TECHNICAL PROPOSAL

DOCUMENT
LINING FRP BOTTOM TANK T-32
PT.PERTAMINA SAMBU ISLAND

PREPARED FOR
OWNER
VICE PRESIDENT (VP) TECHNICAL SERVICES

PT. PERTAMINA (PERSERO)

JL. KRAMAT RAYA 59, JAKARTA 10450
TELP : (021) 3103690 ; FAX : (021) 3909180

PREPARED BY
D. ARISWARA ( MARKETING TEAM )
VEVA SANTI DANIATI ( ENGINEERING TEAM )
PT. BUMI MAS JAYA PERKASA
Ruko Barcelona
Jl. Parasel No. 1 Perum. Palem Semi
Karawaci, Tangerang Indonesia 15810
TEL: +62-21 553 1009; FAX: +62-21-5576 5767
ATTN:
1. D. Ariswara
TEL: +62 812 9731 5191 (dian.bmjp@gmail.com)
2. Veva Santi D
TEL: +62 878 0903 3717 (veva.bmjp@gmail.com)

JANUARY
2017

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

A. INTRODUCTION

This preliminary proposal document is specially prepared for PT. PERTAMINA

for lining FRP bottom and shell ring up to 1,45 meter on Tank T-32 in SAMBU
Indonesia using Fiber Reinforced Polymer (FRP). The scope of this document
shall highlight the proposal, BMJP project reference, and technical data sheet.

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

B. PROPOSAL FOR LINING FRP BOTTOM AND SHELL RING UP TO 1,45
METER ON EXISTING TANK T-32

The proposal for lining FRP required to the severely damaged bottom tank is
provided as a general guideline at this stage of the project. A detailed proposal
will be provided to meet the requirements of the tender.
Following the list of defects and damages, the repair and upgrading approach to
address the list of problems will be as follows:-

CONCEPT FOR PATCHING THE HOLE OR LEAKING

a) Surface Preparation with Garnet Blast or Steel Grit (SSPC-SP10 / NACE
No.2, surface profile 63 - 100µm or 2,5 – 4 mils) for cleaning bottom tank from
oil, grease, hydrocarbons, dirt dust, soil, water, etc.. As for the first step is
cleaning with detergen and fresh water next blasting surface of bottom tank.
b) Because part of bottom tank the surface uneven so given epoxy putty as
patch material.
c) on the exsisting steel plates which perforated and pitting do patching with new
steel plate or fiber laminate.
d) Lining with FRP layer 1 (wet lay up) horizontal direction to patched bottom
tank which pitting.
e) Lining with FRP layer 2 (wet lay up) vertical direction to patched bottom tank
which pitting.

CONCEPT FOR LINING FRP BOTTOM TANK

a) On the part of the hollow given grouting material whose strength is low, Grout
IC depth of 2 cm.
b) Primer coating with Esco NB as surface tolerant epoxy thickness 508 – 635
µm.

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

c) Installation FRP (815 g/m2) Layer 1 horizontal direction + resin from the
bottom up to the shell tank 1 meter, each layer to the session layer-1 overlap
by 5 cm, Resin used Kanpe Clear NF.
d) Installation FRP (815 g/m2) Layer 2 vertical direction + resin from the bottom
up to the shell tank 1 meter, each layer to the session layer-1 overlap by 5 cm.
e) Installation FRP (815 g/m2) Layer 3 horizontal direction + resin from the
bottom up to the shell tank 1 meter, each layer to the session layer-1 overlap
by 5 cm
f) Installation FRP (815 g/m2) Layer 4 vertical direction + resin from the bottom
up to the shell tank 1 meter, each layer to the session layer-1 overlap by 5 cm.
g) Part of angular between bottom and shell tank given patched with epoxy putty
so as to be in application fiber attached by flattened and there was no air
stuck.
h) Then, finish coating with Epomarine PC 100 as chemical resistance thickness
635 – 762 µm.

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

CONCEPT PATCHING BOTTOM TANK WHICH HOLE AND LEAKING

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND
CONCEPT LINING BOTTOM TANK WITH FRP SYSTEM

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND
PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND
BMJP PROJECT REFERENCE
ON SIMILAR PROJECT

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

PT PERTAMINA (Persero) RU VI BALONGAN
DATE OF COMPLETION: MARET 2011

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

PT PERTAMINA (Persero) TBBM TJ.PRIUK
TANK 13
DATE OF COMPLETION: MARCH 2015

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

TECHNICAL DATA SHEET

PT. PERTAMINA (PERSERO) TBBM SAMBU ISLAND

 TECHNICAL DATA SHEET
ESCO NB
TYPE : An anti-corrosive primer base on epoxy resin and moisture-curing
ketimine type hardener
USE : Steel structure at marine or industrial severe corrosive enviroment
CHARACTERISTICS : 1. High performance corrosion control by penetrating into the rusty
surface
2. Good applicability
3. Quick drying in low temperature

COLOUR : Oxide Red, white and pale colours

APPEARANCE : Matt
APPLICATION METHOD : Airless spray/Brush or Roller
THINNER : Tect Ep Thinner
THINNING RATIO : Airless Spray → (0 - 10 % by weight)
Nozzle pressure : Not Less than 10 Mpa
Nozzle Tip : No. 163-517~621
Brush/Roller → (0 - 10 % by weight)
Power mix thinner if required
*Too much thinning results sagging and slower cure.
MIXING RATIO : Base / Hardener
9 / 1 (by weight)
POT LIFE : At temperature 5°C 20°C 30°C
12 hrs 7 hrs 5 hrs
DRY FILM THICKNESS : 100 microns / coat

THEORITICAL COVERAGE : 5.9 m2/L at 100 microns DFT

4.5 m2/Kg at 100 microns DFT
* Practical coverage vary depending on loss factors
DRYING TIME : At temperature 5°C 20°C 30°C
Surface dry 2 hrs 1 hrs 0.5 hrs
Touch dry 12 hrs 4 hrs 2 hrs
OVERCOATING INTERVAL : At temperature 5°C 20°C 30°C
Minimum : 16 hrs 8 hrs 6 hrs
Maximum : 1 mounth 1 mounth 1 mounth
VOLUME SOLIDS : 60.50%
SPECIFIC GRAVITY : 1.3 g /ml (mixture)
FLASH POINT : 23°C (Base) 5°C (Hardener)
PACKAGING : 4.5 Kg (3.21 L) Base in 5 liters container
0.5 Kg (0.51 L) Hardener in 1 liter container
SURFACE PREPARATION : - All surface to be coated should be completely clean, dry and free from
contamination.
- Remove Salt and other waters-soluble contaminants by fresh water.
- Remove Oil and grease with suitable detergent or solvent
- Remove rust , mill scale and others loose materials completely by
abrasive blasting
 TECHNICAL DATA SHEET
EPOMARINE PC-100 FINISH
TYPE : A high-build epoxy enamel, based on solid epoxy resin with chemical
resistance pigments incorporated and amine adduct hardener
RECOMENDED USE : Topcoat for tank cargo oil tank, fuel oil tank, solvent tank (mainly
aliphatic hydrocarbon) lubricating oil tank, sea water tank, edible oil
tank, etc.
CHARACTERISTICS : 1. Highbuild and heavy-duty coatings
2. Excellent resistance to cathodic protection
3. Tough, hard and highly abrasive resistance
4. High resistance to crude and heavy oils, aliphatic hydrocarbon solvent
and many chemicals
5. High resistance to water and sea water
COLOUR : White dark/light Grey
APPEARANCE : Matt
APPLICATION METHOD : Airless spray/Brush
THINNER : Epomarine thinner
THINNING RATIO : Airless Spray → (0 - 10 % by weight)
Brush/Roller → (0 - 5 % by weight)
*Too much thinning results sagging and slower cure.
MIXING RATIO : Base / Hardener
4 / 1 (by weight)
POT LIFE : At temperature 5°C 20°C 30°C
8 hrs 6 hrs 4 hrs
DRY FILM THICKNESS : 125 microns / coat

THEORITICAL COVERAGE : 4.4 m2/L at 125 microns DFT

3.7 m2/Kg at 125 microns DFT
DRYING TIME : At temperature 5°C 20°C 30°C
Surface dry 3 hrs 2 hrs 1 hrs
Touch Dry 48 hrs 16 hrs 12 hrs
OVERCOATING INTERVAL : At temperature 5°C 20°C 30°C
Minimum : 16 hrs 16 hours 16 hrs
Maximum : 7 days 7 days 7 days
VOLUME SOLIDS : 55.8% (white color)
SPECIFIC GRAVITY : 1.18 g /ml (mixture)
FLASH POINT : 14°C (Base) 4°C (Hardener)
PACKAGING : 4 Kg (3.15 L), 16 Kg Base in 5 liters container and pail can
1 Kg (1.02 L), 4 Kg Hardener in 1 Liter and 5 liters Container
SURFACE PREPARATION : - All surface to be coated should be completely clean, dry and free from
contamination.
- Remove Salt and other waters-soluble contaminants by fresh water.
- Remove Oil and grease with suitable detergent or solvent
- Remove rust , mill scale and others loose materials completely by
abrasive blasting
 TECHNICAL DATA SHEET
KANPE CLEAR NF
S.NO : 16-2069

TYPE : A highbuild epoxy resin with catalist hardener

RECOMENDED USE : Special for fibber casting / molding system
CHARACTERISTICS : 1. Highbuild and heavy-duty coatings
2. Excellent resistance to corrosive atmosphere such as salt water and
chemicals
3. Tough and high abrasive resistance
4. Good applicability
COLOUR : Clear
APPEARANCE : Matt
APPLICATION METHOD : Airless spray/Brush
THINNER : N.A
THINNING RATIO : N.A
*Thinning results sagging and slower cure.
MIXING RATIO : Base / Hardener
2 / 1 (by weight)
POT LIFE : At temperature 5°C 20°C 30°C
30 min 25 min 20 min
DRY FILM THICKNESS : 300 microns / coat

THEORITICAL COVERAGE : 2.5 m2/L at 300 microns DFT

2.3 m2/Kg at 300 microns DFT
DRYING TIME : At temperature 5°C 20°C 30°C
Surface dry 3 hrs 2 hrs 2 hrs
Touch Dry 12 hrs 8 hrs 6 hrs
OVERCOATING INTERVAL : At temperature 5°C 20°C 30°C
Minimum : 48 hrs 16 hours 10 hrs
Maximum : 1months 1months 1months
VOLUME SOLIDS : 76%
SPECIFIC GRAVITY : 1.09 g /ml (mixture)
FLASH POINT : 28°C
TEMPERATURE RESISTANCE : Non-continuous : 200°C, Continuous : 100°C
PACKAGING : 2 Kg (1 L) Base in 5 liters container
1 Kg (1 L) Hardener in 1 Liter Container
SURFACE PREPARATION : - All surface to be coated should be completely clean, dry and free from
contamination.
- Remove Salt and other waters-soluble contaminants by fresh water.
- Remove Oil and grease with suitable detergent or solvent
 TECHNICAL DATA SHEET

E-LT815

Areal
Layer Tolerance Material Roving Diameter Resin
Weight
Construction [+/-%] Type Tex [µm] Compatibility
[g/m2]

upper side
0 404 5 E-glass 1103 17 UP,VE,EP
90 404 5 E-glass 600 17 UP,VE,EP
lower side

Stitching 18±1 g/m2 Material PES 166dtex

Stitching Pattern : Long Chain Tricot Stitching Gauge : 7

Total Areal Weight : 815 g/m2 Total Tolerance : ±5%
Roll Width : Nominal ± 10mm Roll Length : Nominal ± 1m