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CARRIER split room air conditioner has been carefully designed and manufactured under strict
Quality Control conditions.
Therefore you are completely responsible for proper installation completion and operation of the air
conditioner.
Carefully read the manual carefully before proceeding with the installation to ensure correct
installation. This manual describes installation instructions to help ensure trouble free operation and
extended life of the air conditioner.
Make sure all accessory parts are with the system before beginning installation.
After completion of installation, perform a run test and give the customer full
instructions on the correct operation of the air conditioner including:
• Turning the unit on and off. • Removal and cleaning of the air filters.
• Functions of the remote control. • Re-installation of air filters after cleaning
Leave the owner manual with the customer so that it can to be used during operation of the air
conditioner.
Leave the installation manual with the customer so that it can be used for any service and
maintenance operations.
Advise the customer to the tips of energy saving while operating the air conditioner for
cooling.
These tips are:
1. KEEP DOORS, WINDOWS AND ANY OTHER OPENINGS CLOSED to prevent conditioned
air from escaping and to prevent warm air from entering the space to be air-conditioned.
2. CLEAN PERIODICALLY AIR FILTERS to assure maximum efficiency and adequate air
circulation of the air conditioner.
1
2. MODELS
2-1 HEAT PUMP 2-2 COOL ONLY
System Indoor Unit Outdoor Unit System Indoor Unit Outdoor Unit
Model Model Model Model Model Model
53CCD20-H 42CCD20-H 38CCD20-H 53CCD20-C 42CCD20-C 38CCD20-C
53CCD28-H 42CCD28-H 38CCD28-H 53CCD28-C 42CCD28-C 38CCD28-C
53CCD32-H 42CCD32-H 38CCD32-H 53CCD32-C 42CCD32-C 38CCD32-C
53CCD39-H 42CCD39-H 38CCD39-H 53CCD39-C 42CCD39-C 38CCD39-C
53CCD48-H 42CCD48-H 38CCD48-H 53CCD48-C 42CCD48-C 38CCD48-C
53CCD60-H 42CCD60-H 38CCD60-H 53CCD60-C 42CCD60-C 38CCD60-C
NOTES:
H = Heat Pump
C = Cool Only
3. OPERATING LIMITS **
COOLING HEATING
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Difference Difference
Temp. C° Temp. C° Temp. C° Temp. C°
Indoor temperature Indoor temperature
Maximum 32 23 Maximum 27 -
Minimum 21 15
Outdoor temperature Outdoor temperature
Maximum * - Maximum 24 18
Minimum 20 - Minimum 2 1
NOTES:
* 46°C for System with Mild ambient Standard outdoor unit.
52°C for System with High ambient outdoor unit.
** When the unit is operated above or below these limits for a long time, system diagnostics
may detect a malfunction and the unit will not operate properly.
*** During heat pump operation, the system will undergo several defrost cycles to eliminate ice
that might possibly collect on the outdoor unit in very low ambient temperatures.
After completions of defrost cycle, the system will normally operate
2
4. DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES
4-1 OUTDOOR UNIT A
WEIGHTS
Model Kg
38CCD20 52.8 38CCD20 – 38CCD28 – 38CCD232
38CCD28 58.4
A
38CCD32 62.4
B
38CCD39 79.5
38CCD48 90
38CCD60 92
B
38CCD48 –60
D E D
E A
A
F
C
F
C
DIMENSIONS (MM)
Model A B C D E F
38CCD20
38CCD28 575
38CCD32
860 371 665 97.5 350
38CCD39 720
38CCD48
1150
38CCD60
Notes:
- The front of the condensing unit (Propeller discharge airside) should be free from obstructions.
Any obstruction should be away from front of the condensing unit with distance specified in the
following drawings.
- The back of the condensing unit (coil intake airside) should be at least 160 mm away from any
obstruction. This distance 160 mm A is built-in design of wall support.
- A free space should be left on the right side of the outdoor unit.
- A free space should be left on the side of the refrigerant connections of condensing unit to ensure
easy access to the terminal block.
- A free space should be left from the top cover of condensing unit to ensure easy access to electrical
components, motor and propeller.
- The refrigerant line connections must be conveniently located for service and maintenance.
3
DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES (Cont.)
MINIMUM CLERANCES OF OUTDOOR UNIT FOR FREE AIR CIRCULATION,
SERVICE AND MAINTENANCE (Cont.)
160 mm 160 mm
or more or more
400 mm 400 mm
or more or more
The hieght of the obstacle should be lower than the height of the outdoor unit.
160 mm 400mm
or more or more
DIMENSIONS (mm)
4
DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES (Cont.)
MINIMUM CLERANCES OF OUTDOOR UNIT FOR FREE AIR CIRCULATION,
SERVICE AND MAINTENANCE (Cont.)
Obstacle at air outlet from outdoor unit ( unit front )
No obstacle also at unit top
No obstacles at unit right and left sides
Single unit installation Serial installation of two or more units
500 mm 1000 mm
or more or more
Obstacles at both air inlet and air outlet of outdoor unit ( both unit front & back )
No obstacle also at unit top
No obstacle at unit right and left sides
Single unit installation Serial installation of two or more units
160 mm 160 mm
or more or more
1000 mm 1000 mm
or more or more
400 mm 400 mm
or more or more
The height of obstacle at both front and back side, should be lower than the height of outdoor unit.
5
DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES (Cont.)
4-2 INDOOR UNIT
W
A
B H
232
160 A
C 203 D
Weight Dimensions mm
Model Kg Model H D W A B C
42CCD20 26 42CCD20 270 590 1005 857 205 895
42CCD28 28 42CCD28 270 590 1005 857 205 895
42CCD32 30 42CCD32 270 590 1215 1067 205 1105
42CCD39 35 42CCD39 270 590 1425 1277 205 1315
42CCD48 49 42CCD48 370 590 1425 1277 305 1315
42CCD60 56 42CCD60 370 590 1635 1487 305 1525
200
400
200
- The installation location should permit free access space around unit right and left and ahead of return
airside to ensure easy access to the unit, which in turn facilitate service and maintenance.
- Allow 200 mm or more minimum distance around unit right and left sides.
- Allow 400 mm or more minimum distance ahead of unit return airside.
- The refrigerant line connections must be conveniently located for servicing and maintenance.
6
5. PRECAUTIONS BEFORE INSTALLATION
SAFETY CONSIDERATIONS
• Installation of air conditioning equipment can be hazardous due to system pressures and
electrical components.
• The installation of the air conditioner must be done by Carrier or one of Carrier authorized
dealers.
! WARNING
• This installation manual describes the installation procedures of Carrier split room air
conditioner consisting of an outdoor unit and an indoor unit manufactured by Carrier.
7
6. SPLIT SYSTEM DESCRIPTION
8
7. INSTALLATION ACCESSORIES
7.1 STANDARD INSTALLATION ACCESSORES: Supplied from the factory with the indoor unit
DESCRIPTION CONFIGURATION QTY USAGE
1 To operate the air conditioner
Thermostat
7.2 Optional Accessories supplied from the factory. as per the requirement:
DESCRIPTION CONFIGURATION QTY USAGE
7.3 OTHER INSTALLATION ACCESSORIES: Not supplied from the factory but must be used at the
installation field t complete installation.
DESCRIPTION USE
- Electrical connection cords To electrically the main power supply, the outdoor unit, the indoor unit, the
See Page (33) and (34) thermostat and the circuit breaker.
- Wall Sleeve
To fill the gap between the wall hole and the lump of refrigerant piping lines,
- Cover Cap
electrical connection cables and condensate drain line.
- Sealer putty
- Finishing tape PVC film To tie together the refrigerants piping lines, electrical connection cables and
condensate drain line.
- Vinyl tape To stick pipe insulation.
- Drain hose ID 16-17mm To remove condensate water from the indoor unit to the outside.
- Refrigerant piping lines *
To connect Freon R22 between outdoor and indoor unit.
(See page 20)
- Piping Insulation * To insulate suction and liquid lines.
- Refrigerant R22 Adjust total system refrigerant charge (more than 4 meter).
- Refrigerant Oil Added for long refrigerant lines
- Saddles or Clamps To fix lump of refrigerant piping lines, electrical cables and condensate drain line.
* These items are needed if refrigerant piping lines are not supplied from the factory.
9
8. INSTALLATION CHART
2) Drilling hole thru the 6) Connecting condensate 10) Refrigerant leak test
wall drain line
Outdoor
unit
10
9- SELECTING INSTALLATION LOCATION FOR INDOOR UNIT
CONSIDERATION FOR SELECTING INSTALLATION LOCATION
11
10. SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT
10.1 INSTALLATION LOCATIONS
The condensing unit can be installed in any outside location, on a wall, roof or on a ground level.
Avoid any obstruction of the unit air outlet and intake or any
obstacle that is too close (see minimum clearances required)
when unit is installed on balcony or terrace, make sure that
free space are respected for good air circulation.
Never leave excess length of refrigerant piping lines between
the wall and the unit. This will lead to reduced air flow and
capacity.
12
SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT (Cont.)
CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION (Cont.)
Avoid disconnecting
the refrigerant
Avoid allowing
connections after
piping to get wet
installation, this will
before connection
cause refrigerant
leaks
When the installation is made on the rooftop or other places subject to strong wind :
When the outdoor unit is to be installed on the rooftop or at the places where there are no other
buildings around. it is required to avoid the strong wind from blowing directly into the air outlet of the
outdoor unit so as to prevent the negative impacts on cooling or heating performances due to
insufficient airflow of the outdoor unit heat exchanger and to prevent from faulty performances.
When there are walls in the vicinity, the air outlet When the air outlet is affected by the strong wind,
should face the wall and keep a space of 500mm the installation position should be changed so as
from the wall. to make the air outlet at a straight angle from the
wind direction.
13
11. INSTALLATION LOCATION CHECK LIST
- The installation location free of dust or any material, which can cause clogging
of outdoor coil
- The installation location allow sufficient space for air circulation around the unit
- The installation location allow sufficient space for service and maintenance around
the unit
- The installation location permits the unit to deliver air to all of the space to be air-
conditioned
- The installation location permit free service space around the unit right, left and
top
14
12. INDOOR UNIT INSTALLATION
12.1 POSSILE OUTLET LOCATIONS OF REFRIGERANT PIPING LINES
- The indoor unit is standard with right hand refrigerant and electrical connections.
- The indoor unit can be field converted from right hand to left hand refrigerant and electrical connections by
turning coil 180º and also change fixation of electrical connections from right to left connections.
12.2 PREPARATION STEPS
b. Measure the thickness of the wall from the inside edge to the
outside edge and cut PVC pipe at a slight angle 6 mm shorter than
the thickness of the wall
Cut at slight angle
c. After making hole, a sleeve must be mounted into wall hole and
its width to be equal to wall thickness to pass refrigerant lines,
drain hose and electrical cables through it. Indoor Outdoor
side side
STEP (2):
- After leaving the spaces around the unit for servicing, removing
filter and good air flow, use the carton base of indoor unit to
determine the 4 (Four) locations for fixing the indoor unit by use of
threaded rods.
MODEL A B
42CCD20
1005 895
42CCD28
42CCD32 1215 1105
42CCD39 1425 1315
42CCD48 1480 1315
42CCD60 1690 1525
- Mount the indoor unit on the wall by inserting unit into the two
mounting bolts.
Note: Dimensions ( mm)
a. Bolts should be at equal height. The unit back has 5mm
difference in heights to provide easy drainage.
b. Make sure that unit is properly mounted on the two fixing bolts. Carton Base of Indoor Unit
Make sure that unit is sloped 5mmto insure water drain from
unit.
15
INDOOR UNIT INSTALLATION (CONT.)
12-3 INSTALLATION STEPS
Step (1): Insert threaded rods into the ceiling Step (3): Mounting of control box
(Containing Receiver and leds) on the wall
• Introduce the other ends of the rods into the drill house Mount the support (item1) on the wall by use of
in the back of the unit. the two mounting screws (item2).
Mount the end of electrical cable (item2) to the
A receiver/leds printed circuit board (item3).
B Fix the receiver/leds printed circuit board
(item3) with the support (item1).
Mount the other end of electrical cable (item2)
to the main printed circuit board of indoor unit.
Dimensions (mm)
End of electrical cable to
MODEL A B
42CCD20
main PCB of indoor unit
895 160
42CCD28
42CCD32 1105 160
42CCD39 1315 160
42CCD48 1315 160
42CCD60 1525 160
NOTES
16
13. OUTDOOR UNIT INSTALLATION
13.1 PREPARATION STEPS BEFORE INSTALLATION
a. Put packed unit as shown. b. Lift unit from cardboard. c. Remove service door (item 2) by
removing one screw (item 1).
Detach the cable clamp by
removing one screw.
2
564
397
162
A 888
888
443
c. fix wall support into the wall d. Put outdoor unit on the floor support
Put unit on the wall support.
17
14 - CONNECTING REFRIGERANT PIPING LINES
14-1 INSTRUCTIONS FOR CONNECTIING REFRIGERANT PIPING LINES
18
CONNECTING REFRIGERANT PIPING LINES (Cont.)
INSTRUCTIONS FOR CONNECTIING REFRIGERANT PIPING LINES (Cont.)
Radius of Bending The minimum radius of bending must not be less than 100
mm to avoid damage of tubing.
Once the tubing is bent, the installer must not unbend at
the same point as this causes work hardening of copper
tubing and makes it more difficult to reshape
Excessive tubing
must be coiled When there is excessive tubing, it must be coiled
horizontally horizontally so that the flow of refrigerant is from the top to
bottom of the coil and towards the outdoor unit.
The excessive tubing must not be coiled vertically since
the vertical coil affects the oil return to the compressor.
For bends having a radius smaller than 300 mm, the use of
a tuber bender with a minimum wheel diameter of 120 mm
is a must.
The tube bender wheel grooves should have the same
diameters as the refrigerant pipes.
19
CONNECTING REFRIGERANT PIPING LINES (Cont.)
15.2 USE OF REFRIGERANT PIPING LINES
The following data refers to the use of refrigerant piping lines of diameters equivalent to that use in
units where : L = Maximum length of refrigerant piping lines between outdoor and indoor unit.
M = Maximum vertical distance between outdoor and indoor units.
(A) OUTDOOR UNIT BELOW INDOOR UNIT :
a. Suction line should rise above height of Indoor unit to shape a liquid trap in an inverted
loop before descending to outdoor unit to prevent liquid refrigerant from draining into
compressor during shutdown.
b. Slop tubing towards the outdoor unit with a fall of at least (6mm) to (305mm).
Slop
Outdoor
Suction
Slop Unit
System Meters
Model L H H Liquid
53CCD20-28 20 10 Indoor Unit
Max.
53CCD32-39-48-60 25 15
4m
Oil trap
(C) OUTDOOR UNIT ON THE SAME LEVEL AS INDOOR UNIT:
An oil trap shall be at the suction line at the base of suction riser near the Indoor unit to
facilitate oil return to the compressor to ensure efficiency of compressor mechanical parts.
Indoor Unit
L Outdoor
Liquid Unit
System Meters
Model L
53CCD20-28 20 Suction
53CCD32-39-48-60 25 Oil trap
20
CONNECTING REFRIGERANT PIPING LINES (Cont.)
UP TO 20 METER
UNIT MODEL
S L
53CCD-20 5/8” 3/8”
53CCD-28 5/8” 3/8”
53CCD-32 5/8” 3/8”
53CCD-39 4/3” 3/8”
53CCD-48 3/4" 1/2"
53CCD-60 7/8" 1/2"
S = Suction line diameter.
L = Liquid line diameter.
Note:
(1) The outdoor unit is factory supplied with refrigerant charge for use with refrigerant piping lines
of length 3 meters and with added 100 grams for air and moisture purge from the system.
(2) Charge the refrigerant accurately.
(3) Refrigerant overcharge may cause a serious trouble of compressor.
21
CONNECTING REFRIGERANT PIPING (Cont.)
14.5 DESCRIPTION OF INTERCONNECTING REFRIGERANT PIPING LINES.
Indoor Unit Refrigerant Piping Outdoor Unit
4 3
6
3 2 1 8
5
6 5 4 1
2 3 9
Make sure that have the required tools available before preparing refrigerant piping lines
22
CONNECTING REFRIGERANT PIPING LINES (Cont.)
14-6 STEPS FOR PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS
(IN CASE OF NOT USING THE OPTIONAL FACTORY REFRIGERANT PIPING LINES WITH THE FLARE NUTS)
Pipe Cutter
STEP (1): Cutting refrigerant piping lines
NOTE:
Corrugated Cutting
Correct Cutting
Inclined Cutting
Wrap Cutting
• It is recommended to cut approx. 30→ 50 cm longer
than the estimated pipe length.
• Take care to ensure that the cut edge remains at a
90° angle with the side of pipe, and refer to the
illustrations for examples of edges cut correctly and
incorrectly.
NOTE: Debarring
When reaming, hold the pipe end downward and be
sure that no copper scraps fall into the pipe. 1: Connection pipes
2: Reamer
STEP (3): Removing the flare nuts from the indoor unit.
Remove the suction and liquid flare nuts from the
indoor unit connections.
NOTES:
• Do not remove the flare nuts from the indoor unit
until refrigerant piping lines are ready for
connections.
• It is that easier to remove flare nuts from the indoor
unit before being installed on the wall hang bracket.
STEP (4): Removing the flare nuts from the outdoor unit
Remove the suction and liquid flare nuts from
the outdoor unit connections.
NOTES:
• Do not remove the flare nuts from the outdoor unit
until refrigerant piping lines are ready for connection.
• It is easier to remove flare nuts from the outdoor unit
before being installed on the wall support.
23
CONNECTING REFRIGERANT PIPING LINES (Cont.)
STEPS FOR PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS (Cont.)
NOTES:
1) Good flare should have the following characteristics:
• Inside surface is glossy and smooth.
• Edge is smooth and must not have any burrs or
imperfections.
• Tapered sides are of uniform length. Flare Tool
Flare tool
Recommended Refrigerant
Piping
Flare Nut
Avoid incorrect flaring, which results in damaged or cracked or inclined with uneven thickness surface.
• Mount the suction flare nut (Large nut) on the other side of
suction refrigerant piping line.
Suction Line
• Mount the liquid flare nut (Small nut) on the other side of
liquid refrigerant piping line.
24
CONNECTING REFRIGERANT PIPING (Cont.)
14-7 STEPS FOR CONNECTING REFRIGERANT PIPING LINES TO INDOOR UNIT
Suction Line
(1) (2)
Fingers tighten several Tighten the flare nuts
turns the flare nuts of with adjustable wrench
piping at the outdoor or torque wrench.
unit valves.
25
CONNECTING REFRIGERANT PIPING LINES (Cont.)
14-9 AIR PURGE
In some countries the law does not permit purging by blowing refrigerant through the lines. If this is the case,
please refer to B using the vacuum pump.
(1) Remove the valve caps of the liquid and (2) Loosen the valve stem of
suction valve and the service port nut. liquid valve by 90 degrees
(1/4 turn) for 5 seconds with
a hex key wrench (size M4)
COMPLETE
. (5) (4) (3)
(5) Reinstall the caps and of the (4) Open the liquid valve for about 3 (3) Push the valve core of the
liquid valve, suction valve seconds, then close quickly to suction valve.
and service port nut. check for gas leaks. Stop pushing the valve core
After checking for gas leaks, as soon as the refrigerant
open the liquid and suction valve hissing stops.
all the way.
26
CONNECTING REFRIGERANT PIPING LINES (Cont.)
AIR PURGE (Cont.)
(C) NOTES:
Gauge manifold
Vacuum Pump
Valve
Cap
27
CONNECTING REFRIGERANT PIPING LINES (Cont.)
14-10 REFRIGERANT LEAK CHECK
Finally wrap the flare couplings and pipes with insulation and tighten 2
this with tape without exerting too much pressure on the insulation
ℵ Pipe
CAUTION: ℑ Pipe insulation
• After a pipe has been insulated, never try to bend it into a narrow ℜ Fastening tape
curve, as this way will cause the pipe to break or crack.
• Repair and cover any possible cracks in the insulation
• Avoid dripping due to insufficient insulation of piping.
28
15. CONNECTING CONDENSATE DRAIN LINE
INSTRUCTIONS FOR CONNECTING CONDENSATE DRAIN LINE
The condensate drain hose (not supplied) for the indoor unit must be made of PVC piping with an inside diameter
of 5/8” (16mm) and have suitable length for the chosen installation site.
Connection Instructions
a. The drain hose must be gradually inclined downwards to the outside to ensure flow of Condensate water to outside.
b. The condensate water must be continuously removed to avoid water dripping from the unit. Avoid the end of drain
hose to be sunk in water.
c. The drain hose must not be looped upwards to avoid over-flowing and water dripping from indoor unit.
d. The drain hose must have no kinks or bends hampering smooth drainage of water due to air stagnation and leading to
water dripping from indoor unit.
e. Drainage Test Check the drainage of the unit by pouring some water into the unit drain pan and
ensure it drains out through the drain hose and there is no leakage from other
parts.
29
16. CONNECTING ELECTRICAL WIRING
16-1 ELECTRICAL WIRING BETWEEN ELECTRICAL POWER SUPPLY AND CIRCUIT BREAKER
OF AIR CONDITIONER
WARNING All electrical connections between electrical power supply and circuit breaker of air conditioner
! are the responsibility of the customer and must be done by a qualified electrical technician
according to national electrical wiring regulations to avoid fire due to short-circuiting.
30
CONNECTING ELECTRICAL WIRING (Cont.)
16-2 ELECTRICAL WIRING BETWEEN INDOOR UNIT, OUTDOOR UNIT AND CIRCUIT BREAKER
OF AIR CONDITIONER
WARNING All electrical connections between the outdoor unit, indoor unit and circuit breaker are the
responsibility of the qualified installer and must be done according to national electrical
!
wiring regulations to avoid fire due to short circuiting.
- Both of the outdoor and indoor units leave the factory with complete internal electrical wiring.
Do not change any internal electrical wiring of both units.
- A qualified electrical technician should carry out the electrical connections.
- It is very important before making the electrical connections between the indoor, outdoor units,
and the power supply, to pay attention to the following safety instructions:
31
CONNECTING ELECTRICAL WIRING (Cont.)
16-3 ELECTRICAL DATA
Main Power
Input Power
Split Starting System Connections
System Current Power Cooling Wire
Heating Circuit
Model (Note 1) Supply 35 °C 46 °C 52 °C Size
**** Breaker
* ** *** (Note 2)
Standard mild ambient outdoor unit with rotary compressor
Heat Pump Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD20-H 45 9.2 1915 10.9 2275 11.9 2505 7.5 1575 20 4mm²
53CCD28-H 67 220/1/50 12.3 2540 14.0 2920 15.7 3275 10.9 2265 25 4mm²
53CCD32-H 91 15.7 3080 16.5 3290 17.5 3520 14.2 2825 32 6mm²
High ambient outdoor unit with reciprocating compressor
53CCD20-H 45
53CCD28-H 67
53CCD32-H 91 220/1/50
53CCD32-H 91 15.7 3080 16.5 3290 17.5 3520 14.2 2825 32 6mm²
53CCD39-H 110 19.5 4020 20.5 4295 23.2 4595 15.8 3260 40 6mm²
High ambient outdoor unit with scroll compressor
Cool Only Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD32-C 91 15.7 3080 16.5 3290 17.5 3520 - - 32 6mm²
220/1/50
53CCD39-C 110 19.5 4020 20.5 4295 23.2 4595 - - 40 6mm²
High ambient outdoor unit with reciprocating compressor
Heat Pump Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD48-H 67 9.5 3955 10.5 4190 11.5 4480 7.4 3815 20 4mm²
400/3/50
53CCD60-H 81 11.2 5100 12.1 5395 13.2 5765 10.7 4910 20 4mm²
Cool Only Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD48-C 67 9.2 3970 10.3 4205 11.2 4490 - - 20 4mm²
400/3/50
53CCD60-C 81 10.9 5045 11.8 5345 12.9 5710 - - 20 4mm²
Notes:
1. Starting Current duration is usually less than 1 Second.
2. Wire size shown applies to standard applications with line length up to 15 meter and a subsequent voltage drop not to
exceed 3%.
For specific conditions and long lines, the resulting voltage drop must be checked and it may be necessary to use the
next larger size.
When sizing wires consider the amperage at peak conditions with the highest possible ambient temperature expected
for the installation area and lowest probable line voltage.
3. Operating Conditions.
* Conditions for Temperate Climate. Indoor 27/19 °C DBT/WBT Outdoor 35 °C DBT
High speed of indoor unit motor
** Conditions for Tropical Climate. Indoor 29/19 °C DBT/WBT Outdoor 46 °C DBT
High speed of indoor unit motor
*** Max Conditions for Tropical Climate. Indoor 29/19 °C DBT/WBT Outdoor 52 °C DBT
High speed of indoor unit motor
**** Conditions for Heat Pump Indoor 20 °C DBT Outdoor 7/6 °C DBT/WBT
High speed of indoor unit motor
32
CONNECTING ELECTRICAL WIRING (Cont.)
16-6 CONNECTING ELECTRICAL WIRING FOR HEAT PUMP SYSTEM 53CCD20-28-32-39
LEGEND Indoor
Earth Unit
LEGEND
Indoor
Earth Unit
Main
L Live power supply.
R C Y
Sizes of electrical wires connecting
outdoor and indoor units Outdoor
R C Y Unit
1 mm2 1 mm2 1 mm2
Note: (1) Connect the power supply to the outdoor unit and then get the power required
for the indoor unit from the outdoor unit.
(2) All dotted lines to be fitted by installer.
(3) Refer to wiring diagrams and stickers-caution sticked inside the outdoor & indoor units.
33
CONNECTING ELECTRICAL WIRING (Cont.)
16-8 FIELD ELECTRICAL CONNECTIONS MATCHING SIZES 48-60 (HEAT PUMP SYSTEM)
Indoor Unit
16-9 FIELD ELECTRICAL CONNECTIONS MATCHING SIZES 48-60 (COOL ONLY SYSTEM)
Indoor Unit
Earth
L Live power supply.
N Neutral power supply.
R Live connection indoor/outdoor unit.
C Neutral connection indoor/outdoor unit
Y Compressor control.
O Reversing Valve Control (Only for heat pump system).
W2 Outdoor Unit Motor Control (Only for heat pump system).
S1 Outdoor Coil Sensor (Only for heat pump system).
S2 Outdoor Coil Sensor (Only for heat pump system).
34
17. DUCT WORK
17-1 The ductwork dimensions should be determined in accordance wit the available with the air circulating
through it and with the available static pressure of the unit.
Various suggestions are made here below, regarding the layout and design of the said ductwork:
a) Whatever type of duct is used, it should not be made of materials which are flammable, or which
give off toxic gases in the event of a fire. The internal surfaces should be smooth, and not
contaminate the air, which passes through.
b) At the points where the duct joins with the unit, it is advisable to use a flexible connection, which
absorbs vibration and prevents the transmission of noise inside the ductwork.
c) Bends should be avoidable, they should be as slight as possible, and internal deflectors should
be used when the duct is of large dimensions.
Indoor Supply
Unit Grille
Plenum
Flexible
Connection
35
DUCT WORK (Cont.)
1 - Indoor Unit
3
2 - Supply Plenum
3 - Flexible Duct
4
4 - Grille Plenum
1 1. - Indoor Unit
2. - Supply Plenum
3. - Flexible Duct
4. - Grille Plenum
2
4
17.5 DUCT WORK APPLICATION EXAMPLES FOR 42CCD48 & 42CCD60:
1. Indoor Unit
2. Supply Plenum
1
3. Flexible Duct
4. Grille Plenum
2
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18. FINISHING INSTALLATION
FINISHING STEPS FOR INSTALLATION
A. Tie together refrigerant piping, lines, electrical connection cords and drain line.
Form the refrigerant piping in the required direction and bind the drain hose and electrical
connection cords together with vinyl tape.
• The drain hose should be always at the bottom of lump to assure smooth drainage.
• The lump must be of circular shape.
B. Fill the gap between the outside wall hole and the piping with sealing wall sleeve, wall cap and
sealer putty so that rain and wind cannot enter.
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19. TEST RUNNING
19.1 STEP FOR COOLING TEST RUNNING
a - Move circuit breaker to ON position.
Outdoor Unit
Readings at 220 volt and 27 ºc return air to indoor unit (for systems 53ccd 20-28-32-39).
Readings at high speed of indoor motor.
Readings at 380 volt and 27 ºc return air to indoor unit (for systems 53ccd 48-60).
Readings at high speed of indoor motor
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TEST RUNNING (Cont.)
19.2 STEP FOR HEATING TEST RUNNING
a- Move circuit breaker to ON position.
(1) Outdoor Unit
b- Operate system for heating by wireless remote
control.
Readings at 220 volt and 20 ºc return air to indoor unit (for systems 53ccd 20-28-32-39).
Readings at high speed of indoor motor.
Readings at 380 volt and 20 ºc return air to indoor unit (for systems 53ccd 48-60).
Readings at high speed of indoor motor.
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20. AFTER INSTALLATION CHECK LIST
20.1 INDOOR UNIT
a. The installation location is adequate
b. The air filters are installed correctly
c. The duct is installed securely
e. The service valves for suction and liquid in outdoor unit are open.
c. The size and type of unit circuit breaker are adequate according to
system model
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AFTER INSTALLATION CHECK LIST (Cont.)
20.6 FINISHING INSTALLATION
a. The refrigerant piping lines, electrical cables and drain hose are lumped
together
The drain hose is at the bottom of lump.
a. The correct operation of the air conditioner has been explained to the
customer including the following points:
Starting and stopping method
Operation switching
Temperature adjustment
Fan speed adjustment
Filter removal and cleaning
b. The operation and installation manuals are given to the customer
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21- SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
- When the system is on and in a malfunction, the fault code will be flashed out on the unit display
located on the indoor unit according to the following table :
- Self-diagnostic function is the key for success of the operation of air conditioner.
- The printed circuit boards existing inside the indoor unit are equipped with self-diagnostic
function to detect malfunction stops the operation at the air conditioner.
- Once a malfunction is detected, the diagnostic control section will show the malfunction code
on the display of indoor unit according to the following table :
Malfunction
Code appears
On the display
Malfunction Allowed
Reason code Mode
Notes :
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit
breaker to OFF position.
2- After repairing the malfunction, connect the electrical main supply by moving the circuit breaker
to ON position and operate the air conditioner by using the wireless remote control or using
wired room controller.
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