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Desalination
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H I G H L I G H T S
a r t i c l e i n f o a b s t r a c t
Article history: A bench scale aerobic submerged membrane bioreactor (ASMBR) was used to treat diluted palm oil mill ef-
Received 18 October 2012 fluent (POME). For further improving the effluent quality and reduction of bio-fouling, powdered activated
Received in revised form 3 February 2013 carbon (PAC) and zeolite were used as bio-fouling reducers (BFR). We compared the performances of
Accepted 4 February 2013
ASMBR without BFR (called BFR0) with ASMBR using BFR, namely 2 g/L PAC (BFR1), 4 g/L PAC (BFR2) and
Available online 15 March 2013
2 g/L zeolite (BFR3) for a period of about 70 days. Each system with BFR showed distinct performances by
Keywords:
producing higher effluent quality as compared with BFR0. On average, the systems with and without BFR re-
Aerobic submerged membrane bioreactor moved COD by 97.5–98.5% and 95.2%, respectively. The ASMBR with BFR also produced permeate with aver-
Bio-fouling reducer age residual color between 16 and 26 Pt-Co, as compared to 80 Pt-Co by BFR0. The addition of BFR increased
Palm oil mill effluent the critical flux from 20 LMH (BFR0) to 36, 42 and 30 LMH (BFR1, BFR2, and BFR3). Furthermore, the ASMBR
systems with BFR formed lower operational trans-membrane pressure (TMP), lowered the concentration of
soluble microbial products (SMP) and increased the concentration of EPS.
© 2013 Elsevier B.V. All rights reserved.
0011-9164/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.desal.2013.02.002
A. Yuniarto et al. / Desalination 316 (2013) 146–153 147
Table 1 remove natural and synthetics color [24–28]. Lee et al. [29] reported
Characteristics of raw combine POME and its standard discharge limit by Malaysian De- that the addition of zeolite into membrane bioreactor produced more
partment of the Environment (2006).
rigid, stable and strong sludge flocs that could reduce the membrane
Parameters Concentrations (mg/L) Standard limit (mg/L) fouling by forming a less compressible cake layer on membrane surface.
pH 4.2–5.1 5–9 Latest studies have considered another two important factors to mem-
BOD 31,000–34,000 100 brane fouling propensity, i.e. bound extracellular polymeric substances
COD 62,000–67,000 – (EPS) and soluble microbial products (SMP) [30,31]. Studies have also
Suspended solids 20,500–24,000 400
pointed out the positive relation between membrane fouling reducing
Total nitrogen 870–910 150
Ammoniacal nitrogen 36–46 – process with increasing of critical flux and production flux [14,32]. Crit-
Oil and grease 1800–2100 50 ical flux definition and its determination were not discussed here but
Temperature 85–91 45 more details on these subjects can be found mostly in [33–35].
Except pH and temperature, all other parameters are in mg/L, temperature in °C. The objective of this study is to assess the performance of Aerobic
Submerged Membrane Bioreactor (ASMBR) system with and without
[7], showing the possibility to treat POME using MBR system. Studies on the addition of BFR in treating diluted POME on a long term opera-
the application of MBR in treating POME in lab scale have been done re- tional time and various loading conditions. The focus of this paper is
cently. The studies included the application of ultra-filtration mem- to compare the removal efficiencies of organic content (as COD), re-
brane [8], microfiltration membrane [9], anaerobic membrane system sidual color of effluent, membrane fouling propensity through
[10], and hybrid anaerobic–anoxic–aerobic system [11]. However, this SMP-EPS concentrations and trans membrane pressure (TMP) pro-
membrane separation technology for treating POME has never been ap- files, and determination of critical flux enhancement of the used
plied at industrial scale. This is mainly due to the high concentration of membrane.
suspended organics which will potentially cause membrane fouling and
degradation. 2. Material and methods
Several studies have shown that the addition of bio-fouling reducer
or flux enhancement, which are mostly flocculants or adsorbent, is one 2.1. Configuration of ASMBR
of the strategies to lower the fouling propensity in MBR [12–15]. Mean-
while, the direct addition of activated carbon into the submerged MBR The laboratory ASMBR set-up (Fig. 1) consists of an acrylic tank
could maintain or improve the organic removal efficiency without the with an effective volume of 20 L. Single commercial flat sheet mem-
need for the membrane to be cleaned for longer operation time brane module (Kubota, Japan) was immersed vertically in the tank.
[16–22]. Akram and Stuckey [21] concluded that the addition of PAC This hydrophilized high-density chlorinated polyethylene (CPE)
might improve the flux and organic removal efficiency of a submerged membrane [36] have an effective filtration area of 0.1 m 2 with nomi-
anaerobic MBR. Zeolite have been used as cation exchange, molecular nal pore size of 0.4 μm. The air was fed into the reactor with a
sieving, catalyst and sorption media. The application of zeolite in fine-bubble diffuser installed beneath the membrane to provide ade-
water and wastewater treatment has been reported as promising quate oxygen to maintain the aerobic conditions for biomass growth,
methods [23], including zeolites application as an adsorption media to as well as to scour cake accumulation on the membrane surface. This
air sparging was controlled with a flow meter. The influent flow rate The raw POME was a fresh POME obtained from the sludge pit
was controlled by a water level float sensor set in the reactor. The after de-oiling tank of a local palm oil mill near Kahang Johor–Malay-
constant permeate flux was maintained with a variable speed peri- sia. To treat raw POME in an aerobic environment is very difficult and
staltic pump. In addition, the flux was manually measured using a cal- anaerobic treatment is usually applied. For this reason, the raw POME
ibrated cylinder and a stopwatch daily. The pump speed adjustment was diluted by a factor of about 65 times (based on Total COD) before
was made when the flux deviated from its intended value. A pressure it was fed in to the aerobic system. It should be emphasized that the
transducer (PG-30 Copal Elect.) was used to measure the TMP and the composition of the various POME components in the feeds then
data were recorded using a data logging system. Table 2 shows the remained the same as in raw POME. The feed preparation and deter-
detailed operational condition of ASMBR systems. mination of its quality were done on a daily basis in a 35 L feed tank.
The characteristics of the feed are shown in Table 5.
2.2. Experimental conditions Laboratory experiments conducted for this study were carried out
at the Environmental Engineering Lab, Faculty of Civil Engineering,
The ASMBR was seeded with activated sludge obtained from a UniversitiTeknologi Malaysia. The biomass quantity was regularly
palm oil wastewater treatment plant near Kahang Johor–Malaysia. tested for MLSS and MVLSS. The COD (as total COD) concentration
After a steady-state condition had been achieved, the experiments was analyzed according to standard methods [37] immediately after
were started. The reactor was operated at room temperature and the samples were collected. Carbohydrate and protein fractions of
was maintained at neutral pH. The membrane flux of the ASMBR SMP and EPS were analyzed using heating method [38,39]. The resid-
was kept constant at about 10 L/m 2 h (LMH), which was the opera- ual color was measured with a spectrophotometer (HACH/DR5000)
tional flux of the system and the reactor's HRT was 20 h (called Run using Pt-Co scale.
1) except at the hydraulic shock loading (HSL) experiment. The volu-
metric organic loading rate (VOLR) was equal to 24 g COD/m 3 d ex- 3. Results and discussion
cept during the organic shock loading (OSL) run. At the end of each
experiment, the ASMBR was emptied and the sludge was settled 3.1. Comparison of organic removal
and dried before disposal. In addition, a new membrane sheet was
used for every experiment. POME consists of complex forms of organic acids. The fatty acids
The experiment was initially conducted by operating the ASMBR composition (C8–C20) of each of this fraction is different from one an-
without BFR (called BFR0), and then followed by three different dos- other and contribute to a high value of pollution load in POME [1,40].
ages of the bio-fouling reducers, called BFR1, BFR2 and BFR3 (Table 3). In this experiment, total COD represented the total organic com-
The dosages of BFR were determined based on the result of the pre- pounds in POME. The difference of COD on influent and permeate
liminary study [9]. The BFR were dried in an oven at 105 °C for 24 h was calculated as organic removals performance of the ASMBR.
prior to being introduced into the ASMBR. Fig. 2 shows that all systems with and without BFR, on their
Table 3
BFR systems and characteristics.
Table 4
100
Operation condition and parameter for ASMBR system.
Table 5
60
Characteristics of the feed.
membrane pore size were adsorbed by adsorbent and then completely that BFR also acted as a pressure-shock buffer in the shock loading
separated by the membranes [29,47]. experiments.
BFR1 and BFR2 had better performance in removing color than
BFR3. It might be due to better nature composition and greater surface 3.4. Comparison of SMP and EPS
area of BFR1 and BFR2. In Run 2 and Run 3 experiments, significant in-
crease of residual color was observed on the system without BFR. It The influence of microorganism metabolites, such as SMP and EPS,
was apparent that this system was sensitive to the VOLR shocks, in on membrane fouling is essential for understanding and controlling
terms of color removal, even though the organics removal was just membrane fouling [48]. EPS are complex mixture of macromolecular
slightly affected by the shocks. polyelectrolytes (i.e. polysaccharides, protein, nucleic acids, and humic
compounds) participating in the formation of microbial aggregates
and consist of insoluble materials (sheaths, capsular polymers, con-
3.3. Comparison of TMP profiles densed gel, loosely bound polymers, and attached organic material);
whereas, SMP are considered also as soluble part of EPS (i.e. soluble
Fig. 4 shows the change in TMP over time at a constant flux, macro-molecules, colloids, and slimes) released into the solution from
according to Table 3, for the experiments without BFR and with BFR. substrate metabolism and biomass decay [30,31,49]. EPS and SMP
During the Run 1 experiment, BFR0 produced higher TMP than the were measured as carbohydrate fraction (EPSc and SMPc) and protein
others. The TMP promptly rose to a level around 22 mbar after the fraction (EPSp and SMPp). Higher SMP concentrations in the solution
operation was started. The increase of TMP gradually took place dur- led to higher membrane fouling rates, due to higher pore blocking and
ing the experiment, indicating significant fouling on the membrane. reduced the cake porosity by filling the void spaces between the cell
During Run 2 and Run 3 experiments, the TMP of BFR0 jumped due particles in the cake layer [50]. Hydrophilic SMPc were most likely the
to higher VOLR, and then the TMP decreased to the level slightly major foulants [30]. Higher EPS concentrations in the sludge enhance
above the level before these shock loading experiments, indicating bioflocculation, resulted in the development of larger and more perme-
an irreversible fouling on the membrane surface. The system was able flocs and then tended to reduced membrane fouling as a result of
likely more sensitive towards HSL than OSL, in term of TMP value. reduced hydraulic resistance. Meanwhile, higher hydrophobicity of
From day 30 to 72, the TMP increased gradually from 32 to EPSp was more likely to enhance the attachment of flocs on the mem-
120 mbar, without significant jump on TMP. On day 62, MLSS was ad- brane surface and increased the fouling propensity than hydrophobic
justed by wasting the sludge, as it was exceeding 10 g/L. This process EPSc.
did not affect its TMP profile. Fig. 5 illustrates the carbohydrate and protein concentrations of
On the other hand, despite the addition of BFR, there was still a SMP and EPS normalized to biomass in the reactor (as MLVSS) over
gradual TMP rise but the values continued to be lower than that with- the experiment period of each variation. These results confirmed
out BFR. It was noticed that BFR3 produced the lowest rising of TMP, that the concentration of SMP (both SMPc and SMPp) in bulk solution,
followed by BFR1 and BFR3 throughout the experimental period. The which was regarded as soluble cellular components released during
ASMBR with BFR produced lower TMP on the end of experiment, cell lysis, decreased. These could be due to adsorptions process [15],
namely 73 mbar (after 74 days), 43 mbar (after 68 day) and and/or lost during synthesis by biomass [39], and/or already attached
68 mbar (after 63 days), respectively, as compared to the ASMBR onto membrane surface as bio-layer [21], and/or discharged out
without BFR. During the shock loading experiment, the systems trough membrane pores as a organic content in effluent [30]. Consid-
with BFR also showed sudden TMP increase and TMP recovery, none- ering the lower organic content in the effluent (as discussed above), it
theless the values were not significant. might expected that this decrease of SMP in bulk solution after the
The properties and the concentration of BFR might be the main addition of BFR was not because of the SMP discharged out in effluent.
reason for these low-rising TMP. These were possibly due to the ad- In Table 6, the concentration of hydrophilic SMPc in the bulk solu-
sorption of colloids and dissolved organics, including SMP. Further- tion after the addition of BFR1, BFR2 and BFR3 have decreased by 34.5,
more, the addition of BFR held up the development of bio-film layer
onto membrane surface by producing a layer of high porosity and bet-
ter permeability onto the membrane surface [21,29]. It is suggested SMPc EPSc SMPp EPSp
80
140 70
BFR0
120 BFR1 60
SMP or EPS (mg/g MLVSS)
BFR2
BFR3
100 50
TMP (mbar)
80 40
RUN3
60 30
RUN2
40 20
20 10
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 BFR0 BFR1 BFR2 BFR3
Operation time (days) Type of BFR
Fig. 4. Trans membrane pressures profiles. Fig. 5. Concentration of SMP and EPS in the reactor.
A. Yuniarto et al. / Desalination 316 (2013) 146–153 151
Table 6 lower than BFR1 system, indicated that properties of zeolite had affected
SMP and EPS concentrations changes in the reactor after the addition of BFR. to the biomass properties to form permeable flocs.
Concentrations SMP/EPS changes as compared to BFR0 (%) At the end of all experiments, it was observed that the cake forma-
tion on the membrane surface has occurred in all ASMBR system.
SMPc SMPp EPSc EPSp
However, it was found that the cake formation only occurred in few
BFR0 – – – –
spots on the membrane surface. Especially in the spots that did not
BFR1 (−) 34.5 (−) 22.3 (+) 30.9 (+) 28.7
BFR2 (−) 43.3 (−) 40.0 (+) 53.0 (+) 45.9 get air scouring and the water turbulence due to aeration. It was no-
BFR3 (−) 6.7 (−) 36.1 (+) 29.0 (+) 19.1 ticed also that these cake layer was easy to clean using clear water
Note: sign (−) indicate decreased by, while sign (+) indicate increased by.
during membrane washing. Furthermore, a thin bio-layer was found
on BFR0 system, indicating the attachment of hydrophobic SMPc to
form biological layer led to membrane fouling [31,51]. On the systems
43.3 and 6.7%, respectively, as compared to SMPc in BFR0. However it with BFR, bio-layer was even thinner on BFR3 or even imperceptible
was noticed that the concentrations of SMPc did not significantly re- on BFR1 and BFR2. It should be noted that not only the cake formation
duce after the addition of higher concentration of BFR (on BFR1 and but also the bio-layer was not happened uniformly on the entire flat
BFR2). Meanwhile, BFR3 only reduced a small part of SMPc. The sys- membrane surface.
tems with BFR1, BFR2 and BFR3 showed the capability to reduce the The ASMBR without BFR had more organic material deposit onto the
protein part of SMP by 22.3, 40.0 and 36.1%, respectively. It was no- membrane surface. This resulted in cake accumulation and develop-
ticed the PAC in BFR1 and BFR2 has better performance to decrease ment of bio-layer, hence led to higher propensity of membrane fouling.
hydrophilic SMPc, while zeolite was better in reduction of SMPp. Lee et al. [29] stated that an increase in particle size may reduce the
The increases of EPS (both EPSc and EPSp) on BFR2 system, compared probability of the particle to pass through membrane pores and also en-
to BFR1 system, indicated that the system with higher concentration of hanced particle movement from the membrane surface to the bulk so-
PAC in BFR2 produced flocs which had better structure and/or formation lution. The addition of BFR with adsorption capacity to the ASMBR
as confirmed by lower rise of TMP in Fig. 4. The concentration of EPSc in system changed the BFR-biomass flocs size and changed its behavior
the system with BFR2 (increased by 53.0%) indicated that this system to attract more soluble organic matter to attach or stay in bulk solution.
has higher possibility to form bigger and better flocs structure. However, Consequently, this slowed down the bio-layer development onto mem-
the higher concentration of EPSp in this system (increased by 45.9%) brane surface, and reduced the bio-fouling [44,52]. The BFR can also be a
would lead the bigger and permeable flocs attached the onto membrane medium for biomass to attach, grow and develop bigger flocs. As men-
surface, increased the cake resistance, and then might increase the tioned by Akram and Stuckey [21], BFR was effective in adsorbing high
membrane fouling propensity. The EPS concentrations of BFR3 was molecular weight (MW) of SMP by making the size of BFR-biomass flocs
(a) (b)
80
48 80
48
70 44
70 44
40 40
60 60
36 36
TMP BFR0 TMP BFR1
32
TMP (mbar)
TMP (mbar)
Flux (LMH)
Flux (LMH)
(c) (d)
120 60 80
48
110 56
52 70 44
100
48 40
90 TMP BFR2 60
Flux BFR2
44 36
80 40 32
TMP (mbar)
TMP (mbar)
Flux (LMH)
Flux (LMH)
36 50
70 28
32
60 40 24
28
50 24 20
30
40 20 TMP BFR3 16
16 Flux BFR3
30 20 12
12
20 8
8 10
10 4 4
0 0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 1 2 3 4 5 6 7 8 9 10
Time (hours) Time (hours)
Fig. 6. Flux-step result for critical flux determination of (a) ASMBR with BFR0, (b) ASMBR with BFR1, (c) ASMBR with BFR2, and (d) ASMBR with BFR3.
152 A. Yuniarto et al. / Desalination 316 (2013) 146–153
bigger, hence increased the organic removals in the ASMBR systems, as rate, while those trend-lines on the systems with BFR were not show
indicated by the data presented in Fig. 2. a significant increment after 25 LMH, which made it difficult to deter-
mine the critical flux.
Therefore, by considering dP/dt b 0.1 mbar/min, we could deter-
3.5. Determination and comparison of critical flux mine the values of the critical flux for the ASMBR system with BFR0,
BFR1, BFR2 and BFR3 in Fig. 7 as about 20, 36, 42 and 30 LMH, respec-
In this study, the determination of critical flux was carried out to tively. Furthermore, it was noticed that the addition of BFR1, BFR2 and
assess the impact of BFR addition to the critical flux of the membrane BFR3 had increased the ASMBR critical flux by 80%, 110% and 50%, re-
system since in general, fouling propensity is proportionally related spectively, higher than the system without BFR. The application of
with critical flux [11]. The most common definition of critical flux BFR in the ASMBR system to treat POME will promote the implemen-
was stated by [34], which is a flux below which a decline of flux tation of higher operational flux, which will result in higher produc-
with time does not occur; above it fouling is observed, or the “first” tion of treated water; higher quality of effluent, prolong the
permeate flux at which fouling becomes noticeable [35]. Observation membrane operational time, prolong the membrane life-span; reduce
of critical flux can be done by plotting flux against TMP, to monitor the use of chemical agent for cleaning; and could even prevent the
the change between the constant and non-constant permeability at necessity of addition polishing treatment after MBR system.
the onset of fouling [33]. A step flux of 2 LMH and 15 min duration
was chosen for these experiments. This flux-step method defines 4. Conclusions
the highest flux for which TMP remains stable as the critical flux [33].
According to Fig. 6a, the ASMBR system without BFR produced a The ASMBR systems with BFR treating POME produced higher ef-
constant rate of increasing TMP up to 14 LMH, while its rate became fluent quality, in terms of lower organics content and lower residual
significant at higher fluxes due to fouling. According to Fig. 6b, the ad- color. After 8 days of operation, the ASMBR with BFR1, BFR2 and
dition of BFR1 produced a relatively constant rate of increasing TMP BFR3 removed organic materials (as COD) more than 97%, 98% and
for fluxes up to 28 LMH. Higher rate of TMP increments was observed 96%, respectively, as compared to BFR0 (over 95% after 11 days). Fur-
at higher fluxes. Fig. 6c and d shows that in the ASMBR system with thermore, they also produced less residual color, namely lower than
BFR2 and BFR3, the TMP increment appeared to start higher when 22, 23 and 40 Pt-Co, respectively, as compared to 80 Pt-Co on BFR0.
the flux reached 36 and 26 LMH, respectively. By this figure, barely Furthermore, by acting as a buffer, BFR has also enhanced the capabil-
we could determine the critical flux of the systems, i.e. 14, 28, 36 ity of system (ASMBR with BFR) to cope with sudden change in OLR
and 26 LMH, respectively. Fig. 6 also confirms that the TMP values and VOLR due to shock loading of the influent. The addition of BFR
recorded during the descending phase were just slightly higher than in ASMBR significantly lowered the TMP on long-term operational.
the values obtained during the ascending phase [26]. These findings The BFR0 system produced 120 mbar after 72 days of operation,
indicated that irreversible fouling had happened in the systems with- while the systems with BFR produced 73 mbar (after 74 days),
out and with BFR. 43 mbar (after 68 days) and 68 mbar (after 63 days), respectively.
The critical flux of the ASMBR system can be determined by using the The BFR addition lowered the concentration of SMPc and SMPp in
raw data of flux-step experiments as discussed above, however the values the reactor; however, these additions increased both the concentra-
are somewhat subjective. Le Clech et al. [26] proposed several numbers of tion of EPSc and EPSp. The addition of BFR1, BFR2 and BFR3, as com-
criteria that could be used to determine the critical flux of the system, pared to the ASMBR system without BFR, significantly reducing the
namely dP/dt (rate of TMP increase)= 0, dP/dt b 0.1 mbar/min, ΔPo membrane fouling and enhanced the ASMBR systems critical flux
(initial TMP increase), Pave(average TMP) and Δ(dP/dt)/ΔJ (second from 20 LMH to 36, 42 and 30 LMH, respectively.
moment of TMP with respect with flux). Bacchin et al. [28] also pro-
posed to determine the critical flux by plotting dP/dt from the raw data
Acknowledgment
versus flux. A trend-line could be added to emphasize that the distinction
to be considered is between a low fouling rate and a higher fouling rate
The authors wish to thank the Research Management Center (RMC) of
and is not between no fouling and fouling.
UniversitiTeknologi Malaysia for the financial assistance under VOT no.
Fig. 7 shows the rate of increasing TMP for each flux in the exper-
79903. Acknowledgment also to InstitutTeknologiSepuluhNopember
iments. According to the exponential trend-line drawn, significant in-
(ITS) Surabaya Indonesia for giving generous support to the first author.
crement of dP/dt on BFR0 happened after 20 LMH as a higher fouling
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