TDS METER 1 Every 4Hrs

4 ACID PICKLING TANK I Concentration HCL-30 - 40 % v/v Lab test 1 Daily

11 Time 5 - 10 minutes wall clock 1 Each Lot

III Density 15.25 be hydrometer 1 2 time/sift

IV IRON max.8 gm./ltr. Lab Test 1 weekly

Discard Frequency 1 Weekly

5 WATER RINSE TANK I PH Value 3 -7 PH Paper 1 Every 4Hrs

II TIME 2-3 sec wall clock 1 Each lot

III conductivity
max.1500 TDS METER 1 Every 4Hrs
microsiemens
6 WATER RINSE TANK I PH Value 3 -7 PH Paper 1 Every 4Hrs

II TIME 2-3 sec wall clock 1 Each lot

III conductivity
max.1500 TDS METER 1 Every 4Hrs
microsiemens
 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
Sodium Hydroxide-
7 NEUTRALISER TANK I Concentration
3-5 % W/V
Lab Test 1 daily

II Chloride max.200 ppm Lab Test 1 daily

Discard Frequency

ZINK PLATING Zinc Metal

8 (Barral Process)
BARREL I Concentration Lab Test 1 Daily
25-35 gm / ltr.

chloride 130 ~
11 Lab Test 1 Daily
160 gm./ltr.

boric acid 25-35

111 Lab Test 1 Daily
gm./ltr.

1V Time 60-90 minutes timer 1 Each Lot

V voltage 8-12 volt volt meter 1 Each Day

VI PH Value 4.6-5.1 ph meter 1 Every 4Hrs

VII Thickness 5 micron min. Thickness Tester 5 Each lot

Carbonate Max. - 60 g/ltr Lab Test 1 EVERY 15 DAY

9 D.M.WATER RINSE TANK I PH Value 7~9 PH Paper 1 Every 4Hrs

II TIME 2-3 sec. wall clock 1 Each lot

III conductivity max.500 microsiemens TDS METER 1 Every 4Hrs

 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description
Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
NITRIC ACID 1-2
10 ACTIVATION DIP TANK I Concentration Lab Test 1 Daily
%

11 Time 2- 3 sec. Wall Clock Each Lot

III conductivity
max.500 TDS METER 1 Every 4Hrs
microsiemens
IV Discard Lab Test 1 daily

11 D.M.RINSING TANK I PH Value 3-7 pH Paper 1 Every4Hrs

II TIME 2-3 sec. wall clock 1 Each Lot

III conductivity
max.500 TDS METER 1 Every 4Hrs
microsiemens
 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
HEXVALENT GREEN PARKOVERT NR 80~100
12 TANK I Concentration Lab Test 1 Day
PASSIVATION ML/LTR

11 PH Value 1.8~2.5 PH meter 1 Every 4Hrs

111 Temprature Room Temp. Thermometer 1 Every 4Hrs

1V Time 50-70 Timer 1 Each lot

V Filtration 1 daily

Discard Frequency 1 Monthly

13 WATER RINSE TANK 1 PH Value 3-7 ph meter Every 4Hrs

11 Time 2-3 Sec. Clock 1 Each lot

III conductivity
max.500 TDS METER 1 Every 4Hrs
microsiemens
14 WATER RINSE TANK 1 PH Value 3-7 ph meter 1 Every 4Hrs

11 Time 2-3 Sec. Clock 1 Each lot

III conductivity
max.500 TDS METER 1 Every 4Hrs
microsiemens
Centrifugal/ Air
15 AIR DRYING 1 Dryness No water content Visual 1 Each lot
Drying M/c

16 OVEN DRY OVEN 1 Temp. 60 - 80 ºC Temp. Controller 1 Every 4Hrs

 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description
Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE

11 TIME 5-10 MIN. wall clock 1

17 INSPECTION Micro tester 1 Thickness 5~7 micron min. Thickness Tester 2% Each lot
Black
spot,blister,pitted,dull
11 APPEREANCE visual 100% Each lot
finish,water marks &
surface diffect
Salt Spray
18 N.S.S TEST 1 S.S.T 200 Hrs Lab Test 1 AS PER PLAN
Chamber

19 DISPATCH

SAFETY REQUIREMENTS

SPECTS SAFETY SHOES HAND GLOVES

GAS MASK APRIN

green passivation
 VISHWAS ELECTROPLATERS
CONTROL PLAN FOR ACID ZINC BARREL PLATING & HEXAVALENT PASSIVATION
PROTOTYPE PRELAUNCH PRODUCTION DATE(ORIG.)
KEY CONTACT:-
CUSTOMER 4/1/2007
CORE TEAM MR.PARVEEN KUMAR, MR.
CONTROL KAMLESH KUMAR
LATEST CHANGE LEVEL : CUSTOMER ENGG. APPROVAL DATE(I
PLAN NO

PART NAME SUPPLIER CODE: OTHER APPROVAL /DATE(IF REQD.) CUSTOMER QUALITY APPROVAL DAT

PART NO SUPPLER /PLANTAPPROVAL/DATE

METHODS
SPECIAL
Machine, Device, CHARACTERSTICS CHAR. PRODUCT/PROCESS EVALUATION SAMPLE
Process Name /Operation
Process No. Description Jig, tools, make,
model, asset,etc CLASS SPECIFICATION/ MEASUREMENT
SIZE FREQ.
S.No. PRODUCT PROCESS TOLERANCE TECHNIQUE
trivalent passivation

zn.ni trivalent passivation

 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

METHOD

FRM/QA/04 REV
Engr./Grd
NO. 00
sup.
Not with in
FRM/QA/05 REV
Lab incharge specification add
NO. 00
chemical

FRM/QA/07 REV
NO. 00

supervisor

Lab incharge

FRM/QA/06 REV
supervisor
NO. 00

FRM/QA/07 REV
Change water
NO. 00

supervisor

FRM/QA/07 REV
Change water
NO. 00

supervisor
 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

supervisor METHOD

FRM/QA/05 REV
Lab incharge
NO. 00

supervisor

FRM/QA/06 REV
Lab incharge
NO. 00

FRM/QA/07 REV
Change water
NO. 00

supervisor

FRM/QA/07 REV
Change water
NO. 00

supervisor
 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

METHOD

FRM/QA/05 REV
Change every day
NO. 00

FRM/QA/05 REV
Lab incharge
NO. 00

FRM/QA/06 REV
Daily
NO. 00
Not with in
FRM/QA/05 REV
specification add
NO. 00
chemical
Not with in
FRM/QA/05 REV
Lab incharge specification add
NO. 00
chemical
Not with in
FRM/QA/05 REV
specification add
NO. 00
chemical

FRM/PR/05

supervisor
FRM/QA/07 REV
NO. 00

FRM/QA/08 REV
NO. 00

OUT SIDE
QA Engg
LABORATORY

FRM/QA/07 REV
Change water
NO. 00

supervisor
 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

METHOD

FRM/QA/05 REV Make Fresh every

Lab incharge
NO. 00 day

supervisor

FRM/QA/06 REV
NO. 00

FRM/QA/07 REV
Change water
NO. 00

supervisor
 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

METHOD

Not with in
FRM/QA/05 REV
Lab incharge specification add
NO. 00
chemical
FRM/QA/07 REV
NO. 00
supervisor
FRM/QA/07 REV
NO. 00

Operator

FRM/QA/06 REV As per imp. Level,Zn -

supervisor
NO. 00 12 gm/ltr.Fe - 100 ppm

FRM/QA/07 REV
NO. 00

supervisor

FRM/QA/07 REV
NO. 00

supervisor

Water content visible-

Operator
Repeat process

FRM/QA/07 REV
NO. 00
 FRM NO.: VE/QA/01
LECTROPLATERS REV. NO.: 00

RREL PLATING & HEXAVALENT PASSIVATION REV. DATE:

FORMET NO. :-

FRM/EG/01 REV. NO. 00

21.03.16

CUSTOMER ENGG. APPROVAL DATE(IF REQD.)

CUSTOMER QUALITY APPROVAL DATE(IF REQD.)

RESP. CONTROL
REACTION PLAN

METHOD
supervisor

FRM/QA/09 REV If not ok -rework-

NO. 00 process no-4-18
Inspector

FRM/QA/13 REV AS PER CUSTOMER &

LAB INSP. OUR PLAN
NO. 00