SATHUTA READY-MIX (PVT) LTD CONCRETE MIX DESIGN

No. 71, Negombo Road, Kurunegala - 60000 (Designed as per the BS 5328)
Tel: 0094 37 2221836 Fax: 0094 37 2221839
Email: readymix@sathuta.net URL: www.sathuta.net Ref # : SR-G30MD/OPC

Concrete Batching Plant: Sathuta Industrial Park, Alakoladeniya, Malkaduwawa. | Tel: 0094 37 312 4999

Project : Waste Water Treatment Plant at Elephant Opanage Pinnawala

Grade
Client :

Consultant :
35 N/mm2
Contractor : Central Engineering Services (Pvt.) Limited C - 35A

Reference or
Stage Item Values
Calculation
1 1.1 Characteristic Strength Specified 35 N/mm2 at = 28 Days
Proportion Defective = 5.0 %
2
1.2 Standard Deviation Fig. 3 5.0 N/mm or no Data = 5.0 N/mm2
1.3 Margin C1 (K=1.64) 1.64 × 5.0 = 8 N/mm2
1.4 Target mean Strength C2 35 + 8 = 43 N/mm2
1.5 Cement Type Specified (OPC/ SRPC / RHPC / PPC) = PPC
Cement Brand (Tokyo Super / Ultra Tech / Insee) =
1.6 Aggregate Type : Coarse Crushed Granite
Aggregate Type : Fine Uncrushed River Sand 50% Source : River Sand (Yan Oya)
Crushed Quarry Sand 50% Source : Galewala

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1.7 Free Water / Cement Ratio Table 2, Fig. 4 0.44
Use the lower Value = 0.44
1.8 Maximum Free Water / Cement Ratio Specified 0.60
1.9 Air Content Not Specified = 0.00 %
2 2.1 Slump, Flow or Vebe time Specified Slump = 150+/-25mm
2.2 Maximum Aggregate Size Specified = 20 mm
2.3 Free Water Content Table 3 = 175 Kg/m3
3 3.1 Cement Content C3 175 ÷ 0.44 = 390 Kg/m3
3.2 Maximum Cement Content Not Specified = Kg/m3
3.3 Minimum Cement Content Not Specified = Kg/m3
Use 3.1 if ≤ 3.2
Use 3.3 if > 3.1 = 390 Kg/m3
3.4 Modified Free Water / Cement Ratio = 0.44 `
4 4.1 Relative Densities (SSD) Cement = 3.15
River Sand = 2.64
Quarry Sand = 2.27
Course Aggregate = 2.77
4.2 Concrete Density Fig. 5 = 2450 Kg/m3
4.3 Total Aggregate Content C4 2450 - 390 - 175 = 1885 Kg/m3
5 5.1 Grading of Fine Aggregate Percentage Passing 600 mm sieve Maximum 50 Minimum 30 Percent
5.2 Proportion of Fine Aggregate Fig. 6 44 to 50 Selected = 44%
5.3 Fine Aggregate Content C5 1885 × 44% = 829 Kg/m3
5.4 Coarse Aggregate Content C5 1885 - 829 = 1056 Kg/m3
6 6.1 Admixture 01 Type Superplacticizer / High Range Water Reducer
Brand / Admixture Chryso SL 92
Dosage Range 0.60 Ltr to 2.0 Ltr per 100 kg of Cement
Used Dosage 100 kg of Cement = 1.00 Ltr

6.2 Admixture 02 Type

Brand / Admixture
Dosage Range
Used Dosage

Cement Water Fine Aggregate / Kg Admixture 01 Admixture 02

Coarse
Items
Kg Kg River Sand Quarry Sand Aggregate / Kg Ltr Ltr

3
Quantities / m 390 175 415 415 1056 3.9 0.0

0.04 m3 Trial mix 15.60 7.00 16.60 16.58 42.24 0.16 0

Note: 1. Once retarder is added initial setting time of concrete mix is extended to about 3½ hours.

12/20/2018
Plant Manager Quality Assurance Manager Date