Intelligent Density Transmitter: Operation, Maintenance and Instructions Manual

OPERATION, MAINTENANCE
AND INSTRUCTIONS MANUAL
INTELLIGENT DENSITY
TRANSMITTER
MAY / 12
DT301
VERSION 2
D T 3 0 1 M E
smar
www.smar.com
Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.
web: www.smar.com/contactus.asp
Introduction
INTRODUCTION
The DT301 Intelligent Concentration/Density Transmitter is a device designed for the continuous online
measurement of liquid concentration/density, directly in industrial process.
The DT301 consists of a capacitive type differential pressure transmitter coupled to a pair of pressure
repeaters immersed in the process. The repeaters are connected to the external capacitive sensor
through capillary tubes. A temperature sensor located between the two pressure repeaters automatically
compensates temperature variations in the process
Special techniques in the production and assembly repeaters and temperature sensor ensure that small
variations in the process temperature are quickly informed to the transmitter, which calculates the fluid
density process accurately through dedicated software.
Depending on the industrial process, density can be expressed in Density, Relative Density, Brix degree,
Baumé degree, Plato degree, % of Solids, Concentration, etc.
Designed for process control applications, this 2-wire transmitter generates a 4-20 mA signal
proportional to the concentration/density. Digital communication for remote calibration and monitoring is
also provided (HART Protocol).
The digital technology used in the DT301 allows the choice of several types of transfer functions, an
easy interface between the field and the control room and some characteristics that reduce the
installation, operation and the maintenance costs considerably.
ATTENTION
Get the best results of the DT301 by carefully reading these instructions.
This product is protected by US patent numbers: 6,234,019; D439,855 and 5,827,963.
III
DT301 – Operation, Maintenance and Instructions Manual
NOTE
This manual is compatible with version 2.XX, where 2 denote software version and XX software
release. The indication 2.XX means that this manual is compatible with any release of software
version 2.
Waiver of responsibility
The contents of this manual abides by the hardware and software used on the current equipment
version. Eventually there may occur divergencies between this manual and the equipment. The
information from this document are periodically reviewed and the necessary or identified corrections
will be included in the following editions. Suggestions for their improvement are welcome.
Warning
For more objectivity and clarity, this manual does not contain all the detailed information on the
product and, in addition, it does not cover every possible mounting, operation or maintenance
cases.
Before installing and utilizing the equipment, check if the model of the acquired equipment complies
with the technical requirements for the application. This checking is the user’s responsibility.
If the user needs more information, or on the event of specific problems not specified or treated in
this manual, the information should be sought from Smar. Furthermore, the user recognizes that the
contents of this manual by no means modify past or present agreements, confirmation or judicial
relationship, in whole or in part.
All of Smar’s obligation result from the purchasing agreement signed between the parties, which
includes the complete and sole valid warranty term. Contractual clauses related to the warranty are
not limited nor extended by virtue of the technical information contained in this manual.
Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,
startup and maintenance of the equipment. Qualified personnel are understood to be the persons
familiar with the mounting, electrical connection, startup and operation of the equipment or other
similar apparatus that are technically fit for their work. Smar provides specific training to instruct and
qualify such professionals. However, each country must comply with the local safety procedures,
legal provisions and regulations for the mounting and operation of electrical installations, as well as
with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased
safety and instrumented safety systems, among others.
The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic
or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their
utilization may cause severe bodily harm and/or material damages.
The field equipment referred to in this manual, when acquired for classified or hazardous areas, has
its certification void when having its parts replaced or interchanged without functional and approval
tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying
that the equipment in its entirety meets the applicable standards and regulations. The same is true
when converting the equipment of a communication protocol to another. In this case, it is necessary
sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are
different and the user is responsible for their correct use.
Always respect the instructions provided in the Manual. Smar is not responsible for any losses
and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to
know and apply the safety practices in his country.
IV
Table of Contents
TABLE OF CONTENTS
SECTION 1 - INSTALLATION ..................................................................................................................... 1.1
GENERAL .................................................................................................................................................................. 1.1
RECOMMENDATIONS FOR USE OF DT301 ........................................................................................................... 1.1
DT301 CONCENTRATION / DENSITY TRANSMITTERS MODELS......................................................................... 1.1
ASSEMBLY ................................................................................................................................................................ 1.2
A – INDUSTRIAL MODEL SIDE MOUNTING ............................................................................................................ 1.3
B – SANITARY MODEL TOP MOUNTING ................................................................................................................ 1.4
C – SANITARY MODEL SIDE MOUNTING ............................................................................................................... 1.5
D – INDUSTRIAL MODEL TOP MOUNTING ............................................................................................................. 1.6
A – TYPICAL INSTALLATION FOR LOW FLOW TANK (INDUSTRIAL MODEL) ..................................................... 1.7
B – TYPICAL INSTALLATION FOR LOW FLOW TANK (SANITARY MODEL) ........................................................ 1.8
C – TYPICAL INSTALLATION FOR HIGH FLOW TANK (INDUSTRIAL MODEL) .................................................... 1.9
D – TYPICAL INSTALLATION IN OVERFLOW TANKS .......................................................................................... 1.10
E – TYPICAL INSTALLATION IN TANK (INDUSTRIAL MODEL) ............................................................................ 1.11
F – TYPICAL INSTALLATION IN TANK (SANITARY MODEL) ............................................................................... 1.12
G - TYPICAL INSTALLATION IN TANK WITH DIAPHRAGM PROTECTION (INDUSTRIAL MODEL) .................. 1.13
H - TYPICAL INSTALLATION FOR LOW FLOW TANK (INDUSTRIAL MODEL) .................................................... 1.14
I - TYPICAL INSTALLATION IN TANK FOR INTERFACE LEVEL (INDUSTRIAL MODEL) .................................... 1.15
J - TYPICAL INSTALLATION IN TANK FOR STAND PIPE INTERFACE LEVEL (INDUSTRIAL MODEL) ............ 1.16
ELECTRONIC HOUSING ROTATION ..................................................................................................................... 1.17
ELECTRIC WIRING ................................................................................................................................................. 1.17
MULTIDROP OPERATION ...................................................................................................................................... 1.19
INSTALLATION IN HAZARDOUS AREAS............................................................................................................... 1.21
EXPLOSION/FLAME PROOF .................................................................................................................................. 1.21
INTRINSICALLY SAFE ............................................................................................................................................ 1.21
SECTION 2 - OPERATION .......................................................................................................................... 2.1

FUNCTIONAL DESCRIPTION – SENSOR ................................................................................................................ 2.1
FUNCTIONAL DESCRIPTION - HARDWARE ........................................................................................................... 2.2
PROBE ....................................................................................................................................................................... 2.2
SENSOR BOARD ....................................................................................................................................................... 2.2
MAIN BOARD ............................................................................................................................................................. 2.2
FUNCTIONAL DESCRIPTION - SOFTWARE ........................................................................................................... 2.3
DISPLAY .................................................................................................................................................................... 2.4
SECTION 3 - CONFIGURATION ................................................................................................................. 3.1

CONFIGURATION RESOURCES.............................................................................................................................. 3.2
MANUFACTURING DATA AND IDENTIFICATION ................................................................................................... 3.3
TRIM OF THE PRIMARY VARIABLE - DENSITY ...................................................................................................... 3.3
CONCENTRATION TRIM .......................................................................................................................................... 3.4
SELF CALIBRATION TRIM ........................................................................................................................................ 3.4
DT301 SELF CALIBRATION .................................................................................................................................. 3.4
TEMPERATURE TRIM ............................................................................................................................................... 3.5
PRIMARY VARIABLE CURRENT TRIM .................................................................................................................... 3.5
ADJUSTMENT OF THE TRANSMITTER TO WORK RANGE................................................................................... 3.5
ENGINEERING UNIT SELECTION............................................................................................................................ 3.6
EQUIPMENT CONFIGURATION ............................................................................................................................... 3.7
EQUIPMENT MAINTENANCE ................................................................................................................................... 3.8
SECTION 4 - MAINTENANCE PROCEDURES ........................................................................................... 4.1

GENERAL .................................................................................................................................................................. 4.1
DIAGNOSTIC WITH CONFIGURATOR ..................................................................................................................... 4.1
ERROR MESSAGES ................................................................................................................................................. 4.1
DIAGNOSTIC WITHOUT CONFIGURATOR ............................................................................................................. 4.2
PROCEDURE TO CHANGE THE DT301 MAIN BOARD .......................................................................................... 4.3
V
DISASSEMBLY PROCEDURE .................................................................................................................................. 4.3

PROBE SET (16A, 16B, 19A OR 19B)....................................................................................................................... 4.4
ELECTRONIC CIRCUIT ............................................................................................................................................. 4.4
REASSEMBLY PROCEDURE ................................................................................................................................... 4.4
PROBE SET (16A, 16B, 19A OR 19B)....................................................................................................................... 4.5
DISPLAY .................................................................................................................................................................... 4.5
INTERCHANGEABILITY ............................................................................................................................................ 4.5
RETURNING MATERIALS ......................................................................................................................................... 4.6
SECTION 5 - TECHNICAL CHARACTERISTICS ....................................................................................... 5.1

FILLING FLUIDS ........................................................................................................................................................ 5.1
FUNCTIONAL SPECIFICATIONS.............................................................................................................................. 5.1
PERFORMANCE SPECIFICATIONS......................................................................................................................... 5.2
PHYSICAL SPECIFICATIONS ................................................................................................................................... 5.2
SANITARY CONCENTRATION / DENSITY TRANSMITTER ..................................................................................................5.3
INDUSTRIAL CONCENTRATION / DENSITY TRANSMITTER ...............................................................................................5.4
APPENDIX A – CERTIFICATIONS INFORMATION .................................................................................. A.1

EUROPEAN DIRECTIVE INFORMATION .................................................................................................................A.1
OTHER APPROVALS ................................................................................................................................................A.1
SANITARY APPROVAL .......................................................................................................................................................... A.1
HAZARDOUS LOCATIONS CERTIFICATIONS ........................................................................................................A.1
NORTH AMERICAN CERTIFICATIONS ................................................................................................................................. A.1
EUROPEAN CERTIFICATIONS ............................................................................................................................................. A.1
SOUTH AMERICAN CERTIFICATIONS ................................................................................................................................. A.2
IDENTIFICATION PLATE AND CONTROL DRAWING .............................................................................................A.2
IDENTIFICATION PLATE ....................................................................................................................................................... A.2
CONTROL DRAWING ............................................................................................................................................................ A.5
APPENDIX B – SRF – SERVICE REQUEST FORM .................................................................................. B.1
APPENDIX C – SMAR WARRANTY CERTIFICATE.................................................................................. C.1
VI
Installation Flowchart
Installation Flowchart
ATTENTION
Get the best results of the DT301
by carefully reading all instructions manual.
START
Is the engineering YES Is the YES Install in the field

unit according range correct? (Installation examples in Section 1).
to the process?
NO Verify area classification and

NO
respective practices.
*
Configure the engineering unit.
(Section 3) Verify the most appropriate
position for local indicator.
(Section 4)
Configure the measurement *

range to 0% and 100%. Verify if the cover is correctly closed.
(Section 1)
Power up the transmitter.
IN LINE What is the IN TANK

measurement
type?
Is the
NO
measurement
oscillating?
YES
Is the
YES Regulate
measurement
oscillating? the flow.
Install the
NO
diaphragm
protection.
YES Is the PV
measurement
correct?
NO
Proceed with lower Verify Maintenance
concentration trim. procedures (Section 4)
END
* More information in Section 3 from DT301 Operation, Maintenance and Instructions Manual.
** Tip: The Brix of water is 0 (zero)/ or H2O density = 998.2@200 C.
VII
VIII
Section 1
INSTALLATION
General
The overall accuracy of density measurement depends on several variables. Although the transmitter
has an outstanding performance, proper installation is essential to maximize its performance.
Among all factors, which may affect transmitter accuracy, environmental conditions are the most
difficult to control. There are, however, ways of reducing the effects of temperature, humidity and
vibration.
The capacitive sensor of the DT301, that is located external to the process, is protected of external
sources of heat by an enclosure with internal thermal insulation. Nevertheless, the transmitter should be
installed in way to avoid to the maximum the direct exhibition to the ray’s run.
Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the
electronic housing covers must be correctly placed and the covers must be completely closed by
tighten them manually until you feel the o-rings being compressed. See how to close suitably on item –
electrical connections. Do not use tools to close the covers. Removal of the electronics cover in the
field should be reduced to the minimum necessary, since each time it is removed; the circuits are
exposed to the humidity.
The electronic circuit is protected by a humidity proof coating, but frequent exposures to humidity may
affect the protection provided. It is also important to keep the covers tightened in place. Every time they
are removed, the threads are exposed to corrosion, since painting cannot protect these parts. Code-
approved sealing methods should be employed on conduit entering the transmitter. The unused outlet
connection should be plugged accordingly.
Although the transmitter is virtually insensitive to vibration, installation close to pumps, turbines or other
vibrating equipment should be avoided. If inevitable, install the transmitter at a solid base and use
flexible tube which does not transmit the vibration.
Recommendations for use of DT301

The process fluid should always cover the two diaphragm repeaters.
The maximum process fluid velocity over the two repeater diaphragms must be 0.4m/sec, what means
a flow of 26 m /h in a piping of φ 6”. This information is according to fluids which viscosity is close to
3
that water. For fluids where the viscosity is very different to that water viscosity should be analyzed.
This limitation is due to the losing of load between the diaphragms.
The temperature range of the process fluid must be between -20°C and 150°C.
For applications in corrosive fluids, compatible materials should be chosen. The materials of the parts
that are not in direct contact with the process, but can be subject to the corrosive atmosphere or drops
of the process, should also be observed.
A possible leak of the fill fluid (less than 5 ml), due to a hole in the diaphragm can contaminate the
process. In case that is not allowed, choose a fill fluid compatible with the process.
DT301 Concentration / Density Transmitters Models

DT301I - Industrial model, for general purpose.
DT301S - Sanitary model for food, pharmaceutical industry and other applications where sanitary
connections are required.
The industrial model uses connection flanges in compliance with ANSI B16.5 or DIN 2526 Standards.
The sanitary model uses Tri-Clamp connection to allow a quick and easy connection and disconnection
from the process. Wetted surface finish is 32RA as standard. These models meet 3A recommendations
so that the probe surface is free of crevices where food or bacteria can be collected. 3A is the most
widely accepted sanitary standard in the food, drug and beverage industry.
1.1
Assembly
Both models (DT301I and DT301S) have two mounting types: top mounting (straight type) and side
mounting (curved type).
The Figures 1.1 show the dimensions of the DT301 straight and curved type for industrial and sanitary
models. The dimensions are in millimeters (inches).
The installation can be done in open or pressurized tanks or through a sampling device, external to the
process.
The Figures 1.2 show some mounting examples. The dimensions are in millimeters.
Choose a place for installation that facilitates the access for the measuring point and that be free from
mechanical shocks.
Try to use a valve in the connection to the process before the DT301. This simplifies the calibration and
maintenance of the equipment.
1.2
Installation
A – Industrial Model Side Mounting

365
(14,4)
245
(9,65)
146
(5,73)
6
(0,24)
83
(3,23)
89
(3,50)
(4,45)
113
ELECTRICAL CONNECTION
FLANGED CONNECTION 4”
(25,6)
650
(27,7)
703
(19,7)
500
2B
Figure 1.1 – DT301 Dimensional (A)
1.3
B – Sanitary Model Top Mounting - Between Centre of the Sensors 500 mm

83
(3,27)
ELECTRICAL
CONNECTION
(9,65)
245
89
(5,75)
(3,50)
146 4 TRI-CLAMP
CONNECTION
(0,32)
8
120
(4,72)
(42,16)
1071
(19,68)
500
(3,0)
76
Figure 1.1 – DT301 Dimensional (B)
1.4
Installation
C – Sanitary Model Side Mounting

293
(11,53)
230 63
(9,05) (2,48)
89
(3,50)
(4,45)
113
ELECTRICAL CONNECTION
4” TRI-CLAMP CONNECTION
(31,92)
(25,59)
811
650
(3,0)
76
Figure 1.1 – DT301 Dimensional (C)
1.5
D – Industrial Model Top Mounting

83
(3,23)
ELECTRICAL CONECTION
(3,23)
83
89
(3,50)
(5,73)
146
4” FLANGED
CONNECTION
(39,17)
995
(42,32)
1075
(29,53)
750
(19,7)
500
Figure 1.1 – DT301 Dimensional (D)
1.6
Installation
E – Sanitary Model Top Mounting - Between Centre of the Sensors 800 mm

83 111
Electrical
Connection
83
245
89
Flange Connection
146
4" RF
ANSI B16,5 150#
6
95
1295
1370
15,8
1050
800
95
25
Figure 1.1 – DT301 Dimensional (E)
1.7
A – Typical Installation for Low Flow Tank (Industrial Model)
1 A 482
DT (18,98)
EXIT Flange 4” RF
ANSI B16,5 150#
Flange 1” RF
ANSI B16,5 150# 220 430
(8,66) (16,93)
Reduction 2” x 1”
(3,94)
100
Sch. 5 S
A
(9,30)
160
(4,33)
Curve 1” 90º RL
110
Sch. 5 S
Tube 1/2”
Sch. 5S
(23,62)
( ext. 21,3)
600
Tube 2”
Tube 1” Sch. 5S
(23,07)
Sch. 5S ( ext. 60,3)
586
( ext. 33,4)
(18,72)
475,5
Tube 1”
(34,80)
(57,72)
884
Sch. 5S
1466
( ext. 33,4)
ENTRANCE
Curve 1” 90º RL
Sch. 5S
(37,44)
(48,07)
1221
951
Tube 4”
Sch. 5S
( ext. 114,3)
Flange 1” RF
ANSI B16,5 150#
Sch 5 S Tube 2”
Sch. 5S
( ext. 60,3)
Curve 2” 90º RL
Sch. 5S
Sphere Valve Drain 1” Reduction 2” x 1” Curve 1” 90º RL

Sch. 5S Sch. 5 S
196
(7,72)
Figure 1.2 – Typical Installation for DT301 (A)
1.8
Installation
B – Typical Installation for Low Flow Tank (Sanitary Model)

220 480
(8,66) (18,90)
Niple TC DT
1 A
1 1/2”
Tri-Clamp 4”
EXIT Class 150#
Tri-Clamp
(0,51)
1 1/2”
Class 150# 13
400 Reduction 2 1/2” x 1 1/2”
(15,75)
(2,2)
56
DT Adaptor
(5,90)
150
(6,02)
153
Curve 1 1/2” 90º
( ext. 38,1)
Tube 1/2”
Sch. 40 S
( ext. 21,3)
(23,62)
600
(24,76)
Tube 2”
629
Tube 1 1/2”
Sch. 5 S
Sch. 5S
( ext. 60,3)
( ext. 38,1)
(18,74)
476
(36,5)
13
927
Tube 1 1/2” (0,51)
(37,48)
952
Sch. 5S
( ext. 38,1)
(51,42)
Niple TC
1306
1 1/2”
Curve 1 1/2” 90º
( ext. 38,1)
ENTRANCE
Tube 4”
Sch. 5 S Tri-Clamp
( ext. 144,3) 1 1/2”
Class 150#
Sch. 5 S Tube 2”
Sch. 5 S
( ext. 60,3)
Curve 2” 90º RL
Sch. 5 S
Curve 1 1/2” 90º

( ext. 38,1)
Reduction 2 1/2” x 1 1/2”
Figure 1.2 – Typical Installation for DT301 (B)
1.9
C – Typical Installation for High Flow Tank (Industrial Model)

1 A 482
DT (18,98)
Flange 4” RF
EXIT ANSI B16,5 150#
Flange 2” RF
ANSI B16,5 150#
220 400
(8,66) (15,75)
248 102
Sch. 5 S
(9,76) (4,02)
(3,94)
100
A
(6,3)
160
Curve 2” 90º RC
110 Sch. 5 S
(4,33)
110
(4,33)
Tube 1/2”
Sch. 40 S
( ext. 21,3)
(23,62)
600
Tube 2”
Sch. 5 S Tube 4”
(23,07)
( ext. 60,3) Sch. 5 S
586
( ext. 114,3)
(18,72)
475,5
(32,28)
820
Tube 2”
(58,86)
1495
Sch. 5 S
( ext. 60,3)
ENTRANCE
Curve 2” 90º RC
Sch 5 S
(49,21)
(37,44)
1250
951
Tube 6”
Sch. 5 S
( ext. 168,3)
Flange 2” RF
ANSI B16,5 150#
Sch 5 S
Tube 4”
Sch. 5 S
( ext. 114,3)
Curve 4” 90º RC
Sch 5 S
Curve 2” 90º RC
Reduction 4” x 2” Sch. 5 S
Sphere Valve Drain 1”
Sch. 5 S
175
(6,89)
Figure 1.2 – Typical Installation for DT301 (C)
1.10
Installation
D – Typical Installation in Overflow Tanks

83
Electrical
Connection
83
245 89
146 Flange connection 4" RF
6 ANSI B16,5 150#
95
995
1075
15,8
750
500
25
Figure 1.2 – Typical Installation for DT301 (D)
1.11
E – Typical Installation in Tank (Industrial Model)

120
(4,72)
80
(3,15)
FLANGE 4” ANSI B16,5
DT
MINIMUM LEVEL
(5,9)
150
(3,93)
100
A
1
MINIMUM DIAMETER 20”
Figure 1.2 – Typical Installation for DT301 (E)
1.12
Installation
F – Typical Installation in Tank (Sanitary Model)
57
(2,24)
TRI-CLAMP 4”
DT301
MINIMUM LEVEL
(5,9)
150
(3,93)
100
A
A
1
Figure 1.2 – Typical Installation for DT301 (F)
1.13
G- Typical Installation in Tank with Diaphragm Protection (Industrial Model)

120
(4,72)
80
(3,15)
Flange 4” ANSI B16,5
DT
MINIMUM LEVEL
(5,9)
150
(3,93)
A
100
1
PROTECTION DEVICE
PROTECTION DEVICE
Figure 1.2 – Typical Installation for DT301 (G)
1.14
Installation
H - Typical Installation for Low Flow Tank (Industrial Model)
Figure 1.2 – Typical Installation for DT301 (H)
1.15
I - Typical Installation in Tank for Interface Level (Industrial Model)

DT
FLANGE 4”
ANSI B16,5
TANK
120
(4,72)
80
(3,15)
SENSOR OIL
(5,9)
150
A
1
INTERFACE LEVEL
(19,68)
500
(9,84)
250
WATER
SENSOR
Figure 1.2 – Typical Installation for DT301 (I)
1.16
Installation
J - Typical Installation in Tank for Stand Pipe Interface Level (Industrial Model)
A 1
DT
FLANGE 4”
ANSI B16,5
TANK
A DRAIN VENT
(3,93)
100
OIL
(15,74)
400
(9,84)
250
INTERFACE LEVEL
(31,49)
(19,68)
800
500
WATER
DIAMETER 4”
DIAMETER 1”
DRAIN
Figure 1.2 – Typical Installation for DT301 (J)
1.17
Electronic Housing Rotation

The electronic housing can be rotated in order for a better position for the digital display. To rotate it,
use the housing rotation set screw, see figure 1.3.
COVER
LOCKING
SCREW
HOUSING ROTATION
SET SCREW
Figure 1.3 – Housing Rotation Set Screw
The digital display can also be rotated. See section 4, figure 4.2.
Electric Wiring
Reach the terminal block by removing the electrical connection cover. The cover locking screw (Figure
1.4) locks this cover. To release the cover, rotate the locking screw clockwise.
COVER
LOCKING
SCREW
Figure 1.4 – Cover Locking Screw
The terminal block has screws on which fork or ring type terminals can be fastened. See figure 1.5.
For convenience, there are two ground terminals: one inside the cover and two external located close
to the conduit entries.
Test and Communication terminals allow, respectively, to measure the current in the 4 - 20 mA loop,
without opening the circuit, and also to communicate with the transmitter. The “Test Terminals” must be
used to measure the current. The “COMM” terminal must be used for HART communication. See figure
1.5.
1.18
Installation
GROUND
TERMINALS
COMMUNICATION
TERMINALS TEST
TERMINALS
Figure 1.5 – Terminal Block
Use of twisted pair (22 AWG or greater than) cables is recommended.
Avoid routing signal wiring close to power cables or switching equipment. Plug and seal the unused
outlet connection accordingly.
The DT301 has protection against reverse polarity.
Connection of the DT301 should be done as in Figure 1.7.
Operating Areas
Load (Ohm)
4-20mA and digital

communication
4-20mA only
Power Supply (Volt)
Figure 1.6 – Load Curve
1.19
CONFIGURATOR
Figure 1.7 – DT301 Connection Diagram
Multidrop Operation
Multidrop connection is formed by several transmitter connected to a single communication
transmission line. Communication between the host and the transmitters takes place digitally with the
transmitters analog output deactivated.
The communication with the transmitters and the host (HT2, DCS, Data Acquisition System or PC) can
be done with a Bell 202 Modem using Hart Protocol. Each transmitter is identified by a unique address
from 1 to 15.
The DT301 is factory set to address 0, which means a non multidrop operation mode, allowing the
transmitter to communicative with the Hand-Held Terminal, superimposing the communication on the 4-
20 mA signal. To operate in multidrop mode, the transmitter address must be changed to a number
from 1 to 15. This change deactivates the 4-20 mA analog output sending it to 4mA.
NOTE
The current output will be fastened in 4 mA as soon as the transmitter address it is changed of zero (0) for another
one in the multidrop range (1 to 15).
To operate in multidrop mode, it is necessary to verify which transmitters are connected on the same
line.
The connection of the DT301 in a multidrop net should be made according to figure 1.8.
ATTENTION
For proper operation, the Smar’s configurator requires a minimum load of 250 Ohms between it and the power
supply. See figure 1.8.
1.20
Installation
250
Figure 1.8 – DT301 Diagram for Multidrop Connection
1.21
Installation in Hazardous Areas
WARNING
Explosions could result in death or serious injury, besides financial damage. Installation of this
transmitter in explosive areas must be carried out in accordance with the local standards and the
protection type adopted .Before continuing the installation make sure the certificate parameters are
in accordance with the classified area where the equipment will be installed.
The instrument modification or parts replacement supplied by other than authorized representative
of Smar is prohibited and will void the certification.
The transmitters are marked with options of the protection type. The certification is valid only when
the protection type is indicated by the user. Once a particular type of protection is selected, any
other type of protection can not be used.
The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully
engaged threads. Lock the housing using the locking screw (Figure 1.3).
The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive
gases. The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120°) to
guarantee the sealing. Lock the covers using the locking screw (Figure 1.3).
Consult the Appendix A for further information about certification.
Explosion/Flame Proof
WARNING
The electric connection’s entries must be connected or closed using the appropriate Ex-d metal
cable gland and/or metal blanking plug with certified IP66 rating.
As the transmitter is non-ignition capable under normal conditions, the statement “Seal not
Required” could be applied for Explosion Proof Version. (CSA Certification).
The standard plugs provided by Smar are certified according to the standards at FM, CSA and
CEPEL. If the plug needs to be replaced, a certified plug must be used.
In the electrical connection with NPT thread, for waterproofing installation, use a non-hardening
silicone sealant.
Do not remove the transmitter covers when power is ON.
Intrinsically Safe
WARNING
In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity
parameters and applicable installation procedures must be observed.
To protect the application the transmitter must be connected to a barrier. Match the parameters
between barrier and the equipment (Consider the cable parameters). Associated apparatus ground
bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to
insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller
than Co and Lo of the associated Apparatus.
For free access to the Hart bus in the explosive environment, ensure the instruments in the loop are
installed in accordance with intrinsically safe or non-incendive field wiring practices. Use only Ex
Hart
communicator approved according to the type of protection Ex-i (IS) or Ex-n (NI).
It is not recommended to remove the transmitter cover when the power is ON.
1.22
Section 2
OPERATION
The pressure sensor used by the DT301 Smart Concentration/ Density Transmitter is a capacitive cell,
the same type used by the LD301 Smart Pressure Transmitter. This sensor is connected to a probe to
accomplish the measures through of the pressure differential reading. The figure 2.1 schematizes the
sensor used by the DT301.
CH CL
SENSOR DIAPHRAGM
POSITION, WHEN
P1=P2
SENSOR DIAPHRAGM
P1 P2
H L
FIXED PLATES OF THE
CAPACITORS HIGH
AND LOW
Figure 2.1 – Capacitive Cell
Functional Description – Sensor

Where,
P 1 and P 2 are the pressures applied in cameras H and L.

CH = capacitance between the fixed plate on P1 side and the sensing diaphragm.
CL = capacitance between the fixed plate on the P2 side and the sensing diaphragm.
d= distance between CH and CL fixed plates.
∆d = sensing diaphragm's deflection due to the differential pressure ∆P = P1 - P2.

The capacitance of a capacitor with flat, parallel plates may be expressed as a function of plate area (A)
and distance (d) between the plates:
∈A
C=
d
Where,
ε = dielectric constant of the medium between the capacitor's plates.

If CH and CL be considered the capacity of flat and parallel plates with identical areas, then:
∈ .A ∈.A
CH = and CL =
(d / 2) + ∆d (d / 2) − ∆d
However, if the differential pressure (∆P) applied to the capacitive cell not deflect the sensing
diaphragm beyond d/4, it is possible to assume ∆P as proportional to ∆d, that is:
∆P α ∆d
By developing the expression (CL - CH)/ (CL + CH), it follows that:
As the distance (d) between the fixed plates CH and CL is constant, is possible to conclude that the
expression
(CL - CH) / (CL + CH) is proportional to ∆d and, therefore, to the differential pressure to be measured.
Thus it is possible to conclude that the capacitive cell is a pressure sensor formed by two capacitors
whose capacitances vary according to the differential pressure applied.
2.1
Functional Description - Hardware

The transmitter blocks Diagram, as it shows the Figure 2.2, it describes the circuit used by the DT301
functionally.
Probe
The probe is the transmitter part that is directly in contact with the process.
Pressure Repeaters
It transfers to the capacitive sensor the differential pressure detected in the process.
Temperature Sensor
It captures the process fluid temperature.
Sensor Board
It implements the transducer that converts the sensor sign for a measure that can be treated by CPU.
Oscillator
It generates a proportional frequency to the capacitive generated by sensor.
Signal Isolator
It accomplishes the isolation of signs between the sensor and CPU. The Control signals from the CPU
are transferred through optocouples, and the signal from the oscillator is transferred through
transformer
Memory EEPROM
It is a non-volatile memory and it contains the specific information of the sensor, such as, construction
materials, calibration of the sensor, production and customer’s data.
Figure 2.2 – DT301 Hardware Block Diagram
Main Board
(CPU) Central Processing Unit and PROM
The (CPU) Central Processing Unit is the intelligent part of the transmitter responsible for the
management and operation of the circuits, sign treatment and accomplish the communication digital
with other devices. For temporary data storage, CPU uses the memory position of its internal RAM. The
data stored in this RAM are those that can be destroyed in the case of energy lack. The data that
request its retention, CPU stores them in its memory it not interns volatile (EEPROM). This EEPROM
memory admits 10.000 recordings in the same memory position.
The program is stored in a PROM external memory.
D/A Converter
It converts the digital data from the CPU to an analog signal with 14-bits resolution.
2.2
Operation
Output
It accomplishes the current control in the line of feeding of the transmitter. This current control is made
to form to generate a proportional current to the value of the variable reading. The work range of the
transmitter defines the values for the currents 4 and 20 MA. The control current of the DT301
transmitter obeys the specifications of the NAMUR NE-43 norm.
Modem
The function of this circuit is to become possible the change of information between the Smar
configurator and the DT301 transmitter, through protocol HART. The communication sign is symmetrical
and it doesn't affect the level DC in the output of 4-20mA.
Power Supply
The transmitter gets the energy of the communication line for its own operation (transmitter to two
wires). The minimum tension for the transmitter operation is of 12 Vdc, measure in the block.
Display Controller
It controls the lit of the liquid crystal Display segments in agreement with the correspondent data for
CPU. The user has the option of selecting the variable shown in the display, through digital
communication.
Functional Description - Software

The figure 2.3 shows the software functional diagram of the DT301 transmitter.
Digital Filter
The digital filter is a lowpass filter with an adjustable time constant Damping. It is used to smooth noisy signals.
The Damping value is the time required for the output reaching 63.2% for a step input of 100%.
Customer Characterization
It calculates the real pressure through layer capacitive readings and sensor temperature, considering
the data of factory calibration stored in EEPROM of the sensor. This module has as output the values
of differential pressure and temperature.
Specific Weight Calculation

It calculates the specific weight of the solution, being taken in consideration its properties physical
chemistries.
SENSOR
DIGITAL FILTER
FACTORY
CHARACTERIZATION
TEMP
SPECIFICATION
CALCULATION
PV% PV
CURRENT
CALCULATION
mA
4-20 mA LCD DISPLAY
Figure 2.3 – DT301 Software Block Diagram
2.3
Density or Concentration Calculation

Obtained the value of the specific weight, it can be determined its density or concentration easily. In this
point, obtain the value of the PV main variable, so much in percentage as in engineering units.
Current Calculation
It makes the correlation of PV with the current values in calculation.
Display
The indicator, constituted by the liquid crystal display, it can show one or two variables in agreement
with the user's selection. When it is shown two variables, the indicator will alternate between both with
an interval of approximately 3 seconds.
Beyond the numeric and alphanumeric fields, the display shows some alphanumeric icons to indicate
the transmitter states. The figure 2.4 shows the segment configuration used by DT301 transmitter.
Monitoring
The DT301 transmitter stays continually in the mode monitoring. In this mode, the indication at the
display alternates between the primary and secondary variable, according to the user's configuration.
The indicator has the capacity to show the value, the engineering unit and the variable type,
simultaneously with most of the state indications. See in the figure 2.4 a sample of a DT301 indication
standard.
The display is capable also to show messages and mistakes (See the table 2.1).
Figure 2.4 – Typical Monitoring Mode Display Showing PV, in this case 25.0 BRIX
DISPLAY DESCRIPTION
INIT The DT301 is in initializing after power on.
FAIL Fails in the transmitter. See Section 4 – Maintenance.
SAT Primary or secondary Variable out of the range operation. See Section 4 - Maintenance.
Table 2.1 - Display Errors and Messages
2.4
Section 3
CONFIGURATION
The DT301 Intelligent Density Transmitter is a digital instrument with the most up-to-date features a
measurement device can possibly have. Its digital communication protocol (HART) enables the
instrument to be connected to a computer in order to be configured in a very simple and complete way.
Such computers connected to the transmitters are called HOST computers. They can either be Primary
or Secondary Masters. Therefore, even the HART being a master-slave type of protocol, it is possible
to work with up to two masters in a bus. The Primary HOST plays the supervisory role and the
Secondary HOST plays the Configurator role.
The transmitters may be connected in a point-to-point or multidrop type network. In a point-to-point

connection, the equipment must be in its "0" address so that the output current may be modulated in 4 to
20 mA, as per the measurement. In a multidrop network, if the devices are recognized by their
addresses, the transmitters shall be configured with a network address between "1" and "15. In this
case, the transmitter’s output current is kept constant, with a consumption of 4 mA each. If the devices
are recognized by their tag, the transmitter’s addresses may be “0” while, their output current is still
being controlled, even in a multidrop configuration.
In the case of the DT301, which can be configured a transmitter; the HART addressing is used as
follows:
Transmitter Mode - The "0" address causes the DT301 to control its output current and addresses "1"
through "15" place the DT301 in the multidrop mode with current control.
NOTE
In case of multidrop network configuration for classified areas, the entity parameters allowed for the
area shall be strictly observed. Therefore, the following shall be checked:
Ca   Cij + Cc La   Lij + Lc
Voc  min [Vmaxj] Isc  min [Imaxj]
Where:
Ca, La - Barrier Allowable Capacitance and Inductance
Cij, Lij - Non protected internal Capacitance/Inductance of transmitter j (j = up to 15)
Cc, Lc - Cable capacitance and Inductance
Voc - Barrier open circuit voltage
Isc - Barrier short circuit current
Vmaxj - Maximum allowable voltage to be applied to the instrument j
Imaxj - Maximum allowable current to be applied to the instrument j
The DT301 Intelligent Density Transmitter includes a very encompassing set of HART Command
functions that make it possible to access the functionality of what has been implemented. Such
commands comply with the HART protocol specifications, and are grouped as Overall Commands,
Common Practice Controls Commands and Specific Commands.
Smar developed two types of Configurators for its HART devices: CONF401 and HPC301
Configurator. The first works in Windows platform (95, 98, 2000, XP and NT) and UNIX. It supplies an
easy configuration, field instruments monitoring, and capacity to analyze data and to modify the
performance of field instruments. The second, HPC301, is the newest technology in portable computers
PalmZIRE71 Handheld.
For operation and function characteristics of mentioned configurators, refer to the respective manuals.
Figures 3.1 and 3.2 show the front of the Palm and the CONF401 screen, with active configuration.
3.1
CONTRAST
CONTROL BUTTON POWER BUTTON
APPLICATIONS
BUTTONS SCROLL
BAR
GRAFFITTI
WRITING AREA
HOME CALCULATOR
START MENU SEARCHING
ALFA NUMERIC NUMERIC

KEYBOARD
AGENDA TEXT EDITOR TO TRANSMITTER
ADDRESS TASK
LIST LIST
Figure 3.1 – Configurator
Figure 3.2 – CONF401 Screen
Configuration Resources
By means of the HART configurator, the DT301 firmware allows the following configuration features to
be accessed:
 Transmitter identification and manufacturing data
 Primary variable trim – density
 Primary variable trim – current
3.2
Configuration
 Transmitter adjustment to the working range

 Engineering unit selection
 Linearization table
 Device configuration
 Equipment maintenance
The operations, which take place between the configurator and the transmitter do not interrupt the
density measurement, and do not disturb the output signal. The configurator can be connected on the
same pair of wires as the 4-20 mA signal, up to 2 km away from the transmitter.
Manufacturing Data and Identification

The following information about the DT301 manufacturing and identification data is available:
TAG - 8-character alphanumeric field for transmitter identification.
DESCRIPTOR - 16-character alphanumeric field for additional identification of the transmitter. May be
used to identify a service or location.
DATE - The date may be used to identify a relevant date as the last calibration, the next calibration or
the installation. The date is presented in the form of bytes where DD = [1,..31], MM = [1..12], AA =
[0..255], where the effective year is calculated by [Year = 1900 + AA].
MESSAGE - 32-character alphanumeric field for any other information, such as the name of the person
who made the last calibration, some special care to be taken, or if a ladder is needed for accessing.
FLANGE TYPE - Ø 4” x 150 #ANSI B16.5 RF, Ø 4” x 300 #ANSI B16.5 RF, Ø 4” x 600 #ANSI B16.5
RF, DN 100 PN25/40, DIN2526-Forma D, 03 " Tri Clamp, Special.
FLANGE MATERIAL - 316L SST, Hastelloy C276, Special.
O-RING MATERIAL - Buna-N, Viton, Teflon and Special.
LOCAL INDICATOR - Installed or None.
REMOTE SEAL TYPE - Straight Type, Side Type.
REMOTE SEAL FLUID - DC200/20 Silicone Oil, DC704 Silicone Oil, Glycerin / Water, Sylthern 800,
Propylene Glycol (NEOBEE M20).
REMOTE SEAL DIAPHRAGM - 316L SST, Hastelloy C276, Special.
SENSOR FLUID* - DC200/20 Silicone Oil, DC704 Silicone Oil, Glycerin / Water, Sylthern 800,
Propylene Glycol (NEOBEE M20).
SENSOR ISOLATING DIAPHRAGM* - 316 SST, Hastelloy C, Monel, Tantalum and Special.
SENSOR TYPE* - It shows the sensor type.
SENSOR RANGE* - It shows the sensor range in engineering units chosen by user. See Configuration
Unit.
NOTE
Items marked with asterisk cannot be changed. They come directly the sensor memory.
Trim of the Primary Variable - Density

Density, defined as a primary variable, is determined from the sensor readout by means of a conversion
method. Such a method uses parameters obtained during the fabrication process. They depend on the
electric and mechanical characteristics of the sensor, and on the temperature change to which the
sensor is submitted. These parameters are recorded in the sensor's EEPROM memory. When the
sensor is connected to the transmitter, such information is made available to the transmitter's
microprocessor, which sets a relationship between the sensor signal and the measured density.
3.3
Sometimes, the measure shown on the transmitter's display is different from the user’s standard. This
may be due to several reasons, among which the following can be mentioned:
 The transmitter mounting position.
 The user's standard differs from the factory standard.
 Sensor's original characteristics shifted by overpressure, over temperature or other special
conditions of use.
The concentration trim is the method used in order to adjust the measurement as related to the
density/concentration of the process, as per the user's standard. The most common discrepancy found
in transmitters is usually due to zero displacement. This may be corrected by means of the lower
concentration trim.
Concentration Trim
This trim is made with the DT301 installed in the process fluid. Catch a sample of the process fluid and
determine the density or concentration in laboratory. Enter the trim menu to adjust the lower
concentration, informing the value read in laboratory or another standard.
Self Calibration Trim

Self calibration trim makes the transmitter calibration considering as reference the density of the air and
of the water.
DT301 Self Calibration

First Step – Air Self calibration Second Step – Water Self calibration
Place the DT301 in work position (vertical) and After air calibration, place the DT301 in work
facing the air, wait approximately 5 minutes for position (vertical) and in water, immersing both
stabilization, choose Kg/m³ for measurement diaphragms, wait approximately 5 minutes for
unit. Enter the TRIM menu, choose the option stabilization and change the measurement unit for
AIR self-calibration trim and click on SEND, Brix. Enter the TRIM menu, choose the option
when the indicated error is between ±0.4 Kg/m³, WATER self-calibration trim and click on SEND,
press OK. when the indicated error is between ±0.1 Brix,
press OK.
Figure 3.3 – Air Self Calibration Figure 3.4 – Water Self Calibration
Following these steps, the DT301 will be calibrated. In case there is a difference between the DT301
and the standard used as reference, adjust the concentration in the process.
3.4
Configuration
Temperature Trim
There might be differences between the Smar temperature standards and your temperature plant
Standard. In this case, the Temperature Trim adjustment shall be done to correct this difference in the
Temperature Trim menu.
Primary Variable Current Trim

When the microprocessor generates a 0% signal, the Digital to Analog converter and associated
electronics are supposed to deliver a 4 mA output. If the signal is 100%, the output should be 20 mA.
There might be differences between the Smar current standards and your current plant Standard. In this
case, the Current Trim adjustment shall be done with a precision ammeter as measurement reference.
Two Current Trim types are available:
 4 mA TRIM: this is used to adjust the output current value corresponding to 0% of the
measurement;
 20 mA TRIM: this is used to adjust the output current value corresponding to 100% of the
measurement;
The Current Trim shall be carried out as per the following procedure:
 Connect the transmitter to the precision ammeter;
 Select one of the Trim types;
 Wait a while for the current to stabilize and inform the transmitter the current readout of the
precision ammeter.
NOTE
The transmitter presents a resolution that makes it possible to control currents as low as
microamperes. Therefore, when informing the current readout to the transmitter, it is recommended that
data input consider values up to tenths of microamperes.
Adjustment of the Transmitter to Work Range

This function affects, directly, the 4-20 mA output of the transmitter. It is used to define the work range of
the transmitter and, in this document; this process is defined as transmitter calibration. The transmitter
DT301 implements two calibration resources:
OUTPUT CURRENT CALIBRATION: The output current shall be calibrated so that lower concentration
value represents 4 mA and the upper concentration value represent 20 mA;
MEASUREMENT CALIBRATION: The DT301 is manufactured and calibrated in accordance with the
customer’s request. During the installation some changes can occur on the device and an adjustment on
the measurement can be necessary. If the required adjustment is only for the measurement engineering
units, search for maesurement item described in the sequence. If the adjustment requires changes in
measurement values, make the calibration with reference;
DAMPING: The damping item in calibration menu enables adjustment of the damping factor of
engineering unit (PV) reading of filter, performed by software. The damping is a digital filter where time
constant, may be adjusted between 0 and 32 seconds. The transmitter has an intrinsic mechanical
damping of 0.2 seconds.
MEASUREMENT
This function of configuration menu of the Smar programmer makes it possible to select the type of
transference function the transmitter is expected to perform. There are several functions related with the
measurement of density and concentration, and there is a special function which makes it possible to
check the 4 to 20 mA current generated by the transmitter. The following transference functions have
been implemented:
 Density
The transference functions related to the density measurement correspond to the measurement of
absolute density measurement, which takes into consideration the chemical properties of the solution
and the physical properties of the medium, and to the measurement of specific gravity, which is based
on the density of water. Therefore, it is possible to perform measurements in the following units: kg/m3,
g/cm3, SGU@ 20ºC, SGU@ 4ºC.
3.5
 Concentration
Such measurements inform the composition of a solution in comparison with several worldwide accepted
units, such as: Baumé Degree, Plato Degree, Brix Degree and INPM Degree.
 Constant Output
This measurement allows the user to check the consistency of the input current generation values
between 3.9 and 21 mA. This is also an extremely important characteristic while performing the Loop
Testing during the Startup of an Industrial plant.
DISPLAY
This option makes it possible to configure up to two variables to be shown on the display of the
transmitter. Should the user for using only one variable, the same variable shall be entered as the
second variable or, alternatively, none shall be chosen as the option for the second variable.
Engineering Unit Selection

The user can also choose the measured type:
 Density in g/cm³;
 Density in Kg/m³;
 Relative Density @ 20°C;
 Relative Density @ 4°C;
 Density in lb/ft3 ;
 Density in t/m³;
 Baume;
 Brix;
 Plato;
 INPM;
 GL;
 Solid Percent;
 API.
Solid Percent (% sol)

The concentration/ density transmitter DT301 offers resources with the objective of relating Baume
degree to solid percent.
The general equation to determine the solid percent is:
%sol = a0 + a1 bme1 + a2 bme2 + a3 bme3 + a4bme4 + a5 bme5
The table and the graph below indicate the application of the DT301 polynomial that relates Baume
degree to solid percent, generating the polynomial:
y = 0.004768x4 - 0.760813x3 + 45.407284x2 - 1200.648795x + 11919.089787.
3.6
Configuration
X POLYNOMIAL REGRESSION
1 Bme %SOL. y = 0.004768x4 - 0.760813x3 + 45.407284x2 - 1200.648795x +

2 35 56 11919.089787
3 36 56,7 63
62
4 37 57
61
5 37,7 57,5 60
% solid
6 38 57,9 59
7 38,3 58,2 58
8 38,4 58,3 57
9 38,5 59 56
55
10 38,6 59,2
34 36 38 40 42 44
11 39 59,3
12 39,4 59,6 °Baume
13 39,7 60
14 41 60,5
15 42 61,2
16 43 61,8
Concentration Percentage (% conc)

For applications that demand other relation among measures, the polynomial used is:
f(a,d,t) = a0 + a1 d + a2 d2 + a3 d3 + a d4 + a5 d5 + a6 d t + a7 d2 t + a8 d3 t + a9 d t2 + a10 d t3 + a11 d2 t2 + a12

d3 t3 + a13 t + a14 t2 + a15 t3 + a16 t4 + a17 t5
This function is applied to a higher number of applications. It relates three measurements: density,
temperature and concentration.
As the digital display used in DT301 is of 4 ½ digits, the maximum indicated value would be 19999.
When selecting the unit, be certified that in your application the value won't surpass 19999.
Equipment Configuration
The DT301 enables the configuration of not only its operational services, but of instrument itself. This
group includes services related to: input filter, burnout, addressing, display indication and passwords.
 INPUT FILTER - The input filter, also referenced to as damping, is a first class digital filter
implemented by the firmware, where the time constant may be adjusted between 0 and 32 seconds. The
transmitter's mechanical damping is 0.2 seconds;
 BURNOUT - This configuration option includes the possibility of choosing the output current action,
should a failure occur. The output current will remain fixed within the limits of Lower Burnout or Upper
Burnout, depending on the failure mode chosen.
The user does not choose the upper and lower burnout current limits. These limits are previously
determined in accordance with the transmitter version. The lower current limit is 3.9 mA and the latest
versions comply with the specifications of standard NAMUR NE-43, that is, 3.6 mA. In what respects to
the upper limit, all versions use the same limit: 21 mA. The selection of lower burnout and upper burnout
is done by means of mode switching device.
 MONITORING - This function allows the remote monitoring of one of the transmitter variables in the
display of configurator. To activate it, select “monit” in the main menu.
 ADDRESSING - The DT301 includes a variable to define the equipment address in a HART
network. Addresses may go from value "0" to "15"; addresses from "1" to "15" are specific addresses for
multidrop connections. This means that, in a multidrop configuration, the DT301 will display the message
MDROP for addresses "1" to "15";
3.7
NOTE
The output current will be increased to 4 mA as the DT301 address is altered to another value than "0".
 DISPLAY INDICATION - the DT301 digital display is comprised of three distinct fields: an
information field with icons indicating the active configuration status, a 4 ½ digit numeric field for values
indication and a 5 digit alphanumeric field for units and status information.
The DT301 may work with up to two display configurations to be alternately displayed at 2 second
intervals. Parameters that may be selected for visualization are those listed on Table 3.1, below.
PV (%) Process variable in percentage.

PV Process variable in engineering units.
OUT (%) Output in percentage.
OUT (mA) Output in milliamperes.
TEMP Process temperature.
S/INDIC Used to cancel the second indication.
Table 3.1 - Variables for Indication in Display
 PASSWORDS - this service enables the user to modify the operation passwords used in the
DT301. Each password defines the access for a priority level (1 to 3); such configuration is stored in
the DT301 EEPROM. Password level 3 is hierarchically superior to password level 2, which is
superior to level 1.
Equipment Maintenance
Here are grouped maintenance services related with the collection of information required for equipment
maintenance. The following services are available: Order Code, Serial Number, Operation Counter and
Backup/Restore.
 ORDER CODE - The Order Code is the one used for purchasing the equipment, in accordance with
the User specification. There are 22 characters available in the DT301 to define this code.
Example:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
D T 3 0 1 1 I S 0 0 1 J B 0 2
Density Transmitter DT301(D):

Range: 0.5 to 1.8 g/cm³ (1);
Diaphragm of 316L SS (I);
Silicone Oil Fill Fluid DC 200/20 (S);
Without Local Indicator (0);
Electric Connection 1/2 - 14NPT (0);
Type of Assembly - Straight (1);
Connection to the Process Tri-Camp 4” 300 # (J);
Wetted ring Material of Buna N (B);
Without Tank Adapter (0) and
Inox Steel Tri-Camp 304 (2).
 SERIAL NUMBER - Three serial numbers are stored:
Circuit Number - This number is unique to every main circuit board and cannot be changed.
Sensor Number - The serial number of the sensor connected to the DT301 and cannot be changed.
This number is read from the sensor every time a new sensor is inserted in the main board.
Transmitter Number - the number that is written at the identification plate each transmitter.
NOTE
The transmitter number must be changed whenever there is the main plate change to avoid communication
problems.
3.8
Configuration
 OPERATION COUNTER - Every time a change is made, there is an increment in the respective
change counter for each monitored variable, according to the following list. The counter is cyclic, from 0
to 255. The monitored items are:
LRV/URV: when any type of calibration is done;

Function: when any change in the transference function is done, e.g., linear, square root or table;
Trim_4mA: when the current trim is done at 4mA;
Trim_20mA: when the current trim is done at 20mA;
Trim_Zero/Lower: when pressure trim is done at Zero or Lower Density;
Trim Upper Density: when the trim is done at Upper Density;
Characterization: when any change is made in any point of the density characterization table in trim
mode;
Multidrop: when any change is made in the communication mode, for example, multidrop or single
transmitter.
 BACKUP - When the sensor or main circuit is changed, it is necessary, immediately after the
assembly, to transfer the data of the new sensor to the main board or the old sensor data for the new
main board.
Most of the parameters are automatically transferred. The calibration parameters, however, remain safe
in the main board, so that the working range cannot be accidentally modified. When the replaced part is
the sensor, it becomes necessary to transfer calibration data from the main board to the sensor and
vice-versa if the replaced part is the main board.
Backup operation saves the contents of the main board in the sensor memory and the restore function
performs the reverse operation.
3.9
3.10
Section 4
MAINTENANCE PROCEDURES
General
Smar DT301 Intelligent Density/Concentration Transmitters are extensively tested and inspected before
delivery to the end user. Nevertheless, during their design and development, consideration was given to
the possibility of repairs by the end user, if necessary.
As main characteristics how much to the maintenance easiness it can be detached its modularity and its
reduced number of electronic board.
In general, it is recommended that end users do not try to repair printed circuit boards. Spare circuit
boards may be ordered from Smar whenever necessary.
The DT301 concentration/density transmitter has been designed to operate for many years without
malfunctions. In case the process application requires periodic cleaning of the repeater diaphragms, the
flanges may be easily removed and reinstalled.
If the transmitter eventually requires maintenance, it may be changed in the field. In this case, the
possibly damaged sensor should be returned to Smar for evaluation and, if necessary, repair. Refer to
the item "Returning Materials" at the end of this Section.
Diagnostic with Configurator

If any problem be noticed relating to the transmitter output, investigation may be carried out by the
configurator, as long as power is supplied and communication and the processing unit are operating
normally (see table 4.1).
The programmer should be connected to the transmitter according to the wiring diagram shown on
Section 1, figures, 1.7 and 1.8.
Error Messages
When communicating using the configurator the user will be informed about any problem found by the
transmitter self-diagnostics.
The mistake messages always are alternate with the information shown in the first line of programmer
Smar’s display. The table 4.1 lists the mistake messages. For more details on the corrective action, see
referred table.
ERROR MESSAGES POTENTIAL SOURCE OF PROBLEM

PARITY ERROR  The line resistance is not according to load curve.
OVERRUN ERROR  Excessive noise or ripple.
CHECK SUM ERROR  Low level signal.
 Interface damaged.
FRAMING ERROR
 Power supply or configurator without battery.
 Transmitter line resistance is not according to load curve.
 Transmitter not powered.
 Interface not connected or damaged.
NO RESPONSE  Transmitter configured in multidrop mode being accessed by ON LINE SINGLE UNIT.
 Transmitter reversibly powered (polarity is reversed).
 Interface damaged.
 Power supply or configurator without battery.
LINE BUSY  Other device using the line.
 Software version not compatible between configurator and transmitter.
CMD NOT IMPLEMENTED  Configurator is trying to carry out a DT301 specific command in a transmitter from another
manufacturer.
4.1
ERROR MESSAGES POTENTIAL SOURCE OF PROBLEM

 Sensor disconnected.
XMTR MALFUNCTION
 Sensor failure.
COLD START  Start-up or reset due to power supplies failure.
 Output in constant mode.
OUTPUT FIXED
 Transmitter in multidrop mode.
OUTPUT SATURATED  Pressure out of calibrated span or in fail-safe (Output current in 3.90 or 21.00 mA).
 Temperature out of operating limits.
SV OUT OF LIMITS
 Temperature sensor damaged.
 Pressure out of operation limits.
PV OUT OF LIMITS  Sensor damaged or sensors module not connected.
 Transmitter with false configuration.
LOWER RANGE VALUE TOO HIGH  The 4 mA point was set to a value above a value corresponding to (upper range limit! minimum span).
LOWER RANGE VALUE TOO LOW  The 4 mA point was set to a value below a value corresponding to (! upper range limit).
UPPER RANGE VALUE TOO HIGH  The 20 mA point was set to a value above the 1.24 H (upper range limit).
 The 20 mA point was set to a value below a value corresponding to (! upper range limit + minimum
UPPER RANGE VALUE TOO LOW
span).
UPPER & LOWER RANGE VALUES
 Both the 4 and 20 mA points were outside the sensor's range limit.
OUT OF LIMITS
 The difference, between the 4 and 20 mA points, is less than the 0.75 H (minimum span) allowed by the
SPAN TOO SMALL
transmitter.
APPLIED PROCESS TOO HIGH  The pressure applied on the sensor was above the 1.24 H (upper range limit).
APPLIED PROCESS TOO LOW  The pressure applied on the sensor was below the 1.24 H (upper range limit).
 During digital trim, the trim value entered exceeded the factory-characterized value by more than 10%
EXCESS CORRECTION
upper range limit.
PASSED PARAMETER TOO LARGE  Parameter above operating limits.
PASSED PARAMETER TOO SMALL  Parameter below operating limits.
CONTROL LOOP SHOULD BE IN  This message appears whenever the possibility exists that the operation will affect the 4-20 mA output
MANUAL signal.
CONTROL LOOP MAY BE RETURNED
 After the operation is completed, you are reminded to return the loop to automatic control.
TO AUTO
Table 4.1 - Diagnostic Error and Potential Source
Diagnostic without Configurator

Symptom: NO LINE CURRENT
Probable Source of Trouble:
Transmitter Connections
 Check wiring polarity and continuity.
 Check for shorts or ground loops.
 Check if the power supply connector is connected to main board.
Power Supply
 Check power supply output. The voltage must be between 12 and 45 Vdc at transmitter terminals.
Electronic Circuit Failure

 Check the main board for defect by replacing it with a spare one.
Symptom: NO COMMUNICATION
Terminal Connections
 Check terminal interface connections.
 Check if the interface is connected to the wires leading to the transmitter or to the terminals [COMM]
and [-].
 Check if the interface is model IF3 (for Hart Protocol).
4.2
Maintenance Procedures
 Check if connections are according to wiring diagram.
 Check line resistance; it must be equal to or greater than 250 Ohm between the transmitter and the
power supply.
Power Supply
 Check output of power supply. The voltage at the DT301 terminals must be between 12 and 45 V,
and ripple less than 500 mV.
Electronic Circuit Failure

 Locate the failure by alternately replacing the transmitter circuit and the interface with spare parts.
Transmitter Address
 In On Line Multidrop item check if the address is "0."
Symptom: CURRENT OF 21.0 mA or 3.9 mA
Pressure Tap (Piping)

 Check the pressure connection.
 Check if bypass valves are closed.
 Check if pressure applied is not over upper limit of transmitter's range.
Sensor to Main Circuit Connection

 Check connection (male and female connectors).
Symptom: INCORRECT OUTPUT
 Check power supply voltage.
 Check for intermittent short circuits, open circuits and grounding problems.
Process Fluid Oscillation

 Adjust damping
Pressure Tap
 Check the integrity of the circuit by replacing it with a spare one.
Calibration
 Check the transmitter calibration.
NOTE
A 3.9 or 21.mA current indicates that the transmitter is in safety output or fail-safe output mode. Use the
configurator to investigate the source of problem.
Procedure to change the DT301 Main Board

 Replace the GLL852 main board - 1.0X to 2.0X. version
 Read from sensor (Backup menu).
 Trim the temperature with two temperatures 30°C apart.
 This procedure must be done, when the temperature is steady, a temperature standard must be
used as a reference to adjust the DT temperature.
 After the temperature trim, make the self-calibration.
Disassembly Procedure
WARNING
Do not disassemble with power on.
4.3
Figures 4.3 and 4.4 show transmitter's exploded view and will help you to understand the text below.
The numbers between parentheses are relating to the enumeration of the items of the related drawing.
Probe Set (16A, 16B, 19A or 19B)

To have access to the probe for cleaning, it is necessary to remove it from the process.
Remove the transmitter loosening the against-flange.
Cleaning should be done carefully in order to avoid damaging of the delicate isolating diaphragms. Use
of a soft cloth and a nonacid solution is recommended.
To remove the sensor from the electronic housing, the electrical connections (in the field terminal side)
and the main board connector must be disconnected.
Loosen the hex screw (6) and carefully unscrew the electronic housing from the sensor, observing that
the flat cable is not excessively twisted.
WARNING
To avoid damage do not rotate the electronic housing more than 270º starting from the fully threaded
without disconnecting the electronic circuit from the sensor and from the power supply. See Figure
4.1.
Figure 4.1 – Safe Housing Rotation
Electronic Circuit
To remove the circuit board (5), loosen the two screws (3) that anchor the board.
WARNING
The board has CMOS components, which may be damaged by electrostatic discharges. Observe correct
procedures for handling CMOS components. It is also recommended to store the circuit boards in electrostatic-
proof cases.
Pull the main board out of the housing and disconnect the power supply and the sensor connectors.
Reassembly Procedure
WARNING
Do not assemble with power on.
4.4
Probe Set (16A, 16B, 19A or 19B)

The bolts, nuts, flanges and other parts should be inspected for corrosion or other eventual damage.
Damaged parts should be replaced.
The fitting of the sensor must be done with the main board out of the electronic housing. Mount the
sensor to the housing turning clockwise until it stops. Then turn it counterclockwise until it faces the
protective cover (1) parallel to the process flange. Tighten the hex screw (6) to lock the housing to the
sensor. Install main board after that.
Display
Plug sensor connector and power supply connector to main board.
Attach the display to the main board. Observe the four possible mounting positions (Figure 4.2). The
Smar mark indicates up position.
Figure 4.2 – Four Possible Positions of the Display
Anchor the main board and display with their screw (3). After tightening the protective cover (1),
mounting procedure is complete. The transmitter is ready to be energized and tested.
Interchangeability
In order to obtain an, accurate and better temperature compensated response, the data of the sensor
should be transferred for EEPROM of the main board. That is done automatically when the transmitter is
energized.
In this operation, then main circuit reads the number of series of the sensor. If he differs of the number
stored in the main board, the circuit will interpreted that there was change of the sensor and it will look
for in the new sensor memory its characteristics:
 Temperature compensation coefficients.
 Sensor's trim data, including characterization curve;
 Sensor characteristics: type, range, diaphragm material and fill fluid.
This data must be transferred to the main circuit board.
The other information is stored in the main circuit memory and is not affected by sensor change.
Data transfer from the sensor to the main circuit can also be forced by function MAINT/BACKUP/READ
FROM SENSOR.
4.5
In the case of change of the main board, the information of the sensor, as described above are up-to-
date. Even so, the information of the transmitter as upper value, lower value, damping and output unit
must be reconfigured.
Returning Materials
If it becomes necessary to return the transmitter and/or configurator to Smar, simply contact our office,
informing the defective instrument's serial number, and return it to our factory. In order to speed up
analysis and solution of the problem, the defective item should be returned with the Service Request
Form (SRF – Appendix B) properly filled with a description of the failure observed and with as much
details as possible. Other information concerning to the instrument operation, such as service and
process conditions, is also helpful.
ACCESSORY
ODERING CODE DESCRIPTION
PalmZIRE71* 16 Mbytes PalmZIRE71 Handheld, including HPC301’s initialization and installation software.
HART® HPI311-M5P for the PalmZIRE71, including the configuration package for Smar and
HPC301*
generic transmitters.
HPI311-M5P* Just the HART® interface.
* For equipment updates and HPC301 software, just check: http://www.smarresearch.com/id37.htm.
4.6
28
11
10
09
22
08 26
27
07
06
25
05 13
04
03 20
02
01 15 24
23
19A
15
20
19B
21
22
Figure 4.3 - DT301 - Exploded View (Sanitary Model)
4.7
Figure 4.4 - DT301 - Exploded View (Industrial Model)
4.8
SPARE PARTS LIST

CATEGORY
DESCRIPTION OF PARTS POSITION CODE
(NOTE 1)
HOUSING, Aluminum (NOTE 2)
½ - 14 NPT 8 400-0246
M20 x 1.5 8 400-0247
PG 13.5 DIN 8 400-0248
HOUSING, 316 SS (NOTE 2)
½ - 14 NPT 8 400-0249
M20 x 1.5 8 400-0250
PG 13.5 DIN 8 400-0251
COVER (INCLUDES O-RING)
Aluminum 1 and 12 204-0102
316 SS 1 and 12 204-0105
COVER WITH WINDOW FOR INDICATION (INCLUDES O-RING)
Aluminum 1 204-0103
316 SS 1 204-0106
COVER LOCKING SCREW 7 204-0120
SENSOR LOCKING SCREW
Without head M6 screw 6 400-1121
EXTERNAL GROUND SCREW 13 204-0124
IDENTIFICATION PLATE FIXING SCREW 9 204-0116
DIGITAL INDICATOR 4 214-0108
TERMINAL INSULATOR 10 400-0058
MAIN ELECTRONIC CIRCUIT BOARD (GLL 892) (NOTE 3) 5 400-0235 A
O-RINGS (NOTE 4)
Cover, Buna-N 2 204-0122 B
Neck, Buna-N 15 204-0113 B
Process connection, Buna-N (Sanitary Model) 20 400-0236 B
Process connection, Viton (Sanitary Model) 20 400-0813 B
Process connection, Teflon (Sanitary Model) 20 400-0814 B
TERMINAL HOLDING SCREW
Housing in Aluminum 11 304-0119
Housing in 316 Stainless Steel 11 204-0119
MAIN BOARD SCREW HOUSING IN ALUMINUM
Units with indicator 3 304-0118
Units without indicator 3 304-0117
MAIN BOARD SCREW HOUSING IN 316 STAINLESS STEEL
Units with indicator 3 204-0118
Units without indicator 3 204-0117
PROCESS CONECTION – INDUSTRIAL MODEL
Flange 4” – 150# ANSI B-16.5, 316 SST 14 400-0237
Flange 4” – 300# ANSI B-16.5, 316 SST 14 400-0238
Flange 4” – 600# ANSI B-16.5, 316 SST 14 400-0239
Flange DN 100, PN 25 / 40, DIN 2526 – Form D, 316 SST 14 400-0240
Teflon Closing Junction 17 400-0720
Teflon Insulation Junction 18 400-0863
PROCESS CONNECTION - SANITARY MODEL
Tank Adapter for Straight Model – 316 SST 21 400-0241
Tri-Clamp de 4”, AISI304 SST 22 400-0242
Tank Adapter for Curve Model – 316 SST 23 400-0721
Silicon Closing Ring 24 400-0722
Protection Flange 25 400-0723
Tightening Flange 26 400-0724
Tightening Flange Screw 27 400-0725
1/2" NPT Internal Socket set Plug in Bichromatized Carbon Steel BR-EX D 28 400-0808
1/2" NPT Internal Socket set Plug in 304 SST BR-EX D 28 400-0809
M20 X 1.5 External Socket set Plug in 316 SST BR-EX D 28 400-0810
PG13.5 External Socket set Plug in 316 SST BR-EX D 28 400-0811
3/4 NPT Adapter in 316 SST BR-EX D 28 400-0812
PROBE
Industrial Probe 16A or 16B (NOTE 5) B
Sanitary Probe 19A or 19B (NOTE 5) B
Table 4.2 - Spare Parts List
NOTE 1: For category A, it is recommended to keep, in stock, 25 parts installed for each set, and for category B, 50.
NOTE 2: Includes terminal block, bolts, caps and identification plate without certification.
NOTE 3: The main board of DT301 and probe are items.
NOTE 4: O-rings are pack in packs of 12 units.
NOTE 5: To specify sensors, use the following tables.
4.9
400-0244 Sanitary Model Probe
COD. RANGE Minimum Span

3
1 0.5 to 1.8 g/cm3 0,025 g/cm
3 3
2 1.0 to 2.5 g/cm 0,025 g/cm
3 3
3 2.0 to 5.0 g/cm 0,025 g/cm
COD. Diaphragm Material
H Hastelloy C276
I 316L SST
T Tantalum
Z Others – Specify
COD. Fill Fluid
S DC 200/20 - Silicone Oil
D DC 704 - Silicone Oil
G Glycerin and water – Food Grade
N Propylene Glycol – Neobee M2O – Food Grade
T Syltherm 800
COD. Mounting
1 Top
2 Side
400-0244 - 1 H - S 1
400-0243 Industrial Model Probe
COD. Range Minimum Span

3
1 0.5 to 1.8 g/cm 0,025 g/cm3
3
2 1.0 to 2.5 g/cm 0,025 g/cm3
3 2.0 to 5.0 g/cm3 0,025 g/cm3
COD. Diaphragm Material / Probe
H Hastelloy C276 / Hastelloy C276
I 316L SST / 316L SST
U Hastelloy C276 / 316L SST
X 316L SST / 316L SST with plated TEFZEL (ETFE)
Z Others - Specify
COD. Fill Fluid
G Glycerin and water– Food Grade
N Propylene Glycol – Neobee M2O – Food Grade
T Syltherm 800
COD. Mounting
1 Top
2 Side
400-0243 - 1 H - S 1
4.10
Section 5
TECHNICAL CHARACTERISTICS
Filling Fluids
The filling fluid selection shall take into account its physical properties in what concerns to pressure
temperature limits and chemical compatibility with the process fluid. The latter is an important
consideration in case the filling fluid happens to come in contact with the process fluid, should a
leakage occur.
The table 5.1 presents the filling fluids, which are available for the DT301, together with some
physical properties and applications.
VISCOSITY DENSITY THERMAL EXPANSION
FILLING FLUID APPLICATIONS
(cSt) at 25ºC (g/cm³) at 25ºC COEFFICIENT (1/ºC)
Silicone
20 0.95 0.00107 General purpose – Standard
DC 200 / 20
Silicone General purpose (high
39 1.07 0.000799
DC 704 temperature and vacuum)
General purpose ( extreme
Syltherm 800 10 0.934 0.0009 temperatures, positive and
negative )
Propylene Glycol
Food and beverage, and
Neobee M20 9.8 0.90 0.001
Pharmaceutical areas
(Food Grade)
Glycerin and
Water 12.5 1.13 0.00034 Food industries
(Food Grade)
Table 5.1 – Properties of Filling Fluids
Functional Specifications
Output Signal
®
Two-wire, 4-20 mA with superimposed digital communication. (Hart Protocol)
Power Supply
12 to 45 Vdc
Indicator
Optional 4½ - digit numerical and 5-character alphanumerical LCD indicator.
Hazardous Area Certifications

Explosion, weather and intrinsically safe proof. Certified by CEPEL, FM, Dekra/EXAM and NEMKO.
Other Certification
3A standard.
Zero and Span Adjustment

Non-interactive, via digital communication.
Temperature Limits
Ambient: -40 to 85º C ( -40 to 185º F)
Process: -20 to 150º C ( -04 to 302º F)
Storage: -40 to 100º C ( -40 to 212º F)
Digital Display: -10 to 60º C ( 14 to 140º F)
Failure Alarm
In case of sensor or circuit failure, the self-diagnostics drives the output to 3.9 or 21.0 mA, according
to the user’s choice.
Turn-on Time
Approximately 5.0 seconds.
Volumetric Displacement
3 3
Less than 0.15 cm (0.01 in )
5.1
Static Pressure Limit

2
70 kgf/cm (7 MPa) (1015 PSI)
Humidity Limits
0 to 100% RH
Damping Adjustment
0 to 32 seconds in addition to intrinsic sensor response time (0.2 s) (Via Digital Communication).
Configuration
®
Through digital communication using Hart Protocol.
Performance Specifications
Reference conditions: temperature 25ºC (77ºF), atmospheric pressure, power supply of 24 Vdc,
silicone oil fill fluid, isolating diaphragms in 316 L SS and digital trim equal to lower and upper range
values.
ZERO (2) STATIC

STABILITY
RANGE ACCURACY (1) ENVIROMENT PRESSURE
(For 3 Months)
(per 1 kgf/cm2)
1 ±0.0004 g/cm3 (±0.1 0Bx) 0.003 kg/m3 0.021 kg/m3 0.001 kg/m3
2 ±0.0007 g/cm3 0.013 kg/m3 0.083 kg/m3 0.004 kg/m3
3 ±0.0016 g/cm3 0.041 kg/m3 0.521 kg/m3 0.007 kg/m3
(1) Linearity, hysteresis and repeatability effects are included.

(2) This systematic error can be eliminated by calibrating at the operating static pressure.
Power Supply Effect

±0.005% of calibrated span per volt.
Electro-Magnetic Interference Effect

Designed to comply with IEC 61326-1:2006, IEC 61326-2-3:2006, IEC 61000-6-4:2006 and IEC
61000-6-2:2005.
Physical Specifications
Electrical Connection
½ -14 NPT, PG 13.5 or M20 x 1.5.
Process Connection
Industrial model: 316 SST flange ANSI B16.5, Flange DIN 2526 Form D, DN100 PN 25/40.
Sanitary model: 304 SST Tri-clamp.
Wetted Parts
Isolating diaphragms: 316L SST or Hastelloy C276.
Probe material: 316L SST, Hastelloy C276 or 316L SST with plated TEFZEL (ETFE).
TM TM
O-ring for sanitary model: Buna-N, Viton or Teflon
Non-wetted Parts
Electronic Housing: injected low copper aluminum with polyester painting or 316 SST housing, with
Buna-N o-rings on cover (NEMA 4X, IP67).
Fill fluid: Silicone (DC200/20, DC704), Syltherm 800, Glycerin and Water or Neobee M20 Propylene
Glycol.
Identification plate: 316 SST.
Mounting
Side or top mounting.
Weight
Sanitary model: 9 kg (20 Ib) - Industrial model: 14 kg (31 Ib).
5.2
Technical Characteristics
Ordering Code
MODEL SANITARY CONCENTRATION/DENSITY TRANSMITTER
CODE Range Minimum Span
1 0.5 to 1.8 g/cm3 0,025 g/cm3
3 3
2 1.0 to 2.5 g/cm 0,025 g/cm Note: For the concentration units: °Brix, °Plato, °INPM, °GL and °Baumé, specify code1.
3 2.0 to 5.0 g/cm3 0,025 g/cm3
CODE Wetted Parts Material
H Hastelloy C276
I 316L SST
U Probe in 316 SST and Diaphragms in Hastelloy C276
CODE Fill Fluid
N Neobee - M20 Propylene Glycol – Food Grade (8)
G Glycerin and Water – Food Grade
T Syltherm 800
CODE Local Indicator
0 Without Indicator
1 With Digital Indicator
CODE Electrical Connection
0 ½ - 14 NPT (4)
1 ½ - 14 NPT x ¾ NPT (AI 316) – With Adapter (5)
2 ½ - 14 NPT x ¾ BSP (AI 316) – With Adapter (6)
3 ½ - 14 NPT x ½ BSP (AI 316) – With Adapter (6)
4 ½ - ½ NPTF (AI 316) - With Adapter
5 ½ - ¾ NPTF (AI 316) - With Adapter
A M20 X1.5 (4)
B PG 13.5 DIN (7)
Z Others - Specify
CODE Mounting
1 Top
2 Side
CODE Process Connection
J Tri-clamp – 4” 300# (8)
Z Others - Specify
CODE Wetted O-Rings Material
B Buna-N (8)
V Viton (8)
T Teflon (8)
Z Others - Specify
CODE Tank Adapter
0 Without Tank Adapter (Supplied by Customer)
1 With Tank Adapter 316 SST
CODE Tri-Clamp
0 Without Tri-clamp
1 With Tri-clamp in 304 SST
CODE Continues next page
DT301S 1 I N 1 0 2 J B 1 1 *  TYPICAL MODEL NUMBER
* Leave it blank for no optional items.
5.3
MODEL SANITARY CONCENTRATION/DENSITY TRANSMITTER (CONTINUATION)

CODE Identification Plate
I1 FM: XP, IS, NI, DI
I4 EXAM ( DMT): EX-IA; NEMKO: EX-D
I5 CEPEL: EX-D, EX-IA
I6 Without Certification
I7 EXAM (DMT) GRUPO I, M1 EX-IA
CODE Housing Material (1) (2)
H0 Aluminum (IP/Type)
H1 316 SST (IP/Type)
H2 Aluminum for Saline Atmosphere (3) (IPW/TypeX)
H3 316 SST for Saline Atmosphere (3) (IPW/TypeX)
H4 Copper Free Aluminum (3) (IPW/TypeX)
CODE Tag Plate
J0 With Tag
J1 Blank
J2 User’s Specification
CODE Display Unit
Y0 Percentage
Y1 1: Current – I (mA)
Y2 1: Density/Concentration (Eng. Unit)
Y3 1: Temperature (Temperature)
YU 2: User’s Specification
CODE Painting
P0 Gray Munsell N 6,5
P3 Black Polyester
P4 White Epoxy
P5 Yellow Polyester
P8 Without Painting
P9 Blue Safety Epoxy – Electrostatic Painting
PC Blue Safety Polyester – Electrostatic Painting
CODE Optional Item (*)
ZZ Special Options
DT301S / I6 H0 J0 Y0 P0 *  TYPICAL MODEL NUMBER

Notes
(1) IPX8 tested in 10 meters of water column for 24 hours.
(2) Ingress Protection:
NEMKO /
Product CEPEL FM CSA NEPSI
EXAM
DT30X IP66/68/W IP66/68/W Type 4X/6 Type 4X IP67
(3) IPW / TypeX tested for 200 hours according to NBR 8094 / ASTM B 117 standard.
(4) Certified for use in Explosive Atmosphere (CEPEL, FM, NEMKO, CSA and EXAM).
(5) Certified for use in Explosive Atmosphere (CEPEL and CSA).
(6) Options not certified for Explosive Atmosphere.
(7) Certified for use in Explosive Atmosphere (CEPEL, NEMKO, and EXAM).
(8) Compliant with 3A-7403 standard for food and other applications where sanitary connections are required.
- Neobee M2O Fill Fluid
- Finishing wet Face: 0.8 µm Ra (32 µ" AA)
- Wet O-Ring: Viton, Teflon and Buna-N
5.4
Technical Characteristics
MODEL INDUSTRIAL CONCENTRATION/DENSITY TRANSMITTER

CODE Range Minimum Span
3 3
1 0.5 to 1.8 g/cm 0,025 g/cm
3
2 1.0 to 2.5 g/cm 0,025 g/cm3 Note: For the concentration units: °Brix, °Plato, °INPM, °GL and °Baumé, specify code1.
3 3
3 2.0 to 5.0 g/cm 0,025 g/cm
CODE Diaphragm Material / Probe
H Hastelloy C276 / Hastelloy C276
I 316L SST / 316L SST
U Hastelloy C276 / 316L SST
X 316L SST / 316L SST with plated TEFZEL (ETFE)
Z Others - Specify
CODE Fill Fluid
N Neobee - M20 Propylene Glycol – Food Grade
G Glycerin and Water – Food Grade
T Syltherm 800
CODE Local Indicator
0 Without Indicator
1 With Digital Indicator
CODE Electrical Connection
0 ½ - 14 NPT (4)
1 ½ - 14 NPT x ¾ NPT (AI 316) – With Adapter (5)
2 ½ - 14 NPT x ¾ BSP (AI 316) – With Adapter (6)
3 ½ - 14 NPT x ½ BSP (AI 316) – With Adapter (6)
4 ½ - ½ NPTF (AI 316) - With Adapter
5 ½ - ¾ NPTF (AI 316) - With Adapter
A M20 X1.5 (4)
B PG 13.5 DIN (7)
Z Others - Specify
CODE Mounting
1 Top – Between Centre of the Sensors 500 mm
2 Side - Between Centre of the Sensors 500 mm
CODE Process Connection Size, Rating and Standard
5 4” ANSI B – 16.5
9 DN 100 DIN 2526 – FORM D
A DN 80 DIN 2526 – FORM D
CODE Pressure Class
1 150#
2 300#
3 600#
C PN 25/40
Z Others - Specify
CODE Continues Next Page
DT301I 1 I S 1 0 1 5 1 *  TYPICAL MODEL NUMBER
5.5
MODEL INDUSTRIAL CONCENTRATION/DENSITY TRANSMITTER (CONTINUATION)

CODE Identification Plate
I1 FM: XP, IS, NI, DI
I4 EXAM ( DMT): EX-IA; NEMKO: EX-D
I5 CEPEL: EX-D, EX-IA
I6 Without Certification
I7 EXAM (DMT) GRUPO I, M1 EX-IA
CODE Housing Material (1) (2)
H0 Aluminum (IP/Type)
H1 316 SST (IP/Type)
H2 Aluminum for Saline Atmosphere (IPW/TypeX) (3)
H3 316 SST for Saline Atmosphere (IPW/TypeX) (3)
H4 Copper Free Aluminum (IPW/TypeX) (3)
CODE Tag Plate
J0 With Tag
J1 Blank
J2 User’s Specification
CODE Display Unit
Y0 Percentage
YU 2: User’s Specification
CODE Painting
P0 Gray Munsell N 6,5
P3 Black Polyester
P4 White Epoxy
P5 Yellow Polyester
P8 Without Painting
P9 Blue Safety Epoxy – Electrostatic Painting
PC Blue Safety Polyester – Electrostatic Painting
CODE Optional Item (*)
ZZ Special Options
DT301I / I6 H0 J0 Y0 P0 *  TYPICAL MODEL NUMBER

Optional Items
N0 - Standard
Diaphragm Thickness
N1 – 0.1 mm
Strengthening of the Probe R1 – with strengthening of the probe
Mounting Position E1 – reverse position
Notes
(1) IPX8 tested in 10 meters of water column for 24 hours.
(2) Ingress Protection:
NEMKO /
Product CEPEL FM CSA NEPSI
EXAM
DT30X IP66/68/W IP66/68/W Type 4X/6 Type 4X IP67
(3) IPW / TypeX tested for 200 hours according to NBR 8094 / ASTM B 117 standard.
(4) Certified for use in Explosive Atmosphere (CEPEL, FM, NEMKO, CSA and EXAM).
(5) Certified for use in Explosive Atmosphere (CEPEL and CSA).
(6) Options not certified for Explosive Atmosphere.
(7) Certified for use in Explosive Atmosphere (CEPEL, NEMKO, and EXAM).
5.6
Appendix A
CERTIFICATIONS INFORMATION
European Directive Information
This product complies with following European Directive:
ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in potentially
explosive atmospheres
This product is certified according to the European Standards at NEMKO and EXAM (former DMT).
The certified body for manufacturing quality assessment is Nemko (CE0470).
LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage
limits
According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an
explosive atmosphere” directive are excluded from scope from this directive.
Consult www.smar.com for the EC declarations of conformity for all applicable European directives
and certificates.
Other Approvals
Sanitary Approval:
Certifier Body: 3A Sanitary Standards
Model Designations: Density Transmitters DT301-S, DT302-S, DT303-S top or side mounted.
Sensors and Sensor Fittings and Connections, Number: 74-03. (Authorization No. 1399).
Hazardous Locations Certifications

North American Certifications
FM Approvals (Factory Mutual)
Certificate N: FM 3009664 and 3011728

Dust-ignition proof for Class II, Division 1, Groups E, F and G; Class III, Division 1.
Non-incendive for Class I, Division 2, Groups A, B, C and D.
Intrinsically Safe for use in Class I, Division 1, Groups A, B, C and D; Class II, Division 1, Groups E,
F and G; Class III, Division 1.
Entity parameters: V max = 30 Vdc Imax = 110 mA Ci = 5 nF Li = 12 μH
Certificate N: FM 3011728
Explosion proof for Class I, Division 1, Groups A, B, C and D.
Ambient Temperature: -40 ≤ T amb ≤ 60 ºC

Overpressure Limits: 1015 psi
Enclosure type 4X/6 or Type 4/6.
*Consult the FM Control Drawing in the page A5.
European Certifications
Certificate No: Nemko 03 ATEX 1375X
ATEX Explosion Proof from Group II 2GD, EEx d IIC T6
Ambient Temperature: 40 ºC
Enclosure Type: IP66/68 W or IP66/68.
Special conditions for safe use:
1. The transmitters are marked with three options for the indication of the protection code. The
certification is valid only when the protection code is indicated, by the user, in one of the boxes
following the code.
A.1
The following options apply:
• EEx d IIC T6 ( ) with X ticked in the parenthesis:

The EEx d IIC T6 protection according to certificate Nemko 03ATEX1375X applies for the specific
transmitter. Certified EEx d IIC cables entries shall be used.
• EEx ia IIC T4 ( ) with X ticked in the parenthesis:

The EEx ia IIC T4/T5/T6 protection according to certificate DMT 01ATEX E 151 applies for the
specific transmitter. Certified diode safety barriers shall be used.
2. For enclosures of the transmitters made of aluminum impact and friction hazards shall be
considered when the transmitter is used in category II 1 G according to EN 50284 clause 4.3.1.
3. The diode safety barrier shall have a linear resistive output characteristic.
4. The pressure of the potentially explosive atmosphere surrounding the transmitter shall be within
the range 0.8 mbar to 1.1 mbar.
Certificate No: DMT 01 ATEX E 151

ATEX Intrinsically Safe
Group I M1, Ex ia I
Group II 1/2G, Ex ia, IIC, T4/T5/T6
Entity parameters: Ui = 28 Vdc Ii = 93 mA Ci ≤ 5 nF Li = neg
Temperature Class:
• T4 (-40ºC ≤ Tamb ≤+75ºC @ Pi=760mW)
• T5 (-40ºC ≤ Tamb ≤+44ºC @ Pi=760mW )
• T6 (-40ºC ≤ Tamb ≤+40ºC @ Pi=575mW )
Ambient Temperature : -40 °C ≤ Ta ≤ +85 °C
South American Certifications

INMETRO Approvals
Certificate No: CEPEL-EX-049/01

Intrinsically Safe – Ex ia IIC T5
Entity Parameters: Pi = 0.7 W Ui = 30 V Ii = 93 mA Ci = 5.0 nF Li = Neg
Ambient Temperature: -20 ≤ T amb ≤ 50 ºC
Certificate No: CEPEL-EX-55/01

Explosion Proof – Ex d IIC T6
Ambient Temperature: 40 ºC
Enclosure Type: IP 66/68 W or IP 66/68
Identification Plate and Control Drawing

Identification Plate
• Identification of Intrinsically safe and Explosion/Flame proof for gas and vapors:
FM
smar
Temp.Class:T4
A.2
Certifications Information
smar
Temp.Class:T4
EXAM and NEMKO
CEPEL
A.3
• Identification of Intrinsically safe for mining:
EXAM
smar
< <+
<
0470
smar
< <+
<
0470
• Identification for Sanitary Standard:
3A
A.4
NON HAZARDOUS OR DIVISION 2 AREA HAZARDOUS AREA
REQUIREMENTS:
1 - INSTALLATION TO BE IN ACCORDANCE WITH ANSI/ISA RP12-6.
SAFE AREA APPARATUS
2 - TRANSMITTER SPECIFICATION MUST BE IN ACCORDANCE TO FM
UNSPECIFIED, EXCEPT THAT IT MUST NOT APPROVAL LISTING.
BE SUPPLIED FROM, NOR CONTAIN UNDER 3 - ASSOCIATED APPARATUS GROUND BUS TO BE INSULATED FROM PANELS
NORMAL OR ABNORMAL CONDITIONS, A AND MOUNTING ENCLOSURES.
4 - ASSOCIATED APPARATUS GROUND BUS RESISTANCE TO EARTH MUST BE
Factory Mutual (FM)
SOURCE OF POTENTIAL IN RELATION TO

SMALLER THAN 1(ONE) OHM.
Control Drawing
EARTH IN EXCESS OF 250VAC OR 250VDC.

5 - OBSERVE TRANSMITTER POWER SUPPLY LOAD CURVE.
6 - WIRES: TWISTED PAIR, 22AWG OR LARGER.
ASSOCIATED APPARATUS 7 - SHIELD IS OPTIONAL IF USED, BE SURE TO INSULATE THE END NOT
GROUNDED.
8 - CABLE CAPACITANCE AND INDUTANCE PLUS Ci AND Li MUST BE
POWER SUPPLY
SMALLER THAN Ca AND La OF THE ASSOCIATED APPARATUS.
INTRINSICALLY SAFE APPARATUS

OPTIONAL ENTITY VALUES: Ci = 5nF Li = 12uH
SHIELDING Vmax = 30VDC
Rmin
SIGNAL
250 Imax = 110mA
BARRIER
COMPONENTS CAN NOT

BE SUBSTITUTED WITHOUT
PREVIOUS MANUFACTURER
+ - APPROVAL.
GROUND BUS
ENTITY PARAMETERS FOR ASSOCIATED APPARATUS CLASS I,II,III DIV.1, GROUPS A,B,C,D,E,F & G
CLASS I,II,III DIV.1,
MODEL DT301 - SERIE
GROUPS A,B,C,D,E,F & G
CONCENTRATION/DENSITY TRANSMITTER.
Ca >5nF V <=30V
La>12uN I <=110mA
A.5
Certifications Information
A.6
Appendix B
SRF – Service Request Form Proposal No.:
Density Transmitters
Company: Unit: Invoice:
COMMERCIAL CONTACT TECHNICAL CONTACT

Full Name: Full Name:
Function: Function:
Phone: Extension: Phone: Extension:

Fax: Fax:
Email: Email:
EQUIPMENT DATA
Model: Serial Number: Sensor Number:
Technology: ( ) HART® ( ) FOUNDATION fieldbusTM ( ) PROFIBUS PA Firmware Version:
PROCESS DATA
Process Fluid:
Calibration Range Ambient Temperature ( ºF ) Process Temperature ( ºF ) Process Pressure

Min.: Max.: Min.: Max.: Min.: Max.: Min.: Max.:
Static Pressure Vacuum Density Concentration

Min.: Max.: Min.: Max.: Min.: Max.: Min.: Max.:
Normal Operation Time: Failure Date:

FAILURE DESCRIPTION
(Please, describe the observed behavior, if it is repetitive, how it reproduces, etc.)
OBSERVATIONS
USER INFORMATION
Company:
Contact: Title: Section:
Phone: Extension: E-mail:
Date: Signature:
B.1
B.2
Appendix C
SMAR WARRANTY CERTIFICATE
1. SMAR guarantees its products for a period of 24 (twenty four) months, starting on the day of
issuance of the invoice. The guarantee is valid regardless of the day that the product was
installed.
2. SMAR products are guaranteed against any defect originating from manufacturing, mounting,
whether of a material or manpower nature, provided that the technical analysis reveals the
existence of a quality failure liable to be classified under the meaning of the word, duly verified
by the technical team within the warranty terms.
3. Exceptions are proven cases of inappropriate use, wrong handling or lack of basic maintenance
compliant to the equipment manual provisions. SMAR does not guarantee any defect or
damage caused by an uncontrolled situation, including but not limited to negligence, user
imprudence or negligence, natural forces, wars or civil unrest, accidents, inadequate
transportation or packaging due to the user’s responsibility, defects caused by fire, theft or stray
shipment, improper electric voltage or power source connection, electric surges, violations,
modifications not described on the instructions manual, and/or if the serial number was altered
or removed, substitution of parts, adjustments or repairs carried out by non-authorized
personnel; inappropriate product use and/or application that cause corrosion, risks or
deformation on the product, damages on parts or components, inadequate cleaning with
incompatible chemical products, solvent and abrasive products incompatible with construction
materials, chemical or electrolytic influences, parts and components susceptible to decay from
regular use, use of equipment beyond operational limits (temperature, humidity, etc.) according
to the instructions manual. In addition, this Warranty Certificate excludes expenses with
transportation, freight, insurance, all of which are the customer’s responsibility.
4. For warranty or non-warranty repair, please contact your representative.
Further information about address and contacts can be found on www.smar.com/contactus.asp
5. In cases needing technical assistance at the customer’s facilities during the warranty period,
the hours effectively worked will not be billed, although SMAR shall be reimbursed from the
service technician’s transportation, meals and lodging expenses, as well dismounting/mounting
costs, if any.
6. The repair and/or substitution of defective parts do not extend, under any circumstance, the
original warranty term, unless this extension is granted and communicated in writing by SMAR.
7. No Collaborator, Representative or any third party has the right, on SMAR’s behalf, to grant
warranty or assume some responsibility for SMAR products. If any warranty would be granted
or assumed without SMAR’s written consent, it will be declared void beforehand.
8. Cases of Extended Warranty acquisition must be negotiated with and documented by SMAR.
9. If necessary to return the equipment or product for repair or analysis, contact us.
See item 4.
10. In cases of repair or analysis, the customer must fill out the Revision Requisition Form (FSR)
included in the instructions manual, which contains details on the failure observed on the field,
the circumstances it occurred, in addition to information on the installation site and process
conditions. Equipments and products excluded from the warranty clauses must be approved by
the client prior to the service execution.
11. In cases of repairs, the client shall be responsible for the proper product packaging and SMAR
will not cover any damage occurred in shipment.
C.1
12. Responsibility: Except for the above-mentioned general warranty conditions for SMAR
products, SMAR will not assume any responsibility before the customer, without limitation, for
damages, consequences, indemnity claims, loss of earnings, service expenses and other costs
caused by the non-observation of the installation, operation and maintenance instructions
included in SMAR manuals. Furthermore, the buyer also agrees to exempt the supplier for
indemnity of damages (with exception to costs for repairs or the reposition of defective products
above described) directly or indirectly caused by inadequate tests, application, operation or
repair of SMAR products.
13. It is the customer’s responsibility to clean and decontaminate products and accessories prior to
shipping them for repair, and SMAR and its dealer reserve themselves the right to refuse the
service in cases not compliant to those conditions. It is the customer’s responsibility to tell
SMAR and its dealer when the product was utilized in applications that contaminate the
equipment with harmful products during its handling and repair. Any other damages,
consequences, indemnity claims, expenses and other costs caused by the lack of
decontamination will be attributed to the client. Kindly, fill out the Declaration of
Decontamination prior to shipping products to SMAR or its dealers, which can be accessed at
www.smar.com/doc/declarationofcontamination.pdf and include in the packaging.
14. This warranty certificate is valid only when accompanying the purchase invoice.
C.2

Intelligent Density Transmitter: Operation, Maintenance and Instructions Manual

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OPERATION, MAINTENANCE

AND INSTRUCTIONS MANUAL

Specifications and information are subject to change without notice.

SECTION 2 - OPERATION .......................................................................................................................... 2.1

SECTION 3 - CONFIGURATION ................................................................................................................. 3.1

SECTION 4 - MAINTENANCE PROCEDURES ........................................................................................... 4.1

DISASSEMBLY PROCEDURE .................................................................................................................................. 4.3

SECTION 5 - TECHNICAL CHARACTERISTICS ....................................................................................... 5.1

APPENDIX A – CERTIFICATIONS INFORMATION .................................................................................. A.1

APPENDIX B – SRF – SERVICE REQUEST FORM .................................................................................. B.1

APPENDIX C – SMAR WARRANTY CERTIFICATE.................................................................................. C.1

Is the engineering YES Is the YES Install in the field

NO Verify area classification and

Configure the measurement *

Power up the transmitter.

IN LINE What is the IN TANK

Recommendations for use of DT301

DT301 Concentration / Density Transmitters Models

A – Industrial Model Side Mounting

Figure 1.1 – DT301 Dimensional (A)

B – Sanitary Model Top Mounting - Between Centre of the Sensors 500 mm

Figure 1.1 – DT301 Dimensional (B)

C – Sanitary Model Side Mounting

Figure 1.1 – DT301 Dimensional (C)

D – Industrial Model Top Mounting

Figure 1.1 – DT301 Dimensional (D)

E – Sanitary Model Top Mounting - Between Centre of the Sensors 800 mm

Figure 1.1 – DT301 Dimensional (E)

A – Typical Installation for Low Flow Tank (Industrial Model)

Sphere Valve Drain 1” Reduction 2” x 1” Curve 1” 90º RL

Figure 1.2 – Typical Installation for DT301 (A)

B – Typical Installation for Low Flow Tank (Sanitary Model)

Curve 1 1/2” 90º

Reduction 2 1/2” x 1 1/2”

Figure 1.2 – Typical Installation for DT301 (B)

C – Typical Installation for High Flow Tank (Industrial Model)

Figure 1.2 – Typical Installation for DT301 (C)

D – Typical Installation in Overflow Tanks

Figure 1.2 – Typical Installation for DT301 (D)

E – Typical Installation in Tank (Industrial Model)

MINIMUM DIAMETER 20”

Figure 1.2 – Typical Installation for DT301 (E)

F – Typical Installation in Tank (Sanitary Model)

MINIMUM DIAMETER 20”

Figure 1.2 – Typical Installation for DT301 (F)

G- Typical Installation in Tank with Diaphragm Protection (Industrial Model)

MINIMUM DIAMETER 20”

Figure 1.2 – Typical Installation for DT301 (G)

H - Typical Installation for Low Flow Tank (Industrial Model)

Figure 1.2 – Typical Installation for DT301 (H)

I - Typical Installation in Tank for Interface Level (Industrial Model)

Figure 1.2 – Typical Installation for DT301 (I)

Figure 1.2 – Typical Installation for DT301 (J)

Electronic Housing Rotation

Figure 1.3 – Housing Rotation Set Screw

Figure 1.4 – Cover Locking Screw

Figure 1.5 – Terminal Block

Use of twisted pair (22 AWG or greater than) cables is recommended.

The DT301 has protection against reverse polarity.

Connection of the DT301 should be done as in Figure 1.7.

4-20mA and digital

Power Supply (Volt)

Figure 1.6 – Load Curve