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Tier 4
Crawler Excavator
SERVICE MANUAL
1001
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ROPS Judgment Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Torque Data For Cap Screws And Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
GENERAL INFORMATION
CLEANING
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning.
Do not use caustic soda for steam cleaning.
After cleaning, dry and put oil on all parts.
Clean oil passages with compressed air.
Clean bearings in a suitable cleaning solvent,
dry the bearings completely and put oil on the bearings.
INSPECTION
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage.
Small scoring or grooves can be removed with a hone or crocus cloth.
Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early
failures.
BEARINGS
Check bearings for easy action.
If bearings have a loose fit or rough action replace the bearing.
Wash bearings with a suitable cleaning solvent and permit to air dry.
DO NOT DRY BEARINGS WITH COMPRESSED AIR.
NEEDLE BEARINGS
Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore.
Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
GEARS
Check all gears for wear and damage.
Replace gears that have wear or damage.
Oil seals, O-rings and gaskets.
Always install new oil seals, O-rings and gaskets.
Put petroleum jelly on seals and O-rings.
SHAFTS
Check all shafts that have wear or damage.
Check the bearing and oil seal surfaces of the shafts for damage.
SERVICE PARTS
Always install genuine Case service parts.
When ordering refer to the
Parts Catalogue for the correct part number of the genuine Case replacement items.
Failures due to the use of other than genuine Case replacement parts are not covered by warranty.
LUBRICATION
Only use the oils and lubricants specified in the Operator’s or Service Manuals.
Failures due to the use of non-specified oils and lubricants are not covered by warranty.
Safety
To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual.
Put the warning tag shown below on the key for the key switch when servicing or repairing the machine.
One warning tag is supplied with each machine.
Additional tags are available from your service parts supplier.
WARNING
Read the operator's manual to familiarize yourself with the correct control functions.
WARNING
Operate the machine and equipment controls from the seat position only.
Any other method could result in serious injury.
WARNING
This is a one man machine, no riders allowed.
WARNING
Before starting engine, study Operator’s Manual safety messages.
Read all safety signs on machine.
Clear the area of other persons.
Learn and practice safe use of controls before operating.
It is your responsibility to understand and follow manufacturers instructions on machine operation, ser-
vice and to observe pertinent laws and regulations.
Operator's and Service Manuals may be obtained from your CASE dealer.
WARNING
If you wear clothing that is too loose or do not use the correct safety equipment for your job, you can
be injured.
Always wear clothing that will not catch on objects.
Extra safety equipment that can be required includes hard hat, safety shoes, ear protection, eye or face
protection, heavy gloves and reflector clothing.
WARNING
When working in the area of the fan belt with the engine running, avoid loose clothing if possible, and
use extreme caution.
WARNING
When doing checks and tests on the equipment hydraulics, follow the procedures as they are written.
DO NOT change the procedure.
WARNING
When putting the hydraulic cylinders on this machine through the necessary cycles to check operation
or to remove air from a circuit, make sure all people are out of the way.
WARNING
Use insulated gloves or mittens when working with hot parts.
WARNING
Lower all attachments to the ground or use stands to safely support the attachments before you do any
maintenance or service.
WARNING
Pin sized and smaller streams of hydraulic oil under pressure can penetrate the skin and result in serious
infection.
If hydraulic oil under pressure does penetrate the skin, seek medical treatment immediately.
Maintain all hoses and tubes in good condition.
Make sure all connections are tight.
Make a replacement of any tube or hose that is damaged or thought to be damaged.
DO NOT use your hand to check for leaks, use a piece of cardboard or wood.
WARNING
When removing hardened pins such as a pivot pin, or a hardened shaft, use a soft head (brass or bronze)
hammer or use a driver made from brass or bronze and a steel head hammer.
WARNING
When using a hammer to remove and install pivot pins or separate parts using compressed air or using
a grinder, wear eye protection that completely encloses the eyes (approved goggles or other approved
eye protectors).
WARNING
Use suitable floor (service) jacks or chain hoist to raise wheels or tracks off the floor.
Always block machine in place with suitable safety stands.
WARNING
When servicing or repairing the machine, keep the shop floor and operator's compartment and steps
free of oil, water, grease, tools, etc.
Use an oil absorbing material and/or shop cloths as required.
Use safe practices at all times.
WARNING
Some components of this machine are very heavy.
Use suitable lifting equipment or additional help as instructed in this Service Manual.
WARNING
Engine exhaust fumes can cause death.
If it is necessary to start the engine in a closed place, remove the exhaust fumes from the area with an
exhaust pipe extension.
Open the doors and get outside air into the area.
WARNING
When the battery electrolyte is frozen, the battery can explode if (1), you try to charge the battery, or (2),
you try to jump start and run the engine.
To prevent the battery electrolyte from freezing, try to keep the battery at full charge.
If you do not follow these instructions, you or others in the area can be injured.
* The ROPS test assumes that the CX470C has a cage guard (alone).
• Weight (B series model)
To satisfy the ROPS criteria, the weight must not be over the indicated weight. (The below weights are
the weights indicated on the nameplate within the ROPS cab)
2) Boom position
WARNING
• If the machine has been modified so that the boom position has been lowered, the machine
will not satisfy the ROPS criteria.
• It is necessary to consult with our company if it is possible that the boom's position has been
lowered by modification.
• The extent to which a boom position has moved cannot be determined in the same way for
all machines.
a Ground point
With the tip of the bucket in contact with the ground surface at maximum work radius, if the position (* in the
diagram) that overlaps with the cab when viewed from the side is markedly lower than that of a standard
machine (standard arm), the machine will not satisfy the ROPS criteria.
Also, with a machine body with a cab mounted that can withstand up to 31 tons, the effect of mounting a
24 ton machine, which is near the restriction weight, and a 21 ton machine to the same cab will not be the
same.
3. Prohibited items
• Modifications that reduce the strength of a platform that has a cab with a ROPS mounted to it. (Actions or
modifications that reduce the functionality of the anchoring part at the left-rear of the cab)
• Modifications that effect the strength of the ROPS of a cab.
A forbidden all
All modifications (grinding, welding, drilling holes, removing, etc.) are prohib-
modifications
ited.
(red part)
Allow under spec-
Removal of parts is prohibited.
ified conditions
Bar welding and making holes (up to diameter 20 mm) by drilling are possible.
(gray part)
[C series Cab]
[B series Cab]
• In general, high cabs do not satisfy the ROPS criteria. (It is necessary to consult with our company to check if
the high cab model satisfies the ROPS criteria.)
• If Loctite was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the
old Loctite off with cleaning fluid, dry the bolt, then apply 2 - 3 drops of Loctite to the thread section of the bolt.
Torque table
Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [mm] 10 13 17 19 22 24 27 30
Hexagon bolt Tightening
[N・m] 6.9 19.6 39.2 58.8 98.1 156.9 196.1 294.2
torque
Wrench [mm] 5 6 8 10 12 14 14 17
Hexagon socket
head bolt Tightening
[N・m] 8.8 21.6 42.1 78.5 117.7 176.5 245.2 343.2
torque
1002A
Specifications
Overall (CX350C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upper Side Work System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Swing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Travel Lower Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Capacities, Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coolant and Oil Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications
Overall (CX350C)
Main Data
Operating weight 34700 kg
Engine output 198 kW/1900 min-1
Performance
Standard weight 18.0 kN
Swing speed 9.7 min-1
Low speed 3.2 km/h
Travel speed
High speed 5.4 km/h
Maximum pulling force 264 kN
Grade ability 70 % (35°)
65 kPa (600 mm grouser shoe)
57 kPa (700 mm grouser shoe)
Ground pressure 50 kPa (800 mm grouser shoe)
47 kPa (850 mm grouser shoe)
45 kPa (900 mm grouser shoe)
Engine
Name Isuzu 6HK1X diesel engine
4-cycle, water-cooled, overhead camshaft type
Model Common rail system (electronic control), cooled EGR, with tur-
bocharger (variable displacement type), DPD system
Number of cylinders - bore x
6 - D115 mm x 125 mm
stroke
84402832 NA - May 2011
1002A-3
Specifications
Cooling System
Fan type D850 mm, 6 blades, suction
Radiator
Fin type Wavy
Fin pitch 1.75 mm
Oil cooler
Fin type Wavy
Fin pitch 1.75 mm
Intercooler
Fin type Wavy
Fin pitch 2.5 mm
Fuel cooler
Fin type Wavy
Fin pitch 2.0 mm
Operating Device
Operator's seat
Position Left side
Adjustable forward and back and up and down, reclining mech-
Structure
anism, with seat suspension
Cab Sealed steel type, all reinforced glass, ROPS, with sunroof
Levers and pedals
For travel use Lever and pedal type (hydraulic pilot type) x 2
84402832 NA - May 2011
1002A-4
Specifications
Swing Units
Swing circle Swing bearing type (with inner gear)
Swing hydraulic motor Fixed displacement piston motor x 1
Reduction gear Planetary gear 2-stage reduction gear
Swing parking brake Mechanical lock (operational lever linkage type)
Hydraulic Equipment
Hydraulic Device
Control valve
Model Quadruple spool + quintuple spool x 1
Operating method Hydraulic pilot type: travel, swing, and operating machine
Cylinder No. of cylinders x tube bore - rod diameter - stroke
Boom cylinder 2 x D145 mm - D100 mm - 1495 mm
Arm cylinder 1 x D170 mm - D120 mm - 1748 mm
Bucket cylinder 1 x D150 mm - D105 mm - 1210 mm
Capacities, Filters
Coolant and Oil Capacities
Coolant 35.4 L
Fuel 580 L
Engine lubricating oil (including remote oil filter) 49 L
Travel reduction gear lubricating oil (one side) 11 L
Swing reduction gear lubricating oil 5L
Hydraulic oil 350 L
Hydraulic oil tank regulation amount 175 L
Fuel Filter
Main filter 2 μm
Pre-filter 7 μm
1002B
Take-up Roller
Sumitomo part No. LH5146
Weight 164.6 kg
Upper Roller
Weight 43 kg
Lower Roller
Weight 61 kg
Recoil Spring
Item Weight (kg) Q'ty
Yoke 39.8 1
Sems B M16 x 50 0.5 4
Threaded rod 49.1 1
Groove height N M64 1.9 1
SP pin 10 x 100 0.1 1
Recoil spring 119.4 1
Grease cylinder assembly 41.1 1
Sems B M16 x 65 0.3 2
Assembly (Total) 252.2
Mounting length of spring 779 mm
Shoe (CX350C)
Weight or Q'ty
600 grouser 2217 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
700 grouser 2473 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
800 grouser 2618 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
850 grouser 2735 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
900 grouser 2817 kg
Link 1 set
Shoe 48
Bolt 192
Nut 192
Upper Component
Swing Unit (CX350C)
Swing motor assembly
Swing motor
Manufacturer Kawasaki Precision Machinery Ltd.
Motor type Fixed displacement piston motor
With parking brake
Intake amount 180.1 cm3/rev
Operating pressure 30.4 MPa
Operating flow 285 L/min
Mechanical brake torque 1010.8 N・m min.
Brake off pressure 3.1 MPa max.
Relief valve set pressure 30.4 MPa
Swing reduction gear
Reduction gear type Planetary gear 2-stage reduction gear
Reduction ratio 27.143
Dry weight 437 kg
Turntable bearing
No. of teeth 92
Weight 540 kg
Counterweight
Weight 6400 kg
Engine-related
Engine
Sumitomo part No. KSH11600
Engine model name Isuzu 6HK1X diesel engine
4-cycle, water-cooled, overhead camshaft type, common rail system
Engine type (electronic control), cooled EGR, with turbocharger (variable displace-
ment type), DPD system
No. of cylinders - bore - stroke 6 - D115 mm - 125 mm
Total displacement 7.79 L
Compression ratio 17.5
Rated output 198 kW/1900 min-1
Maximum torque 1043 N·m/about 1500 min-1
Fuel consumption ratio 221 - 241 g/kW·h at 1900 min-1
Engine dry weight About 640 kg
Engine dimension L 1388 - W 1047 - H 1194 mm
Cooling fan D850 mm - suction type - 6 vanes, plastic and steel
With bell mouth-type fan guide
Pulley ratio 0.9 (reduction)
Charging generator 24 V 50 A AC type
Starter motor 24 V 5 kW reduction type
Coolant capacity 14.5 L
Oil pan capacity Max: 46 L Min: 36 L (not including oil filter)
Direction of rotation Right (viewed from fan side)
Compliant with JISD 0006-2000.
DPD
Manufacturer Isuzu Motors, Ltd.
Weight 38 kg
Radiator
Manufacturer Tokyo Radiator MFG. Co.,Ltd.
Oil cooler Weight 39.0 kg
Oil volume 12.9 L
Radiator Weight 11.9 kg
Coolant capacity 9.4 L
Air cooler Weight 12.6 kg
Capacity -
Fuel cooler Weight 1.0 kg x 2
Capacity 0.3 L x 2
Total weight 159 kg
Hydraulic Device
Hydraulic Pump
Manufacturer Kawasaki Precision Machinery Ltd.
Main pump
Pump type Double variable displacement piston pump
Displacement capacity 150 x 2 cm3/rev
Operating pressure Rated 34.3 MPa
Maximum 37.3 MPa
Input revolution speed 1900 min-1
Maximum discharge flow 289 x 2 L/min (at Pd = 3.0 MPa. 1900 min-1)
285 x 2 L/min (at Pd = 8.0 MPa. 1900 min-1)
Pilot pump
Pump type Gear pump
Displacement capacity 15 cm3/rev
Operating pressure 3.9 MPa
Maximum discharge flow 28.5 L/min (at 1900 min-1)
Control method Hydraulic simultaneous constant output control
Maximum flow adjustment control through external com-
mands (negative control)
Maximum flow adjustment control through external com-
mand milli-amp (negative control, front side)
Setting horsepower adjustment control through external
command milli-amp
Dry weight 188 kg
Control-related
Control Valve
STD (with 2nd option add-on valve)
Manufacturer KYB Corporation
Maximum flow 285 L/min (at 1900 min-1)
Overload set pressure 27.4 MPa boom down
39.2 MPa boom up, arm, bucket
22.6 MPa attachment 2
Main relief set pressure 34.3 MPa
(at boosting) 37.3 MPa
Foot relief set pressure 2.55 MPa
Function Straight travel circuit
Boom-up/arm 2 pumps internal flow
Boom and arm load holding circuit
Boom-down regenerative circuit
Bucket-close regenerative circuit
Arm-in forced regenerative circuit
Swing priority variable orifice
2 pumps flow (external flow merging)
Weight 199 kg 215 kg
Secondary pressure
1
Ports 2, 4
Secondary pressure
1
Secondary pressure
1
84402832 NA - May 2011
1002B-10
Main Equipment Table
Center Joint
Operating pressure High-pressure passage (ABCD) 34.3 MPa
Drain port (T) 1.0 MPa
Pilot port (P) 3.9 MPa
Flow High-pressure passage (ABCD) 360 L/min
Drain port (T) 40 L/min
Pilot port (P) 31 L/min
Port A Forward right G1
Port B Forward left G1
Port C Backward right G1
Port D Backward left G1
Port T Drain port G1/2
Port P Pilot port G1/4
Weight 55.5 kg
Backhoe Attachment
Cylinder
Boom Cylinder
Cylinder bore D145 mm
Rod diameter D100 mm
Maximum retracted length 2090 mm
Stroke 1495 mm
Weight 279 kg
Arm Cylinder
Cylinder bore D170 mm
Rod diameter D120 mm
Maximum retracted length 2445 mm
Stroke 1748 mm
Weight 462 kg
Bucket cylinder
Cylinder bore D150 mm
Rod diameter D105 mm
Maximum retracted length 1870 mm
Stroke 1210 mm
Weight 276 kg
1002C
Weight
Code Component name
(kg)
A Operating weight 34700
Upper component (including counterweight and turntable
B 15370
bearing)
C Counterweight 6420
D Lower component (with grouser shoe) 12290
E Main unit weight 27700
F Attachments 7000
G Boom (including cylinders) 3920
H Arm (including cylinders and linkage) 1800
1002D
Maintenance Standards
Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Take-up Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Track Shoe (grouser shoe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Attachment (backhoe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1. Boom and Swing Frame Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Boom Cylinder and Swing Frame Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Boom and Boom Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. Boom and Arm Cylinder Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. Boom and Arm Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Arm and Arm Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Arm and Bucket Cylinder Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. Arm and Arm Link Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Bucket and Bucket Link Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10. Bucket Link and Bucket Cylinder Installation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11. Bucket and Arm Installation Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspection Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
For Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
For Take-up Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
For Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
For Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
84402832 NA - May 2011 Copyright © 2011 CNH FRANCE S.A.
1002D-2 PRINTED IN FRANCE
Maintenance Standards
Drive Sprocket
Take-up Roller
Upper Roller
Lower Roller
Standard
Measurement di- Usage
Part name Code value Judgment Solution
mensions (mm) limit (mm)
(mm)
a Acceptable/
D D180 D168
Unacceptable
Acceptable/ Cladding by welding
Track roller b 25 20
Unacceptable or replacement
Acceptable/
d 216 224
Unacceptable
e Acceptable/
Shaft D D75 D74 Replacement
Unacceptable
e Acceptable/
D D75 D76
Unacceptable
Bushing Replacement
Acceptable/
f D82 D81
Unacceptable
g Acceptable/
Collar 17.5 17.0 Replacement
Unacceptable
Attachment (backhoe)
Inspection Gauge
For Drive Sprocket
1002E
CAUTION
For items marked with *, always apply Loctite #262 or the equivalent and tighten to the specified torque.
The tightening torque in kgf•m is determined with N•m ÷ 9.8.
The tightening for bolts and nuts not otherwise specified in the table above is as follows.
Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [mm] 10 13 17 19 22 24 27 30
Hexagon bolt Tightening
[N・m] 6.9 19.6 39.2 58.8 98.1 156.9 196.1 294.2
torque
Wrench [mm] 5 6 8 10 12 14 14 17
Hexagon socket head
bolt Tightening
[N・m] 8.8 21.6 42.1 78.5 117.7 176.5 245.2 343.2
torque
1002F
Overall View
CX350C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard Arm (3.25 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Short Arm (2.63 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Long Arm (4.04 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ultra-short Arm (2.21 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overall View
CX350C
Standard Arm (3.25 m)
Note: 1. Numbers are subject to change without notice due to design change or other reason.
Note: 2. The diagrams give values that include the shoe lug height (a) (36 mm).
1003
Hydraulic Circuit
5-8840-2675-0 (5-8531-
380002626 Compression Gauge (adapter)
7002-0)
CASE Tool
Description (applicable rod diameter in mm) Illustration
Number
KHV0511 Cylinder head assembly and disassembly jig (65)
KHV0512 Cylinder head assembly and disassembly jig (70)
KHV0513 Cylinder head assembly and disassembly jig (75)
KHV0514 Cylinder head assembly and disassembly jig (80)
KHV0515 Cylinder head assembly and disassembly jig (85)
KHV0516 Cylinder head assembly and disassembly jig (90)
KHV0517 Cylinder head assembly and disassembly jig (95)
KHV0518 Cylinder head assembly and disassembly jig (100)
KHV0519 Cylinder head assembly and disassembly jig (105)
KHV0520 Cylinder head assembly and disassembly jig (110)
KHV0521 Cylinder head assembly and disassembly jig (115)
KHV0522 Cylinder head assembly and disassembly jig (120)
CASE Tool
Description (applicable cylinder bore diameter in mm) Illustration
Number
KHV0526 Seal ring insertion and calibration jig (100)
KHV0527 Seal ring insertion and calibration jig (105)
KHV0528 Seal ring insertion and calibration jig (110)
KHV0529 Seal ring insertion and calibration jig (115)
KHV0530 Seal ring insertion and calibration jig (120)
KHV0531 Seal ring insertion and calibration jig (125)
KHV0532 Seal ring insertion and calibration jig (130)
KHV0533 Seal ring insertion and calibration jig (135)
KHV0534 Seal ring insertion and calibration jig (140)
KHV0535 Seal ring insertion and calibration jig (145)
KHV0536 Seal ring insertion and calibration jig (150)
KHV0537 Seal ring insertion and calibration jig (160)
KHV0539 Seal ring insertion and calibration jig (170)
1004
HYDRAULIC FLUID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Conditions applicable to diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
RECOMMENDED CONDITIONS THAT CAN BE APPLIED TO DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HYDRAULIC FLUID
CASE/AKCELA hydraulic fluid is specially designed for high pressure applications and for the CASE hydraulic system.
The type of fluid to be used depends on the ambient temperature.
ENGINE OIL
The "CASE Tutela LE ENGINE OIL" is recommended for
your engine. This oil ensures correct lubrication of your
engine in all working conditions.
If the "CASE Tutela LE ENGINE OIL" cannot be obtained,
use the oil corresponding to one of the following cate-
gories:
API CJ-4.
ACEA E6.
FUEL
IMPORTANT:
The fuel must conform to Interim Tier 4/Stage 3B Ex- EPA regulation ultra low sulfur fuel only.
haust Gas Control Regulations.
Use grade number 2-D (S15) fuel. IMPORTANT:
Using other types of fuel may lead to stalled engine out- If a serious problem occurs when other fuels are used,
put or deterioration in fuel economy. the warranty is invalidated.
During cold weather (lower than -7℃), it is temporarily
acceptable to use a mixture of No. 1-D (S15) and No. Using a non-recommended fuel may lead to damage of
2-D (S15). the fuel injection pump, injector, DPD, and other fuel
Consult the fuel supplier or the CASE dealer. supply systems or to the engine.
If the temperature drops below the fuel cloud point, out- CASE assumes no responsibility for these damages.
put deficiency or engine start problems may occur due Note that the warranty will not be applied for these dam-
to wax crystals. ages.
It is recommended that the following safety information
Conditions applicable to diesel fuel be considered in order to prevent damage to the engine
fuel supply system.
The diesel fuel used must:
- Some fuel suppliers mix old engine oil and diesel fuel.
- be free from dust particles, even minute ones,
- have the proper viscosity, Makers of larger engine permit the use of this kind of
- have a high cetane number, fuel.
- present great fluidity at low temperatures, However, do not use diesel fuel contaminated with en-
- have low sulphur content, gine oil in customer's engines.
- have very little residual carbon. Not only will this fuel damage the engine, it may also
have a negative impact on the exhaust gas purification
RECOMMENDED CONDITIONS function.
Before using diesel fuel, confirm with the supplier
THAT CAN BE APPLIED TO whether the fuel complies with the above specifications.
DIESEL FUEL IMPORTANT:
Consult the supplier or the CASE dealer regarding ap-
- JIS (Japanese Industrial Standards): No. 2 propriate use of fuel additives.
- DIN (Deutsche Industrie Normen): DIN 51601 Do not use fuel oil or gasoline as these may damage the
- SAE-J-313C: SAE (Society of Automotive Engineers) engine.
based on No. 2-D (S15)
- BS (British Standards) based on BS/2869-1970: Class IMPORTANT:
A-1 In order to prevent condensation during cold weather, fill
- EN 590 (less than 10 ppm sulfur) the fuel tank to full after the completing the day's work.
- Or fuel specified by the country using these standards
and this machine
1005
Conversion Table
Metric to U.S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
U.S to Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Metric to U.S
MULTIPLY BY TO OBTAIN
square meter 10.763 91 square foot
AREA:
hectare 2.471 05 acre
newton 3.596 942 ounce force
FORCE:
newton 2.224 809 pound force
millimeter 0.039 370 inch
LENGTH: meter 3.280 840 foot
kilometer 0.621 371 mile
MASS: kilogram 2.204 622 pound
MASS/AREA: kilogram/hectare 0.000 466 ton/acre
MASS/ENERGY: gr/kW/hr. 0.001 644 lbs/hp/hr.
MASS/VOLUME: kg/cubic meter 1.685 555 lb/cubic yd.
POWER: kilowatt 1.341 02 horsepower
kilopascal 0.145 038 lb/sq. inch
PRESSURE: bar 14.50385 lb/sq. inch
megapascal (MPA) 145.0385 psi
TEMPERATURE: degree C 1.8 x C +32 degree F
newton meter 8.850 748 lb/inch
TORQUE:
newton meter 0.737 562 lb/foot
VELOCITY: kilometer/hr 0.621 371 miles/hr.
cubic centimeter 0.061 024 cubic inch
cubic meter 35.314 66 cubic foot
cubic meter 1.307 950 cubic yd.
milliliter 0.033 814 ounce (US fluid)
VOLUME: quart (US liquid)
litre 1.056 814
litre 0.879 877 quart (Imperial)
litre 0.264 172 gallon (US liquid)
litre 0.219 969 gallon (Imperial)
litre/min. 0.264 172 gallon/min. (US liquid)
VOLUME/TIME:
litre/min 0.219 969 gallon/min. (Imperial)
U.S to Metric
MULTIPLY BY TO OBTAIN
square foot 0.092 903 square meter
AREA:
acre 0.404 686 hectare
ounce force 0.278 014 newton
FORCE:
pound force 4.448 222 newton
inch 25.4 millimeter
LENGTH: foot 0.304 8 meter
mile 1.609 344 kilometer
pound 0.453 592 kilogram
MASS: gram
ounce 28.35
MASS/AREA: ton/acre 2241 702 kilogram/hectare
MASS/ENERGY: lbs/hp/hr. 608.277 4 gr/kW/hr.
MASS/VOLUME: lb/cubic yd. 0.593 276 kg/cubic meter
POWER: horsepower 0.745 700 kilowatt
lb/sq. inch 6.894 757 kilopascal
PRESSURE: lb/sq. inch 0.069 bar
psi lb/sq. inch 0.070 303 kg/sq. cm
psi 0.006 895 megapascal (Mpa)
TEMPERATURE: degree F 1.8 F - 32 degree C
lb/inch 0.112 985 newton meter
TORQUE:
lb/foot 1.355 818 newton meter
VELOCITY: miles/hr. 1.609 344 kilometer/hr
cubic inch 16.387 06 cubic centimeter
cubic foot 0.028 317 cubic meter
cubic yd. 0.764.555 cubic meter
ounce (US fluid) 29.573 53 milliliter
VOLUME: quart (US liquid) 0.946 353 litre
quart (Imperial) 1.136 523 litre
gallon (US) 3.785 412 litre
gallon (Imperial) 4.546 092 litre
VOLUME/TIME: gallon/min. 3.785 412 litre/min.
1900
Abbreviations
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Abbreviations
Abbreviation description
AC air conditioner
A/D analog/digital
ABDC after bottom dead center
AC alternating current
ACC accessory
ACG alternating current generator
ACT actuator
API american petroleum industry
ASM assembly
ATDC after top dead center
ATF automatic transmission fluid
drilled head B drilled head bolt
eye B eye bolt
full threaded B full threaded bolt
hexagon socket head B hexagon socket head bolt
high-strength B high-strength bolt
reamer B reamer bolt
B+ battery + terminal
BAT battery
BBDC before bottom dead center
BKT bracket
BRG bearing
BTDC before the top dead center
C/B circuit breaker
C/U control unit
CAL calibration
CAN a control unit communication method (control area network)
CFG config
CHK check
CKP crankshaft position
CMP camshaft position
CO carbon monoxide
CPU central processing unit
DC direct current
DI direct injection type
DIAG diagnosis
DLC data link connector
DMM digital multi–meter
DPD diesel particulate diffuser
DTC self-diagnosis code
ECM engine control module
ECT engine coolant temperature
ECU electronic control unit
EEPROM electrically erasable/programmable ROM
EGR exhaust gas recirculation
EMI electromagnetic interference
EMPS engine module programing system
ENG engine
EPF engine protection feature
EVRV electric vacuum regulating valve
EXH exhaust
F/B feedback
F/C fuel cut
F/L fusible link
FLW fusible link wire
FRT front
84402832 NA - May 2011
1900-3
Abbreviations
Abbreviation description
FT fuel temperature
FWD front
GEN generator
GND ground
HBCV hose burst check valves
HC hydrocarbon
HO2S superheat O2 sensor
HR hour
HRD high reach
IAC idle air control
IAT intake air temperature
IC integrated circuit
ID Plate ID plate (Name plate)
IMT intake manifold temperature
INL intake
INJ injection
ISO international organization for standardization
ISP intake shutter position
ITP intake throttle position
J/C joint connector
JIS japan Industrial Standard
KW a communication method (Keyword)
LED light emitting diode
LH left
LLC long life coolant
LM lifting magnet
M/V electromagnetic valve
MAF mass air flow
MAP manifold air pressure
Max maximum
MIL warning light (diagnostic)
milli-amp milli-amperage
Min minimum
MPU micro processing unit
high-strength N high-strength nut
NC normally closed
NO normally open
NOx nitrogen oxide
N-TDC top dead center revolution speed
PM particle material
O2S O2 sensor
OBD on-board diagnosis
OEM original equipment manufacturer
OPT option
OT oil temperature
P/L pilot light
PCV pump control valve/positive crankcase ventilation
P-I proportion-integration
PM particle material
PTO power take-off
PWM pulse width modulation wave
QOS quick on start system
QWS quick warming up system
R/L relay
RAM RAM (random access memory)
REF reference
RH right
ROM ROM (read only memory)
Abbreviation description
RP rail pressure
Rr rear
RWD rear
flush head S flush head screw
phillips pan head S phillips pan head screw
truss head S truss head screw
subassembly sub assembly
SAE society of atomotive engineers
SBF slow blow fuse
SCV suction control valve
SIG signal
SLD shield
SP pin special pin
ST starter/start
STD standards
SW switch
TDC top dead center
TEMP temperature
TP throttle position
TEMP temperature
UART universal asynchronous receiver transmitter
VB battery voltage
VGS Turbo variable geometry system turbo
high-strength W high-strength washer
toothed W toothed washer
W/H wire/harness
W/L warning light
W/S weld splice
WOT wide open throttle
2000
Items to prepare
• Wrenches (7 mm, 8 mm, 13 mm, 17 mm, 19 mm, 36
mm)
• Box wrench (30 mm)
• Shackle (with the required lifting capacity) x 2
• Wire ropes (with the required breaking load)
• Liftcrane (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood planks, etc.
6. Use a wrench (13 mm) to remove the 3 bolts (1), 8. Use a wrench (8 mm) to loosen the hose band (1)
and then remove the bracket (2). on the radiator, and then remove the upper hose (2).
10. Use a wrench (13 mm) to loosen the line bolts (1) in
2 locations, and then remove the 2 lines (2) and (3)
from the compressor.
• Always remove the low-pressure (suction side)
line (2) first.
• Attach caps or plugs to the compressor and lines
to prevent any entry of water, dust or dirt.
Tightening torque for bolt installation: 19.6 - 24.5
N•m
• Clean the engine and hoses by spraying them 16. Use a wrench (17 mm) to remove the 5 bolts (1),
with a parts cleaner to prevent scratches and pre- and then remove the under cover (2).
vent dirt from accumulating on the connectors. Tightening torque for bolt installation: 63.7 - 73.5
N•m
15. Use a wrench (17 mm) to remove the bolt (1), and
then remove the battery cable (2) on the negative 18. Remove the hose band (1), and then remove the
side. fuel hose (2).
• When removing the terminal and harness, secure • Attach caps or plugs to the engine and hoses to
them so that they do not interfere with the frame. prevent any entry of water, dust or dirt.
• Also, cover with a rubber cap to protect against
sparks.
19. Remove the hose band (1), and then remove the 22. Use a wrench (8 mm) to loosen the hose band (1),
fuel hose (2). and then remove the heater hose (2).
Attach caps or plugs to the engine and hoses to
• Attach caps or plugs to the engine and hoses to prevent any entry of water, dust or dirt.
prevent any entry of water, dust or dirt.
25. Use a wrench (8 mm) to loosen the hose band (1), 27. Remove the connectors (1) from the alternator.
and then remove the air hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
28. Remove the cap (1), use the wrench (10 mm) to
remove the nut (2), and then remove the alternator
wiring (3).
29. Install the 2 shackles (1), and then use the wire rope
(2) and liftcrane to secure the engine main unit.
30. Use a box wrench (30 mm) to remove the 4 bolts 31. Use the wire rope (1) and liftcrane to lift the engine
(1) from the mount. main unit.
Tightening torque for bolt installation: 289 - 337 N•m Thoroughly check that the location is safe before
lowering the engine on wood planks, etc.
Installation of Engine Assembly 2. Run the engine at no-load idling and check for any
water or oil leaks.
1. To install the engine, perform the reverse of the re- 3. Attach the hydraulic pump, covers, and counter-
moval procedure. weight.
Tighten bolts being installed to the specified torque. For details, see the individual explanations for each
For bolts for which the torque is not specified, see procedure.
"Standard Torque Data for Cap Screws and Nuts".
After installing the engine, resupply coolant and en-
gine oil, perform fuel line air bleeding, and perform
filling for the air conditioner gas.
For details, see the individual explanations for each
procedure.
2001
Items to prepare
• Wrench (13 mm)
• Screwdriver
• Pliers
• Marking pen
• Cap
• Plug
• Rag
• Cleaning fluid
• Drip pan
Items to prepare
• Wrenches (8 mm, 13 mm)
• Flathead screwdriver
• Wire cutters
• Cap
• Rag
• Cleaning fluid
CAUTION
• Be sure to release hydraulic pressure before
beginning work.
• Be sure to stop the engine before beginning
work.
• Be sure to inspect the wire rope and other
lifting equipment before beginning work.
• Do not stand or pass under the suspended
load.
Items to prepare
• Wrenches (8 mm, 14 mm, 19 mm)
• Box wrenches (8 mm, 10 mm)
• Pliers
• Shackle (with the required lifting capacity) x 2
• Wire ropes (with the required breaking load)
• Liftcrane (with the required lifting capacity)
• Caps
• Plugs
• Drain tank
• Drain hose
• Rag
• Cleaning fluid
• Wood planks, etc.