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8
UNIGYR®
Standard process unit that can be freely configured, optimised for applications in
heating and district heating plants. Function block library UNIGYR EMS contained
in plug-in program module. Local operation and display via application-specific
printed operating cards. Standard, canned applications or customer-specific se-
ries standards (OEM). Autonomous operation or networked as an FLN slave unit
via FLN bus with additional communication module. Compact model with integra-
ted I/O module functions for field devices, connections for heat meters via M-bus
and for room units via PPS bus. AC 230 V operating voltage.
Use
Plant-related To control and monitor complex heating and district heat plants in residential areas and
commercial buildings.
System-related The RWM82 standard process unit can be fully integrated in the UNIGYR EMS 40
system and is used as follows:
• stand-alone operation
• or via FLN bus:
– to connect several RWM82s to coordinate and optimise via a master process unit
– for system integration via a master process unit via BLN bus with implemented
“Insight” PC operation
Market-related The freely configurable process unit primarily covers the following segments in the fields
of heating and district heat:
• plant-specifically engineered plants
• pre-engineered and proven solutions for standardised plants in the system business
• OEM custom solutions according to OEM specifications for series standards
Typical endusers and operators are communities, public service and heat suppliers.
Note The related standard process unit PRS10.82 (data sheet 8226) is designed for the same
use. However, it provides enhanced communications functions such as remote opera-
tion with fax functions, alternate BLN or FLN bus connection.
Basic functions The process unit itself only provides the required infrastructure to accommodate and to
process system and application-specific functions. These include:
• processing the plant-specific processes as configured in the program module
• control of communication in the devices network (with existing module)
• operation and display
Application functions The functions for the plant processes and for communication on the FLN (Floor Level
Network) are contained in the plug-in modules. These are described in different data
sheets; refer to "Equipment combinations".
The application-technical functions are contained in the program module as a function
library. The following is an excerpt of the most important functions:
• regulation and control of the heat generation and consumption processes for transfer
stations, burner plants, DHW-generation, and heating circuits
• maximum limitation of power and throughput
• maximum limitation of return flow temperature
• maximum limitation of the difference between the primary and secondary return flow
temperatures of the heat exchanger (DRT function)
• determination of the pollution severity for the heat exchanger, with maintenance
message
Communication
FLN The optional communication module allows you to use RWM82s as slave units for
integration by a master process unit.
System connection from the FLN bus via a master process unit to the BLN bus allows,
among other functions, for the following substantially enhanced functions:
• reading process data of heat meters via the M-bus
– capacity and throughput
– inlet and return flow temperatures
• reading billing data of heat meters via the M-bus
– accumulated energy and volume flow
– sample day energy consumption
– various minimum and maximum values
• billing and evaluation of the energy volume supplied to the building owner or
administrator, local or remote via telephone network
Note FLN (Floor Level Network): Network on the system level to regulate rooms and room
segments. A network branch generally comprises several building floors. Refer to data
sheet 8026 for a more detailed description.
BLN (Building Level Network): Network on the system level to control, regulate, and
supervise building control plants; from energy processing to distribution to the respec-
tive consumers. A network branch generally comprises several buildings. Refer to data
sheet 8023 for a more detailed description.
Interface definition: The standardised PROFIBUS interface as per DIN 19 245 serves as
the basis for both the FLN and BLN bus.
PPS bus Up to three QAW50.03 room units can be connected via the PPS bus.
I/O functions The I/O functions listed below are connected to the plant's interfaces via the unit-internal
P-bus; their functional responses are similar to separate I/O modules. Multi-functional
inputs can be configured via the system software. Continuous input and output signals
can, within the associated function blocks, be adjusted to the plant conditions where
necessary; for example, line resistance of a sensor can be compensated.
Positioning output The output Y1 supplies a continuous signal to control devices with a DC 0...10 V input
DC 0...10 V such as actuators, indication and recording units.
Positioning output three- The Q14-Q24 positioning output has been designed to control fast valve actuators as
position for AC 230 V well as to adjust burner air dampers.
Switching outputs The nine Q34...Q114 switching outputs can be controlled singly and mutually
for AC 230 V independent to, for example, operate directly connected small pumps.
Operation and display Dialog with the unit's functions via operating cards with associated displays and
operator keys; refer to "Mechanical design".
Function reliability The unit functions' response regarding function and system reliability is described in
detail in "Technical design".
Service and • Tool connection on the unit front for commissioning, subsequent configuration
diagnostic functions changes, and service
• Service cards with instructions (Service Set) for the user
• Service & Diagnostic cards and instructions for service personnel
Delivery The process unit is delivered for flush panel mounting. Wall mounting in the electrical
control cabinet is possible without further accessories. The program module and the
optional communication module must be ordered separately.
Accessories The accessories below can be ordered if needed. Refer to "Mechanical design" for more
information on the service accessories.
Tool connecting cable PRW1.7U28 8961
Tool adapter PRW1.0U28 8961
Service set with service card and service instructions
• in German PWP1.9DE
• in English PWP1.9EN
Service & diagnostic cards
• in German PUP3.CDE
• in English PUP3.CEN
Service & diagnostic instructions (manual; A5 format)
• in German B8205D
• in English B8205E
Preprinted operating cards (paper) PUP1.10
Preprinted operating cards (plastic) PUP2.10
Operating card holder PUP1.20
Participants on the The UNIGYR product range overview, data sheet 8001, provides information as to which
FLN bus participating devices on the network can communicate with the process unit.
Technical design
Operating voltage The unit is operated on AC 230 V mains voltage.
Switching outputs In terms of isolation, the potential-free switching outputs are designed so that AC 230 V
mains voltage must be run; refer to "Engineering notes".
FLN bus Communication of the standard process unit RWM82 with master units occurs on the
Floor Level Network. Refer to data sheet 8026 "Floor Level Network" for a more detailed
description.
Connecting the The FLN bus is galvanically separated from the unit's electronics.
bus lines However, the M-bus and the PPS interface are not galvanically separated from the unit's
electronics.
Plant operating program The plant operating program is located in the plug-in program module; see 8262 "Pro-
gram Modules". The program module contains the function block library (FBL) which is
used to configure the required function blocks for a specific HVAC standard application.
Configuration occurs with the aid of "UNIGYR Design" from the EMS40 system soft-
ware. The program module can be configured on a programming station. Configuration
data can also be loaded on-site in the process unit or an existing configuration can be
replaced or changed.
Memory elements in The function block library is located as “firmware” in non-volatile, electrically program-
the program module mable read-only memory (EPROM). The configuration data are also stored in non-vola-
tile, electrically erasable and programmable read-only memory whose contents can be
electrically overwritten (EEPROM).
System reliability
System clock The Real Time Clock is a clock that is independent of the processor. In the event of
voltage failure, backup operation is maintained via a capacitor (supercap) for up to 48
hours.
System data Important system data is retained in the event of a voltage failure by saving and
renewing it in non-volatile memory every eight hours.
Processor supervision The microprocessor's operation is supervised via a watchdog. If the microprocessor is
blocked by an event, the supervision function triggers a restart of the processor system.
Switch-on response Following application of operating voltage, the process unit is ready for operation within
10 seconds.
Response in the event In the case of under-voltage or a voltage failure, the processor system executes a
of faulty operation controlled reset. In this case, the analog and digital outputs are deactivated, and the
communications lines as well, i.e. all sending functions are disabled. After operating
voltage restoration, a restart occurs to reload all previously defined functions.
Removing the unit while Do not remove the unit from the housing while voltage is applied. If you remove the
connected to voltage housing, however, construction and design schematic measures will prevent loss of
data or damages to the unit's electronics.
Short-circuit strength The analogue and digital inputs and outputs on the low-voltage side are short-circuit
proof. The bus connections for the FLN, PPS, and M-bus are also short-circuit proof.
Protection from false Interchanging the connecting lines on the low voltage side does not result in unit
wiring damages.
However, inadvertent connection of the low voltage connections to mains voltage may
destroy the unit.
Mechanical design
Front view 7
8
9
10
5
6
4
8225J01
7 8 10
6 9
8225J02
1 Electronics unit
2 Socket for program module
3 Plug connection to base
4 Socket for communication module
5 Coding pins for plug-in modules
6 AZA80… program module
7 Coding holes for the plug-in slots
8 AZC80.10 communication module
9 Plug-in terminal blocks with foldable support bar; ready for
flush panel mounting in the above illustration (factory setting)
10 Base
Basic concept Control cabinet unit with standardised dimensions as per DIN 43 700 for flush panel
mounting or for mounting inside the control cabinet. The unit consists of an electronics
unit with slots for the program module and the optional communication module as well
as for the base.
Electronics unit Plug-in electronics unit with operating and display front and a transparent front cover
that can be opened with a key. The insert is attached to the base via two screws and
can be sealed to prevent unauthorised removal. The two slots for the program and
communication modules are mechanically encoded to prevent misplacement.
Base The base contains two plugged-in, linked circuit boards between the base walls. The
lower circuit board accommodates the power supply, the relays for the switching
outputs, and the connecting terminals. The upper circuit board accommodates the
microprocessor and the remaining electronics for the I/O functions. In the case of flush
panel mounting, the base is attached using a clamp at each of the four corners in the
control cabinet front which can be accomplished without any tools. In order to mount the
unit inside the control cabinet, the connecting terminal blocks can be re-plugged while
simultaneously folding the support bars, so that they can be accessed from the front.
The support bars, on the one hand, balance out the screw force and, on the other hand,
serve to attach the unit to the wall.
1
2
3
4
5
6
7
8
9
10
11
12
8241Z31
5 6 7 8 9 10 11 12
Operating concept The primary elements for operation are the operating cards with plant-specific printed
pages for one or several plant elements. These cards are located in a swing-out com-
partment whose spare portion accommodates the separate service card and the service
instructions.
One operating card contains a maximum of 12 lines with display and key elements
assigned to them. Following manual entry of the operating card page number (RWM82
does not have card reader for automatic page recognition), the values and settings
corresponding to the operating card contents are displayed. This way, the plant func-
tions can be loaded on the operator front (unit front) page by page.
The operating card contents are created during engineering with the aid of a software
tool, printed on perforated pre-prints and summarised to an operating card set
(PopCards).
1..4
Fault status
Reset pulse
Boiler_Pump_2
Auto
Manual switch
Off
Fault status
8411Z04E
Reset pulse
BOILER 2 Service Ad 9 Pg 6
Additional
accessories
Service set PWP1.9… The service set contains one service card with service instructions. The service
instructions provide information on the operating and display elements of the UNIGYR
process units as well as on how and when to use the service cards. This set primarily
offers help to control panel builders and plant operators. The service card provides
simple functional checks on the process unit, the I/O functions and the time settings as
well as on polling and changing values and statuses of the I/O interfaces. The card and
the instructions are both located in the rear portion of the operating card compartment.
Module address
8221Z05E
Used
I/O modules Page 246
Service instructions
Contents Safety instructions
from a service set
Seite These Service instructions relate to the service
cards of the
Safety instructions 3
PWP1.9EN service set
Abbreviations 4
Symbols 5
Process unit design 7 Before using the service cards, read
these Service Instructions. They con-
LOC/REM switch and LED indicators 8 tain important information for your
personal safety and the safety of
Service cards, battery 10 your plant.
Handling of the cards 11
IMPORTANT!
Entering values 13 Landis & Staefa products are sup-
plied complete with the relevant do-
Service card "Clock" (page 248) 14
cumentation. Observe the information
Entering the date and setting the clock 16 given there to ensure the correct
and safe use of products.
Service card "Service Error Messages" (page249) 17 Use all products as directed and in
compliance with the regulations.
Service card "I/O-Modules" (page 246) 20
If you have questions about the service cards
I/O points test 23
or some function, please contact
I/O module typ code (page 246) 25 Landis & Staefa Service.
Error messages 26
Training information is available from the
Supplementary information 29 Landis & Staefa sales office nearest you.
2 CM2B8205E1 CM2B8205E1 3
8221Z04E
Service & diagnostic The service & diagnostic cards are used during commissioning and plant service by
cards PUP3.C… Landis & Staefa and authorised personnel. The functions, substantially enhanced as
compared to the service card, also comprise the communications level.
UNIGYR
EMS 40
V4.00 Station address
PUP3.CDE
Number of stations
BLN status
Number of
connections
Number of
devices
FLN master Number of
configured devices
Associated
FLN slave master address
0 = FLN
BLN / FLN master 1 = BLN
Printer
Modem
0 = OFF
FLN communication 1 = ON
8221Z06E
Communication 2 251
Engineering notes
The documents listed below either contain system related engineering basics or they
STOP
describe accessories belonging to the RWM82. Carefully study these documents before
proceeding to the sections below and pay special attention to all safety-related
information:
• "Product Overview", data sheet 8001
• "Program Modules", data sheet 8262
• "Communication Module", data sheet 8272
• "Basic Data of the I/O Module System ", data sheet 8102
• "Floor Level Network" data sheet 8026
Proper use Use this unit only for applications in an overall system as described in the brief des-
cription on the title page (bold print) and the section "Use". Additionally, observe all
conditions and restrictions imposed in this section and in "Technical data".
The sections flagged with a warning symbol as illustrated in the left margin contain
safety-related requirements and restrictions that you must observe to prevent physical
injuries or damages to goods.
Configuring the inputs The four inputs can, in terms of software, be configured as either status or counting
value inputs. Refer to the internal diagram or to the section "Functions".
Type of status and Maintained as well as pulse contacts may be connected; refer to "Technical data" for
counting contacts more detailed information.
Electronic status and Refer to "Diagrams" for principal connections of electronic switches.
counting value transmitters
Contacts per input At least three contacts can be switched to a status input in parallel or in series. The
number depends on the line resistance and contact resistance of the contacts; refer to
"Technical data".
Status lines If several contacts are to be connected to separate inputs, they can be connected to the
same return line (digital ground) of a status input. This allows for conserving wire. The
conditions that must be observed in terms of line length, diameter, and number of status
contacts are contained in document 8102 "Basic Data of the I/O Module System".
Standby terminals for In order to connect several lines, the digital ground (terminal GND) requires standby
status and counting terminals; refer to the connection diagram.
value lines
Connectable detectors The sections "Internal diagram" and "Functions" describe which types of detectors and
signals can be connected and configured to which inputs.
Standby terminals In order to connect several detector lines, standby terminals are required for the
for detector lines analogue ground (terminal M); refer to "Connection diagram".
Line length Line lengths over 300 m are possible; however, due to increased humming, shielded
cables must be used.
Switching frequency Observe the relay contact life for applications with high switching frequencies; refer to
"Technical data".
Positioning output
DC 0…10 V (Y1)
The connected positioning units must satisfy all requirements for safety extra-low
voltage (SELV) or protection by extra-low voltage (PELV) as per HD 384.
Plant configuration In order to configure a plant, the UNIGYR EMS40 system software provides the power-
ful program "UNIGYR Design". Data sheet 8262 "Program Modules" lists the application
functions. Comprehensive documentation as contained in the UNIGYR system docu-
mentation supports configuration of applications; refer to Z8281 "Manual of Functions".
Mounting notes
Space requirements Pay attention to mounting depth when flush panel mounting or mounting inside the
control cabinet as well as to minimal distance between several process units; refer to
"Dimensions".
Do not touch electrical contacts on the open unit; electrostatic discharges may destroy
sensitive components.
Wiring • Refer to the plant-specific wiring diagram for detailed wiring information.
• For connecting, use only the inserted, plug-in original connecting terminals.
• If you change the mounting type with existing, wired connecting terminals from flush
panel mounting to wall mounting and vice versa, the connecting lines must also be
rewired. This is necessary because connecting terminals are rotated by 180° for
plug-in.
Commissioning
notes
Observe and apply all country-specific safety regulations to prevent physical injuries
and/or damages to goods.
Note Service functions can only be used if the program module is plugged in; however, the
module need not be configured for that purpose alone.
Plant operation The process unit can locally be operated in two ways:
• directly at the operator front using application-specific, printed operating cards
• using the "UNIGYR Insight" PC tool via the tool connector on the unit's front
Technical data
General data
System data retention upon Backup operation of system clock (Real Time Clock) ca. 48 hours
mains voltage failure Backup element Capacitor (Supercap)
Product standards Automatic electrical controls for household and similar use EN 60 730-1 (Part 1)
Special requirements for energy controllers EN 60 730-2-11 (Part 2-11)
Inputs
Status inputs or counting Signal type Maintained or pulse signal
value inputs (D1...D4) Contact sensing
Voltage DC +15 V
Current 5 mA
Requirements for status and pulse contacts
Mechanical contacts:
Signal coupling potential-free
Insulation resistance against mains potential AC 3750 V as per EN 60 730
Pulse frequency max. 25 Hz
Closing time min. 20 ms
Opening time min. 20 ms
Bounce time max. 10 ms
Permissible resistance
for closed contacts max. 200 Ω
for open contacts min. 50 kΩ
Outputs
Positioning output three- For remaining technical data refer to switching outputs
position for AC 230 V (Q14, Life of the relay contacts
Q24) Alternating current
at 0.1 A resistive 2 x 107 switchings
at 0.5 A resistive 2 x 106 switchings
at 3 A resistive 2 x 105 switchings
Red. factor with ind. (cos phi. = 0.6) 0.85
Bus interfaces
Tool interface on the RS-232 interface
unit front Signal definition V.24 as per CCITT
Signal level V.28 as per CCITT
Supported signals RXD and TXD
Rate of transmission (baud rate) 2400 baud
Program and Please refer to data sheet 8262 "Program Modules" and 8272 "Communication Module" for technical
communication module data.
Diagrams
Internal diagram
8225G01
Q104
Q114
GND
CM+
CP+
Q13
Q14
Q24
Q34
Q44
Q54
Q33
Q64
Q74
Q84
Q63
Q94
Q93
CM-
UP
UN
UR
UG
D1
D2
D3
D4
X1
X2
X3
B1
B2
B3
B4
B5
Y1
N
L
DC 0..10 V
AC 230 V
M-Bus
Pt1000 Pt1000
PPS
DC 0...10 V
UN UP N2 H
M-Bus
max.3
AC 230 V
(9x)
8225A01
X
PPS
max.3
DC 0...10 V Y1 Y2
B N Y M M
N
FLN
8225S01
B5 RWM82
PPS
QAW50.03
B1
Q114 Q34
Q44/
Q54 Q64
Q74/ B2
Q14/Q24 T
X2 Q84 T
Q94
B3
WZ
B4 Q104
X3 X1
FLN
8225S02
B5 RWM82
PPS
QAW50.03 QAW50.03
B3
X2 B1
Q34 Q64
Q94 Q104
B4
Q44/ Q74/
Q54 Q84
T
B2 Q114
Q114
Q14/Q24 X3
145
R1
24
,5
max R2
0
+1
138
+1
138
137
144
0
8221M01E
153
27 24 109
160
272,5
Wall mounting
121
R1
24
,5
18 40,7
14,5
137
144
81
8221M02
22,7