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2
USER MANUAL SWG 200-1 BIOGAS
The products described in this manual are subject to continuous development and improvement and it is therefore
acknowledged that this manual may contain errors or omissions. MRU encourages customer feedback and welcomes
any comments or suggestions relating to the product or documentation.
Please forward all comments or suggestions to the Customer Feedback Department at the following address:
MRU GmbH
Fuchshalde 8 + 12
74172 Neckarsulm / Obereisesheim
GERMANY
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USER MANUAL SWG 200-1 BIOGAS
1 CONTENT
1 CONTENT .......................................................................................................................................................... 4
2 INTRODUCTION ................................................................................................................................................. 7
2.1 The SWG 200-1 BIOGAS ........................................................................................................................... 7
2.1.1 Short description.................................................................................................................................. 8
2.1.2 Hardware ............................................................................................................................................. 8
2.1.3 Software .............................................................................................................................................. 8
2.2 Diagram BIOGAS site ............................................................................................................................... 9
2.3 The company MRU GmbH ...................................................................................................................... 10
2.4 Security advises ...................................................................................................................................... 11
2.4.1 Qualified staff .................................................................................................................................... 11
2.4.2 Planning and installation ................................................................................................................... 11
2.4.3 Operation........................................................................................................................................... 11
2.4.4 Maintenance ...................................................................................................................................... 11
2.4.5 Malfunctions ...................................................................................................................................... 11
3 OPERATION ..................................................................................................................................................... 12
3.1 Keypad ................................................................................................................................................... 12
3.2 Eventual problems after power-on ......................................................................................................... 13
3.2.1 Display contrast problem ................................................................................................................... 13
3.2.2 Software language problem............................................................................................................... 13
3.3 Operating ............................................................................................................................................... 14
3.3.1 Menu overview .................................................................................................................................. 14
3.3.2 Save changed configuration .............................................................................................................. 16
3.3.3 Selftest ............................................................................................................................................... 16
3.3.4 Set to zero ......................................................................................................................................... 17
3.4 Main menu measuring settings .............................................................................................................. 18
3.4.1 Automatic interval measurement....................................................................................................... 19
3.4.1.1 Setup of auto-measurement ..................................................................................................... 21
3.4.2 Reset to zero ...................................................................................................................................... 22
3.4.3 Selection of temperature measuring unit ........................................................................................... 22
3.4.4 Selection of interval auto-zero ........................................................................................................... 22
3.5 Main menu Xtras (settings) .................................................................................................................... 23
3.5.1 Set date and time .............................................................................................................................. 23
3.5.2 RS 232 settings .................................................................................................................................. 23
3.5.2.1 Continuous data transmission .................................................................................................. 24
3.5.2.2 Transmission protocol ............................................................................................................... 24
3.5.3 Analyzer settings ............................................................................................................................... 24
3.5.3.1 Setting display contrast ............................................................................................................ 25
3.5.3.2 Helping hints ............................................................................................................................ 25
3.5.3.3 Country (instrument language on display) ................................................................................ 25
3.5.3.4 Negative gas readings .............................................................................................................. 26
3.5.3.5 Reference temperature ............................................................................................................. 26
3.5.3.6 Hold delay after purge .............................................................................................................. 26
3.5.3.7 H2S sensor protection ............................................................................................................... 27
3.5.3.8 Basic System Settings ............................................................................................................... 27
3.5.3.9 Threshold sample gas ............................................................................................................... 28
3.5.4 Service values .................................................................................................................................... 29
3.5.5 Adjustment ........................................................................................................................................ 30
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USER MANUAL SWG 200-1 BIOGAS
3.5.5.1 Main adjustment menu............................................................................................................. 30
3.5.5.2 Adjustment electrochemical sensors ......................................................................................... 32
3.5.5.3 Infrared bench adjustment........................................................................................................ 33
3.5.5.4 Analog output (4-20 mA).......................................................................................................... 34
3.5.5.5 Sample gas flow measurement ................................................................................................. 34
3.5.5.6 Reset to zero............................................................................................................................. 34
3.5.5.7 Span gas scource nzl. Span ...................................................................................................... 34
3.5.6 Analog output configuration (4 – 20 mA) .......................................................................................... 35
3.5.7 Alarm output configuration ............................................................................................................... 36
3.6 Main menu Info ...................................................................................................................................... 38
3.6.1 Unit status ......................................................................................................................................... 38
3.6.2 Device options ................................................................................................................................... 38
3.7 General, functions .................................................................................................................................. 39
3.7.1 Quick input of numbers ..................................................................................................................... 39
3.7.2 Request user decision ........................................................................................................................ 39
3.8 Options................................................................................................................................................... 40
3.8.1 Sampling points switching ................................................................................................................. 40
3.8.1.1 Change interval time of automatic sampling point switching................................................... 41
3.9 Appendix ................................................................................................................................................ 42
3.9.1 H8 industrial analysers Modbus Slave specification ........................................................................... 42
3.9.1.1 General information ................................................................................................................. 42
3.9.1.2 Defined registers....................................................................................................................... 42
4 MOUNTING ..................................................................................................................................................... 47
4.1 Assembly 6U and gas connections # 200116 ......................................................................................... 47
4.2 Assembly 9U and gas connections # 200119 ......................................................................................... 48
4.3 Main control unit MCU 6U # 644416 ..................................................................................................... 49
4.4 Mounting plate 6U # 64417 ................................................................................................................... 52
4.5 Mounting plate 9U # 64405 ................................................................................................................... 53
4.6 Power supply connection of analyzer SWG 200-1 .................................................................................. 55
4.7 Analog output connection ...................................................................................................................... 56
4.8 Digital data transfer to Desktop PC ........................................................................................................ 58
4.9 Digital data transfer to notebook ........................................................................................................... 59
5 SERVICE........................................................................................................................................................... 60
5.1 Maintenance and service........................................................................................................................ 60
5.1.1 Cabinet ventilation ............................................................................................................................ 60
5.1.2 Sample gas filter (PTFE) # 60631 ....................................................................................................... 61
5.1.3 Span calibration gas filter # 56066 ................................................................................................... 61
5.1.4 Activated carbon filter # 11152 ......................................................................................................... 62
5.1.5 Purafil filter # 56795 .......................................................................................................................... 62
5.1.6 Replace O2 sensor # 58048B ............................................................................................................. 63
5.1.7 Replace NDIR bench # 62399BG ........................................................................................................ 63
5.1.8 Sample gas pump # 64656 ................................................................................................................ 64
5.2 Self test / Service .................................................................................................................................... 65
5.2.1 Self-test ............................................................................................................................................. 65
5.2.2 Set to zero ......................................................................................................................................... 65
5.2.3 Service values .................................................................................................................................... 66
5.2.4 Analog values .................................................................................................................................... 66
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USER MANUAL SWG 200-1 BIOGAS
5.2.5 NDIR values ....................................................................................................................................... 66
5.3 Current unit status ................................................................................................................................. 67
5.4 Errors ...................................................................................................................................................... 68
5.5 Manual for firmware update of MRU H8-Industrial analysers ................................................................ 70
5.5.1 System requirements ......................................................................................................................... 70
5.5.2 Important hints and warnings ........................................................................................................... 70
5.5.3 Update procedure .............................................................................................................................. 70
5.5.4 Possible causes and solutions in case of update failure: .................................................................... 70
5.6 Cable enumeration of main pcb of industrial analyzers.......................................................................... 71
5.6.1 Mainboard (pcb # 59351) .................................................................................................................. 71
5.6.2 Interface board (pcb # 60413) ........................................................................................................... 73
5.6.3 Alarm relays and auto-cal board (pcb # 60886) ................................................................................. 73
5.7 Schematics ............................................................................................................................................. 74
5.7.1 Gas flow diagram .............................................................................................................................. 74
5.7.2 Wiring diagram cabinet ..................................................................................................................... 75
5.7.3 Overview connectors ......................................................................................................................... 80
5.8 Spare part list ......................................................................................................................................... 81
5.9 Wearing part list..................................................................................................................................... 82
6 OPTIONS.......................................................................................................................................................... 83
6.1 Unit heater 500W with automatic regulation # 60997 ........................................................................... 83
6.2 Gas cooler # 64556 ................................................................................................................................ 85
6.2.1 Condensate pump # 11234............................................................................................................... 85
6.3 Sampling point switch ............................................................................................................................ 85
6.4 System safety set # 64555 ...................................................................................................................... 86
6.5 H2S high analysis # 64833 ..................................................................................................................... 86
6.6 H2 analysis # 64435 ............................................................................................................................... 86
7 APPENDIX ....................................................................................................................................................... 87
7.1 Technical Specifications.......................................................................................................................... 87
7.2 Declaration of confirmity ........................................................................................................................ 88
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USER MANUAL SWG 200-1 BIOGAS
2 INTRODUCTION
2.1 The SWG 200-1 BIOGAS
Biogas analysis:
O2 Oxygen 0 – 25,00 % electrochemical cell (long-life)
CO2 Carbon dioxide 0 – 100 % NDIR bench
CH4 Methane 0 – 100 % NDIR bench
OPTIONAL :
H2 Hydrogen 0 – 1.000 ppm electrochemical cell
H2S(low) Hydrogen Sulphide 0 – 1.000 ppm electrochemical cell
H2S(high) Hydrogen Sulphide 0 – 10.000 ppm electrochemical cell
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USER MANUAL SWG 200-1 BIOGAS
2.1.1 Short description
The continuous gas analysis is based on extractive cold and dry method by using of electrochemical cells
and one multi-gas infrared bench (NDIR).
The SWG 200-1 shall be installed nearly to the gas sampling point, to have a short distance between
the analyzer and the gas sampling point, for decrease of analyzer response time, but still in safe area (hazardous
area instrument on special request). The length of the non-heated PTFE gas sample line for biogas sampling can be
up to 50 m. For sample gas line placed in low ambient temperature (winter time), a freezing protection of sample
line (user scope) and instrument cabinet heater (option) is required.
The SWG 200-1 is equipped with a partial sample conditioning system, see description below.
If biogas is humid, the option gas cooler is highly recommended.
For time sharing technique (alternate monitoring of biogas from up to max 4 different sampling points)
special non-heated solenoid valves will be used.
Optionally an instrument system safety package can be installed, also together with sample switching.
The SWG 200-1 is equipped with a digital data interface RS485 using Modbus RTU protocol or MRU
proprietary protocol. Additional 8 channel analog output (8x 4-20mA self powered current loops) will transfer
measured data to control panel (PLC) of cogeneration system or DCS
Display of analysis data and service data indication is direct in front of the SWG 200-1.
The SWG 200-1 is designed for continuous measurement and use automatic zero calibration
by clean ambient air sampling at least once a day, according to user free software settings.
Fresh and clean ambient air is required as zero gas.
The place of installation SWG 200-1 must be a dry, weatherproof ambient with temperature between
+5°C and +40°C.
!!! The use weather shade to protect unit from direct rain and sunlight is mandatory !!!
2.1.2 Hardware
The complete hardware is mounted into a steel cabinet (weight approx. 30kg, protection IP 54, with 4
fastening loops for wall mounting).
Lockable glass door
Local operation keyboard and back lighted LCD display for indication of measured data
Complete sample gas conditioning system with:
OPTION: system safety package using flame arrestor and shut-off solenoid valve
OPTION: multiple (2x,3x or 4x) sampling point switching using non-heated solenoid valves
OPTION: sample gas electric cooler (Peltier) with automatic condensate draining
Gas sampling pump
Filter elements for gas and ambient air
Flow meter with needle valve and internal sample flow volume measurement
Solenoid valve for auto-zero and for calibration
μ-processor electronic board
Sensors and amplifier electronics, infrared bench
RS485 interface for long distance data transfer (Modbus RTU)
8x analog outputs 4-20mA current loop, user free configurable
2.1.3 Software
Standard software for all aforementioned functions with self-check of all internal functions:
System self test and diagnosis
Peltier cooler automatic control with condensate monitoring and alarm (option)
Automatic interval measurement, user settable
Sample flow monitoring and alarm
Digital data transmission, including PC visualization software
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USER MANUAL SWG 200-1 BIOGAS
2.2 Diagram BIOGAS site
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USER MANUAL SWG 200-1 BIOGAS
2.3 The company MRU GmbH
Your analyzer is produced by the MRU GmbH in Neckarsulm Germany (founded in 1984), a medium sized company
that specializes in developing, producing and marketing high quality emission monitoring analyzers. MRU GmbH
produces a wide range of instruments, from standard analyzers up to tailor made industrial analyzers. MRU GmbH
contact details are listed on the previous page.
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USER MANUAL SWG 200-1 BIOGAS
2.4 Security advises
The following security advises have to be strictly observed.
They are an essential and indispensable part of the user’s documentation.
Not observing the security advises can mean loss of your right to claim under guarantee.
During maintenance work, make sure you switched off the power supply!
During maintenance work, take care of hot surfaces!
Attention, danger of skin burning! Wear safety gloves!
2.4.5 Malfunctions
Abnormal operating conditions must be regarded as serious indications for a functional degradation. Such indications
are:
heavy drift of measurement results
increased power consumption or power failure
increased temperatures inside the analyzer cabinet
unusual noises or smells
3.2.2 S
Software l
language p
problem
i you have noo installation of the languaage of the country of your origin, please press
After power--on the unit, if
or . This will swittch on the lannguage changge feature.
By means off key or you can search the laanguage required
……
Now press in order to accept thee new languagge setting. Thhe analyzer will
w restart with the selectedd language.
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USER MANUAL SWG 200-1 BIOGAS
3.3 Ope
erating
All fu
unctions no
ot describe
ed in this operation
o manual
m forr your SWG
G 200-1 BIO
OGAS are
n require
not ed for yourr stationary
y biogas measureme
m ents!
After power on, the analyyzer performss automaticallly the self test and setting to zero. Thenn the measureement starts and
a
the display shows
s the acttual measurinng values (main measuring menu).
By means off the keys , , , annd the menus of inteerest can be ddirectly selectted.
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USER MANUAL SWG 200-1 BIOGAS
Meassuring settin
ngs
Main settings
(Chaptter 3.4) give es access to
o:
• Auto-measurement (Chapter 3.4.1))
• Reset to zeero (Chapterr 3.4.2)
• Temperature unit (Chap pter 3.4.3
• Interval autto-zero (Chapter 3.4.4
Note: these
t functionns will be set during comm
missioning
and doo not need chaanging anymore
Main Xttras
Chapterr 3.5) gives access to:
• RS232 settiings (Chapteer 3.5.2)
• Analyzer seettings (Chap
pter 3.5.3)
• Service valuues(Chapterr 3.5.4)
• Adjustmentt (Chapter 3 3.5.5)
• Analog outtput configuraation (Chaptter 3.5.6)
Note: these
t functionns will be set during comm
missioning
and doo not need chaanging anymoore
n informatio
Main on menu
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USER MANUAL SWG 200-1 BIOGAS
3.3.2 S
Save chang
ged config
guration
Stand-by: Thhe device is reeady for meassurement – thhe temperaturre is hold to operation
o butt the pumps are
a switched-ooff.
Thhis mode can be selected also
a by the diggital input annd the RS232//RS485 interfaace.
After switch on, the analyyzer shows foor a few seconnds the MRU Logo on the display.
d
3.3.3 S
Selftest
t status (acctual voltage and temperatture values off
After power on, the displaays is showinng the analyzeer name and the
internal and external com
mponents).
As soon ass „ OK” will beb displayed anda all measuurement condditions are sattis-
fied, the innstrument sett to zero will automatically
a y start!
A prolonged in time (m
more than 30 minutes)
m quesstion mark “!” will obstruct
the instrum
ment to continue with autoomatic zeroinng. In this casse the operatoor
must act according
a to service
s manuaal.
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USER MANUAL SWG 200-1 BIOGAS
3.3.4 S to zero
Set o
, : change the
t displayedd page
, : toggle between
b 4 value indicationn (zoom) and 10 value dispplay
: store moomentary meaasuring valuees (assigned too currently seelected site)
/. : change to
t menu settings
.: change to
t menu dataa
: t menu Xtras
change to
: change to
t menu info
17
USER MANUAL SWG 200-1 BIOGAS
3.4 Ma
ain menu measurin
ng setting
gs
18
USER MANUAL SWG 200-1 BIOGAS
3.4.1 A
Automatic
c interval measureme
m ent
By means off the option “automatic intterval measurrement” the analyzer
a is abble to record tthe continuouus measuring
values itself.. The user maay vary the setttings of the automatic
a proogram accordding to his neeeds.
Once activatted, this optioon generates measurementts and other functions
f oveer a longer period of time.
These functioons can storee the measureements.
EXAMPLE:
The cycle in semi-continuous mode (w > 10 minutees and mean values = OFFF) is as follow
when interval >= ws:
So the waitinng phase is thhe only phasee which is reaally being changed while chhanging the interval time.
The user cannnot change purge
p time, orr zeroing timee or gas meassurement time.
Due to a certtain limit of the internal memory,
m theree are also limits in the ratioo between thee duration of the total meaas-
T analyzer automaticallyy calculates and limits the total time allowance for thhe
urement andd the selectabble intervals. The
measuremennts respectiveely the minimaal measuring interval depeending on thee memory spaace available.
This means a shorter meaasuring intervval will also reesult in a shorrter total meaasuring time ((duration).
19
USER MANUAL SWG 200-1 BIOGAS
Ring buffer storage mode (first in – first out)
When the internal memory is used, the analyzer is able to store the measurements in ring buffer mode. This means,
when the memory is fully occupied, then the next measurement will overwrite the oldest one (first in – first out).
Set duration time to ‘unlimited’ and destination memory to ‘internal’ in order to use this storage mode.
Example:
Total memory: 8500 blocks
Occupied memory: 2500 blocks
Available memory: 6000 blocks
Duration: unlimited
Interval time: 5 seconds
Now the automatic measurement is started in ring buffer mode at 10:00 am.
The analyzer will store measurements every 5 seconds until the 6000 available memory blocks will be occupied (this
will happen at 6:20 pm - after 500 minutes). The next stored measurement will overwrite the first stored measurement
from 10:00 am and so on.
So the ring buffer mode will preserve the previously occupied memory and will use the available memory to stock
measurements from a certain period of time – in our example 8 hours and 20 minutes.
Continuous transmission of the measured values over RS 232 is also ensured during activated automatic measure-
ment. It is therefore easily possible to send data to a computer for storing and evaluation purposes, for example with
MRU Online View.
We recommend calibrating the analyzer regularly. During long term measurements the sensors may “offset drift” a
little bit which results in a loss of accuracy. The phase of sensor stability depends on the surrounding conditions and
the gas concentration. A rule of thumb is that electrochemical sensors will not drift before 6 hours and the draft sensor
not before 1 – 2 hours.
Make sure that the probe and analyzer filters will not clog during long term measurements.
20
USER MANUAL SWG 200-1 BIOGAS
3.4.1.1 Se
etup of auto-measurem
ment
, : change value,
v measurement on/off
auto-m
, : move cuursor, change the line
: measurinng values
: minimum
m value
: maximum value
: modify values,
v Quick input of num
mbers (Chaptter 3.7.1)
: end, bacck to settings
If there is noot enough avaailable memory for the dessired auto meeasurement, thhe analyzer aautomatically will shorten the
duration andd / or extendss the interval time.
t
21
USER MANUAL SWG 200-1 BIOGAS
3.4.2 Reset to ze
ero
3.4.4 S
Selection o intervall auto-zero
of o
22
USER MANUAL SWG 200-1 BIOGAS
3.5 Maiin menu Xtras
X (setttings)
At delivery, the
t analyzer has
h a standarrd pre-adjusteed configuratiion (factory default),
d whichh should coveer your needs in
the most casses. However,, this configuration is highly flexible andd individuallyy adjustable.
If operator would
w like to modify
m differeent configurations, we recoommend doinng this in a reeasonable way. The better the
configuration modificatioon is planned, the less correective action must be takeen and the easier the workk with the anaa-
lyzer can be carried out.
press
, : modify selected
s item (hours, minutes, seconds, day, month or
o year)
, : move seelection cursor
NOTE: reco
ommended setting for stationary instrumentt using MRU
U protocol ffor data transfer:
Contin. datta transm. O
ONTransmiss s. protocol IP
23
USER MANUAL SWG 200-1 BIOGAS
3.5.2.1 Co
ontinuous data
d transm
mission
3.5.2.2 Trransmission
n protocol
3.5.3 A
Analyzer s
settings
24
USER MANUAL SWG 200-1 BIOGAS
3.5.3.1 Se
etting displlay contrastt
3.5.3.2 He
elping hintss
3.5.3.3 Co
ountry (insttrument lan
nguage on display)
d
, .: change the
t language (also countryy specific fuels, units, valuees,...)
, .: change the
t language (also countryy specific fuels, units, valuees,...)
ATTENTION N!
A change of language/country also chaanges the listt of fuel typess and there paarameters. Ass losses and efficiency
e are
calculated with
w fuel param meters, previoously stored measurement
m ts will be recaalculated mosst probably with other pa-
rameters andd will therefoore result in otther/wrong vaalues. In this case you should change thhe language/ccountry back in
order to see correct storage contents.
25
USER MANUAL SWG 200-1 BIOGAS
3.5.3.4 Negative ga
as readings
s
If the anaalyzer is operating for longg time withouut a new resett to zero,
the meassuring values could drift froom zero in booth directionss, negative
and posittive.
Negativee readings aree caused eitheer by electronnic drift or exccessive
cross-sennsitivity betweeen different gas componeents.
Switch on / off
o the negatiive gas readinngs with , keys.
Negative gass readings ONN visualise neegative drift on
o the displayy
Negative gass readings OFFF hide negattive drift on the display
3.5.3.5 Re
eference te
emperature
3.5.3.6 Ho
old delay affter purge
In addition to
t hold time during
d auto-zeero (back purrge), the analyyzer can add a hold periodd (user selectaable delay tim
me
up to max. 255
2 seconds) which will keeep last analoog output valuue even after the gas meassurement starrts.
This will ensure that analyzer is not beeing influenceed by the zeroo gas (ambiennt air) which w
was sampled during auto-
zero or backk purge.
26
USER MANUAL SWG 200-1 BIOGAS
3.5.3.7 H2
2S sensor protection
p
The electro-cchemical H2S sensor shoulld not be exposed for a lonng time to thee gas in orderr to avoid quick sensor fail-
ure. That’s why
w the sensoor measures after
a each zerooing only for a short intervval, then it wiill be taken ouut of the gas
and will be purged.
p The H2S
H sensor's measuring
m intterval can eithher be set at the
t analyzer (see below) or o can be set byb
an external signal.
s
3.5.3.8 Ba
asic System
m Settings
F1
27
USER MANUAL SWG 200-1 BIOGAS
3.5.3.9 Th
hreshold sample gas
F3
t adjust the upper and low
This setting is necessary to wer sample gas
g flow limitss corresponding to the valuues of the neee-
dle valve in front
f of the analyzer.
Turn the neeedle valve unttil the desiredd flow is achieeved, than preess the - key to writte this value for the upper /
lower threshhold.
, : adjust thhe value of thhe flow meterr at the analyzzer front at thhe analyzer.
28
USER MANUAL SWG 200-1 BIOGAS
3.5.4 S
Service values
If an analyzeer malfunctionn should occuur (e. g. messaage during caalibration: " O2 sensor not OK"), the maalfunction cann
mostly be recognised in the Service meenu.
The analogoous values (= not calculated rough valuees) of all senssors will be diisplayed.
Please contaact our after-ssales service in case of an error (see adddress / phonee number on ppage 3). In ordder to localizee
the defectivee part, our tecchnicians mayy ask you samme service vallues or ask ww ww.mru.eu ffor the worldw wide MRU ser-
vice departm
ments.
Make a printt-out of thesee values and inform MRU service
s departtment on requuest.
, : page turrning
, : move linnes (in the firsst and the last line, the listt will be moveed = scroll)
: switch between
b service values anaalog and infraared module
.: tests: only for service
s deparrtment
: trends..: only for service
s deparrtment
: Interna
al heating: only for service
s deparrtment
: back to the
t menu Xtrras
29
USER MANUAL SWG 200-1 BIOGAS
3.5.5 A
Adjustmen
nt
3.5.5.1 M
Main adjustm
ment menu
Before starting the adjusttment of gas measurementt, it is advisedd to carry outt a zeroing of this measureement.
Connect anaalyser’s inlet port
p to the gaas calibration facility as in the
t picture beelow.
Observe the flow of bypass calibrationn gas in the floow meter (4) and adjust reegulator (2) foor some 2 … 7 m/h.
Cal gas will be sucked by the gas pump and has noo pressure!
A small exceess of cal gas will be vent by
b the flow meter,
m insuringg that no falsee air will be ssucked by thee gas pump.
Pressurizing the electrochhemical sensoors will be dam
mage them!
30
USER MANUAL SWG 200-1 BIOGAS
electrochem.
sensors
O2 0 - 21,0 Vol-% O2 = 10 % (for linerity error)) 10%
H2S 0 - 200 ppm, overload up to 1.000 ppm H2S = 500 ppm rest N2 500 ppm
NOTE:
Within the given gas concentra-
tion one chooses this cal gas with
values like the real gas values!
31
USER MANUAL SWG 200-1 BIOGAS
Manual callibration:
F3: y:
modify change faactor
F5 or ENTE
ER: end: end of adjustmennt with savingg.
32
USER MANUAL SWG 200-1 BIOGAS
3.5.5.3 In
nfrared bench adjustment
Before starting the adjusttment of gas measurementt, it is advisedd to carry outt a zeroing of this measureement
Adjustmment menu
Infrared bench
ENTER: conffirm
F1 : adjust: adjustment of o the system to the valuess of the cylindder values whhich are set. The
T gases whiich
cylinder values are zeero will not bee affected. Thhe reaction tim
me of the systtem is about 20 seconds.
The adjuustment of a gas
g only accoomplished if between
b curreent value and cylinder valuue none to larrge
differencce (factor 3) is
e.g. currrent 10ppm cylinder 10000 ppm => > no adjustmeent
ATTENTION N:
The adjustment is not retturnable by leeaving the addjustment mennu by means of the F5 -keey!
33
USER MANUAL SWG 200-1 BIOGAS
3.5.5.4 Analog
A outp
put (4-20 mA)
m
3.5.5.5 Sa
ample gas flow
f measu
urement
3.5.5.6 Re
eset to zero
o
Before starting the adjusttment of gas measurementt, it is advisedd to carry outt a zeroing of this measureement.
3.5.5.7 Sp
pan gas sco
ource nzl. Span
34
USER MANUAL SWG 200-1 BIOGAS
3.5.6 A
Analog output config
guration (4
4 – 20 mA)
This menu allows individuual configurattion of all 8 channels
c of analog outputt 4 – 20 mA.
To each of thhe analog outtput channelss you can assiign a measureed (calculatedd) componentt and according measuringg
range.
, :seelection of sam
mpling point (all or A,…)
, : selection of measurement
m t item
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USER MANUAL SWG 200-1 BIOGAS
3.5.7 Alarm output configuration
Description
SV 1 Solenoid valve 1
SV 2 Solenoid valve 2
SV 3 Solenoid valve 3
SV 4 Solenoid valve 4
SV 5 Solenoid valve 5
AL 1 Alarm 1
AL 2 Alarm 2
Sys AL Systemalarm
The alarm relays are not energized (potential free relay contact is open Æ fail safe condition) if one of the following
alarm conditions occurs:
The setup of the alarm outputs allows the configuration of two value alarm outputs for AL1 and AL2.
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USER MANUAL SWG 200-1 BIOGAS
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USER MANUAL SWG 200-1 BIOGAS
3.6 Maiin menu Info
I
This menu coontains important data of the analyzer for the servicce departmentt.
example:
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USER MANUAL SWG 200-1 BIOGAS
3.7 Gen
neral, fun
nctions
3.7.1 Q
Quick inpu
ut of numb
bers
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USER MANUAL SWG 200-1 BIOGAS
3.8 Options
3.8.1 Sampling points switching
SWG300-1 is using for sampling point switching, up to max.4 solenoid valves SV1, SV2, SV3 and SV4. These numbers
can be less if the user is using less sampling points.
The control on the sampling points switching solenoid valves is carried out automatically by the u-processor of main
control unit.
o 000 = Æ Auto-Switch mode, no voltage applied at any digital input, the analyzer is performing
automatic sampling point switching in interval time setup by user
o 001 = select sampling point A
o 010 = select sampling point B
o 011 = select sampling point C
o 100 = select sampling point D
o 101 = reserved
o 110 = Æ Stop mode, internal pumps are switched off Stop is displayed and 0mA is delivered by
analog output
o 111 = Æ Standby mode, analyzer is purging with ambient fresh air and analog output is set to
2mA
The analysis system will:
- always start with an automatic zeroing after selecting a new sampling point
- smallest, user selectable measuring interval (automatic mode) for one sampling point is 0,5 hours, maxi-
mum is 96 hours (4days)
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USER MANUAL SWG 200-1 BIOGAS
3.8.1.1 Ch
hange interrval time off automaticc sampling point
p switch
hing
, : change the
t interval between
b 0,5 and
a 96 hours in 0,5 hours steps
s
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USER MANUAL SWG 200-1 BIOGAS
3.9 Appendix
3.9.1 H8 industrial analysers Modbus Slave specification
• Since firmware V1.56 (2009/09/25) the analyzer is able to work as modbus slave using the RS232 or RS485 port
(possibly with external RS232/RS485 adapter)
• supports RS485 interface with 2/4 wires (half/full duplex)
• supports only the binary Modbus protocol (RTU)
• the slave modbus address is user definable from 0 to 238
• communication parameter are user definable as follows:
- 9600 baud
- 19200 baud
- even parity and 1 stop bit
- no parity and 2 stop bits
• data types (used in table below):
A ASCII character
U 16 bit unsigned integer value (0…65535)
I 16 bit signed integer value (-32768...32767)
UL 32 bit unsigned integer value (0…4.294.967.295)
L 32 bit signed integer value (-2.147.483.648…2.147.483.647)
F 32 bit floating point value (reads -1E38, when not available)
Available data with modbus command 3/Read Holding Register (since V1.62 also 4/Read Input Reg.):
PLC- protocol data numb. of
register content
address address type registers
Device info / status
40001 0 U 1 Analyzer type
40002 1 U 2 Firmware version (main and sub version)
40004 3 U 1 Time since power-on in 15-minutes steps (e.g. 4 = 1h)
40005 4 - 7 Reserved for further device info / status
40012 11 U 1 Country ID (intern. phone no. * 10, e.g. D=490)
40013 12 U 1 Fuel type number (country dependend)
40014 13 U 1 Currently select. O2-reference in 0.1%, e.g. 30 = 3.0%
40015 14 A 4 Serial number, digits 1-8 (zero terminated if shorter)
40019 18 U 2 Analyzer status - part 1 / part 2
Meas. gas values
40021 20 F 2 O2 [%]
40023 22 F 2 CO2 [%]
40025 24 F 2 CO [ppm]
40027 26 F 2 NO [ppm]
40029 28 F 2 NO2 [ppm]
40031 30 F 2 NOx [ppm]
40033 32 F 2 SO2 [ppm]
40035 34 F 2 H2S [ppm]
USER MANUAL SWG 200-1 BIOGAS
PLC- protocol data numb. of
register content
address address type registers
40037 36 F 2 H2 [ppm]
40039 38 F 2 CH4 [ppm]
40041 40 F 2 C3H8 [ppm]
40043 42 F 2 C6H14 [ppm]
40045 44 F 2 H2O [%]
40047 46 F 2 NH3 [ppm]
40049 48 F 2 reserved [ppm/%]
40051 50 F 2 reserved [ppm/%]
40053 52 F 2 reserved [ppm/%]
Other meas. values (no gases)
40055 54 F 2 T-Gas [°C]
40057 56 F 2 T-Amb. [°C]
40059 58 F 2 Draft [hPa]
40061 60 F 2 Differential pressure [hPa]
40063 62 F 2 Flow speed [m/s]
40065 64 F 2 AUX [variable]
40067 66 F 2 Revolutions [rpm]
40069 68 F 2 reserved [variable]
40071 70 F 2 reserved [variable]
40073 72 F 2 reserved [variable]
40075 74 F 2 Flow volume [l/s]
Analyzer’s internal meas. values
40077 76 F 2 T-Sensor [°C]
40079 78 F 2 Sample gas flow [l/h]
40081 80 F 2 T-Cooler-1 [°C]
40083 82 F 2 T-Cooler-2 [°C]
40085 84 F 2 T-Hose [°C]
40087 86 F 2 reserved [variable]
40089 88 F 2 reserved [variable]
40091 90 F 2 reserved [variable]
Calculated gas values
40093 92 F 2 CO [mg/m³]
40095 94 F 2 NO [mg/m³]
40097 96 F 2 NO2 [mg/m³]
40099 98 F 2 NOx [mg/m³]
40101 100 F 2 SO2 [mg/m³]
40103 102 F 2 H2S [mg/m³]
40105 104 F 2 H2 [mg/m³]
40107 106 F 2 CH4 [mg/m³]
40109 108 F 2 C3H8 [mg/m³]
40111 110 F 2 C6H14 [mg/m³]
40113 112 F 2 H2O [mg/m³]
40115 114 F 2 NH3 [mg/m³]
40117 116 F 2 reserved [mg/m³]
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USER MANUAL SWG 200-1 BIOGAS
PLC- protocol data numb. of
register content
address address type registers
40119 118 F 2 reserved [mg/m³]
40121 120 F 2 reserved [mg/m³]
40123 122 U 2 Analyser status - part 1 / part 2 (repetition)
40125 124 F 2 CO/ref.O2 [mg/m³]
40127 126 F 2 NO/ref.O2 [mg/m³]
40129 128 F 2 NO2/ref.O2 [mg/m³]
40131 130 F 2 NOx/ref.O2 [mg/m³]
40133 132 F 2 SO2/ref.O2 [mg/m³]
40135 134 F 2 H2S/ref.O2 [mg/m³]
40137 136 F 2 H2/ref.O2 [mg/m³]
40139 138 F 2 CH4/ref.O2 [mg/m³]
40141 140 F 2 C3H8/ref.O2 [mg/m³]
40143 142 F 2 C6H14/ref.O2 [mg/m³]
40145 144 F 2 H2O/ref.O2 [mg/m³]
40147 146 F 2 NH3/ref.O2 [mg/m³]
40149 148 F 2 reserved/ref.O2 [mg/m³]
40151 150 F 2 reserved/ref.O2 [mg/m³]
40153 152 F 2 reserved/ref.O2 [mg/m³]
40155 154 F 2 CO/0%O2 [ppm]
40157 156 F 2 NO/0%O2 [ppm]
40159 158 F 2 NO2/0%O2 [ppm]
40161 160 F 2 NOx/0%O2 [ppm]
40163 162 F 2 SO2/0%O2 [ppm]
40165 164 F 2 H2S/0%O2 [ppm]
40167 166 F 2 H2/0%O2 [ppm]
40169 168 F 2 CH4/0%O2 [ppm]
40171 170 F 2 C3H8/0%O2 [ppm]
40173 172 F 2 C6H14/0%O2 [ppm]
40175 174 F 2 H2O/0%O2 [ppm]
40177 176 F 2 NH3/0%O2 [ppm]
40179 178 F 2 reserved/0%O2 [ppm]
40181 180 F 2 reserved/0%O2 [ppm]
40183 182 F 2 reserved/0%O2 [ppm]
40185 184 F 2 CO [mg/s]
40187 186 F 2 NO [mg/s]
40189 188 F 2 NO2 [mg/s]
40191 190 F 2 NOx [mg/s]
40193 192 F 2 SO2 [mg/s]
40195 194 F 2 H2S [mg/s]
40197 196 F 2 H2 [mg/s]
40199 198 F 2 CH4 [mg/s]
40201 200 F 2 C3H8 [mg/s]
40203 202 F 2 C6H14 [mg/s]
40205 204 F 2 H2O [mg/s]
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USER MANUAL SWG 200-1 BIOGAS
PLC- protocol data numb. of
register content
address address type registers
40207 206 F 2 NH3 [mg/s]
40209 208 F 2 reserved [mg/s]
40211 210 F 2 reserved [mg/s]
40213 212 F 2 reserved [mg/s]
40215 214 F 2 CO/ref.O2 [ppm]
40217 216 F 2 NO/ref.O2 [ppm]
40219 218 F 2 NO2/ref.O2 [ppm]
40221 220 F 2 NOx/ref.O2 [ppm]
40223 222 F 2 SO2/ref.O2 [ppm]
40225 224 F 2 H2S/ref.O2 [ppm]
40227 226 F 2 H2/ref.O2 [ppm]
40229 228 F 2 CH4/ref.O2 [ppm]
40231 230 F 2 C3H8/ref.O2 [ppm]
40233 232 F 2 C6H14/ref.O2 [ppm]
40235 234 F 2 H2O/ref.O2 [ppm]
40237 236 F 2 NH3/ref.O2 [ppm]
40239 238 F 2 reserved/ref.O2 [ppm]
40241 240 F 2 reserved/ref.O2 [ppm]
40243 242 F 2 reserved/ref.O2 [ppm]
40245 244 U 2 Analyser status - part 1 / part 2 (repetition)
40247 246 F 2 CO [mg/kWh]
40249 248 F 2 NO [mg/kWh]
40251 250 F 2 NO2 [mg/kWh]
40253 252 F 2 NOx [mg/kWh]
40255 254 F 2 SO2 [mg/kWh]
40257 256 F 2 H2S [mg/kWh]
40259 258 F 2 H2 [mg/kWh]
40261 260 F 2 CH4 [mg/kWh]
40263 262 F 2 C3H8 [mg/kWh]
40265 264 F 2 C6H14 [mg/kWh]
40267 266 F 2 H2O [mg/kWh]
40269 268 F 2 NH3 [mg/kWh]
40271 270 F 2 reserved [mg/kWh]
40273 272 F 2 reserved [mg/kWh]
40275 274 F 2 reserved [mg/kWh]
40277 276 F 2 CO [mg/MJ]
40279 278 F 2 NO [mg/MJ]
40281 280 F 2 NO2 [mg/MJ]
40283 282 F 2 NOx [mg/MJ]
40285 284 F 2 SO2 [mg/MJ]
40287 286 F 2 H2S [mg/MJ]
40289 288 F 2 H2 [mg/MJ]
40291 290 F 2 CH4 [mg/MJ]
40293 292 F 2 C3H8 [mg/MJ]
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USER MANUAL SWG 200-1 BIOGAS
PLC- protocol data numb. of
register content
address address type registers
40295 294 F 2 C6H14 [mg/MJ]
40297 296 F 2 H2O [mg/MJ]
40299 298 F 2 NH3 [mg/MJ]
40301 300 F 2 reserved [mg/MJ]
40303 302 F 2 reserved [mg/MJ]
40305 304 F 2 reserved [mg/MJ]
Other calculated meas. values (no gases)
40307 306 F 2 Exc air (unitless)
40309 308 F 2 Dewpoint [°C]
40311 310 F 2 Losses [%]
40313 312 F 2 Effic. [%]
40315 314 F 2 Losses condens. [%]
40317 316 F 2 Effic condens. [%]
40319 318 F 2 CO/CO2 [%]
40321 320 F 2 Flow volume [l/s]
40323 322 F 2 reserved [variable]
40325 324 F 2 reserved [variable]
40327 326 F 2 reserved [variable]
Industrial protocol in modbus frame
41001 1000 U 1 Length of Ind.-Protocol (*) in words (e.g. 52 = 104 bytes)
41002 1001 - x Data block in industrial protocol format (*)
Important:
The flow-monitoring (flow meter with needle valve at the front of the analyzer) must be:
• 50 to 60 l/h (devices with electrochemical cells)
• 30 to 40 l/h (devices with NDIR benches)
during the measurement!
If it is not possible to adjust this rate, it is necessary to check first the filters (including probe) and than the gas pump
and hoses.
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USER MANUAL SWG 200-1 BIOGAS
4 MOUNTING
4.1 Assembly 6U and gas connections # 200116
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USER MANUAL SWG 200-1 BIOGAS
4.2 Assembly 9U and gas connections # 200119
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USER MANUAL SWG 200-1 BIOGAS
4.3 Main control unit MCU 6U # 644416
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4.4 Mounting plate 6U # 64417
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4.5 Mounting plate 9U # 64405
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USER MANUAL SWG 200-1 BIOGAS
Important:
The flow-monitoring (flow meter with needle valve at the front of the analyzer) must be:
• 50 to 60 l/h (devices with electrochemical cells)
• 30 to 40 l/h (devices with NDIR benches)
during the measurement!
If it is not possible to adjust this rate, it is necessary to check first the filters (including probe) and than the
gas pump and hoses.
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USER MANUAL SWG 200-1 BIOGAS
4.6 Power supply connection of analyzer SWG 200-1
The power supply cable is feed through the connection plate and screwed to the internal safety fuse, see picture
below:
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USER MANUAL SWG 200-1 BIOGAS
4.7 Analog output connection
Backside control unit
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USER MANUAL SWG 200-1 BIOGAS
Mounting the analog output cables at the connector X3-O:
Plug of the connector X3-O from the contact strip. Use a flat tip screwdriver for unscrewing the 2 fixing screws.
Equip the cable end of the analog cables (0,25 mm2 up to 0,75 mm2) with wire end ferrule (DIN46228) and fasten
them by means of a flat tip screwdriver.
(see picture below)
Plug the connector to the contact strip X3-O and fasten the 2 fixing screws.
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USER MANUAL SWG 200-1 BIOGAS
4.8 Digital data transfer to Desktop PC
4 wire cable twisted pair from SWG 200-1 X4-O connector to RS 485 converter
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USER MANUAL SWG 200-1 BIOGAS
4.9 Digital data transfer to notebook
In case your notebook does not support RS232 serial port, you need to interconnect a RS232/USB converter (see be-
low).
4 wire cable twisted pair from SWG 200-1 X4-O connector to RS 485 converter
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USER MANUAL SWG 200-1 BIOGAS
5 SERVICE
5.1 Maintenance and service
5.1.1 Cabinet ventilation
The analyzer cabinet has several built-in fans to evacuate the inside heat. The fans are equipped with filter matting.
The filters prevent inside enclosure from dust being ventilated through.
It is necessary to check these filters every week, until you are able to estimate your local interval of filter replacement.
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USER MANUAL SWG 200-1 BIOGAS
5.1.2 Sample gas filter (PTFE) # 60631
Replace the dust and particle filter element (art-no. 60631) of the filtering unit (art. No. 11179) if the colour is chang-
ing from white to brown.
Unscrew the filter case and replace the filter cartridge art-no. 60631.
Do not loose or forget the sealing O-ring.
OK DIRTY
The filter elements placed at the front of the analyzer should be changed latest at the yearly routine service.
The filter element (art. no. 56066), placed inside the analyzer, should be checked latest at the yearly routine service
and changed if it is necessary.
Pay attention to the arrow at the filter housing (see flow direction!)
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USER MANUAL SWG 200-1 BIOGAS
5.1.4 Activated carbon filter # 11152
The filter element (art. no. 11152), placed inside the analyzer, should be checked latest at the yearly routine service
and changed if it is necessary.
The filter element (art. no. 56795), placed at the front of the analyzer, should be checked latest at the yearly routine
service and changed if it is necessary.
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USER MANUAL SWG 200-1 BIOGAS
5.1.6 Replace O2 sensor # 58048B
Remark: sensors can contain acid. Pay attention to security indications for manipulation!
In case of a leakage of the sensor, wear protection gloves!
The condition of the electro-chemical sensors is checked at every auto-zero cycle. If the sensor is not ok, an alarm
message is indicated in the display and system alarm relay will be triggered. The measurement will continue but with-
out O2 measurement.
To find out whether a sensor is faulty or not, please pay attention to the chapter 4
"service-values"!
Unlock connection cable of oxygen cell (art.no 58048B), unscrew the O2-cell out of the adapter plate.
The O-ring sealing and the filter paper (art. no. 56872) of the sensor manifold should be changed too!
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USER MANUAL SWG 200-1 BIOGAS
5.1.8 Sample gas pump # 64656
The tightness of the sample gas pneumatics is checked at the yearly routine service, e.g., by purging the measuring
instrument with nitrogen (N2).
The O2 indication in the display must be lower than 0,1%.
If indication is higher than 0,2%, the pump or parts of the sampling system can have a leakage or droplet of dirt.
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USER MANUAL SWG 200-1 BIOGAS
5.2 Selff test / Se
ervice
The SWG2000-1 is equippeed with a selff-diagnosis prrogram.
All internal functions
f are monitored annd displayed if
i necessary
Switch on analyser: internal, au utomatic ch heck of starrt conditions
5.2.1 S
Self-test
U-mains 10,0 ... 16,1 V Check voltage from internal switched power suppply unit!
T-cooler 5,0°C Secondd value 5,0 °C (MRU gas cooler) is too highh:
If this
t value cannnot be reached,, check (replace)
- fan of gaas cooler
- peltier ellement of gas cooler
c
NDIR bench warm-up If warmm-up display iss missing (blanc)
- chheck power suppply of multigaas ndir bench MRU
M
- chheck RS485 wires from main control unit too ndir bench MRU
R-condensat 500 k Check electrical connnection to conddensate monitooring electrodees of gas coolerr
MRU
Check operation of 12Vdc condensate pump #554467
5.2.2 S to zero
Set o
During this phase,
p the analyzer is purgged with ambient air and all
a sensors aree checked for plausible signal values. If
values are noot OK an erroor message will
w be displayeed.
In case of ann error message, change too the Settingg menu and select Servic ice values.
E
Electrochemic
cal cell O2 1000 mv … 512 mV
m Reeplace expired sensor
M gas NDIR bench CO22
Multi Trrim offset potentiometer
M gas NDIR bench CH44
Multi Trrim offset potentiometer
E
Electrochemic
cal cell H2 Reeplace expired sensor
E
Electrochemic
cal cell H2S Reeplace expired sensor
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USER MANUAL SWG 200-1 BIOGAS
5.2.3 S
Service values
Service pro
ogram: V values of e. g. the sensors, temperaturre sensors, ettc. are displayyed. Afterwarrds,
The mV
the mV values are inndicated, whicch restrict thee “OK” range
e:
Scroll serv
vice data: ,
If an analyseer malfunctionn should occuur (e. g. messaage during caalibration: " O2 sensor not OK"), the maalfunction cann
mostly be interpreted in the
t Service meenu.
The analogoous values (= signal beforee analog to diggital converteer) of all sensors and internnal measuredd items will bee
displayed.
5.2.4 A
Analog values
Item value comme
ents
O2 199,922 mV
T-cooler 179,722 mV
Sample flow 16,755 mV
U-Mains 118066 mV
T-PCB 20533 mV
T-sensor 20322 mV
R-Condens 5000 mV
5.2.5 NDIR value
es
Item value comme
ents
CH4 32830 dig
CO 33303 dig
CO2 28520 dig
Reference 40723 dig
T-detector 5028 dig
T-bench 2443 dig
P-absolute 15402 dig
VCC 107 dig
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USER MANUAL SWG 200-1 BIOGAS
5.3 Current unit status
Information about the acttual temperatture componeents measured with the annalyzer.
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USER MANUAL SWG 200-1 BIOGAS
5.4 Erro
ors
Error diagnoosis regarding the measurinng device
No Effecct or indication
Erro Cause
C Solution
003 Flue gas
g measurem ment Set to zero is carried
c out Wait until seet to zero will
cannoot be started inn the backgroound terminate
022 Set too zero cannot be A semi-continuuous auto- You don’t neeed more
launchhed manuallyy matic
m measureement is in resets to zeroo during the
progress
p and executes
e semi-continuuous auto-
periodical
p reseets to zero. matic measuurement. It
would disturrb.
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USER MANUAL SWG 200-1 BIOGAS
028 Firmw
ware damagedd, Firmware dammaged, Please contaact service
operating conditionns not operating
o condditions not department
ensuree ensure
e www.mru.euu
see MRU woorldwide
042 Not coorrect measurring Low gas flow Check needlee valve
valuess
Check filter and
a samplingg
line system
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USER MANUAL SWG 200-1 BIOGAS
5.5 Manual for firmware update of MRU H8-Industrial analysers
5.5.1 System requirements
• Operating system MS Windows XP or later
• Pentium PC or later
• One available RS232 port. It should be a real RS232 port. A RS232-USB adaptor may work, but may fail as well.
• After the update the analyser must be switched off, as soon as it has reached the self test window! Please discon-
nect mains (unplug cable or switch off the master switch), analysers with battery additionally need to be switched
off by pressing the keys F1 and F4 simultaneously. Now you can restart the analyser and use it with its new
firmware.
• Select the COM-port, which is connected with the analyser by clicking on “RS232” and then on the appropriate
“COMx”.
• Load a firmware file by clicking on “file” / “load file” and selecting a file.
• Now press and hold down the F1 key and connect mains (plug cable or switch on the master switch). Hold the F1
key down until the PC indicates the message “MRU unit (H8-generation) recognized”. Now you can release the F1
key.
• The update usually takes less than one minute. The unit’s display stays empty during the uploading process. When
the update has finished, the unit starts its program as usual. Please bear in mind now the important hints and
warnings written above concerning switching-off and data loss!
• A serial mouse uses the one and only RS232 port: Use another PC or another mouse.
You have not selected the COMx port which is connected to the analyser: Change the COM-port selection.
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USER MANUAL SWG 200-1 BIOGAS
5.6 Cable enumeration of main pcb of industrial analyzers
5.6.1 Mainboard (pcb # 59351)
23
22
21
24
20
19
18
17
1
16 2
3
15
4
14 5
7
13
8
12 11 10 9
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5.6.2 Interface board (pcb # 60413)
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5.7 Schematics
5.7.1 Gas flow diagram
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5.7.2 Wiring diagram cabinet
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5.7.3 Overview connectors
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USER MANUAL SWG 200-1 BIOGAS
5.8 Spare part list
Article Parts Quantity Remarks
number
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USER MANUAL SWG 200-1 BIOGAS
Article Parts Quantity Remarks
number
64273 O2/H2S measurement
parts
58048 O2 sensor 1
10720 H2S sensor 1
64388 O-ring 15 x 3,0 2
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USER MANUAL SWG 200-1 BIOGAS
6 OPTIONS
6.1 Unit heater 500W with automatic regulation # 60997
To protect unit from freezing during winter, for larger 9U cabinet
General
Unit heater serves to heat switch cabinets so that water condensation and malfunctions are prevented as well as to
increase the overall functional capacity of the cabinet. The heater is composed of an aluminium profile with two a
built-in tube heating.
Safety Instructions
References marked as ! ensures the avoidance of danger and protection of personal health and safety.
Function
The desired temperature is regulated through a bimetallic release that is continuously adjustable to variable set-point.
The control light indicates the operating status of the heater.
Technical Data
Rated Voltage : 230-250 V AC
Rated Power : 500 W
Range of Adjustment : 5° - 45°C
Working Temperature : -20° - +100°C
Storing Temperature : -20° - +70°C
Protection Type : IP 20
Connection Line (Junction) : Silicone Cable 3G1
EMV : EN 55014
Dimensions LxWxH : 290x140x100 mm
Weight : 1.6 kg
Commissioning
The unit heater is exclusively meant for permanent locations where cable connections must be protected against me-
chanical damage.
! Protect the unit heater from:
- Direct sun light - Vibrations
- intense radiated heat - corrosive chemicals
- strong electro-magnetic fields - mechanical impacts
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USER MANUAL SWG 200-1 BIOGAS
!The electrical connections can only be carried out by a skilled electrician and in compliance to cur-
rent regulations.
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USER MANUAL SWG 200-1 BIOGAS
6.2 Gas cooler # 64556
Parts:
1 - # 60464 Electric gas cooler -> no service possible!
2 - # 11234 Condensate draining pump
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USER MANUAL SWG 200-1 BIOGAS
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USER MANUAL SWG 200-1 BIOGAS
7 APPENDIX
7.1 Technical Specifications
General specifications SWG200-1
Oxygen O2 Electrochemical cell (long-life)
Carbon dioxide CO2 NDIR bench (multi-gas)
Methane CH4 NDIR bench (multi-gas)
Hydrogen Sulphide H2S (low) Electrochemical cell (optional)
Hydrogen Sulphide H2S (high) Electrochemical cell (optional)
Hydrogen H2 Electrochemical cell (optional)
Calorific (heating) value MJ/m3 calculated
Operating temperature: + 5° …+ 40°C,
relative humidity of air max 90 %, non condensing
Storage temperature. - 20° … + 50°C
Power supply 230 VAC / 100 W,
with option cabinet heater add 500W
Internal main fuse 10 A automatic
Warm-up time 1h minimum
Response time T90 60 seconds from analyzer inlet port
Noise of output signal < 0,5% of measuring range
Detection limit < 1% of measuring range
Linearity error < 2% of measuring range
Repeatability 1% of full scale
Temperature influence max 2% of measuring range per 10°K
Span drift with AUTOCAL: negligible
without AUTOCAL: <2% of measuring range / 2 weeks
Zero drift with AUTOZERO: negligible
Display full graphic LCD display with backlight
Resolution depends on range selection, ppm or %
8x analog outputs: 4 – 20 mA self powered,
max 500R load resistor, user free configurable
Output signals
RS485 digital data transmission,
Modbus RTU or MRU protocol (user selectable)
Alarm relays 3x potential free NO contacts
1x system alarm, 2x value alarm free settable
Sample gas conditioning max. 100mbar gas inlet pressure (other on request)
optional: gas cooler with constant dew point = + 5°C
and condensate draining pump
filtering particle size < 1μ
Sample gas monitoring Internal sample flow monitoring and alarm
Calibration by software and use of:
mixture calibration gas cylinder for CO2+CH4 required,
separate gas cylinder for H2S is required
clean and fresh ambient air for zero setting
Indoor enclosure 6U height 345 x 600 x 575 mm (H x W x D)
(for clean and cool ambient condition)
Weight up to 30kg
Protection class IP54
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USER MANUAL SWG 200-1 BIOGAS
7.2 Declaration of confirmity
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