ME 452: Machine Design II

Spring Semester 2018

Instructor: Professor Gordon R. Pennock

ME 3003F (494-5728), email: pennock@purdue.edu
Office Hours: M and W 11:00 am – Noon

Lectures: Division 1 Division 2

MWF 9:30 am – 10:20 am MWF 1:30 pm – 2:20 pm
Room: ME 1061 Room: ME 1061

Teaching Assistants:
Cong Liang Yupeng Han Sotirios Lyrintzis Rohan Tibrewa
lcong@purdue.edu han434@purdue.edu slyrintz@purdue.edu rtibrewa@purdue.edu

The TA Office Hours are posted on the door to room ME 3015 (494-4532) and will be held in that room.

Required Textbook:
Richard G. Budynas and J. Keith Nisbett, Shigley’s Mechanical Engineering Design (Ninth Edition), McGraw-Hill
Book Company, New York, 2011.

NOTE: Previous editions of the book, or on-line editions, are not acceptable. If you do not have a personal copy of
the Ninth Edition, you will be missing important lecture material. Most homework problems are taken from the
Ninth Edition. Also, the mid-term exam and the final exam are open book and closed notes (only the hard copy of
the Ninth Edition is permitted in the Exams – an electronic copy or other versions cannot be used during the exams).

Reference Texts:
1. David G. Ullman, The Mechanical Design Process, 3rd Edition.
McGraw-Hill Book Company, New York, 2003.
2. Merhyle F. Spotts and Terry E. Shoup, Design of Machine Elements, 7th Edition.
Prentice-Hall, Inc., Upper Saddle River, New Jersey, 1998.
3. Robert L. Norton, Machine Design, An integrated Approach, 2nd Edition.
Prentice Hall, Inc., Upper Saddle River, New Jersey, 2000.
4. Kurt M. Marshek, Design of Machine and Structural Parts.
John Wiley and Sons, Inc., New York, 1987.

Grading Policy:
Homework 25% (Individual work)
Solutions to the homework problems will be posted on the ME 452 website. Late homework or late projects will not
be graded and cannot receive any credit.
Projects 25% (Individual work)
Mid-Term Exam 25% Open book and closed notes (March 6th, 8:00 pm – 10:00 pm, LILY 1105).
Do not schedule a job interview, or other activity, during this time period since there is no make-up mid-term exam.
Final Exam 25% Open book and closed notes.

The exact date and the location of the Final Exam will be announced at a later date. (Final Exam - Early May).
All exams are open book (must use your own book) and closed lecture notes. The only calculator permitted for the
exams is the TI-30XIIS (or the TI-30XA). Students have one week after receiving their graded homework, projects,
and exams to request a regrade. The course grade is based on a straight scale.

Note that electronic equipment, excluding the TI-30XIIS calculator, is not permitted in the lectures or in the exams.

Failure to submit the projects on, or before, the specified deadlines is grounds for failing the course. Also, cheating
or copying on homework, exams, or projects, are grounds for reporting to the Dean of Students. For information on
academic honesty and integrity see http://www.purdue.edu/odos/osrr/academicintegritybrochure.php.

In the event of a major campus emergency, course requirements, deadlines and grading percentages are subject to
changes that may be necessitated by a revised semester calendar or other circumstances.

Course Web Site: https://engineering.purdue.edu/ME452/

Brief Overview of the Course: Advanced topics in the design of mechanical components and systems for motion
and strength requirements. Advanced techniques that can be applied to the optimal design of machine components
and systems. Projects will involve machine design and mechanical components.
 ME 452: Machine Design II
SYLLABUS - Spring Semester 2018

Week Dates Lecture Subject Homework/Projects Reading

1/08 Introduction Project 1 Assigned 1, 2, and 3
1 1/10 Surface Fatigue – Contact Stress 3.19
1/12 Spherical and Cylindrical Surfaces 3.19

1/15 NO CLASS – MLK Day

2 1/17 Static Theories of Failure 5.0 – 5.7
1/19 Ductile and Brittle Materials Homework 1 Due 8:00 am on Blackboard 5.8 – 5.11

1/22 Fatigue S-N Diagram 6.0 – 6.4

3 1/24 Endurance Limits 6.7, 6.8
1/26 Marin Factors Homework 2 Due 8:00 am on Blackboard 6.9

1/29 Stress Concentration Project 1 Due 8:00 am on Blackboard 3.13, 5.2, 6.10
4 1/31 Fully Reversed Stress Project 2 Assigned 6.11
2/02 Non-Zero Mean Stress Homework 3 Due 8:00 am on Blackboard 6.12

2/05 Goodman Diagram 6.13

5 2/07 Combined Loading 6.14
2/09 Shaft Design, Keyways Homework 4 Due 8:00 am on Blackboard 7.0 – 7.7

2/12 Shaft Design, Keyways 7.0 – 7.7

6 2/14 Rolling Element Bearings 11.0 – 11.3
2/16 Bearing Selection Homework 5 Due 8:00 am on Blackboard 11.4

2/19 Radial Loading Project 2 Deliverable Due 8:00 am on Blackboard 11.6

7 2/21 Combined Loads 11.7, 11.8
2/23 Journal Bearings Homework 6 Due 8:00 am on Blackboard 12.0 – 12.3

2/26 Journal Bearings 12.3 – 12.6

8 2/28 Gear Geometry and Loading 13.0 - 13.14
3/02 Gear Stresses Homework 7 Due 8:00 am on Blackboard 14.0 – 14.5

3/05 Gear Strength 14.6 – 14.11

3/06 MID-TERM EXAM 8:00 pm – 10:00 pm, LILY 1105
9 The Mid-Term Exam is based on the lectures in Weeks 1-8 and Homework 1-7.
3/07 NO CLASS – Due to the Midterm Exam.
3/09 Bending and Contact Factors of Safety 14.12 – 14.19

3/12 – 3/17 NO CLASSES – Spring Break

3/19 Helical Springs 10.0 – 10.2

10 3/21 Spring Geometry and Loads Project 2 Due 8:00 am on Blackboard 10.3
3/23 Spring Rate and Stresses 10.1, 10.3

3/26 Static Failure of Springs Project 3 Assigned 10.4 - 10.8

11 3/28 Fatigue Failure of Springs Homework 8 Due 8:00 am on Blackboard 10.9, 10.10
3/30 Torsion Springs 10.12

4/02 Bolt Geometry and Strength 8.0 – 8.3

12 4/04 Bolt Stiffness Homework 9 Due 8:00 am on Blackboard 8.4, 8.5
4/06 Member Stiffness 8.4, 8.5

4/09 Controlling Preload 8.6

13 4/11 Joint Constant, C Homework 10 Due 8:00 am on Blackboard 8.7, 8.8
4/13 Factors of Safety 8.9 - 8.11

4/16 Brakes and Clutches 16.0, 16.1

14 4/18 Short Shoe Brakes Homework 11 Due 8:00 am on Blackboard 16.2
4/20 Long Shoe Brakes 16.2

4/23 Uniform Pressure Project 3 Due 8:00 am on Blackboard 16.5

15 4/25 Uniform Wear 16.5
4/27 Disk Clutch/Brake Homework 12 Due 8:00 am on Blackboard 16.6, 16.7