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1
What we do
We are a manufacturing company that
produces force calibration equipment and
adapters, that are used in industry, to
measure force.
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Force Capability
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Torque Capability
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ISO 376 Explained Abstract
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ISO 376 Explained Abstract
ISO 376 2011-06-15 Metallic materials — Calibration of force
proving instruments used for the verification of uniaxial
testing machines is used for:
• The static verification of uniaxial testing machines (e.g.
tension/compression testing machines) and describes a procedure for
the classification of these instruments. (To calibrate testing machines to
the ISO 7500 standard)
• Calibration of force-proving instruments in which the force is
determined by measuring the elastic deformation of a loaded member
or a quantity which is proportional to it. (Calibrate other force proving
instruments to ISO 376)
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ISO 376 Explained Abstract
Terms
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ISO 376 Explained Abstract
Characteristics of force-proving instruments
• 6.1 Identification - All the elements of the force-proving instrument
(including the cables for electrical connection) shall be individually and
uniquely identified, e.g. by the name of the manufacturer, the model
and the serial number. For the force transducer, the maximum working
force shall be indicated.
• 6.2 Application of force - The force transducer and its loading fittings
shall be designed so as to ensure axial application of force, whether in
tension or compression.
Note: Examples of loading fittings are given in Annex A which we will be discussing
later.
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ISO 376 Explained Abstract
Calibration procedure Section 7.1
Ensure
⎯ that the attachment system of the force-
proving instrument allows axial application of
the force when the instrument is used for
tensile testing;
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ISO 376 Explained Abstract
Calibration procedure Section 7.2
Resolution
• Analogue Scale -The resolution, r, of the
indicator shall be obtained from the ratio
between the width of the pointer and
the centre-to-centre distance between
two adjacent scale graduation marks
(scale interval), the recommended ratios
being 1:2, 1:5 or 1:10, a spacing of 1,25
mm or greater being required for the
estimation of a tenth of the division on
the scale.
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ISO 376 Explained Abstract
Calibration procedure Section 7.2
Resolution
• Digital Scale - The resolution is
considered to be one increment of the
last active number on the numerical
indicator. If the reading fluctuate with
no force applied, the resolution will be
the fluctuation divided by 2.
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ISO 376 Explained Abstract
Calibration procedure section 7.3
Minimum Force shall be greater than or equal to:
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.1 Preloading
• Before the calibration forces are applied, in a given mode (tension or
compression), the maximum force shall be applied to the instrument three
times. The duration of the application of each preload shall be between 60
s and 90 s.
Note: ASTM E74 only requires 2 exercise cycles, though most calibration labs
perform at least three exercise cycles.
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RUN 1
Start Temp (°C): 22.9
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CREEP TEST (Held at M
ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.2 Procedure
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.2 Procedure
• Then apply at least two further series of
increasing and, if the force-proving instrument is
to be calibrated in an incremental/decremental
loading direction, decreasing values. Between
each of the further series of forces, rotate the
force-proving instrument symmetrically on its
axis to positions uniformly distributed over 360°
If Increasing Only X3 and X5 are
(i.e. 0°,120°, 240°). If this is not possible, it is used with a creep test. Decreasing
permissible to adopt the following positions: 0°, forces are at X4 and X6 if
180° and 360° reversibility test is needed.
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.2 Procedure
• The interpolation curve shall be determined from the average values of the
deflections with rotation, X r , as defined in 7.5.1.
• This procedure determines only a combined value of hysteresis of the device
and of the calibration machine. Accurate determination of the hysteresis of the
device may be performed on dead-weight machines. For other types of
calibration machine, their hysteresis should be considered
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.3 Procedure
• The time interval between two successive loadings shall be as uniform as
possible, and no reading shall be taken within 30 s of the start of the force
change.
• The calibration shall be performed at a temperature stable to within ±1 °C. This
temperature shall be within the range 18 °C to 28 °C and shall be recorded.
Sufficient time shall be allowed for the force-proving instrument to attain a
stable temperature.
• Strain gauge transducers shall be energized for at least 30 min before
calibration.
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.4 Creep Test
• If the force-proving instrument is to be calibrated in an incremental-only
loading direction, record its output at 30 s and 300 s after application or
removal of the maximum calibration force, in each mode of force application,
to enable its creep characteristics to be determined. If creep is measured at
zero force, the maximum calibration force shall be maintained for at least 60 s
prior to its removal. The creep test may be performed at any time after
preloading during the calibration procedure.
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ISO 376 Explained Abstract
Calibration procedure section 7.4.1
7.4.4 Creep Test The calibration certificate shall include the following
information:
• ⎯ the method of creep measurement (creep at maximum force or after force
removal);
• ⎯ when the creep measurement was performed (after preloading, after the
last measurement series, etc.);
• ⎯ the length of time for which the force was applied prior to removal (for
creep determined at zero force).
CREEP TEST RESULTS
Force Held at Max Force for 90 Seconds mV/V ERROR CLASS
Output 30 Seconds after removing load: -0.00002
Morehouse Certificate
0.0021 % 00 Example of Creep Test
Output 300 Seconds after removing load: 0.00007
Creep Test was performed after the last measurement series
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ISO 376 Explained Abstract RUN 1 RUN 2 RUN 3 RUN 4
Start Temp (°C): 22.9 22.9 22.9 22.9
Calibration procedure End Temp (°C): 22.9 22.9 22.9 22.9
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Relative reproducibility and repeatability errors,
b and b′
b′ Repeatability Error is calculated by taking the average
reading of the first two positions, then taking the
difference of X2-X1 divided by the average times 100
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Relative interpolation error, fc
This error is determined using a first-,second- or third
degree equation giving the deflection X r as a function of
the calibration force
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Relative zero error, f0
This error is determined by taking the zero reading before
force have been applied minus the zero reading after force
has been applied and dividing this by the Deflection
corresponding to the maximum calibration force and then
multiplying this by 100
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Relative reversibility error, v
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Relative creep error, c
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ISO 376 Explained Abstract
Assessment of force-proving Instrument
Classification of force-proving instruments.
ISO 376 has four cases for classification
Case A and B are for specific force devices. Case A is for incremental loading
only and Case B is for incremental/decremental loading
Case C and D are for instruments classified for interpolation. Case C is for
incremental loading only and Case B is for incremental/decremental loading
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ISO 376 Class Assignments
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Classifications typically appear on the first page of
the certificate. This Morehouse Ultra Precision
Load Cell passes all Class 00 requirements from
100 lbf to 5000 lbf.
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ISO 376Certificate
Below is an example of a non-Morehouse single column type load cell
and the class assignments. The Morehouse cell had a 0.017 %
maximum expanded uncertainty and a Class 00 range
ISO 376 COMPRESSION LOADING RANGE Max. Expanded
Classification ( kN ) Uncertainty
Class 0.5 17.793 to 302.478 kN 0.076 % of applied
Class 1 8.896 to 302.478 kN 0.156 % of applied
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ISO 376 Certificate Example
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4500 0.002 00 0 00 0 00 377461 00 0.0016 00
5000 0.002 00 0 00 0 00 419436 00 0.0016 00
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ISO 376 Certificate Requirements
• Maximum period of validity is 26 Months
• Identify the Reference Standard and all elements of the force-proving
system
• The mode of force application) tension/compression
• That the instrument is in accordance with the requirements of the
preliminary tests
• The class and the range of validity
• The date and interpolation equation
• The temperature at which the calibration was performed
• The uncertainty of the calibration results
• Details of the creep measurement
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The uncertainty of the standard used to perform the calibration is included in the expanded
uncertainty. Using labs with low CMC’s will help keep U low.
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ASTM E74 is not ISO 376
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ASTM E74 is not ISO 376 COMPRESSION CALIBRATION DATA ANALYSIS
requirements that are not Combined Expanded Uncertainty Equation for Compression Calibration
The following linear equation has been fitted to the combined uncertainty and applied force values observed at calibration using the method of least
squares: 39
requirements of ASTM E74 Expanded Uncertainty (lbf)= C0 +C1 ×F
where: F= Force (lbf)
Coefficient C0 = 0.060657438
Coefficient C1 = 9.84874E-05
ASTM E74 is not ISO 376
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ASTM E74 is not ISO 376
• The ASTM E4 standard requires standards to be calibrated in accordance
with the ASTM E74 standard
• The ASTM E74 procedure calculates a Lower Limit Factor based on a series
of measurements in which the standard deviation from the predicted
response is calculated. It is fairly simple.
Calibration Procedure: ASTME74-13a Method B
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Primary Force Standard (as defined by ASTM E74-13)
• Require correction for the effects of
• Local Gravity
• Air Buoyancy
• Must be adjusted to within 0.005 % or better
(N.I.S.T weights are adjusted to within U = 0.0005
%, Morehouse U= 0.002 %)
• Per ASTM E74-13a section 6.1 “weights shall be
made of rolled, forged or cast metal. Adjustment
cavities should be closed by threaded plugs or
suitable seals. External surfaces of weights shall
have a finish of 125 or less as specified by ANSI
B46.1” note: Stainless Steel preferred material
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Secondary Force Standard as defined by ASTM E74
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Secondary Force Standard as defined by ASTM E74
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Measurement Error
Examples include:
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ISO 376: 2011 (International Standard)
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Morehouse Quick Change Type Adapters
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ISO 376 Morehouse Tension Adapters
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Tensile force transducers should be fitted with two ball nuts, two ball cups
ISO 376 Morehouse Adapters
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Tensile force transducers should be fitted with two ball nuts, two ball cups
ISO 376 Compression Adapters
• Compressive force transducers
should be fitted with one or two
compression pads
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ISO 376 Recommendations
• Overloading Test – Manufacturer should apply a 8 – 12 % overload for at
least 60 seconds
• Bearing Pad Test – For verifying that there is no interaction between the
force transducer of an instrument used in compression and its support on
the calibration machine
The concave and convex surfaces are considered as representing the limits of
the absence of flatness and of variations in hardness of the bearing pads on
which the instrument could be used when in operation. The intermediate
bearing pads are made of steel having a hardness between 400 HV 30 and 650
HV 30. The convexity and concavity of the surfaces are 1,0 ± 0,1 in 1 000 of the
radius [(0,1 ± 0,01) % of the radius]. 57
ISO 376 Recommendations
For each force, the difference between the mean deflection using concave and
plane bearing pads and the difference between the mean deflection using
convex and plane bearing pads should not exceed the limits given in Table B.1, in
relation to the class of the force-proving instrument.
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RUN 3 0.003 00
RUN 4 0.002 00
where:
• w1 = relative standard uncertainty associated with applied calibration force
• w2 = relative standard uncertainty associated with reproducibility of calibration results
• w 3 = relative standard uncertainty associated with repeatability of calibration results
• w4 = relative standard uncertainty associated with resolution of indicator
• w5 = relative standard uncertainty associated with creep of instrument
• w6 = relative standard uncertainty associated with drift in zero output
• w7 = relative standard uncertainty associated with temperature of instrument
• w8 = relative standard uncertainty associated with interpolation
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Calculating Force CMC’s
EURAMET CG-4 Recommendations
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Measurement Uncertainty
Morehouse has prepared a Measurement Uncertainty Calibration and Measurement
Capability Excel Worksheet for anyone needing to calculate Measurement Uncertainty.
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Measurement Uncertainty
http://www.mhforce.com/Files/Support/249/CMC-CALCULATIONS-FOR-FORCE-MEASUREMENTS.xlsx
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Force CMC for ISO 376Calibrations
Type A Uncertainty Contributors
1) Uncertainty Equation From ISO 376 Calibration
2) Repeatability of the Best Existing Device
3) Repeatability and Reproducibility
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250 0.004 00 0.006 00 0 00 20947 00 0.0016 00
500 0.006 00 0.002 00 0 00 41898 00 0.0016 00
1000 0.004 00 0.003 00 0.001 00 83808 00 0.0016 00
cg-4 suggestions)
CREEP TEST RESULTS
Force Held at Max Force for 90 Seconds mV/V ERROR CLASS
The end user will then have to conduct Output 30 Seconds after removing load: -0.00002
0.0021 % 00
the following tests: Output 300 Seconds after removing load: 0.00007
Creep Test was performed after the last measurement series
1. Repeatability study
2. R & R between technicians Combined Expanded Uncertainty Equation for Compression Calibration
The following linear equation has been fitted to the combined uncertainty and applied force values observed at calibration using the method of least
3. Complete Proficiency Testing squares:
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ISO 376 Better Results Promotion
Implementing the adapters to ensure proper alignment and stress distribution helps with
replicating the actual calibration results. In recognition of the importance of adapters,
Morehouse is excited to offer a 20 % discount on all tension adapter kits up to 120,000
LBF. Please mention promo code ISO 376 Better Results promotion
Next Webinar April 18th @ 11:00 AM
Proper Adapters to Reduce Force Measurement Error
• The focus of this webinar is to discuss
the common measurement errors and
how to reduce or eliminate them by
using the proper adapters.
• Not using the right adapters can
produce additional errors that could put
the force measuring device at 20 times
higher error than what is expected.
http://www.mhforce.com/Training/WebinarRegistration