Tal Nis Mec Spe 0001 01

PROYECTO: TAL
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA

UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS
PÁGINA 1 DE 33
ESPECIFICACIÓN PARTICULAR PLANTA N2
N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019
HOJA DE CONTROL DE REVISIONES

DOCUMENTO PRINCIPAL
REV. FECHA DESCRIPCIÓN COMENTARIOS
00 06/07/2018 Emisión para Aprobación
01 08/01/2019 Emisión para Construcción Revisión General
ANEXOS
CÓDIGO DESCRIPCIÓN REV.
TAL-NIS-MEC-SPE-0001Att01 LAYOUT TAL-NIS-PNG-LAY-0001 PLANTA DE NITROGENO - -
IMPLANTACION DE LA UNIDAD
TAL-NIS-MEC-SPE-0001Att02 PRESSURE VESSELS AND HEAT EXCHANGER REQUIREMENTS. -
TAL-NIS-MEC-SPE-0001Att03 ROTATING EQUIPMENT REQUIREMENTS -
TAL-NIS-MEC-SPE-0001Att04 PIPING REQUIREMENTS -
TAL-NIS-MEC-SPE-0001Att05 LIST OF PURCHASED SPARES FOR THE NITROGEN PLANT PACKAGE -
TAL-NIS-PRO-PID-0001Att06 P&ID PLANTA DE PRODUCCIÓN DE NITROGENO – Marked up -
FORMATOS
CÓDIGO DESCRIPCIÓN REV.
PREPARADO: REVISADO: APROBADO:

LIDER MECÁNICO COORDINADOR INGENIERÍA GERENTE INGENIERÍA
Ana Maldonado Enry Luna Alberto Pan
Este Documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito
de COBRA SCL. La única copia Controlada de este Documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO: TAL
PÁGINA 2 DE 33
ÍNDICE
1. OBJECT ...................................................................................................................... 3
2. SCOPE ........................................................................................................................ 3
3. DEFINITIONS .............................................................................................................. 3
4. SCOPE OF SUPPLY ...................................................................................................... 4
4.1 INCLUSIONS ............................................................................................................. 4
4.2 SERVICES .................................................................................................................. 8
4.3 EXCLUSIONS ............................................................................................................. 9
4.4 BATTERY LIMITS ..................................................................................................... 10
4.5 SHOP PREFABRICATION .......................................................................................... 11
4.6 MODULARIZATION ................................................................................................. 11
4.7 VENDOR LIST .......................................................................................................... 12
4.8 HEALTH AND ENVIRONMENT ................................................................................. 12
5. PACKING AND MARKING ...........................................................................................12
6. DESIGN REQUIREMENTS ...........................................................................................13
6.1 GENERAL ................................................................................................................ 13
6.2 VENDOR RESPONSIBILITY ....................................................................................... 14
6.3 SITE CONDITIONS ................................................................................................... 14
6.4 APPLICABLE STANDARDS AND CODES ..................................................................... 14
6.5 SPECIFIC EQUIPMENT TECHNICAL REQUIREMENTS ................................................. 14
6.6 DOCUMENTS PRIORITY .......................................................................................... 15
7. QA/QC, INSPECTIONS AND TESTS ..............................................................................16
8. DOCUMENTS & DRAWING ........................................................................................16
9. GUARANTEES ............................................................................................................17
9.1 EQUIPMENT GUARANTEE ....................................................................................... 18
9.2 SPARE PARTS ......................................................................................................... 18
10. ACCEPTED DEVIATIONS .............................................................................................18
11. ATTACHMENTS .........................................................................................................18
PROYECTO: TAL
PÁGINA 3 DE 33
1. OBJECT
The object of this document is to define the agreed technical requirements for the purchase
of a Nitrogen Generation Package to the VENDOR AIR LIQUIDE. This package is purchased
for the EPC project “Proyecto de Modernización Refinería Talara Unidades Auxiliares y
Trabajos Complementarios (also identified as UA&TC)” executed by CONTRACTOR.
2. SCOPE
This document outlines the requirements for the above-mentioned Nitrogen Generation
Plant NIS-Z-001.
3. DEFINITIONS
• PROJECT: Proyecto de Modernización Refinería Talara Unidades Auxiliares y Trabajos
Complementarios (also identified as UA&TC).
• EMPLOYER: Means:
a) The person named as EMPLOYER in the Contract;
b) The legal successors and legitimate assignees of the EMPLOYER in the Contract;
c) Any person who becomes a part to the present in substitution or together with the
employer and the legal successors and legitimate assignees of that person in the
Contract.
For practical purposes PETROLEOS DEL PERÚ - PETROPERÚ S.A. (also identified as "PP")
• EMPLOYER'S REPRESENTATIVE (PMC): Refer PMC to the person designated by the
EMPLOYER in the Contract or designated periodically by the EMPLOYER according to
Sub-Clause 3.1 [Representative of the EMPLOYER] to act on behalf of the EMPLOYER.
• CONTRACTOR: Means the person or persons designated as CONTRACTORS in the
Contract and includes his rightful assignees.
• For practical purposes, that designated by PETROPERÚ as the contractor of the Contract
for the Execution of the TALARA Refinery Modernization Project / Auxiliary Units and
Complementary Works, CONSORCIO COBRA SCL UA & TC (also identified as COBRA SCL)
or any of its affiliates, representatives authorized or successors.
• LICENSOR OF PROCESS: Means the legal entities that have contracts signed with the
EMPLOYER to elaborate process licenses.
• FEED DESIGN: Refers to the engineering design of the fundamental part, carried out by
Técnicas Reunidas under the FEED EPC Contract.
• EPC: (Engineering, Procurement & Construction) Detailed Engineering Phase,
Acquisitions and Construction (includes the activities of Pre-Commissioning / Testing,
Commissioning, Commissioning and Warranty Testing)
• GENERAL JOB SPECIFICATIONS (MJS: Master Job Specifications) It refers to the
document that is attached as Annex 2 to the Contract considering any addendum and
modifications made to said document according to the Contract.
• VENDOR: Air Liquide
PROYECTO: TAL
PÁGINA 4 DE 33
• SUBCONTRACTOR: Means: (i) any person named in the Contract as subcontractor, (ii)
any person named as a subcontractor either directly by the CONTRACTOR or at a lower
level (including any subcontractor or supplier of Materials) for a part of the Works, and
(iii) the legal successors of any of the foregoing.
• MAC2: El MAC2 coordinará, diseñará y proporcionará el Sistema de Control Distributivo
(DCS), Sistemas Instrumentados de Seguridad (SIS) y, donde esté designado, los
Controles avanzados u optimizados de las Unidades en la Refinería modernizada.
4. SCOPE OF SUPPLY
4.1 INCLUSIONS
The Nitrogen Generation Plant shall be supplied with all accessories and appurtenances
necessary for its satisfactory operation, including, but not limited to the following:
4.1.1 One Integrally geared centrifugal air compressor

• FS-Elliott 810DA3 PAP Plus API-672 4th ed. Compressor including gear box and couplings
• Inlet air filter (carbon steel) with SS internals
• Intercooler(s) and water separator(s) with automatic purges
• Compressed air/ water final cooler
• A pressurized complete oil distribution system (one shaft driven pump and one
electrical)
• The air circuit piping complete from the suction to the outlet
• Manifold cooling water system
• Cooling water piping, valves and fittings
• Blow-off valve and silencer
• Mounted instrumentation and control panel (IP65)
• One electrical induction motor for direct on line starting:
- Suitable for Class I, Zone 2, Group IIB, Temp. T3.
- TEFC (1615 kW, TEAAC, 4000V / 60Hz, 1.0 SF EX-nA Certified)
- Class F / Class B
- Enclosure IP 56
- Space Heater
• Noise level: attenuation to 85 dBA @ 1 m
• Compressor Regulus control panel IP56 installed remotely in RIE-8
• Compressor machinery protection probes for Bently Nevada 3500 integration. Note:
Bently Nevada drivers are not within the scope of this provision but of the MAC2.
• Monitoring instruments with wired signals to the junction boxes. Signals will be send
from the junction boxes to the Bently Nevada.
• Skid mounted equipment
• Engineering documentation
PROYECTO: TAL
PÁGINA 5 DE 33
• Compressor inspections and tests

• Asme U1A/Stamp on inter and aftercooler tube Bundles
4.1.2 One Air Purification Unit supplied on skid

• Two CS vessels filled with activated alumina and molecular sieves to remove respectively
water and carbon dioxide contained in the compressed air
• U stamp for pressure vessels
• One SS electrical reactivation heater mounted on the valves skid
• All necessary valves, piping, controls and instrumentation
• Insulation material and jackets
• Associated structural members and skids
• Silencer
• Control panel for a fully safe operation
4.1.3 One Air Separation Cold Box with accessories

• One heat insulation shell (cold box), carbon steel made designed for outdoor installation
according to design conditions.
• One set of pressure vessels Installed inside the cold box and including:
- One brazed aluminum fin-type main heat exchanger and subcooler
- One stainless steel separation column with internals.
- One brazed aluminum fin-type vaporizer
• A set of cold piping, mainly stainless steel made, is pre-assembled and mounted in the
workshops before shipment.
- Cryogenic liquid purge header is brought to one side of the cold box and has to
be connected on site to a stainless-steel drum to be supplied by Customer.
• Insulation material
- Cold box filled with perlite as insulation material.
- The turbine duct filled with mineral wool.
• One set of cold valves directly welded on the pipe.
• Control equipment
- All necessary valves, instrumentation, piping and controls are located on the
cold box including deriming and purging devices.
- One electrical and instrumentation control panel mounted on the RIE-8.
• One cryogenic expansion turbine,
- Oil brake type, fitted with the oil pump with electrical motor (IP54)
- One oil cooler (tubes in admiralty brass, shell in aluminum, header in cast iron)
- One carbon steel oil tank
- Necessary safety devices for the turbine.
- The control of the turbine is included in the main PLC.
- Speed indicator is installed in the control cabinet on the cold box.
• Required supports for piping, valves and vessels
• Required structures for cold box
PROYECTO: TAL
PÁGINA 6 DE 33
• Required Silencer for GAN

• Ladder and platforms for cold box
• Liquid drains pipe collector
4.1.4 One Liquid Nitrogen Storage and vaporization system.

• One (1) vertical 280m3 gross / 250 m3 net vacuum insulated storage tank.
• One set of necessary valves, instrumentation, piping, pressure building unit and
necessary device for LIN feed by truck.
• Set of Four atmospheric vaporizers; each vaporizer can vaporize 4 689 Sm3/h.
• The design of PBUC shall be based on maximum vaporisation flow of 18 756 Sm3/h.
• Equipment are according to manufacturer standard except expressly mentioned.
4.1.5 One Set of interconnecting piping and supports for all equipment inside battery
limits.
• All process interconnecting piping between equipment within specified limits will be
supplied.
• Piping supports included in the scope for site installation.
• The interconnection between air filter and compressor.
• All interconnecting piping for utilities up to battery limits.
• The Pipe Racks or Pipe ways within battery limits.
• First charge of calibration gases.
• Control valves and XV valves within battery limits.
• TAL-GEN-PNG-SPE-0001 “Especificación de clasificación de materiales de tubería” shall
be followed for battery limits connections.
4.1.6 One Set of electrical equipment for the correct operation of the unit.
• MV voltage and fittings
• LV cables and fittings
• Communication cables
• MV switch board
• MV Soft starter for air compressor
• Local LV control cabinets
• Electrical shelter with all utilities (lighting, sockets, HVAC, fire detection)
• Anti-electrostatic floor, extinction by clean agent and cable entry with Roxtec.
4.1.7 One Set of control equipment for the correct operation of the unit.
• Designed to provide safety and full automatic operation to cover the nitrogen plant
demand.
• Vendor must include within the scope of supply the pressure control loops for GAN and
LIN.
• The instrumentation will be electronic type
• Control System based on PLC including
PROYECTO: TAL
PÁGINA 7 DE 33
- Controllers
- I/O modules with a terminal number equal to those of the junction boxes + 20%
spare.
- Two communication cards for redundant data transfer to DCS
- Data bus
- Software package
- Configuration
• Operator interface: operator console indicates plant variables (temperature, pressure,
flow and purity), alarm indication on a first up basis. It will be used also to adjust
controller set points (P1D), to tune parameters, to set alarm limits and to indicate the
status of any sequences (for example the air purification status). Operator console shall
be installed in the RIE8 control room.
• A printer for print out of alarms and trends.
• Locally installed instrumentation
- Sample connections and temperature probes according to AL standards.
- Pressure gauges.
- Thermometers.
- Orifice plates.
- Transmitters.
- Sensors.
- Rotameters.
- Solenoid valves.
- Pressure reducers.
- One electrical panel (Y60) mounted on the cold box skid.
- Two electrical panels (Y20 and Y21) mounted on the air purification skid.
- One analysis panel (Y22) mounted on the air purification skid.
• Analyzers
- One O2 production analyzer is mounted on the analysis panel (Y22) to insure
the nitrogen purity
- One carbon dioxide analyzer is mounted on the analysis panel (Y22) to control
the CO2 content
- One Dew point analyzer on nitrogen
• Control and signal cables inside skids
• Conduit / trays / supports
• Control and operation philosophy
• SS piping and fittings
• Local junction boxes segregated according to types of signals (DCS, SIS, MMS).
• Field Instruments as per Vendor approved P&IDs:
- Thermometers, manometers, flowmeters, transmitters, Temperature switches,
Pressure switches.
- Panels are IP65 and Eex Certified
PROYECTO: TAL
PÁGINA 8 DE 33
- All local field instruments, control valves, positioners and solenoids shall be
Eexd (flameproof enclosure), minimum protection IP 65
4.2 SERVICES
• Development of the Basic design engineering/ Process Design of the Unit as per this Data
Sheet.
• Development of the Mechanical and Structural design, Procurement, Fabrication,
Inspection, Testing, Assembling, Painting, Insulation, as per this Data sheet, Drawings
and relevant Project Specifications.
• Basic and detailed package design must include compliance with local and client
regulations and codes.
• Drawings, data bases and 3D models according to VENDOR standard.
- 3D model format shall be compatible with SmartPlant Review (*.SAT files with
ACIS protocol).
- VENDOR databases format to be read in Microsoft Office Suite.
- Native drawing file’s in AutoCAD format.
• Documentation and drawings as per paragraph 8 in Spanish language
• ASME Stamp and National Board registry for pressure vessels.
• Positive Alloy Material Identification (PAMI) on alloy steels as stated in Inspection and
Test Plan.
• Inspection, test activities and certificates as indicated in the material requisition and
paragraph 7.
• VENDOR assistance to HAZOP/LOPA study to be performed at CONTRACTOR offices
(Colombia).
• VENDOR supervision to erection (Process, control and electrical scope) and pre-
commisioning quoted in lump sum basis.
• Commissioning and startup activities
• VENDOR first operation of the package
• Site performance tests quoted in lump sum basis.
• Operators training at PETROPERÚ site offices (Perú), one week, 25 persons.
• Expenses incurred during testing or correction of any Equipment component problem
discovered at the VENDOR’s or Sub-VENDOR’s factory or during site testing.
• VENDOR Attendance to Meetings. For proper coordination, a minimum number of
reviews and face meetings shall be organized between CONTRACTOR and VENDOR (with
potential EMPLOYER attendance), as per the following table:
PROYECTO: TAL
PÁGINA 9 DE 33
Table 1 - Nitrogen Plant Package Piping Tie-in points and Battery Limits
Meeting Main scope Vendor attendees Contractor attendees
Sales Manager (if
Presentation of VENDOR’s PM-EM necessary)
Discipline Engineer/
Review of the Scope of Supply basis Proposal Manager
KICK-OFF Coordinator
on MR issued for Order Project Manager
Discipline Specialists
Qualification of needs Engineering
Inspector
Definition of main sub- VENDORs Manager
Quality Manager
Review of the requirements after
DESIGN
first commented DWGS (GA – Project Manager Discipline Engineer/
REVIEW
P&ID’s). Engineering Coordinator
(if Required) Preparation for the 2nd DWG as final Manager Discipline Specialists
issue
Review of Fabrication schedule Inspector
Project Manager
Review of commented QCP Inspection
PRE- Engineering
Review of quality/inspection Coordinator
INSPECTION Manager
requirements (if necessary)
Quality Manager
Review of suborders status/Sub Discipline Engineer/
Planning Manager
order placed Coordinator
Project Manager Discipline Engineer/
HAZOP
Review of supply on HAZOP basis Engineering Coordinator
(Bogotá, and safety requirements Manager Hazop Coordinator
Colombia) Automation Process Specialist
Engineer OWNER Representative
4.3 EXCLUSIONS
The following items are not included in VENDOR scope of supply:

• Field erection.
• Civil works and foundations.
• Anchor bolts.
• Interconnecting nitrogen piping outside battery limits.
• Interconnecting piping for utilities (CW) outside battery limits.
• Low voltage power wiring from sub-station up to plant Shelter.
• Medium voltage power cables from sub-station to plant power shelter
• Communication and instrument cables outside plant battery limits
• Fire and gas detection system
• Firefighting system outside of shelter.
• Fireproofing
• Exterior lighting
• Grounding network up to skids grounding lugs
PROYECTO: TAL
PÁGINA 10 DE 33
• First fill of oil for equipment (Vendor provides the procedure and oil specification).
• Calibration gases for analyzers
4.4 BATTERY LIMITS
The location of all battery limits and preliminary tie-in points is shown in attachment 1 of
this specification.
4.4.1 Arrangement and layout

The Nitrogen Plant package shall be installed within the following plot area:
• Length: Max 30 m
• Width: Max 25 m
• Height: no restriction
4.4.2 Equipment and Modules

Top of concrete block.
4.4.3 Piping
All interface or battery limit piping connections including process, drains, vents and utilities
shall be located at battery limit and manifolded to a single point unless otherwise stated.
Unless otherwise specified and agreed, battery limit connections shall be flanged.
When interconnecting piping is provided loose by VENDOR, VENDOR shall provide all
necessary supports, gaskets, bolts and nuts.
The limit of supply is the piping support connection to the foundation or main structure.
Piping battery limit connections at unit limits are:
Table 2 - Nitrogen Plant Package Piping Tie-in points and Battery Limits
Tie-in Project Rating and Battery Limit Process
Size conditions
Unit connection points piping finish
(in)
ref. class (#)
Nitrogen to Refinery,
including Backup As per duty
Hold A21F 8 150 RF
System Nitrogen to specification
Refinery
Cooling water supply

Hold A21F 10 150 RF TAL-GEN-ENG-DBD-001
/ return
2 150 RF
Low pressure steam Hold A21F 1 TAL-GEN-ENG-DBD-001
150 RF
Oily water sewer Hold A21F 2 150 RF TAL-GEN-ENG-DBD-001
Process water Hold A21F 2 150 RF TAL-GEN-ENG-DBD-001
PROYECTO: TAL
PÁGINA 11 DE 33
Tie-in Project Rating and Battery Limit Process

Size conditions
Unit connection points piping finish
(in)
ref. class (#)
Plant Air Hold A21F 2 150 RF TAL-GEN-ENG-DBD-001
Instrument Air Hold C21F 2 150 RF TAL-GEN-ENG-DBD-001
Potable water Hold C21F 2 150 RF TAL-GEN-ENG-DBD-001
4.4.4 Instrumentation
Terminal blocks inside nitrogen plant control panel/container and junction boxes, including
cable entries.
4.4.5 Electrical equipment

• MV and LV power panels terminal points.
• Services, lighting and emergency lighting panels terminal points.
• Modules grounding connections or lugs.
4.5 SHOP PREFABRICATION
All modularized units shall be supplied by VENDOR completely, assembled, wired, cabled,
mounted with all on-skid interconnecting piping, on-skid wiring, cabling, junction box and
cable trays (as applicable).
Any loose components supplied by VENDOR shall be clearly tagged, labelled and identified.
4.6 MODULARIZATION
The Project construction philosophy is a modular approach, maximizing shop preassembly

to reduce site construction works.
Unit shall be designed and supplied pre-assembled to the maximum possible extent and
tested by the VENDOR at his workshop for future site installation with a minimum
interconnecting scope.
The overall max dimensions and weight of each module shall be 20 X 7 X 5.7 (LxWxH meters)
and 100 Ton.
Equipment that could exceed such limits shall be split in skid/modules in compliance with
the above-mentioned limits.
All equipment shall have access for operation and maintenance inside the modules.
According with Air Liquide Proposal the expected modules / loose equipment will be:
• Main air compressor module with motor and aftercooler (skid).
• Air purification unit module.
• Package unit for Cold box module with expansion turbine.
PROYECTO: TAL
PÁGINA 12 DE 33
• LIN storage tank (loose).

• Four vaporizers (supplied loose).
• Electrical shelter.
• Cables inside skid are provided connected.
• Piping installation inside modules are provided connected.
4.7 VENDOR LIST
VENDOR can use his standard sub-VENDORs. VENDOR shall submit his standard VENDOR
List to CONTRACTOR review and approval.
Important note. - The materials to be provided will be of good quality, of reasonable cost
and that they comply with the standards and certifications requested. In case of supplying
materials and components of Chinese, Indian, Korean or Turkish origin, they must have
stamps that are internationally recognized and previously approved by CONTRACTOR.
4.8 HEALTH AND ENVIRONMENT
4.8.1 Hazardous area classification

The complete package, associated equipment and components shall be suitable for:
• Non-Classified Area.
VENDOR shall consider any hazardous source or specific arrangement (un-vented
enclosures), internal to the package that can modify the above specified classified area.
4.8.2 Acoustic requirements

VENDOR shall comply with the following sound pressure noise levels:
• 85 dB(A) at 1.0 m at equipment edge.
In case standard equipment cannot meet the specified noise levels, low noise design is
preferred rather than noise hoods for sound attenuation.
5. PACKING AND MARKING

As a part of the delivery preparation, VENDOR shall provide a complete description of the
road transportation, shipping, loading and unloading procedures of the equipment.
All loose components shall be clearly marked for their easy field installation.
All equipment shall be delivered with desiccant inside and an adequate protection for six
months of storage since VENDOR’s delivery to the final field installation. All components
shall be adequately protected from transportation damages.
PROYECTO: TAL
PÁGINA 13 DE 33
Stiffeners shall be installed to guarantee the equipment stability during transportation,

loading, unloading and field installation.
Preparation for export shipment includes:

• Manufacturer standard export packing.
• Exposed steel parts coated with rust-preventive oil.
• Plastic shipping covers shall be attached to the inlet and discharge flanges.
• Instrumentation, i.e., switches and transmitters shall be wrapped in plastic film.
• No temporary handles used to keep internals in place during transportation, without
Client authorization.
VENDOR is responsible for shipment preparation, preventing damages during loading,

transportation and unloading of equipment. All accessories shall be packed in wooden
boxes and labeled. Each packed part shall contain the following information:
• Project name.
• Contents description.
• Destination.
• Tag number.
• Purchase order number.
• Place of origin.
• VENDOR name.
• Manufacturer name.
• Overall packing dimensions (Length, Width, Height).
• Gross weight/net weight.
6. DESIGN REQUIREMENTS
6.1 GENERAL
Plant shall be designed, fabricated and tested in accordance with the notes of this
document and all the specifications herein mentioned and/or listed in the Material
Requisition TAL-NIS-MEC-MRQ-0001. It is VENDOR responsibility to ask for any documents
called for in the attached documents, which CONTRACTOR may unintentionally have
omitted to mention in the Material Requisition and distribute.
Any ambiguity in, or contradiction between, the notes of this document and the
attachments of the Material Requisition shall be submitted by VENDOR, in writing, for
CONTRACTOR’s resolution.
PROYECTO: TAL
PÁGINA 14 DE 33
6.2 VENDOR RESPONSIBILITY
For any part of the supply not covered by the Material Requisition and attachments
VENDOR shall submit his standards for CONTRACTOR review.
The supply is deemed fully in compliance with the requirements of the material requisition.
Purchaser shall in no way be entitled to discover exceptions to the job spec. which VENDOR
may unintentionally have considered in its proposal.
If these exceptions have not been included in the above-mentioned list and approved by
Purchaser before the order award, they will not be deemed valid even if shown on a
drawing approved by Purchaser, and shall not be considered a base for future claims by
VENDOR.
6.3 SITE CONDITIONS
Site conditions for the Nitrogen plant package are available in the document TAL-GEN-ENG-
DBD-001 (Revisión 03) Attached to the material requisition.
6.4 APPLICABLE STANDARDS AND CODES
The supply shall be designed in compliance with documents, Codes and Standards
mentioned in the Material Requisition and its attachments.
6.5 SPECIFIC EQUIPMENT TECHNICAL REQUIREMENTS
6.5.1 Service factor and maintenance intervals

The Nitrogen Plant package shall be designed to match a service factor of 95%.
The Nitrogen Plant package shall be designed to have 4-year maintenance intervals.
6.5.2 Process requirements

Nitrogen plant requirements are listed in the duty specification document TAL-NIS-PRO-
SPE-Z001 Rev. 01 attached to the material requisition.
6.5.3 Pressure vessels and heat exchangers requirements

Pressure vessels and heat exchanger requirements are stated in the attachment 2 of this
specification.
6.5.4 Rotating equipment requirements

Air Compressor requirements are stated in attachment 3 of this specification.
6.5.5 Electrical requirements

Electrical requirements are listed in the electrical specification document TAL-NIS-ELE-SPE-
0001 (Rev. 00) attached to the material requisition
PROYECTO: TAL
PÁGINA 15 DE 33
6.5.6 Control and instrumentation requirements

Control and instrumentation requirements are listed in the General Design Rules for
Instrumentation for Package Units document TAL-GEN-INS-SPE-0001 REV. 00 attached to
the material requisition
6.5.7 Civil and structural requirements

Nitrogen plant requirements are listed in the civil and structural specification document
TAL-NIS-CIV-SPE-0003 Rev. 00 attached to the material requisition
6.5.8 Piping requirements

All routinely operated valves, sample points (if any), vents, blinds and purge points should
be accessible or operable from permanent decking or platforms. These should also be
clearly tagged for quick identification.
Sufficient work space shall be provided around the equipment for maintenance, such as
removal of filters (if any).
Vendor shall identify and advice if any other structural work shall be needed.
Vendor shall identify all requirements of utility stations within the skid. The individual
headers shall be manifolded suitably and grouped at the common skid tie-in location at skid
battery limit.
Vents shall be directed to safe location and not directed towards access ways.
Isolation valves shall have free and safe access.
Others Nitrogen plant requirements are stated in the attachment 4 of this specification.
6.6 DOCUMENTS PRIORITY
In case of conflict among MR, Project specifications, Standards and codes, the following
order shall govern:
• Local laws applicable to the place of installation.
• Global Practices included in this particular specification and applicable to the cryogenic
industry.
• This Particular Technical Specification
• Duty Specifications
• Project Specifications
• International Codes and Standards
Any ambiguity in, or contradiction among the documents of the same priority shall be
submitted by VENDOR, in writing, for CONTRACTOR resolution.
Global Practices shall not affect operating guarantees of the Nitrogen plant.
PROYECTO: TAL
PÁGINA 16 DE 33
7. QA/QC, INSPECTIONS AND TESTS

The extent of inspections and tests performed by CONTRACTOR are listed in the “Inspection
& Test Plan”, PART III of the Material Requisition TAL-NIS-MEC-MRQ-0001.
VENDOR shall submit the inspection activity plan for CONTRACTOR’s approval at the
beginning of the order, using the ITP as the basis for the minimum level of inspection to be
performed.
A pre-inspection meeting may be organized after the purchase order’s issue between
CONTRACTOR, VENDOR, and the Third-Party Inspection Agency.
A Third-Party Inspection Agency can be named by CONTRACTOR and entitled to witness the
inspections and tests on behalf of CONTRACTOR.
VENDOR shall give to CONTRACTOR in due time all the necessary documentation (as
material certificates, radiographs, ultrasonic, dye-penetrate, etc.) to allow the Inspector to
verify the conformity of the work to the technical requirements.
No surface shall be painted before completion of the inspection.
VENDOR shall provide at no cost all necessary assistance, instruments, equipment and
energy to perform the inspection activities by CONTRACTOR’s inspector.
VENDOR shall prepare an inspection book that shall include all the documentation
pertaining to the supply (as construction drawings, mechanical calculations, material
certificates, nondestructive examination certificates and radiographs, welding procedure
specifications, procedure qualification reports, welder qualifications, calibration test
certificates, ex-proof certificates, hydraulic/pneumatic test certificates, etc.) and shall be
always at disposal of the inspectors who will check, stamp and sign the documents as soon
as available after each inspection and test.
CONTRACTOR reserves the right to witness the final tests by means of their Inspectors and
to inspect all materials and/or equipment during the working phase in the Manufacturer’s
and Sub-VENDOR’s workshop.
8. DOCUMENTS & DRAWING

The documentation and drawings to be submitted by Supplier are listed in the Part II of the
Material Requisition TAL-NIS-MEC-MRQ-0001.
Supplier shall use CONTRACTOR’s standard forms as instrument list, cable list, electric load
summary, AutoCAD drawings, cause and effect sheet, Data sheets, P&ID forms, etc.
Templates to be supplied after PO award.
PROYECTO: TAL
PÁGINA 17 DE 33
During PO execution phase documents shall be submitted to CONTRACTOR for comment

using an electronic document management system. Information workflow, acceptable
formats and document sizes as per attached VENDOR Document Management Procedure.
Documentation to be send to the client shall use project’s standard forms and the agreed
language.
9. GUARANTEES
VENDOR shall guarantee the Nitrogen Plant Package as described in the contract. This table
is included as a reference.
Table 3 - Nitrogen Plant Package guarantees

Minimum level of
Guaranteed value Units and value
performance
N2 Generation design
3900 Sm3/h YES
capacity
N2 liquid generation
320 Sm3/h -
capacity
Net storage capacity 250 m3 NO
Vaporization capacity 3
18756 Sm /h YES
N2 Purity 99.9-99.99% NO
Oxygen content <10 ppm vol. -
Wet point @ normal
< -40°C NO
operation pressure
Minimum stable operation
610 Sm3/h Yes – 24h test
For vaporizer module
Maximum values:
CW: 220 ton/h
Utility consumption Yes
IA: 53 Sm3/h
PA: 190 Sm3/h
NOTES:
• All volumetric results to be referred to 1 ATM @ 15,6°C.
• Values without minimum level of performance: VENDOR shall attain the expected level
of performance making all required adjustments and modifications if necessary.
• Values with minimum level of performance: VENDOR shall attain the expected level of
performance making all required adjustments and modifications if necessary with
penalty related to the noncompliance of the guaranteed parameters.
• Three (3) performance tests repetitions (including adjustments and modifications) are
allowed before to opt to liquidated damages option.
• Performance test procedure to be submitted by VENDOR for CONTRACTOR approval.
PROYECTO: TAL
PÁGINA 18 DE 33
• Utility consumptions to be measured in plant stable operation at design capacity. Any

excess in one utility consumption can be compensated for a lower consumption in
another utility, based in total cost.
• Electrical consumption for lighting is excluded of guarantees.
• Tests to be performed maximum 4 months after “ready for startup” condition.
• Catalyst and Chemical by Vendor.
• Noise Level 85dB at 1m.
• Plant Service Factor 95% (8320h).
9.1 EQUIPMENT GUARANTEE
• Equipment design for a lifetime of 40 years.

• Materials and workmanship guarantee for one (1) year after equipment reception or
18 months after shipment.
9.2 SPARE PARTS
VENDOR will supply the below listed spare parts.

• Erection, pre-commissioning and start-up period (according with their designs and
experience)
• Capital Spares (optional)
• Two-year operation period (optional - according with their designs and experience)
VENDOR shall quote the spare parts, according with their designs and observing the
recommended spare list in the attachment 5.
10. ACCEPTED DEVIATIONS

VENDOR accepted deviations are included as attachments in the contract.
11. ATTACHMENTS
PROYECTO: TAL
PÁGINA 19 DE 33
TAL-NIS-MEC-SPE-0001Att01 - MARKED UP LAYOUT 02070-NIS-PNG-LAY-001 “SERVICIOS

INDUSTRIALES. SISTEMA DE NITROGENO. IMPLANTACIÓN” WITH BATTERY LIMITS
3.878.000
4800
(25 x 30 m)
Note: 12.1x6m are not available for the vendor.
PROYECTO: TAL
PÁGINA 20 DE 33
TAL-NIS-MEC-SPE-0001Att02 - PRESSURE VESSELS AND HEAT EXCHANGERS

REQUIREMENTS
Unless otherwise indicated in commercial contract, VENDOR shall consider the following
pressure vessel specifications applicable to this project:
• GP-05-01-01 – Pressure vessels
• GP-18-10-01 – Additional Requirements for materials
• GP-05-02-01 – Internals of towers and drums
• GP-18-07-01 – Welding Procedures
• GP-05-03-01 – Pressure Testing of unfired pressure vessels
• GP-03-06-03 – Utility Connections to Piping and Equipment
• GP-18-12-01 – Positive Material Identification
• GP-03-03-10 – Strainers for Mechanical Equipment
PRESSURE VESSELS REQUIREMENTS

• All Pressure vessels shall be designed in accordance to ASME Section VIII Div 1, latest
edition. ASME - U-stamp shall be included.
• The minimum thickness of shells and heads, exclusive of corrosion
• 5mm for vessels with diameter < 2130mm*
• 10mm for vessels with diameter > 7000mm*
* Thicknesses between values shown may be obtained by linear interpolation based on
diameter.
• The minimum thickness of shell and heads, exclusive of corrosion allowance, for high
alloy steel vessels (stainless steel) shall be 3mm for all vessels diameters.
• The minimum thickness of support skirts shall be 6mm or the vessel wall thickness,
whichever is less.
• Corrosion allowance for all pressurized carbon steel equipment shall be 3 mm.
Minimum corrosion allowances for fixed supports (skirts), any material, shall be 3mm.
• Corrosion allowance for high alloy steels (alloy content of 12Cr or greater) pressurized
vessels shall be 0.25mm minimum.
• Nozzles NPS 2 and larger shall be flanged or studded.
• Manways shall be provided for all process vessels with diameters larger than 914mm.
Smaller vessels shall have handholes or flanged heads, or both, as specified.
• Manways shall have a minimum clear inside diameter of 480mm.
• A vent shall be provided at or near the top of the vessel on all vessels with manways to
facilitate adequate ventilation during vessel entry. Vent shall be sized based on vessel
volume and shall not be less than 6 in. diameter.
• Unless otherwise specified, all instrument connections shall be a minimum of NPS 2
flanged.
• Connections NPS 1 ½ and smaller may be threaded, except for pressure relief valve.
Threaded and socketweld connections, used as pressure parts, shall be class 6000
forged steel.
PROYECTO: TAL
PÁGINA 21 DE 33
• Flanges NPS 24 and smaller shall be according to ASME B.16.5. Flanges larger than NPS
24 shall be according to ASME B16.47 Series B. Lap type flanges and Slip-on flanges are
not permitted.
• Nozzle reinforcement calculations shall be performed in accordance with WTC-107 or
FEA. In any case, nozzle reinforcement (considering above external loads shall be the
limiting factor in determining the vessel MAWP).
• For vessels supplied loose and vessels with nozzles connecting with pipes in
CONTRACTOR scope of supply, the maximum allowable forces and moments, shall be
according to the following indications:
Table 4 - Allowable forces calculation (D: nominal pipe diameter)

FA= Kx1.20xD (kN ML= Kx0.078xD^2 (kNm)
FL= Kx1.20xD (kN) FC= Kx0.060xD^2 (kNm)
FD= Kx0.90xD (kN) FT= Kx0.090xD^2 (kNm)
Table 5 - K value for flange rating

RATING K-VALUE
150# 1.00
300# 1.17
600# 1.33
900# 1.50
1500# 1.83
2500# 2.17
• Vertical vessels shall be provided with one of the following types of supports:
a) Lugs or legs welded directly to the shell—An analysis of the support-to-shell
junctions shall be conducted to determine the need for additional reinforcement of
the shell. Maximum stress intensity limits for the load combinations shall be in
accordance with ASME SEC VIII D2, Para. 4.1.5.3, except that fatigue life evaluations
PROYECTO: TAL
PÁGINA 22 DE 33
are not required unless specified by the Purchaser. Stresses listed in Figure 5.1 of
ASME SEC VIII D2 shall be limited to the following, unless detailed nonlinear limit
load analysis is performed in accordance with ASME SEC VIII D2 Part 5:
i) The local membrane stress should not exceed 1.5 Sm.
ii) The stress due to the sum of membrane and bending stresses should not
exceed 2.25 Sm.
b) Where Sm is equal to the allowable stress listed for the material in the appropriate
Division of ASME SEC VIII or in the recognized code to which the vessel is designed.
c) Support skirts welded to the shell or head—Considerations and general design shall
be in accordance with ASME SEC VIII D1 NMA APP G. Joint efficiency of attachment
welds shall be according to code requirements.
• Unless approved by the Purchaser, horizontal vessels shall be supported on two saddles
covering at least 120 degrees of the vessel circumference. Horizontal vessels supported
on concrete saddles or steel saddles not fully welded to the vessel shall be provided
with corrosion plates between the saddle and the vessel. These plates shall be 6 mm
thick, shall extend at least 50 mm beyond the periphery of the bearing area of the
saddle, and shall be seal-welded to the vessel.
• If a skirt is used, a single skirt access manway of 500mm diameter shall be provided
when piping is located inside the skirt.
• Lifting lugs, trunnions, tailing lugs (welded to the vessel shell) or lifting cover bolted to
the top flange shall be provided for erection and installation of the vessels.
• For the analysis of these lugs, the design load or weight (maximum weight of equipment
to be lifted) shall be determined as specified below. The following load factors are
minimum values and shall be increased as necessary to account for actual lifting
procedures and equipment:
a) Weight determined from manufacturing data or engineering calculations for new
equipment to be lifted shall be increased by 10 percent to account for
manufacturing tolerances.
b) Calculated weight for the removal of existing equipment shall include the weight of
all additions since installation and a minimum 25 percent increase factor to account
for residual process materials and other unknowns.
c) Weight obtained from a certified scale or recently calibrated load cells requires no
increase.
d) For lifts of 100 tons or less, a lift load factor of 1.7 shall be used along with normal
code allowable stress levels, unless otherwise approved by the Purchaser.
• The allowable stresses due to erection shall be as follows:
a) Stresses in the shell and attachments shall be categorized according to ASME SEC
VIII D2, Part 5 except that the bending stress shall be considered as primary unless
detailed nonlinear limit load analysis is performed in accordance with ASME SEC VIII
D2, Part 5. Basic allowable stress shall be limited to the values listed in the
PROYECTO: TAL
PÁGINA 23 DE 33
applicable code. Allowable stresses for attachment welds shall be reduced by the
applicable joint efficiency factor.
b) No increase in allowable stress is permitted due to the short duration of the erection
loads.
• All Internals shall be removable. Such internals shall be designed to pass through the
nearest manhole above their level. All parts shall be designed to permit installation and
removal from the topside.
• Internals in pressure vessels shall have a corrosion allowance as per the following table:
Table 6 - Corrosion allowance on internals

Default Total Corrosion
Type of Internal Material of Internal Allowance
in. mm
CS and low-alloy (Cr- 0.12 3.0

Structural Component Mo)
Alloy (1) 0.02 0.5
Non-Structural CS and low-alloy (Cr- 0.04 1.0
Component or Tray Mo)
Accessory Alloy (1) 0.007 0.2
Note: (1) Alloy designates stainless steels (300 and 400 series), Nickel alloys, Copper
alloys, and Aluminum alloys.
• The minimum metal thickness for structural internals shall be 1.73mm.

• VENDOR shall consider the applicable drawings, sketches and standards for pressure
vessels, included in point 4 of the Requisition.
• PMI testing shall be carried out for all the metallic alloy materials according to project
specification.
HEAT EXCHANGERS REQUIREMENTS
Pressurized Shell & Tube heat exchangers and Brazed aluminum heat exchangers are also
considered as pressure vessels so they will also have to comply with the requirements of
Pressure Vessels of this document, previous section. Additionally, to the applicable
specifications detailed, VENDOR shall consider the following ones as applicable, unless
otherwise indicated in commercial contract:
• GP-06-01-01- TEMA type shell & tube heat exchangers

• Shell & Tube heat exchangers shall be designed (Thermal and Mechanical), constructed
and tested according to ASME Section VIII Div 1, latest edition. This requirement and
PROYECTO: TAL
PÁGINA 24 DE 33
those described below are not applicable neither to the Packaged integrally geared air
compressor inter and aftercoolers nor to the oil cooler in lube oil system.
• VENDOR shall select the Heat Exchanger TEMA C type as per the following table:
Table 7 - Heat exchanger type selection

Shell side Tube side TEMA type (preferred)
Dirty service Dirty service Floating head
Floating head (Fixed tubesheet

Clean service Dirty service
not acceptable)
Dirty Clean U-tube bundle acceptable
Clean Clean U-tube bundle acceptable
• Dirty service is considered for fouling factors above 0.0002 hm2ºC/kcal.

• Fouling factors to be considered in the thermal design of the equipment are as follows:
Fouling factor for water side:
Table 8 - Heat exchanger fouling factors

Hot (Air) Side Temperature UM Value
Less than 115 °C h m2 °C/kcal 0.0002
Between 115 °C and 204 °C h m2 °C/kcal 0.0004
• Tube side fluid shall be selected according to the following order criteria:
a) Cooling water
b) Fouling, erosion, corrosion, or the less viscous.
c) Fluid with the greatest pressure (when there are big differences in between).
d) Fluid with the greatest temperature
As a rule, when the coolant is cooling water, the minimum difference in temperature
between the hot fluid and the water will not be less than 8ºC (approx.).
Allowable Pressure drops according to the following tables:
PROYECTO: TAL
PÁGINA 25 DE 33
Table 9 - Heat Exchanger allowable pressure drop

Characteristics of the fluid Pressure ΔPexchanger
No phase change p > 1 kg/cm2g ΔP >0.5 kg/cm2g (both sides if

cooling water is not used on tube
side)
0 < p < 1 kg/cm2g ΔP ~0.5·p (both sides if cooling
water is not used)
Cooling water ΔP~0.7 kg/cm2 (tube side)
Condensers Moderate pressures ΔP ~0.1 – 0.3 kg/cm2 (shell side

and tube side if Cooling water is
not used on tube side)
• Minimum cooling water velocity through tubes is 1 m/s.

• Square pitch shall be used for dirty service in the shell side.
• Two pass shell (F-shell) exchangers shall not be used.
• Maximum shell diameter shall be 2120mm
• Maximum weight of the heat exchanger shall be 15 tons.
• Tube length shall be either 4880mm, 6100mm or 7315mm.
• Outside tube diameter for tubes shall be 3/4 “OD or 1” OD
• The minimum Wall thickness for carbon steel, low alloy and aluminium tubes shall be
0.072” (3/4” OD) and 0.095” (1”OD). The minimum wall thickness for high alloy steel
tubes (stainless steel) shall be 0.058” (3/4” OD) and 0.072” (1”OD).
• For fixed tubesheet exchangers, if the differential between the average shell metal
temperature and the coincident average metal temperature of any one tube pass
exceeds 50°F (28°C) in any operating case, the need for a shellside or tubeside
expansion joint shall be evaluated by VENDOR.
• Shell side expansion joints shall be of the flanged and flued construction. Two pass shell
(F-shell) exchangers shall not be used.
• PMI testing shall be carried out for all the metallic alloy materials according to project
specification.
PROYECTO: TAL
PÁGINA 26 DE 33
TAL-NIS-MEC-SPE-0001Att03 - ROTATING EQUIPMENT REQUIREMENTS
AIR COMPRESSOR REQUIREMENTS
Air compressor to be supplied in accordance with API Standard 672, Fourth Edition, March
2004 (Last Edition Errata, October 2007 Errata 2, July 2010) and applicable Global Standard
Practices, Unless otherwise indicated in commercial contract, as follows:
• GP-10-03-02 – Packaged integrally geared Centrifugal Air compressors.

• GP-10-11-01 – Sizing of drivers and transmission for compressors, fans and pumps
• GP-10-12-01 – Vibration, Axial-Position and Bearing-Temperature Monitoring Systems
for Compressors and Drivers.
• GP-15-01-02 – Instrumentation for Compressors and Drivers
• GP-03-03-10 – Strainers for Mechanical Equipment
• GP-18-03-04 – Pressure Casting Quality & Inspection
PROYECTO: TAL
PÁGINA 27 DE 33
EXPANSION TURBINE REQUIREMENTS
Expansion turbine to be supplied in accordance with manufacturer standards and

applicable Global Standard Practices, Unless otherwise indicated in commercial contract,
as follows:
• GP-18-03-04 – Pressure Casting Quality & Inspection
PROYECTO: TAL
PÁGINA 28 DE 33
TAL-NIS-MEC-SPE-0001Att04 - PIPING REQUIREMENTS
For battery limit connections VENDOR shall observe the marked-up plot plan (attachment
1) and the attached piping classes TAL-GEN-PNG-SPE-0001 If required by package internal
process conditions not covered by the attached piping classes, VENDOR can create new
piping classes for CONTRACTOR approval.
For painting requirements (as described in document TAL-GEN-PNG-SPE-1005), the

required painting system is:
Table 10. Painting System

Painting system - Bare carbon steel surfaces 250°f and below:
1. Structural steel, equipment (including pressure vessels and exchangers), and piping.
2Z (3)
2= Surface preparation to near white blast cleaning SSPC SP 10/NACE # 2
Z= Primer: epoxy Zn rich or inorganic Zn silicate. DFT= 75 µ min.
2Uuu
U= Primer: Moisture cured urethane. DFT= 75 µ min.
u=Topcoat: Moisture cured urethane. DFT= 75 µ min.
2. Structures, equipment, and piping exposed to chemical fumes. 2ee or 2nn

2ee
2= Surface preparation to near white blast cleaning SSPC SP 10/NACE
e=Topcoat: epoxy. DFT= 101 µ min.
3. Tanks and storage vessels.

a. External surfaces. 2Z, 2Zaa, 2Zep, 2Zuu.(3).
b. Roof of floating roof tanks: 2Uuu or 2Znn.
2Zaa
a=Topcoat: 100 percent acrylic latex topcoat. DFT= 35 µ min.
2Zep
e=Topcoat: epoxy. DFT= 101 µ min.
p=Topcoat: aliphatic acrylic polyurethane. DFT= 51 µ min
2Znn
n=Topcoat: epoxy-phenolic (novolac). DFT= 127 µ min.
PROYECTO: TAL
PÁGINA 29 DE 33
Painting system - Bare carbon steel surfaces 250°f and below:

4. Externally insulated surfaces: 2. Equipment and piping in intermittent service
between 25°F and 500°F .2ss or 2m.(7)
s= Topcoat: silicone-acrylic. DFT= 25.4 µ min.
m=Topcoat: thermal spray aluminum. DFT= 254 µ min.
NOTES:
3) Inorganic zinc coatings exposed in marine environments require no
topcoat. Inorganic zinc coatings exposed in a severe industrial environment shall be
topcoated with system aa, ep, or uu as deemed most appropriate by the Owner’s
Engineer for the local site conditions and service environment.
7) *If thermal spray aluminum is specified, the Owner’s Engineer shall specify the sealer,
if one is to be used
Applicable cold insulation, as per Global Practice (External Insulation GP 14-01-01)
Additionally, VENDOR shall supply the piping battery limit conditions as following:
• Location of connections points between flanges, including dimensions and elevations.
• Location and type of supports closer of connections points.
• Allowable forces and moments exerted by the piping in the connection points.
Compliance of code ASME B31.3 as minimum in the connections points according to

reference document TAL-GEN-PNG-SPE-0002 Especificación para el análisis de esfuerzos.
Vendor shall take into account that all supplied materials need to be externally protected
from the corrosive Coastal Refinery atmosphere due to the location of the plant.
PROYECTO: TAL
PÁGINA 30 DE 33
TAL-NIS-MEC-SPE-0001Att05 - LIST OF PURCHASED SPARES FOR THE NITROGEN PLANT

PACKAGE
Table 11 - Commissioning Start Up Spare Parts List
DESIGNATION Quantity
MAC
Oil filter element 1
Seal gas filter element 1
Set of O-rings and shims 1
TURBINE
Oil filter element 1
Seal gas filter element 1
Set of O-rings and shims 1
AUTOMATIC VALVES
Gaskets for valves KV603-623-633 1
Gaskets for valves KV230, HV240, PV261, KV216, KV226, PCV050, PCV053 3
INSTRUMENTATION
SPARE TE ERCIAT (Temperature Cryogenic Probe TYPE A1 Without TW): Cable 1
length =25 Meters
SPARE TE ERCIAT (Temperature Probe TYPE C1 Without TW) 1
Pressure transmitter 2
Positioner 1
PLC
BATTERRY 1
DO CARD 1
DI CARD 1
AI CARD 1
AO CARD 1
COM CARD 1
PIPING
Gaskets 1 set
Bolts 1 set
PROYECTO: TAL
PÁGINA 31 DE 33
Air Compressor
Type of spare QTY Description

Start up 3 sets Compressor casing packing
Start up 3 sets Lube oil filter elements (dual filter)
Start up 1 set Filter elements for pre-treatment module after filters
Capital 1 set Compressor rotors mechanically tested
Capital 1 set Thrust and radial bearings for compressor
Capital 1 set Compressor labyrinth seals
2-year operation 3 sets Compressor casing packing
2-year operation 3 sets Lube oil filter elements (dual filter)
2-year operation 1 set Filter elements for pre-treatment module after filters
2-year operation 1 set Compressor labyrinth seals
2-year operation 1 set Electric motor bearings
2-year operation 1 set Compressor suction filter element
2-year operation 1 set Control system spare parts
Filters for pre-treatment module

Start up 1 set Filter elements for pre-treatment module after filters
2-year operation 1 set Filter elements for pre-treatment module after filters
Pressure Vessels

Start up 10% Bolting (5 bolts and 10 nuts for each size, 10 set of bolts
and nuts for internals as a minimum)
Start up 200% Set of packings for blind flanges
Start up 1 set Packing for main flanges and access connections.
(hydrostatic tests packing is not considered as spare)
2-year operation 10% Bolting (5 bolts and 10 nuts for each size, 10 set of bolts
and nuts for internals as a minimum)
2-year operation 200% Set of packings for blind flanges
Heat exchangers

Start up 1 set Packing for main flanges and access connections.
Start up 10% Bolting for Process connections, minimum 5 bolts and 10
nuts for each size.
PROYECTO: TAL
PÁGINA 32 DE 33
Start up 10% Internal bolting

Start up 200% Set of packings for blind flanges
Start up 10 set Bolts and nuts for internals as a minimum
2-year operation 2 sets Packing for main flanges and access connections.
2-year operation 20% Bolting for process connections
2-year operation 20% Bolting for internals
2-year operation 5% Ferrules (if required)
Expansion Turbine

Start up 1 set As per manufacturer recommendation
Capital 1 set As per manufacturer recommendation
2-year operation 1 set As per manufacturer recommendation
Control System

Start up 1 set As per manufacturer recommendation
Capital Spare 1 set As per manufacturer recommendation
2-year operation 1 set As per manufacturer recommendation
Electrical Equipment
Vendor to advice electrical equipment spares.
PROYECTO: TAL
PÁGINA 33 DE 33
TAL-NIS-PRO-PID-0001Att06 P&ID PLANTA DE PRODUCCIÓN DE NITROGENO –

Marked up
See P&ID TAL-NIS-PRO-PID-0001 “P&ID PLANTA DE PRODUCCIÓN DE NITROGENO” Rev. 02A

(Process Master) attached to the MR. Please take into account that only one battery limit is
allowed.

Tal Nis Mec Spe 0001 01

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Tal Nis Mec Spe 0001 01

Caricato da

Copyright:

Formati disponibili

PROYECTO: TAL

PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

ESPECIFICACIÓN PARTICULAR PLANTA N2

HOJA DE CONTROL DE REVISIONES

PREPARADO: REVISADO: APROBADO:

Ana Maldonado Enry Luna Alberto Pan

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

4.1.1 One Integrally geared centrifugal air compressor

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

• Compressor inspections and tests

4.1.2 One Air Purification Unit supplied on skid

4.1.3 One Air Separation Cold Box with accessories

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

• Required Silencer for GAN

4.1.4 One Liquid Nitrogen Storage and vaporization system.

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

The following items are not included in VENDOR scope of supply:

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

4.4 BATTERY LIMITS

4.4.1 Arrangement and layout

4.4.2 Equipment and Modules

Cooling water supply

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

Tie-in Project Rating and Battery Limit Process

4.4.5 Electrical equipment

4.5 SHOP PREFABRICATION

The Project construction philosophy is a modular approach, maximizing shop preassembly

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

• LIN storage tank (loose).

4.7 VENDOR LIST

4.8 HEALTH AND ENVIRONMENT

4.8.1 Hazardous area classification

4.8.2 Acoustic requirements

5. PACKING AND MARKING

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

Stiffeners shall be installed to guarantee the equipment stability during transportation,

Preparation for export shipment includes:

VENDOR is responsible for shipment preparation, preventing damages during loading,

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

6.2 VENDOR RESPONSIBILITY

6.3 SITE CONDITIONS

6.4 APPLICABLE STANDARDS AND CODES

6.5 SPECIFIC EQUIPMENT TECHNICAL REQUIREMENTS

6.5.1 Service factor and maintenance intervals

6.5.2 Process requirements

6.5.3 Pressure vessels and heat exchangers requirements

6.5.4 Rotating equipment requirements

6.5.5 Electrical requirements

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

6.5.6 Control and instrumentation requirements

6.5.7 Civil and structural requirements

6.5.8 Piping requirements

6.6 DOCUMENTS PRIORITY

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

7. QA/QC, INSPECTIONS AND TESTS

8. DOCUMENTS & DRAWING

N° DOCUMENTO: TAL-NIS-MEC-SPE-0001 REV. 01 FECHA: 08/01/2019

During PO execution phase documents shall be submitted to CONTRACTOR for comment