812691-006 CD PDF

Parts Manual
SC3200 Series
Printed in Germany
Order Number: 812691-006
This master manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & Co. KG

- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Phone +49 (0)89 93 00 2 – 0

Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002
CROWN Equipment Corporation
TABLE OF CONTENT
Printed in U.S.A.
1
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... 12,14,16,18,20
Seat ....................................................................................... 22,24
Rear Mirror ............................................................................ 26
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 30,32,34,36
Control Valve Linkage ............................................................ 38
Control Lever ......................................................................... 40
Hydraulic Tank ....................................................................... 42
Hydraulic TT Mast ................................................................. 44
Valve Bloc .............................................................................. 46
Lowering Flow Control Manifold ............................................. 48
Counter Balance Valve .......................................................... 50
Tilt Flow Regulator Valve ....................................................... 52
Accessory Manifold ............................................................... 54
Pump ..................................................................................... 56
Pump Motor and Pump .......................................................... 58
Pump Motor ........................................................................... 60
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Gearbox ................................................................................. 64
Drive Motor ............................................................................ 66
Drive Tire ............................................................................... 68
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Contactor Panel ..................................................................... 72,74,76,78,80,82
Forward/Reverse Contactor ................................................... 84
Line Contactor ....................................................................... 86
Regen Braking Contactor ...................................................... 88
Mast Wiring ........................................................................... 90
Directional Control ................................................................. 92
Accelerator ............................................................................ 94
Emergency Disconnect/Battery Connector ............................ 96
Instrument ............................................................................. 98
Reverse Alarm ....................................................................... 100
Working Light ......................................................................... 102
Light Rear .............................................................................. 104
Cooling System ..................................................................... 106
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake Pedal ........................................................................... 110
Brake ..................................................................................... 112
Parking Brake ........................................................................ 114
MP-SC3200-GB 10/03 • Printed in U.S.A. M/P-IDX-2232
M1.0-0000-0003
33
TABLE OF CONTENT
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.
Steer Wheel ........................................................................... 118
Steer Axle .............................................................................. 120
Steer Axle/Potentiometer ....................................................... 122
Steering Column .................................................................... 124,126,128
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

TT Mast ................................................................................. 132,134,136
Fork Carriage ........................................................................ 138
Sideshift ................................................................................. 140
Fork Carriage Hydraulics with one Accessory ....................... 142
Fork Carriage Hyd. with one Accessory & Quick Disconnect . 144
Fork Carriage Hyd. with two Accessory & Quick Disconnect . 146
Sideshift ................................................................................. 148
Fork ....................................................................................... 150
Load Backrest ....................................................................... 152
Yoke ....................................................................................... 154
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ........................................................................... 158
Free Lift Cylinder ................................................................... 160
Tilt Cylinder ........................................................................... 162
Sideshift Cylinder ................................................................... 164
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. 168
M/P-IDX-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.
4 4M1.0-0000-0004
INTRODUCTION
Printed in U.S.A.
5
Printed in U.S.A.
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Important customer information Ordering Spare Parts

To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
Any proposed modification which would

alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
MP-SC3200-GB 10/03 • Printed in U.S.A. M/P-ITD-2232
M1.0-0000-0007
77
Printed in Germany
8
PARTS
Printed in U.S.A.
9
Printed in U.S.A.
10M1.0-0000-00010
SECTION 1
Printed in U.S.A.
11
COVERS
10
11
6 12
13 14
16
17
15
MP-2232-018
MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 810558-xxx .............................. Power Unit Frame (see Table) ................................................................. 1

808125 ..................................... Rivet Nut ................................................................................................. 3
2 ..................... 807680-001 .............................. Floor Cover ............................................................................................. 1
807680-002 .............................. Floor Cover (for high Battery) ................................................................. 1
3 ..................... 808357-001 .............................. Floor Mat ................................................................................................. 1
808357-002 .............................. Floor Mat (for high Battery) ..................................................................... 1
4 ..................... 807682-001 .............................. Floor Cover ............................................................................................. 1
807682-002 .............................. Floor Cover (for high Battery) ................................................................. 1
5 ..................... 808356-001 .............................. Floor Mat ................................................................................................. 1
808356-002 .............................. Floor Mat (for high Battery) ..................................................................... 1
6 ..................... 808359 ..................................... Mat .......................................................................................................... 1
7 ..................... 124525 ..................................... Mat .......................................................................................................... 1
8 ..................... 808395 ..................................... Bracket ................................................................................................... 1
9 ..................... 050070-002 .............................. Screw ...................................................................................................... 2
10 .................... 050068-004 .............................. Nut .......................................................................................................... 2
11 .................... 793288 ..................................... Clip .......................................................................................................... 1
12 .................... 050003-015 .............................. Screw ...................................................................................................... 1
050008-008 .............................. Nut .......................................................................................................... 1
13 .................... 130772 ..................................... Suppresser ............................................................................................. 1
14 .................... 050004-015 .............................. Screw ...................................................................................................... 2
050008-005 .............................. Nut .......................................................................................................... 2
15 .................... 129244-001 .............................. Horn ........................................................................................................ 1
16 .................... 050009-020 .............................. Washer ................................................................................................... 1
17 .................... 060059-001 .............................. Nut .......................................................................................................... 1
Model Numbers Position 1
3210-13 810558-001
3220-13, 3220-16 810558-002
3240-16, 3240-18 810558-003
3210-13h 810558-004
3220-13h, 3220-16h 810558-005
3240-16h, 3240-18h 810558-006
Tab004gb
Always Specify Model & Serial Number

To select part number, refer to truck data number.
See Section ITD
MP-SC3200-GB 10/03 • Printed in U.S.A. MP-1.1-2232
13
COVERS
3 14
4
16
2
12
13
5 11
6
7 12
9 6
11
7
8
6
7 15
8
10
6
5
MP-2232-019
14M1.0-0000-00014
COVERS
1 .....................810774-xxx .............................. Side Cover (see Table) ........................................................................... 1

2 .....................810775-xxx .............................. Side Cover (see Table) ........................................................................... 1
3 .....................808409 ..................................... Grill ......................................................................................................... 1
4 .....................050068-002 .............................. Nut .......................................................................................................... 6
5 .....................808067 ..................................... Boss ........................................................................................................ 2
6 .....................808854 ..................................... Puffer ...................................................................................................... 4
7 .....................793691 ..................................... Washer ................................................................................................... 4
8 .....................050006-026 .............................. Screw ...................................................................................................... 2
9 .....................808398-002 .............................. Pin ........................................................................................................... 1
10 .................... 808398-001 .............................. Pin ........................................................................................................... 1
11 .................... 050009-018 .............................. Washer ................................................................................................... 4
12 .................... 060059-001 .............................. Nut .......................................................................................................... 2
13 .................... 050070-002 .............................. Screw ...................................................................................................... 1
810787 ..................................... Shim ........................................................................................................ 2
050008-030 .............................. Nut .......................................................................................................... 1
14 .................... 050009-025 .............................. Washer ................................................................................................... 2
050008-030 .............................. Nut .......................................................................................................... 1
15 .................... 808854 ..................................... Puffer ...................................................................................................... 2
808398-001 .............................. Pin ........................................................................................................... 2
050009-018 .............................. Washer ................................................................................................... 4
060059-001 .............................. Nut .......................................................................................................... 2
16 .................... 808409 ..................................... Grill ......................................................................................................... 1
050068-002 .............................. Nut .......................................................................................................... 6
Model Numbers Position 1 Position 2
3210-13 810774-001 810775-001
3220-13, 3220-16 810774-002 810775-002
3240-16, 3240-18 810774-003 810775-003
3210-13h 810774-004 810775-004
3220-13h, 3220-16h 810774-005 810775-005
3240-16h, 3240-18h 810774-006 810775-006
Tab005gb

See Section ITD
15
COVERS
14 11
13 10
1
11
12
3
8
4 A
A
5
5 A
20
21
18
18 7
19
17
16
15
MP-2232-020
16M1.0-0000-00016
COVERS
1 ........................................................................ Overhead Guard (see Table) ................................................................... 1

050006-061 .............................. Screw ...................................................................................................... 4
050009-028 .............................. Washer ................................................................................................... 8
050008-038 .............................. Nut .......................................................................................................... 4
2 ..................... 124530 ..................................... Plug ......................................................................................................... 2
3 ..................... 124993 ..................................... Bumper ................................................................................................... 2
4 ..................... 124036-001 .............................. Rear Cover ............................................................................................. 1
5 ..................... 050067-012 .............................. Screw ...................................................................................................... 5
6 ..................... 060102-002 .............................. Nut .......................................................................................................... 2
7 ..................... 124033 ..................................... Front Cover ............................................................................................. 1
8 ..................... 124034 ..................................... Console Cover ........................................................................................ 1
050067-012 .............................. Screw ...................................................................................................... 6
9 ..................... 124503 ..................................... Switch Blank (Trucks without Console Switches) ................................... 3
10 .................... 124031 ..................................... Cover ...................................................................................................... 1
11 .................... 060061-015 .............................. Screw ...................................................................................................... 9
12 .................... 124269 ..................................... Stand-Off ................................................................................................ 2
13 .................... 124030 ..................................... Cover ...................................................................................................... 1
14 .................... 124029 ..................................... Top Cover ............................................................................................... 1
15 .................... 126260 ..................................... Front Cover ............................................................................................. 1
16 .................... 060032-063 .............................. Screw ...................................................................................................... 4
17 .................... 128583 ..................................... Hook ....................................................................................................... 1
18 .................... 060102-004 .............................. Nut .......................................................................................................... 2
19 .................... 126261 ..................................... Rear Cover ............................................................................................. 1
20 .................... 060063-015 .............................. Screw ...................................................................................................... 2
21 .................... 126297 ..................................... Plug ......................................................................................................... AR
Model Numbers Position 1
3210-13 130634-001
3210-13h 130634-002
3220-13, 3220-16 130635-001
3220-13h, 3220-16h 130635-002
3240-16, 3240-18 130636-001
3240-16h, 3240-18h 130636-002
Tab006gb

See Section ITD
17
COVERS
10
Overhead Guard
11
9 2
8 3
6 7
Power Unit Frame
2
3
2
3
MP-2232-021
18M1.0-0000-00018
COVERS
1 ..................... 810684 ..................................... Counterweight ......................................................................................... 1

810685 ..................................... Counterweight (for high Battery) ............................................................. 1
2 ..................... 810822 ..................................... Washer ................................................................................................... 6
3 ..................... 060099-003 .............................. Screw ...................................................................................................... 6
4 ..................... 808856-001 .............................. Spacer .................................................................................................... 2
5 ..................... 793195 ..................................... Spring ..................................................................................................... 1
6 ..................... 808921 ..................................... Washer ................................................................................................... 1
7 ..................... 808994 ..................................... Bracket ................................................................................................... 1
8 ..................... 050009-018 .............................. Washer ................................................................................................... 1
9 ..................... 060063-011 .............................. Screw ...................................................................................................... 1
10 .................... 810800-001 .............................. Tow Pin ................................................................................................... 1
810800-002 .............................. Tow Pin (for high Battery) ........................................................................ 1
11 .................... 050000-088 .............................. Roll Pin ................................................................................................... 1

See Section ITD
19
COVERS
Overhead Guard 9
11
12
8
2
11 11
11
7 6
37 36
35 21
10
23 22
15
4 25 29 31
28
5 13 24
14 27
16 30
18 33
20 17
26 34
32
37
19
MP-2232-039
20M1.0-0000-00020
COVERS
1 ..................... 810667-xxx .............................. Seat Deck (see Table) ............................................................................. 1

2 ..................... 810545-xxx .............................. Seat Frame (see Table) ........................................................................... 1
3 ..................... 050003-060 .............................. Screw ...................................................................................................... 2
4 ..................... 050009-020 .............................. Washer ................................................................................................... 2
5 ..................... 060059-001 .............................. Nut .......................................................................................................... 2
6 ..................... 810552 ..................................... Plate ........................................................................................................ 1
7 ..................... 050067-024 .............................. Screw ...................................................................................................... 2
8 ..................... 060030-077 .............................. Washer ................................................................................................... 6
9 ..................... 060100-003 .............................. Cotter Ring .............................................................................................. 2
10 ....................................................................... Gas Shock (see Table) ........................................................................... AR
11 .................... 050008-030 .............................. Nut .......................................................................................................... AR
12 ....................................................................... Gas Shock (see Table) ........................................................................... 2
13 .................... 810588 ..................................... Hold Down .............................................................................................. 1
050009-018 .............................. Washer ................................................................................................... 6
14 .................... 050009-020 .............................. Washer ................................................................................................... 2
15 .................... 050006-037 .............................. Screw ...................................................................................................... 2
16 .................... 050068-003 .............................. Nut .......................................................................................................... 2
17 .................... 131081 ..................................... Restraint Hook ........................................................................................ 1
131082 ..................................... Restraint Hook (for high Battery) ............................................................ 1
18 .................... 812987 ..................................... Spring ..................................................................................................... 1
19 .................... 812986 ..................................... Pin ........................................................................................................... 1
20 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 2
21 .................... 050008-030 .............................. Nut .......................................................................................................... 1
22 .................... 130525 ..................................... Screw ...................................................................................................... 1
23 .................... 812288 ..................................... Plate ........................................................................................................ 1
24 .................... 793363 ..................................... Latch ....................................................................................................... 1
050017-013 .............................. Screw ...................................................................................................... 1
061004-006 .............................. Adhesive ................................................................................................. AR
25 .................... 050067-035 .............................. Screw ...................................................................................................... 2
26 .................... 792719 ..................................... Pin ........................................................................................................... 1
27 .................... 050001-012 .............................. Cotter Pin ................................................................................................ 2
28 .................... 793198 ..................................... Spring ..................................................................................................... 1
29 .................... 812276 ..................................... Latch ....................................................................................................... 1
30 .................... 050003-020 .............................. Screw ...................................................................................................... 2
31 .................... 792741 ..................................... Handle .................................................................................................... 1
32 .................... 812280 ..................................... Bar Latch ................................................................................................ 1
33 .................... 050070-002 .............................. Screw ...................................................................................................... 2
34 .................... 792811 ..................................... Shim ........................................................................................................ AR
35 .................... 050017-009 .............................. Screw ...................................................................................................... 1
36 .................... 050008-015 .............................. Nut .......................................................................................................... 1
37 .................... 050068-004 .............................. Nut .......................................................................................................... 6
Model Numbers Position 1 Position 2 Position 10 Position 12
3210 810667-001 810545-001 813817 813817
3220 810667-002 810545-002 813817 813818
3240 810667-003 810545-003 813818 813818
Tab011gb

See Section ITD
21
SEAT
8
6 2
7
10
8
9
4
7 5
1
5
4
25
19 25
3
25 12
23
20
24
21
28
11
22 12
27
18
15
25 13
26 14
29
22
30
30
31 29
30
32
23
16
24
17
MP-2232-040
22M1.0-0000-00022
SEAT
1 ........................... 130987 ..................................... Seat Assembly Vinyl (see next Page) ............................................... 1
130986 ..................................... Seat Assembly Fabric (see next Page) ............................................. 1
2 ..................... 122031 ..................................... Restraint ................................................................................................. 1
3 ..................... 050003-059 .............................. Screw ...................................................................................................... 5
4 ..................... 050008-060 .............................. Nut .......................................................................................................... 3
5 ..................... 050008-026 .............................. Nut .......................................................................................................... 2
6 ..................... 124023 ..................................... Cover Back ............................................................................................. 1
7 ..................... 050009-020 .............................. Washer ................................................................................................... 2
8 ..................... 060059-001 .............................. Nut .......................................................................................................... 2
9 ..................... 060030-046 .............................. Washer ................................................................................................... 1
10 .................... 060032-005 .............................. Screw ...................................................................................................... 1
11 .......................... 805242 ..................................... Switch Assembly .............................................................................. 1
794217 ...................................... Switch .......................................................................................... 1
062701-001 ............................... Plug ............................................................................................. 1
062704-002 ............................... Socket ......................................................................................... 2
062703-002 ............................... Insert ........................................................................................... 1
065003-244 ............................... Sleeving ....................................................................................... AR
794133 ..................................... Spring ................................................................................................ 2
793328 ..................................... Clip Retaining .................................................................................... 2
060065-010 .............................. Screw ................................................................................................ 2
061002-003 .............................. Clamp Harness ................................................................................. 1
060065-010 .............................. Screw ................................................................................................ 1
050008-001 .............................. Nut ..................................................................................................... 1
12 .......................... 794140 ..................................... Bracket .............................................................................................. 1
13 .......................... 805243 ..................................... Slide Locking Assembly .................................................................... 1
129632 ...................................... Slide Locking ............................................................................... 1
131089 ...................................... Seat Handle ................................................................................. 1
14 .......................... 794216 ..................................... Slide .................................................................................................. 1
15 .................... 050005-025 .............................. Screw ...................................................................................................... 4
16 .................... 050009-020 .............................. Washer ................................................................................................... 4
17 .................... 060059-001 .............................. Nut .......................................................................................................... 4
18 .................... 810736 ..................................... Bracket ................................................................................................... 1
19 .................... 811145 ..................................... Arm Rest (included 20 & 21) ................................................................... 1
20 .......................... 811147 ..................................... Fixing Screw ..................................................................................... 1
21 .......................... 811149 ..................................... Cover ................................................................................................ 1
22 .................... 060063-011 .............................. Screw ...................................................................................................... 3
23 .................... 050009-020 .............................. Washer ................................................................................................... 3
24 .................... 060059-001 .............................. Nut .......................................................................................................... 3
25 .................... 131087 ..................................... Seat Belt with Mounting Hardware .......................................................... 1
26 .................... 050067-035 .............................. Screw ...................................................................................................... 1
27 .................... 050068-004 .............................. Nut .......................................................................................................... 1
28 .................... 129988 ..................................... Storage Tray ............................................................................................ 1
29 .................... 129992 ..................................... Spring Clip .............................................................................................. 2
30 .................... 060012-014 .............................. Screw ...................................................................................................... 4
061004-006 .............................. Adhesive ................................................................................................. AR
31 .................... 129984 ..................................... Rod ......................................................................................................... 1
32 .................... 065004-035 .............................. Grommet ................................................................................................. 1
805241 ..................................... Seat Assembly Vinyl (included 1,11-14) .................................................. 1

805240 ..................................... Seat Assembly Fabric (included 1,11-14) ............................................... 1

See Section ITD
23
SEAT
15
1
15
15 9
4
5
3
7
8
6
10 5
11
7
8
12
12
13 21
16 20
19
14
21
7 5 7
18
14 22
18
17
16
MP-2232-041
24M1.0-0000-00024
SEAT
0 ..................... 130987 ..................................... Seat Assembly Vinyl ............................................................................... 1

130986 ..................................... Seat Assembly Fabric ............................................................................. 1
1 ........................... 794124-001 .............................. Cushion (Vinyl) .................................................................................. 1
794124-002 .............................. Cushion (Fabric) ................................................................................ 1
2 ........................... 794125-001 .............................. Cushion (Vinyl) .................................................................................. 1
794125-002 .............................. Cushion (Fabric) ................................................................................ 1
3 ........................... 791691-002 .............................. Seat Plate .......................................................................................... 1
4 ........................... 791691-001 .............................. Seat Back ......................................................................................... 1
5 ........................... 794126 ..................................... Mounting Hardware ........................................................................... 3
6 ........................... 794127 ..................................... Frame Seat ........................................................................................ 1
7 ........................... 791691-005 .............................. Wearing Parts ................................................................................... 1
8 ........................... 794128 ..................................... Cover Repair Kit ................................................................................ 1
9 ........................... 794129 ..................................... Pocket ............................................................................................... 1
10 .......................... 791691-008 .............................. Latch Adjustment .............................................................................. 1
11 .......................... 791691-009 .............................. Cover for resilience ........................................................................... 1
12 .......................... 791691-010 .............................. Repair Kit .......................................................................................... 1
13 .......................... 791691-015 .............................. Wearing Parts ................................................................................... 1
14 .......................... 791691-017 .............................. Buffer Kit ........................................................................................... 1
15 .......................... 791691-023 .............................. Repair Kit for Switch .......................................................................... 1
16 .......................... 791691-022 .............................. Gas Spring ........................................................................................ 1
17 .......................... 791691-018 .............................. Latch ................................................................................................. 1
18 .......................... 791691-016 .............................. Rocker-Inside .................................................................................... 1
19 .......................... 791691-020 .............................. Spring ................................................................................................ 1
20 .......................... 791691-019 .............................. Latch Weight Adjustment ................................................................... 1
21 .......................... 794132 ..................................... Grip ................................................................................................... 1
22 .......................... 794137 ..................................... Grip ................................................................................................... 1

See Section ITD
25
REAR MIRROR
MP-2232-012
26M1.0-0000-00026
REAR MIRROR
1 ..................... 793799 ..................................... Rear Mirror .............................................................................................. 1

2 ..................... 810064 ..................................... Bracket ................................................................................................... 1
3 ..................... 050006-032 .............................. Screw ...................................................................................................... 1
4 ..................... 060063-011 .............................. Screw ...................................................................................................... 1
5 ..................... 060059-001 .............................. Nut .......................................................................................................... 1

See Section ITD
27
Printed in U.S.A.
28M1.0-0000-00028
SECTION 2
Printed in U.S.A.
29
TUBE/HOSE LAYOUT
Part 1-4
2
8
4
5
10
11
7
12 12 12 12 13
Mast lift/lower
Mast
right Hand Sideshift right Hand
Mast left Hand
Sideshift left Hand
MP-2232-051
M1.0-0000-00030
30M1.0-0000-00030
TUBE/HOSE LAYOUT
1 ........................................................................ Tilt Cylinder (see Section 8.6) ................................................................. 2

2 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1
3 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1
4 ..................... 130839 ..................................... Tube ........................................................................................................ 1
5 ..................... 064344-004 .............................. Hose ....................................................................................................... 1
6 ..................... 064343-003 .............................. Hose ....................................................................................................... 1
7 ..................... 064344-003 .............................. Hose ....................................................................................................... 1
8 ..................... 130840 ..................................... Tube ........................................................................................................ 1
9 ..................... 064344-005 .............................. Hose ....................................................................................................... 1
10 .................... 064344-006 .............................. Hose ....................................................................................................... 1
11 .................... 064342-001 .............................. Hose ....................................................................................................... 1
12 .................... 064298-016 .............................. Hose ....................................................................................................... AR
13 .................... 064287-004 .............................. Hose ....................................................................................................... 1
052075-002 .............................. Clip .......................................................................................................... 1
050070-002 .............................. Screw ...................................................................................................... 1
050008-030 .............................. Nut .......................................................................................................... 1

See Section ITD
31
TUBE/HOSE LAYOUT
Part 2-4
8 10
13 11
12 9
15
7
16
14 2
MP-2232-053
M1.0-0000-00032
32M1.0-0000-00032
TUBE/HOSE LAYOUT
1 ........................................................................ Pump Motor & Pump (see Section 2.13) ................................................. 1

3 ........................................................................ Hydraulic Tank (see Section 2.3) ............................................................ 1
4 ..................... 795575 ..................................... Hose ....................................................................................................... 1
061022-009 .............................. Hose Clamp ............................................................................................ 2
5 ..................... 793277 ..................................... Tube ........................................................................................................ 1
6 ..................... 064173-030 .............................. Hose ....................................................................................................... 1
061022-009 .............................. Hose Clamp ............................................................................................ 2
7 ..................... 792967 ..................................... Hose ....................................................................................................... 1
061022-009 .............................. Hose Clamp ............................................................................................ 2
8 ..................... 808782 ..................................... Hose ....................................................................................................... 1
064296-008 .............................. Adaptor ................................................................................................... 1
9 ..................... 064260-003 .............................. O-Ring .................................................................................................... 1
10 .................... 060062-018 .............................. Screw ...................................................................................................... 2
11 .................... 050005-062 .............................. Screw ...................................................................................................... 2
12 .................... 130866 ..................................... Bracket ................................................................................................... 1
13 .................... 050003-032 .............................. Screw ...................................................................................................... 2
14 .................... 060062-020 .............................. Screw ...................................................................................................... 2
061004-001 .............................. Adhesive ................................................................................................. AR
15 .................... 793582 ..................................... Clamp ...................................................................................................... 2
16 .................... 050008-015 .............................. Nut .......................................................................................................... 2

See Section ITD
33
TUBE/HOSE LAYOUT
Part 3-4
1
5 4
7
2 3
10 9
MP-2232-054
M1.0-0000-00034
34M1.0-0000-00034
TUBE/HOSE LAYOUT
1 ........................................................................ Steer Axle (see Section 6.6) ................................................................... 1

3 ........................................................................ Steer Valve Unit (see Section 6.7) .......................................................... 1
4 ..................... 064346-001 .............................. Adaptor ................................................................................................... 1
5 ..................... 064347-001 .............................. Adaptor ................................................................................................... 1
6 ..................... 064344-001 .............................. Hose ....................................................................................................... 1
7 ..................... 064344-002 .............................. Hose ....................................................................................................... 1
8 ..................... 064292-002 .............................. Hose ....................................................................................................... 1
9 ..................... 064343-001 .............................. Hose ....................................................................................................... 1
10 .................... 064343-002 .............................. Hose ....................................................................................................... 1

See Section ITD
35
TUBE/HOSE LAYOUT
Part 4-4
1 8
5
11
9 10
MP-2232-056
M1.0-0000-00036
36M1.0-0000-00036
TUBE/HOSE LAYOUT
1 ........................................................................ Tilt Flow Regulator Valve (see Section 2.10) ........................................... 1

3 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1
4 ..................... 050007-015 .............................. Screw ...................................................................................................... 2
5 ..................... 050008-015 .............................. Nut .......................................................................................................... 2
6 ..................... 130866 ..................................... Bracket ................................................................................................... 1
7 ..................... 050003-032 .............................. Screw ...................................................................................................... 2
8 ..................... 064343-005 .............................. Hose ....................................................................................................... 1
064296-004 .............................. Adaptor ................................................................................................... 1
064285-001 .............................. T-Adaptor ................................................................................................ 1
9 ..................... 064343-004 .............................. Hose ....................................................................................................... 2
10 .................... 064344-007 .............................. Hose ....................................................................................................... 1
11 .................... 064351-001 .............................. Hose ....................................................................................................... 1

See Section ITD
37
CONTROL VALVE LINKAGE
A
24
Power Unit Frame
24
22 47
47
23 20
26
11
9 10 8 41
3 7 45 46
22
10 42
23 12 5 46 36 36
11 2 4 45
21 6
16 10 36
1
50 18 13 19 44 42 42 22 23
12 36 A
5 15 42
B
12 14 17 41 23 35
22
43
36
38
37 39
40
50
48
26
25 34
33
49 32
27
30 27
28 29
31
MP-2232-033
M1.0-0000-00038
38M1.0-0000-00038
CONTROL VALVE LINKAGE
1 ..................... 808420 ..................................... Bracket ................................................................................................... 1

2 ..................... 130777 ..................................... Potentiometer .......................................................................................... 1
3 ..................... 131127 ..................................... Resistor Plate (Freezer/Corrosion) ......................................................... 1
131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1
4 ..................... 130776-001 .............................. Resistor (Freezer/Corrosion) .................................................................. 1
5 ..................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... AR
6 ..................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 4
7 ..................... 060064-005 .............................. Screw ...................................................................................................... 2
8 ..................... 050009-001 .............................. Washer ................................................................................................... 2
9 ..................... 050008-004 .............................. Nut .......................................................................................................... 2
10 .................... 793288 ..................................... Clip .......................................................................................................... AR
11 .................... 050003-013 .............................. Screw ...................................................................................................... AR
12 .................... 050008-008 .............................. Nut .......................................................................................................... AR
13 .................... 808421 ..................................... Bracket ................................................................................................... AR
14 .................... 130774 ..................................... Microswitch ............................................................................................. AR
803310 ..................................... Actuator Roller Arm ................................................................................. AR
15 .................... 050006-001 .............................. Screw ...................................................................................................... AR
16 .................... 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... AR
17 .................... 130775-001 .............................. Resistor (only for single & Freezer/Corrosion) ........................................ 1
130776-001 .............................. Resistor (only for double & Freezer/Corrosion) ....................................... 1
060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... AR
18 .................... 130717 ..................................... Plate ........................................................................................................ AR
19 .................... 130768 ..................................... Plate (Freezer/Corrosion) ....................................................................... AR
20 .................... 808259 ..................................... Cam ........................................................................................................ 1
21 .................... 808258 ..................................... Cam ........................................................................................................ AR
22 .................... 076470-011 .............................. Pin Clevis ................................................................................................ AR
23 .................... 060100-001 .............................. Pin Cotter ................................................................................................ AR
24 .................... 124204-002 .............................. Link ......................................................................................................... AR
124204-003 .............................. Link (for high Battery) ............................................................................. AR
25 .................... 124133 ..................................... Bracket ................................................................................................... 1
26 .................... 050070-001 .............................. Screw ...................................................................................................... AR
27 .................... 050008-030 .............................. Nut .......................................................................................................... AR
28 .................... 810342 ..................................... Plate (Freezer/Corrosion) ....................................................................... 1
062488-012 .............................. Spacer (Freezer/Corrosion) .................................................................... 4
29 .................... 088941 ..................................... Thermostat (Freezer/Corrosion) .............................................................. 1
30 .................... 060064-004 .............................. Screw (Freezer/Corrosion) ..................................................................... 2
31 .................... 060059-014 .............................. Nut (Freezer/Corrosion) .......................................................................... 2
32 .................... 060046-012 .............................. Washer ................................................................................................... 1
33 .................... 060030-221 .............................. Washer ................................................................................................... 1
34 .................... 124369 ..................................... Spring ..................................................................................................... 1
35 .................... 124137 ..................................... Bracket ................................................................................................... 1
36 .................... 065007-027 .............................. Bushing ................................................................................................... AR
37 .................... 050005-024 .............................. Screw ...................................................................................................... 1
38 .................... 060059-001 .............................. Nut .......................................................................................................... 1
39 .................... 060046-010 .............................. Washer ................................................................................................... 1
40 .................... 124205 ..................................... Shaft ........................................................................................................ 1
41 .................... 060030-067 .............................. Washer ................................................................................................... 2
42 .................... 060046-013 .............................. Washer ................................................................................................... AR
43 .................... 124268-002 .............................. Spacer (without Accessory) ................................................................... 1
124268-001 .............................. Spacer (with Accessory) ........................................................................ 1
124268-004 .............................. Spacer (without Accessory or single) ..................................................... 1
44 .................... 050000-068 .............................. Roll Pin ................................................................................................... 1
45 .................... 124265-001 .............................. Bellcrank (first Lever) ............................................................................. 1
124265-002 .............................. Bellcrank (second Lever) ........................................................................ 1
124265-003 .............................. Bellcrank (third Lever) ............................................................................ 1
124265-004 .............................. Bellcrank (fourth Lever) .......................................................................... 1
46 .................... 050006-026 .............................. Screw ...................................................................................................... AR
47 .................... 129721-xxx .............................. Control Lever .......................................................................................... AR
48 .................... 810792 ..................................... Support Link (for high Battery) ................................................................ 1
49 .................... 050009-026 .............................. Washer ................................................................................................... 2
50 ....................................................................... Valve Bloc (see Section 2.10) ................................................................. 1

See Section ITD
39
CONTROL LEVER
MP-2232-034
M1.0-0000-00040
40M1.0-0000-00040
CONTROL LEVER
0 ..................... 129721-001 .............................. Lever Assembly / Lift & Lower (includes 1,2,3) ....................................... 1
129721-002 .............................. Lever Assembly / Tilt (includes 1,2,3) ..................................................... 1
129721-003 .............................. Lever Assembly (1st Accessory) / Sideshift (includes 1,2,3) ................. 1
129721-004 .............................. Lever Assembly (1st Accessory) / Fork Arm Spread (includes 1,2,3) ... 1
129721-006 .............................. Lever Assembly (1st Accessory) / Push/Pull (includes 1,2,3) ................ 1
129721-007 .............................. Lever Assembly (1st Accessory) / Clamp (includes 1,2,3) ..................... 1
129721-010 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1
129721-011 .............................. Lever Assembly (2nd Accessory) / Fork Arm Spread (includes 1,2,3) ... 1
129721-013 .............................. Lever Assembly (2nd Accessory) / Push/Pull (includes 1,2,3) ............... 1
129721-014 .............................. Lever Assembly (2nd Accessory) / Clamp (includes 1,2,3) .................... 1
129721-017 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1
1 ........................... 124514 ..................................... Lever ................................................................................................. 1
127436 ..................................... Lever (3rd Accessory & 5th Accessory) ........................................... 1
2 ........................... 129714-001 .............................. Label / Lift & Lower ........................................................................... 1
129714-002 .............................. Label / Tilt ......................................................................................... 1
129714-003 .............................. Label / Sideshift ................................................................................ 1
129714-004 .............................. Label / Fork Arm Spread .................................................................. 1
129714-006 .............................. Label / Push/Pull .............................................................................. 1
129714-007 .............................. Label / Clamp ................................................................................... 1
129714-010 .............................. Label / Plain (grey) ........................................................................... 1
129714-011 .............................. Label / Plain (blue) ............................................................................ 1
3 ........................... 129716 ..................................... Insert (Lift & Lower) ........................................................................... 1
129715-004 .............................. Insert (Tilt)
129715-001 .............................. Insert (1st Accessory) ...................................................................... 1
129715-002 .............................. Insert (2nd Accessory) ..................................................................... 1
129715-003 .............................. Insert (3rd Accessory) ...................................................................... 1
4 ..................... 129717 ..................................... Insert ...................................................................................................... 1
5 ..................... 077133-001 .............................. Switch ..................................................................................................... 1
6 ..................... 060011-022 .............................. Screw ...................................................................................................... 2
061004-012 .............................. Adhesive ................................................................................................. 1

See Section ITD
41
HYDRAULIC TANK
12
11
10 6
2 2
3
4
MP-2232-052
M1.0-0000-00042
42M1.0-0000-00042
HYDRAULIC TANK
1 ..................... 792743 ..................................... Hydraulic Tank ........................................................................................ 1

2 ..................... 060075-012 .............................. Screw ...................................................................................................... 2
3 ..................... 793538 ..................................... Plate ........................................................................................................ 2
4 ..................... 050008-030 .............................. Nut .......................................................................................................... 2
5 ..................... 794065 ..................................... Seal ......................................................................................................... 1
6 ..................... 792975 ..................................... Return Filter Assembly ........................................................................... 1
794066 ..................................... Filter .................................................................................................. 1
794179 ..................................... Breather ............................................................................................ 1
7 ..................... 050005-024 .............................. Screw ...................................................................................................... 1
8 ..................... 130887 ..................................... Suction Strainer ...................................................................................... 1
9 ..................... 793539 ..................................... Seal ......................................................................................................... 1
10 .................... 793754 ..................................... Gasket .................................................................................................... 1
11 .................... 130888 ..................................... Strainer Mounting .................................................................................... 1
12 .................... 050006-024 .............................. Screw ...................................................................................................... 6

See Section ITD
43
HYDRAULIC TT MAST
12
14
8
4
15
4
9
16
2
13
12 4
1
11 3
12 4
10 4
17 7 4
5
6
4
7
17
MP-2232-065
M1.0-0000-00044
44M1.0-0000-00044
HYDRAULIC TT MAST
1 ........................................................................ Lowering Flow Control Manifold (see Section 2.10) ................................ 1

2 ..................... 064314-xxx .............................. Hose (see Table) ..................................................................................... 1
3 ..................... 060016-014 .............................. Screw ...................................................................................................... 2
060042-010 .............................. Nut .......................................................................................................... 2
4 ..................... 064019-100 .............................. O-Ring .................................................................................................... AR
5 ..................... 124221 ..................................... Tube ........................................................................................................ 1
6 ..................... 124222 ..................................... Tube ........................................................................................................ 1
7 ..................... 064279-008 .............................. Adaptor ................................................................................................... 2
8 ..................... 124217 ..................................... Tube ........................................................................................................ 1
9 ..................... 064280-001 .............................. Adaptor ................................................................................................... 1
10 .................... 060063-026 .............................. Screw ...................................................................................................... AR
11 .................... 131190 ..................................... Bracket (for 1 & 2 Accessory) ................................................................ 1
130915 ..................................... Bracket (for 2 Accessory) ..................................................................... 1
064355-006 .............................. Adaptor ................................................................................................... AR
064325-006 .............................. Nut .......................................................................................................... AR
12 .................... 064019-101 .............................. O-Ring .................................................................................................... AR
13 .................... 064255-xxx .............................. Hose (see Table) ..................................................................................... AR
14 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1
15 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1
16 .................... 064019-045 .............................. O-Ring .................................................................................................... AR
17 .................... 064019-030 .............................. O-Ring .................................................................................................... AR
Collapsed Height Lift Height Position 2 Position 13
1955 mm 4370 mm 064314-002 064255-363
2110 mm 4825 mm 064314-003 064255-364
2260 mm 5285 mm 064314-004 064255-365
2415 mm 5740 mm 064314-005 064255-366
2540 mm 6120 mm 064314-006 064255-367
2667 mm 6375 mm 064314-007 064255-357
2845 mm 6910 mm 064314-008 064255-358
3035 mm 7495 mm 064314-009 064255-359
Tab013gb

See Section ITD
45
VALVE BLOC
Power Unit Frame
2 1
9
12
10
12
10 11
13 8
12 16
9
14
5 17
14
14
14
15
MP-2232-035
M1.0-0000-00046
46M1.0-0000-00046
VALVE BLOC
1 ..................... 808434-001 .............................. Valve Bloc 3 - Spool (included 3 - 6) ....................................................... 1

808434-002 .............................. Valve Bloc 4 - Spool (included 3 - 6) ....................................................... 1
2 ..................... 050003-043 .............................. Screw ...................................................................................................... 3
3 ........................... 794064 ..................................... Priority Steer Valve ............................................................................ 1
4 ........................... 794059 ..................................... Main Relief Valve ............................................................................... 1
5 ........................... 794060 ..................................... Seal Kit (3 - Spool) ............................................................................ 6
794060 ..................................... Seal Kit (4 - Spool) ............................................................................ 8
6 ........................... 794061 ..................................... Cap Spool (3 - Spool) ........................................................................ 3
794061 ..................................... Cap Spool (4 - Spool) ........................................................................ 4
7 ..................... 793398 ..................................... Seal ......................................................................................................... 2
8 ..................... 064348 ..................................... Banjo Fitting ............................................................................................ 1
9 ..................... 064345 ..................................... Bolt Banjo ................................................................................................ 1
10 .................... 064279-008 .............................. Adapter ................................................................................................... 2
11 .................... 064280-008 .............................. Elbow ...................................................................................................... 1
12 .................... 064279-006 .............................. Adaptor ................................................................................................... 3
13 .................... 064340 ..................................... Adaptor ................................................................................................... 1
14 .................... 064279-007 .............................. Adaptor (3 - Spool) .................................................................................. 2
064279-007 .............................. Adaptor (4 - Spool) .................................................................................. 4
15 .................... 064311-006 .............................. Cap (3 - Spool) ....................................................................................... 2
16 .................... 064296-004 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1
17 .................... 064285-001 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1

See Section ITD
47
LOWERING FLOW CONTROL MANIFOLD
4
5
MP-2232-029
M1.0-0000-00048
48M1.0-0000-00048
LOWERING FLOW CONTROL MANIFOLD
0 ..................... 131327-001 .............................. Lowering Flow Control Manifold .............................................................. 1

1 ........................... 124212 ..................................... Manifold Block ................................................................................... 1
2 ........................... 124213-002 .............................. Regulator Flow .................................................................................. 1
3 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1
4 ........................... 064281-001 .............................. Adaptor .............................................................................................. 1
5 ........................... 064279-008 .............................. Adaptor .............................................................................................. 2
6 ........................... 064019-030 .............................. O-Ring ............................................................................................... 3
7 ........................... 064280-008 .............................. Adaptor .............................................................................................. 1

See Section ITD
49
COUNTER BALANCE VALVE
5
3
MP-2232-050
M1.0-0000-00050
50M1.0-0000-00050
COUNTER BALANCE VALVE
1 ..................... 808739 ..................................... Counter Balance Valve ............................................................................ 1

805247 ..................................... Seal Kit ................................................................................................... 1
2 ..................... 808818 ..................................... Plate ........................................................................................................ 1
3 ..................... 050007-014 .............................. Screw ...................................................................................................... 2
4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2
5 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2
6 ..................... 064279-005 .............................. Adaptor ................................................................................................... 1

See Section ITD
51
TILT FLOW REGULATOR VALVE
Lift Height over 5000mm
3 4
MP-2232-055
M1.0-0000-00052
52M1.0-0000-00052
TILT FLOW REGULATOR VALVE
0 ..................... 130885 ..................................... Tilt Flow Regulator Valve (included 1 - 3) ................................................ 1

1 ........................... 805244 ..................................... Valve ................................................................................................. 1
805247 ..................................... Kit Seal .............................................................................................. 1
2 ........................... 805245 ..................................... Valve ................................................................................................. 1
805247 ..................................... Kit Seal .............................................................................................. 1
3 ........................... 805246 ..................................... Valve ................................................................................................. 1
805248 ..................................... Kit Seal .............................................................................................. 1
4 ..................... 064279-005 .............................. Adaptor ................................................................................................... 5

See Section ITD
53
ACCESSORY MANIFOLD
3
2
2
2
2
4
3
5
4
MP-2232-057
M1.0-0000-00054
54M1.0-0000-00054
ACCESSORY MANIFOLD
0 ..................... 124821 ..................................... Accessory Manifold ................................................................................ 1

1 ........................... 124822 ..................................... Block Manifold ................................................................................... 1
2 ........................... 064019-029 .............................. O-Ring ............................................................................................... 4
3 ........................... 064091-002 .............................. Plug ................................................................................................... 2
4 ........................... 064279-010 .............................. Adaptor .............................................................................................. 2
5 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1
6 ........................... 126233 ..................................... Valve ................................................................................................. 1

See Section ITD
55
PUMP
MP-2232-037
M1.0-0000-00056
56M1.0-0000-00056
PUMP
0 ..................... 790940-004 .............................. Pump ....................................................................................................... 1

See Section ITD
57
PUMP MOTOR AND PUMP
1
4
2
Power Unit Frame
8
9
10
11
MP-2232-036
M1.0-0000-00058
58M1.0-0000-00058
PUMP MOTOR AND PUMP
1 ..................... 130767 ..................................... Buffer ...................................................................................................... 5

2 ..................... 050008-030 .............................. Nut .......................................................................................................... 5
3 ..................... 810344-001 .............................. Rubber Strip ............................................................................................ 1
061004-006 .............................. Adhesive ................................................................................................. AR
4 ..................... 808749 ..................................... Clamp ...................................................................................................... 1
5 ........................................................................ Pump Motor (see Section 2.13) ............................................................... 1
063002-038 .............................. Grease .................................................................................................... AR
6 ..................... 793575 ..................................... Washer ................................................................................................... 1
7 ........................................................................ Pump (see Section 2.12) ........................................................................ 1
8 ..................... 060075-013 .............................. Screw ...................................................................................................... 2
9 ..................... 064260-002 .............................. O-Ring .................................................................................................... 1
10 .................... 130743 ..................................... Inlet Flange ............................................................................................. 1
11 .................... 050005-060 .............................. Screw ...................................................................................................... 4

See Section ITD
59
PUMP MOTOR
10
1
9 3
8 Motor Housing
7
6 2
14
15 4
13
5
12
16
11
25
16
16
17
18
19
20
10
9
8
21
7
24 Motor Housing
22
23
MP-2232-038
M1.0-0000-00060
60M1.0-0000-00060
PUMP MOTOR
0 ..................... 020473-001 .............................. Pump Motor ............................................................................................. 1

020473-002 .............................. Pump Motor IP44 .................................................................................... 1
1 ........................... 060078-007 .............................. Screw ................................................................................................ 4
2 ........................... 020486 ..................................... Hole Plug ........................................................................................... 1
3 ........................... 020245 ..................................... Commutator End Head ...................................................................... 1
4 ........................... 062547 ..................................... Connector Brush Wear Senor ........................................................... 1
5 ........................... 020433-001 .............................. Headband (for 020473-001) .............................................................. 1
020584 ..................................... Headband (for 020473-002) .............................................................. 1
6 ........................... 020548 ..................................... Lead .................................................................................................. 1
7 ........................... 020196 ..................................... Insulator Terminal .............................................................................. 2
8 ........................... 020197 ..................................... Nut ..................................................................................................... 2
9 ........................... 060005-008 .............................. Washer .............................................................................................. 2
10 .......................... 060063-011 .............................. Screw ................................................................................................ 2
11 .......................... 020528 ..................................... Brush Box ......................................................................................... 1
12 .......................... 060032-051 .............................. Screw ................................................................................................ 4
13 .......................... 125918 ..................................... Spring ................................................................................................ 8
14 .......................... 060078-011 .............................. Screw ................................................................................................ 9
15 .......................... 020252-001 .............................. Brush ................................................................................................. 8
16 .......................... 020476 ..................................... Frame & Field .................................................................................... 1
17 .......................... 060046-020 .............................. Washer .............................................................................................. 1
18 .......................... 065081-056 .............................. Bearing Ball ....................................................................................... 1
19 .......................... 020475 ..................................... Armature ........................................................................................... 1
20 .......................... 020421 ..................................... Headband (for 020473-002) .............................................................. 1
21 .......................... 020488 ..................................... Drive End Head ................................................................................. 1
22 .......................... 065081-054 .............................. Bearing Ball ....................................................................................... 1
23 .......................... 060009-144 .............................. Ring Retaining ................................................................................... 1
24 .......................... 060078-009 .............................. Screw ................................................................................................ 4
25 .......................... 062547 ..................................... Connector Over Temperature Sensor ............................................... 1
118991 ..................................... Kit Spring (included 13) ..................................................................... 1

125921 ..................................... Kit Spring & Brush (included 13 & 15) ............................................... 1

See Section ITD
61
Printed in U.S.A.
M1.0-0000-00062
62M1.0-0000-00062
SECTION 3
Printed in U.S.A.
63
GEAR BOX
23 Nm
4
0
5 6
7
1
339 Nm 339 Nm
13
0
0
25 24 8
9
3
2
10
14
11
40 45
12
43
22 10
41
26
42 23
15
34
35
0
42 - 45 Nm
37
3 27 28
29
30
32 39
31
16
33 17
34 18
5
36 44
19 21 20
4
0
45 Nm 38
MP-2232-016
64M1.0-0000-00064
GEAR BOX
0 ..................... 812891 ..................................... Drive Unit (right Hand) ............................................................................ 1

812892 ..................................... Drive Unit (left Hand) .............................................................................. 1
1 ........................... 794103 ..................................... Wheel Shaft ....................................................................................... 2
2 ........................... 794055 ..................................... Wheel Bolt ......................................................................................... 10
3 ........................... 794194-001 .............................. Transmission Case (right Hand) ........................................................ 1
794194-002 .............................. Transmission Case (left Hand) .......................................................... 1
4 ........................... 050005-023 .............................. Screw ................................................................................................ 24
053050-019 .............................. Loctite ............................................................................................... AR
5 ........................... 794195-003 .............................. Washer .............................................................................................. 24
6 ........................... 794106-001 .............................. Seal ................................................................................................... 2
7 ........................... 794208 ..................................... Gearbox Cover .................................................................................. 2
794195-001 .............................. Pin ..................................................................................................... 4
8 ........................... 794108-001 .............................. Shim .................................................................................................. AR
9 ........................... 794109-001 .............................. Bearing, Tapered Roller ..................................................................... 2
794110-001 .............................. Washer .............................................................................................. 2
10 .......................... 794189 ..................................... Pinion ................................................................................................ 2
11 .......................... 794109-002 .............................. Bearing, Tapered Roller ..................................................................... 2
12 .......................... 794108-002 .............................. Shim .................................................................................................. AR
13 .......................... 794106-002 .............................. Seal ................................................................................................... 2
15 .......................... 794112 ..................................... Gear .................................................................................................. 2
16 .......................... 794110-002 .............................. Washer .............................................................................................. 2
18 .......................... 794110-003 .............................. Washer .............................................................................................. 2
19 .......................... 050005-071 .............................. Screw ................................................................................................ 10
20 .......................... 794113 ..................................... Cap .................................................................................................... 2
21 .......................... 794110-004 .............................. Washer .............................................................................................. 2
22 .......................... 794108-003 .............................. Shim .................................................................................................. AR
24 .......................... 050067-058 .............................. Screw ................................................................................................ 10
792268 ..................................... Pin ..................................................................................................... 4
25 .......................... 050068-006 .............................. Nut ..................................................................................................... 10
26 .......................... 794114 ..................................... Gear Shaft ......................................................................................... 2
28 .......................... 794115 ..................................... Bush .................................................................................................. 2
29 .......................... 794108-004 .............................. Shim .................................................................................................. AR
30 .......................... 794106-003 .............................. Seal ................................................................................................... 2
31 .......................... 794056 ..................................... Seal ................................................................................................... 4
32 .......................... 794057 ..................................... Magnetic Bolt ..................................................................................... 2
33 .......................... 794058 ..................................... Screw ................................................................................................ 2
34 .......................... 050010-039 .............................. Washer .............................................................................................. 24
35 .......................... 050005-072 .............................. Screw ................................................................................................ 6
36 .......................... 050005-033 .............................. Screw ................................................................................................ 14
37 .......................... 794116 ..................................... Pin ..................................................................................................... 4
38 .......................... 794207-001 .............................. Backplate (right Hand) ...................................................................... 1
794207-002 .............................. Backplate (left Hand) ......................................................................... 1
39 .......................... 794117 ..................................... Bolt .................................................................................................... 2
40 .......................... 124287 ..................................... Mast Pivot Block ............................................................................... 2
41 .......................... 076048-001 .............................. Grease Nipple ................................................................................... 2
42 .......................... 065012-009 .............................. Bearing .............................................................................................. 2
43 .......................... 060099-002 .............................. Screw ................................................................................................ 4
44 .......................... 794195-002 .............................. Pin ..................................................................................................... 4
45 .......................... 803769 ..................................... Valve ................................................................................................. 1

See Section ITD
65
DRIVE MOTOR
Motor Housing 1
11
5
14 2
13 10
12 21
18 19 4
16
21
17
9
15
9
7
8 12
3
14
13
6 Motor Housing
1 20
MP-2232-017
66M1.0-0000-00066
DRIVE MOTOR
0 ..................... 020756-001 .............................. Drive Motor (4.8 kW) ............................................................................... 1

020756-002 .............................. Drive Motor (2.9 kW) ............................................................................... 1
1 ........................... 060078-009 .............................. Screw ................................................................................................ 12
2 ........................... 050012-022 .............................. Ring Retaining ................................................................................... 1
3 ........................... 020505 ..................................... Drive End Head ................................................................................. 1
020418 ..................................... Head Band (only for 2.9 kW) ............................................................. 1
4 ........................... 020540 ..................................... Headband (4.8 kW) ........................................................................... 1
020582 ..................................... Headband (2.9 kW) ........................................................................... 1
5 ........................... 020542 ..................................... Plug ................................................................................................... 1
6 ........................... 020757 ..................................... Armature (included Fan) .................................................................... 1
020225-002 ............................... Fan ............................................................................................... 1
7 ........................... 065081-056 .............................. Bearing Ball ....................................................................................... 1
8 ........................... 060009-144 .............................. Ring Retaining ................................................................................... 1
9 ........................... 020492 ..................................... Housing and Field ASM (included 21) ............................................... 1
060078-003 ............................... Screw .......................................................................................... 8
10 .......................... 020548 ..................................... Lead ASM ......................................................................................... 2
11 .......................... 020507 ..................................... Motor End Cover ............................................................................... 1
12 .......................... 020196 ..................................... Insulator Terminal .............................................................................. 2
13 .......................... 020197 ..................................... Nut ..................................................................................................... 2
14 .......................... 060063-011 .............................. Screw ................................................................................................ 4
060005-008 .............................. Washer .............................................................................................. 4
15 .......................... 020511 ..................................... Brush Box (included 16) .................................................................... 1
16 ................................ 113329 ...................................... Kit Spring ..................................................................................... 1
17 .......................... 060032-051 .............................. Screw ................................................................................................ 4
18 .......................... 060078-011 .............................. Screw ................................................................................................ 6
19 .......................... 020124-001 .............................. Brush ................................................................................................. 4
20 .......................... 050067-035 .............................. Screw ................................................................................................ 8
21 .......................... 062547 ..................................... Connector ......................................................................................... 3

See Section ITD
67
DRIVE TIRE
Super Elastic Cushion
3
2
3
Pneumatic
1
4
6
MP-2232-067
68M1.0-0000-00068
DRIVE TIRE
792531-001 Drive Tire (Super Elastic 1.3t/1.6t)
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2

2 ..................... 792532 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792531-004 Drive Tire (Super Elastic/non Marking 1.3t/1.6t)
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2

2 ..................... 793639 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792526-001 Drive Tire (Super Elastic 1.8t)
1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2

2 ..................... 792528 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792526-004 Drive Tire (Super Elastic/non Marking 1.8t)
1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2

2 ..................... 793641 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
131790 Drive Tire (Cushion)
1 ..................... 124300 ..................................... Wheel ...................................................................................................... 2

2 ..................... 793229-004 .............................. Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792518 Drive Tire (Pneumatic)
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2

2 ..................... 792521 ..................................... Flap ......................................................................................................... 2
3 ..................... 792519 ..................................... Tyre ......................................................................................................... 2
4 ..................... 792520 ..................................... Tube & Valve ........................................................................................... 2
5 ..................... 793669 ..................................... Locking Ring ........................................................................................... 2
6 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

See Section ITD
69
Printed in U.S.A.
70M1.0-0000-00070
SECTION 4
Printed in U.S.A.
71
CONTACTOR PANEL
Part 1-5
MP-2232-046
72M1.0-0000-00072
CONTACTOR PANEL
1 ..................... 794034-003 .............................. Base Plate .............................................................................................. 1

2 ..................... 050070-002 .............................. Screw ...................................................................................................... 8
3 ..................... 050008-030 .............................. Nut .......................................................................................................... 6
793566 ..................................... Tall Nut .................................................................................................... 1
4 ..................... 796730-001 .............................. Pump Controller ...................................................................................... 1
796730-002 .............................. Pump Controller (Freezer/Corrosion) ...................................................... 1
5 ..................... 796729-001 .............................. Traction Controller ................................................................................... 1
796729-002 .............................. Traction Controller (Freezer/Corrosion) ................................................... 1
6 ..................... 794035 ..................................... Bracket ................................................................................................... 1
7 ........................................................................ Forward/Reverse Contactor (see Section 4.4) ....................................... 2
8 ........................................................................ Line Contactor (see Section 4.4) ............................................................ 1
9 ........................................................................ Regen Braking Contactor (see Section 4.4) ........................................... 1

See Section ITD
73
CONTACTOR PANEL
Part 2-5
MP-2232-047
74M1.0-0000-00074
CONTACTOR PANEL
1 ..................... 794038 ..................................... Power Cable ............................................................................................ 1

2 ..................... 794037 ..................................... Power Cable ............................................................................................ 1
3 ..................... 794182 ..................................... Power Cable ............................................................................................ 1
4 ..................... 794041 ..................................... Bus Bar ................................................................................................... 1
5 ..................... 794193 ..................................... Power Cable ............................................................................................ 1
6 ..................... 794068 ..................................... Bus Bar ................................................................................................... 1
7 ..................... 794051 ..................................... Bus Bar ................................................................................................... 1
8 ..................... 794039 ..................................... Bus Bar ................................................................................................... 1
9 ..................... 794040 ..................................... Bus Bar ................................................................................................... 1

See Section ITD
75
CONTACTOR PANEL
Part 3-5
7
8
4
5
11 3
5 4
10 6
12
13
13
MP-2232-048
76M1.0-0000-00076
CONTACTOR PANEL
1 ..................... 794043-003 .............................. Main Harness .......................................................................................... 1

794588 ..................................... Main Harness (Freezer/Corrosion) ......................................................... 1
2 ..................... 794044 ..................................... Power Cable ............................................................................................ 1
3 ..................... 794042 ..................................... Bus Bar ................................................................................................... 2
4 ..................... 794047-001 .............................. Fuse Holder ............................................................................................ 2
5 ..................... 794049 ..................................... Screw ...................................................................................................... 6
6 ..................... 794047-002 .............................. Fuse Holder ............................................................................................ 1
7 ..................... 794014 ..................................... Fuse 500A .............................................................................................. 1
8 ..................... 794585 ..................................... Fuse 355A .............................................................................................. 1
9 ..................... 794046 ..................................... Fuse Holder ............................................................................................ 2
10 .................... 794048 ..................................... Screw ...................................................................................................... 2
11 .................... 794015 ..................................... Fuse 10A ................................................................................................ 2
12 .................... 794045 ..................................... Power Cable ............................................................................................ 1
13 .................... 794050 ..................................... LED ......................................................................................................... 2

See Section ITD
77
CONTACTOR PANEL
Part 4-5
8 1
11 7
8
12
9
4 5
6
5
8
14 13
14
13
10
12 12
MP-2232-063
78M1.0-0000-00078
CONTACTOR PANEL
1 ........................................................................ Motor Cable (see next page) ................................................................... 1

125588-003 .............................. Insulation Boot ........................................................................................ 8
793735 ..................................... Insulation Boot ........................................................................................ 2
2 ..................... 793405 ..................................... Bracket ................................................................................................... 1
3 ..................... 050003-032 .............................. Screw ...................................................................................................... 2
4 ..................... 793318 ..................................... Clamp ...................................................................................................... 3
131052-001 .............................. Adhesive Tape ......................................................................................... AR
5 ..................... 050006-023 .............................. Screw ...................................................................................................... 6
6 ..................... 793583 ..................................... Clamp ...................................................................................................... 3
131052-001 .............................. Adhesive Tape ......................................................................................... AR
7 ..................... 807885 ..................................... Clamp ...................................................................................................... 1
131052-001 .............................. Adhesive Tape ......................................................................................... AR
8 ..................... 050007-009 .............................. Screw ...................................................................................................... 6
9 ..................... 807890 ..................................... Clamp ...................................................................................................... 1
131052-001 .............................. Adhesive Tape ......................................................................................... AR
10 .................... 793318 ..................................... Clamp ...................................................................................................... 2
131052-001 .............................. Adhesive Tape ......................................................................................... AR
11 .................... 793411 ..................................... Clamp ...................................................................................................... 2
131052-001 .............................. Adhesive Tape ......................................................................................... AR
12 .................... 050008-015 .............................. Nut .......................................................................................................... 3
13 .................... 793364-004 .............................. Clip .......................................................................................................... 3
14 .................... 050007-009 .............................. Screw ...................................................................................................... 2
not illustrated
794929 ..................................... Main Loom .............................................................................................. 1

794944 ..................................... Panel-Fuse Holder Assembly ................................................................. 1
793288 ..................................... Clip .......................................................................................................... 1
050003-011 .............................. Screw ...................................................................................................... 1
050008-008 .............................. Nut .......................................................................................................... 1

See Section ITD
79
CONTACTOR PANEL
Model Numbers Position 1 Remark
3210 792878-009 Traction Motor RD1 to Traction Controller RD1
3210 792878-013 Traction Motor LD1 to Traction Controller LD1
3210 792878-011 Traction Motor RA1 to Contactor RA1
3210 792878-015 Traction Motor LA1 to Contactor LA1
Tab012gb
80M1.0-0000-00080
Printed in U.S.A.
81
CONTACTOR PANEL
Part 5-5
6
6
3 6
4
5
7
14
9
8
12
15 13
5 10
11
16
MP-2232-058
82M1.0-0000-00082
CONTACTOR PANEL
Cold Store
1 ..................... 810279 ..................................... Cover ...................................................................................................... 1

2 ..................... 810079 ..................................... Plate ........................................................................................................ 1
3 ..................... 794582 ..................................... Relay ....................................................................................................... 1
4 ..................... 050009-001 .............................. Washer ................................................................................................... 2
5 ..................... 050004-025 .............................. Screw ...................................................................................................... 4
6 ..................... 050008-004 .............................. Nut .......................................................................................................... 6
7 ..................... 062488-012 .............................. Spacer .................................................................................................... 4
8 ..................... 088941 ..................................... Thermostat .............................................................................................. 1
9 ..................... 060064-004 .............................. Screw ...................................................................................................... 2
10 .................... 093933 ..................................... Fuse Holder ............................................................................................ 2
11 .................... 094362-010 .............................. Fuse 10A ................................................................................................ 2
12 .................... 793288 ..................................... Clip .......................................................................................................... 1
13 .................... 050003-013 .............................. Screw ...................................................................................................... 1
14 .................... 050008-008 .............................. Nut .......................................................................................................... 1
15 .................... 808759 ..................................... Cover ...................................................................................................... 1
16 .................... 794679 ..................................... Rivet ........................................................................................................ 2
not illustrated
810263 ..................................... Harness (for 3, 8 & 10) ........................................................................... 1

See Section ITD
83
FORWARD/REVERSE CONTACTOR
4
3
6
6
1
8
10
MP-2232-043
84M1.0-0000-00084
FORWARD/REVERSE CONTACTOR
0 ..................... 795753 ..................................... Forward/Reverse Contactor ................................................................... 2

1 ........................... 805035 ..................................... Screw Kit ........................................................................................... 2
2 ........................... 107351 ..................................... Screw ................................................................................................ 6
3 ........................... 794167 ..................................... Cover Top .......................................................................................... 2
4 ........................... 794171 ..................................... Dust Shield ........................................................................................ 8
5 ........................... 794168 ..................................... Spring ................................................................................................ 4
6 ........................... 794169 ..................................... Contact Moving ................................................................................. 4
7 ........................... 794170 ..................................... Tip Stationary .................................................................................... 2
8 ........................... 117154 ..................................... Insulator ............................................................................................ 4
9 ........................... 794024 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 2
10 .......................... 794025 ..................................... Cover Dust ........................................................................................ 4

See Section ITD
85
LINE CONTACTOR
5
6
7
8
MP-2232-044
86M1.0-0000-00086
LINE CONTACTOR
0 ..................... 794033 ..................................... Line Contactor ........................................................................................ 1

1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1
2 ........................... 120114 ..................................... Cover Top .......................................................................................... 1
3 ........................... 120112 ..................................... Fixed Contact .................................................................................... 2
4 ........................... 794032 ..................................... Spring ................................................................................................ 1
5 ........................... 120113 ..................................... Contact Moving ................................................................................. 1
6 ........................... 120120 ..................................... Base Plate ......................................................................................... 1
7 ........................... 120629 ..................................... Plunger .............................................................................................. 1
9 ........................... 120638 ..................................... Cover Dust ........................................................................................ 1

See Section ITD
87
REGEN BRAKING CONTACTOR
5
6
8
9
10
MP-2232-045
88M1.0-0000-00088
REGEN BRAKING CONTACTOR
0 ..................... 795754 ..................................... Regen Braking Contactor ....................................................................... 1

1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1
2 ........................... 794172 ..................................... Cover Top .......................................................................................... 1
3 ........................... 794173 ..................................... Fixed Contact .................................................................................... 2
4 ........................... 794175 ..................................... Spring ................................................................................................ 1
5 ........................... 794174 ..................................... Contact Moving (included 8) .............................................................. 1
6 ........................... 794176 ..................................... Contact N/C ...................................................................................... 2
7 ........................... 120120 ..................................... Base Plate ......................................................................................... 1
8 ........................... 120629 ..................................... Plunger .............................................................................................. 1
10 .......................... 120638 ..................................... Cover Dust ........................................................................................ 1

See Section ITD
89
MAST WIRING - TT
8
9
1 6 7
6
2
6 2 7
3
2
3 5
3
230 mm
MP-2232-066
90M1.0-0000-00090
MAST WIRING - TT
1 ..................... 127515-xxx .............................. Mast Cable (see Table) ........................................................................... 1

2 ..................... 107204 ..................................... Grip Cable ............................................................................................... 3
3 ..................... 089544 ..................................... Spring ..................................................................................................... 3
4 ..................... 131144 ..................................... Bracket ................................................................................................... 1
5 ..................... 060063-006 .............................. Screw ...................................................................................................... 1
6 ..................... 061003-004 .............................. Tie Cable ................................................................................................. 7
061003-005 .............................. Tie Cable ................................................................................................. 1
7 ..................... 060016-058 .............................. Screw ...................................................................................................... 1
060030-161 .............................. Washer ................................................................................................... 1
060005-008 .............................. Washer ................................................................................................... 1
060021-009 .............................. Nut .......................................................................................................... 1
8 ..................... 112533 ..................................... Filter Block .............................................................................................. 1
062007-005 .............................. Terminal ................................................................................................... 2
9 ..................... 060065-002 .............................. Screw ...................................................................................................... 2
Collapsed Height Lift Height Position 1
1955 mm 4370 mm 127515-002
2110 mm 4825 mm 127515-003
2260 mm 5285 mm 127515-004
2415 mm 5740 mm 127515-005
2540 mm 6120 mm 127515-006
2667 mm 6375 mm 127515-007
2845 mm 6910 mm 127515-010
3035 mm 7495 mm 127515-010
Tab014gb

See Section ITD
91
DIRECTIONAL CONTROL
MP-2232-011
92M1.0-0000-00092
DIRECTIONAL CONTROL
1 .....................129720 ..................................... Cam/Lever .............................................................................................. 1

2 .....................105802 ..................................... Roller ...................................................................................................... 2
3 .....................060037-008 .............................. Eyelet ...................................................................................................... 2
4 .....................122109 ..................................... Spring ..................................................................................................... 2
5 .....................074334-007 .............................. Rod ......................................................................................................... 1
6 .....................074334-006 .............................. Rod ......................................................................................................... 1
7 .....................062766 ..................................... Switch Directional (FS/RS) ..................................................................... 2
8 .....................105801 ..................................... Spacer .................................................................................................... 1
9 .....................060031-020 .............................. Nut Speed ............................................................................................... 2
10 .................... 060009-005 .............................. Ring Retaining ........................................................................................ 1
11 .................... 121990 ..................................... Bracket ................................................................................................... 1
121991 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1
12 .................... 810345 ..................................... Heater Bracket ....................................................................................... 2
050004-017 .............................. Screw ...................................................................................................... 4
13 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1
062033-057 .............................. Resistor RES3 .................................................................................. 1
050004-025 .............................. Screw ...................................................................................................... 2
060059-018 .............................. Nut .......................................................................................................... 2
14 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1
062033-057 .............................. Resistor (RES2) ................................................................................ 1
050004-025 .............................. Screw ...................................................................................................... 2
060059-018 .............................. Nut .......................................................................................................... 2

See Section ITD
93
ACCELERATOR
8
Floor Cover
6
1
3
5
2
4
19
20 21 12 10
24 11
25
13
3
31
14
22 4
23 30
16
29
27
15 28 26
18 17
Overhead Guard
MP-2232-042
94M1.0-0000-00094
ACCELERATOR
1 ..................... 124477-002 .............................. Pedal Accelerator .................................................................................... 1

2 ..................... 050006-022 .............................. Screw ...................................................................................................... 2
3 ..................... 124894 ..................................... Buffer ...................................................................................................... 2
4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2
5 ..................... 124892 ..................................... Lever Accelerator ................................................................................... 1
124892-002 .............................. Lever Accelerator (high Battery) ............................................................. 1
6 ..................... 124929-001 .............................. Bushing ................................................................................................... 2
7 ..................... 124811 ..................................... Pin ........................................................................................................... 1
8 ..................... 050001-036 .............................. Cotter Pin ................................................................................................ 1
9 ..................... 130845 ..................................... Lever ....................................................................................................... 1
10 .................... 124895 ..................................... Roller ...................................................................................................... 1
11 .................... 124929-004 .............................. Bushing ................................................................................................... 2
12 .................... 050012-030 .............................. Circlip ...................................................................................................... 1
13 .................... 124934 ..................................... Spring ..................................................................................................... 1
14 .................... 124929-002 .............................. Bushing ................................................................................................... 2
15 .................... 130846 ..................................... Cam ........................................................................................................ 1
16 .................... 050000-069 .............................. Cotter Pin ................................................................................................ 1
17 .................... 130777 ..................................... Potentiometer .......................................................................................... 1
18 .................... 050006-001 .............................. Screw ...................................................................................................... 2
050009-002 .............................. Washer ................................................................................................... 2
19 .................... 050006-001 .............................. Screw ...................................................................................................... 2
20 .................... 130774 ..................................... Switch ..................................................................................................... 1
21 .................... 803310 ..................................... Actuator Switch ....................................................................................... 1
22 .................... 050009-002 .............................. Washer ................................................................................................... 1
23 .................... 060059-014 .............................. Nut .......................................................................................................... 2
24 .................... 050004-031 .............................. Screw ...................................................................................................... 1
25 .................... 050008-015 .............................. Nut .......................................................................................................... 1
26 .................... 793288 ..................................... Clip .......................................................................................................... 2
27 .................... 050003-013 .............................. Screw ...................................................................................................... 2
28 .................... 050008-008 .............................. Nut .......................................................................................................... 2
29 .................... 130756 ..................................... Mount Accelerator ................................................................................... 1
30 .................... 060031-011 .............................. Screw ...................................................................................................... 2
31 .................... 060059-001 .............................. Nut .......................................................................................................... 2
not illustrated (Freezer/Corrosion)
130776-001 .............................. Resistor .................................................................................................. 1

050004-042 .............................. Screw ...................................................................................................... 4
060059-018 .............................. Nut .......................................................................................................... 4
131127 ..................................... Plate ........................................................................................................ 1
131129-002 .............................. Plate ........................................................................................................ 1

See Section ITD
95
EMERGENCY DISCONNECT/BATTERY CONNECTOR
MP-2232-064
96M1.0-0000-00096
EMERGENCY DISCONNECT/BATTERY CONNECTOR
1 ..................... 050070-002 .............................. Screw ...................................................................................................... 2

2 ..................... 808226-001 .............................. Bracket ................................................................................................... 1
808226-002 .............................. Bracket (high Battery) ............................................................................. 1
3 ..................... 050008-030 .............................. Nut .......................................................................................................... 2
4 ..................... 808228-001 .............................. Disconnect Handle ................................................................................. 1
5 ..................... 050005-059 .............................. Screw ...................................................................................................... 3
6 ..................... 050008-015 .............................. Nut .......................................................................................................... 3
7 ..................... 127573 ..................................... Label Battery Disconnect ........................................................................ 1
8 ..................... 808742-001 .............................. Battery Cables (for model 3210-13) ........................................................ 1
808742-002 .............................. Battery Cables (for model 3210-13h, 3220-13 & 3220-16) ...................... 1
808742-003 .............................. Battery Cables (for model 3220-13h, 3220-16h,3240-16 & 3240-18) ...... 1
808742-004 .............................. Battery Cables (for model 3240-16h & 3240-18h) ................................... 1
108801-006 .............................. Connector ......................................................................................... 1
050007-012 .............................. Screw ................................................................................................ 2
050008-015 .............................. Nut ..................................................................................................... 2

See Section ITD
97
INSTRUMENTS
12
13 11
14
10
12
11
8
6
5
2
4
Overhead Guard
7
4
1 9
3
3
MP-2232-022
98M1.0-0000-00098
INSTRUMENTS
1 ..................... 124340 ..................................... Bracket ................................................................................................... 1

2 ..................... 124339 ..................................... Bracket ................................................................................................... 1
3 ..................... 050025-008 .............................. Screw ...................................................................................................... 4
4 ..................... 060059-001 .............................. Nut .......................................................................................................... 4
5 ..................... 810794 ..................................... Bracket (Option) ..................................................................................... 1
6 ..................... 794371 ..................................... Pulse Module (Option) ........................................................................... 1
7 ..................... 060064-005 .............................. Screw (Option) ....................................................................................... 2
8 ..................... 060059-014 .............................. Nut (Option) ............................................................................................ 2
9 ..................... 050067-012 .............................. Screw ...................................................................................................... 2
10 .................... 124812 ..................................... Plate Cover ............................................................................................. 1
11 .................... 050009-012 .............................. Washer ................................................................................................... 2
12 .................... 060062-004 .............................. Screw ...................................................................................................... 2
13 .................... 124713 ..................................... Panel ....................................................................................................... 1
14 .................... 794894 ..................................... Battery Discharge ................................................................................... 1
794895 ..................................... Combined Indicator (Option) ................................................................... 1
793896 ..................................... Lomm (Brush Wear Indicator/Option) ...................................................... 1
061003-005 .............................. Cable Ties (Option) ................................................................................. 6

See Section ITD
99
REVERSE ALARM
13
12
14
1
11
10
6
7
2
3
MP-2232-023
M1.0-0000-000100
100
REVERSE ALARM
1 ..................... 810072 ..................................... Plate ........................................................................................................ 1

2 ..................... 793793 ..................................... Module Reverse ...................................................................................... 1
3 ..................... 050004-008 .............................. Screw ...................................................................................................... 2
4 ..................... 050009-001 .............................. Washer ................................................................................................... 2
5 ..................... 060059-014 .............................. Nut .......................................................................................................... 2
6 ..................... 793288-001 .............................. Clip .......................................................................................................... 1
7 ..................... 050003-013 .............................. Screw ...................................................................................................... 1
8 ..................... 050008-008 .............................. Nut .......................................................................................................... 1
9 ..................... 115565 ..................................... Alarm Back Up ........................................................................................ 1
10 .................... 050006-024 .............................. Screw ...................................................................................................... 2
11 .................... 050009-012 .............................. Washer ................................................................................................... 2
12 .................... 050008-015 .............................. Nut .......................................................................................................... 2
13 .................... 793803 ..................................... Cable ....................................................................................................... 1
14 .................... 050008-001 .............................. Nut .......................................................................................................... 2
not illustrated
794314 ..................................... Cable (form Module Reverse to Panel) ................................................... 1

See Section ITD
101
WORKING LIGHT
5
3 6
6
8
9 4
2
7
11 10 13
12
12
15 14
17 Overhead Guard
18
15 16
11
10
20
19
Overhead Guard
19
19
MP-2232-032
M1.0-0000-000102
102
WORKING LIGHT
1 ..................... 793611 ..................................... Working Light .......................................................................................... 2

794084 ..................................... Bulb ......................................................................................................... 2
065003-181 .............................. Sleeving .................................................................................................. AR
2 ..................... 812078 ..................................... Bracket ................................................................................................... 2
3 ..................... 050007-022 .............................. Screw ...................................................................................................... 2
4 ..................... 050008-021 .............................. Nut .......................................................................................................... 2
5 ..................... 060059-020 .............................. Nut .......................................................................................................... 2
060030-119 .............................. Washer ................................................................................................... 2
6 ..................... 107726 ..................................... Spacer .................................................................................................... 4
7 ..................... 050007-021 .............................. Screw ...................................................................................................... 2
8 ..................... 127627 ..................................... Bracket ................................................................................................... 2
9 ..................... 060061-013 .............................. Screw ...................................................................................................... 8
10 .................... 128362 ..................................... Clamp ...................................................................................................... 3
11 .................... 127697 ..................................... Clamp ...................................................................................................... 3
12 .................... 060062-012 .............................. Screw ...................................................................................................... 6
13 .................... 125018-001 .............................. Conduit ................................................................................................... 1
14 .................... 050008-034 .............................. Nut .......................................................................................................... 1
15 .................... 060030-078 .............................. Washer ................................................................................................... 2
16 .................... 090670-008 .............................. Tube Hinge .............................................................................................. 1
17 .................... 130064 ..................................... Bushing ................................................................................................... 2
18 .................... 130008 ..................................... Clip Pad ................................................................................................... 1
805845 ..................................... Housing ................................................................................................... 1
805814 ..................................... Spring ..................................................................................................... 1
060062-003 .............................. Screw ...................................................................................................... 2
063002-020 .............................. Silicon Grease ........................................................................................ AR
19 .................... 130060 ..................................... Clamp Bracket ........................................................................................ 1
130071 ..................................... Wire Holder ............................................................................................. 1
060062-016 .............................. Screw ...................................................................................................... 4
130125 ..................................... Cap ......................................................................................................... 2
20 .................... 130048 ..................................... Clip Pad Bracket ..................................................................................... 1
060062-015 .............................. Screw ...................................................................................................... 2
130147 ..................................... Bracket Trucks (with Data Terminal) ........................................................ 1
050003-014 .............................. Nut (with Data Terminal) .......................................................................... 4
not illustrated
813071 ..................................... Harness .................................................................................................. 1

061002-011 .............................. Clamp, Harness ...................................................................................... 2
050006-040 .............................. Screw ...................................................................................................... 2
050008-060 .............................. Nut .......................................................................................................... 2

See Section ITD
103
LIGHT REAR
MP-2232-059
M1.0-0000-000104
104
LIGHT REAR
1 ..................... 127908 ..................................... Taillight Bracket ....................................................................................... 1

2 ..................... 121900 ..................................... Bracket ................................................................................................... 1
050006-051 .............................. Screw ...................................................................................................... 1
050025-010 .............................. Carriage Bolt ........................................................................................... 2
050008-030 .............................. Nut .......................................................................................................... 3
3 ..................... 127910-001 .............................. Taillight Cover (Trucks W/Taillights only) ................................................. 1
127911 ..................................... Taillight Cover (Trucks W/Taillights & Strobe Light shown) ...................... 1
127906 ..................................... Strobe Cover (Trucks Equipped W/Only A Strobe Light) ........................ 1
060102-001 .............................. U-Nut ...................................................................................................... 2
060063-016 .............................. Screw ...................................................................................................... 2
4 ..................... 126768 ..................................... Distribution Board ................................................................................... 1
060013-025 .............................. Screw ...................................................................................................... 4
5 ..................... 061021-002 .............................. Snap Bushing .......................................................................................... 1
6 ..................... 127843 ..................................... Spacer .................................................................................................... 1
7 ..................... 127651-001 .............................. Strobe Light Assembly Amber LGT4 (includes Bulb & Lens) .................. 1
113620 ..................................... Blackout Lens ......................................................................................... 1
060061-004 .............................. Screw ...................................................................................................... 2
060061-005 .............................. Screw (Trucks W/Strobe Light only) ........................................................ 2
060030-044 .............................. Flatwasher .............................................................................................. 2
060059-019 .............................. Nut .......................................................................................................... 2
8 ..................... 117998 ..................................... Taillight Assembly ..................................................................................... 2
118322 ..................................... Bulb Backup (48V - 0,7A) ....................................................................... 2
117994 ..................................... Bulb Backup (48V - 0,25A) ..................................................................... 4
060014-067 .............................. Screw ...................................................................................................... 4
060005-005 .............................. Lockwasher ............................................................................................ 4
9 ..................... 124017 ..................................... Rear Light Cover ..................................................................................... 1
060102-002 .............................. U-Nut ...................................................................................................... 2
050005-010 .............................. Screw ...................................................................................................... 2
10 .................... 121899 ..................................... Angle Bracket ......................................................................................... 1
050006-024 .............................. Screw ...................................................................................................... 2
050008-015 .............................. Nut .......................................................................................................... 2
11 .................... 131299 ..................................... Light Bracket ........................................................................................... 1
060063-004 .............................. Screw ...................................................................................................... 1
107726 ..................................... Rubber Spacer ........................................................................................ 1
060030-119 .............................. Flatwasher .............................................................................................. 1
050008-060 .............................. Nut .......................................................................................................... 1
12 .................... 813059 ..................................... Worklight Assembly ................................................................................ 1
794084 ..................................... Bulb ......................................................................................................... 1
050006-040 .............................. Screw ...................................................................................................... 1
050008-060 .............................. Nut .......................................................................................................... 1
not illustrated
062520 ..................................... Diode ....................................................................................................... 2

See Section ITD
105
COOLING SYSTEM
6
4
MP-2232-049
M1.0-0000-000106
106
COOLING SYSTEM
1 ..................... 810075 ..................................... Bracket ................................................................................................... 1

2 ..................... 794865-001 .............................. Fan .......................................................................................................... 1
3 ..................... 060064-007 .............................. Screw ...................................................................................................... 7
4 ..................... 060059-014 .............................. Nut .......................................................................................................... 7
5 ..................... 810351 ..................................... Duct Fan ................................................................................................. 1
6 ..................... 050006-049 .............................. Screw ...................................................................................................... 1
7 ..................... 810076 ..................................... Pillar ........................................................................................................ 1
8 ..................... 050009-026 .............................. Washer ................................................................................................... 1
not illustrated
794878 ..................................... Harness .................................................................................................. 1

See Section ITD
107
Printed in U.S.A.
M1.0-0000-000108
108
SECTION 5
Printed in U.S.A.
109
BRAKE PEDAL
10
1
3 4 9
2
5 8
8
11
6 16
7
12
6
13
14
15 17
19
20
21 18
22
MP-2232-014
M1.0-0000-000110
110
BRAKE PEDAL
1 ..................... 050006-002 .............................. Screw ...................................................................................................... 2

2 ..................... 130774 ..................................... Switch ..................................................................................................... 1
803310 ..................................... Actuator Roller Arm ................................................................................. 1
793288 ..................................... Clip .......................................................................................................... 1
050003-013 .............................. Screw ...................................................................................................... 1
050008-008 .............................. Nut .......................................................................................................... 1
3 ..................... 050009-001 .............................. Washer ................................................................................................... 2
4 ..................... 060059-014 .............................. Nut .......................................................................................................... 2
5 ..................... 124905 ..................................... Pin ........................................................................................................... 1
050006-023 .............................. Screw ...................................................................................................... 1
6 ..................... 124883 ..................................... Bracket ................................................................................................... 1
05007-001 ................................ Screw ...................................................................................................... 4
050073-004 .............................. Spring Nut ............................................................................................... 4
7 ..................... 050008-030 .............................. Nut .......................................................................................................... 4
8 ..................... 124885-001 .............................. Bushing ................................................................................................... 2
9 ..................... 054011-006 .............................. Grease Nipple ......................................................................................... 1
053002-001 .............................. Grease .................................................................................................... AR
10 .................... 124487 ..................................... Brake Pedal ............................................................................................. 1
11 .................... 124884 ..................................... Spring ..................................................................................................... 1
12 .................... 124880-001 .............................. Fork End ................................................................................................. 1
13 .................... 050008-030 .............................. Nut .......................................................................................................... 1
14 .................... 126770 ..................................... Tie Rod ................................................................................................... 1
126770 ..................................... Tie Rod (for high Battery) ........................................................................ 1
15 .................... 124874 ..................................... Slider ....................................................................................................... 1
16 .................... 124877 ..................................... Spring Pin ............................................................................................... 1
17 .................... 124878 ..................................... Spring Pin ............................................................................................... 1
18 .................... 124880-002 .............................. Fork End ................................................................................................. 1
19 .................... 050001-012 .............................. Split Cotter .............................................................................................. 2
20 .................... 050009-026 .............................. Washer ................................................................................................... 2
21 .................... 124832 ..................................... Plate Connecting ..................................................................................... 1
22 .................... 124928 ..................................... Brace ...................................................................................................... 1
050067-035 .............................. Screw ...................................................................................................... 2
not illustrated
131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1

130775-001 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1
050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2
060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2

See Section ITD
111
BRAKE
Brake Right Hand
1 A
2
3
4
5
6
7
8
B 9
4
10 10
22
21 A
19
19 18
24
20 16
21
11
12 23
13 14
17
16
Brake Left Hand

15
B 17
16 18 17
21
16 15
20
C
17 10
24 19
17 22
11 21 4
14 9
17 23 8
D
13 7
17 6
12 5
4
10
3
2
1
C
MP-2232-015
M1.0-0000-000112
112
BRAKE
1 ..................... 794207-001 .............................. Baseplate (right Hand) ............................................................................ 1

794207-002 .............................. Baseplate (left Hand) .............................................................................. 1
2 ..................... 050005-023 .............................. Screw ...................................................................................................... 12
053050-019 .............................. Adhesive ................................................................................................. AR
794195-003 .............................. Washer ................................................................................................... 12
3 ..................... 124773 ..................................... Spacer .................................................................................................... 2
4 ..................... 792776 ..................................... Plate Friction ........................................................................................... 4
5 ..................... 126771 ..................................... Pillar ........................................................................................................ 8
6 ..................... 124792 ..................................... Spring ..................................................................................................... 8
7 ..................... 124776 ..................................... Disc Brake .............................................................................................. 2
8 ..................... 124775 ..................................... Hub ......................................................................................................... 2
9 ..................... 113915 ..................................... Spring ..................................................................................................... 2
10 .................... 050008-034 .............................. Nut .......................................................................................................... 10
050009-026 .............................. Washer ................................................................................................... 10
11 .................... 050000-054 .............................. Pin ........................................................................................................... 4
12 .................... 124771 ..................................... Spacer .................................................................................................... 2
13 .................... 124772 ..................................... Retaining Plate ........................................................................................ 2
14 .................... 050006-050 .............................. Screw ...................................................................................................... 2
15 .................... 124781 ..................................... Clamp Plate ............................................................................................. 2
16 .................... 124774 ..................................... Pin ........................................................................................................... 4
17 .................... 060100-003 .............................. Splint ....................................................................................................... 4
050009-026 .............................. Washer ................................................................................................... 4
18 .................... 126774 ..................................... Lever Brake Connecting (right Hand) .................................................... 1
126775 ..................................... Lever Brake Connecting (left Hand) ........................................................ 1
19 .................... 050008-030 .............................. Nut .......................................................................................................... 6
20 .................... 124796 ..................................... Tie Rod ................................................................................................... 2
21 .................... 124795 ..................................... Rod End .................................................................................................. 4
22 .................... 065007-095 .............................. Bushing ................................................................................................... 2
23 .................... 127102 ..................................... Washer ................................................................................................... 2
24 .................... 050000-067 .............................. Pin ........................................................................................................... 2

See Section ITD
113
PARKING BRAKE
23
HBS
4
20
22
2 21
3
7 8 5
1
11
9 12
7 13
14
18
8 10 17
15
11
19
6 15
15 16
MP-2232-013
M1.0-0000-000114
114
PARKING BRAKE
1 ..................... 808755 ..................................... Bracket ................................................................................................... 1

050006-015 .............................. Screw ...................................................................................................... 2
050008-008 .............................. Nut .......................................................................................................... 2
2 ..................... 130717 ..................................... Plate ........................................................................................................ 1
3 ..................... 130774 ..................................... Switch ..................................................................................................... 1
793288 ..................................... Clip .......................................................................................................... 1
050003-013 .............................. Screw ...................................................................................................... 1
050008-008 .............................. Nut .......................................................................................................... 1
4 ..................... 803310 ..................................... Actuator Roller Arm ................................................................................. 1
5 ..................... 060064-002 .............................. Screw ...................................................................................................... 2
6 ..................... 124505 ..................................... Pawl ........................................................................................................ 1
060009-002 .............................. Ring Retaining ........................................................................................ 1
7 ..................... 124332 ..................................... Ratchet ................................................................................................... 1
050003-060 .............................. Screw ...................................................................................................... 2
060059-001 .............................. Nut .......................................................................................................... 2
8 ..................... 124343 ..................................... Handle .................................................................................................... 1
9 ..................... 124750 ..................................... Spring ..................................................................................................... 1
10 .................... 124459 ..................................... Lever Release ......................................................................................... 1
11 .................... 128502 ..................................... Spring ..................................................................................................... 1
12 .................... 065007-074 .............................. Bushing ................................................................................................... 2
13 .................... 060030-124 .............................. Washer ................................................................................................... 2
14 .................... 060009-008 .............................. Ring Retaining ........................................................................................ 1
15 .................... 128563 ..................................... Cable (see Section 5.5) .......................................................................... 1
128563-002 .............................. Cable (for high Battery/see Section 5.5) ................................................. 1
16 .................... 124334 ..................................... Spring ..................................................................................................... 1
17 .................... 128398 ..................................... Pin Clevis ................................................................................................ 1
18 .................... 060038-006 .............................. Split Cotter .............................................................................................. 1
19 .................... 128112 ..................................... Bracket ................................................................................................... 1
20 .................... 131128 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1
21 .................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2
22 .................... 130775-002 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1
793288 ..................................... Clip (Freezer/Corrosion) ......................................................................... 1
050003-013 .............................. Screw (Freezer/Corrosion) ..................................................................... 1
050008-008 .............................. Nut (Freezer/Corrosion) .......................................................................... 1
23 .................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2

See Section ITD
115
Printed in U.S.A.
M1.0-0000-000116
116
SECTION 6
Printed in U.S.A.
117
STEER WHEEL
Super Elastic Cushion
1
1
3
2
3
Pneumatic
1
4
7
MP-2232-068
M1.0-0000-000118
118
STEER WHEEL
792533-001 Steer Wheel (Super Elastic)
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2

2 ..................... 792530 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792533-004 Steer Wheel (Super Elastic/non Marking)
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2

2 ..................... 793643 ..................................... Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
131789 Steer Wheel (Cushion)
1 ..................... 124302 ..................................... Wheel ...................................................................................................... 2

2 ..................... 793229-003 .............................. Tyre ......................................................................................................... 2
3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792522 Steer Wheel (Pneumatic)
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2

2 ..................... 792525 ..................................... Flap ......................................................................................................... 2
3 ..................... 792523 ..................................... Tyre ......................................................................................................... 2
4 ..................... 792524 ..................................... Tube & Valve ........................................................................................... 2
5 ..................... 793667 ..................................... Seating Ring ............................................................................................ 2
6 ..................... 793668 ..................................... Locking Ring ........................................................................................... 2
7 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

See Section ITD
119
STEER AXLE
MP-2232-006
M1.0-0000-000120
120
STEER AXLE
0 ..................... 792104 ..................................... Steering Drive (without 36 & 37) ............................................................. 1

1 ........................... 794085-001 .............................. Nut ..................................................................................................... 1
2 ........................... 794086-001 .............................. Washer .............................................................................................. 1
3 ........................... 050009-050 .............................. Washer .............................................................................................. 1
4 ........................... 794086-002 .............................. Washer .............................................................................................. 1
5 ........................... 794087-001 .............................. Bearing, Tapered Roller ..................................................................... 1
6 ........................... 050009-051 .............................. Washer .............................................................................................. 2
7 ........................... 794088 ..................................... Retaining Ring ................................................................................... 1
8 ........................... 794089-001 .............................. Seal ................................................................................................... 1
9 ........................... 794090 ..................................... Housing ............................................................................................. 1
10 .......................... 794018 ..................................... Screw ................................................................................................ 1
11 .......................... 050011-018 .............................. Seal ................................................................................................... 1
12 .......................... 794092 ..................................... Guide Ring ........................................................................................ 4
13 .......................... 794093 ..................................... Piston ................................................................................................ 2
14 .......................... 794089-002 .............................. Seal ................................................................................................... 2
15 .......................... 794094 ..................................... Bushing ............................................................................................. 2
16 .......................... 054002-032 .............................. O-Ring ............................................................................................... 2
17 .......................... 794095 ..................................... Cylinder ............................................................................................. 2
794102 ..................................... Loctite ............................................................................................... AR
18 .......................... 794096 ..................................... Filler Cap ........................................................................................... 2
19 .......................... 050000-074 .............................. Pin ..................................................................................................... 1
20 .......................... 794089-003 .............................. Seal ................................................................................................... 1
21 .......................... 794097 ..................................... Ring ................................................................................................... 1
22 .......................... 794086-003 .............................. Washer .............................................................................................. 1
24 .......................... 794098 ..................................... Pinion ................................................................................................ 1
25 .......................... 794099 ..................................... Axle ................................................................................................... 1
26 .......................... 794091 ..................................... Screw ................................................................................................ 4
27 .......................... 794097-002 .............................. Ring ................................................................................................... 2
29 .......................... 794100 ..................................... Wheel Flange .................................................................................... 2
30 .......................... 794086-004 .............................. Washer .............................................................................................. 2
31 .......................... 050001-045 .............................. Pin ..................................................................................................... 2
32 .......................... 794085-002 .............................. Nut ..................................................................................................... 2
33 .......................... 794023 ..................................... Cap .................................................................................................... 2
34 .......................... 794052 ..................................... Stud Wheel ........................................................................................ 10
35 .......................... 794101 ..................................... Tooth Rod .......................................................................................... 1

See Section ITD
121
STEER AXLE/POTENTIOMETER
7 11
6
10
5
1
3
12 4
13
MP-2232-007
M1.0-0000-000122
122
STEER AXLE/POTENTIOMETER
1 ..................... 808754 ..................................... Plate ........................................................................................................ 1

2 ..................... 130770 ..................................... Potentiometer .......................................................................................... 1
3 ..................... 794373 ..................................... Lever ....................................................................................................... 1
4 ..................... 050006-023 .............................. Screw ...................................................................................................... 1
5 ..................... 793288 ..................................... Clip .......................................................................................................... AR
6 ..................... 050003-013 .............................. Screw ...................................................................................................... AR
7 ..................... 050067-012 .............................. Screw ...................................................................................................... 2
8 ..................... 130775-001 .............................. Heater Resistor (only for Freezer/Corrosion) .......................................... 1
9 ..................... 060059-018 .............................. Nut (only for Freezer/Corrosion .............................................................. 2
10 .................... 050004-042 .............................. Screw (only for Freezer/Corrosion) ......................................................... 2
11 .................... 794577 ..................................... Cover (only for Freezer/Corrosion) ......................................................... 1
12 .................... 050067-058 .............................. Screw ...................................................................................................... 2
13 .................... 050068-006 .............................. Nut .......................................................................................................... 2

See Section ITD
123
STEERING COLUMN
Part 1 - 3
9
5
7
6
8
4
2
5 3
1
16
14
12
15
13
11
31
10 22 32
21 27
30
29
19
20 28
18 17
26
25
23
24
MP-2232-009
M1.0-0000-000124
124
STEERING COLUMN
1 ..................... 124726 ..................................... Steering Wheel ........................................................................................ 1

2 ..................... 060021-099 .............................. Nut (Torque to 36 Nm) ............................................................................. 1
065005-003 .............................. Anti-Seize Compound ............................................................................. AR
3 ..................... 122041 ..................................... Spring ..................................................................................................... 3
4 ..................... 121976 ..................................... Contact Bottom (HNS) ............................................................................ 1
5 ..................... 060032-012 .............................. Screw ...................................................................................................... 7
6 ..................... 121975 ..................................... Contact Top (HNS) .................................................................................. 1
7 ..................... 060030-045 .............................. Flatwasher .............................................................................................. 3
8 ..................... 050004-025 .............................. Screw ...................................................................................................... 1
9 ..................... 129718 ..................................... Button Horn ............................................................................................. 1
10 .................... 060016-088 .............................. Screw ...................................................................................................... 1
11 .................... 123680 ..................................... Shaft ........................................................................................................ 1
12 .................... 060000-002 .............................. Roll Pin ................................................................................................... 1
13 .................... 060009-133 .............................. Retaining Ring ........................................................................................ 1
14 .................... 114279-001 .............................. Bearing Sleeve ....................................................................................... 1
15 .................... 060009-146 .............................. Retaining Ring ........................................................................................ 1
16 .................... 119531 ..................................... Knob ........................................................................................................ 1
17 .................... 125090-002 .............................. Spring Locking Gas ................................................................................ 1
18 .................... 124504 ..................................... Head Release ......................................................................................... 1
19 .................... 050000-070 .............................. Pin Roll ................................................................................................... 1
20 .................... 060009-002 .............................. Ring Retaining ........................................................................................ 1
21 .................... 129719 ..................................... Lever Release ......................................................................................... 1
22 .................... 810209 ..................................... Loom (Steering Column) ......................................................................... 1
23 .................... 793288 ..................................... Clip (Loom Steering Column) .................................................................. 1
24 .................... 050003-013 .............................. Screw ...................................................................................................... 1
25 .................... 050008-008 .............................. Nut .......................................................................................................... 2
26 .................... 808977 ..................................... Bracket ................................................................................................... 1
27 .................... 130778 ..................................... Switch Key (includes Key & Ring) .......................................................... 1
107151-002 .............................. Key .................................................................................................... 1
107763 ..................................... Ring ................................................................................................... 1
28 .................... 05004-021 ................................ Screw ...................................................................................................... 2
29 .................... 793288 ..................................... Clip .......................................................................................................... 1
30 .................... 060061-008 .............................. Screw ...................................................................................................... 1
31 ....................................................................... Direction Control (see Sektion 5.6) ......................................................... 1
32 .................... 060061-006 .............................. Screw ...................................................................................................... 4

See Section ITD
125
STEERING COLUMN
Part 2 - 3
23
22
18
19 21
16
20
15
24
14
17
1 9
7
2 8
3
4
1 5 7
25 13
26
6 12
25
25
11
25 25
10
26
MP-2232-010
M1.0-0000-000126
126
STEERING COLUMN
1 ..................... 050005-032 .............................. Screw ...................................................................................................... 3

2 ..................... 050008-030 .............................. Nut .......................................................................................................... 1
3 ..................... 050005-068 .............................. Screw ...................................................................................................... 1
4 ..................... 808930 ..................................... Gear ........................................................................................................ 1
5 ..................... 050000-002 .............................. Roll Pin ................................................................................................... 1
6 ..................... 808929 ..................................... Steer Valve Unit ...................................................................................... 1
7 ..................... 064352-001 .............................. Seal Ring ................................................................................................ 2
8 ..................... 808785 ..................................... Pipe ......................................................................................................... 1
9 ..................... 064354-001 .............................. Banjo Bolt ................................................................................................ 1
10 .................... 808786 ..................................... Pipe ......................................................................................................... 1
11 .................... 808784 ..................................... Pipe ......................................................................................................... 1
12 .................... 808788 ..................................... Pipe ......................................................................................................... 1
13 .................... 808787 ..................................... Pipe ......................................................................................................... 1
14 .................... 808931 ..................................... Bracket ................................................................................................... 1
15 .................... 060065-007 .............................. Screw ...................................................................................................... 2
16 .................... 126699 ..................................... Encoder .................................................................................................. 1
17 .................... 792814 ..................................... Gear Spur ............................................................................................... 1
061001-007 .............................. Adhesive ................................................................................................. AR
18 .................... 050003-011 .............................. Screw ...................................................................................................... 1
19 .................... 793288 ..................................... Clip .......................................................................................................... 1
20 .................... 050008-008 .............................. Nut .......................................................................................................... 1
21 .................... 808120 ..................................... Steer Encoder Module ............................................................................ 1
22 .................... 050009-001 .............................. Washer ................................................................................................... 2
23 .................... 060064-005 .............................. Screw ...................................................................................................... 2
24 .................... 060059-014 .............................. Nut .......................................................................................................... 2
25 .................... 064352-002 .............................. Seal Ring ................................................................................................ 8
26 .................... 064354-002 .............................. Banjo Bolt ................................................................................................ 4

See Section ITD
127
STEERING COLUMN
Part 3 - 3
MP-2232-008
M1.0-0000-000128
128
STEERING COLUMN
0 ..................... 131015 ..................................... Steering Column Assembly ..................................................................... 1

1 ........................... 060009-037 .............................. Retaining Ring ................................................................................... 1
2 ........................... 121978 ..................................... Brush Assembly ................................................................................ 2
050004-019 .............................. Screw ................................................................................................ 2
3 ........................... 121970 ..................................... Brush Holder ..................................................................................... 1
050004-021 .............................. Screw ................................................................................................ 2
4 ........................... 124670 ..................................... Contact Ring (Red/White) ................................................................. 1
124671 ..................................... Contact Ring (Red) ........................................................................... 1
060035-002 .............................. Mechanical Tape ................................................................................ AR
5 ........................... 127442 ..................................... Insulator ............................................................................................ 2
6 ........................... 121979 ..................................... Plastic Rivet ...................................................................................... 2
7 ........................... 121963 ..................................... Shaft Assembly ................................................................................. 1
061021-004 .............................. Snap Bushing .................................................................................... 2
8 ........................... 064019-039 .............................. O-Ring ............................................................................................... 1
9 ........................... 131024 ..................................... Tube Assembly .................................................................................. 1
10 .......................... 060000-035 .............................. Roll Pin .............................................................................................. 1
11 .......................... 121951 ..................................... Pin ..................................................................................................... 1

See Section ITD
129
Printed in U.S.A.
M1.0-0000-000130
130
SECTION 7
Printed in U.S.A.
131
TT MAST
31
A
34
32 35
42 36
37
40
38
41 35
36 39
43 33 3
68
69
44 9
53 50 45 9 64
52 49
46 70
12 51 48 71
13 47 A
14 18 46
2 62
15 30 30 60
18
9 20 59 61
9 19 21
57
22
17
18 18 63
12
10 13 67
58 A 54
1 4
5 66
18 6 14
7 65 55
56
8 9 21
67
16 22
18
9 9
29 17
18
18
28 9
11
25
26
27 24
24
29
23 28
25 26
27
MP-2232-028
M1.0-0000-000132
132
TT MAST
1 ..................... 124139-xxx .............................. 1st Stage Mast (see Table) ...................................................................... 1

080573 ..................................... Grease .................................................................................................... AR
2 ..................... 130927-xxx .............................. 2nd Stage Mast (see Table) ...................................................................... 1
080573 ..................................... Grease .................................................................................................... AR
3 ..................... 130929-xxx .............................. 3rd Stage Mast (see Table) ...................................................................... 1
080573 ..................................... Grease .................................................................................................... AR
4 ..................... 129252 ..................................... Block Stop .............................................................................................. 2
5 ..................... 074481-001 .............................. Shim Stop ............................................................................................... 2
6 ..................... 092746-001 .............................. Bracket ................................................................................................... 2
7 ..................... 092747-001 .............................. Poly Stop ................................................................................................. 2
8 ..................... 060062-005 .............................. Screw ...................................................................................................... 2
061004-004 .............................. Adhesive ................................................................................................. AR
9 ..................... 124321-010 .............................. Roller Column ......................................................................................... 8
060030-085 .............................. Washer ................................................................................................... AR
10 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1
11 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1
12 .................... 076470-025 .............................. Pin Clevis ................................................................................................ 2
13 .................... 060030-191 .............................. Washer ................................................................................................... 2
14 .................... 060038-017 .............................. Pin Cotter ................................................................................................ 2
15 .................... 124274 ..................................... Bracket (1 Accessory) ............................................................................ 1
124272 ..................................... Bracket (2 Accessory) ............................................................................ 1
127083 ..................................... Bracket (2 Accessory & Mast Wiring) ..................................................... 1
16 .................... 124273 ..................................... Bracket (1 Accessory) ............................................................................ 1
124271 ..................................... Bracket (2 Accessory) ............................................................................ 1
17 .................... 124214 ..................................... Bracket ................................................................................................... 2
18 .................... 060016-033 .............................. Screw ...................................................................................................... 4
060005-008 .............................. Washer ................................................................................................... 4
060021-009 .............................. Nut .......................................................................................................... 4
19 .................... 130994-001 .............................. Chain Anchor .......................................................................................... 2
20 .................... 073991-xxx .............................. Chain (see Table) .................................................................................... 2
21 .................... 119217 ..................................... Pin ........................................................................................................... 4
22 .................... 060000-055 .............................. Pin Roll ................................................................................................... 4
23 .................... 060009-011 .............................. Ring Retaining ........................................................................................ 2
24 .................... 060030-231 .............................. Washer ................................................................................................... AR
25 .................... 124287 ..................................... Mast Pivot Block ..................................................................................... 2
26 .................... 065012-009 .............................. Bearing ................................................................................................... 2
27 .................... 060009-035 .............................. Retaining Ring ........................................................................................ 2
28 .................... 076048-001 .............................. Grease Nipple ......................................................................................... 2
29 .................... 060099-002 .............................. Screw ...................................................................................................... 4
30 .................... 060015-015 .............................. Screw ...................................................................................................... 2
060042-006 .............................. Nut .......................................................................................................... 2
31 .................... 124247-001 .............................. Pulley Assembly (1 Accessory/included 32 - 41 & 43 - 45) .................... 1
124247-002 .............................. Pulley Assembly (2 Accessory/included 32 - 41 & 43 - 45) .................... 1
124247-502 .............................. Pulley Assy (2 Accy & Mast Wiring/included 32 - 41 & 43 - 45 & 68 - 71)1
32 .......................... 124233 ..................................... Bracket .............................................................................................. 1
33 .......................... 060017-086 .............................. Screw ................................................................................................ 1
061004-019 .............................. Adhesive ........................................................................................... AR
34 .......................... 103349 ..................................... Pulley ................................................................................................ AR
35 .......................... 103350 ..................................... Shaft (1 Accessory) .......................................................................... 6
124235-001 .............................. Shaft (2 Accessory) .......................................................................... 6
36 .......................... 060030-183 .............................. Washer .............................................................................................. 6
37 .......................... 060009-121 .............................. Retaining Ring ................................................................................... 6
38 .......................... 124234 ..................................... Cover ................................................................................................ 1
127078 ..................................... Cover (Mast Wiring) .......................................................................... 1
39 .......................... 060017-032 .............................. Screw (1 Accessory) ........................................................................ 1
060017-055 .............................. Screw (2 Accessory) ........................................................................ 1
060005-009 .............................. Washer .............................................................................................. 1
40 .......................... 103418-008 .............................. Spacer (1 Accessory) ....................................................................... 1
103418-044 .............................. Spacer (2 Accessory) ....................................................................... 1
41 .......................... 107692-001 .............................. Roller ................................................................................................. AR

See Section ITD
133
TT MAST
31
A
34
32 35
42 36
37
40
38
41 35
36 39
43 33 3
68
69
44 9
53 50 45 9 64
52 49
46 70
12 51 48 71
13 47 A
14 18 46
2 62
15 30 30 60
18
9 20 59 61
9 19 21
57
22
17
18 18 63
12
10 13 67
58 A 54
1 4
5 66
18 6 14
7 65 55
56
8 9 21
67
16 22
18
9 9
29 17
18
18
28 9
11
25
26
27 24
24
29
23 28
25 26
27
MP-2232-028
M1.0-0000-000134
134
TT MAST
42 .................... 060017-014 .............................. Screw ...................................................................................................... 1

060005-009 .............................. Washer ................................................................................................... 1
43 .......................... 060030-041 .............................. Washer .............................................................................................. 1
44 .......................... 105967 ..................................... Pulley ................................................................................................ AR
45 .......................... 060045-031 .............................. Screw (1 Accessory) ........................................................................ 1
060045-032 .............................. Screw (2 Accessory) ........................................................................ 1
061004-019 .............................. Adhesive ........................................................................................... AR
060030-189 .............................. Washer .............................................................................................. 1
46 .......................... 060009-062 .............................. Retaining Ring ................................................................................... 4
47 .......................... 065081-045 .............................. Bearing Ball ....................................................................................... 2
48 .................... 124223-001 .............................. Pulley Assembly (included 46 & 47) ....................................................... 2
124224-001 .............................. Pulley ................................................................................................ 2
49 .................... 060009-043 .............................. Retaining Ring ........................................................................................ 2
50 .................... 127658 ..................................... Pulley ...................................................................................................... 1
51 .................... 121624-004 .............................. Shaft ........................................................................................................ 1
52 .................... 060030-078 .............................. Washer ................................................................................................... 1
060005-009 .............................. Washer ................................................................................................... 1
53 .................... 060017-055 .............................. Screw ...................................................................................................... 1
061004-004 .............................. Adhesive ................................................................................................. AR
54 ....................................................................... Free Lift Cylinder (see Section (8.3) ........................................................ 1
55 .................... 079933 ..................................... Button Rest ............................................................................................. 1
56 .................... 060017-054 .............................. Screw ...................................................................................................... 2
061004-004 .............................. Adhesive ................................................................................................. AR
57 .................... 124219 ..................................... Clamp ...................................................................................................... 1
58 .................... 060042-018 .............................. Nut .......................................................................................................... 2
59 .................... 131037-001 .............................. Chain Anchor .......................................................................................... 1
60 .................... 113303 ..................................... Pin ........................................................................................................... 1
61 .................... 060000-045 .............................. Roll Pin ................................................................................................... 2
62 .................... 089260-xxx .............................. Chain (see Table) .................................................................................... 1
63 .................... 060021-102 .............................. Nut .......................................................................................................... 2
64 ....................................................................... Yoke Assembly (see Section 7.11) ......................................................... 1
65 .................... 060021-101 .............................. Nut .......................................................................................................... 4
66 .................... 060117-001 .............................. Screw ...................................................................................................... 4
061004-006 .............................. Adhesive ................................................................................................. AR
67 .................... 060038-003 .............................. Pin Cotter ................................................................................................ 3
68 .......................... 060030-067 .............................. Washer .............................................................................................. 1
69 .......................... 127080-002 .............................. Shaft .................................................................................................. 1
70 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1
079331 ...................................... Pulley ........................................................................................... 1
065081-038 ............................... Bearing Ball ................................................................................. 1
71 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1
not illustrated
130906 ..................................... Guide Hose (on Free Lift Cylinder) ......................................................... 1

060063-011 .............................. Screw ...................................................................................................... AR
060059-001 .............................. Nut .......................................................................................................... AR
130919 ..................................... Retainer .................................................................................................. 1
061004-004 .............................. Adhesive ................................................................................................. AR

See Section ITD
135
TT MAST
Collapsed
Lift Height Position 1 Position 2 Position 3 Position 20 Position 62
Height
1955 mm 4370 mm 124139-002 130927-002 130929-002 073991-044 089260-033
2110 mm 4825 mm 124139-003 130927-003 130929-003 073991-014 089260-031
2260 mm 5285 mm 124139-004 130927-004 130929-004 073991-045 089260-035
2415 mm 5740 mm 124139-005 130927-005 130929-005 073991-015 089260-077
2540 mm 6120 mm 124139-006 130927-006 130929-006 073991-038 089260-037
2667 mm 6375 mm 124139-007 130927-007 130929-007 073991-027 089260-040
2845 mm 6910 mm 124139-008 130927-008 130929-008 073991-031 089260-041
3035 mm 7495 mm 124139-009 130927-009 130929-009 073991-028 089260-079
Tab009gb
MP-7.5-2232 MP-ESR4000-Rev.2-GB 05/02 • Printed in U.S.A.
M1.0-0000-000136
136
Printed in U.S.A.
137
FORK CARRIAGE
5
6
MP-2232-027
M1.0-0000-000138
138
FORK CARRIAGE
1 ..................... 130250-002 .............................. Fork Carriage .......................................................................................... 1

2 ..................... 060063-006 .............................. Screw ...................................................................................................... 1
3 ..................... 124018 ..................................... Bumper ................................................................................................... 2
4 ..................... 060017-050 .............................. Screw ...................................................................................................... 2
061004-004 .............................. Adhesive ................................................................................................. AR
5 ..................... 060030-006 .............................. Washer ................................................................................................... AR
6 ..................... 124321-010 .............................. Roller Colunm ......................................................................................... 4
7 ..................... 113303 ..................................... Chain Pin ................................................................................................ 1
8 ..................... 060000-045 .............................. Roll Pin ................................................................................................... 1

See Section ITD
139
SIDESHIFT
MP-2232-004
M1.0-0000-000140
140
SIDESHIFT
0 ..................... 129709-002 .............................. Sideshift 965 mm Class II (includes 1-10) .............................................. 1

1 ........................... 126900 ..................................... Upper Bearing ................................................................................... 2
2 ........................... 126841-001 .............................. Cylinder (see Section 8.7) ................................................................. 1
3 ........................... 094004 ..................................... Nut ..................................................................................................... 4
4 ........................... 126843 .................................... Lower Hook ...................................................................................... 2
5 ........................... 127758 .................................... Lower Bearing .................................................................................. 2
6 ........................... 116876 .................................... Flatwasher ........................................................................................ 4
7 ........................... 060020-019 ............................. Capscrew ......................................................................................... 4
8 .............................................................................. Faceplate .......................................................................................... 1
9 ........................... 060000-030 ............................. Roll Pin ............................................................................................. 2
10 ......................... 126844 .................................... Fork Stop .......................................................................................... 2

See Section ITD
141
FORK CARRIAGE
Fork Carriage Hydraulics with One Accessory
8
9
6 6
5
8
5
Mast Hoses
6
5
3
3
5
2
4
MP-2232-060
M1.0-0000-000142
142
FORK CARRIAGE
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1

2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2
3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2
4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2
5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR
6 ..................... 064308-001 .............................. Hose ....................................................................................................... 2
7 ..................... 064296-006 .............................. Adaptor ................................................................................................... 1
8 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2
9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR

See Section ITD
143
FORK CARRIAGE
Fork Carriage Hydraulics with One Accessory and Quick Disconnect
17 A
21 15
B
16
16
14
12 A
12 5
20 17
9
11 19
11 B 18
13 9
10
21
10
9
5
9
18
5
Mast Hoses
2
4
5
2
MP-2232-061
M1.0-0000-000144
144
FORK CARRIAGE
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1

2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2
3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2
4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2
5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR
6 ..................... 124825 ..................................... Tube ........................................................................................................ 1
7 ..................... 124826 ..................................... Tube ........................................................................................................ 1
8 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 1
9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR
10 .................... 064040-004 .............................. Connector ............................................................................................... 2
11 .................... 064333-003 .............................. Nipple ...................................................................................................... 2
12 .................... 064334-003 .............................. Coupler ................................................................................................... 2
13 .................... 064128-001 .............................. Cap ......................................................................................................... 2
14 .................... 064232-001 .............................. Plug Dust ................................................................................................ 2
15 .................... 064231-001 .............................. Cap Dust ................................................................................................. 2
16 .................... 064004-001 .............................. Connector ............................................................................................... 2
17 .................... 064255-319 .............................. Hose ....................................................................................................... 1
18 .................... 064280-006 .............................. Adaptor ................................................................................................... 2
19 .................... 060005-008 .............................. Washer ................................................................................................... 2
20 .................... 060016-088 .............................. Screw ...................................................................................................... 2
21 .................... 064255-320 .............................. Hose ....................................................................................................... 1

See Section ITD
145
FORK CARRIAGE
Fork Carriage Hydraulics with Two Accessory and Quick Disconnect
14 17
14
13
13 16 21
20
12 12 15
11 11
10 10
21
20
5
14 17
5 14
Mast Hoses
13
8
16
13
Mast Hoses
3
12 15
3 12
5
7 11
11
3
1 10 10
2 3 6
4
5 19
9
2 5
2
5 5
4
2
5
18
MP-2232-062
M1.0-0000-000146
146
FORK CARRIAGE
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1

2 ..................... 064326-006 .............................. Adaptor ................................................................................................... AR
3 ..................... 064325-006 .............................. Nut .......................................................................................................... AR
4 ..................... 060063-006 .............................. Screw ...................................................................................................... 4
060063-006 .............................. Screw (integrat Sideshift) ........................................................................ 2
5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR
6 ..................... 130914-002 .............................. Bracket ................................................................................................... 1
131143-002 .............................. Bracket (integrat Sideshift) ..................................................................... 1
7 ..................... 124825 ..................................... Tube ........................................................................................................ 1
8 ..................... 124826 ..................................... Tube ........................................................................................................ 1
9 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 2
10 .................... 064019-029 .............................. O-Ring .................................................................................................... AR
11 .................... 064040-004 .............................. Connector ............................................................................................... 4
12 .................... 064333-003 .............................. Nipple ...................................................................................................... 4
13 .................... 064334-003 .............................. Coupler ................................................................................................... 4
14 .................... 064004-001 .............................. Connector ............................................................................................... 4
15 .................... 064128-001 .............................. Cap ......................................................................................................... 4
16 .................... 064232-001 .............................. Plug Dust ................................................................................................ 4
17 .................... 064231-001 .............................. Cap Dust ................................................................................................. 4
18 .................... 124823 ..................................... Tube ........................................................................................................ 1
131148 ..................................... Tube (integrat Sideshift) .......................................................................... 1
19 .................... 124824 ..................................... Tube ........................................................................................................ 1
131149 ..................................... Tube (integrat Sideshift) .......................................................................... 1
20 .................... 060005-008 .............................. Washer ................................................................................................... 4
21 .................... 060016-088 .............................. Screw ...................................................................................................... 4
060016-031 .............................. Screw (integrat Sideshift) ........................................................................ 2

See Section ITD
147
SIDESHIFT
21 Mast Hoses
23
27 22
27
14 25 26
15
9
21
8
24
13
12 5
10
11
6
20
4
19
17
16
18
1
2
3
MP-2232-030
M1.0-0000-000148
148
SIDESHIFT
1 ..................... 794214 ..................................... Fork Carriage .......................................................................................... 1

2 ..................... 794198 ..................................... Washer ................................................................................................... 3
3 ..................... 794212 ..................................... Screw ...................................................................................................... 3
4 ..................... 808536 ..................................... Greasing Nipple ...................................................................................... 2
5 ..................... 794213 ..................................... Frame ...................................................................................................... 1
6 ..................... 124321-010 .............................. Column Roller ......................................................................................... 6
7 ..................... 060009-018 .............................. Ring Retaining ........................................................................................ 2
8 ..................... 124018 ..................................... Bumper ................................................................................................... 2
9 ..................... 060017-050 .............................. Screw ...................................................................................................... 2
10 .................... 808529-001 .............................. Sliding Piece ........................................................................................... 7
11 .................... 808522-001 .............................. Bushing ................................................................................................... 2
12 .................... 808523 ..................................... Groove Ring ............................................................................................ 2
13 .................... 808524 ..................................... Washer ................................................................................................... 2
14 .................... 808525 ..................................... Striper ..................................................................................................... 2
15 .................... 794072 ..................................... Piston Rod .............................................................................................. 2
16 .................... 794204 ..................................... Screw ...................................................................................................... 2
17 .................... 794203 ..................................... Holder ..................................................................................................... 2
18 .................... 794155 ..................................... Guide Roller ............................................................................................ 2
19 .................... 794166 ..................................... Nut .......................................................................................................... 4
20 .................... 794211 ..................................... Greasing Nipple ...................................................................................... 2
21 .................... 064280-006 .............................. Adaptor ................................................................................................... 2
22 .................... 131146 ..................................... Tube ........................................................................................................ 1
23 .................... 131147 ..................................... Tube ........................................................................................................ 1
24 .................... 064326-006 .............................. Adaptor ................................................................................................... 2
25 .................... 131143-001 .............................. Bracket ................................................................................................... 1
26 .................... 060063-006 .............................. Screw ...................................................................................................... 2
27 .................... 064325-006 .............................. Nut .......................................................................................................... 2
131142-001 .............................. Sideshift (included 1-5 & 10-20) .............................................................. 1
808541 ..................................... Seal Kit (included 12 & 14) ...................................................................... 2

See Section ITD
149
FORK
MP-2232-002
M1.0-0000-000150
150
FORK
1 ..................... 103443 ..................................... Pin ........................................................................................................... 2

2 ..................... 104329 ..................................... Spring ..................................................................................................... 2
3 ..................... 075248 ..................................... Handle .................................................................................................... 2
4 ..................... 060000-061 .............................. Pin Roll ................................................................................................... 2
Fork (Capacity 1300kg & 1600kg)
Par t Number Fork Lenght
103653-001 760 mm
103653-002 915 mm
103653-003 1065 mm
103653-004 1220 mm
103653-005 1145 mm
103653-006 990 mm
103653-007 1370 mm
103653-008 1525 mm
Tab001gb
Fork (Capacity 1800kg)
Par t Number Fork Lenght
103655-001 760 mm
103655-002 915 mm
103655-003 1065 mm
103655-004 1220 mm
103655-005 1145 mm
103655-006 990 mm
103655-007 1370 mm
103655-008 1525 mm
Tab002gb

See Section ITD
151
LOAD BACKREST
OV
DIM ERA
EN LL
SIO
N
TO
FO P OF
RK
MP-2232-003
M1.0-0000-000152
152
LOAD BACKREST
1 ..................... 060115-005 ............................ Screw ...................................................................................................... 4

2 ..................... 060089-011 .............................. Washer ................................................................................................... 4
3 ........................................................................ Load Backrest (see Table) ..................................................................... 1
Overall
Position 3 Dimension "A" Dimension "B" Dimension "C" Dimension "D"
Dimension
129970-042 990 x 1065 mm 340 mm 1005 mm 1065 mm 965 mm
129970-048 990 x 1220 mm 495 mm 1155 mm 1220 mm 965 mm
Tab003gb

See Section ITD
153
YOKE
20
19
21
13
14
16
18
20
22 15
1
13 12
23
14
6
24 9 10
21 17 15
5 8
4 6
7
9
3 11
8
7
2 3
4
Free Lift Cylinder
MP-2232-026
M1.0-0000-000154
154
YOKE
0 ..................... 124225-001 .............................. Yoke (included 1-6) ................................................................................. 1

124225-010 .............................. Yoke (included 1-6 & 13-18) .................................................................... 1
124225-020 .............................. Yoke (included 1-18) ............................................................................... 1
124225-520 .............................. Yoke (included 1-24) ............................................................................... 1
1 ........................... 124226 ..................................... Yoke .................................................................................................. 1
2 ........................... 103281 ..................................... Pulley (included 3) ............................................................................. 1
3 ................................. 065081-045 ............................... Bearing Ball ................................................................................. 2
4 ........................... 060030-129 .............................. Washer .............................................................................................. 2
5 ........................... 103352 ..................................... Shaft .................................................................................................. 1
6 ........................... 060009-100 .............................. Retaining Ring ................................................................................... 2
7 ........................... 060045-031 .............................. Screw ................................................................................................ 2
061004-019 .............................. Adhesive ........................................................................................... AR
8 ........................... 060030-189 .............................. Washer .............................................................................................. 2
9 ........................... 060030-041 .............................. Washer .............................................................................................. 2
10 .......................... 124264-001 .............................. Pulley ................................................................................................ 1
11 .......................... 105967 ..................................... Pulley ................................................................................................ 1
12 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1
13 .......................... 060045-031 .............................. Screw ................................................................................................ 2
061004-019 .............................. Adhesive ........................................................................................... AR
14 .......................... 060030-189 .............................. Washer .............................................................................................. 2
15 .......................... 060030-041 .............................. Washer .............................................................................................. 2
16 .......................... 124264-001 .............................. Pulley ................................................................................................ 1
17 .......................... 105967 ..................................... Pulley ................................................................................................ 1
18 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1
19 .......................... 127196 ..................................... Bracket .............................................................................................. 1
20 .......................... 060017-011 .............................. Screw ................................................................................................ 1
060005-009 .............................. Washer .............................................................................................. 1
060021-011 .............................. Nut ..................................................................................................... 1
21 .......................... 060030-067 .............................. Washer .............................................................................................. 2
22 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1
23 .......................... 127080-001 .............................. Shaft .................................................................................................. 1
061004-019 .............................. Adhesive ........................................................................................... AR
24 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1
079331 ...................................... Pulley ........................................................................................... 1
065081-038 ............................... Bearing Ball ................................................................................. 2
061004-027 ............................... Adhesive ...................................................................................... AR

See Section ITD
155
Printed in U.S.A.
M1.0-0000-000156
156
SECTION 8
Printed in U.S.A.
157
LIFT CYLINDER
15 13
12
1
14 11
10
12
13
13
1 12
14 11
11
14 10
10 15 15
7
1
5
4
6
7/8
2 9
9 3 4
6
5
6
2
4
3
6
5
6
MP-2232-024
M1.0-0000-000158
158
LIFT CYLINDER
0 ..................... 124173-xxx .............................. Lift Cylinder (right Hand/see Table) ......................................................... 1

124182-xxx .............................. Lift Cylinder (left Hand/see Table) ........................................................... 1
1 ........................... 128360-xxx .............................. Piston Rod (see Table) ...................................................................... 2
2 ........................... 091428 ..................................... Spring ................................................................................................ 2
3 ........................... 124179 ..................................... Piston ................................................................................................ 2
4 ........................... 060009-167 .............................. Ring Retaining ................................................................................... 2
5 ........................... 124201-001 .............................. Bushing ............................................................................................. 2
6 ........................... 060009-163 .............................. Ring Retaining ................................................................................... 4
7 ........................... 124174-xxx .............................. Cylinder Tube (right Hand/see Table) ................................................. 1
8 ........................... 124183-xxx .............................. Cylinder Tube (left Hand/see Table) ................................................... 1
9 ........................... 124251-001 .............................. Hose Brust Valve (right Hand) ........................................................... 1
10 .......................... 081161-023 .............................. Guide Ring ........................................................................................ 2
11 .......................... 064132-048 .............................. O-Ring ............................................................................................... 2
12 .......................... 124180 ..................................... Cylinder Cap ..................................................................................... 2
13 .......................... 064135-018 .............................. Wiper ................................................................................................. 2
14 .......................... 074240 ..................................... Seal ................................................................................................... 2
15 .......................... 060015-078 .............................. Bleed Screw ...................................................................................... 2
Collapsed
Lift Height Position 0 Position 1 Position 7 Position 8
Height
right Hand left Hand
1955 mm 4370 mm 124173-002 124182-002 128360-002 124174-002 124183-002
2110 mm 4825 mm 124173-003 124182-003 128360-003 124174-003 124183-003
2260 mm 5285 mm 124173-004 124182-004 128360-004 124174-004 124183-004
2415 mm 5740 mm 124173-005 124182-005 128360-005 124174-005 124183-005
2540 mm 6120 mm 124173-006 124182-006 128360-006 124174-006 124183-006
2667 mm 6375 mm 124173-007 124182-007 128360-007 124174-007 124183-007
2845 mm 6910 mm 124173-008 124182-008 128360-008 124174-008 124183-008
3035 mm 7495 mm 124173-009 124182-009 128360-009 124174-009 124183-009
Tab007gb

See Section ITD
159
FREE LIFT CYLINDER
10
14
13 14
13
12
4 11
12
3
3 4
11
1 10
1
6
9 5
8
6
2
7
6
5
MP-2232-025
M1.0-0000-000160
160
FREE LIFT CYLINDER
0 ..................... 130935-xxx .............................. Free Lift Cylinder (see Table) ................................................................... 1

1 ........................... 130936-xxx .............................. Cylinder Tube (see Table) .................................................................. 1
2 ........................... 127190-001 .............................. Hose Brust Valve .............................................................................. 1
3 ........................... 074240 ..................................... Seal ................................................................................................... 1
4 ........................... 060015-078 .............................. Bleed Screw ...................................................................................... 1
5 ........................... 060009-135 .............................. Ring Retaining ................................................................................... 1
6 ........................... 060009-087 .............................. Ring Retaining ................................................................................... 2
7 ........................... 082232-003 .............................. Bushing ............................................................................................. 1
8 ........................... 103485 ..................................... Piston ................................................................................................ 1
9 ........................... 103487 ..................................... Spring ................................................................................................ 1
10 .......................... 124189-xxx .............................. Piston Rod (see Table) ...................................................................... 1
11 .......................... 081161-024 .............................. Guide Ring ........................................................................................ 1
12 .......................... 124190 ..................................... Cylinder Cap ..................................................................................... 1
13 .......................... 064135-004 .............................. Wiper ................................................................................................. 1
Collapsed Height Lift Height Position 0 Position 1 Position 10
1955 mm 4370 mm 130935-002 130936-002 124189-002
2110 mm 4825 mm 130935-003 130936-003 124189-003
2260 mm 5285 mm 130935-004 130936-004 124189-004
2415 mm 5740 mm 130935-005 130936-005 124189-005
2540 mm 6120 mm 130935-006 130936-006 124189-006
2667 mm 6375 mm 130935-007 130936-007 124189-007
2845 mm 6910 mm 130935-008 130936-008 124189-008
3035 mm 7495 mm 130935-009 130936-009 124189-009
Tab008gb

See Section ITD
161
TILT CYLINDER
3
5
7 2
8 6
5
9
10
Mast
17
11
12
13 23
14
18 22
15
16 21
25 26
19
20
27
24
Power Unit Frame
MP-2232-031
M1.0-0000-000162
162
TILT CYLINDER
0 ..................... 812902-xxx .............................. Tilt Cylinder (see Table/included 7 - 23) .................................................. 2

1 ..................... 080573 ..................................... Greasing Nipple ...................................................................................... 2
2 ..................... 065012-003 .............................. Bushing Ball ............................................................................................ 2
3 ..................... 812912 ..................................... Fork End ................................................................................................. 2
...................... 060089-005 .............................. Washer ................................................................................................... 4
4 ..................... 130044 ..................................... Shaft ........................................................................................................ 2
5 ..................... 130047 ..................................... Block ....................................................................................................... 2
6 ..................... 050006-033 .............................. Screw ...................................................................................................... 4
7 ........................... 792407 ..................................... Nut ..................................................................................................... 2
8 ........................... 793213 ..................................... Shim .................................................................................................. 6
9 ........................... 807674-xxx .............................. Spacer External (see Table) .............................................................. 2
10 .......................... 793227 ..................................... O-Ring ............................................................................................... 2
11 .......................... 792402 ..................................... Seal ................................................................................................... 2
12 .......................... 792401 ..................................... Seal ................................................................................................... 2
13 .......................... 792403 ..................................... Guide Ring ........................................................................................ 2
14 .......................... 807668 ..................................... Gland Front ........................................................................................ 2
15 .......................... 807673 ..................................... Back Up Ring .................................................................................... 2
16 .......................... 807672 ..................................... O-Ring ............................................................................................... 2
17 .......................... 807674-xxx .............................. Spacer Internal (see Table) ................................................................ 2
18 .......................... 807666 ..................................... Piston Rod ......................................................................................... 2
19 .......................... 807670 ..................................... Guide Ring ........................................................................................ 2
20 .......................... 807671 ..................................... Seal ................................................................................................... 2
21 .......................... 807675 ..................................... Cylinder Tube ..................................................................................... 2
22 .......................... 807669 ..................................... Wire Lock .......................................................................................... 2
23 .......................... 793847 ..................................... Adaptor .............................................................................................. 2
24 .................... 065012-008 .............................. Bushing Ball ............................................................................................ 2
25 .................... 054011-006 .............................. Greasing Nipple ...................................................................................... 2
26 .................... 807678 ..................................... Shaft ........................................................................................................ 2
27 .................... 130975 ..................................... Pin Roll ................................................................................................... 2
794210 ..................................... Seal Kit ................................................................................................... 1
Tilt Cylinder Position 0 Position 9 Position 17
5o forward & 5o back 812902-001 807674-001 793209-002
3o forward & 5o back 812902-002 807674-001 793209-001
2o forward & 3o back 812902-003 807674-004 793209-003
Tab010gb

See Section ITD
163
SIDESHIFT CYLINDER
MP-2232-005
M1.0-0000-000164
164
SIDESHIFT CYLINDER
0 ..................... 126841-001 .............................. Sideshift Cylinder 880mm & 965mm ....................................................... 1

1 ........................... 116865 ..................................... Rod Seal ........................................................................................... 2
2 .............................................................................. O-Ring .............................................................................................. 2
3 ........................... 116860 .................................... Rod Wiper Seal ................................................................................ 2
4 ........................... 126902 .................................... Retainer Seal Carrier ....................................................................... 2
126903 .................................... Kit Seal ............................................................................................. 1

See Section ITD
165
Printed in U.S.A.
M1.0-0000-000166
166
SECTION 10
Printed in U.S.A.
167
LABELS AND DECALS
1
2
10
4 5 6 7 8
9 11
12
13
12
12
14
15
16
19
17
17
18 18
21
20 22
23
MP-2232-001
M1.0-0000-000168
168
LABELS AND DECALS
1 ..................... 106158-001 ............................. Label, Crown .......................................................................................... 3

2 ..................... 069372-002 ............................. Label, Momentum .................................................................................. 1
3 ..................... 869445-xxx .............................. Label, Seat (only for SC3210) ............................................................... 1
4 ........................................................................ Capacity Plate without Option(Please contact Service) ....................... 1
5 ........................................................................ Capacity Plate with Option (Please contact Service) ........................... 1
6 ..................... 869018-xxx .............................. Label, Danger Tip Over .......................................................................... 1
7 ..................... 869017-xxx .............................. Label, Warning Slow Down .................................................................... 1
8 ..................... 869016-xxx .............................. Label, Warning Tilt Forwards ................................................................. 1
9 ..................... 069372-003 ............................. Label, Momentum .................................................................................. 2
10 .................... 106158-020 ............................. Label, Crown .......................................................................................... 2
11 .................... 069374-001 ............................. Label, Crown.com .................................................................................. 1
12 .................... 869006-xxx .............................. Label, Warning Hands Off ...................................................................... 4
13 .................... 869262-xxx .............................. Label, Warning Operator ........................................................................ 1
14 .................... 869019-xxx .............................. Label, Danger High Voltage ................................................................... 1
15 .................... 869020-xxx .............................. Label, Danger Battery ............................................................................ 1
16 .................... 869012-xxx .............................. Label, Warning Elektrical Additions ....................................................... 1
17 .................... 869009-xxx .............................. Label, Warning Stand On ....................................................................... 2
18 .................... 869010-xxx .............................. Label, Warning Stand Under ................................................................. 2
19 .................... 869314-xxx .............................. Label, Name Plate ................................................................................. 1
20 .................... 869335-xxx .............................. Label, Pneumatic Tyre (only for Pneumatic Tyre) .................................. 1
21 .................... 869047-xxx .............................. Label, Caution Charger Hooked Up ...................................................... 1
22 .................... 127573 .................................... Battery Disconnector ............................................................................. 1
23 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1
xxxxxx-001 .............................. German

xxxxxx-002 .............................. French
xxxxxx-003 .............................. Spanish
xxxxxx-004 .............................. Dutch
xxxxxx-005 .............................. Italian
xxxxxx-006 .............................. English
169
Printed in U.S.A.
M1.0-0000-000170
170

812691-006 CD PDF

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

812691-006 CD PDF

Caricato da

Copyright:

Formati disponibili

Parts Manual

CROWN Gabelstapler GmbH & Co. KG

Phone +49 (0)89 93 00 2 – 0

All rights reserved under international and Pan-American Copyright Agreement.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

MP-SC3200-GB 10/03 • Printed in U.S.A. M/P-IDX-2232

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

M/P-IDX-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

Important customer information Ordering Spare Parts

Any proposed modification which would

MP-SC3200-GB 10/03 • Printed in U.S.A. M/P-ITD-2232

MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 ..................... 810558-xxx .............................. Power Unit Frame (see Table) ................................................................. 1

Model Numbers Position 1

3220-13, 3220-16 810558-002

3240-16, 3240-18 810558-003

3220-13h, 3220-16h 810558-005

3240-16h, 3240-18h 810558-006

Always Specify Model & Serial Number

MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 .....................810774-xxx .............................. Side Cover (see Table) ........................................................................... 1

Model Numbers Position 1 Position 2

3210-13 810774-001 810775-001

3220-13, 3220-16 810774-002 810775-002

3240-16, 3240-18 810774-003 810775-003

3210-13h 810774-004 810775-004

3220-13h, 3220-16h 810774-005 810775-005

3240-16h, 3240-18h 810774-006 810775-006

Always Specify Model & Serial Number

MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 ........................................................................ Overhead Guard (see Table) ................................................................... 1

Model Numbers Position 1

3220-13, 3220-16 130635-001

3220-13h, 3220-16h 130635-002

3240-16, 3240-18 130636-001

3240-16h, 3240-18h 130636-002

Always Specify Model & Serial Number

Power Unit Frame

MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 ..................... 810684 ..................................... Counterweight ......................................................................................... 1

Always Specify Model & Serial Number

MP-1.1-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 ..................... 810667-xxx .............................. Seat Deck (see Table) ............................................................................. 1

Model Numbers Position 1 Position 2 Position 10 Position 12

3210 810667-001 810545-001 813817 813817

3220 810667-002 810545-002 813817 813818

3240 810667-003 810545-003 813818 813818

Always Specify Model & Serial Number

MP-1.7-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

805241 ..................................... Seat Assembly Vinyl (included 1,11-14) .................................................. 1

Always Specify Model & Serial Number

MP-1.7-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

0 ..................... 130987 ..................................... Seat Assembly Vinyl ............................................................................... 1

Always Specify Model & Serial Number

MP-1.9-2232 MP-SC3200-GB 10/03 • Printed in U.S.A.

1 ..................... 793799 ..................................... Rear Mirror .............................................................................................. 1