Voltage Regulator TAPCON® 230 Pro/expert: Operating Instructions 2136339/04

Voltage regulator TAPCON® 230 pro/expert
Operating Instructions 2136339/04

© All rights reserved by Maschinenfabrik Reinhausen
Copying and distribution of this document and utilization and communication of its contents are strictly prohibited
unless expressly authorized.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,
utility model or ornamental design registration.
The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or the scope of delivery.
Generally, the information provided and the arrangements agreed during processing of the relevant quotations
and orders are binding.
The original operating instructions were drawn up in German.
Table of Contents
Table of Contents
1 Introduction .................................................................................. 9
1.1 Manufacturer ............................................................................................. 9
1.2 Subject to change without notice .............................................................. 9
1.3 Completeness ........................................................................................... 9
1.4 Supporting documents .............................................................................. 9
1.5 Safekeeping ............................................................................................ 10
1.6 Notation conventions .............................................................................. 10

1.6.1 Abbreviations used ............................................................................................. 11
1.6.2 Hazard communication system ........................................................................... 12
1.6.3 Information system.............................................................................................. 13
1.6.4 Instruction system ............................................................................................... 14
1.6.5 Typographic conventions .................................................................................... 15
2 Safety .......................................................................................... 16
2.1 General safety information ...................................................................... 16
2.2 Appropriate use ....................................................................................... 16
2.3 Inappropriate use .................................................................................... 17
2.4 Personnel qualification ............................................................................ 17
2.5 Operator duty of care .............................................................................. 17
3 Product description ................................................................... 19
3.1 Performance features ............................................................................. 21

3.1.1 TAPCON® 230 pro ............................................................................................. 21
3.1.2 TAPCON® 230 expert ........................................................................................ 22
3.1.3 Operating modes ................................................................................................ 23
3.2 Scope of delivery .................................................................................... 23
3.3 Hardware description .............................................................................. 25

3.3.1 Internal design .................................................................................................... 26
© Maschinenfabrik Reinhausen 2012 2136339/04 EN TAPCON® 230 pro/expert 3

Table of Contents
3.3.2 Communication Interfaces .................................................................................. 27
3.4 Operation and indicator elements ........................................................... 30

3.4.1 Operating concept .............................................................................................. 31
3.4.2 Description of the display ................................................................................... 32
3.4.3 Description of key functions ................................................................................ 34
3.4.4 Description of LEDs ............................................................................................ 35
4 Packaging, transport and storage ............................................ 36
4.1 Packaging ............................................................................................... 36

4.1.1 Purpose .............................................................................................................. 36
4.1.2 Suitability, structure and production ................................................................... 36
4.1.3 Markings ............................................................................................................. 36
4.2 Transportation, receipt and handling of shipments ................................. 37
4.3 Storage of shipments .............................................................................. 38
5 Mounting ..................................................................................... 39
5.1 Unpacking device ................................................................................... 39
5.2 Unpacking individual parts ...................................................................... 40
5.3 Mounting device ..................................................................................... 41

5.3.1 Preparing for mounting ....................................................................................... 41
5.3.2 Flush panel mounting ......................................................................................... 43
5.3.3 Wall mounting ..................................................................................................... 45
5.3.4 Wall mounting with mounting brackets ............................................................... 47
5.3.5 Cap rail mounting................................................................................................ 48
5.3.6 Removing door ................................................................................................... 50
5.4 Connection ............................................................................................. 51

5.4.1 Cable recommendation....................................................................................... 51
5.4.2 Information about laying fiber-optic cable ........................................................... 52
5.4.3 Electromagnetic compatibility ............................................................................. 52
5.4.4 Connecting the cables to the system periphery ................................................. 60
5.4.5 Supplying the voltage regulator using an auxiliary voltage ................................ 61
5.4.6 Wiring the device ................................................................................................ 62
5.5 Function check ....................................................................................... 66
4 TAPCON® 230 pro/expert 2136339/04 EN © Maschinenfabrik Reinhausen 2012

Table of Contents
6 Commissioning .......................................................................... 67
6.1 Commissioning ....................................................................................... 67
6.2 Configuration ........................................................................................... 68

6.2.1 Setting the language ........................................................................................... 68
6.2.2 Selecting control mode ....................................................................................... 69
6.2.3 Calibrating analog input ...................................................................................... 70
6.2.4 Setting the desired voltage level remotely .......................................................... 71
6.3 Function tests .......................................................................................... 75

6.3.1 Function tests for control functions ..................................................................... 76
6.3.2 Function tests for additional functions ................................................................ 78
6.3.3 Function tests for parallel operation.................................................................... 81
6.3.4 Function tests in accordance with tap synchronization (master/follower
/auto) ................................................................................................................... 84
7 Functions and settings .............................................................. 87
7.1 Key lock .................................................................................................. 88

7.1.1 Activating key lock .............................................................................................. 88
7.1.2 Deactivating key lock .......................................................................................... 88
7.2 NORMset ................................................................................................ 89

7.2.1 Setting desired value 1 ....................................................................................... 90
7.2.2 Setting the primary voltage ................................................................................. 92
7.2.3 Setting the secondary voltage ............................................................................ 94
7.3 Control parameters ................................................................................. 95

7.3.1 Voltage regulation ............................................................................................... 95
7.3.2 Desired voltage values........................................................................................ 95
7.3.3 Setting desired values......................................................................................... 96
7.3.6 Selecting desired value ....................................................................................... 99
7.3.7 Bandwidth ......................................................................................................... 100
7.3.8 Setting delay time T1 ........................................................................................ 104
7.3.9 Setting control response T1 .............................................................................. 105
7.3.10 Activating/deactivating delay time T2 ............................................................... 106
7.3.11 Setting delay time T2 ........................................................................................ 107
7.3.12 Limit values ....................................................................................................... 107
7.3.13 Compensation ................................................................................................... 116

Table of Contents
7.4 Configuration ........................................................................................ 124

7.4.1 Transformer data .............................................................................................. 124
7.4.2 General ............................................................................................................. 134
7.4.3 Parallel operation .............................................................................................. 147
7.4.4 Configurable inputs and outputs ....................................................................... 163
7.4.5 LED selection.................................................................................................... 168
7.4.6 Tap position capture options ............................................................................ 171
7.4.7 Communication interfaces ................................................................................ 181
7.5 Info........................................................................................................ 200

7.5.1 Displaying info screen....................................................................................... 201
7.5.2 Displaying measurement values....................................................................... 202
7.5.3 Display calculated values ................................................................................. 203
7.5.4 Carrying out LED test ....................................................................................... 204
7.5.5 Displaying MIO card digital inputs .................................................................... 205
7.5.6 Displaying MIO card digital outputs .................................................................. 205
7.5.7 Displaying PIO card digital inputs ..................................................................... 205
7.5.8 Displaying PIO card digital outputs................................................................... 206
7.5.9 Displaying PIO card analog input ..................................................................... 207
7.5.10 Displaying parallel operation ............................................................................ 207
7.5.11 Displaying data on CAN bus ............................................................................. 208
7.5.12 Displaying peak memory .................................................................................. 208
7.5.13 Resetting peak memory .................................................................................... 209
7.5.14 Displaying CI card SCADA information ............................................................ 210
7.5.15 Resetting SCADA Ethernet connection ............................................................ 210
7.5.16 Displaying IEC 61850 card information ............................................................ 211
7.5.17 Resetting parameters ....................................................................................... 212
7.5.18 Displaying memory overview ............................................................................ 212
7.5.19 Displaying event overview ................................................................................ 213
7.6 Summary of setting ranges ................................................................... 214
8 Fault elimination ....................................................................... 217
8.1 Operating faults .................................................................................... 217

8.1.1 No control in AUTO mode ................................................................................ 217
8.1.2 Unexplained tap change ................................................................................... 218
8.1.3 Man Machine Interface ..................................................................................... 218
8.1.4 Incorrect measured values ............................................................................... 219
8.1.5 Parallel operation faults .................................................................................... 220
8.1.6 Tap position capture incorrect .......................................................................... 221

Table of Contents
8.1.7 User-specific GPIs/GPOs ................................................................................. 222

8.1.8 General faults .................................................................................................... 222
8.1.9 Other faults ....................................................................................................... 223
8.2 Event messages ................................................................................... 224
9 Technical Data .......................................................................... 227
9.1 Indicator elements ................................................................................. 227
9.2 Electrical data ....................................................................................... 227
9.3 Dimensions and weight ......................................................................... 227
9.4 Ambient conditions ................................................................................ 229
9.5 Tests ..................................................................................................... 230

9.5.1 Electrical safety ................................................................................................. 230
9.5.2 Electromagnetic compatibility ........................................................................... 230
9.5.3 Optical radiation ................................................................................................ 231
9.5.4 Environmental durability tests ........................................................................... 231
9.5.5 Mechanical stability ........................................................................................... 231
10 Menu overview ......................................................................... 233
11 MR worldwide ........................................................................... 239

1 Introduction
1 Introduction
This technical file contains detailed descriptions on the safe and proper
mounting, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the product.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-Mail: sales@reinhausen.com
Further information on the product and copies of this technical file are availa-
ble from this address if required.
1.2 Subject to change without notice

The information contained in this technical file comprise the technical specifi-
cations approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document and version numbers of this technical file are shown in the foo-
ter.
1.3 Completeness
This technical file is incomplete without the supporting documentation.
1.4 Supporting documents

The following documents apply to this product:
 Operating instructions

1 Introduction
 Quick reference guide

 Connection diagrams
Also observe generally valid legislation, standards, guidelines and specifica-
tions on accident prevention and environmental protection in the respective
country of use.
1.5 Safekeeping
This technical file and all supporting documents must be kept ready to hand
and accessible for future use at all times.
1.6 Notation conventions

This section contains an overview of the abbreviations, symbols and textual
emphasis used.

1 Introduction
1.6.1 Abbreviations used
Abbreviation Definition
°C Degrees Celsius
A Ampere
AC Alternating Current
AEL Accessible Emission Limit (see GZS)
ASCII American Standard Code for Information Interchange
B Bandwidth
BCD Binary Coded Decimal
ca. circa
CAN Controller Area Network
CIC Communication Interface Card
CPU Central Processing Unit
CT Current Transformer
DC Direct Current
Deutsches Institut für Normung (German Institute for
DIN
Standardization)
DNP Distributed Network Protocol
EMC Electromagnetic compatibility
EN European standard
ESC Escape
GZS German abbreviation for Accessible Emission Limit
Hz Hertz
I Current
IEC International Electrotechnical Commission
IED Intelligent Electronic Device
IP Internet Protocol
kBaud Kilobaud
kg Kilogram
kV Kilovolt
LCD Liquid Crystal Display
LDC Line Drop Compensation
LED Light Emitting Diode
OF Optical fiber
max. Maximum
MB Megabyte
MR Maschinenfabrik Reinhausen
MHz Megahertz
min. Minimum

1 Introduction
Abbreviation Definition
mm Millimeter
ms Millisecond
N Neutral
PH Phase
Phi (φ) Phase angle
ppm Parts per million
RTU Remote Terminal Unit
s Second
SCADA Supervisory Control and Data Acquisition
SNTP Simple Network Time Protocol
T Time
TCP Transmission Control Protocol
V Voltage
VActual Actual voltage
VDesired Desired voltage
V Volt
Verband der Elektrotechnik, Elektronik und Informati-
VDE onstechnik e. V. (German Association for Electrical,
Electronic & Information Technologies)
VT Voltage Transformer
Table 1 Abbreviations used
1.6.2 Hazard communication system
The warning notices in this technical file are structured as follows:
DANGER!
Danger
Consequences
► Action
► Action

1 Introduction
The following signal words are used:
Signal word Hazard level Consequence of failure to comply

Danger Immediate threat of danger Death or serious injury could occur
Warning Possible threat of danger Death or serious injury could occur
Possible dangerous situation Minor or moderate injury could oc-
Caution
cur
Notice Possible dangerous situation Damage to property could occur
Table 2 Signal words in warning notices
Symbols are used to warn of dangers:
Picto Definition
gram
Danger
Dangerous electrical voltage
Fire hazard
Danger of tipping
Table 3 Symbols used in warning notices
1.6.3 Information system
Information is designed to simplify and improve understanding of particular

procedures. In this technical file they are laid out as follows:
Important information

1 Introduction
1.6.4 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
Requirement (optional)
► Step 1 of 1
 Result of step (optional)
Result of action (optional)
(Figure optional)
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
Requirements (optional)
 Requirement 1
 Requirement 2
1. Step 1
 Result of step (optional)
2. Step 2
etc. (Figure optional)
Result of action (optional)

1 Introduction
1.6.5 Typographic conventions
The typographic conventions in this technical file are structured as follows:
Typographic
Definition
convention
Step of the procedure for software descriptions in the
subsequent menu.
> ... > ...
Example: > Normset
Designation of keys.
UPPERCASE
Example: "MENU key"
Table 4 Typographic conventions

2 Safety
2 Safety
2.1 General safety information

This technical file contains detailed descriptions on the safe and proper
mounting, connection, commissioning and monitoring of the product.
Read this technical file through carefully to familiarize yourself with the prod-
uct.
Particular attention should be paid to the information given in this chapter.
2.2 Appropriate use

The product and associated equipment and special tools supplied with it
comply with the relevant legislation, regulations and standards, particularly
health and safety requirements, applicable at the time of delivery.
If used as intended and in compliance with the specified requirements and
conditions in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any ha-
zards to people, property or the environment. This applies throughout the
product's full life, from delivery through installation and operation to disas-
sembly and disposal.
The operational quality assurance system ensures a consistently high quality
standard, particularly in regard to the observance of health and safety re-
quirements.
Use is considered to be appropriate if
 the product is operated in accordance with this technical file and the
agreed delivery conditions and technical data, and
 the associated equipment and special tools supplied with it are used solely
for the intended purpose and in accordance with the specifications of this
technical file.
 the product is used only with the transformer specified in the order.

2 Safety
2.3 Inappropriate use

Use is considered to be inappropriate if the product is used other than as de-
scribed in Appropriate use on page 16.
Maschinenfabrik Reinhausen does not accept liability for damage resulting
from unauthorized or inappropriate changes to the product. Inappropriate
changes to the product without consultation with Maschinenfabrik Reinhausen
can lead to personal injury, damage to property and operational disruption.
2.4 Personnel qualification

The product is designed solely for use in electrical energy systems and facili-
ties operated by appropriately trained staff. This staff comprises people who
are familiar with the installation, assembly, commissioning and operation of
such products.
2.5 Operator duty of care

To prevent accidents, disruptions and damages as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installation,
operation, maintenance and disposal of the product or parts of the product
must ensure the following:
 All warning and hazard notices are complied with.
 Personnel are instructed regularly in all relevant aspects of operational
safety, the operating instructions and particularly the safety instructions
contained therein.
 Regulations and operating instructions for safe working as well as the rele-
vant instructions for staff procedures in the case of accidents and fires are
kept on hand at all times and are displayed in the workplace where appli-
cable.
 The product is only used when in a sound operational condition and safety
equipment in particular is checked regularly for operational reliability.
 Only replacement parts, lubricants and auxiliary materials which are autho-
rized by the manufacturer are used.
 The specified operating conditions and requirements of the installation lo-
cation are complied with.
 All necessary devices and personal protective equipment for each activity
are made available.
 The prescribed maintenance intervals and the relevant regulations are
complied with.

2 Safety
 Fitting, electrical connection and commissioning of the product may only

be carried out by qualified and trained personnel in accordance with this
technical file.
 The operator must ensure appropriate use of the product.

3 Product description
The device serves to keep constant the output voltage of a transformer with
an on-load tap-changer.
To do this, the device compares the transformer's measured output voltage
(Vactual) with a defined desired voltage (Vdesired). The difference between Vactual
and Vdesired is the control deviation (dV).
If the control deviation is greater than the specified bandwidth (B%), the de-
vice emits a switching pulse after a defined delay time T1. The switching
pulse triggers an on-load tap-changer tap change which corrects the trans-
former's output voltage.
The device parameters can be optimally adjusted to the line voltage behavior
to achieve a balanced control response with a small number of tap-change
operations of the on-load tap-changer.
The following diagram (on page 20) shows an overview of voltage regulation.

Figure 1 Overview of voltage regulation

3.1 Performance features

The voltage regulator is responsible for controlling tapped transformers.
Apart from control tasks, the voltage regulator provides additional functions
such as:
 Integrated protective functions:
 Undervoltage and overcurrent blocking
 Overvoltage detection with high-speed return
 Line drop compensation
 Compensation for voltage fluctuations in the meshed grid (Z compensa-
tion)
 Digital inputs and outputs can be individually programmed on-site by the
user
 Additional indicators using LEDs outside the display for freely selectable
functions
 Display of all measured values such as voltage, current, active power, ap-
parent power or reactive power, power factor (cos φ)
 Plug terminals make it easier to connect the cables
 Selection of 3 different desired values
3.1.1 TAPCON® 230 pro
The TAPCON® 230 pro voltage regulator also provides the following func-
tions:
 Tap position capture can be selected on site
 using analog signal 4…20 mA
 using analog signal via resistor contact series
 using digital signal via dual, BCD or gray code
 Additional digital inputs and outputs which can be freely parameterized by
the customer
 Parallel operation of up to 6 transformers in 2 groups using the following
methods
 Master/follower
 Circulating reactive current minimization

The CAN bus ensures error-free data exchange between all devices operated
in parallel over a distance of up to two kilometers.
The devices automatically detect which transformers are in parallel operation
without any supplementary equipment. By activating the binary inputs for
master/follower/independent or using the menu settings, the position of a
transformer can be quickly selected with certainty.
3.1.2 TAPCON® 230 expert
The TAPCON® 230 expert voltage regulator provides all the functions of the
TAPCON® 230 pro. For particularly demanding requirements, the device also
provides connection to a superordinate control system.
The TAPCON® 230 expert is available in the following variants:

 with CI card (page 27)
 with IEC 61850 card (page 28)
Depending on variant, the connection to a superordinate control system may
use various interfaces and protocols. For the variant with CI card, the RS232
and RS458 interfaces are standard and freely selectable.
The table shows the interfaces and protocols available for both variants.
Variant Protocol RS232 RS458 OF ETHERNET

DNP 3 X X X X
MODBUS ASCII X X X
CI card MODBUS RTU X X X X
IEC 60870-5-101 X X X
IEC 60870-5-103 X X X
IEC 61850 card IEC 61850 X X
Table 5 Interfaces available for communication with control stations
You will find detailed information about how to implement a protocol in the
protocol description enclosed.

3.1.3 Operating modes
The device can be operated in the following operating modes:

AUTO/MANUAL
In auto mode (AUTO), the voltage is automatically controlled in accordance
with the set parameters. The settings cannot be changed in auto mode.
In manual mode (MANUAL), no automatic control occurs. The motor-drive unit
can be controlled via the device's operating panel. The settings can be
changed.
LOCAL/REMOTE
In remote mode (REMOTE), commands from an external control interface are
executed. In this case, manual operation of the , , and

keys is disabled.
Further information on this device is available on our website at:

www.tapcon230.com
3.2 Scope of delivery
The following items are included in the delivery:

 Voltage regulator TAPCON® 230
 Control panel bracket pre-mounted on housing
 2 mounting brackets for wall mounting
 Covering strip for door
 Folder with all device documentation
 Quick reference guide DIN A6 in pocket in the voltage regulator's door
 Alternative connector for voltage supply to IEC 61850 card (only for TAP-
CON® 230 expert with IEC 61850 card)

Optional
 DIN rail clip
 ST to LC fiber-optic connector adapter cable (only for TAPCON® 230 ex-
pert with IEC 61850 card)
Please note the following:
1. Check the shipment for completeness on the basis of the shipping docu-
ments.
2. Store the parts in a dry place until installation.
Please read the Packaging, Transport and Storage (page 35) chapter for
more information.
The functional range of the product is dependent on the equipment ordered or

the product version and not on the content of this technical file.

3.3 Hardware description

The housing can be secured to any wall. Alternatively it can also be fitted in a
control panel and mounted on a cap rail.
The LCD graphic display, LEDs and function keys are integrated in the front of
the device.
The lockable door can be used to protect the device from unauthorized opera-
tion.
Figure 2 Front view
1 Operating panel with display and LEDs

2 Door lock
3 Door

3.3.1 Internal design
The device is controlled by a microregulator and includes isolated optocoupler

inputs and floating output relay contacts in addition to the voltage and current
transformers.
Gray or colored communication interfaces are only available with the TAP-
CON® 230 expert. Depending on the equipment fitted, you will find the com-
munication interface connections either on the CI card (page 27) or on the
IEC 61850 card (page 28).
Figure 3 Block diagram

3.3.2 Communication Interfaces
3.3.2.1 Serial interface

The parameters for the product can be set using a PC. The COM 1 (RS232)
serial interface on the front panel is provided for this purpose.
TAPCON®trol software is needed for parameterization. It can be obtained
from the Download Center on the Maschinenfabrik Reinhausen website
(www.reinhausen.com).
Figure 4 Device connection to a PC
1 PC with TAPCON®-trol software

2 Connection cable with RS232 connection
3 TAPCON® 230 device
3.3.2.2 CI card (TAPCON® 230 expert)

The device has additional communication interfaces (CI card). These commu-
nication interfaces can be used for parameterization. The diagram below
shows the communication interfaces available.
The device must be configured accordingly so that the parameters can be

adapted via the communication interface.
Refer to the Communication interface (page 180) section for more infor-
mation about configuration.

Figure 5 Communication interfaces TAPCON® 230 expert (CI card)
1 RS485 connection
2 RS232 connection
3 OF connection
4 CAN bus connection
5 RJ45 connection
3.3.2.3 IEC 61850 card (TAPCON® 230 expert)

The device has additional communication interfaces (IEC-61850 card). These
communication interfaces can be used for parameterization. The diagram be-
low shows the communication interfaces available.
The device must be configured accordingly so that the parameters can be

adapted via the communication interface.
Refer to the Communication interface (page 180) section for more infor-
mation about configuration.

Figure 6 Communication interfaces TAPCON® 230 expert (IEC 61850

card)
RS232 port, sub-D bush 9-pole (terminal X11)

1
(for software updates only)
2 Optical fiber connection, LC bush (terminal X13)
3 RJ45 connection (terminal 12)
4 CAN bus connection (terminal X9)
5 Supply voltage (terminal X10)

3.4 Operation and indicator elements

The front of the device is split into different areas for operating the device and
displaying information. Below you can see an overview of the individual ele-
ments.
Figure 7 Operating panel
1 Adjusting screw for display contrast

2 Keys for parameterization and configuration
3 COM1 serial interface (RS232)
4 Keys for operating the device
5 Labeling strip for LEDs
6 LEDs

3.4.1 Operating concept
The voltage regulator's operating panel is split into an operation control level
and a level for parameterization and configuration.
The keys for operating the device are completely separate from those used
for parameterization. At the operation control level, key activation is signaled
visually by means of LEDs.
The LEDs integrated in the and key are illuminated during the en-
tire tap change operation of the on-load tap-changer if "motor running" is sig-
naled at the status input. This signal must have previously been
parameterized.
This visual monitoring option makes operation of the device easier.
The device is equipped with a key lock to prevent unintentional operation.
To activate or deactivate, press the and keys simultaneously.
An automatic key lock (page 142) can also be activated.

3.4.2 Description of the display
The device has a monochromatic display with graphics capabilities.
Figure 8 Main screen
1 Status line
2 Measured voltage (VActual)
3 Desired voltage (VDesired)
4
Other measured values (use or to switch between them)
5 Tap position (n-1, n, n+1)
6 Bandwidth (upper and lower limit)
7 Time bar for delay time T1
8 Highlighting for desired voltage
9 Highlighting for measured voltage (VActual)
10 Remaining delay time T1

In auto and manual mode the measured value display can be set using the
or keys. The following measured values can be displayed:

 Control deviation (dV)
 Current (I)
 Apparent power (S)
 Active power (P)
 Reactive power (Q)
 Phase angle (Phase)
 Cosine (Cos)
Information relating to events (page 224) and settings is displayed in the sta-
tus line (display text 'Events').

3.4.3 Description of key functions
Key Symbol Function

RAISE In manual mode the motor-drive unit can be operated directly
using this key.
When RAISE is used, the motor-drive unit controls the on-load
tap-changer and therefore changes the step voltage.
LOWER In manual mode the motor-drive unit can be operated directly
using this key.
When LOWER is used, the motor-drive unit controls the on-
load tap-changer and therefore changes the step voltage.
REMOTE In the "Remote" operating mode, commands from an external
control interface are executed. In this case, manual operation
of the , , and keys is disabled.

MANUAL Manual mode is used for manual control of the motor-drive
unit and parameterization of the device.
AUTO In auto mode, voltage regulation is automatic.
Arrow keys In auto and manual mode, the measured value display can be
NEXT / PREV set using the arrow keys.
They can also be used to switch between parameter screens.
ENTER Confirms or saves a changed parameter.
ESC Pressing this key takes you to the menu level above, in other
words, always back one menu level.
MENU Pressing this key displays the menu selection window.
F1-F5 The function keys are menu selection keys. They are used to
navigate in the menu structure, set values and functions and
highlight the decimal place, the value of which you want to
change.
Table 6 Key functions
The parameters can only be changed in manual mode (see key in the
Key functions table.)

3.4.4 Description of LEDs
LEDs above the display indicate various operating statuses or events.
Figure 9 Description of LEDs
1 Green Operating display

2 Red Overcurrent blocking
3 Red Undervoltage blocking
4 Red Overvoltage blocking
5 Green Parallel operation On
6 Green NORMset On
7 Yellow Configurable (LED1)
8 Yellow Configurable (LED2)
9 Yellow/green Configurable (LED3)
10 Yellow/red Configurable (LED4)

4 Packaging, transport and storage
4.1 Packaging
4.1.1 Purpose
The packaging is designed to protect the packaged goods both during trans-
port and for loading and unloading as well as during periods of storage in
such a way that no (detrimental) changes occur. The packaging must protect
the goods against permitted transport stresses such as vibration, knocks and
moisture (rain, snow, condensation).
The packaging also prevents undesired position changes of the packaged
goods within the packaging during storage. The packaged goods must be
prepared for shipment before actually being packed so that the goods can be
transported safely, economically and in accordance with regulations.
4.1.2 Suitability, structure and production
The goods are packaged in a sturdy cardboard box. This ensures that the
shipment remains in the intended transport position and that none of its com-
ponents touches the load surface during transport or the floor after it is un-
loaded.
The box is designed for a maximum load of 10 kg.
Inlays inside the box stabilize the goods, preventing impermissible changes of
position, and protect them from vibration.
4.1.3 Markings
The packaging bears a signature with symbols with instructions for safe
transport and correct storage. The following symbols apply to the dispatch (of
non-hazardous goods). Adherence to these symbols is mandatory.
Protect against moisture Top Fragile
Figure 10 Shipping pictograms

4.2 Transportation, receipt and handling of shipments

In addition to oscillation and shock stress, jolts must also be expected during
transportation. In order to prevent possible damage, avoid dropping, tipping,
knocking over and colliding with the product.
If a crate falls from a particular height (e.g. when slings tear) or experiences
an unbroken fall, damage must be expected regardless of the weight.
Before acceptance, all deliveries must be checked by the recipient (acknowl-
edgement of receipt) for the following:
 Completeness based on the delivery slip
 External damage of any type.
The checks must take place after unloading when the crate can be accessed
from all sides.
If external transport damage is detected on receipt of the shipment, proceed

as follows:
 Immediately record the transport damage found in the shipping documents
and have this countersigned by the carrier.
 In the event of severe damage, total loss or high damage costs, imme-
diately notify the sales department at Maschinenfabrik Reinhausen and the
relevant insurance company.
 After identifying the damage do not modify the condition of the shipment
further and also retain the packaging material, until an inspection decision
has been made by the transport company or the insurance company.
 Record the details of the damage immediately together with the carrier in-
volved. This is essential for any claim for damages!
 If possible, photograph damage to packaging and packaged goods. This
also applies to signs of corrosion on the packaged goods due to moisture
inside the packaging (rain, snow, condensation).
 Name the damaged parts.
When damages are hidden, i.e. damages which are not determined until un-
packing after the receipt of the shipment, proceed as follows:
 Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
 Observe, in this regard, the time periods applicable to such actions in the
respective country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damages can
only be successful if relevant provisions are expressly included in the insur-
ance terms and conditions.

4.3 Storage of shipments

Selection and arrangement of the storage location should meet the following
requirements:
 Stored goods are protected against moisture (flooding, water from melting
snow and ice), dirt, pests such as rats, mice, termites and so on, and
against unauthorized access.
 Store the box on timber beams and planks as a protection against rising
damp and for better ventilation.
 Carrying capacity of the ground under the goods is sufficient.
 Entrance and exit paths are kept free.
Check stored goods at regular intervals. Also take appropriate action after
storms, heavy rain or snow and so on.

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5 Mounting
5.1 Unpacking device

The goods are packaged in a sturdy cardboard box. This ensures that the
shipment remains in the intended transport position and that none of its com-
ponents touches the load surface during transport or the floor after it is un-
loaded.
Inlays inside the box stabilize the goods, preventing impermissible changes of
position, and protect them from vibration.
Unpack the device as follows:
1. Remove the lid from the lower part of the

cardboard box.
The upper inlay contains the accessories
supplied. The separate box labeled
"Documentation" contains all the device do-
cuments.
2. Check scope of supply for accessories.
3. Take the box labeled "Documentation" out of

the cardboard box.
4. Remove the upper inlay from the packaging.

The voltage regulator in the underlying inlay
can now be freely accessed.

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5. Remove voltage regulator from the packag-

ing.
The voltage regulator has been unpacked and can be mounted. For mounting,
proceed as described in the Mounting section.
5.2 Unpacking individual parts

The upper inlay contains the following accessories:
Figure 11 Individual parts in upper inlay
1 Mounting bracket for wall mounting

2 Covering strip for door
3 Cap rail clip (optional)

5 Mounting
5.3 Mounting device

After unpacking, mounting can begin.
Mounting requires the Allen key, wrench 3 supplied. This is delivered along
with the door key in a plastic bag attached to the inside of the inspection win-
dow on the swing door.
The following installation/mounting variants are possible:
 Flush panel mounting (page 43)
 Wall mounting (page 45)
 Wall mounting with flat-bar mounting bracket (page 47)
 Cap rail mounting (optional) (page 48)
These variants are described below.
5.3.1 Preparing for mounting
Before commencing mounting, the two fixing brackets back on the rear of the
device must be removed and the M screw connection plate taken off. To do
so, proceed as follows:
1. Unscrew the 4 hexagon socket screws on the pre-mounted fixing brackets
with the Allen key provided.
2. Take off both fixing brackets.
3. Unscrew the 4 hexagon socket screws on the M screw connection plate
using the Allen key provided.
4. Remove the M screw connection plate.

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Figure 12 Rear view
1 Hexagon socket screws of mounting bracket

2 Mounting bracket
3 Hexagon socket screw for M screw connection plate
4 M screw connection plate

5 Mounting
5.3.2 Flush panel mounting
For flush panel mounting the device is inserted through a cutout in the control
panel and fixed to the control panel or control cabinet from behind using the
mounting brackets.
The diagram below shows the dimensions required for the control panel cu-
tout.
Figure 13 Cutout for flush panel mounting
A wall thickness of 2...5 mm is needed for secure device fixing.
To mount the device in the control panel or control cabinet, proceed as fol-
lows:
1. Close the device's door.
2. Insert the device through the cutout in the control panel or control cabinet.
3. Screw both fixing brackets to the rear of the device with 2 hexagon socket
screws each.

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Figure 14 Mounting with flush panel mounting (side view, schematic)
The device is mounted and can be wired up. When wiring, proceed as de-
scribed in the Connection (page 51) section.

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5.3.3 Wall mounting
For wall mounting, the device is fixed directly to the wall.

Drill 4 holes, each 5.5 mm in diameter, in the wall as shown in the drilling
template below.
Figure 15 Drilling template for wall mounting
To mount the device directly on the wall, proceed as follows:

1. Close the device's door.
2. Fix the device on the wall from behind using 4 screws (M5).
The screws for wall mounting are not included in the scope of supply.
The screw length required depends on the wall thickness.

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Figure 16 Wall mounting (side view, schematic)

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5.3.4 Wall mounting with mounting brackets
As an alternative to mounting the device directly on the wall, it can be fixed to

the wall using the mounting brackets supplied.
Drill 4 holes, each 5.5 mm in diameter, in the wall as shown in the drilling
template below.
Figure 17 Drilling template for wall mounting with mounting brackets
To mount the device using the mounting brackets, proceed as follows:

1. Lay the device carefully on the door.
2. Screw the mounting brackets supplied to the back of the device using the
hexagon socket screws.
3. Fix the device on the wall using 4 screws (maximum diameter of 5 mm).
The screws for fixing to the wall are not included in the scope of supply.
The screw length required depends on the wall thickness.

5 Mounting
Figure 18 Wall mounting with mounting brackets (view from above,

schematic)
5.3.5 Cap rail mounting
Alternatively, the device can be fitted with a cap rail clip (aluminum extrusion
with central integrated wire spring). This enables you to mount the device on a
cap rail (in accordance with EN 50022).
When attaching the cap rail, sufficient space for the device must be
planned for.
At least 5 cm of space must be provided above and at least 35 cm below

the fixing bolts of the cap rail for the device housing.
To mount the device using the cap rail, proceed as follows:

1. Lay the device carefully on the door.
2. Screw the cap rail clip into the two top holes on the rear with the M5 coun-
tersunk head screws provided.

5 Mounting
3. Suspend the cap rail clip in the cap rail and push the underside carefully
towards the wall until the clip can be heard to click into place.
Figure 19 Cap rail mounting (side view, schematic)

5 Mounting
5.3.6 Removing door
When the door is fitted, the device satisfies protection category IP54. The
door may be dismounted if the device is used solely in a dry atmosphere pro-
tected from environmental influences. The device then satisfies protection
category IP21.
Figure 20 Device with open door
1 Hinge
2 Earthing strip
3 Fixing bolt
Proceed as follows to remove the door:

1. Unscrew the earthing strip.
2. Unscrew the fixing bolt and lift the door out of the upper mounting.
3. Hang the covering strip to the hinge at the top and secure using the fixing
bolt.
The exposed attachment points for the door are covered.

5 Mounting
5.4 Connection
5.4.1 Cable recommendation
Please note the following recommendation from Maschinenfabrik Reinhausen

when wiring the device.
Cable Terminal Cable type Wire Max. Max. perm.

cross- length torque
section
Analog input X7 shielded 1.5 mm² 400 m -
(< 25 Ω/km)
Signal inputs X4 shielded 1.5 mm² - 0.6 Nm
RS232 SUB-D - shielded 0.25 mm² 25 m -
RS485 - shielded 0.75 mm² 1000 m -
(< 50 Ω/km)
FOC (CI card) - Polymer fiber or - - -
HCT for 660 nm
glass fiber or HCT
for 850 nm glass
fiber
FOC (IEC 61850 - Multimode fiber - 2000 m -
card) 50/125 μm or
62.5/125 μm
Ethernet RJ45 - shielded min. - 100 m -
CAT5
Relay outputs* X3 unshielded 1.5 mm² - 0.6 Nm
Relay outputs* X4 unshielded 1.5 mm² - 0.6 Nm
optional
Current measu- X1: 5/6/9 unshielded 4 mm² - 1.5 Nm
rement
Relay outputs X5 unshielded 1.5 mm² - 0.6 Nm
Signal inputs X6 unshielded 1.5 mm² - 0.6 Nm
Digital tap position X6 shielded 1.5 mm² - 0.6 Nm
inputs
Auxiliary voltage X6 unshielded 1.5 mm² - 0.6 Nm
Power supply X2: 3/4 unshielded 1.5 mm² - 0.6 Nm
CAN bus - shielded 1.0 mm² 2000 m
Cable clips X1 to X4 are on the MIO card (see "Wiring the device" on page 61) of the
device. Cable clips X5 to X7 are on the PIO card (see "Wiring the device" on page 61) of
the device.
Table 7 Recommendation for connection cable

5 Mounting
NOTE
Output relay malfunction
Excessive electrical power can prevent the relay contacts from break-
ing the contact current.
► The effect of the cable capacitance of long control lines in control cir-
cuits operated with alternating current on the function of the relay con-
tacts must be taken into account.
5.4.2 Information about laying fiber-optic cable
To ensure the smooth transfer of data via an optical fiber, you must ensure
that mechanical loads are avoided when laying the fiber-optic cable and later
on during operation.
Please note the following:
 Radii must not fall below the minimum permissible bend radii (do not bend
OF).
 The OF must not be over-stretched or crushed. Observe the permissible
load values.
 The OF must not be twisted.
 Be aware of sharp edges which could damage the OF cable's coating
when laying or could place mechanical loading on the coating later on.
 Provide a sufficient cable reserve near distributor cabinets for example.
Lay the reserve such that the OF cable is neither bent nor twisted when
tightened.
5.4.3 Electromagnetic compatibility
The product was developed in compliance with the relevant EMC standards.
To ensure compliance with the EMC standards, please note the following
points.

5 Mounting
5.4.3.1 Wiring requirement of installation site

Note the following when selecting the installation site:
 The system's overvoltage protection must be effective.
 The system's ground connection must comply with all technical regula-
tions.
 Separate system parts must be joined by a potential equalization.
 The voltage regulator and its wiring must be at least 10 m away from cir-
cuit-breakers, load disconnectors and busbars.
5.4.3.2 Wiring requirement of operating site

Note the following when wiring the operating site:
 The connection cables must be laid in metallic cable ducts with a ground
connection.
 Do not route lines which cause interference (e.g. power lines) and lines
susceptible to interference (e.g. signal lines) in the same cable duct.
 Maintain a gap of at least 10 cm between lines causing interference and
those susceptible to interference.
 Reserve lines must be grounded at both ends.
 The voltage regulator must never be connected using four-pin collective
cables.

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Figure 21 Recommended wiring
1 Cable duct for lines causing interference

2 Interference-causing line (e.g. power line)
3 Cable duct for lines susceptible to interference
4 Line susceptible to interference (e.g. signal line)

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 Signal lines must be routed in a shielded cable.

 The individual conductors (outgoing conductors/return conductors) in the
cable core must be twisted in pairs.
 The shield must be fully (360º) connected to the voltage regulator or a
nearby ground rail.
Figure 22 Recommended connection of the shielding
1 Connection of the shielding using a "pigtail"

2 Thorough connection of the shielding
NOTE
Reduced effectiveness of the shielding.
Using "pigtails" may considerably reduce the effectiveness of the

shielding.
► Connect shield to cover all areas.
5.4.3.3 Wiring requirement in control cabinet

Note the following when wiring in the control cabinet:
 The control cabinet for fitting the device must be prepared in accordance
with EMC requirements:
 functional division of control cabinet (physical separation)
 constant potential equalization (all metal parts are joined)
 line routing in accordance with EMC requirements (separation of lines
which cause interference and those susceptible to interference)
 optimum shielding (metal housing)

5 Mounting
 overvoltage protection (lightning protection)

 collective grounding (main grounding rail)
 cable bushings in accordance with EMC requirements
 any contactor coils present must be interconnected
 The connection cables must be laid in contact with the grounded metal
housing or in metallic cable ducts with a ground connection.
 Signal and power/switching lines should be laid in separate cable ducts.
 The device is grounded using the grounding screw fitted to the outside of
the housing with a line lead (cross-section min. 4 mm²) (see diagram be-
low). The device's ground connection is a functional ground and serves to
dissipate interfering currents.
Figure 23 Ground connection on outside of device

5 Mounting
The diagram below shows the ground connection for wiring inside the device.
Figure 24 Ground connection for wiring inside the device
5.4.3.4 Information about shielding the CAN bus

To ensure that the CAN bus operates smoothly, the shielding must be con-
nected as detailed for the following variants.
Both devices share the same potential
To ensure potential equalization between the devices, all devices must be
connected to the same potential equalization rail.
In this case the CAN bus cable's shielding must be connected to both devic-
es.

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Both devices have different potentials

In this case the CAN bus cable's shielding may only be connected to one de-
vice. Note that the shielding is less effective than if connected to both devices.
NOTICE
Damage to the device
If the CAN bus cable's shielding is connected to 2 devices with different

potentials, current may flow over the shielding. This current may
damage the communication cards.
► Ensure that the CAN bus cable's shielding is only connected to one de-
vice if both devices have different potentials.
If neither connection variant is possible, we would recommend using fiber

optic cables.
Fiber optic cables decouple the devices and are not sensitive to electromag-
netic interferences (surge and burst).

5 Mounting
Connecting the shielding

The CAN bus cable's shielding must be secured to the intended point on the
housing using the cable clips provided (see diagram below).
Figure 25 Securing the CAN bus cable's shielding

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5.4.4 Connecting the cables to the system periphery
Connect the lines to be wired to the device to the system periphery as shown
in the connection diagrams supplied.
WARNING
Electric shock
Connection mistakes may endanger life
► Earth the voltage regulator using the grounding screw on the housing.
► Pay attention to the phase difference of the secondary terminals for the
current and voltage transformers.
► Connect the output relays correctly to the motor-drive unit.
NOTICE
Damage to device and system periphery
An incorrectly connected device can lead to damages in the device and

system periphery.
► Prior to commissioning, be sure to check the entire configuration and the

actual and operating voltage.
To obtain a better overview when connecting cables, only use as many leads
as necessary.
Use only the specified cables for wiring. You will find a cable recommendation
in the corresponding section (see "Cable recommendation" on page 51).
When wiring, proceed as described in the Wiring (see "Wiring the device"
on page 61) section.

5 Mounting
5.4.5 Supplying the voltage regulator using an auxiliary voltage
The device is normally supplied by the voltage transformer. If the voltage

transformer does not provide the supply voltage and power (see "Technical
Data" on page 227) needed for operation, the device must be supplied via a
88...265 V AC/DC, 50...60 Hz auxiliary supply.
NOTICE
Voltage transformer damage
Connecting an auxiliary voltage when bridges are present between the

X2:1/3 and X2:2/4 terminals can result in voltage transformer damage.
► Remove the bridges between the X2:1/3 and X2:2/4 terminals if supplying
the device with an auxiliary voltage.
Proceed as follows to supply the device with auxiliary voltage:

1. Remove the bridges between the terminals X2:1/3 and X2:2/4.
2. Connect the voltage transformer to terminals X2:1 and X2:2.
3. Connect the auxiliary voltage using the following terminals:
 TAPCON 230: Terminals X2:3 and X2:4.
The connections between terminal X10 on the IEC 61850 card and terminal
X2 on the MIO card are already pre-wired and do not have to be connected
by you.
Figure 26 Voltage transformer and auxiliary supply connections

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5.4.6 Wiring the device
To wire the device proceed as follows:

1. Remove 4 hexagon socket screws from cover plate and take off cover
plate.
Figure 27 Cover plate
1 Hexagon socket screw of cover plate

2 Cover plate
3 Connection diagram
2. Disconnect the connectors required.

5 Mounting
Figure 28 Connector (MIO card)
1 Relay outputs (terminal X4)

2 Signal inputs (terminal X4)
4 Current transformer connection (terminal X1)
5 Connections for voltage transformer and power supply (terminal X2)
6 CAN bus connection

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Figure 29 Connector (PIO card)
1 Signal inputs and auxiliary voltage generation (terminal X6)

2 Analog input (terminal X7)
3 Digital tap position input (terminal X6)
3. Remove 4 hexagon socket screws from the M screw connection plate and
remove the M screw connection plate.
4. Remove dummy plug of required M screw connections in order to guide
cables through. Note Maschinenfabrik Reinhausen's recommendation on
cable bushings (see diagram below).

5 Mounting
Figure 30 Recommendation for cable bushing
No. Cable Terminal

1 Analog input X7
2 Signal input X4
Control system protocol (RS232, RS458, optical fiber or
3 -
Ethernet)
4 Relay outputs X3, X4
5 Current measurement X1: 5/6/9
6 Relay outputs, signal inputs, auxiliary voltage X5, X6
7 Power supply X2: 3/4
8 CAN bus -
Any M screw connections not needed must be sealed with dummy plugs to
ensure an IP54 degree of protection.
5. Strip insulation from lines and leads.

6. Compress stranded wires with core cable ends.
7. Guide lines through M screw connection.
8. Guide leads into corresponding connector terminals and secure by tighten-
ing screws.
9. Guide M screw connection plate onto the device opening provided for this
purpose.
10.Plug connectors into the correct slots.
11.Secure M screw connection plate to device housing with 4 hexagon socket
screws.
12.Tighten M screw connections. The M screw connections provide traction
relief.

5 Mounting
5.5 Function check

Carry out a function check to test that the voltage regulator is wired correctly.
Check the following:
 After being switched on, the screen displays the MR logo and then a vol-
tage value.
 The green "Operating display" LED in the top left on the voltage regulator
lights up.
The voltage regulator can now be configured. The actions required for this are
described in the following chapter (see "Commissioning" on page 67).

6 Commissioning
6 Commissioning
Several parameters need to be set and function tests performed before com-
missioning the device. These are described in the following chapter.
6.1 Commissioning
NOTICE
Damage to device and system periphery
An incorrectly connected device can lead to damages in the device and

system periphery.
► Prior to commissioning, be sure to check the entire configuration and the

actual and operating voltage.
We recommend using a registration device to record the transformer voltage

(actual value) in order to evaluate how the voltage regulator is functioning.

6 Commissioning
6.2 Configuration
The relevant settings for commissioning are described in more detail in the
following sections.
6.2.1 Setting the language
You can change the display language. The following languages are available:
 English
 German
 French
 Spanish
 Italian
 Portuguese
 Russian
1. > Configuration > General.

<00> Language.
2. Press or to select the required lan-

guage.
3. Press .
The language is set.

6 Commissioning
6.2.2 Selecting control mode
You can commission the device with limited parameterization (NORMset) or

complete parameterization.
Instead of complete parameterization, the NORMset mode enables easy and
user-friendly commissioning with a limited set of parameters. If you select this
mode, you have to set the desired voltage. All other voltage regulation para-
meters are determined automatically.
The relevant transformer should be loaded with around 50 % to 80 % of the
nominal transformer power.
Proceed as follows to commission the device in NORMset mode:
1. Press to select manual mode.

2. Activate NORMset mode.
3. Set desired value 1.
The value is set in V (secondary voltage) as standard. You can also set the
"Desired value 1" in kV (Primary voltage). To do this, you have to change the
display from V to kV (page 133).
This setting also determines whether the actual value is displayed in V or kV.
4. Set the primary voltage.

5. Set the secondary voltage.
6. Execute one tap-change operation manually.
A manual tap-change operation is required once NORMset has been acti-

vated. This is how the voltage regulator determines the bandwidth required.
If the transformer has been switched off, another manual tap-change opera-
tion is required.
When these parameters have been set, the device is basically ready to oper-
ate.
You can continue commissioning as follows:
 If you want to use the analog input or to change the desired value by re-
mote control, you need to calibrate analog input (page 70).
 Otherwise continue with the Function tests (page 75).
The compensation settings cannot be carried out in NORMset mode. The de-
sired value is compared with the measured voltage on the device (VAct).

6 Commissioning
6.2.3 Calibrating analog input
In order to be able to use the analog input, you need to calibrate it. Calibration
is used to adjust the external measuring circuit.
The key can be used to cancel the calibration at any point.
To carry out the calibration, proceed as follows:
1. > Info > 8x .

<08> PIO X7 Analog Input.
2. Press to start the calibration.

A screen containing instructions is dis-
played.
3. Connect resistor contact series (potentiometer
series).
4. Turn resistor contact series into end position
"Rmax".
5. Press to carry out the calibration.

The procedure may take up to 3 minutes. If this
time is exceeded, the "Check sliding contact" error
message is displayed.
In this case, make sure that the resistor contact
series is correctly connected and is not faulty.

6 Commissioning
6.2.4 Setting the desired voltage level remotely
The analog input can also be used to change the desired value by remote op-
eration. This requires the analog input (terminal strip X7) to be adapted to the
voltage level transmitter signal.
The analog input (terminal strip X7) can be used either for the input of the tap
position or for setting the desired voltage level remotely.
The following options are available for setting the desired voltage level re-
motely:
No setting the desired voltage level remotely
 Off
Analog setting of desired voltage level remotely
 Injected current 0/4...20 mA
 Resistor contact series (200 - 2000 ohms)
6.2.4.1 Setting the desired voltage level remotely

To select the type of remote setting for the desired voltage level, proceed as
follows:
1. > Configuration > Continue >
Continue > Remote Volt. Level Set-

ting.
<00> Remote Des. Volt. Level Setting.
2. Press or to set the option you want.
3. Press .
Setting of desired voltage level remotely is set.

6 Commissioning
6.2.4.2 Setting the analog value for the minimum desired value
To configure the analog input, state the analog value for the minimum desired
value.
If you are using a desired value transmitter with a resistor contact series, se-
lect 20 %.
If you are using a desired value transmitter with injected current as the trans-
mitter signal, either select 0 % (for 0 mA) or 20 % (for 4 mA).
Desired value Current Value

0% (of analog input sig-
0 mA
Minimum desired value nal range)
90 V 20% (of analog input
4 mA
signal range)
Table 8 Examples of configuration for the analog input (desired value
transmitter with injected current)
Setting range Step size Factory setting

0 %...100 % 0.1 % 0%
Table 9 Setting range for analog value for minimum desired value
To set the analog value for the minimum desired value, proceed as follows:
ting > 1x .
<01> Analog Value % Des. Volt. Value
Min
2. Press to highlight a digit.

The digit position you want is highlighted
and the value can be changed.
3. Press to increase the value or to

reduce it.
4. Press .
The analog value for the minimum desired value is
set.

6 Commissioning
6.2.4.3 Setting the analog value for the maximum desired value
To configure the analog input, state the analog value for the maximum desired
value.
If you are using a desired value transmitter with a resistor contact series, se-
lect 100 %.
If you are using a desired value transmitter with injected current as the trans-
mitter signal, select 100 % (for 20 mA).
Desired value Current Value

Maximum desired value 100% (of analog input
20 mA
110 V signal range)

0 %...100 % 0.1 % 100 %
Table 11 Setting range for analog value for maximum desired value
To set the analog value for the maximum desired value, proceed as follows:
ting > 2x .
<02> Analog Value % Des. Volt. Value Max


reduce it.
4. Press .
The analog value for the maximum desired value
is set.

6 Commissioning
6.2.4.4 Setting minimum desired value

To configure the analog input, the minimum desired value must be assigned
to the minimum analog value.

49 V...140 V 0.1 V 80 V
Table 12 Setting range for minimum desired value
To set the minimum desired value, proceed as follows:
ting > 3x .
<03> Minimum Desired Value.

reduce it.
3. Press .
The minimum desired value is set.

6 Commissioning
6.2.4.5 Setting maximum desired value

To configure the analog input, the maximum desired value must be assigned
to the maximum analog value.

49 V...140 V 0.1 V 140 V
Table 13 Setting range for maximum desired value
To set the maximum desired value, proceed as follows:
ting > 4x .
<04> Maximum Desired Value.

reduce it.
3. Press .
The maximum desired value is set.
6.3 Function tests

Before switching from manual mode to automatic mode and therefore activat-
ing the automatic voltage regulation for your system, Maschinenfabrik Rein-
hausen recommends carrying out function tests. These function tests are
described in the following sections.

6 Commissioning
6.3.1 Function tests for control functions
REMOTE mode must be disabled before you can control the on-load tap-
changer manually in manual mode.
The on-load tap-changer can only be controlled in manual mode using the
or keys.

2. Measure actual voltage and compare with that displayed by the device.
3. Press several times to display the operating values for current, out-
put and phase angle. If necessary, measure and compare operating val-
ues with operating measurement devices at the same time.
4. Control the on-load tap-changer manually with the or keys until

the measured voltage (VAct) reaches the desired voltage (VDes) set in the
next step.
5. Set desired value 1 to the value of VDes.
6. Set bandwidth "B %" depending on step voltage.
Un-1 Un
[±B % ] 0.6  100 %
Unominal
7. Set delay time T1 to 20 s.

8. Set control response T1 to "T1 linear".
9. Press to raise the on-load tap-changer 1 step.
10.Press to select auto mode.

 After 20 s, the device returns the on-load tap-changer to the original
operating position.
11.Press to select manual mode.
12.Press to lower the on-load tap-changer 1 step.

6 Commissioning

 After 20 s, the device returns the on-load tap-changer to the original
operating position.

15.Activating delay time T2
16.Set delay time T2 to 10 s.
17.Press twice to raise the on-load tap-changer 2 steps.

 After 20 s, the device lowers the on-load tap-changer one step and af-
ter another 10 seconds another step.

20.Set delay times T1 and T2 to the desired values. If T2 is not used, select
the "OFF" value.
We recommend a temporary setting of 100 seconds for the delay time T1
when commissioning the transformer. Depending on the operating condi-
tions, you can also specify the delay time following a longer observation
period. In this regard, it is useful to register the actual voltage's progress
and the number of tap-change operations per day.
21.To define an integral time response for the voltage regulator, set the con-
trol response T1 to the value "T1 integral". The greater the control devia-
tion, the shorter the delay time.

6 Commissioning
6.3.2 Function tests for additional functions
REMOTE mode must be disabled before you can control the on-load tap-
changer manually in manual mode.
The on-load tap-changer can only be controlled in manual mode using the
or keys.
Setting V< undervoltage limit and checking undervoltage blocking

Undervoltage blocking is activated as standard.

2. Set V< undervoltage limit to 85 %.
3. Set desired value 1 such that the measured voltage (VAct) is below the V<
undervoltage limit
Example: Measured voltage = 100 V, set desired value 1 to 120 V (greater
than 100 V/0.85 = 117 V).
 The red V< undervoltage LED will light up.
 After around 10 s the "Undervoltage" message appears in the display
and the relevant signaling relay is activated. Contact X4:1/3 closes and
contact X4:2/3 opens.
4. Press to select auto mode.

 The device is blocked and does not therefore issue any control com-
mands.

6. Set the operating values you want for desired value 1 and V< undervoltage
limit.
Setting V> overvoltage limit and checking overvoltage blocking

Overvoltage blocking is activated as standard.

2. Set V> overvoltage detection to 115 %.
3. Set desired value 1 such that the measured voltage (VAct) is above the V>
overvoltage limit.

6 Commissioning
Example: Actual voltage = 100V, set desired value 1 to 85 V (less than

100V/1.15 = 87V).
 The red V> overvoltage LED will light up.
 The "Overvoltage" message appears in the display and the relevant
signaling relay is activated. Contact X4:1/3 closes and contact X4:2/3
opens.

 The LOWER output relay periodically emits a control command at ap-
prox. 1.5 s intervals.

6. Set the operating values you want for desired value 1 and V> overvoltage
limit.
Setting overcurrent limit I> and undercurrent limit I<

Setting the undercurrent limit is optional. The factory setting is 0 %.
Over- and undercurrent blocking are activated by default.
► Set overcurrent limit I> and, optionally, undercurrent limit I< to the desired
value.
A function test is not necessary.
Checking and setting activation of desired value 2 and desired value 3

2. Set desired value 2 to the value you want.
3. Apply voltage L+ to terminal X4:17 (X4:17 = default setting).
4. Press until the main screen is displayed.

 Desired value 2 is shown on the main screen.
5. Set desired value 3 to the value you want.
6. Apply voltage L+ to terminal X4:18 (X4:18 = default setting).
7. Press until the main screen is displayed.

 Desired value 3 is shown on the main screen.

6 Commissioning
Checking and setting line drop compensation (LDC)
A load current of ≥ 10 % of the nominal transformer current is needed for the

following function tests.

2. Set parameters for line drop compensation and Z compensation to 0.
3. Select the control deviation (dV) display on the main screen (press if
necessary).
 The measured voltage must be within the bandwidth.
4. Set line drop compensation Vr to 20.0 V.
 The control deviation dV must be negative.
5. Set line drop compensation Vr to -20.0 V.
 The control deviation dV must be positive.
If the control deviation appears in the opposite direction, change the polarity
of the current transformer.
6. Set line drop compensation Vr to the operating value you want.

Checking and setting Z compensation

2. Set parameters for line drop compensation and Z compensation to 0.
3. Select the control deviation (dV) display on the main screen (press if
necessary).
 The measured voltage must be within the bandwidth.
4. Set the "Z compensation" and "Z comp. limit value" parameters to 15 %.
 The control deviation dV must be negative.
If the control deviation appears in the opposite direction, change the polarity
of the current transformer.
5. Set the "Z compensation" and "Z comp. limit value" parameters to the op-
erating values you want.

6 Commissioning
Installation of the device is now complete and it is commissioned for simplex

mode.
If the device is to be used for parallel operation, then continue to the next sec-
tion.
6.3.3 Function tests for parallel operation
To obtain perfect functioning in parallel operation, the device must be com-

missioned in simplex mode. Make sure that the conditions below have been
fulfilled.
Requirements:
 The current transformer inputs must be correctly connected.
 All devices are set to the same operating parameters for desired value,
bandwidth and delay time T1.
 For all devices, the circulating reactive current sensitivity (see
"Specifying circulating reactive current sensitivity" on page 156) is set
to 0 % and the circulating reactive current blocking (see "Setting the
blocking threshold for the maximum permitted circulating reactive
current" on page 157) is set to 20 %.
 Every device has an individual CAN bus address (see "Entering CAN
bus address" on page 154).
All settings should be undertaken in manual mode (MANUAL).

6 Commissioning
6.3.3.1 Function tests in accordance with the circulating reactive current me-
thod
The following sections describe how to carry out function tests for parallel op-
eration in accordance with the circulating reactive current method.
6.3.3.1.1 Setting circulating reactive current sensitivity

1. Adjust both transformers in simplex mode to the same voltage by means of
the on-load tap-changer.
 When both voltage regulators are in a state of equilibrium, then the val-
ue of the control deviation "dV [%]" is smaller than the set bandwidth
"B %". You can see this in the main screen (see "Description of the
display" on page 32) if the mark for the measured voltage (Vactual) is
within the bandwidth.
2. Connect the transformers in parallel and enable the parallel control.
 The two devices must still be in a state of equilibrium.
 The "Parallel operation" LED on the front panel is illuminated.
3. On one of the two transformers, raise the tap position of the on-load tap-
changer one setting; on the second transformer, lower the tap position of
the on-load tap-changer by one setting.
 The two devices must still be in a state of equilibrium.
4. Adjust the "circulating reactive current sensitivity" until the result displayed
exceeds the set value for the bandwidth by approx. 0.2 % to 0.3 %.
 The value for the result changes in the help text in the last line of the
display.
5. Set the value given in step 4 for all devices in parallel operation.
6. For both devices Press to select auto mode.

 The devices return the on-load tap-changer units to the earlier tap posi-
tions.
If the earlier tap positions are not reached, increase the value of the "circulat-
ing reactive current sensitivity" parameter.
If the two on-load tap-changer units have the opposite effect to each other, i.e.
one of the two on-load tap-changer units switches one or two tap positions
higher and the other switches the same amount lower, reduce the value of the
parameter "circulating reactive current sensitivity."
After the parameter "circulating reactive current sensitivity" has been set, con-
tinue by setting the circulating reactive current blocking (see "Setting cir-
culating reactive current blocking" on page 83).

6 Commissioning
6.3.3.1.2 Setting circulating reactive current blocking
1. Press on a device to select manual mode.

2. Using manual control, adjust the relevant motor-drive unit upwards (e. g. 1
- 2 steps) by the maximum permitted difference in operating positions be-
tween the parallel operating transformers.
When setting the circulating reactive current blocking in the following process
step, wait approx. 2 to 3 seconds between the individual steps.
3. From the set value of 20 %, reduce the circulating reactive current blocking
in 1 % intervals until the "Parallel operation error: circulating reactive cur-
rent limit exceeded" is displayed.
 The LED lights up when the circulating reactive current blocking limit is
reached.
 Further control is blocked.
 After 30 seconds (time adjustable) the signaling relay X5:12 (X5:12 =
default setting) responds.
4. Increase the circulating reactive current blocking again until the message
"Parallel operation error: circulating reactive current limit exceeded" disap-
pears.

 The motor-drive unit is automatically returned to the original operating
position.

6 Commissioning
6. Set the value determined for the circulating reactive current blocking on
the other regulators as well.
If one or all devices indicate "Parallel operation error: circulating reactive cur-
rent limit exceeded" although the control inputs are correctly connected for all
the devices, then all the devices block.
This could be due to various causes. Further information is given in the chap-
ter Troubleshooting (see "Fault elimination" on page 217).
6.3.4 Function tests in accordance with tap synchronization (mas-

ter/follower /auto)
This section describes how to carry out function tests for parallel operation in
accordance with the master/follower tap synchronization method.
NOTICE
Damage to property from a circulating reactive current produced in the event

of incorrect parameterization and from resultant overloading of lines and
transformers
Transmission lines and transformers may be damaged
► Check the transformer name plate carefully

► Parameterize device in accordance with transformer configuration
Before starting the function test carry out the following steps:
1. Assign the master function to one device.
2. Assign the follower function to the other devices.
3. Compare the devices' tap position displays. All devices must display the
same tap position, if not switch them into the same one.

6 Commissioning
Figure 31 Preparations for function tests in accordance with tap syn-

chronization (master/follower /auto)
1 Master
2 Follower
3 Tap position displays
Proceed as follows to perform the function test:
1. On the follower Press to select manual mode.

2. Set follower tapping direction if necessary.
3. On the master Press to select manual mode.
4. On the master Press or to manually change the tap position.
5. On the follower Press to select auto mode.

 The follower must follow the master control command.
6. On the master Press to select auto mode.
7. On the follower Press to select manual mode.
8. On the follower Press or to manually change the tap position.

6 Commissioning
 After expiry of the set delay time for parallel operation errors, the "Tap
difference to follower" error message is displayed in the main screen on
the master.
9. On the follower Press to select auto mode.

 The follower must follow the master control command.
10.On the follower Press to select manual mode.
11.On the follower, press several times to manually increase the tap po-
sition by the number of steps permitted (maximum permitted tap differ-
ence) and then by one more step.
 After expiry of the set delay time for parallel operation errors, the follow-
ing error messages are displayed on the master and/or follower:
– master: "Parallel operation error: tap difference to follower"
– follower: "Parallel operation error: permitted tap difference to master
exceeded"
12.On the follower Press to select auto mode.

 There is no response. All devices remain blocked.
13.On the master and follower Press to select manual mode.
14.On the master and follower press or to manually set the de-
sired step.
Because in parallel operation the tap positions of the transformers which are
running in parallel are compared following the "Automatic tap synchroniza-
tion" method, it is absolutely essential that these transformers have the same
position designation and that the "Raise" and and "Lower" signals produce
the same voltage change in all transformers.
If instances arise where a follower device switches in the opposite direction to

the master device step change, then the setting for the tapping direction
(see "Selecting the follower tapping direction" on page 160) on this follow-
er device must be changed from "Default" to "Swapped".
Installation and commissioning of the device is now complete.

7 Functions and settings
This chapter describes all the functions and setting options for the device. The
setting values appear in the relevant sections and in summary in the form of a
table (page 214).
The chapters are laid out following the menu structure of the device. The me-
nu structure has the following structure:
 Main menu
Press to select the main menu.

 Normset
 Control parameters
 Configuration
 Info
 Sub-menus
Sub-menus are subordinated menu items.
Example: Sub-menu Control parameters
 Voltage regulation
 Limit values
 Compensation
To navigate through the menu structure press one of the function keys
... .
 Parameter screen
The parameter screens are located at the end of the menu paths. The pa-
rameter screens allow you to set values and functions. In a menu item you
find several parameter screens. For example in the menu item Normset
you find the following parameter screens:
 Normset activation
 Desired value 1
 Primary voltage (optional)
 Secondary voltage

Press to navigate to the next parameter screen. Press to navi-

gate to the previous parameter screen.
The parameter screens are arranged in a continuous loop. Press to

navigate from the last to the first parameter screen rapidly.
Press or to change functions or values.

The device functions are set using the keys on the device.
Settings can only be carried out in manual mode (MANUAL). The key lock
must be deactivated.
The procedure for activating or deactivating the key lock is described in the
following sections.
7.1 Key lock

The device is equipped with a key lock to protect against unintentional opera-
tion. Parameters can only be carried out in manual mode (MANUAL) with a
deactivated key lock.
7.1.1 Activating key lock
To activate the key lock, proceed as follows:
► Press and at the same time.

A confirmation (see diagram) appears on screen
for a short period. The key lock is activated. Pa-
rameters can no longer be entered.
7.1.2 Deactivating key lock
To deactivate the key lock, proceed as follows:
► Press and at the same time.

The key lock is deactivated. Parameters can be
entered.

7.2 NORMset
As an alternative to parameterizing the voltage regulator manually, the
NORMset mode enables easy commissioning of the voltage regulator with a
limited set of parameters. When this mode is selected, the factory settings re-
quired for voltage regulation are adopted.
When commissioning the voltage regulator in NORMset mode, the following

parameters must be set:
 Desired value 1
 Primary voltage
 Secondary voltage
When these 3 parameters have been set, the voltage regulator is ready to op-
erate.
Once NORMset has been activated, no additional settings can be undertaken

for line drop compensation.
The desired value is compared with the measured voltage present on the vol-
tage regulator depending on the unit defined, i.e. V (secondary voltage of vol-
tage transformer) or kV (primary voltage of voltage transformer). If additional
information on current and phase angle are required, connect the current
transformer and adjust the current connection data (see "Setting the cur-
rent transformer connection" on page 128).
After the desired voltage level and voltage transformer data have been en-
tered, if NORMset is activated the voltage regulator checks the grid conditions
and automatically adapts other settings, composed partly of predefined para-
meters and default values.
All other parameters required for simple voltage regulation are predefined in
the factory.
The procedure for activating or deactivating NORMset mode is described in
the following sections.
A manual tap-change operation is required once NORMset has been acti-

vated. This is how the voltage regulator determines the bandwidth required.
If the transformer has been switched off, another manual tap-change opera-
tion is required.

If NORMset is activated, the bandwidth and delay time settings will be un-
dertaken automatically by the voltage regulator.
The following control parameters must be set in NORMset mode:
 Desired value 1
 Primary voltage
The following parameters are not set automatically using the NORMset
mode:
 Undervoltage limit
 Overvoltage limit
 Undercurrent limit
 Overcurrent limit
If required, these parameters must be set manually.
1. > Normset.
<00> Normset activation.
2. To activate Normset, press or to

select "On"
.
3. Press .
4. Press or to perform a
manual tap-change operation.
The LED for the NORMset operating display lights
up. The NORMset mode is activated.
7.2.1 Setting desired value 1
Desired values set in kV apply to the primary voltage of the connected voltage
transformer. Desired values set in V apply to the secondary voltage of the
connected voltage transformer. All transformer data (page 124) must be
entered correctly.
Settings in kV are only possible if you have previously entered the parame-
ters for primary and secondary voltage.


49 V – 140 V 0.1 V 100 V
Table 14 Setting range for NORMset desired value 1 in V

0 kV...9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 1 kV
0 kV...99.99 kV 0.01 kV
Table 15 Setting range for NORMset desired value 1 in kV

To set desired voltage value 1, proceed as follows:
1. > Normset > 1x .

<01> Desired value 1.


reduce it.
4. Press .
Desired value 1 is set.
7.2.2 Setting the primary voltage
In general, the regulator only indicates the secondary voltage in V if you have
not set the primary voltage. The primary voltage is only displayed if parameter
"Display kV / V" has been set to kV.
Example:
Primary voltage Secondary voltage kV or V Display

No parameterization 100 V V 100 V
110 kV 100 V kV 110 kV
Table 16 Example of displayed values in V or kV

0 kV...9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 0 kV
0 kV...99.99 kV 0.01 kV
Table 17 Setting range for primary voltage in kV

To set the primary voltage, proceed as follows:
1. > Normset > 2x .

<02> Primary voltage.
2. Press to highlight the decimal place.

The decimal place is defined and the value
can be changed.


reduce it.
5. Press .
The primary voltage is set.

7.2.3 Setting the secondary voltage
The secondary voltage is displayed and entered in V.

57 V...123 V 0.1 V 100 V
Table 18 Setting range for secondary voltage in V
To set the secondary voltage, proceed as follows:
1. > Normset > 3x .

<03> Secondary voltage.
2. If necessary Press to highlight the de-

cimal place.
can be changed.


reduce it.
5. Press .
The secondary voltage is set.

7.3 Control parameters

This section describes all the functions, parameters and recommended setting
ranges for voltage regulation. You will always find the description for a para-
meter or parameter screen with the description for the corresponding subme-
nu.
7.3.1 Voltage regulation
This submenu contains all the parameters required for the control function.
 Desired value 1, 2 and 3
 Bandwidth
 Delay time T1
 Control response T1
 Delay time T2
7.3.2 Desired voltage values
One important fixed value is the desired voltage level VDes. You can enter the
desired value via the user interface in both the NORMset and the correspond-
ing parameter screen of the voltage regulation sub-menu.
During operation, you can change the level of a desired value and change be-
tween different desired values. You use the GPI5 and GPI6 binary inputs to
define whether desired value 1, 2 or 3 is active.
The default desired value is desired value 1.Desired values 2 or 3 are acti-
vated if there is a continuous signal at the pre-assigned GPIs 5 or 6 (factory
preset). If there is a signal at both inputs at the same time, desired value 2 is
active.
The following sections describe how to set the desired values.

7.3.3 Setting desired values
Desired values are set in V as standard and apply to the secondary voltage of
the voltage transformer. You can also set the desired value in relation to the
voltage transformer's primary voltage in kV. Setting in kV requires all voltage
transformer data (see "Transformer data" on page 124) to be input.

49 V...140 V 0.1 V 100 V
Table 19 Setting range for desired value 1 in V

0 kV... 9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 1kV
0 kV...99.99 kV 0.01 kV
Table 20 Setting range for desired value 1 in kV
To set desired value 1, proceed as follows:
1. > Control Parameters > Vol-

tage Regulation.
<00> Desired Value 1.
2. If you have already entered the transformer
data (page 124), press to select the unit

you want: "V" or "kV".


reduce it.
5. Press .

Desired value 2 is activated if there is a continuous signal at GPI 5. The GPI 5

must have previously been configured (see "Configurable inputs and
outputs" on page 162) for this.

49 V...140 V 0.1 V 100 V

0 kV... 9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 1kV
0 kV...99.99 kV 0.01 kV
Table 22 Setting range for desired voltage value 2 in kV
tage Regulation > 1x .




reduce it.
5. Press .

Desired value 3 is activated if there is a continuous signal at GPI 6. The GPI 6

must have previously been configured (see "Configurable inputs and
outputs" on page 162) for this.

49 V...140 V 0.1 V 100 V

0 kV... 9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 1kV
0 kV...99.99 kV 0.01 kV
Table 24 Setting range for desired value 3 in kV




reduce it.
5. Press .

7.3.6 Selecting desired value
You can use this parameter to select the active desired value 1, 2 or 3.
If you select the desired value using appropriately configured GPIs, this
parameter's setting is ignored.
Refer to the Configuration (see "Configurable inputs and outputs" on
page 162) section for more information about GPI configuration.
Proceed as follows to select a desired value:
tage Regulation > 3x

<03> Desired Value Selection
2. Press or to to select the active de-

sired value.
3. Press .
The selected desired value is active.

7.3.7 Bandwidth
The bandwidth is the permitted deviation of the measured voltage (VActual) from
the selected desired value. If the measured voltage is inside the bandwidth,
then no control commands are issued to the on-load tap-changer.
If the measured voltage deviates from the specified bandwidth, a tap-change
command occurs after the set delay time T1. The on-load tap-changer carries
out a tap-change in a positive or negative direction.
If the level is persistently above or below the bandwidth, the Function monitor-
ing alarm message is triggered after 15 minutes. The corresponding relay is
also activated. The alarm message is only reset when the measured voltage
returns to the set bandwidth.
Figure 32 Measured voltage over time
1 ΔVStep: Step voltage

2 VDesired: Desired value in V
3 B%: Bandwidth range
4 T1: Set delay time
5 VActual: Measured voltage
a VActual outside the bandwidth, T1 starts
b VActual within bandwidth before T1 lapses, no tap-change operation
c VActual outside the bandwidth, T1 starts
d VActual outside B% before T1 lapses, tap-change operation initiated
e Tap-change operation complete, VActual within the bandwidth
7.3.7.1 Visual display

The deviation from the set bandwidth is shown visually in the device display.
The measured voltage mark (Vactual) shows whether the measured voltage is
above, within or below the set bandwidth. Progress of delay time T1 is indi-
cated by the gradual filling of the time bar in the device display. The seconds
display above this indicates the remaining delay time T1.

Table 25 Visual display of deviation from desired value
1 Bandwidth (upper and lower limit)

2 Time bar for delay time T1
3 Desired voltage value
4 Measured voltage (Vactual)
5 Remaining delay time T1

7.3.7.2 Determining bandwidth

In order to be able to set the value correctly, the transformer's step voltage
and nominal voltage must be known.
The following value is recommended for the bandwidth "B %":
Un-1 Un
[±B % ] 0.6  100 %
Unominal
Vn-1 Step voltage of position n-1

Vn Step voltage of position n
VNominal Nominal voltage
The bandwidth must be selected in such a way that the output voltage of
the transformer (Vactual) returns to within the specified tolerance range after
the tap change.
If too small a bandwidth is defined, the output voltage exceeds the band-
width selected and the device must immediately issue a tap-change com-
mand in the opposite direction.
If a very large bandwidth is selected, this results in a major control devia-
tion.
Sample calculation
The following transformer parameters are used by way of example for deter-
mining the recommended bandwidth:
Nominal voltage: VNominal = 11000 V

Step voltage of position 4: VStep4 = 11275 V
Step voltage of position 5: VStep5 = 11000 V

Following the recommendation for calculating bandwidth, our example results

in:
VStep4VStep5
[±B % ]0.6  100 %
VNominal
11275 V11000 V
[±B % ]0.6  100 %
11000 V
[±B % ]1.5 %
7.3.7.3 Setting the bandwidth

0.5 %...9 % 0.01 % 2%
Table 26 Setting range for bandwidth
The calculated bandwidth is entered as follows:

<04> Bandwidth.


reduce it.
4. Press .
The bandwidth is set.

7.3.8 Setting delay time T1
Delay time T1 delays the issuing of a tap-change command for a defined pe-
riod. This function prevents unnecessary tap-change operations if the toler-
ance bandwidth is exited.
If the current measured voltage exits the bandwidth, delay time T1 starts. This
is shown in the display by the time bar filling and the remaining time being in-
dicated.
If the control deviation is still present after the delay time, a tap-change com-
mand is issued.
If during the delay time the measured voltage returns to within the bandwidth
range, the delay time still running is counted down in seconds starting from
the time already expired. The absolute time display disappears from the dis-
play. The time bar is shown hatched and shrinks steadily. If the measured vol-
tage exceeds the set bandwidth once more whilst the time is not displayed,
then the time delay is restarted from the remaining time.
The benefit of this method is that the effective time delay is reduced if the
bandwidth is frequently exceeded. The device responds faster because the
time measurement for the delay time doesn't start at 0 seconds but, for exam-
ple, at 5 seconds.

0 s...600 s 1s 40 s
Table 27 Setting range for delay time T1
To set the delay time T1, proceed as follows:

<05> Delay Time T1.

3. Press to increase the time or to

reduce it.
4. Press .
The delay time is set.

7.3.9 Setting control response T1
The control response T1 can be set to linear or integral. Both kinds of control
response are explained below.
 Linear control response T1
The device responds with a constant delay time which is independent of
the control deviation.
 Integral control response T1
The device responds with a variable delay time which is dependent on the
control deviation.
The greater the control deviation (ΔV) in relation to the set bandwidth (B), the
shorter the delay time. The delay time can therefore be reduced down to 1
second. This means that the device reacts faster to large voltage changes in
the grid.
The level of regulation accuracy increases. Switching frequency however also
increases (see diagram).
Figure 33 Diagram showing integral control response
Control deviation "ΔV" as % of desired value as ratio to the set bandwidth "B"
ΔV/B
as % of desired value
1 "Delay time T1" parameter

To set the control response T1, proceed as follows:

<06> Characteristics T1.
2. Press for the "T1 linear" setting or press
for the "T1 integral" setting.
3. Press .
The control response T1 is set.
7.3.10 Activating/deactivating delay time T2
The delay time T2 only takes effect if more than one tap-change operation is
required for returning the voltage to within the specified bandwidth.With
integral control response in particular, the time until release of an output pulse
would increase after each tap change process.
The first output pulse occurs after the set delay time T1. After the set delay
time T2 has elapsed, additional pulses occur. These are needed to correct the
existing control deviation.
To activate/deactivate the delay time T2, proceed as follows:

<07> T2 Activation.
2. Press or to to activate/deactivate
delay time T2.
3. Press .
The delay time T2 is activated/deactivated.

7.3.11 Setting delay time T2
The following section describes how to set the delay time T2.

1 s...10 s 0.1 s 10 s
Table 28 Setting range for delay time T2
In general, the delay time T2 should be greater than the pulse duration and
the maximum operating time of the motor-drive unit. This applies to
continuous settings in particular.
To set the delay time T2, proceed as follows:

<08> Delay Time T2.

reduce it.
3. Press .
The delay time T2 is set.
7.3.12 Limit values
This sub-menu contains all the parameters required for monitoring the limit
values. The limit values are set as percentage values.
For the undervoltage and overvoltage parameters, the inputs basically relate
to the specified desired value. For the overcurrent and undercurrent parame-
ters, the values relate to the set rated current of current transformer or the se-
lected current transformer connection respectively.

7.3.12.1 Setting the undervoltage V< limit value

Undervoltage blocking prevents tap change operations of the tap changer if
there is a power cut. The voltage regulator output pulses are blocked and the
red "V<" LED lights up as soon as the measured voltage (Vactual) falls below
the set limit value.
If the measured voltage (VAct) falls below the set limit value, the relevant sig-
naling relay comes into operation after the set signaling delay time (page
109). Contact X4:1/3 closes and contact X4:2/3 opens.

60 %...100 %
1% 90 %
of desired value
Table 29 Setting range for V< undervoltage limit value
To set the V< undervoltage limit value for undervoltage blocking, proceed as
follows:
1. > Control Parameters > Limit

Values >
<00> V< Undervoltage (%).

reduce it.
3. Press .
The V< undervoltage limit value is set.

7.3.12.2 Setting signaling delay time for V< undervoltage

To prevent the undervoltage relay from always activating as soon as a short-
lived voltage dip occurs, a delay time can be set for this signal. The red "V<"
LED will light up immediately in any case.

0 s...20 s 0.1 s 10 s
Table 30 Setting range for signaling delay for V< delay time
To set the delay time for the V< undervoltage" signal, proceed as follows:
Values > 1x .
<01> V< Delay Time.


reduce it.
4. Press .
The delay time for the "V< undervoltage" signal is
set.

7.3.12.3 Activating/deactivating V< undervoltage blocking

The undervoltage blocking can be activated or deactivated. When blocking is
deactivated and the voltage falls below the V< undervoltage limit value, the
red "V<" LED lights up. Contact X4:1/3 closes and contact X4:2/3
opens.However, the control is not blocked.
To activate/deactivate the undervoltage blocking, proceed as follows:
Values > 2x .
<02> Blocking V< Undervolt.
2. Press or to to activate
(ON)/deactivate (OFF) undervoltage blocking.
3. Press .
Undervoltage blocking is activated/deactivated.
7.3.12.4 Activating/deactivating signal for V< undervoltage below 30 V

Disabling the "V< undervoltage" signal may be a good idea if you want to
avoid error messages when the transformers are switched off (measured vol-
tage (VAct) V< 30 V).
To disable the "V< undervoltage" signal, proceed as follows:
1. > Parameter > Limit values >
3x .
<03> V< Below 30 V.
2. Press or to activate (On)/deactivate

(Off) the "V< undervoltage" signal.
3. Press .
The "V< undervoltage" signal is acti-
vated/deactivated.

7.3.12.5 Setting V> overvoltage limit value

When the overvoltage monitoring responds, the on-load tap-changer is ac-
tuated by periodical activation of the motor-drive unit until the measured vol-
tage (VAct) is less than the set overvoltage limit value.
Rapid return control
This is controlled by the output relay for the "Lower" switching direction at the
intervals dictated by the set switching pulse time. In this case, the set switch-
ing delay is inactive. As long as there is overvoltage, the red "V>" LED is illu-
minated and the relevant signaling relay is activated. Contact X4:1/3 closes
and contact X4:2/3 opens.
You can set the interval and/or the switching pulse time for LOWER (see
"Setting the switching pulse time" on page 138).
If the limit value for "Overvoltage V> (%)" is exceeded, either control can take
place via the quick switch-back or, instead, the control can be blocked.
The V> overvoltage limit is entered as a percentage of the set desired value.

100 %...140 %
1% 110 %
of desired value
Table 31 Setting range for V< overvoltage limit value
To set the V< overvoltage limit value for overvoltage blocking, proceed as fol-
lows:
Values > 4x .
<04> V> Overvoltage (%).

reduce it.
3. Press .
The V< overvoltage limit value is set.
You can now activate the V> overvoltage block-
ing (page 112).

7.3.12.6 Activating/deactivating V> overvoltage blocking

You can activate and deactivate the overvoltage blocking. If overvoltage
blocking is deactivated, then the rapid return control (page 111) is used.
To activate/deactivate the overvoltage blocking, proceed as follows:
Values > 5x .
<05> V> Blocking Overvolt.
(ON)/deactivate (OFF) overvoltage blocking.
3. Press .
Overvoltage blocking is activated/deactivated.
7.3.12.7 Setting limit value I> overcurrent

The I> overcurrent blocking prevents tap-change operations during load cur-
rents which are higher than the selected limit value (e.g. overload).

As soon as the measured current exceeds the set limit value, control is
blocked. The red "I>" LED lights up and the relevant signaling relay is acti-
vated. Contact X4:1/3 closes and contact X4:2/3 opens.
To activate the I> overcurrent limit value, overcurrent blocking must be ac-
tivated (page 114).

50 %...210 % 1% 110 %
Table 32 Setting range for I< overcurrent limit value
To set the I> overcurrent limit value for overcurrent blocking, proceed as fol-
lows:
Values > 6x .
<06> I> Overcurrent (%).

reduce it.
3. Press .
The I> overcurrent limit value is set.

7.3.12.8 Activating/deactivating I> overcurrent blocking

You can set the I> overcurrent limit value (on page 113) and then acti-
vate/deactivate overcurrent blocking.
When the overcurrent blocking is deactivated, the "I>" LED lights up and the
relevant signalling relay is activated. Contact X4:1/3 closes and contact
X4:2/3 opens.Regulation continues.
To activate the I> overcurrent blocking, proceed as follows:
Values > 7x
<07> Blocking I> Overcurrent.
(ON)/deactivate (OFF) overcurrent blocking.
3. Press .
The I> overcurrent blocking is acti-
vated/deactivated.

7.3.12.9 Setting I< undercurrent limit value

As soon as the measured current falls below the set limit value, control is
blocked.
To activate the I< undercurrent limit value, undercurrent blocking must be
activated (page 115).

0 %...210 % 1% 0%
Table 33 Setting range for I< overcurrent limit value
To set the I< undercurrent limit value for undercurrent blocking, proceed as
follows:
Values > 8x .
<08> I< Undercurrent (%).

reduce it.
3. Press .
The I< undercurrent limit value is set.
7.3.12.10 Activating/deactivating I< undercurrent blocking

You can set the I< undercurrent limit value (page 115) and then acti-
vate/deactivate undercurrent blocking.
To activate the I< undercurrent blocking, proceed as follows:
Values > 9x
<09> I> Undercurr. Blocking
(ON)/deactivate (OFF) undercurrent blocking.
3. Press .
The I< undercurrent blocking is acti-
vated/deactivated.

7.3.12.11 Activating/deactivating the regulator blocking with negative active pow-

er
When the regulator blocking is activated, the control is blocked if a negative
active power flow is detected. However, this is only possible if the current
transformer connection is connected and correctly set. When the regulator
blocking is deactivated, then the sign of the active power does not affect the
regulation.
To activate/deactivate the regulator blocking, proceed as follows:
1. > Control Parameters > Com-
pensation > 10x .

<10> Neg. Active Power Block.
(ON)/deactivate (OFF) blocking.
3. Press .
Blocking the regulator with negative active power
is activated/deactivated.
7.3.13 Compensation
The quality of the energy supply depends not only on the voltage at the bus-
bar of the supply transformer (measurement value V), but also the voltage di-
rectly at the equipment.
In some cases the line impedance - of the cables or overhead lines - needs to
be taken into account for voltage regulation. A significant (load-dependent)
voltage drop can occur in these lines. This voltage drop is dependent on the
following factors at the consumer:
 Impedance (apparent resistance)
 Cable
 Electrical current
 Phase angle φ
The device has two possible ways of balancing a load-related voltage drop
between the transformer and the consumer:
 Line drop compensation
 Z compensation

Comparison between line drop compensation and Z compensation

Line drop compensation (vectorial compensation):
 provides more precise compensation of line voltage drops
 requires several parameters
 requires full knowledge of the line data
Z compensation:
 can be used with minor changes in the phase angle φ
 is not dependent on phase angle φ
 is simple to set
 can also be used in meshed grids
Both methods are described in more detail in the following sections.
7.3.13.1 Line-drop compensation

Line drop compensation requires exact line data. Line voltage drops can be
compensated very accurately using LDC.
To set the line drop compensation correctly, you have to calculate the ohmic
and inductive voltage drop, in relation to the secondary side of the voltage
transformer in V. The existing measuring circuit also has to be set correctly.
The setting values must first be calculated in order to enter the correct values
for the ohmic and inductive voltage drops.
Sample calculation:
Vr Setting for ohmic line voltage drop in V

Vx Setting for inductive line voltage drop in V
Nominal current in A of selected current transformer connection
IN on device:
1 A or 5 A
kCT Current transformer ratio
kVT Voltage transformer ratio
r Ohmic line resistance in Ω/km per phase
x Inductive line resistance in Ω/km per phase
L Length of line in km
Formula for calculating the ohmic voltage drop "Vr":

Formula for calculating the inductive voltage drop "Vx":
Calculation:
IN = 5 A, kCT = 500 A/5 A, kVT = 30000 V/100 V, r = x = 10 Ω/km, L = 10 km
If the active voltage drop "Vr" and reactive voltage drop "Vx" are set correctly,
then the voltage at the line end remains constant irrespective of the load.
Figure 34 Line drop compensation equivalent circuit

Figure 35 Line drop compensation
The settings for the compensation methods are described in more detail be-
low.
7.3.13.2 Selecting the compensation method

Before setting a compensation, a compensation method must be selected.
You can select between "LDC" for line drop compensation and "Z" for Z com-
pensation.
To set the compensation method, proceed as follows:

pensation.
<00> Compensation Method.
2. Press or to to select a compensa-

tion method.
The selected compensation method is
highlighted.
3. Press .
The compensation method is set.

7.3.13.3 Setting the ohmic voltage drop Vr

The compensation effect can be rotated by 180° using the sign (-).
If you do not want to use a method of compensation, you must enter a "0".

-25 V...25 V 0.1 V 0V
Table 34 Setting range for ohmic voltage drop Vr line drop compensa-
tion
First you have to select the "LDC" compensation method (page 119).
To set the ohmic voltage drop Vr, proceed as follows:
pensation > 1x .
<01> Line Drop Compensation Vr.


reduce it.
4. Press .
The ohmic voltage drop Vr is set.

7.3.13.4 Setting the inductive voltage drop Vx

The compensation effect can be rotated by 180° using the sign (-).

-25 V...25 V 0.1 V 0V
Table 35 Setting range for inductive voltage drop Vx line drop compen-
sation
First you have to select the "LDC" compensation method (page 119).
To set the inductive voltage drop Vx, proceed as follows:
pensation > 2x .
<02> Line Drop Compensation Vx.


reduce it.
4. Press .
The inductive voltage drop Vx is set.

7.3.13.5 Setting Z compensation

Z compensation can be used for example for minor changes to the phase an-
gle φ. It can also be used for meshed grids. Z compensation is not however
dependent on phase angle φ.
To correctly set the parameters, you need to calculate the voltage increase
(ΔV) taking the current into account.
Sample calculation:
ΔV Z compensation setting as %
VTr Transformer voltage in V with current I
Voltage on line end in V with current I and on-load tap-changer
VLoad
in same operating position
I Load current in A
Nominal current in A of selected current transformer connection
IN
on device: 1 A or 5 A
kCT Current transformer ratio
Formula for calculating the voltage increase ΔV:
Calculation:
UCT = 30000 V, ULoad = 10000 V, IN = 5 A, kCT = 5, I = 500 A

The calculated voltage increase percentage relates to the desired value and
must be entered in this screen.

0 %...15 %
0.1 % 0%
of desired value
Table 36 Setting range for Z compensation
First you have to select the "Z" compensation method (page 119).
To set the Z compensation, proceed as follows:
pensation > 3x .
<03> Z Compensation.

reduce it.
3. Press .
The Z compensation is set.

7.3.13.6 Setting the Z compensation limit value ΔV

If Z compensation is activated, you must limit the maximum permissible in-
crease in voltage, with reference to the desired value, to avoid excessive vol-
tage on the transformer.

0 %...15 %
0.1 % 0%
of desired value
Table 37 Setting range for Z compensation limit value ΔV
First you have to select the "Z" compensation method (page 119).
To set the ΔV limit value for Z compensation, proceed as follows:
pensation > 4x .
<04> Z Comp. Limit Value.

reduce it.
3. Press .
The limit value ΔV is set.
7.4 Configuration
This section describes all the settings for configuring system-specific data. To
make it easier for you to find specific parameters, the description refers to
subgroups of individual parameters with related functions.
7.4.1 Transformer data
The transformation ratios and measuring set-up for the voltage and current
transformers used can be set in the relevant displays.
The relevant settings are described in the following sections.

7.4.1.1 Setting the primary transformer voltage

The device displays the secondary transformer voltage (in V) as standard. In
order to display the primary transformer voltage (in kV), you have to set "kV"
as the unit for the voltage display (page 133).
The setting variants are shown in the table below.
Primary voltage Secondary voltage Setting Display

No parameterization 100 V V 100 V
110 kV 100 V kV 110 kV
Table 38 Example of display variants

0 kV... 9999 kV 1 kV
0 kV...999.9 kV 0.1 kV 0 kV
0 kV...99.99 kV 0.01 kV
Table 39 Setting range for primary transformer voltage
To set the primary transformer voltage, proceed as follows:
1. > Configuration > Transfor-

mer data.
<00> Primary Voltage.
2. Press to highlight the decimal place.

can be changed.


reduce it.
5. Press .
The primary transformer voltage is set.
7.4.1.2 Setting the secondary transformer voltage

The secondary transformer voltage is displayed and entered in V.


57 V...123 V 0.1 V 100 V
Table 40 Setting range for secondary transformer voltage
To set the secondary transformer voltage, proceed as follows:
mer data > 1x .

<01> Secondary Voltage.


reduce it.
4. Press .
The secondary transformer voltage is set.

7.4.1.3 Setting the primary transformer current

In general the regulator displays the percentage current of the chosen mea-
surement input. As soon as the primary transformer current (e.g. 50 A) is set
on the regulator, the display in the Info menu switches over to "A" (amperes).
The primary current is always displayed in amperes ("A" display) on the main
screen. "0" is only displayed if no primary current is specified.
Current
Setting parameter Display
Current
Info screen
Secondary
Primary trans- Electrical con- Pri-
transformer cur- Main screen
former current nection mary/secondar
rent
y current
No Unknown 1A 100 % 0A
parameterization
No 1A 1A 1A 0A
parameterization
Unknown 1A 100 % 50 A
50 A (of primary (of primary
current) current)
1A 1A 1A 50 A
50 A (of secondary (of primary
current) current)
Table 41 Example of unit displayed: %/A


0 A – 9999 A 1A 0A
Table 42 Setting range for primary transformer current
To set the primary transformer current, proceed as follows:
mer data > 2x .

<02> Primary Current.


reduce it.
4. Press .
The primary transformer current is set.
7.4.1.4 Setting the current transformer connection

To obtain a correct display, you must select a current transformer connection.
While "Unknown" is set for the current transformer connection, the current is
displayed as a percentage in relation to the selected measurement input. If
you select a current transformer connection, the absolute value (in amps) is
displayed.
The following values can be set:
 1A
 5A

To set the current transformer connection, proceed as follows:
mer data > 3x .

<03> Current Transformer Connection.
2. Press or to to select a current trans-

former connection
3. Press .
The current transformer connection is set.
7.4.1.5 Setting the phase difference for the current/voltage transformer

The normal measuring circuit values can be set as follows:
System Setting Display

1 phase 0 0 1PH
3 phase 0 0 3PH
3 phase 90 90 3PH
3 phase 30 30 3PH
3 phase -30 -30 3PH
Table 43 Setting options for the measuring circuits

Circuit a (1 phase):
Figure 36 Circuit a - phase difference "0 1PH"
 The voltage transformer VT is connected to the outer conductor and neu-

tral.
 The current transformer CT is looped into the outer conductor.
 The voltage VL1 and current IL1 are in phase.
 The voltage drop on an outer conductor is determined by the current IL1.
Circuit a (3 phase):
Figure 37 Circuit a - phase difference "0 3PH"
 The voltage transformer VT is connected to the outer conductor L1 and

neutral N.
 The current transformer CT is looped into the outer conductor L1.
 The voltage VL1 and current IL1 are in phase.

Circuit b:
Figure 38 Circuit b - phase difference "0 3PH"
 The voltage transformer VT is connected to the outer conductors L1 and

L2.
 The current transformer CT1 is looped into the outer conductor L1 and CT2
into the outer conductor L2.
 The current transformers CT1 and CT2 are connected crosswise in parallel
(total current = IL1 + IL2).
 The total current IL1 + IL2 and voltage VL1/L2 are in phase.
 The voltage drop on an outer conductor is determined by the current: (IL1 +
IL2)/ 3.
Circuit c:
Figure 39 Circuit c - phase difference "90 3PH"

L2.
 The current IL3 is ahead of voltage VL1 L2 by 90°.

Circuit d:
Figure 40 Circuit d - phase difference "30 3PH"

L2.
 The current IL2 is ahead of voltage VL1 L2 by 30°.
Circuit e:
Figure 41 Circuit e - phase difference "-30 3PH"

L2.
 The current IL1 lags behind voltage VL1 L2 by 30°. This corresponds to a
phase shift of -30°.

To set the phase difference for the measured transformer circuit, proceed as
follows:
mer data > 4x .

<04> Transformer Circuit.
2. Press or to to select a setting for

the phase difference.
3. Press .
The phase difference is set.
7.4.1.6 Setting the voltage display kV/V

Switching the display from V to kV converts the measurements and setting
values in the device on the primary side of the voltage transformer and dis-
plays them accordingly. However, the primary side is always displayed in kV
and the secondary side always in V.
The display can only be changed from V to kV if all the transformer data have
previously been entered.
To set the unit for the voltage display, proceed as follows:
mer data > 5x .

<05> Display kV / V.
2. Press or to to select the kV or V

unit.
3. Press .
The unit for the voltage display is set.

7.4.1.7 Setting current display unit

In this display, you can set the unit for the limit values displayed for overcur-
rent and undercurrent as a percentage ("%") or absolute value ("A"). The limit
values can be displayed as a percentage ("%") or absolute value ("A").
To set the unit for the current display, proceed as follows:
mer data > 6x .

<06> Display % / A.
2. Press or to to select the % or A

unit.
3. Press .
The unit for the current display is set.
7.4.2 General
This submenu enables general settings, which are also required for commis-
sioning, to be made on the device. You can change the following general set-
tings:
 Language
 Regulator ID
 Baud rate (COM1 setting)
 Raise/lower switching pulse time
 Operation counter
 Display dimming
 Key lock
 Function monitoring
 Motor runtime
 Manual and auto mode
 Local and remote

7.4.2.1 Setting the language

You can change the display language. The following languages are available:
 English
 German
 French
 Spanish
 Italian
 Portuguese
 Russian
1. > Configuration > General.

<00> Language.
2. Press or to select the required lan-

guage.
3. Press .
The language is set.

7.4.2.2 Setting the regulator ID

The serial number and firmware version are features of a voltage regulator.
The regulator ID is only used as an additional unique feature for identifying
the voltage regulator when communicating with the TAPCON®-trol software.
The regulator ID consists of a sequence of digits (maximum 4 digits).
The regulator ID ensures that the link from the TAPCON®-trol software to a
particular voltage regulator is established. During online communication, the
TAPCON®-trol software installed on a PC establishes the regulator ID and
compares this with those already stored. During online communication, the
TAPCON®-trol software installed on a PC establishes the regulator ID and
compares this with the regulator IDs already stored. This enables accurate
assignment of data and parameters to a particular voltage regulator.

To set the regulator ID, proceed as follows:
1. > Configuration > General >
1x .
<00> Regulator ID.
2. Press to change the first digit.
If you wish to enter a multi-digit sequence, pro-

ceed to step 3. If you do not wish to enter addi-
tional digits, proceed to step 7:
3. Press repeatedly (digit > 9) until another

position appears.
4. If necessary press to highlight a digit po-

sition.
and can be changed.
5. Press or to change the digit.

6. Repeat steps 3 to 5 until all required digits
have been entered.
7. Press .
The regulator ID is set.

7.4.2.3 Setting the baud rate

In this screen you can set the baud rate for the COM1 interface. To do so, de-
fine for example the transmission speed for communicating with the TAP-
CON®-trol software.
The following values can be set:
 9.6 kilobaud
 19.2 kilobaud
 38.4 kilobaud
 57.6 kilobaud
To set the baud rate, proceed as follows:
2x .
<02> Baud Rate.
2. Press or to to select the required

baud rate.
3. Press .
The baud rate is set.
7.4.2.4 Setting the switching pulse time

This display can be used to set the duration of the switching pulse for the mo-
tor-drive unit.
If you set the raise or lower switching pulse time to 1.5 seconds for example,
after the set delay time T1 or T2 there will be a switching pulse of
1.5 seconds.
The waiting time between 2 consecutive switching pulses corresponds to the
set delay time T1 or T2.

Figure 42 Switching pulse in standard operating mode
1 Set delay time T1

2 Start of first raise/lower switching pulse
3 Switching pulse time Ti (1.5 seconds)
4 Start of second raise/lower switching pulse
In rapid return control mode the next switching pulse can only take place after
1.5 seconds.
Figure 43 Switching pulse in rapid return control mode
1 Start of first raise/lower switching pulse

2 Set switching pulse time Ti (1.5 seconds)
3 Earliest time for the next raise/lower switching pulse (1.5 seconds)

A continuous pulse is output if you set the raise/lower switching pulse duration
to 0.
If the motor-drive unit does not start using the default setting (1.5 seconds),
then please increase the pulse time.

0 s...10 s 0.1 s 1.5 s
Table 44 Setting range for raise/lower switching pulse time
To set the switching pulse time, proceed as follows:
3x .
<03> R/L pulse duration.
2. Press or to to set the pulse dura-

tion.
3. Press .
The switching pulse time is set.
7.4.2.5 Setting operation counter

The device is fitted with an internal operation counter. In this screen you can
set the number of tap-change operations for comparing with the operation
counter of the motor-drive unit for example.
To ensure correct operation counter function, the "Motor running" signal of

the motor-drive unit must be connected with a configurable input (GPI 1...6)
and then the "Motor running" function assigned to this input (see
"Configurable inputs and outputs" on page 162).

0...99999999 1 0
Table 45 Switching operation counter setting range

To set the operation counter, proceed as follows:
4x .
<04> Operation Counter.


reduce it.
4. Press .
The operation counter is set.
7.4.2.6 Activating/deactivating display dimming

If this function is active and you do not press a key for 15 minutes, the display
is automatically dimmed. However, the display can still be read. Activating this
function extends the lifespan of the display. The display returns to full bright-
ness by pressing any key.
To activate/deactivate display dimming, proceed as follows:
5x .
<05> Display Dimming.
(On)/deactivate (On) dimming of the display.
3. Press .
Display dimming is activated/deactivated.

7.4.2.7 Activating/deactivating the automatic key lock

If this function is active and you do not press a key for 15 minutes, the keys
are locked. You can also lock the keys manually (see "Key lock" on page
88).
To activate/deactivate the automatic key lock, proceed as follows:
6x .
<06> Key Lock.
(ON)/deactivate (OFF) the automatic key lock.
3. Press .
The automatic key lock is activated/deactivated.
7.4.2.8 Function monitoring

If the measured value leaves the current bandwidth (desired value +/- band-
width) for more than the preset time, the function monitoring relay is activated.
An event message is displayed. The alarm message is only reset when the
measured value returns to within the current bandwidth. You can set the de-
lay time (page 143) after which the alarm message is to be displayed. A time
of 15 minutes is preset in the factory.
The procedure for activating, deactivating or setting function monitoring is de-
scribed in the following sections.
Activating/deactivating function monitoring for measured voltages

<30 V
If the measured voltage is below 30 V, then the measured value is outside the
bandwidth and the relevant relay is also activated after the delay time you
have set. You can deactivate this function to avoid a function monitoring mes-
sage when the transformer is switched off:

To activate or deactivate function monitoring for voltages <30 V, proceed as

follows:
7x .
<07> Function Monitoring.
(ON)/deactivate (OFF) function monitoring.
3. Press .
The function monitoring is activated/deactivated
for voltages <30 V.
Setting delay time for function monitoring

You can set the delay time after which an alarm is to be signaled.

0 to 120 minutes 1 minute 15 minutes
Table 46 Setting range for function monitoring delay time
If you select "0" as the delay time, function monitoring is deactivated.
To set the delay time for function monitoring, proceed as follows:
8x .
<08> Function monitoring delay.

reduce it.
3. Press .
The delay time for function monitoring is set.

7.4.2.9 Monitoring motor runtime

The motor-drive unit's runtime can also be monitored by the voltage regulator.
This function is used to identify motor-drive unit malfunctions during the tap-
change operation and to trigger any actions needed.
The corresponding control input must be correctly wired and parameterized to
"Motor running" in order to use runtime monitoring. The motor runtime must
also be set.
The motor-drive unit supplies the "Motor running" signal during the tap-
change operation. This signal is present until the tap-change operation is
complete. The voltage regulator compares the duration of this signal with the
motor runtime set. If the set motor runtime is exceeded, the voltage regulator
triggers various actions:
1. "Motor runtime monitoring" message
2. Continuous signal via output relay "Motor-drive unit runtime exceeded"
(optional)
3. Impulse signal via output relay "Trigger motor protective switch" (optional)

7.4.2.10 Wiring and parameterizing control input/output relay

If you want to monitor the motor runtime, the voltage regulator and motor-
drive unit must be connected and parameterized as shown below.
Figure 44 Wiring for motor runtime monitoring
1 GPI "Motor running"

2 GPI "Motor protective switch tripped" (optional)
3 GPO "Motor protective switch tripped" (optional)
4 GPO "Motor runtime exceeded" (optional)
In order to be able to use the GPOs, you must wire the feedback from the
motor-drive unit "Motor protective switch tripped" to a GPI and parameterize
the GPI (see "Assigning function to inputs (GPIs)" on page 163). This
message resets the "Motor runtime exceeded" GPO when the motor protec-
tive switch is switched back on and activates the "Motor protective switch
tripped" message.

0 s...30 s 0.1 s 0s
Table 47 Setting range for motor runtime
To deactivate motor runtime monitoring, set the motor runtime to "0.0 s".

To set the motor runtime, proceed as follows:
9x .
<09> Motor Runtime.


reduce it.
4. Press .
The motor runtime is set.
7.4.2.11 Activating manual/auto mode
This parameter has the same functions as the and keys. You can
activate manual or auto mode.
To activate manual or auto mode, proceed as follows:
10x .
<10> Manual / Auto.
2. Press or to to activate manual or

auto mode.
3. Press .
Manual or auto mode is set.

7.4.2.12 Activating Local / Remote
This parameter has the same function as the key. In "Local" mode you
can operate the device directly on the front panel. In "Remote" mode, only
remote device control is possible, via the inputs.
To activate "Local" or "Remote" mode, proceed as follows:
11x .
<11> Local / Remote.
2. Press or to to activate "Local" or

"Remote" mode.
3. Press .
The mode is set.
7.4.3 Parallel operation
Mains power supply sometimes requires an increase in the short-circuit ca-

pacity or the throughput capacity at a site. For this reason, tapped transfor-
mers are connected in parallel.
A safer and more cost effective parallel operation is achieved if the joint ca-
pacity of the transformers connected in parallel is utilized without overloading
individual transformers.
Compliance with the following general conditions is recommended for operat-

ing transformers in parallel:
 Identical rated voltage
 Ratio of transformer output (<3:1)
 Maximum deviation of short-circuit voltages (VK) for transformers con-
nected in parallel ≤10 %
 Same number of switching groups
You can control up to 6 transformers connected in parallel in one or 2 groups

without detecting the system topology. Information is swapped using the CAN
bus. Parallel operation is activated using one of 2 status inputs or the control
system.
There are 2 reasons for setting up parallel operating mode:
 To increase the short-circuit capacity

 To increase the throughput capacity

Parallel control can take two forms:
 Parallel operation following the "Circulating reactive current minimization"
principle
 Parallel operation following the "Tap synchronization" (master/follower)
principle
7.4.3.1 Activating/deactivating parallel operation

To be able to activate parallel operation, the following requirements must be
met:
 A correct individual CAN bus address (on page 155) must be set (not
equal to 0).
 Parallel operation group 1 or 2 must be assigned either using a parameter
(see "Assigning parallel operation group" on page 154) or using a pre-
defined GPI (see "Assigning function to inputs (GPIs)" on page 163).
To activate/deactivate parallel operation proceed as follows:
1. > Configuration > Parallel

operation.
<00> Parallel Operation Activation.
(ON)/deactivate (OFF) parallel operation.
3. Press .
Parallel operation is activated/deactivated.
You can undertake additional parallel operation
settings.
7.4.3.2 Selecting parallel operation method

The following sections describe which parallel operation methods can be se-
lected and set. The following methods are available:
Circulating reactive current
 Recommended transformer data
 No tap position capture required
Tap synchronization (master/follower)
 Transformers with identical ratings
 Tap position capture required

Automatic tap synchronization
Before activating a parallel operation method, additional requirements must

be met:
 A correct individual CAN bus addresses must be set (0).
 Parallel operation group 1 or 2 must be selected or activated using a pre-
defined GPI.
7.4.3.2.1 Selecting circulating reactive current parallel operation method

When the circulating reactive current parallel operation method is selected,
then parallel operation is carried out using the circulating reactive current mi-
nimization method. The circulating reactive current is calculated from the
transformer currents and their phase angles. A voltage proportional to the cir-
culating reactive current is added to the independently operating voltage regu-
lators as a correction for the measurement voltage. This voltage correction
can be reduced or increased using the circulating reactive current sensitivity
setting.
The circulating reactive current parallel operation method is suited to trans-
formers connected in parallel with a similar nominal output and nominal vol-
tage VK and to vector groups with the same and different step voltages. This
does not require any information about the tap position.
This parallel operation method requires each transformer in the parallel vec-
tor group to be controlled by a separate voltage regulator.
When setting the "circulating reactive current" parallel operation method, the
values for blocking and circulating reactive current sensitivity must first be
set.

To select the "Circulating reactive current" parallel operation method, proceed

as follows:
operation > 1x
<01> Parallel Operation Method.
2. Press or repeatedly until "Circulat-

ing reactive current" is displayed.
3. Press .
The parallel operation method "Circulating reac-
tive current" is selected.
7.4.3.2.2 Defining the master tap synchronization method

With this parallel operation method the voltage regulator is designated as the
master.
All CAN bus participants report their tap position to one another. The master's
tap position is the desired tap for every follower. In AUTO mode if the follower
detects a difference between the actual tap and specified desired tap, it auto-
matically undertakes a tap-change operation in the corresponding direction to
bring it into line with the tap position of the master.
If a follower hasn't reached the desired tap after the set delay time, the master
reports "Parallel operation error".
If the difference between the actual and desired taps is greater than the per-
mitted tap difference + 1, the follower reports "Parallel operation error" and
remains in its current tap position.
Preconditions for tap synchronization method:
 at least 2 CAN bus participants
 just 1 master and at least 1 follower
 same group inputs active (parallel operation group)
 unique CAN bus address
Regulators with the same CAN bus address are displayed as CAN bus par-
ticipants in the info screen but parallel operation is blocked for them and the
"Parallel operation error" reported in each case. Parallel operation is
activated for all other participants.

If the specified master fails, then the error message "Parallel operation error:
no master available" appears in the display. In addition, depending on the
configuration of the "Simplex mode blocking" parameter, those voltage regu-
lators which are set accordingly are blocked or continue in simplex mode.
To select the "Master" parallel operation method, proceed as follows:
operation > 1x
2. Press or repeatedly until "Master" is

displayed.
3. Press .
The "Master" parallel operation method is se-
lected.

7.4.3.2.3 Specifying the follower tap synchronization method

With this parallel operation method the voltage regulator is designated as the
follower. This voltage regulator receives the desired tap from the master and
as the follower has to comply with it.
To select the "Follower" parallel operation method, proceed as follows:
operation > 1x
2. Press or repeatedly until "Follower"

is displayed.
1. Press .
The "Follower" parallel operation method is se-
lected.
7.4.3.2.4 Defining automatic tap synchronization method

With this parallel operation method, the voltage regulator with the lowest CAN
bus address is automatically selected as master. This voltage regulator under-
takes the measurement and adjusts the on-load tap-changer in order to cor-
rect the voltage if a deviation occurs.
As with the "Master parallel operation method", all CAN bus participants re-
port their tap position to one another. The master's tap position is the desired
tap for every follower. In AUTO mode if the follower detects a difference be-
tween the actual tap and specified desired tap, it automatically undertakes a
tap-change operation in the corresponding direction to bring it into line with
the tap position of the master.
If a follower hasn't reached the desired tap after the set delay time, the master
reports a "Parallel operation error".
If the difference between the actual and desired taps is greater than the per-
mitted tap difference + 1, the follower reports "Parallel operation error" and
remains in its current tap position.

Preconditions for tap synchronization method:

 at least 2 CAN bus participants
 just 1 master and at least 1 follower
 same group inputs active (parallel operation group)
 unique CAN bus address
Regulators with the same CAN bus address are displayed as CAN bus par-
ticipants in the info screen but parallel operation is blocked for them and the
"Parallel operation error" reported in each case. Parallel operation is
activated for all other participants.
To select the "Automatic tap synchronization" parallel operation method, pro-

ceed as follows:
operation > 1x
2. Press or repeatedly until "Auto.

Synch.".
3. Press .
The "Automatic tap synchronization" parallel oper-
ation method is selected.

7.4.3.3 Assigning parallel operation group

A transformer group can be assigned to the device using the "Parallel opera-
tion group" screen. The "Group 1 and group 2" setting enables the device to
be assigned to 2 groups simultaneously.
The following groupings are possible:
Setting Function
None Device not assigned to any group
Group 1 Device assigned to group 1
Group 2 Device assigned to group 2
Group 1 and group 2 Device assigned to groups 1 and 2
Table 48 Assigning parallel operation group
The parallel operation group can only be selected using the menu if no allo-
cation has been carried out using a GPI (see "Assigning function to inputs
(GPIs)" on page 163).
To assign the device to a parallel operation group, proceed as follows:
operation > 2x .
<02> Parallel Operation Group.
2. Press or repeatedly until the de-

sired parallel operation group is displayed.
3. Press .
The parallel operation group is assigned.

7.4.3.4 Entering CAN bus address

So that all devices can communicate using the CAN bus, each device re-
quires a unique identifier. Addresses can be set from 1 to 16. If the value is
set to 0, then no communication takes place.

0...16 1 0
Table 49 Setting range for CAN bus address
To assist you in defining the CAN bus address and to prevent addresses from
being assigned several times over, pre-assigned CAN bus addresses are dis-
played in the screen below "Addresses used".
To enter the CAN bus address, proceed as follows:
operation > 3x .
<03> CAN Address.

reduce it.
3. Press .
The CAN bus address is saved.

7.4.3.5 Activating/deactivating simplex mode blocking

If a parallel group has been defined, then the "Simplex mode" blocking func-
tion is available. This function is activated if only this one device is recognized
in the group using the CAN bus.
The "Simplex mode blocking" function can be activated if you need to prevent
one single device handling regulation.
To activate/deactivate the "Simplex mode blocking" function, proceed as fol-
lows:
operation > 4x
<04> Simplex Mode Blocking.
(ON)/deactivate (OFF) simplex mode blocking.
3. Press .
The "Simplex mode blocking" function is activated.

7.4.3.6 Specifying circulating reactive current sensitivity

The sensitivity of the circulating reactive current is a measure of its effect on
the behavior of the voltage regulator. A setting of 0% has no effect. With circu-
lating reactive current relating to the rated current on the current transformer,
if you set the value to 10 % for example, this would cause the voltage in the
voltage regulator to be corrected by 10%. This correction to the voltage can
be increased or decreased with this setting to attain the optimum value.
As soon as you change the circulating reactive current sensitivity value, the
value for the result changes in the help text in the display.

0 %...100 % 0.1 % 0%
Table 50 Setting range for circulating reactive current sensitivity.
To set the circulating reactive current sensitivity, proceed as follows:
operation > 5x .
<05> Circul. Reactive Current Sensitivity.


reduce it.
4. Press .
The circulating reactive current sensitivity is set.

7.4.3.7 Setting the blocking threshold for the maximum permitted circulating
reactive current
In this display, you can set the limit value for the maximum permitted circulat-
ing reactive current in relation to the rated current of the current transformer.
If, during parallel operation, the circulating reactive current exceeds the set
limit value, then the following event is activated.
 "Parallel operation error"
As a result, all devices operating in parallel are blocked. Depending on the set
delay time, the "Parallel operation fault" signaling relay is activated (GPO4 by
default). The corresponding LED lights up.
You can set the delay time for the parallel operation error message (see
"Setting the delay time for the parallel operation error message" on page
159).

0.5 %...40 % 0.1 % 20 %
Table 51 Setting range for circulating reactive current blocking
To set the blocking threshold for the maximum permitted circulating reactive
current, proceed as follows:
operation > 6x .
<06> Circ. Reactive Current Blocking.

reduce it.

4. Press .
The blocking threshold for the maximum permitted
circulating reactive current is set.

7.4.3.8 Activating/deactivating master/follower current blocking

This monitoring function is available with the parallel operation method "Tap
synchronization master/follower" along with a current measurement. If the cir-
culating reactive current reaches the blocking threshold (on page 158), then
the device is blocked.
To activate/deactivate the "Master/follower current blocking" function, proceed
as follows:
operation > 7x
<07> Master/Foll. Current Block.
2. Press or to to activate/deactivate
master/follower current blocking.
3. Press .
The "Master/follower current blocking" function is
activated.
7.4.3.9 Setting the delay time for the parallel operation error message
If the voltage regulator detects an error during parallel operation, the following
error message is issued:
 "Parallel operation error"
This message can be issued with a delay so that there is no brief fault mes-
sage if the motor-drive units involved in the parallel operation have different
runtimes.
If a parallel operation error occurs, then the relevant LED immediately lights
up. The message is however only issued at the output relay after the set delay
time. Automatic regulation is blocked and the on-load tap-changers can only
be adjusted in manual mode.


1 s...99 s 1s 10 s
Table 52 Setting range for parallel operation error message delay time
To set the delay time for the parallel operation error message, proceed as fol-
lows:
operation > 8x .
<08> Parallel Error Delay.

reduce it.
3. Press .
The delay time for the parallel operation error
message is set.
7.4.3.10 Selecting the follower tapping direction

As in parallel operation the tap positions of the transformers which are running
in parallel are compared according to the "Tap synchronization mas-
ter/follower" method, it is absolutely essential that these transformers have
the same position designation and that the "Raise" or "Lower" signals produce
the same voltage change in all transformers.
Should a scenario arise where the follower switches in the opposite direction
to the master's tap change, you will have to change this parameter setting
from "Default" to "Swapped".
The following settings are possible:
Default dV>0 = tapping direction toward position 1

Swapped dV<0 = tapping direction toward position n
Table 53 Tapping directions
To select the tapping direction, proceed as follows:
Please note whether the voltage regulator is defined as master or follower

when setting the tapping direction. The tapping direction can only be
changed for a follower.

operation > 9x .
<09> Follower Tapping Direction.
2. Press or to to select the required

tapping direction.
3. Press .
The tapping direction is selected.
7.4.3.11 Setting the maximum tap difference

The aim of the tap synchronization method is to set the same tap position for
all transformers connected in parallel. If the master and follower tap positions
are different, you can set the maximum permissible deviation in tap positions
(tap position deviation) for the follower.
Provided the tap position deviation is not greater than the maximum tap posi-
tion deviation, the follower follows the master.
If the tap position deviation is greater than the maximum tap position devia-
tion, the follower and master block immediately. After the set delay time for
parallel operation error messages, the follower triggers the "Parallel operation
error" message.
The set maximum tap position deviation only applies to the follower.
Regardless of this setting, for each tap position deviation the master triggers
the "Parallel operation error" message after the set delay time for parallel
operation error messages.
A deviation of up to 4 tap positions can be set.

0...4 1 1
Table 54 Setting range for permitted tap difference

To set the maximum tap difference, proceed as follows:
operation > 10x .

<10> Max. Tap Position Deviation.

reduce it.
3. Press .
The maximum tap position deviation is set.
7.4.3.12 Activating/deactivating "Follower tapping without measured voltage"

If the follower does not have its own voltage measurement or an existing vol-
tage measurement has no function, this function can be used to define
whether the voltage regulator should block or should continue to carry out the
master’s control commands.
To activate/deactivate this function, proceed as follows:
operation > 11x

<11> Foll. Tapping w/o Vmeas.
(ON)/deactivate (OFF) this function.
3. Press .
The function is activated.

7.4.4 Configurable inputs and outputs
You can individually configure the digital inputs (GPI) and outputs (GPO).
The following digital inputs and outputs are available:

 8 digital inputs (GPI1...8)
 7 digital outputs (GPO1...7)
7.4.4.1 Assigning function to inputs (GPIs)

You can activate the inputs as follows:
 Statically using signal statuses
The input signal must be continually present (status: high level).
 Dynamically using pulses
A pulse (rising edge) is needed at the input. The input signal must change
its status from "Low" to "High". If you are using a pulsed input, you can
trigger the assigned function in parallel, e. g. via the control system and at
buttons connected to the inputs.
You can recognize pulsed inputs from the preceding "P:". The note "Warning:
P = pulsed inputs" is displayed on the screen.

You can assign one of the following functions to each of the digital inputs (GPI
1 to 8):
Function Description
Off No function selected.
Master/follower Define master/follower mode.
Signal on: Master mode active.
Signal off: Follower mode active
Remote/Loc. Define remote/local mode.
Signal on: "Remote" mode active.
Signal off: "Local" mode active.
Blocking Block automatic regulation.
Quick Tap Activate rapid return control (deactivate T1/T2) (page
111).
Trip MPS Input for "MPS triggered" feedback.
Motor running Input for "Motor running" feedback.
Desired value 2 Activate desired value 2.
Desired value 3 Activate desired value 3.
Remote VL Activate remote setting of the desired voltage level.
ParGroup1 Assign parallel operation group 1.
ParGroup2 Assign parallel operation group 2.
Blk U raise Block tap-change operations (raise).
Blk U lower Block tap-change operations (lower).
P: Par. on Activate parallel operation.
P: S. mode Deactivate parallel operation (independent).
P: Master Define master parallel mode.
P: Follower Define follower parallel mode.
P: Syn. aut. Define "Automatic tap synchronization" parallel mode.
P: Cir. curr. Define circulating reactive current mode.
P: DV 1 Activate desired value 1.
Table 55 Functions for digital inputs (GPI 1 to 8)
If 2 inputs are assigned the same functionality (e.g. activate desired value 2),
the device produces an event message (page 224). This also applies if you
assign the same functionality via a static input
(e. g. GPI 1 = "Desired value2") and via a pulsed input
(e. g.GPI 2 = "P: SW 2").
Other examples of double assignment of functions are (n, m = 1 to 8):

 GPI n = master/follower and GPI m = P: Follower

 GPI n = master/follower and GPI m = P: Master
To assign a function to a digital input (GPI) or to deactivate it, proceed as fol-

lows (example GPI 1 - X4:13):
User I/Os (for GPI 2...8 see table, press
).
<00> GPI 1 - X4:13.

sired function is displayed.
3. Press .
The function is set.
All additional GPIs can be assigned as described above. You can select the
GPIs as follows:
GPI Page number in the display

Press
GPI1 - X4:13 - <00>
GPI2 - X4:14 1x <01>
GPI3 - X4:15 2x <02>
GPI4 - X4:16 3x <03>
GPI5 - X4:17 4x <04>
GPI6 - X4:18 5x <05>
GPI7 - X6:1 6x <06>
GPI8 - X6:2 7x <07>
Table 56 Configurable GPIs

7.4.4.2 Assigning function to outputs (GPOs)

You can assign one of the following functions to the digital outputs (GPO 1 to
7):
Off No function selected.
Master Assign master.
Follower Assign follower.
ParState Assign parallel operation status.
ParError Assign parallel operation error.
Local/Rem. Message: "Local control / remote control".
Undervoltage Message: "Undervoltage blocking".
Overvoltage Message: "Overvoltage blocking".
Undercurrent Message: "Undercurrent blocking".
Overcurrent Message: "Overcurrent blocking".
Desired value 1 Message: "Desired value 1".
Trip MPS Signal: "Motor protective switch was triggered".
Motor runtime Message: "Motor runtime exceeded".
>
Motor running Message: "Motor running".
Bandwidth < Message: "Value below bandwidth".
Bandwidth > Message: "Bandwidth exceeded".
GPI 1 Message: "GPI 1 active".
GPI7 Message: "GPI 7 active".
GPI8 Message: "GPI 8 active".
Event Message: "Event active".
BCD +/- Tap position in BCD code, prefix.
The relay is triggered if the proceeding sign is negative.
BCD 1 Tap position in BCD code, position with value of 1.

Simplex mode Message: "Parallel operation deactivated", independent.
Table 57 Functions for digital outputs (GPO 1 to 7)
If the tap position cannot be determined (tap position displayed as "?" in the
main screen (see "Description of the display" on page 32)), the relays of
all outputs with BCD functionality (NC) are switched off.
To assign a function to a digital output (GPO) or to deactivate it, proceed as

follows (example GPO 1 - X4:9):
User I/Os > 8x .

<08> GPO 1 - X4:9.

3. Press .
The function is set.
All additional GPOs can be assigned as described above. You can select the
GPOs as follows:
GPO Page number in the display

Press
GPO1 - X4:9 8x <08>
GPO2 - X4:12 9x <09>
GPO3 - X5:9 10x <10>
GPO4 - X5:12 11x <11>
GPO5 - X5:18 12x <12>
GPO6 - X5:21 13x <13>
GPO7 - X5:24 14x <14>
Table 58 Configurable GPIs

7.4.5 LED selection
You can use the settings in this sub-menu to assign functions to the 4 free
LEDs.
You can use labeling strips to label them.

7.4.5.1 Functions available

An overview of all functions which you can assign to the LEDs is provided in
the table below:
Off LED deactivated.

GPI 1 Signal issued at GPI 1 input.
GPO 1 The relay at the GPO 1 output has activated.
Current below minimum Current detected to be below minimum threshold.
Par. error Parallel operation error present.
Trip MPS Motor protective switch tripped.
Blocking Blocking was triggered.
Circulating reactive Circulating reactive current parallel operation method was selected.
current
Master Tap synchronization (master) parallel operation method was selected.
Follower Tap synchronization (follower) parallel operation method was selected.
Bandwidth < Value has fallen below bandwidth.
Bandwidth > Bandwidth exceeded.
Desired value 1 Desired value 1 active.
Function monitoring Message "Function Monitoring" active.
Remote Remote mode active.
Local Local mode active.
Auto Auto mode active.
Manual Manual mode active.
Event Event (page 224) active (e.g. undervoltage/overvoltage or motor-drive unit
runtime exceeded).
Figure 45 Possible functions for LEDs

7.4.5.2 Assigning function

A function can be assigned to an LED. As soon as the corresponding event
occurs, the selected LED lights up. There are a total of 4 LEDs.
To assign a function to an LED, proceed as follows (Example: "LED 1"):
LED Selection (for LED 2...4 see table,
press ).
<00> LED 1.

3. Press .
The function is assigned.
All additional LEDs can also be assigned as described above. You can select
the LEDs as follows:
Press
Page number in the
LED Characteristics
display
.
LED 1 Single-colored - <00>
LED 2 Single-colored 1x <01>
LED 3 yellow Two-colored 2x <02>
LED 3 green Two-colored 3x <03>
LED 4 red Two-colored 4x <04>
LED 4 yellow Two-colored 5x <05>
Table 59 Configurable LEDs

7.4.6 Tap position capture options
The following six options are available for setting the tap position capture:
No tap position capture
 Off
Analog tap position capture
 Injected current 0/4...20 mA
 Resistor contact series (200 - 2000 ohms)
Digital tap position capture
 BCD code
 Gray code
 Dual code
7.4.6.1 Analog tap position capture

If the current tap position of the on-load tap-changer is captured using an ana-
log signal, then the analog input (terminal strip X7) must be adapted to the
signal of the tap position transmitter.
The analog input (terminal strip X7) can be used either for the input of the tap
position or for setting the desired voltage level remotely.
You can use the following tap position transmitters:

 Injected current (0/4...20 mA)
 Resistor contact series (200...2000 ohms)
Adjustment to the existing tap position transmitter must be carried out dur-
ing commissioning (see "Calibrating analog input" on page 70).
7.4.6.2 Digital tap position capture

Various binary codes are available for digital tap position capture. Conse-
quently, digital tap position capture is done based on this bit pattern.
 BCD code
 Gray code
 Dual code

7.4.6.3 Setting tap position capture

To select the type of tap position capture, proceed as follows:
Continue > Tap Position.

<00> Tap Pos. Capture.
3. Press .
The tap position capture is set.
7.4.6.4 Assigning the analog value for the minimum tap position
To configure the analog input, state the minimum input signal value.
If you are using a tap position transmitter with a resistor contact series, select
0 %.
If you are using a tap position transmitter with injected current as the transmit-
ter signal, either select 0 % (for 0 mA) or 20 % (for 4 mA).
Tap position Current Value

Minimum tap position 0% (of analog input sig-
0 mA
1 (see "Setting mini- nal range)
mum tap position" on 20% (of analog input
page 175) 4 mA
signal range)


0 %...100 % 0.1 % 0%
Table 61 Setting range for analog value for minimum tap position
To assign the minimum tap position to the analog value, proceed as follows:
Continue > Tap Position > 1x

.
<01> Analog Val. [%] Tap Pos. Min.


reduce it.
4. Press .
The analog value for the minimum tap position is
assigned.
7.4.6.5 Assigning analog value for the maximum tap position

To configure the analog input, state the maximum input signal value.
If you are using a tap position transmitter with a resistor contact series, select
100 %.
If you are using a tap position transmitter with injected current as the transmit-
ter signal, select 100 % (for 20 mA).
Tap position Current Value

Maximum tap position
19 (see "Setting the 100% (of analog input
20 mA
highest tap position" signal range)
on page 176)


0 %...100 % 0.1 % 100 %
Table 63 Setting range for analog value for maximum tap position
To assign the maximum tap position to the analog value, proceed as follows:

.
<02> Analog Val. [%] Tap Pos. Max.


reduce it.
4. Press .
The analog value for the maximum tap position is
assigned.

7.4.6.6 Setting minimum tap position

To configure the analog input, a tap position must be allocated to the mini-
mum value of the applied signal (e.g. tap position "1").

-40...40 1 0
Table 64 Setting range for lowest tap position
To set the lowest tap position, proceed as follows:

.
<03> Lowest Tap Position.

reduce it.
3. Press .
The lowest tap position is set.

7.4.6.7 Setting the highest tap position

To configure the analog input, a tap position must be allocated to the maxi-
mum value of the applied signal (e.g. tap position "19").

-40...40 1 19
Table 65 Setting range for highest tap position
To set the highest tap position, proceed as follows:

.
<04> Highest Tap Position.

reduce it.
3. Press .
The highest tap position is set.

7.4.6.8 Defining the lower tap position blocking limit

You can define a lower tap position blocking limit to limit the number of tap
positions available in operation. When the tap position defined as lower tap
position blocking limit is reached then tap position blocking is activated. This
prevents any further tap change downwards.
Figure 46 Range of tap positions
1 Highest tap position

2 Limited range of tap positions
3 Lowest tap position


-128...128 1 0
Table 66 Setting range for lower tap position blocking limit
To define the lower tap position blocking limit, proceed as follows:

.
<05> Lower Tap Position Blocking.


reduce it.
4. Press .
The lower tap position blocking limit is defined.

7.4.6.9 Setting the upper tap position blocking limit

You can define an upper tap position blocking limit to limit the number of tap
positions available in operation. When the tap position defined as upper tap
position blocking limit is reached then tap position blocking is activated. This
prevents any further tap change upwards.

-128...128 1 40
Table 67 Setting range for upper tap position blocking limit
To define the upper tap position blocking limit, proceed as follows:

.
<06> Upper Tap Position Blocking.


reduce it.
4. Press .
The upper tap position blocking limit is defined.

7.4.6.10 Setting the tap position blocking mode

The tap position blocking mode can be set in relation to the upper and lower
tap position blocking limits. 3 options are available:
 Off
 Directional
With a directional tap position blocking mode, the device blocks upwards
tap changes when the defined upper tap position limit is reached for ex-
ample. This prevents any further tap change upwards. Downwards tap
changes are blocked when the defined lower tap position blocking limit is
reached.
 Non-directional
With a non-directional tap position blocking mode, the device blocks in
both directions as soon as the defined lower or upper tap position limit is
reached. Tap changes upwards and downwards are thereby prevented.
To return the device to the defined range in the event of blocking, proceed as
follows:
1. Switch to manual mode.
2. Change back manually into the defined tap position limits.
To set the tap position blocking mode, proceed as follows:

.
<07> Blocking Mode Tap Change Limits.
3. Press .
The tap position blocking mode is set.

7.4.7 Communication interfaces
Depending on the equipment fitted, the device features one of the following in-
terface cards:
 CI card (page 181)
 IEC 61850 card (page 193)
7.4.7.1 Communication interface (TAPCON® 230 expert only) with CI card

The device is equipped with the following interfaces:
 RS232
 RS485
 Ethernet
 Fiber-optic cable
The procedure for configuring the ports and functions is described in the fol-
lowing sections.
7.4.7.1.1 Selecting the communication protocol

You can activate one of the following communication protocols:
 TAPCON-trol® (visualization software)
 DNP3
 MODBUS ASCII
 MODBUS RTU
 IEC 60870-5-101
 IEC 60870-5-103
Only one communication protocol can be selected. Simultaneous use of sev-

eral communication protocols is not possible.

Proceed as follows to select the communication protocol:
Continue > Comm. interface.

<00> Communication Protocol.
3. Press .
The communication protocol is selected.
7.4.7.1.2 Selecting the communication port

The table shows the transmission formats available.
Interface Transmission format

protocol short form and description
7O1 7 data bit
Odd number of parity bits ("odd")
1 stop bit
MODBUS ASCII 7E1 7 data bit
Even number of parity bits ("even")
1 stop bit
7N2 7 data bit
No parity bits ("none")
2 stop bit
8O1 8 data bit
Odd number of parity bits ("odd")
1 stop bit
8E1 8 data bit
Even number of parity bits ("even")
MODBUS RTU 1 stop bit
8N1 8 data bit
No parity bit (“none”)
1 stop bit
8N2 8 data bit
No parity bits ("none")
2 stop bit
Table 68 Transmission formats for MODBUS interface protocols

This setting only applies to the MODBUS interface protocols.
Only one transmission format can be selected. Simultaneous use of several

transmission formats is not possible.
Proceed as follows to select the transmission format:
Continue > Comm. interface > 1x
.
<01> Modbus Format.
3. Press .
The transmission format is selected.
7.4.7.1.3 Selecting the communication port

This enables the physical interface to be activated. The fol-lowing options are
available:
 RS232
 RS485
 Ethernet
 Fiber-optic cable
You can only select one communication port. It is not possible to use several
communication ports at the same time.

To select the communication port, proceed as follows:
.
<02> Communication Port.
3. Press .
The communication port is selected.
7.4.7.1.4 Selecting the baud rate

Here you can select the required transfer speed for the communication inter-
face. The following transfer rates are available:
 9.6 kilobaud
 19.2 kilobaud
 38.4 kilobaud
 57.6 kilobaud
The 57.6 kBaud setting is only available for the RS232, RS485 ports and opt-
ical fiber.
Proceed as follows to select the baud rate:
.
<03> Baud Rate Communication.
2. Press or to to set the baud rate.
3. Press .
The baud rate is selected.

7.4.7.1.5 Assigning network address

If the device is equipped with an Ethernet module, you have to assign the de-
vice a valid network address (IPv4).

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 69 Setting range for network address
To assign the network address, proceed as follows:
.
<04> Network Address.
2. Press to highlight a position.

The position is highlighted and the value
can be changed.

reduce it.
4. Press .
The network address is assigned.

7.4.7.1.6 Assigning the TCP port

If the device is equipped with an Ethernet module, you have to assign the de-
vice a valid TCP port.

0...32767 1 1234
Table 70 Setting range for TCP port
To assign the TCP port, proceed as follows:
.
<05> TCP Port.

The position is highlighted and the value
can be changed.

reduce it.
4. Press .
The TCP port is assigned.

7.4.7.1.7 Setting optical fiber transmission behavior

If the device is equipped with an optical fiber module, communication can oc-
cur in serial via the fiber-optic cable.
You can set the illumination behavior of the transmission LED. Define whether
the transmission LED lights up when there is an active signal (logical "1") or
an inactive signal (logical "0").
The table below shows how the transmission LED responds in its various set-
tings.
Parameters Logical 1 Logical 0

ON Light on Light off
OFF Light off Light on
Table 71 Transmission behavior with a different parameter: optical fiber,
light on/off
To set the optical fiber transmission behavior, proceed as follows:
.
<06> Optic Fib. Light ON/OFF.
3. Press .
The optical fiber transmission behavior is set.

7.4.7.1.8 Setting local SCADA address

This enables a valid SCADA address to be set for the chosen control system
protocol. When connecting to the control system protocol, the device's com-
munication address has to be defined.

0...9999 1 0
Table 72 Setting range for SCADA address
To enter the SCADA address, proceed as follows:
.
<07> Local SCADA Address.

3. Press repeatedly (> 9) until a further digit

position is displayed.

5. Press or to to change the digit.

have been entered.
7. Press .
The SCADA address is set.

7.4.7.1.9 Setting SCADA master address

If you are using interface protocol DNP3, you can set the address of the mas-
ter station. When restarting the device, the device data is transferred to this
master station unsolicited.

0...9999 1 0
Table 73 Setting range for SCADA master address
To set the SCADA master address, proceed as follows:
.
<08> SCADA Master Address.

3. Press repeatedly (> 9) until a further digit

position is displayed.

5. Press or to to change the digit.

have been entered.
7. Press .
The SCADA Master address is set.

7.4.7.1.10 Enabling unsolicited messages

If you are using interface protocol DNP3, you can release the unsolicited data
transmission through the device with this parameter. Data is transferred when
a corresponding event occurs.
After changing this setting, the device has to be restarted.
Parameters Function
On Unsolicited messages are transmitted
Off Unsolicited messages are not transmitted
Table 74 Setting range for unsolicited messages
To enable or block unsolicited messages, proceed as follows:
.
<09> Unsolicited Messages.
2. Press or to to enable (On) or block

(Off) unsolicited messages.
3. Press .
Unsolicited messages are enabled or blocked.

7.4.7.1.11 Setting number of attempts to transmit unsolicited messages

This parameter is used to set the maximum number of attempts to transmit
unsolicited messages.
If the device receives no release for data transmission through the Master (for
example, in case of transmission errors), then the data transmission is re-
peated in accordance with the set maximum number of send attempts.

0...100 1 3
Table 75 Setting range for maximum number of attempts to transmit un-
solicited messages
If the value "0" is set, then an infinite number of attempts are made to trans-
mit.
To set the maximum number of attempts to transmit unsolicited messages,

proceed as follows:
.
<10> Unsolicited Retries.

reduce it.
3. Press .
The maximum number of attempts to transmit un-
solicited messages is set.

7.4.7.1.12 Timeout for "Application Confirm" responses

This parameter is used to define the permissible time which a slave device
waits for an application confirm response from the master device. The per-
missible time for receiving confirmation of unsolicited messages is defined at
the same time.
If the permissible time is exceeded, another transmission request is sent to
the master device. The number of requests sent is dependent on the set
number of attempts to transmit unsolicited messages . (see "Setting number
of attempts to transmit unsolicited messages" on page 191)
This setting only applies to the DNP3 interface protocol.

1 s...60 s 1s 5s
Table 76 Setting range for timeout for application confirmation res-
ponses
To set the timeout for "Application confirm" responses, proceed as follows:
.
<11> Appl Confirm Timeout.

reduce it.
3. Press .
The timeout for "Application confirm" responses is
set.

7.4.7.1.13 Setting the transmission delay time for the RS485 interface
You can use this parameter to set an appropriate transmission delay time for
the interface.

0 ms...254 ms 1 ms 5 ms
Table 77 Setting range for transmission delay time
To set the transmission delay time for the RS485 interface, proceed as fol-
lows:
.
<12> RS485 Transmit Delay Time.

reduce it.
3. Press .
The transmission delay time for the RS485 inter-
face is set.
7.4.7.2 Communication interface (TAPCON® 230 expert with "IEC 61850" card
only)
The device is equipped with the following interfaces:
 RS232 (only for software updates)
 RJ45
 LC (fiber-optic cable)
Protocol IEC 61850 is used for communication via RJ45 or LC (fiber-optic ca-
ble).
The procedure for configuring the ports and functions is described in the fol-
lowing sections.

7.4.7.2.1 Assigning network address

In this screen, you can assign an IP address to the device.

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 78 Setting range for network address
To assign a network address, proceed as follows:
Continue > Comm. interface

<00> Network Address.

The desired position is highlighted and the
value can be changed.

reduce it.
4. Press .
The network address is assigned.

7.4.7.2.2 Assigning a network mask

In this screen, you can assign a network mask to the device.

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 79 Setting range for the network mask
To assign a network mask, proceed as follows:
<01> Network mask.


reduce it.
4. Press .
The network mask is assigned.

7.4.7.2.3 Entering time server address 1

In this screen, you can enter the IP address of SNTP time server 1 to ensure
that time is synchronized in the communication network.

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 80 Setting range for time server address 1
To enter the IP address of SNTP time server 1, proceed as follows:
.
<02> Time Server Address 1.


reduce it.
4. Press .
Time server address 1 is entered.

7.4.7.2.4 Entering time server address 2

In this screen, you can enter the IP address of SNTP time server 2 (optional)
to ensure that time is synchronized in the communication network.

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 81 Setting range for the time server address
To enter the IP address of SNTP time server 2 (optional), proceed as follows:
.
<03> Time Server Address 2.


reduce it.
4. Press .
Time server address 2 is entered.

7.4.7.2.5 Entering gateway address

You can enter the gateway address in this screen. If you do not use a gate-
way, you have to assign the device a valid IP address (page 194) in order to
ensure the function of the communication interface.

0.0.0.0...255.255.255.255 1 0.0.0.0
Table 82 Setting range for gateway address
To enter the gateway address, proceed as follows:
.
<04> Gateway.


reduce it.
4. Press .
The gateway address is entered.

7.4.7.2.6 Entering IED name

You can enter the device designation (IED name) in this screen.
To enter the IED name, proceed as follows:
.
<05> IED Name.


reduce it.
4. Press .
The IED name is entered.
7.4.7.2.7 Assigning transmission medium

You can select the transmission medium in this screen.
You can select the following transmission media:

 "100Base-TX" for wire connections via the RJ-45 port
 "100Base-FX" for fiber-optic connections via the LC port (or ST port via
FOC adapter).

Proceed as follows to select the transmission medium:
.
<06> Transmission medium.
3. Press .
The transmission medium is selected.
7.5 Info
You can view general information about on the voltage regulator in this dis-
play. You can call up the following information:
 Measured values
 Calculated values
 Functional reliability of the LEDs (LED test)
 MIO card digital inputs
 MIO card digital outputs
 PIO card digital inputs
 PIO card digital outputs
 PIO card analog input
 Parallel operation
 Data on CAN bus
 Peak memory
 CI or IEC 61850 card information
 Default parameter
 Memory overview
 Event overview

7.5.1 Displaying info screen
The info screen displays the following information:
Figure 47 Info screen (TAPCON® 230 expert with IEC 61850 card)
1 Type designation
2 Software version
3 Serial number
4 Additional cards
5 RAM memory
To display the info screen, proceed as follows:
► > Info.
<00> Info.

7.5.2 Displaying measurement values
The current measured values are shown in this display. The following meas-
ured values can be displayed:
Figure 48 Measured values
1 Voltage V in V or kV
2 Current I in % or A
3 Frequency f in Hz
4 Measurement performance PMeas in % or MW
5 Phase angle from V to I in degrees
The values on the right in the "Voltage V", "Current I" and "Measurement per-
formance PMeas" rows are only displayed if the transformer data has been
entered previously.
In the "Phase" line on the left you can see the value actually measured (-
0.6°) and on the right the value converted to the transformer circuit (359.3°).
To display the measured values, proceed as follows:
► > Info > 1x

<01> Measured Values.

7.5.3 Display calculated values
Calculated values are shown in this screen. The following values can be dis-
played:
Figure 49 Calculated values
1 I active (active share) in %

2 I blind (blind share) in %
3 Apparent power S in MVA
4 Reactive power Q in Mvar
5 Operation counter
6 Power factor cos φ
The values on the right in the rows are only displayed if the transformer data
has been entered previously.
To display the calculated values, proceed as follows:
► > Info > 2x

<02> Calculated Values.

7.5.4 Carrying out LED test
You can check whether the LEDs are functioning properly. On the screen you
can see which function key needs pressing to light up an LED.
This function will only test the functional reliability of the respective LED. The
function of the device linked to the LED is not tested.
To carry out the LED test, proceed as follows:
1. > Info > 3x .

<03> LED Test.
2. To carry out the function test, press the func-
tion key for the LED you want to test.
Key LED no. LED
LED 1 AUTO
LED 2 MANUAL
LED 3 LOWER
LED 4 RAISE
LED 5 >I
LED 6 <V
+
LED 7 >V
+
LED 8 Parallel operation

+
LED 9 NORMSET
+
All LEDs All LEDs
Table 83 Selecting the LEDs for tests

7.5.5 Displaying MIO card digital inputs
The statuses of the optocoupler inputs are displayed in this screen. As soon
as a continuous signal is present at the input, status "1" is displayed. "0" indi-
cates no signal at the input.
To display the "MIO card digital inputs" screen, proceed as follows:
► > Info > 4x .

<04> MIO Card Digital Inputs.
7.5.6 Displaying MIO card digital outputs
The statuses of the relays are displayed in this screen. As soon as a relay is
activated, status "1" is displayed. If status "0" is displayed, the relay has not
activated.
To display the "MIO card digital outputs" screen, proceed as follows:
► > Info > 5x .

<05> MIO Card Digital Outputs.
7.5.7 Displaying PIO card digital inputs
The statuses of the optocoupler inputs are displayed in this screen. As soon
as a continuous signal is present at the input, status "1" is displayed. "0" indi-
cates no signal at the input.
To display the "PIO card digital inputs" screen, proceed as follows:
► > Info > 6x .

<06> PIO Card Digital Inputs.

7.5.8 Displaying PIO card digital outputs
The statuses of the relays are displayed in this screen. As soon as a relay is
activated, status "1" is displayed. If status "0" is displayed, the relay has not
activated.
To display the "PIO card digital outputs" screen, proceed as follows:
► > Info > 7x .

<07> PIO Card Digital Outputs.

7.5.9 Displaying PIO card analog input
Information relating to the analog input is displayed in this screen.
If "Not yet calibrated!" is displayed, you need to calibrate the analog input
(page 70) in order to use it to capture the tap position or set the desired vol-
tage level remotely.
To display information about the analog input, proceed as follows:
► > Info > 8x .

<08> PIO X7 Analog Input.
7.5.10 Displaying parallel operation
This display indicates the control number for parallel operation (= CAN bus
address) and the number of voltage regulators which are currently operating
in parallel.
To display data for parallel operation, proceed as follows:
► > Info > 9x .

<09> Parallel Operation.

7.5.11 Displaying data on CAN bus
Data from the devices connected to the CAN bus is shown in this display.
Figure 50 Display for CAN bus data
1 CAN bus address of device

2 Actual voltage (VAct) in volts
3 Active current in %
4 Reactive current in %
5 Tap position
To display information about data on the CAN bus, proceed as follows:
► > Info > 10x .

<10> Data on CAN bus.
7.5.12 Displaying peak memory
In this screen you see the peak values determined since the peak memory
was last reset (minimum and maximum values). You can also reset the peak
memory (page 209).
The minimum and maximum values continue to be stored in an internal fixed

value memory even in the event of power failure.

Figure 51 Peak memory: Minimum (left) and maximum values (right)
1 Maximum measured voltage V

2 Maximum measured current I
3 Maximum measured power factor cos φ
4 Maximum on-load tap-changer tap position
5 Minimum on-load tap-changer tap position
6 Minimum measured power factor cos φ
7 Minimum measured current I
8 Minimum measured voltage V
To display data stored in the peak memory, proceed as follows:
► > Info > 11x .

<11> Peak Memory.
7.5.13 Resetting peak memory
To reset the peak memory, proceed as follows:
1. > Info > 11x .

<11> Peak Memory.
2. Press and at the same time.

The peak memory is reset.

7.5.14 Displaying CI card SCADA information
If the device is fitted with a CI card, you will see the following information
about the SCADA connection and interface card in this screen:
 Protocol
 Data format
 BOOT version
You can also reset the SCADA Ethernet connection (page 210).
To display the information, proceed as follows:
► > Info > 12x

<12> CI Card SCADA Information.
The information is displayed.
7.5.15 Resetting SCADA Ethernet connection
To reset the Ethernet connection via the CI card, proceed as follows:
1. > Info > 12x

<12> CI Card SCADA Information.

The Ethernet connection is reset.

7.5.16 Displaying IEC 61850 card information
If the device is fitted with an IEC 61850 card, you will see the version number
of the interface card in this screen:
To display information about the interface card, proceed as follows:
1. > Info > 12x .

<12> 61850 Card Information.
Information about the interface card is displayed.

7.5.17 Resetting parameters
With this display you can reset your settings to the factory settings.
If you reset the parameters to the factory settings, then your settings are
permanently deleted.
To reset all parameters, proceed as follows:
1. > Info > 13x .

<13> Default Parameter.

"Default parameter active" is displayed.
All parameters have been reset to the factory set-
tings.
7.5.18 Displaying memory overview
The memory overview can be used to display various database entries with
the relevant number of data records. The information is not relevant for opera-
tion. It is only needed for service checks. The following information can be
displayed:
 Parameter file
 Event data bits
 Flash file
 Events
To display the database entries, proceed as follows:
1. > Info > 14x .

<14> Memory Overview.
2. Press or to to select an entry.

The relevant number of data records is displayed.

7.5.19 Displaying event overview
The event overview can be used to display the number of current red and yel-
low events.
The events are marked in color depending on their priority:
Yellow Corresponds to an advance warning or status information.

Red Automatic regulation can block.
Table 84 Color coding of events
The following yellow events may occur:

 Motor protective switch tripped
 Undercurrent
 Motor runtime exceeded
The following red events may occur:
 Undervoltage
 Overvoltage
 Overcurrent
 GPI parameter setting error
The "GPI parameter setting error" event occurs if multiple inputs have
been parameterized with the same function. If this event occurs, check all
GPIs for correct function assignment and correct if necessary. Make sure
that parameter settings for a function are only made on one GPI.
To view the event overview, proceed as follows:
► > Info > 15x .

Event Overview.

7.6 Summary of setting ranges
Parameter
name
49 V...140 V 0.1 V 100 V
0 kV... 9999 kV 1 kV 1 kV
Desired value 1/2/3
0 kV...999.9 kV 0.1 kV 1 kV
0 kV...99.99 kV 0.01 kV 1 kV
Bandwidth 0.5 %...9% 0.01 % 2%
Delay time T1 0 s...600 s 1s 40 s
Delay time T2 1 s...10 s 0.1 s 10 s
60 %...100 %
V< Undervoltage (%) 1% 90 %
of desired value
V< delay (signaling de-
0 s...20 s 0.1 s 10 s
lay time)
100 %...140 %
V> Overvoltage (%) 1% 110 %
of desired value
I> Overcurrent 50 %...210 % 1% 110 %
I< Undercurrent 0 %...210 % 1% 0%
Line drop compensa-
tion Vr -25 V...25 V 0.1 V 0V
(ohmic voltage drop)
Line drop compensa-
tion Vx -25 V...25 V 0.1 V 0V
(inductive voltage drop)
0 %...15 %
Z compensation 0.1 % 0%
of desired value
Z compensation limit 0 %...15 %
0.1 % 0%
value of desired value
0 kV... 9999 kV 1 kV 0 kV
Primary transformer
0 kV...999.9 kV 0.1 kV 0 kV
voltage
0 kV...99.99 kV 0.01 kV 0 kV
Secondary transformer
57 V...123 V 0.1 V 100 V
voltage
Primary transformer
0 A – 9999 A 1A 0A
current
Raise/lower switching
0 s...10 s 0.1 s 1.5 s
pulse time
Regulator ID 0...9999 1 0
Operation counter 0...99999999 1 0
Function monitoring
0...120 minutes 1 minute 15 minutes
delay time
Motor runtime 0 s...30 s 0.1 s 0s

Parameter
name
CAN address 1...16 1 0
Circulating reactive cur-
0 %...100 % 0.1 % 0.0 %
rent sensitivity
Circulating reactive cur-
0.5 %...40 % 0.1 % 20 %
rent blocking
Delay time for the paral-
lel operation error mes- 1 s...99 s 1s 10 s
sage
Max. Tap Difference 0...4 1 1
Analog value for the
0 %...100 % 0.1 % 0%
minimum tap position
Analog value for the
0 %...100 % 0.1 % 100 %
maximum tap position
Minimum tap position -40...40 1 0
Highest tap position -40...40 1 19
Lower tap position
-128...128 1 0
blocking limit
Upper tap position
-128...128 1 40
blocking limit
Analog value for mini-
0 %...100 % 0.1 % 0%
mum desired value
Analog value for maxi-
0 %...100 % 0.1 % 100 %
mum desired value
Minimum desired value 49 V...140 V 0.1 V 80 V
Maximum desired value 49 V...140 V 0.1 V 140 V
Table 85 Summary of setting ranges (general)

Parameter
name
0.0.0.0
Network address ... 1 0.0.0.0
255.255.255.255
TCP port 0...32767 1 1234
Local SCADA address 0...9999 1 0
SCADA master address 0...9999 1 0
Repeat unsolicited
0...100 1 3
messages
"Application confirm"
1 s...60 s 1s 5s
timeout
RS485 transmit delay
0 ms...254 ms 1 ms 5 ms
time
Table 86 Summary of setting ranges (TAPCON 230® expert with CI card)
Parameter
name
0.0.0.0
Network address ... 1 0.0.0.0
255.255.255.255
0.0.0.0
Network mask ... 1 0.0.0.0
255.255.255.255
0.0.0.0
Time server address 1 ... 1 0.0.0.0
255.255.255.255
0.0.0.0
Time server address 2 ... 1 0.0.0.0
255.255.255.255
0.0.0.0
Gateway ... 1 0.0.0.0
255.255.255.255
Table 87 Summary of setting ranges (TAPCON 230® expert with IEC 61850 card)

8 Fault elimination
8 Fault elimination
The following chapter describes how to eliminate simple operating faults and
the meaning of possible event messages.
8.1 Operating faults

If faults occur in the device during operation, these can usually be remedied
by the user. The tables below will assist you in recognizing and remedying
faults.
8.1.1 No control in AUTO mode
Characteristics/detail Cause Remedy

Device control commands Local/Remote switch in mo- Check operating mode. Correct
have no effect. tor-drive unit switched to if necessary.
 RAISE/LOWER LEDs LOCAL.
No connection. Check wiring as per connection
light up periodically
diagram.
Reverse power lock active. Check parameter.
Correct if necessary.
Negative power flow. Check current transformer
polarity.
Function assigned to sever- Check parameterization of GPIs.
al GPIs. Correct if necessary.
One of the GPIs is parame- Check parameterization and sta-
Blocking terized with "Blocking" and tus in "Info" menu.
has an appropriate input Correct if necessary.
signal.
NORMset active. Carry out manual tap-change
operation with or
keys.
Undercurrent blocking acti- Check parameter.
ve. Correct if necessary.

8 Fault elimination

Blocking Undervoltage blocking acti- Check parameter.
 LED V< illuminated ve Correct if necessary.
Blocking Overvoltage blocking active. Check parameter.
 LED V> illuminated Correct if necessary.
Blocking Overcurrent blocking active. Check parameter.
 LED I> illuminated Correct if necessary.
Determine recommended
Bandwidth set too high -
bandwidth (page 101).
Table 88 Troubleshooting: No control in AUTO mode
8.1.2 Unexplained tap change

Setting: Check parameter.
Compensation activated  Line drop compensation Correct if necessary.
 Z compensation
Table 89 Troubleshooting: Unexplained tap change
8.1.3 Man Machine Interface

Keys REMOTE selected. Select LOCAL mode.
 Does not switch be-
tween MANUAL/AUTO
Keys Parameter error. Reset to factory settings (page
 MANUAL and AUTO 211).
LEDs do not light up.
Contrast incorrectly set. Set contrast using resistor con-
tact series in front panel.
Display
Voltage supply interrupted. Check voltage supply.
 No display.
Fuse faulty. Replace fuse.

8 Fault elimination

Display Display dimming is acti- Check settings for "Display dim-
 Different brightness on vated/deactivated. ming" function.
several devices.
LEDs Customized LED Check parameter.
 Configurable LED lights parameterization. Correct if necessary.
up.
LEDs Input signal not constant. Check input signal.
 LED flashes irregularly.
COM1 Different baud rates set. Check "Baud rate" parameter
 Cannot be connected to (voltage regulator and TAP-
CON®-trol).
PC using TAPCON®-
trol.
Plug terminals Plug terminal and socket are Check coding and plug terminal.
 Plug terminal cannot be not the same.
installed.
Table 90 Troubleshooting: Man Machine Interface
8.1.4 Incorrect measured values

Connection has no contact
in the plug terminal.
Measured voltage Insulation trapped. Check wiring and plug terminal.
 No measured value. Wire not inserted far
enough.
Circuit breaker tripped. Check fuse.
Measured voltage Voltage drop on measuring Check measured voltage at plug
 Measured value too lead. terminal X2:1/X2:2.
low.
Possible sources of fault: Check measured voltage at plug
Measured voltage  Lines laid in parallel. terminal X2:1/X2:2.
 Measured value Increase distance from source of
 Tap-change operations.
fluctuates. interference.
Install filter if necessary.

8 Fault elimination

Line to current transformer Check wiring.
Measured current interrupted.
 No measured value. Short-circuiting jumper in Remove short-circuiting jumper.
current transformer not re-
moved.
Measured current Transmission ratio not cor- Correct parameterization.
 Measured value too rectly parameterized.
high. Incorrect input connected. Check wiring of terminal strip X1.
 Measured value too
low.
Fault in external transformer Check transformer circuit.
circuit.
Compare with system connec-
tion diagram.
Correct parameters.
Compare measurement values
on info screen.
Phase angle Transpose current transformer
 V/I. Transformer circuit connection.
incorrectly parameterized. Check polarity of transformer
circuit.
Check circuit.
Check measurement points.
Table 91 Troubleshooting: Incorrect measured values
8.1.5 Parallel operation faults

"Parallel operation method" Activate parallel operation
Parallel operation cannot parameter deactivated. (page 148), select parallel op-
be activated. eration method (page 148).
 LED not lit up. CAN bus address of device Set CAN bus address (anything
set to "0". but 0).
Device incorrectly con- Check connections.
Problem with CAN bus. nected (plug twisted, offset). Connect as shown in connection
diagram.
 Device not listed.
Devices have the same Set different CAN bus ad-
CAN bus addresses. dresses (page 154).

8 Fault elimination
Table 92 Troubleshooting: Parallel operation
8.1.6 Tap position capture incorrect

Check wiring.
Incorrect wiring. Connect as shown in connection
diagram.
Step display incorrect.
Check parameter.
 Plus or minus sign Set "Analog Val. [%] Tap Pos.
incorrect. Minimum value of analog
Min." parameter. (see
input signal not correctly
"Assigning the analog value
parameterized.
for the minimum tap position"
on page 172)
Shield line.
Increase distance from source of
Step display incorrect. interference.
 Display fluctuates. Interference. Lay interference lines
separately.
Route signal in separate lines
(filter, shielded lines).
Connect signal as shown in con-
nection diagram.
Check wiring.
Display MIO card status (see
No step display. No measurement signal. "Displaying MIO card digital
 "-" is displayed. No L- for digital input. inputs" on page 205).
Display PIO card status (see
"Displaying PIO card digital
inputs" on page 205).
Connect as shown in connection
diagram.

8 Fault elimination

Bit combination (code) Check wiring.
impermissible. Display MIO card status (see
"Displaying MIO card digital
No step display. inputs" on page 205).
 "?" is displayed. "Motor running" signal Check signal sequence
present. Display MIO card status (see
"Displaying MIO card digital
Table 93 Troubleshooting: Tap position capture
8.1.7 User-specific GPIs/GPOs

Function expected from Parameterization has been Check active parameter.
factory setting does not overwritten manually or via
take place. TAPCON®-trol.
Check source of DC voltage.
Signal discontinuous. Intermittent DC voltage. Check signal transmitter.
Check wiring.
No signal Supply voltage too low. Reset parameter to factory
 Info screens <04>, settings (page 211).
<05>, <06>, <07>
displaying 0.
Table 94 Troubleshooting: GPIs and GPOs
8.1.8 General faults

No function Fuse tripped. Check all fuses.
 Supply voltage. Replace if necessary.
Relays chatter Supply voltage too low. Check supply voltage.
Table 95 Troubleshooting: General faults

8 Fault elimination
8.1.9 Other faults
If you cannot resolve a problem, please contact Maschinenfabrik Reinhausen.

Please have the following data to hand:
 Serial number
This can be found:
 Outer right side when viewed from the front
 Info screen ( > Info)

Please provide answers to the following questions:
 Has a firmware update been carried out?
 Has there previously been a problem with this device?
 Have you previously contacted Maschinenfabrik Reinhausen about this is-
sue? If yes, then who was the contact?

8 Fault elimination
8.2 Event messages
Event
No. (yellow/re Event message Remark
d)
3 Red Undervoltage Message is displayed in the event of undervol-
tage. Parameter setting: Setting undervoltage
limit value (page 108).
4 Red Overvoltage Message is displayed in the event of overvol-
tage. Parameter setting: Setting overvoltage
5 Red Overcurrent Message is displayed in the event of overcur-
rent. Parameter setting: Setting overcurrent
6 Red Parallel operation error: Message is displayed if different parallel opera-
Different parallel operation methods are set for 2 or more devices in
tion methods the same parallel operation group. Parameter
setting: Selecting parallel operation method
(page 148).
7 Yellow Motor protection Is triggered by the motor protective switch input.
9 Yellow Undercurrent Message is displayed in the event of undercur-
rent. Parameter setting; Parameter setting: Set-
ting undercurrent limit value.
11 Red Error when setting user At least 2 user inputs are parameterized to the
inputs (duplicate as- same function. Message is displayed after the
signment)
2nd parameter has been confirmed with .
12 Yellow Function monitoring Message is displayed if the voltage has not
(voltage not adjusted been adjusted within the set time (presetting: 15
within set time) minutes).
13 Yellow Motor-drive unit runtime Message is displayed if the set motor runtime is
monitoring exceeded. Parameter setting: Setting motor
runtime monitoring (page 144).
14 Red Analog input value too Message is displayed when the maximum per-
high. Check your con- missible current of 20 mA is exceeded for con-
nection to terminal X7! nection X7.
15 Yellow Analog input value Message is displayed in the event of reverse
negative Check your polarity or if X7 connection is incorrectly con-
connection to terminal nected.
X7!
16 Red Parameter reloaded! Message is displayed if the current set of para-
Confirm with F3 & En- meters is flawed and the system has therefore
ter switched to the standard set of parameters.
17 Yellow Check sliding contact! Message is displayed if the resistor contact se-
ries is connected incorrectly or if the contact for
the resistor contact series is loose.

8 Fault elimination
Event
d)
18 Yellow No other CAN bus par- Message is displayed if parallel operation has
ticipants present been set but there is not a regulator in the same
parallel operation group or the CAN bus is ac-
tually interrupted.
19 Red Parallel operation error: Message is displayed if the parallel operation
Circulating reactive method is using circulating reactive current or
current blocking limit master/follower and the blocking limit is acti-
exceeded vated. The circulating reactive current limit must
also be exceeded.
20 Red Parallel operation error: Message is displayed if a tap position on a pa-
Invalid tap position rallel voltage regulator is invalid.
present on parallel reg-
ulators
21 Red Parallel operation error: Message is displayed on master if a follower still
Tap difference to fol- has the same tap position as the master after
lower the set delay time. Parameter setting: Setting
delay time (see "Setting the delay time for
the parallel operation error message" on
page 159)
22 Red Parallel operation error: Message is displayed on follower if a follower is
Permitted tap differ- still not within the permitted tap difference to the
ence to master ex- master's tap position after the set delay time.
ceeded
23 Red Parallel operation error: Message is displayed if several regulators in a
Number of masters on parallel operation group have been set as the
CAN bus >1 master.
24 Red Parallel operation error: Message is displayed if no regulator has been
No master present or set as the master or the master is reporting an
master tap position invalid tap position.
invalid
25 Red Parallel operation error: Message is displayed if the set CAN address is
CAN address selected already in use.
already in use
26 Red Parallel operation error: Message is displayed if the current measure-
Circulating reactive ment for at least one controller is invalid and the
current invalid circulating reactive current to be calculated is
therefore invalid when the "Circulating reactive
current" parallel operation method is active.
27 Red Parallel operation error: Message is displayed if blocking is initiated by
Blocking initiated by another voltage regulator.
other regulator

8 Fault elimination
Event
d)
28 Red Parallel operation error: Message is displayed if there are no more regu-
No other regulators in lators in the parallel operation group.
parallel operation group
30 Red Blocking: Signal at Message is displayed if there is a signal at the
blocking user input set 'Automatic regulation blocked' (blocking)
user input.
31 Red Blocking: Negative ac- Message is displayed if the active power is neg-
tive power ative and blocking is activated for negative ac-
tive power.
"Block lower" user input set "Raise pulse blocked" (Blk U raise) user in-
put.
"Block raise" user input set "Lower pulse blocked" (Blk U lower) user
input.
34 Red Blocking: Lower Message is displayed if lower is blocked be-
blocked because tap cause the corresponding tap position limit has
position limit reached or been reached or exceeded.
exceeded
35 Red Blocking: Raise Message is displayed if raise is blocked be-
blocked because tap cause the corresponding tap position limit has
position limit reached or been reached or exceeded.
exceeded
36 Yellow Tap position limit Message is displayed if the set tap position limit
reached or exceeded has been reached or exceeded.
37 Yellow Negative active power Message is displayed if the active power is neg-
ative.
38 Yellow No connection to com- Message is displayed if communication to the
munication interface communication interface card (IEC 61850 card)
card is not possible.
Table 96 Event messages

9 Technical Data
9 Technical Data
9.1 Indicator elements
Display LCD, monochrome, graphics-capable

128 x 128 pixels
LEDs 15 LEDs for operation display and messages of
which 4 LEDs are freely programmable (2x yel-
low, 1x yellow/green, 1x yellow/red)
Table 97 Indicator elements
9.2 Electrical data
Power supply 110 (-20%)...350 V DC

88...265 V AC
Power consumption TAPCON® 230 pro: 12.5 VA
TAPCON® 230 expert: 15 VA
Table 98 Electrical data
9.3 Dimensions and weight
Housing (W x H x D) 198 x 310 x 135.5 mm

Door (W x H) 244 x 342 mm
Weight TAPCON® 230 pro: 6.8 kg
TAPCON® 230 expert: 7.0 kg
Table 99 Dimensions and weight

9 Technical Data
Figure 52 Front view and side view
Figure 53 View from above with door fitted

9 Technical Data
Figure 54 View from below without door
9.4 Ambient conditions
Operating temperature -25°C...+70°C

Storage temperature -40°C ... +85° C
Table 100 Dimensions and weight

9 Technical Data
9.5 Tests
9.5.1 Electrical safety
EN 61010-1 Safety requirements for electrical measurement

and control and regulation equipment and labora-
tory instruments
IEC 61131-2 Dielectric test with operating frequency
350 V AC...5870 V AC (depending on the operat-
ing voltage of the power circuit)
IEC 60255 Dielectric test with impulse voltage 5 kV, 1.2/50
μs
VDE 0435 Short-time current and long-term load capacity of
current transformer inputs
 100 x In/1 s
 2 x In/continuous
Table 101 Electrical safety
9.5.2 Electromagnetic compatibility
IEC 61000-4-2 Electrostatic discharges (ESD) 8 kV /15 kV

IEC 61000-4-3 Electromagnetic fields (HF) 20 V/m 80...3000
MHz
IEC 61000-4-4 Fast transients (burst) 6.5 kV
IEC 61000-4-5 Surge transient immunity 2 kV (outer conduc-
tor/outer conductor), 4 kV (outer conduc-
tor/ground)
IEC 61000-4-6 HF interference immunity (lines) 10 V, 150
kHz...80 MHz
IEC 61000-4-8 Power frequency magnetic field immunity 1000
A/m
IEC 61000-6-2 Immunity requirements for industrial environ-
ments
IEC 61000-6-4 Emission standard for industrial environments
Table 102 Electromagnetic compatibility

9 Technical Data
9.5.3 Optical radiation
GZS/AEL class 1 Safety of laser equipment and protection from

EN 60825-1 (+A11) optical radiation.
Checked for conformity by manufacturer subject
to the conditions of individual errors.
TÜV certification: R 02071015
Table 103 Optical radiation (TAPCON® 230 expert with IEC 61850 card)
9.5.4 Environmental durability tests
DIN EN 60529 Determination of protection class for "protection

against contact, ingress of foreign objects and
water for electrical equipment" Level IP54
IEC 60068-2-1 Dry cold - 25 °C /16 hours
IEC 60068-2-2 Dry heat + 70 °C/16 hours
IEC 60068-2-3 Constant moist heat + 40 °C/93%/21 days
IEC 60068-2-30 Cyclic moist heat (12 + 12 hours)
+ 55 °C/93 % and + 25 °C/95 %/6 cycles
Table 104 Environmental durability tests
9.5.5 Mechanical stability
IEC 60068-2-31 Drop and topple, unpacked 100 mm fall height

IEC 60068-2-32 Free fall, unpacked 250 mm fall height
IEC 255-21-1 Class 1 Bounce test
IEC 255-21-2 Class 1 Shock and bump test
IEC 255-21-3 Class 1 Seismic test
Table 105 Mechanical stability

10 Menu overview
10 Menu overview
The following sections give an overview of the relevant menus and submenus.
Level 1 Level 2 Parameters

 Normset activation
 Desired value 1
 Primary voltage
 Desired value 1
 Desired value 2
 Desired value 3
 Desired value selection
 Bandwidth
 Delay time T1
 Characteristics T1
 Activation T2
 Delay time T2
 Undervoltage V< (%)
 V< delay time
 V< undervoltage blocking
 V< below 30 V
 Overvoltage V> (%)
 V> overvoltage blocking
 Overcurrent I> (%)
 I> overcurrent blocking
 Current below minimum threshold I<
(%)
 I< blocking current below minimum
threshold
 Negative active power blocking

10 Menu overview

 Compensation method
 Line drop compensation Vr
 Line drop compensation Vx
 Z compensation
 Z compensation limit value
 Primary voltage
 Primary current
 Current transformer connection
 Measurement transformer circuit
 Display kV/V
 Display %/A
 Language
 Regulator ID
 Baud rate
 R/L pulse duration
 Operation counter
 Display dimming
 Key lock
 Function monitoring delay time
 Motor runtime
 Manual/automatic
 Local/remote

10 Menu overview

 Parallel operation enable
 Parallel operation method
 Parallel operation group
 CAN address
 Simplex mode blocking
 Circulating reactive current sensitivity
 Circulating reactive current blocking
 Master/follower blocking
 Parallel error delay
 Follower tapping direction
 Maximum tap difference
 Follower tapping without Umeas
 GPI 1 - X4:13
 GPI 2 - X4:14
 GPI 3 - X4:15
 GPI 4 - X4:16
 GPI 5 - X4:17
 GPI 6 - X4:18
 GPI 7 - X6:1
 GPI 8 - X6:2
 GPO 1 - X4:9
 GPO 2 - X4:12
 GPO 3 - X5:9
 GPO 4 - X5:12
 GPO 5 - X5:18
 GPO 6 - X5:21
 GPO 7 - X5:24
 LED 1
 LED 2
 LED 3 yellow
 LED 3 green
 LED 4 red
 LED 4 yellow

10 Menu overview

 Tap pos. indication
 Analog value (%) for minimum tap
position
 Analog value (%) for maximum tap
position
 Minimum tap position
 Maximum tap position
 Lower tap position blocking
 Upper tap position blocking
 Tap position limits blocking behavior
 Setting the desired voltage level re-
motely
 Analog value % for minimum desired
value
 Analog value % for maximum desired
value
 Minimum desired value
 Maximum desired value

10 Menu overview

TAPCON® 230 expert with CI card
 Communication protocol
 MODBUS format
 Communication port
 Baud rate communication
 Network address
 TCP port
 FOC light ON/OFF
 Local SCADA address
 SCADA master address
 Unsolicited messages
 Repeat unsolicited messages
 Application timeout confirmation
 RS485 transmit delay time
TAPCON® 230 expert with IEC 61850
card
 Network address
 Network mask
 Time server address 1
 Time server address 2
 Gateway
 IED name
 Transmission medium

10 Menu overview

 Info
 Measured values
 Calculated values
 LED test
 MIO card digital inputs
 MIO card digital outputs
 PIO card digital inputs
 PIO card digital outputs
 PIO X7 analog input
 Parallel operation
 Data on CAN bus
 Peak memory
 CI card SCADA information
(TAPCON® 230 expert with CI card)
 61850 card information
(TAPCON® 230 expert with
IEC 61850 card)
 Default parameter
 Memory overview
 Event overview
Table 106 Menu overview

11 MR worldwide
11 MR worldwide
Australia Iran Russian Federation

Reinhausen Australia Pty. Ltd. Iran Transfo After Sales Services Co. OOO MR
Ground Floor Zanjan, Industrial Township No. 1 (Alia- Naberezhnaya Akademika Tupoleva
6-10 Geeves Avenue bad) 15, Bld. 2 ("Tupolev Plaza")
Rockdale N. S. W. 2216 Corner of Morad Str. 105005 Moscow
Phone: +61 2 9556 2133 Postal Code 4533144551 Phone: +7 495 980 89 67
Fax: +61 2 9597 1339 E-mail: itass@iran-transfo.com Fax: +7 495 980 89 67
E-mail: sales@au.reinhausen.com E-mail: mrr@reinhausen.ru
Italy
Brazil Reinhausen Italia S.r.l. South Africa
MR do Brasil Indústria Mecánica Ltda. Via Alserio, 16 Reinhausen South Africa (Pty) Ltd.
Av. Elias Yazbek, 465 20159 Milan No. 15, Third Street, Booysens Reserve
CEP: 06803-000 Phone: +39 02 6943471 Johannesburg
Embu - São Paulo Fax: +39 02 69434766 Phone: +27 11 8352077
Phone: +55 11 4785 2150 E-mail: sales@it.reinhausen.com Fax: +27 11 8353806
Fax: +55 11 4785 2185 E-mail: support@za.reinhausen.com
E-mail: vendas@reinhausen.com.br Japan
MR Japan Corporation South Korea
Canada German Industry Park Reinhausen Korea Ltd.
Reinhausen Canada Inc. 1-18-2 Hakusan, Midori-ku Baek Sang Bldg. Room No. 1500
3755, rue Java, Suite 180 Yokohama 226-0006 197-28, Kwanhun-Dong, Chongro-Ku
Brossard, Québec J4Y 0E4, Canada Phone: +81 45 929 5728 Seoul 110-718, Korea
Phone: +1 514 370 5377 Fax: +81 45 929 5741 Phone: +82 2 767 4909
Fax: +1 450 659 3092 Fax: +82 2 736 0049
E-mail: m.foata@ca.reinhausen.com Luxembourg E-mail: you-mi.jang@kr.reinhausen.com
Reinhausen Luxembourg S.A.
Germany 72, Rue de Prés U.S.A.
Maschinenfabrik Reinhausen GmbH L-7333 Steinsel Reinhausen Manufacturing Inc.
Falkensteinstrasse 8 Phone: +352 27 3347 1 2549 North 9th Avenue
93059 Regensburg, Germany Fax: +352 27 3347 99 Humboldt, TN 38343
Phone: +49 941 4090 0 E-mail: sales@lu.reinhausen.com Phone: +1 731 784 7681
Fax: +49 4090 7001 Fax: +1 731 784 7682
E-mail: sales@reinhausen.com Malaysia E-mail: sales@reinhausen.com
Reinhausen Asia-Pacific Sdn. Bhd
India Level 11 Chulan Tower
Easun-MR Tap Changers Ltd. No. 3 Jalan Conlay
612, CTH Road 50450 Kuala Lumpur
Tiruninravur, Chennai 602 024 Phone: +60 3 2142 6481
Phone: +91 44 26300883 Fax: +60 3 2142 6422
Fax: +91 44 26390881 E-mail: mr_rap@my.reinhausen.com
E-mail: easunmr@vsnl.com
P.R.C. (China)
Indonesia MR China Ltd. (MRT)
Pt. Reinhausen Indonesia 开德贸易（上海）有限公司
German Center, Suite 6310, 中国上海浦东新区浦东南路360号
Jl. Kapt. Subijanto Dj. 新上海国际大厦4楼E座
BSD City, Tangerang 邮编： 200120
Phone: +62 21 5315-3183 电话：＋86 21 61634588
Fax: +62 21 5315-3184 传真：＋86 21 61634582
E-mail: c.haering@id.reinhausen.com 邮箱：mr-sales@cn.reinhausen.com
mr-service@cn.reinhausen.com

2136339/04 EN  0/12
Maschinenfabrik Reinhausen GmbH +49 941 4090 0 www.reinhausen.com

Falkensteinstrasse 8 +49 941 4090 7001
93059 Regensburg, Germany sales@reinhausen.com

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Voltage regulator TAPCON® 230 pro/expert

Operating Instructions 2136339/04

1.1 Manufacturer ............................................................................................. 9

1.2 Subject to change without notice .............................................................. 9

1.3 Completeness ........................................................................................... 9

1.4 Supporting documents .............................................................................. 9

1.5 Safekeeping ............................................................................................ 10

1.6 Notation conventions .............................................................................. 10

2 Safety .......................................................................................... 16

2.1 General safety information ...................................................................... 16

2.2 Appropriate use ....................................................................................... 16

2.3 Inappropriate use .................................................................................... 17

2.4 Personnel qualification ............................................................................ 17

2.5 Operator duty of care .............................................................................. 17

3 Product description ................................................................... 19

3.1 Performance features ............................................................................. 21

3.2 Scope of delivery .................................................................................... 23

3.3 Hardware description .............................................................................. 25

© Maschinenfabrik Reinhausen 2012 2136339/04 EN TAPCON® 230 pro/expert 3

3.3.2 Communication Interfaces .................................................................................. 27

3.4 Operation and indicator elements ........................................................... 30

4 Packaging, transport and storage ............................................ 36

4.1 Packaging ............................................................................................... 36

4.2 Transportation, receipt and handling of shipments ................................. 37

4.3 Storage of shipments .............................................................................. 38

5 Mounting ..................................................................................... 39

5.1 Unpacking device ................................................................................... 39

5.2 Unpacking individual parts ...................................................................... 40

5.3 Mounting device ..................................................................................... 41

5.4 Connection ............................................................................................. 51

5.5 Function check ....................................................................................... 66

4 TAPCON® 230 pro/expert 2136339/04 EN © Maschinenfabrik Reinhausen 2012

6 Commissioning .......................................................................... 67

6.1 Commissioning ....................................................................................... 67

6.2 Configuration ........................................................................................... 68

6.3 Function tests .......................................................................................... 75

7 Functions and settings .............................................................. 87

7.1 Key lock .................................................................................................. 88

7.2 NORMset ................................................................................................ 89

7.3 Control parameters ................................................................................. 95

© Maschinenfabrik Reinhausen 2012 2136339/04 EN TAPCON® 230 pro/expert 5

7.4 Configuration ........................................................................................ 124

7.5 Info........................................................................................................ 200

7.6 Summary of setting ranges ................................................................... 214

8 Fault elimination ....................................................................... 217

8.1 Operating faults .................................................................................... 217

6 TAPCON® 230 pro/expert 2136339/04 EN © Maschinenfabrik Reinhausen 2012

8.1.7 User-specific GPIs/GPOs ................................................................................. 222

8.2 Event messages ................................................................................... 224

9 Technical Data .......................................................................... 227

9.1 Indicator elements ................................................................................. 227

9.2 Electrical data ....................................................................................... 227

9.3 Dimensions and weight ......................................................................... 227

9.4 Ambient conditions ................................................................................ 229

9.5 Tests ..................................................................................................... 230

10 Menu overview ......................................................................... 233

11 MR worldwide ........................................................................... 239

© Maschinenfabrik Reinhausen 2012 2136339/04 EN TAPCON® 230 pro/expert 7

1.2 Subject to change without notice

1.4 Supporting documents

© Maschinenfabrik Reinhausen 2012 2136339/04 EN TAPCON® 230 pro/expert 9

 Quick reference guide

1.6 Notation conventions