COMPANY PROFILE: ROYAL ENGINEERING WORK

ROYAL ENGINEERING WORK is focused on the ways and means of controlling pollution
consistent with the norms of PCB. Their all products are designed to improve efficiency and
energy savings.

R & D Department of ROYAL ENGINEERING WORKS focused on improvising efficiency and

the energy Savings. The existing products are the outcome of their strenuous involvement or
innovating and developing the appropriate technologies. The department consists of 5 PhD
holders in the Faculties of chemistry, mechanical, civil and electrical engineering.

About royal engineering works

Royal engineering work was started in the year 1999 with focus on Heavy Engineering
Fabrication of machinery equipments. At later dates it has been developed into a DESIGN
ENGINEERS due to the hard and strenuous effort of our mechanical & chemical engineers who
have devoted their full time and designed many controlling systems of the machines and with the
special attention to pollution control equipments with the advanced technologies and it has
become necessary due to the side effects of the technologies that crosses the traditional
boundaries.

Infra structure

The factory is easily approachable by railway station and about 6 kilometers from the heart of the
city. It is well connected with the Mysore -Coimbatore highway.

Objectives

Company objective is to create designs and get them into production with the specialty of energy
saving, compliance to PCB norms, low maintenance cost, long life and affordable to small
manufactures who will have low budget provisions.

Range of products

Wet Scrubbers

Scrubber is an element that is designed with definite technology system. It extracts all noxious
chemical gas, corrosive, and other air contaminating elements. After passing through the
scrubber the air is purified and harmless to breath. The gas that dissolves in water media is
arranged to wash by nozzle spraying. Suitable packed bed is provided to create large contact
surface and then it is trapped. Adopting low pressure saves the operating cost. The classifications
are material wise like M.S, S.S, F.R.P, and P.V.C & P.P
Centrifugal Blowers

The design is generated with the latest technology that assures the high power efficiency. It is
free from any slip in the performance. It is of smooth running without more noise. The materials
that are used for the construction are of M.S, S.S, F.R.P,P.V.C & P.P as it suits the application
the impellers are tested as per IS and dynamically balanced.

Bag Filters

The Bag filters are capable to dust down even 3 micron dust loads of dry and moist dusts as the
fabrics are suitably selected for the manufacture of the filters. The filters are anti static needle
felt of different densities. Sealed with rings for the removal from the cages. Polypropylene
automatic cleaning is by pulse jets (Air Compressed) through the venture nozzles.

These are having operational differences like

1. Manual

2. Motorized with timer setting

3. Pulse Jet

Cassette Type Filter

The captured dirty gas is led to the dirty air compartment from top by way of the dirty air inlet
and distribution manifold. The gas travels downwards through the filter cassettes lined up in
rows and then into the clean air compartment. During dust collection, the filter cassettes undergo
automatic cleaning by a reverse air flow systems. A cleaning air fan delivers the required air
through moving cleaning nozzles via a flexible hose. During cleaning, the cleaning air nozzles
always cover three columns of cassette openings at one time and then the column in the middle
receives the cleaning air without any dust drawn from the two neighboring cassettes. To
continue, the cleaning nozzles move towards the next slot by an electro mechanically indexing
device.

REW filter consists of a dirty air inlet and distribution manifold, a dirty air compartment
containing the filter cassette, a clean air compartment , a cleaning nozzle, a drive unit, a cleaning
air fan located on the top , a dust collection hopper with dust disposal equipment, support
structure and platform.
Cyclone Dust Collector

Normally used for collection of coarse dust particles, our cyclones are effectively designed to
remove dust with an emission level of 200 mg/m3. For high dust loading condition they act as
primary filtering system before the bag filter. They do not require any maintenance. Multi
cyclones are offered to large volume of gas and to achieve better operating efficiencies. Rotary
air cut valves or double flap valves are used as discharge devices to these cyclones.

Heavy Fabrication

ROYAL Engineering undertakes heavy fabrication work like boilers, furnaces, energy efficient
cupola etc. We are appointed as a authorized fabricator for Teri Group.

Paint Booth

Paint booths are being designed in high volumes and filtering system is adopted with the
provision of the msds (MATERIAL SAFETY DATA SHEET). The hazardous spray particles
with pigments and dyes and chemicals are being filtered by wet scrubber. The wastages are being
washed with sprinkling water devices through the pumps. Because of insulation the area of the
painting section is free from obnoxious smokes and harmless atmosphere being created in the
work area.

INDUSTRY PROFILE - MANUFACTURING INDUSTRY

Manufacturing is the production of merchandise for use or sale using labor and machine, tool
chemical and biological processing, or formulation. The term may refer to a range of human
activity, from handicraft to high tech, but is most commonly applied to industrial production, in
which raw materials are transformed into finished goods on a large scale. Such finished goods
may be sold to other manufacturers for the production of other, more complex products, such as
aircraft, household appliances, furniture, equipment or automobiles, or sold to wholesalers, who
in turn sell them to retailers, who then sell them to end users and consumers.

Manufacturing engineering or manufacturing process are the steps through which raw materials
are transformed into a final product. The manufacturing process begins with the product design,
and materials specification from which the product is made. These materials are then modified
through manufacturing processes to become the required part. Modern manufacturing includes
all intermediate processes required in the production and integration of a product's components.
Some industries, such as semiconductor and steel manufacturers use the term fabrication instead.
The manufacturing sector is closely connected with engineering and industrial design.
Top sectors in Indian Manufacturing

 Auto industry

 Chemicals

 Electronics

 Engineering

 Food processing

 Gems and jewelers

 Leather

 Machine tools

 Textiles

 Water

 Mining

Market Size

The Gross Value Added (GVA) at basic constant (2011-12) prices from the manufacturing sector
in India grew 7.9 per cent year-on-year in 2016-17, as per the first revised estimates of annual
national income published by the Government of India. Under the Make in India initiative, the
Government of India aims to increase the share of the manufacturing sector to the gross domestic
product (GDP) to 25 per cent by 2022, from 16 per cent, and to create 100 million new jobs by
2022. Business conditions in the Indian manufacturing sector continue to remain positive

Investments

With the help of Make in India drive, India is on the path of becoming the hub for hi- tech
manufacturing as global giants such as GE, Siemens, HTC, Toshiba, and Boeing have either set
up or are in process of setting up manufacturing plants in India, attracted by India's market of
more than a billion consumers and increasing purchasing power. Cumulative Foreign Direct
Investment (FDI) in India’s manufacturing sector reached US$ 72.31 billion during April 2000-
September 2017.

India has become one of the most attractive destinations for investments in the manufacturing
sector. Some of the major investments and developments in this sector in the recent past are:
Surveys and analyses of trends and issues in manufacturing and investment
Around the world focus on such things as:

 The nature and sources of the considerable variations that occur cross-nationally
in levels of manufacturing and wider industrial-economic growth;

 Competitiveness; and

 Attractiveness to foreign direct investors.

In addition to general overviews, researchers have examined the features and factors
affecting particular key aspects of manufacturing development. They have compared production
and investment in a range of Western and non-Western countries and presented case studies of
growth and performance in important individual industries and market- economic sectors.

 Mahindra and Mahindra is planning to start operating a fleet of electric cabs and

Supplying parts to Electric Vehicle (EV) manufacturers.

 Grasim Industries has received clearance for expansion of its plant at Vilayat. The

Expansion will entail an investment of Rs 2,560 crore (US$ 396.8 million)