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Desalination 316 (2013) 146–153

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Desalination
journal homepage: www.elsevier.com/locate/desal

Bio-fouling reducers for improving the performance of an aerobic submerged


membrane bioreactor treating palm oil mill effluent
Adhi Yuniarto a, Zainura Zainon Noor a,⁎, Zaini Ujang a, Gustaf Olsson b, Azmi Aris a, Tony Hadibarata a
a
Institute of Environmental and Water Resource Management (IPASA), UniversitiTeknologi Malaysia, 81310 Johor Bahru, Malaysia
b
Department of Industrial Electrical Engineering and Automation (IEA), Lund University, Box 118, SE-22100 Lund, Sweden

H I G H L I G H T S

► PAC and zeolite were added as bio-fouling reducer (BFR).


► The addition of BFR in ASMBR increases effluent qualities.
► The addition of BFR in ASMBR decreases bio-fouling propensity.
► PAC shows better performance than zeolite in the enhancement of ASMBR system.

a r t i c l e i n f o a b s t r a c t

Article history: A bench scale aerobic submerged membrane bioreactor (ASMBR) was used to treat diluted palm oil mill ef-
Received 18 October 2012 fluent (POME). For further improving the effluent quality and reduction of bio-fouling, powdered activated
Received in revised form 3 February 2013 carbon (PAC) and zeolite were used as bio-fouling reducers (BFR). We compared the performances of
Accepted 4 February 2013
ASMBR without BFR (called BFR0) with ASMBR using BFR, namely 2 g/L PAC (BFR1), 4 g/L PAC (BFR2) and
Available online 15 March 2013
2 g/L zeolite (BFR3) for a period of about 70 days. Each system with BFR showed distinct performances by
Keywords:
producing higher effluent quality as compared with BFR0. On average, the systems with and without BFR re-
Aerobic submerged membrane bioreactor moved COD by 97.5–98.5% and 95.2%, respectively. The ASMBR with BFR also produced permeate with aver-
Bio-fouling reducer age residual color between 16 and 26 Pt-Co, as compared to 80 Pt-Co by BFR0. The addition of BFR increased
Palm oil mill effluent the critical flux from 20 LMH (BFR0) to 36, 42 and 30 LMH (BFR1, BFR2, and BFR3). Furthermore, the ASMBR
systems with BFR formed lower operational trans-membrane pressure (TMP), lowered the concentration of
soluble microbial products (SMP) and increased the concentration of EPS.
© 2013 Elsevier B.V. All rights reserved.

1. Introduction (POME). About 0.9–1.5 m 3 of POME is generated from every metric


ton of CPO produced [4]. In terms of fresh fruit bunches (FFB), it
Oil palm (Elaeisguineensis) is the leading agricultural industry in amounts to about 0.7 m 3 POME per metric ton FFB processed. This
Malaysia, covering about three million hectares of the cultivated means that 418 palm oil mills in Malaysia produce more than 40 mil-
area and the hectarage has increased 70 fold since the 1960s. The lion cubic meters of POME annually. With very high content of or-
17.56 million metric ton of total crude palm oil (CPO) production ganics, the colloidal suspension of raw POME is a thick brownish
has made Malaysia one of the largest producers and exporters of color liquid and is discharged at a temperature at about 90 °C. It is
palm oil in the world, accounting for 43% of the world's total palm fairly acidic with pH ranging from 4.0 to 5.0. The POME characteristics
oil production and 49% of total palm oil exports [1]. Malaysian palm and standard discharges limit set by the Malaysian Department of En-
oil industries also provide 11% of the world's total production of oils vironmental are summarized in Table 1.
and fats and 26% of export trade in the oils and fats market [2,3]. In Various POME treatment schemes currently used by the Malaysian
2009, there were 418 crude palm oil mills, 59 refineries, 57 down- palm oil industry were listed and discussed in detail by Wu et al. [5].
stream industries and 18 oleochemical plants [1]. However, the application of these technologies is often still difficult to
Unfortunately, this important economic activity generates an adhere to strict regulations. Therefore, the investigations and the appli-
enormous amount of liquid effluent, known as palm oil mill effluent cation of new techniques and technologies, either as primary, secondary
or tertiary treatment, are still needed. One of the most promising novel
technologies in wastewater treatment system is the membrane bioreac-
⁎ Corresponding author at: Institute of Environmental and Water Resource Management
(IPASA), UniversitiTeknologi Malaysia, 81310 Johor Bahru, Malaysia. Tel.: +60 7 5535485;
tor (MBR), a process involving membrane filtration combined with mi-
fax: +60 7 5581463. crobial degradation [6]. Many studies have been devoted to use MBR to
E-mail address: zainurazn@utm.my (Z.Z. Noor). treat high strength wastewater such as from food industry and textile

0011-9164/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.desal.2013.02.002
A. Yuniarto et al. / Desalination 316 (2013) 146–153 147

Table 1 remove natural and synthetics color [24–28]. Lee et al. [29] reported
Characteristics of raw combine POME and its standard discharge limit by Malaysian De- that the addition of zeolite into membrane bioreactor produced more
partment of the Environment (2006).
rigid, stable and strong sludge flocs that could reduce the membrane
Parameters Concentrations (mg/L) Standard limit (mg/L) fouling by forming a less compressible cake layer on membrane surface.
pH 4.2–5.1 5–9 Latest studies have considered another two important factors to mem-
BOD 31,000–34,000 100 brane fouling propensity, i.e. bound extracellular polymeric substances
COD 62,000–67,000 – (EPS) and soluble microbial products (SMP) [30,31]. Studies have also
Suspended solids 20,500–24,000 400
pointed out the positive relation between membrane fouling reducing
Total nitrogen 870–910 150
Ammoniacal nitrogen 36–46 – process with increasing of critical flux and production flux [14,32]. Crit-
Oil and grease 1800–2100 50 ical flux definition and its determination were not discussed here but
Temperature 85–91 45 more details on these subjects can be found mostly in [33–35].
Except pH and temperature, all other parameters are in mg/L, temperature in °C. The objective of this study is to assess the performance of Aerobic
Submerged Membrane Bioreactor (ASMBR) system with and without
[7], showing the possibility to treat POME using MBR system. Studies on the addition of BFR in treating diluted POME on a long term opera-
the application of MBR in treating POME in lab scale have been done re- tional time and various loading conditions. The focus of this paper is
cently. The studies included the application of ultra-filtration mem- to compare the removal efficiencies of organic content (as COD), re-
brane [8], microfiltration membrane [9], anaerobic membrane system sidual color of effluent, membrane fouling propensity through
[10], and hybrid anaerobic–anoxic–aerobic system [11]. However, this SMP-EPS concentrations and trans membrane pressure (TMP) pro-
membrane separation technology for treating POME has never been ap- files, and determination of critical flux enhancement of the used
plied at industrial scale. This is mainly due to the high concentration of membrane.
suspended organics which will potentially cause membrane fouling and
degradation. 2. Material and methods
Several studies have shown that the addition of bio-fouling reducer
or flux enhancement, which are mostly flocculants or adsorbent, is one 2.1. Configuration of ASMBR
of the strategies to lower the fouling propensity in MBR [12–15]. Mean-
while, the direct addition of activated carbon into the submerged MBR The laboratory ASMBR set-up (Fig. 1) consists of an acrylic tank
could maintain or improve the organic removal efficiency without the with an effective volume of 20 L. Single commercial flat sheet mem-
need for the membrane to be cleaned for longer operation time brane module (Kubota, Japan) was immersed vertically in the tank.
[16–22]. Akram and Stuckey [21] concluded that the addition of PAC This hydrophilized high-density chlorinated polyethylene (CPE)
might improve the flux and organic removal efficiency of a submerged membrane [36] have an effective filtration area of 0.1 m 2 with nomi-
anaerobic MBR. Zeolite have been used as cation exchange, molecular nal pore size of 0.4 μm. The air was fed into the reactor with a
sieving, catalyst and sorption media. The application of zeolite in fine-bubble diffuser installed beneath the membrane to provide ade-
water and wastewater treatment has been reported as promising quate oxygen to maintain the aerobic conditions for biomass growth,
methods [23], including zeolites application as an adsorption media to as well as to scour cake accumulation on the membrane surface. This

Fig. 1. The ASMBR system configuration.


148 A. Yuniarto et al. / Desalination 316 (2013) 146–153

Table 2 The operational parameters for each experiment are shown in


ASMBR operation system. Table 4. The HSL experiment (Run 2) was carried out at about
Parameters Specification 15 LMH for a period of 5 days after 15 days of Run 1 experiment.
After the end of the HSL run, the ASMBR was set back to operate in
Reactor tank 1
Effective reactor size (LWH, mm) 250 × 200 × 400 the initial condition (Run 1) for 5 days before the organic shock load-
Effective volume aerobic tank (L) 20 ing (OSL) run (Run 3). The OSL run was conducted for 5 days with
Aeration system Micro-bubble diffuser VOLR 72 g COD/m 3 d. By the end of the OSL run, the ASMBR was
Aeration rate (L/min) 6
again operated at the initial conditions for several days to observe fur-
MLSS (mg/L) 9000–10,000
MLSS (mg/L) 6000–7000 ther fouling propensity.
SRT (days) 20 The critical flux was determined after each experiment completed
Dissolved oxygen (mg/L) >2 by using another new membrane. The determination of critical flux of
pH 6.8 ± 0.3 membrane followed the approach proposed by Le Clech et al. [33].
Temperature (°C) 25
The comparison of critical flux of the ASMBR systems was done
Membrane material Chlorinated polyethylene
Membrane size (mm) 210 × 297 using a flux step height of 2 LMH with step duration of 15 min. The
Membrane effective area (m2) 0.1 membrane was then cleaned by washing it with tap water; the cake
Membrane pore size (μm) 0.4 and bio layer on the membrane surface were gently scrubbed using
Membrane manufacturer Kubota Inc.
a spoon. Then, the membrane was soaked with 0.5% w/w of NaOCl so-
Membrane average clear water flux (LMH) 22
Membrane operation flux (LMH) 10 lution for approximately 24 h and washed again using tap water.
Suction operation mode to relaxation mode (min) 5:1
2.3. Wastewater characteristic and analytical methods

air sparging was controlled with a flow meter. The influent flow rate The raw POME was a fresh POME obtained from the sludge pit
was controlled by a water level float sensor set in the reactor. The after de-oiling tank of a local palm oil mill near Kahang Johor–Malay-
constant permeate flux was maintained with a variable speed peri- sia. To treat raw POME in an aerobic environment is very difficult and
staltic pump. In addition, the flux was manually measured using a cal- anaerobic treatment is usually applied. For this reason, the raw POME
ibrated cylinder and a stopwatch daily. The pump speed adjustment was diluted by a factor of about 65 times (based on Total COD) before
was made when the flux deviated from its intended value. A pressure it was fed in to the aerobic system. It should be emphasized that the
transducer (PG-30 Copal Elect.) was used to measure the TMP and the composition of the various POME components in the feeds then
data were recorded using a data logging system. Table 2 shows the remained the same as in raw POME. The feed preparation and deter-
detailed operational condition of ASMBR systems. mination of its quality were done on a daily basis in a 35 L feed tank.
The characteristics of the feed are shown in Table 5.
2.2. Experimental conditions Laboratory experiments conducted for this study were carried out
at the Environmental Engineering Lab, Faculty of Civil Engineering,
The ASMBR was seeded with activated sludge obtained from a UniversitiTeknologi Malaysia. The biomass quantity was regularly
palm oil wastewater treatment plant near Kahang Johor–Malaysia. tested for MLSS and MVLSS. The COD (as total COD) concentration
After a steady-state condition had been achieved, the experiments was analyzed according to standard methods [37] immediately after
were started. The reactor was operated at room temperature and the samples were collected. Carbohydrate and protein fractions of
was maintained at neutral pH. The membrane flux of the ASMBR SMP and EPS were analyzed using heating method [38,39]. The resid-
was kept constant at about 10 L/m 2 h (LMH), which was the opera- ual color was measured with a spectrophotometer (HACH/DR5000)
tional flux of the system and the reactor's HRT was 20 h (called Run using Pt-Co scale.
1) except at the hydraulic shock loading (HSL) experiment. The volu-
metric organic loading rate (VOLR) was equal to 24 g COD/m 3 d ex- 3. Results and discussion
cept during the organic shock loading (OSL) run. At the end of each
experiment, the ASMBR was emptied and the sludge was settled 3.1. Comparison of organic removal
and dried before disposal. In addition, a new membrane sheet was
used for every experiment. POME consists of complex forms of organic acids. The fatty acids
The experiment was initially conducted by operating the ASMBR composition (C8–C20) of each of this fraction is different from one an-
without BFR (called BFR0), and then followed by three different dos- other and contribute to a high value of pollution load in POME [1,40].
ages of the bio-fouling reducers, called BFR1, BFR2 and BFR3 (Table 3). In this experiment, total COD represented the total organic com-
The dosages of BFR were determined based on the result of the pre- pounds in POME. The difference of COD on influent and permeate
liminary study [9]. The BFR were dried in an oven at 105 °C for 24 h was calculated as organic removals performance of the ASMBR.
prior to being introduced into the ASMBR. Fig. 2 shows that all systems with and without BFR, on their

Table 3
BFR systems and characteristics.

System Type of BFR Doses (g/L) Size Quality, content Manufacturer

BFR0 None None – – –


BFR1 PAC 2 4 mm mesh Analytical, Charcoal Powder Fisher Scientific, Ltd.
BFR2 PAC 4 4 mm mesh Analytical, Charcoal Powder Fisher Scientific, Ltd.
BFR3 Zeolite 2 4 mm mesh Commercial, Powder, Harta Semarak, Sdn. Bhd.
SiO2 63.4%
AlO3 9.2%
CaO 4.1%
FeO3 1.9%
MgO 1.1%
Others 20.3%
A. Yuniarto et al. / Desalination 316 (2013) 146–153 149

Table 4
100
Operation condition and parameter for ASMBR system.

Parameter Run 1 (Initial) Run 2 (HSL) Run 3 (OSL)

Membrane flux (LMH) 10 15 10 95


VOLR (g COD/m3 d)

COD Removal (%)


24 36 72
HRT (h) 20 13.33 20
Duration (days) 15, 5, 43–45 5 5
90

63–74 days of operation, achieved excellent organic removals, more BFR0


than 95% on average. Nonetheless, BFR0 needed longer time BFR1
85
(11 days) to achieve constant organic removals than other systems BFR2
BFR3
(8, 4 and 4 days, respectively). Meanwhile, BFR2 produced higher or-
ganic removal than others from the beginning of operation. The rea-
son was apparently that a higher concentration of BFR would result 80
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
in larger surface areas which allowed more organic materials to be
Operation Time (days)
absorbed.
On day 15–20, the systems received higher VOLR as a result of the Fig. 2. Organic removal efficiency.
HSL. BFR0 responded initially by decreasing its performance, before
the organic removal rate tended to increase back to the initial perfor-
mance. This condition could also take place in the ASMBR systems batch reactor [43]. Syalfani et al. [24] reported the removal of organics
with BFR, as there were no significant changes in organic removal and color in dye wastewater using granulated activated carbon (GAC)
efficiencies. and zeolite in column filter. Damayanti et al. [11] founded that PAC
Also, as indicated in Fig. 2, as the volumetric organic loading rate and zeolite removed SMP by 58% and 42%, respectively in hybrid
(VOLR) was set back to the initial level, the organic removal of all membrane bioreactor. However, no such a review/report about the
ASMBR systems achieved almost the same level with the initial condi- comparison of PAC and zeolites performances in removing color in
tion. In the Run 3 experiment in which the ASMBR systems were sub- wastewater has been found. Since PAC have larger surface areas due
ject to an organic shock loading (OSL) and much higher VOLR, a to its smaller particle size, PAC should have greater adsorption capac-
decline of organic removals in BFR0 was observed. However, the sys- ity than GAC.
tem was slowly restored to produce higher organic removals. With In this study, the ASMBR system without BFR produced the
the addition of BFR, the organic removals just slightly declined and highest residual color, about 80 Pt-Co, as shown in Fig. 3. Brownish
then recovered to the initial performance. It seems that the systems water, which was produced during the early stage of Run 1 experi-
with BFR had better performance while handling shock loading, par- ment, gradually became clearer after 11 days of operation. On the
ticularly if it was because of hydraulic shock. The simultaneous activ- other hand, the ASMBR systems with BFR1 and BFR2 produced less
ities of high density of biomass and adsorption of BFR could be color effluent after 3 days, and they remained constant in the range
considered as the main reason for those trends [17]. of less than 22, 23 and 40 Pt-Co, respectively. This was most likely
BFR2 had double concentration of PAC compared to BFR1. There due to the adsorption of the small molecule materials onto the BFR
were no significant differences in terms of organic removal efficien- surface or BFR-biomass surface, in accordance with the results
cies, even though it removed almost all organic content in the bulk reported by previous studies [29,44,45]. The addition of PAC (BFR1
solution. Zeolite in BFR3 also gave good performance in terms of or- and BFR2) increases the removal of low molecular weight organics
ganic removal as compared to PAC in BFR1 and BFR2. by adsorption, acts as a supporting medium for attached bacterial
growth, and influences the bacterial population [46]. Lee et al. and
3.2. Comparison of effluent residual color Suzuki et al. found that a large portion of organics smaller than

As mentioned, POME has a brown/red dark color due to the pres-


ence of the carotenes [41]. By nature, carotenes are fat-soluble and or
less soluble in water. It is well-known that this color is difficult to re-
140
move by biological treatment due its properties and structures. The
existence of residual color in final discharge water raises an aestheti- BFR0
120 BFR1
cal problem to the water body around palm oil mills. BFR2
Generally activated carbon showed good performance since it BFR3
used as an adsorbent of several compound in red palm oil wastewater 100
Residual Color (PtCo)

i.e. color, organic, and inorganic compounds [42]. Significant role of


PAC on color removal was reported by Aziz et al. in hybrid sequencing 80

Table 5
60
Characteristics of the feed.

Parameter Range (mg/L, except pH) 40


Run 1, Run 2 Run 3

COD 1000 ± 107 3000 ± 86 20


Total suspended solids 680 ± 35 2000 ± 45
Total N 14 ± 2 38 ± 3
0
Total P 3.2 ± 1.3 8 ± 0.5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Ammoniacal nitrogen 0.8 ± 0.2 2.2 ± 0.4 Operation Time (days)
Oil and grease 21 ± 2.2 53 ± 3.9
pH 6.8 ± 0.2 6.7 ± 0.4
Fig. 3. Residual color of effluent.
150 A. Yuniarto et al. / Desalination 316 (2013) 146–153

membrane pore size were adsorbed by adsorbent and then completely that BFR also acted as a pressure-shock buffer in the shock loading
separated by the membranes [29,47]. experiments.
BFR1 and BFR2 had better performance in removing color than
BFR3. It might be due to better nature composition and greater surface 3.4. Comparison of SMP and EPS
area of BFR1 and BFR2. In Run 2 and Run 3 experiments, significant in-
crease of residual color was observed on the system without BFR. It The influence of microorganism metabolites, such as SMP and EPS,
was apparent that this system was sensitive to the VOLR shocks, in on membrane fouling is essential for understanding and controlling
terms of color removal, even though the organics removal was just membrane fouling [48]. EPS are complex mixture of macromolecular
slightly affected by the shocks. polyelectrolytes (i.e. polysaccharides, protein, nucleic acids, and humic
compounds) participating in the formation of microbial aggregates
and consist of insoluble materials (sheaths, capsular polymers, con-
3.3. Comparison of TMP profiles densed gel, loosely bound polymers, and attached organic material);
whereas, SMP are considered also as soluble part of EPS (i.e. soluble
Fig. 4 shows the change in TMP over time at a constant flux, macro-molecules, colloids, and slimes) released into the solution from
according to Table 3, for the experiments without BFR and with BFR. substrate metabolism and biomass decay [30,31,49]. EPS and SMP
During the Run 1 experiment, BFR0 produced higher TMP than the were measured as carbohydrate fraction (EPSc and SMPc) and protein
others. The TMP promptly rose to a level around 22 mbar after the fraction (EPSp and SMPp). Higher SMP concentrations in the solution
operation was started. The increase of TMP gradually took place dur- led to higher membrane fouling rates, due to higher pore blocking and
ing the experiment, indicating significant fouling on the membrane. reduced the cake porosity by filling the void spaces between the cell
During Run 2 and Run 3 experiments, the TMP of BFR0 jumped due particles in the cake layer [50]. Hydrophilic SMPc were most likely the
to higher VOLR, and then the TMP decreased to the level slightly major foulants [30]. Higher EPS concentrations in the sludge enhance
above the level before these shock loading experiments, indicating bioflocculation, resulted in the development of larger and more perme-
an irreversible fouling on the membrane surface. The system was able flocs and then tended to reduced membrane fouling as a result of
likely more sensitive towards HSL than OSL, in term of TMP value. reduced hydraulic resistance. Meanwhile, higher hydrophobicity of
From day 30 to 72, the TMP increased gradually from 32 to EPSp was more likely to enhance the attachment of flocs on the mem-
120 mbar, without significant jump on TMP. On day 62, MLSS was ad- brane surface and increased the fouling propensity than hydrophobic
justed by wasting the sludge, as it was exceeding 10 g/L. This process EPSc.
did not affect its TMP profile. Fig. 5 illustrates the carbohydrate and protein concentrations of
On the other hand, despite the addition of BFR, there was still a SMP and EPS normalized to biomass in the reactor (as MLVSS) over
gradual TMP rise but the values continued to be lower than that with- the experiment period of each variation. These results confirmed
out BFR. It was noticed that BFR3 produced the lowest rising of TMP, that the concentration of SMP (both SMPc and SMPp) in bulk solution,
followed by BFR1 and BFR3 throughout the experimental period. The which was regarded as soluble cellular components released during
ASMBR with BFR produced lower TMP on the end of experiment, cell lysis, decreased. These could be due to adsorptions process [15],
namely 73 mbar (after 74 days), 43 mbar (after 68 day) and and/or lost during synthesis by biomass [39], and/or already attached
68 mbar (after 63 days), respectively, as compared to the ASMBR onto membrane surface as bio-layer [21], and/or discharged out
without BFR. During the shock loading experiment, the systems trough membrane pores as a organic content in effluent [30]. Consid-
with BFR also showed sudden TMP increase and TMP recovery, none- ering the lower organic content in the effluent (as discussed above), it
theless the values were not significant. might expected that this decrease of SMP in bulk solution after the
The properties and the concentration of BFR might be the main addition of BFR was not because of the SMP discharged out in effluent.
reason for these low-rising TMP. These were possibly due to the ad- In Table 6, the concentration of hydrophilic SMPc in the bulk solu-
sorption of colloids and dissolved organics, including SMP. Further- tion after the addition of BFR1, BFR2 and BFR3 have decreased by 34.5,
more, the addition of BFR held up the development of bio-film layer
onto membrane surface by producing a layer of high porosity and bet-
ter permeability onto the membrane surface [21,29]. It is suggested SMPc EPSc SMPp EPSp
80

140 70
BFR0
120 BFR1 60
SMP or EPS (mg/g MLVSS)

BFR2
BFR3
100 50
TMP (mbar)

80 40

RUN3
60 30
RUN2

40 20

20 10

0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 BFR0 BFR1 BFR2 BFR3
Operation time (days) Type of BFR

Fig. 4. Trans membrane pressures profiles. Fig. 5. Concentration of SMP and EPS in the reactor.
A. Yuniarto et al. / Desalination 316 (2013) 146–153 151

Table 6 lower than BFR1 system, indicated that properties of zeolite had affected
SMP and EPS concentrations changes in the reactor after the addition of BFR. to the biomass properties to form permeable flocs.
Concentrations SMP/EPS changes as compared to BFR0 (%) At the end of all experiments, it was observed that the cake forma-
tion on the membrane surface has occurred in all ASMBR system.
SMPc SMPp EPSc EPSp
However, it was found that the cake formation only occurred in few
BFR0 – – – –
spots on the membrane surface. Especially in the spots that did not
BFR1 (−) 34.5 (−) 22.3 (+) 30.9 (+) 28.7
BFR2 (−) 43.3 (−) 40.0 (+) 53.0 (+) 45.9 get air scouring and the water turbulence due to aeration. It was no-
BFR3 (−) 6.7 (−) 36.1 (+) 29.0 (+) 19.1 ticed also that these cake layer was easy to clean using clear water
Note: sign (−) indicate decreased by, while sign (+) indicate increased by.
during membrane washing. Furthermore, a thin bio-layer was found
on BFR0 system, indicating the attachment of hydrophobic SMPc to
form biological layer led to membrane fouling [31,51]. On the systems
43.3 and 6.7%, respectively, as compared to SMPc in BFR0. However it with BFR, bio-layer was even thinner on BFR3 or even imperceptible
was noticed that the concentrations of SMPc did not significantly re- on BFR1 and BFR2. It should be noted that not only the cake formation
duce after the addition of higher concentration of BFR (on BFR1 and but also the bio-layer was not happened uniformly on the entire flat
BFR2). Meanwhile, BFR3 only reduced a small part of SMPc. The sys- membrane surface.
tems with BFR1, BFR2 and BFR3 showed the capability to reduce the The ASMBR without BFR had more organic material deposit onto the
protein part of SMP by 22.3, 40.0 and 36.1%, respectively. It was no- membrane surface. This resulted in cake accumulation and develop-
ticed the PAC in BFR1 and BFR2 has better performance to decrease ment of bio-layer, hence led to higher propensity of membrane fouling.
hydrophilic SMPc, while zeolite was better in reduction of SMPp. Lee et al. [29] stated that an increase in particle size may reduce the
The increases of EPS (both EPSc and EPSp) on BFR2 system, compared probability of the particle to pass through membrane pores and also en-
to BFR1 system, indicated that the system with higher concentration of hanced particle movement from the membrane surface to the bulk so-
PAC in BFR2 produced flocs which had better structure and/or formation lution. The addition of BFR with adsorption capacity to the ASMBR
as confirmed by lower rise of TMP in Fig. 4. The concentration of EPSc in system changed the BFR-biomass flocs size and changed its behavior
the system with BFR2 (increased by 53.0%) indicated that this system to attract more soluble organic matter to attach or stay in bulk solution.
has higher possibility to form bigger and better flocs structure. However, Consequently, this slowed down the bio-layer development onto mem-
the higher concentration of EPSp in this system (increased by 45.9%) brane surface, and reduced the bio-fouling [44,52]. The BFR can also be a
would lead the bigger and permeable flocs attached the onto membrane medium for biomass to attach, grow and develop bigger flocs. As men-
surface, increased the cake resistance, and then might increase the tioned by Akram and Stuckey [21], BFR was effective in adsorbing high
membrane fouling propensity. The EPS concentrations of BFR3 was molecular weight (MW) of SMP by making the size of BFR-biomass flocs

(a) (b)
80
48 80
48
70 44
70 44
40 40
60 60
36 36
TMP BFR0 TMP BFR1
32
TMP (mbar)
TMP (mbar)

Flux (LMH)
Flux (LMH)

50 Flux BFR0 50 Flux BFR1 32


28 28
40 24 40 24
30 20 20
30
16 16
20 12 20 12
8 8
10 10
4 4
0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 9 10 11 12
Time (hours) Time (hours)

(c) (d)
120 60 80
48
110 56
52 70 44
100
48 40
90 TMP BFR2 60
Flux BFR2
44 36
80 40 32
TMP (mbar)

TMP (mbar)
Flux (LMH)

Flux (LMH)

36 50
70 28
32
60 40 24
28
50 24 20
30
40 20 TMP BFR3 16
16 Flux BFR3
30 20 12
12
20 8
8 10
10 4 4
0 0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 1 2 3 4 5 6 7 8 9 10
Time (hours) Time (hours)

Fig. 6. Flux-step result for critical flux determination of (a) ASMBR with BFR0, (b) ASMBR with BFR1, (c) ASMBR with BFR2, and (d) ASMBR with BFR3.
152 A. Yuniarto et al. / Desalination 316 (2013) 146–153

bigger, hence increased the organic removals in the ASMBR systems, as rate, while those trend-lines on the systems with BFR were not show
indicated by the data presented in Fig. 2. a significant increment after 25 LMH, which made it difficult to deter-
mine the critical flux.
Therefore, by considering dP/dt b 0.1 mbar/min, we could deter-
3.5. Determination and comparison of critical flux mine the values of the critical flux for the ASMBR system with BFR0,
BFR1, BFR2 and BFR3 in Fig. 7 as about 20, 36, 42 and 30 LMH, respec-
In this study, the determination of critical flux was carried out to tively. Furthermore, it was noticed that the addition of BFR1, BFR2 and
assess the impact of BFR addition to the critical flux of the membrane BFR3 had increased the ASMBR critical flux by 80%, 110% and 50%, re-
system since in general, fouling propensity is proportionally related spectively, higher than the system without BFR. The application of
with critical flux [11]. The most common definition of critical flux BFR in the ASMBR system to treat POME will promote the implemen-
was stated by [34], which is a flux below which a decline of flux tation of higher operational flux, which will result in higher produc-
with time does not occur; above it fouling is observed, or the “first” tion of treated water; higher quality of effluent, prolong the
permeate flux at which fouling becomes noticeable [35]. Observation membrane operational time, prolong the membrane life-span; reduce
of critical flux can be done by plotting flux against TMP, to monitor the use of chemical agent for cleaning; and could even prevent the
the change between the constant and non-constant permeability at necessity of addition polishing treatment after MBR system.
the onset of fouling [33]. A step flux of 2 LMH and 15 min duration
was chosen for these experiments. This flux-step method defines 4. Conclusions
the highest flux for which TMP remains stable as the critical flux [33].
According to Fig. 6a, the ASMBR system without BFR produced a The ASMBR systems with BFR treating POME produced higher ef-
constant rate of increasing TMP up to 14 LMH, while its rate became fluent quality, in terms of lower organics content and lower residual
significant at higher fluxes due to fouling. According to Fig. 6b, the ad- color. After 8 days of operation, the ASMBR with BFR1, BFR2 and
dition of BFR1 produced a relatively constant rate of increasing TMP BFR3 removed organic materials (as COD) more than 97%, 98% and
for fluxes up to 28 LMH. Higher rate of TMP increments was observed 96%, respectively, as compared to BFR0 (over 95% after 11 days). Fur-
at higher fluxes. Fig. 6c and d shows that in the ASMBR system with thermore, they also produced less residual color, namely lower than
BFR2 and BFR3, the TMP increment appeared to start higher when 22, 23 and 40 Pt-Co, respectively, as compared to 80 Pt-Co on BFR0.
the flux reached 36 and 26 LMH, respectively. By this figure, barely Furthermore, by acting as a buffer, BFR has also enhanced the capabil-
we could determine the critical flux of the systems, i.e. 14, 28, 36 ity of system (ASMBR with BFR) to cope with sudden change in OLR
and 26 LMH, respectively. Fig. 6 also confirms that the TMP values and VOLR due to shock loading of the influent. The addition of BFR
recorded during the descending phase were just slightly higher than in ASMBR significantly lowered the TMP on long-term operational.
the values obtained during the ascending phase [26]. These findings The BFR0 system produced 120 mbar after 72 days of operation,
indicated that irreversible fouling had happened in the systems with- while the systems with BFR produced 73 mbar (after 74 days),
out and with BFR. 43 mbar (after 68 days) and 68 mbar (after 63 days), respectively.
The critical flux of the ASMBR system can be determined by using the The BFR addition lowered the concentration of SMPc and SMPp in
raw data of flux-step experiments as discussed above, however the values the reactor; however, these additions increased both the concentra-
are somewhat subjective. Le Clech et al. [26] proposed several numbers of tion of EPSc and EPSp. The addition of BFR1, BFR2 and BFR3, as com-
criteria that could be used to determine the critical flux of the system, pared to the ASMBR system without BFR, significantly reducing the
namely dP/dt (rate of TMP increase)= 0, dP/dt b 0.1 mbar/min, ΔPo membrane fouling and enhanced the ASMBR systems critical flux
(initial TMP increase), Pave(average TMP) and Δ(dP/dt)/ΔJ (second from 20 LMH to 36, 42 and 30 LMH, respectively.
moment of TMP with respect with flux). Bacchin et al. [28] also pro-
posed to determine the critical flux by plotting dP/dt from the raw data
Acknowledgment
versus flux. A trend-line could be added to emphasize that the distinction
to be considered is between a low fouling rate and a higher fouling rate
The authors wish to thank the Research Management Center (RMC) of
and is not between no fouling and fouling.
UniversitiTeknologi Malaysia for the financial assistance under VOT no.
Fig. 7 shows the rate of increasing TMP for each flux in the exper-
79903. Acknowledgment also to InstitutTeknologiSepuluhNopember
iments. According to the exponential trend-line drawn, significant in-
(ITS) Surabaya Indonesia for giving generous support to the first author.
crement of dP/dt on BFR0 happened after 20 LMH as a higher fouling

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