Sei sulla pagina 1di 84

KTM Ball Valves

KTM manufactures the most complete line of quality ball valves,


and can provide the exact ball valves and actuators to meet the
most demanding application requirements.

KTM markets a complete line of ball


valves for the most demanding
application requirements of the oil and
gas, power, chemical, petrochemical
and other process industries. Types
include floating and trunnion, 3-way,
diverting and control along with premier
specialty products with unique features.
They feature several proprietary seat
designs, and offer a wide range of
performance; the E-seat, PTFE/PFE
copolymer, Gratite® high temperature
seat with tight shut-off and Metaltite
metal seat.
KTM has developed a reputation for
high quality, dependable valves backed
by excellent service. Each valve is
precision manufactured from foundry
casting to final assembly.
Special options are available, including
stem extensions, body coating and
double block and bleed. Testing is also
available for chlorine service, oxygen
service, vacuum service, liquid
penetrant, magnetic particle, ultra-sonic
and x-ray.

Advantages
• The most complete line of ball valves
in either a manual or an automated
mode of operation.
• Standard, off-the-shelf, special and
custom-made valves.
• Mill Test Reports (MTRs) available on
all valves.
• Material traceability.
Floating/Trunnion Single V, VS11
• Continuing source guarantees. 1/2" to 30"
Size Range: Size Range: 1" to 20"
• Product warranties. ASME Class: 150 and 2500 ASME Class: 150 and 300
• Strategically located sales, service Temperature Rating: -328°F to 932°F Control Valve Range: 100:1 rangeability
and distribution centers provide rapid Temperature Rating: -20°F to 518°F
3-way
delivery, service and repair. 1/2" to 14"
Size Range: Dual V
• Qualified service and engineering ASME Class: 150, 300, and 600 Size Range: 1" to 8"
support. 3-way Patterns: L, T, and Y ASME Class: 150 and 300
Temperature Rating: -20°F to 932°F Control Valve Range: 250:1
Temperature Rating: -20°F to 518°F

KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates in
Flow Control the United States and/or other countries. All other brand names, product names, or trademarks belong
to their respective holders.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550-US-0906


KTM Ball Valves

Contents

Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8


SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37
Low Temperature and
Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44
Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52
Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56
VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62
Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81
Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


KTM Ball Valves

Experience and Reputation Special Options and


For over 60 years, we have developed a Testings are Available
reputation for high quality, dependable Options
valves and outstanding service for our
customers. • Stem extension
• Body coating
Totally Integrated
• Double block and bleed
Manufacturing Facility
You can count on KTM ball valves for Tests
lasting, dependable service. Each valve • Chlorine service
is precision manufactured from foundry • Oxygen service
casting to final assembly. By controlling
• Vacuum service
every component of manufacturing, we
maintain total quality control. • Liquid penetrant
• Magnetic particle
Dependable Quality
and Performance • Ultra-sonic
In addition, unique design features help • X-ray
add to the life and performance of our
valves, such as an incredibly high degree
of accuracy that is machined into every
ball – a sphericity of ± 0.0008" and a
4 RMS finish.
Process and Quality Control
(S.P.Q.C.)
KTM is committed to Statistical Process
Quality Control. Products are manufactured
utilizing S.P.Q.C. as a powerful tool for
producing quality products.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


3
KTM Ball Valves

SB11 Omni II
(Pages 9-12) (Pages 13-21)

Model Number SB11 EB100/EB800/EB100-PL


Type Split Body Split Body
Floating Ball Floating Ball
Bi-directional Bi-directional
RF Flanged Ends RF Flanged Ends
Bore Full Full and Reduced
Pressure Class ANSI 150 lb ANSI 150 lb
ANSI 300 lb
Size Range 1/2" to 8" 1/2" to 8" (Full)

6" to 10" (Reduced)


Body Material Carbon Steel Carbon Steel
316 SS 316 SS
304 SS
Alloy 20
Monel®
Special Alloys
Trim Options 316 SS 316 SS
304 SS
Monel®
Alloy 20
Hastelloy® C
Special Alloys
Maximum
Working 285 psi 285 psi/720 psi
Pressure
Temperature -20°F up to 420°F -50°F up to 932°F
Range
Seat Options E E, K, F, M, T
Features Anti-static Electricity Anti-static Electricity
Blow-out Proof Stem Blow-out Proof Stem
Cavity Relief Cavity Relief
Fire-safe Cold-flow Resistance Seat
ISO Integral Mounting Flange Fire-safe
Locking Device Fugitive Emission Control Device
Positive Flow Stem Indicator ISO Integral Mounting Flange
Positive Shut-off Locking Device
NACE MR01.75 Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


4
KTM Ball Valves

Metal Seated Energy Process


(Pages 24-26) (Pages 27-28)

Floating Trunnion

Model Number EB100/EO100 EO1200 EB100/EO100


Type Split Body Split Body Split Body
Floating Ball Trunnion Floating Ball
RF Flanged Ends Bi-directional Bi-directional
Class V Seat Leakage RF Flanged Ends SE/SW Ends
Bi-directional Class 5Seat Leakage
Bore Full Full Full
Pressure Class ANSI 150 lb ANSI 150 lb ANSI 300 lb
ANSI 300 lb ANSI 300 lb ANSI 600 lb (also available in Flange
ANSI 600 lb (Uni-directional) ANSI 600 lb End, sizes 1/2" to 4")
Size Range 1/2" to 8" (150/300) 2" to 20" (150/300) 1/2" to 2"
1/2" to 11/2" (600) 2" to 18" (600)
Body Material Carbon Steel Carbon Steel Carbon Steel
316 SS 316 SS 316 SS
Special Alloys Special Alloys
Trim Options 316 SS/329 SS 316 SS/329 SS 316 SS/329 SS
Monel® Monel® Monel®
Hastelloy® C Hastelloy® C Hastelloy® C
Special Alloys Special Alloys Special Alloys
Maximum
Working 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi
Pressure
Temperature -50°F up to 932°F
-20°F up to 932°F -20°F up to 932°F
Range
Seat Options M M F
Features Anti-static Electricity Anti-static Electricity Anti-static Electricity
Blow-out Proof Stem Blow-out Proof Stem Blow-out Proof Stem
Cavity Relief Cavity Relief Fire-safe
Fire-safe Fire-safe Fugitive Emission Control Device
Fugitive Emission Control Device Fugitive Emission Control Device Locking Device
Locking Device Positive Flow Stem Indicator Positive Shut-off
Positive Flow Stem Indicator Positive Flow Stem Indicator NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


5
KTM Ball Valves

3-Way
(Pages 29-37)

Model Number EO3100/EO3800 E3200/E3900 EB100/EO100/EO1200


Type 3-Way, 2-Seats 3-Way, 4-Seats Split Body
Floating Ball Floating Ball Floating Ball
“L” Port “L” Port Trunnion
RF Flanged Ends “T” Port
Trunnion Available
Bore Full and Reduced Full and Reduced Full
Pressure Class ANSI 150 lb ANSI 150 lb (E3900 only) ANSI 150 lb
ANSI 300 lb ANSI 300 lb (E3200) ANSI 300 lb
ANSI 600 lb ANSI 600 lb ANSI 600 lb
Size Range 11/2" to 8" (Full) 1/2" to 8" (Full) 1/2” to 30”

6" to 10" (Reduced) 6" to 8" (Reduced)


10" to 12" (Trunnion)
Body Material Carbon Steel Carbon Steel Carbon Steel (LCC, LCB)
316 SS 316 SS 316 SS
Special Alloys
Trim Options 316 SS 316 SS 304 SS
Monel® Monel® 316 SS
Hastelloy® C Hastelloy® C
Special Alloys Special Alloys
Maximum
Working 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi
Pressure
Temperature
-94°F up to 550 (932°F) -20°F up to 300°F -196°F to -320°F
Range
Seat Options E, G, K, T (F) T, G, E E, T, H
Features Anti-static Electricity Anti-static Electricity Anti-static Electricity
Blow-out Proof Stem Blow-out Proof Stem Block and Bleed
Cavity Relief Cavity Relief Blow-out Proof Stem
Fugitive Emission Control Device Fugitive Emission Control Device Cavity Relief
Locking Device Locking Device Fire-safe
Positive Flow Stem Indicator Positive Flow Stem Indicator Fugitive Emission Control Device
Positive Shut-off Positive Shut-off NACE MR01.75
NACE MR01.75 NACE MR01.75 Shell MESC 77/306
BS 6755, BS 6364
(valves for cryogenic service)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


6
KTM Ball Valves

Low Temperature and Process, Production, Floating and


Cryogenic Valves Trunnion Valves
(Pages 38-44) (Pages 45-52)

Model Number EB100/EO100/EO1200 Model Numbe EO1200/EO8200 EO1100/EO8100/EO100


Type Split Body Type Split Body Split Body
Floating Ball Trunnion Trunnion and Floating Ball
Trunnion Bi-directional Bi-directional
“T” Port RF/RTJ/BW RF/RTJ/BW
Bore Full Bore Full and Reduced Full and Reduced
Pressure Class ANSI 150 lb Pressure Clas ANSI 150 lb ANSI 150 lb
ANSI 300 lb ANSI 300 lb ANSI 300 lb
ANSI 600 lb ANSI 600 lb ANSI 600 lb
ANSI 900 lb ANSI 900 lb
ANSI 1500 lb ANSI 1500 lb
ANSI 2500 lb
Size Range 1/2" to 30" Size Range 2" to 20" (150/300) 1/2" to 11/2" (600, Floating)

2" to 26" (600) 2" to 20" (600)


11/2" to 20" (900/1500) 1/2" to 1" (900/1500, Floating)

11/2" to 20" (900/1500)


1/2" to 8" (2500)

2" to 30" (150/300)


Body Material Carbon Steel (LCC, LCB) Body Material Carbon Steel Carbon Steel
316 SS 316 SS 316 SS
Trim Options 304 SS Trim Options 316 SS Carbon Steel
316 SS ENP 316 SS
HCR ENP
HCR
Maximum Maximum
285 psi/720 psi 285 psi/720 psi/1440 psi
Working 285 psi/720 psi/1440 psi Working
1440 psi/2220 psi/3600 psi 2220 psi/3600 psi/6000 psi
Pressure Pressure
Temperature Temperature
-196°F to -320°F -20°F up to 500°F -20°F up to 300°F
Range Range
Seat Options E, T, H Seat Options H, K H
Features Anti-static Electricity Features Anti-static Electricity Anti-static Electricity
Block and Bleed Block and Bleed Block and Bleed
Blow-out Proof Stem Blow-out Proof Stem Blow-out Proof Stem
Cavity Relief Cavity Relief Cavity Relief
Fire-safe Fire-safe Fire-safe
Fugitive Emission Control Device Fugitive Emission Control Device Fugitive Emission Control Device
NACE MR01.75 Positive Flow Stem Indicator Positive Flow Stem Indicator
Shell MESC 77/306 Positive Shut-off Positive Shut-off
BS 6755, BS 6364 NACE MR01.75 NACE MR01.75
(valves for cryogenic service)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


7
KTM Ball Valves

Single V Dual V
(Pages 53-56) (Pages 63-66)

Model Number WO400/WO600/VS Type WA Series


Type Split Body One-Piece Body
Trunnion Trunnion
Uni-directional Uni-directional
RF Flanged Ends RF Flanged Ends/Wafer Ends
Class II, IV Seat Leakage Class V Seat Leakage
VS Type - ISA S75.4
Bore Full and Reduced Reduced
Pressure Class ANSI 150 lb ANSI 150 lb
ANSI 300 lb ANSI 300 lb
ANSI 600 lb
ISA
Size Range 1" to 20" 1" to 8"
Body Material Carbon Steel 316 SS
316 SS
Trim Options 316 SS/HCr 316 SS/HCr
316 SS Stellited
Maximum
Working 285 psi/720 psi/1440 psi 275 psi/720 psi
Pressure
Temperature
-20°F up to 482°F -20°F up to 518°F
Range
Seat Options L, S M (316 SS Stellited)
Features Locking Device Fugitive Emission Control Device
Positive Flow Stem Indicator ISO Integral Mounting Flange
NACE MR01.75 Locking Device
Positive Flow Stem Indicator
NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


8
KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

Features
• Designed and manufactured to major
international standards.
• Designed for zero leakage with
standard E-seat technology.
• Pure white E-seat seal helps relieve
concern over product contamination
and possible “popcorning” in reactive
monomer applications.
• Anti-cold flow-integral seat lip
designed to eliminate seat
deformation and cold flow.
• Fire-safe tested to API 607 4th Edition.
• Secondary fire-safe metal-to-metal
seat is standard.
• Blow-out proof stem.
• Static electricity grounding device.
• CE marking to PED 97/23/EC.
• ISO 5211 mounting pad.
• SealMaster™ technology on packing
area to meet most fugitive emission
requirements.
• Low operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.

Special Options
• Stem extensions.
• Special trim configurations for
corrosive applications. General Applications Standards
• Special alloy body materials available • Pulp and paper • API 598
upon request. • Chemical • ANSI B16.5, B16.10 and B16.34
• Reactive monomers • Fire-safe approved, API 607 4th
Edition
• Oil and gas productions
• CE marking to PED 97/23/EC
• Fire-safe and flammables
• Food and beverage
• Steam

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


9
KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

Handle for valve size 20

21/2" to 8" [65 to 200 mm] 24 19


15
Handle for valve size
1/2" to 2" [15 to 50 mm]
21 17
22 23
15
17 14

23 13

12
11

7
7a 18

10

9
6
5 8
3
2 4
16

Parts and Materials


Materials Notes:Notes
No. Part Stainless Steel Body WCB Body Qty 1. Option – For fire tested to API 607 4th Edition,
packing material will be changed to Graphite.
1 Body A351 Gr. CF8M A216 Gr. WCB 1
2 Cap A351 Gr. CF8M A216 Gr. WCB 1 2. Other body materials available.
3 Ball A351 Gr. CF8M A351 Gr. CF8M 1
4 Stem A 276 Type 316 A 276 Type 316 1
5 Seat PTFE/PFA Copolymer PTFE/PFA Copolymer 2
61 Body seal PTFE PTFE 1
7 Stud A 193 Gr. B8 A 193 Gr. B7 4 - 12
7a Nut A 194 Gr. 8 A 194 Gr. 2H 4 - 12
8 Lower tost washer 50% SS/ 50% PTFE 50% SS/ 50% PTFE 1
9 Compress ring SUS 316 SUS 316 1
101 Upper tost washer PTFE/ PFA Copolymer PTFE/ PFA Copolymer 1
111 V-ring stem packing PTFE PTFE 1 set
12 Tost washer PEEK PEEK 1
13 Gland SUS 304 SUS 304 1
14 Belleville washer SUS 301 SUS 301 2
15 Stem nut SUS 304 SUS 304 1-2
16 Static ball SUS 304 SUS 304 1
17 Lock saddle SUS 304 SUS 304 1
18 Stop bolt SUS 304 SUS 304 1
19 Handle (1/2" to 2") SUS 304 SUS 304 1
20 Handle sleeve (1/2" to 2") Vinyl Vinyl 1
21 Handle (21/2" to 8") SGP Zn Plating SGP Zn Plating 1
22 Handle adapter (21/2" to 8") CF8 (21/2" to 4") A536 (6" to 8") 1
23 Triangle stopper SUS 304 SUS 304 1
24 Bolt (21/2" to 8") SUS 304 SUS 304 1

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


10
KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body


D: Flange outside diameter
C: Bolt pitch circle øU
g: Raised face diameter
W W f: Raised face height
H2
d: Bore diameter H1
T: Flange thickness
N: Number of bolts H3
m: Bolt hole diameter

H H

ød øg øC øD

SW

f
N-øm M
L L T

1/2" to 2" [15 - 50 mm] 21/2" to 8" [65 - 200 mm] Flange End Top Works

ANSI Class 150 Dimensions


Valve d L H W D C g f T N m H1 H2 H3 SW U ISO M Wt.
Size Lbs.
1/2" 0.59 4.25 3.54 4.92 3.50 2.38 1.38 0.06 0.44 4 0.63 0.89 0.47 0.08 0.25 1.18 F04 M5 4
3/4" 0.79 4.62 3.68 4.92 3.86 2.76 1.69 0.06 0.44 4 0.63 0.87 0.49 0.08 0.25 1.18 F04 M5 7
1" 1.00 5.00 4.09 5.94 4.25 3.13 2.01 0.06 0.44 4 0.63 0.93 0.51 0.12 0.31 1.38 F05 M6 9
11/2" 1.50 6.50 4.90 7.24 5.00 3.88 2.87 0.06 0.56 4 0.63 1.06 0.55 0.12 0.37 2.17 F07 M8 15
2" 2.00 7.00 5.24 7.24 5.99 4.74 3.62 0.06 0.63 4 0.75 1.06 0.55 0.12 0.37 2.17 F07 M8 18
21/2" 2.50 7.50 6.38 19.49 7.01 5.49 4.13 0.06 0.69 4 0.75 1.81 0.96 0.12 0.67 2.76 F10 M10 31
3" 3.00 8.00 6.77 19.49 7.48 6.00 5.00 0.06 0.75 4 0.75 1.81 0.98 0.12 0.67 2.76 F10 M10 40
4" 4.00 9.00 7.76 23.43 9.02 7.50 6.18 0.06 0.94 8 0.75 2.05 1.18 0.12 0.67 2.76 F10 M10 60
6" 6.00 15.50 11.06 31.50 10.98 9.51 8.50 0.06 1.00 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 165
8" 8.00 18.00 12.48 43.31 13.50 11.75 10.63 0.06 1.13 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 282

ANSI Class 150 Dimensions [mm, kg]


15 15 108 90.0 125 89 60.5 35 1.6 11.2 4 16 22.5 12.0 2 6.3 30 F04 M5 2
20 20 117 93.5 125 98 70.0 43 1.6 11.2 4 16 22.0 12.5 2 6.3 30 F04 M5 3
25 25 127 104.0 151 108 79.5 51 1.6 11.2 4 16 23.5 13.0 3 8.0 35 F05 M6 4
40 38 165 124.5 184 127 98.5 73 1.6 14.3 4 16 27.0 14.0 3 9.5 55 F07 M8 7
50 50 178 133.0 184 152 120.5 92 1.6 15.9 4 19 27.0 14.0 3 9.5 55 F07 M8 8
65 64 190 162.0 495 178 139.5 105 1.6 17.5 4 19 46.0 24.5 3 17.0 70 F10 M10 14
80 76 203 172.0 495 190 152.5 127 1.6 19.1 4 19 46.0 25.0 3 17.0 70 F10 M10 18
100 100 229 197.0 595 229 190.5 157 1.6 23.9 8 19 52.0 30.0 3 17.0 70 F10 M10 27
150 150 394 280.0 800 279 241.5 216 1.6 25.4 8 22 68.0 41.0 3 23.0 85 F12 M12 75
200 201 457 315.0 1100 343 298.5 270 1.6 28.6 8 22 68.0 41.0 3 23.0 85 F12 M12 128

Pressure/Temperature Ratings
868
[6]

723
ANSI Class 300 Body Rating Valve Size:
[5]
1/2" to 3/4" [15 to 20 mm]
579
Pressure, psi [MPa]

[4]

434
1" to 21/2" [25 to 60 mm]
[3] 3" to 4" [80 to 100 mm]
289 ANSI Class 150 Body Rating
[2] 6" [150 mm]

145
[1] 8" [200 mm]

0
-20 32 104 176 249 320 392 464
[-29] [0] [40] [80] [120] [160] [200] [240]

Temperature, °F [°C]

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


11
KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

Stem Sealing

SealMaster™ Our extremely high cycle stem sealing design is accomplished


by a double sealing system. The high performance of KTM
ball valves is mainly due to the unique SealMaster™ stem seal
V-ring
Stem Packing arrangement, which provides primary sealing. It has been
specially designed and constructed to prevent line fluid
Belleville permeation and resultant leakage. On top of this arrangement
Washers are multiple layers of V-ring stem packing, which act as
secondary sealing. A set of Belleville washers automatically
and constantly compresses the seals to adjust for wear,
pressure and temperature fluctuations. Every KTM ball valve
is a stalwart barrier against fugitive emissions.

Stem Sealing Details

4
1

5 View 1 View 2 View 3


2 B

C
6

View 4 View 5 View 6

Main Features of SealMaster™ The live-loaded SealMaster™ is a combination of three


Patented Stem Seal Arrangement components: (A) a cup and cone PFA/TFE upper tost seal;
• “Multiple” sealings up to 6 areas (see Views 1-6) for (B) a cup and cone sintered stainless steel 316 center load ring,
pressure and high vacuum. and (C) a flat stainless steel/TFE lower tost seal. When tightened,
the live loaded stem pulls up, compressing the stem tost seal.
• Encapsulated “Static” sealing achieved on upper As this happens, material from upper and lower tost seal
tost seal. extrudes between stem and body enclosures (see Views 1-6).
• Constant sealing force reflects to stem (see arrows The surfaces between the bottom of the lower tost seal and top
“A”) and makes stem primary sealing “Positive.” of the stem flange are smooth and all rotation occurs between
these two surfaces, leaving the stem tost seal “static” to create
• Excellent wear resistance on lower tost seal (50% SS the best possible seal. As rotation continues, components bed in
filled PTFE), 1000 times greater than that of PTFE to and keep seal performance constant with usage. As operating
prolong the compensation of Belleville washers. wear takes place, the stem tost seal can be re-tightened to
recommended torques multiple times.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


12
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

The KTM Omni II is available in three


basic style of seats – soft, hard and
metal-to-metal. Each offers a range of
performance suitable to many
applications.

Seat Temperature Range


• E-seat PTFE/PFA
copolymer (standard) -148°F to 500°F
• F-Gratite® hard seat -50°F to 932°F
• K-PEEK -20°F to 550°F
• M-Metal seat -20°F to 932°F

Features
• Superior valve design at a competitive
price.
• Fugitive emissions control for
flammable and non-flammable
applications.
• Machined ISO actuator mounting pad.
• Designed for zero leakage with
standard E-seat.
• Pure white E-seat seal helps relieve
concern over product contamination.
• Positive alignment of split body.
• Fire-safe design tested to API 607
4th Edition.
• Secondary fire-safe metal-to-metal
seat is standard.
• Blow-out proof stem.
• Static electricity grounding device.
Special Options Special Tests
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface • Stem extension • Liquid penetrant
finish are unsurpassed. • Special body coatings • Magnetic-particle
• Reinforced PTFE bearing and packing • Can be outfitted for cryogenic, • Ultra-sonic
rings reduce friction. chlorine, oxygen and vacuum
• X-ray
• Lower operating torque for ease of services
operation and reduced actuator cost. Technical Data
General Applications
• Positive position indication. Size range: EB100 Full bore 1/2" to 8"
• Pulp and paper
EB800 Reduced bore
• Meets NACE MR01.75 for sulfide • Reactive monomers 6" to 10"
cracking resistance.
• Oil and gas production Standards: API 6D and 598
• Locking device capable. ANSI B16.5, B16.10 and
• Steam
• Bi-directional shut-off. B16.34
• Hot gases Fire-safe approved API 607
4th Edition, EXES 3-14-1-2A
• Toxic and lethal
BS6755 Part 2
• Fire-safe and flammables BS5351

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


13
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Features

ISO5211 Actuator Mounting Fugitive Emissions Control


Machined “automation pad” allows Multiple layers of adjustable
precise mounting of actuator; mounting PTFE Chevron packing rings
bolts independent from stem-packing for non-flammable service,
gland bolts. Exact alignment reduces and Soft Carbon braided and
torque requirements and helps prevent die-formed for flammable service.
out-of-line wear.

Live Loaded Seals


Radial Tost Bearings Belleville washer keeps constant
Radial loading absorbed, and friction force on stem-seal packing for seal
from axial stem loading reduced. integrity and extended valve life.
Dual tost bearings support stem
for extended cycle life and superior
thermal characteristics.

Blowout-proof Stem and


Primary Stem Seal
Stem shoulder is an integral part
of the stem, retained internally to
help prevent stem blowout from
pressure in body cavity. Primary
stem seal prevents leakage to
atmosphere, also serves as
low-torque bearing.

Precise, Smooth Ball


Ball sphericity and surface finish
are key factors in valve life,
pressure-holding capability,
and operating torque. KTM ball
specifications are unmatched: Cast Bleed-port Boss
Sphericity : to ± 0.0008" and Provisions for drain bleed port if
surface finish 4 microinches RMS. desired. (not shown)

Anti-static Grounding
Retained wire-ring provides positive
Rigid Split Body ground for use with volatile or
Designed with extra bolts to assure
flammable liquids. (not shown)
positive alignment and maximum
protection against bending stresses
in the piping and forces produced by
thermal distortion; seal is fire-safe
metal-to-metal.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


14
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Standard Primary Containment Seals


Fugitive Emission Control

For flammable services For non-flammable services


Fire-safe tested per API 607 4th Fire-safe design with multi-layered,
Edition/EXES 3-14-1-2A. Braided Soft adjustable Chevron packing rings.
Carbon for upper and lower rows,
die-formed Soft Carbon for middle seal.

Standard bonnet

Optional Secondary Containment Seals


Fugitive Emission Control – Toxic and Lethal Applications

For flammable services For non-flammable services


Double packing gland elastomer seal Double packing gland elastomer seal
and lantern ring. and lantern ring.

Extended bonnet

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


15
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Seat Design Selection


The Omni II is available in three basic styles of seats – soft, hard and metal, each
offering a range of performance suitable to many applications.

Soft Seat
Choose from three soft seat materials: temperature capabilities previously Burned
available only with glass or carbon Seat
The standard E-seat PTFE/PFA Body
Seat
copolymer, PEEK and PTFE. Each type fiber-reinforced PTFE. In high- Body
Ball
of seat is retained in the same manner, temperature operations, the seat Lip
Ball Lip
with the valve body machined with a remains white, eliminating the risk of
protective lip designed to eliminate seat color contamination associated with
deformation and cold flow. This same seats made from darker reinforced Fire-safe Seat Design
lip acts as a secondary back-up seal, materials. The E-seat is excellent on a
which forms a metal-to-metal contact in wide variety of applications but is
the event the primary soft seal is particularly recommended for use on
destroyed in a fire. styrene and butadiene, where low
The E-seat offers process purity, permeability is a performance factor;
strength, integrity, low permeability and on low-pressure steam, where
and high resiliency. It is composed of flaking of virgin PTFE is a problem. It
a unique molecularly enhanced s also recommended for use on food
copolymer of PTFE and PFA. It offers and beverage, pharmaceutical and
a full range of properties formerly biotech, paper, clean gas and any other
requiring two separate materials. The applications where product purity and
E-seat provides pressure and the lack of foreign fillers are critical to
success.

The Popcorn Factor


The photographs show a virgin PTFE generally considered the worst-case
seat after attack by reactive monomers scenario due to its small molecular size,
(in this case, styrene). The material’s the test ran for two years at 120 psi and
molecular matrix has been penetrated 180°F. The seats experienced minimum
by uninhibited monomers due to vapor distortion and, after the two-year period,
pressure, allowing a polymeric reaction did not leak in service. Pressure tests
to take place. Commonly called after removal, at 1.1 times design, also
“popcorn polymerization,” this reaction showed no seat leakage. The photo
can totally destroy seat material. shows two of the seats tested and for
comparison, a new seat is shown in the
In the second photograph, you can see
foreground.
the results of a field test of the E-seat
copolymer by KTM. Using butadiene,

Pressure/Temperature Ratings 1000

This graph shows pressure and KTM’s PTFE/PFA copolymer E-seat 900
temperature ratings of the three seat offers the protection from color 800
materials with a full bore of 3 and 4 contamination as with virgin PTFE 300 lb
700 Rating
inches and a reduced bore of 4 inches. seats – but, unlike virgin PTFE, it offers
Pressure, psi

The E-seat provides characteristics equal or better strength, integrity, 600


identical to the carbon-filled material, permeability and resiliency previously
E-

500
se

while retaining its pure white color. The associated only with reinforced PTFE.
PT

at
FE

same is true at full bores ranging from 400


–G
se

1/2" to 8 inches and reduced bores of


-S

300
at

ea

6" to 10 inches. 150 lb


t

200 Ratin
g

100

0
0 100 200 300 400 500

Temperature (°F)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


16
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Seat Design Selection

Metaltite™ Metal Seat


KTM utilizes proprietary processes with special lapping technologies, enabling us to
provide a higher quality product with a superior level of performance. Suitable for a
temperature range from -50°F to 932°F, the Metaltite metal seat is bi-directional and
provides a high performance solution to many difficult applications. Precision lapping
of the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSI
FCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chrome
or Nickel alloy overlay. Durable stellited stainless seats are highly corrosion and
erosion resistant. RTFE or soft carbon stem seals are available.
For complete information on Metal Seat, see page 26.

Spring

Ball

Gasket
Seat Ball
Body
Seat Cap
Body

Hard Gratite® Seat


A proprietary product for high-temperature, high-pressure, flammable and corrosive
critical-process applications, the KTM Gratite® seat offers superior performance and
reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a
Cushion
Seal temperature range from -50°F to 932°F. Gratite® is a bonded composite of hard
graphite material. The cushion seal provides resiliency during thermal expansion-
Ball
contraction. The result is a seat with physical properties that are far superior to
Gasket
Seat conventional ball valve seats of carbon graphite construction.
• More economical than Stellite.
• High resistance to thermal shock.
Body
For complete information on -50°F to 932°F
Gratite® seat, see page 20. Wide Temperature Range

Pressure/Temperature Ratings (Gratite®)

CF8M-316 SS ASTM-A216 WCB - Carbon Steel


800 800

700 700
ANSI Class 300
Pressure - psi

Pressure - psi

600 600
ANSI Class 300
500 500

400 400
ANSI
300 ANSI 300
Class 150
Class 150
200 200

100 100

-20 100 200 300 400 500 600 700 800 900 1000 -20 100 200 300 400 500 600 700 800 900 1000

Temperature - °F Temperature - °F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


17
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Technical Information

Gear operator
W 41/2" 133/4"
W W
W
235/8"

H H 8" to 163/16"
H H dG C D

N-h E
T

L L L L L
Stem Top
Sizes 1/2" to 1" Sizes 1/2" to 2" Sizes 21/2" to 3" Sizes 4" to 8" 8" Gear operated Flange diameter

150 lb. Class Dimensions, Full and Reduced Bore


Valve EB100 Full Bore Weight EB800 Reduced Bore Weight 150 Lb. Flange
Size (d) Bore L H W E Lbs. (d) Bore L H W E Lbs. D C G T (N) -h
1/2" 0.50 4.25 2.38 5.13 0.25 5.0 – – – – – – 3.5 2.38 1.38 0.44 (4) 5/8

3/4" 0.75 4.62 2.5 5.13 0.25 6.5 – – – – – – 3.86 2.76 1.69 0.44 (4) 5/8

1" 1.0 5.0 3.0 6.31 0.31 10.0 – – – – – – 4.25 3.13 2.01 0.44 (4) 5/8

11/2" 1.5 6.5 4.06 9.06 0.44 17.0 – – – – – – 5.0 3.88 2.87 0.56 (4) 5/8

2" 2.0 7.0 4.5 9.06 0.44 23.0 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/4

21/2" 2.5 7.5 6.13 15.75 0.69 42.0 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4

3" 3.0 8.0 6.5 15.75 0.69 51.0 – – – – – – 7.48 6.0 5.0 0.75 (4) 3/4

4" 4.0 9.0 7.5 28.13 0.88 74.0 – – – – – – 9.02 7.5 6.18 0.94 (8) 3/4

6" 6.0 15.5 10.75 45.06 1.06 151.0 5 10.5 10.0 28.13 1.06 121 10.98 9.51 8.5 1.0 (8) 7/8

8" 8.0 18.0 13.5 59.0 1.42 238.0 6 11.5 10.75 45.06 1.25 182 13.5 11.75 10.63 1.13 (8) 7/8

10" – – – – – – 8 13.0 15.94 59.45 1.42 267 15.98 14.25 12.76 1.19 (12) 1

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


18
KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

Technical Information

300 lb. Class Dimensions, Full Bore


Valve EB100 Full Bore 300 Lb. Flange Weight
Size (d) Bore L H W E D C G T (N) - h Lbs.
1/2" 0.5 5.5 2.25 5.13 0.28 3.74 2.62 1.38 0.56 (4) 5/8 5.5
3/4" 0.75 6.0 2.5 5.13 0.28 4.61 3.25 1.69 0.63 (4) 3/4 7.0
1" 1.0 6.5 3.0 6.25 0.31 4.88 3.5 2.01 0.69 (4) 3/4 11.0
11/2" 1.5 7.5 3.75 9.5 0.47 6.14 4.51 2.87 0.81 (4) 7/8 24.0
2" 2.0 8.5 4.25 9.5 0.47 6.5 5.0 3.62 0.88 (8) 3/4 33.0
21/2" 2.5 9.5 5.5 15.75 0.67 7.48 5.87 4.13 1.0 (8) 7/8 52.0
3" 3.0 11.13 6.0 15.75 0.67 8.27 6.61 5.0 1.13 (8) 7/8 79.0
4" 4.0 12.0 7.0 27.5 0.87 10.0 7.87 6.18 1.25 (8) 7/8 91.0
6" 6.0 15.88 10.75 43.25 1.06 12.52 10.63 8.5 1.44 (12) 7/8 233.0
8" 8.0 19.75 13.5 59.0 1.42 15.0 12.99 10.63 1.63 (12) 1 267.0
Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".

Notes:
1. Lever handle standard up to 8". Gear operators
are available. KTM furnishes a lever handle for
sizes up to 10" due to low operating torque. Gear
operators are available at user’s option.
2. KTM ball valves comply with one or more of the
following standard specifications as to pressure,
temperature ratings and dimensions:
ANSI B1.20.1 Pipe Threads
ANSI B16.5 Steel Pipe Flanges
ANSI B16.10 Face-to-Face Dimensions
ANSI B16.34 Valves - Flanged,
threaded and welded end

Cv Values, Full and Reduced Bore Materials of Construction


Body: Carbon Steel (A216, WCB)
Valve Size Full Reduced
304 SS (CF8), 316 SS (CF8M)
1/2" 26 – Ball: 304 SS (CF8), 316 SS (CF8M)
3/4" 50 –
Stem: 304 SS, 316 SS
1" 94 –
Seat: PTFE/PFA Copolymer
11/2" 260 –
2" 480 – Packing: PTFE or Soft Carbon
21/2" 750 – Valve Class: 150 and 300
3" 1300 – Test pressure per API 6D:
4" 2300 – Shell (Hydrostatic)
Class 150 – 425 psig (30 kgf/cm2)
6" 5400 1800 Class 300 – 1100 psig (77 kgf/cm2)
8" 10000 2500 Seat
10" – 4500 (Hydrostatic)
Class 150 – 300 psig (21 kgf/cm2)
Class 300 – 800 psig (56 kgf/cm2)
(Air)
Class 150 – 80 psig (6 kgf/cm2)
Class 300 – 80 psig (6 kgf/cm2)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


19
KTM Ball Valves

Gratite® Seat, Hi-Temp Ball Valves

Special Options
• Extension bonnet

Special Tests
• Liquid penetrant
• X-ray

Standards
Design: ASME B16.34
End connection: ASME B16.5

General Applications
• Chemical plant
• Oil refinery
• Power plant
• Pulp and paper
• Steam
• Dowtherm
• Fused alkali
• Fuel oil and gas

Technical Data
Models/Sizes: ASME Class 150,
Full bore 1/2" to 8"
ASME Class 300,
Full bore 1/2" to 8"
ASME Class 600,
Full bore 1/2" to 4"
(Reduced bore available upon request)
Pressure rating: ASME Class 150,
KTM’s Hi-Temp ball valves are designed Features 300 and 600
to operate within a temperature range • More economical than metal seat. Temperature: -50°F to 932°F
from -50ºF to 932ºF. They incorporate
valve seats of Gratite® material • High resistance to thermal shock. For Pressure/Temperature:
(a bonded composite of graphite) ANSI 150 and 300 – refer to chart
• High electro conductivity helps
formed with flexible graphite which is on page 17.
eliminate need for grounding device.
used to cushion seal. The result is a ANSI 600 – refer to chart on page 28.
seat with physical properties that are • Seats and seals are virtually
far superior to conventional ball valve chemically inert.
seats of carbon graphite construction. • Blow-out proof stem.
• Two-piece body construction.
• Fire-safe.
• Easy actuator mounting.
• Bi-directional flow.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


20
KTM Ball Valves

D : Outside diameter
Gratite® Seat Hi-Temp Ball Valves C : Bolt circle diameter
G : Raised face diameter
T : Flange thickness
D: Outside diameterN : Numberh: ofBolt
boltshole size
C: h : Bolt hole
Bolt circle diameter size diameter
d: Bore
G: d : Bore diameter
Raised face diameter f: Raised face height
f : Raised face height
Handle for
Handle for T: Flange thickness
Handle for Valve size 80mm
N: Number of bolts
Valve size 15mm to 50mm
Valve Size 3"

d G
GCC DD
Handle for
Handle for
Valve size 100mm
Valve Size 4"

L N-h
N-h
ff
T T

Sizes 1/2" to 4" Sizes 6" to 8" Flange Ends


Flange Ends

150 lb Class Dimensions


Valve EB100 Full Bore Weight 150 lb Flange
Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h
1/2" 0.5 4.25 1.9 3.2 2.6 7.9 3.5 2.38 1.38 0.44 0.6 (4) 5/8
3/4" 0.75 4.62 2.0 3.3 2.8 7.9 3.86 2.76 1.69 0.44 0.6 (4) 5/8

1" 1.0 5.0 2.2 3.9 3.2 9.4 4.25 3.13 2.01 0.44 0.6 (4) 5/8

11/2" 1.5 6.5 2.95 4.9 4.3 13.8 5.0 3.88 2.87 0.56 0.6 (4) 5/8

2" 2.0 7.0 3.1 5.3 4.7 13.8 5.99 4.74 3.62 0.63 0.6 (4) 3/4

3" 3.0 8.0 3.9 6.9 – 23.6 7.48 6.0 5.00 0.75 0.6 (4) 3/4

4" 4.0 9.0 4.5 9.4 7.9 42.0 9.02 7.5 6.18 0.94 0.6 (8) 3/4

6" 6.0 15.5 7.1 13.0 11.2 65.0 10.98 9.51 8.50 1.00 0.6 (8) 7/8

8" 8.0 18.0 8.9 16.0 14.4 89.0 13.5 11.75 10.63 1.13 0.6 (8) 7/8

300 lb Class Dimensions


Valve EB100 Full Bore Weight 300 lb Flange
Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h
1/2" 0.5 5.5 2.4 3.2 2.6 7.9 3.74 2.62 1.38 0.56 0.6 (4) 5/8
3/4" 0.75 6.0 2.8 3.3 2.8 7.9 4.61 3.25 1.69 0.63 0.6 (4) 3/4

1" 1.0 6.5 2.9 3.9 3.2 9.4 4.88 3.50 2.01 0.69 0.6 (4) 3/4

11/2" 1.5 7.5 3.1 4.9 4.3 13.8 6.14 4.51 2.87 0.81 0.6 (4) 7/8

2" 2.0 8.5 3.5 5.3 4.7 13.8 6.5 5.0 3.62 0.88 0.6 (8) 3/4

3" 3.0 11.13 4.7 6.9 – 23.6 8.27 6.61 5.00 1.13 0.6 (8) 7/8

4" 4.0 12.0 5.7 9.4 7.9 42.0 10.0 7.87 6.18 1.25 0.6 (8) 7/8

6" 6.0 15.88 7.5 13.0 11.2 65.0 12.52 10.63 8.50 1.44 0.6 (12) 7/8

8" 8.0 19.75 9.3 16.0 14.4 89.0 15.0 12.99 10.63 1.63 0.6 (12) 1

D: Outside diameter
C: D Bolt circle diameter
: Outside diameter
Handle for G:C Raised face diameter
: Bolt circle diameter
S

15Å`25A
50, 80A Valve Size 2" Handle for
50A HANDLE T: GFlange thickness
: Raised face diameter
S

Valve size 50mm


N: T Number
: Flangeof thickness
bolts
h: N Bolt
: Number
hole sizeof bolts
h : Bolt hole size
d: d Bore diameter
: Bore diameter
f: f Raised
: Raisedface
faceheight
height

dd G
GCC D
D

200%

N-h
N-h
FLOW
ff
FLOW
TT
(Uni-directional flow) (Uni-directional flow)
Flange Ends
Sizes 1/2" to 11/2" Sizes 2" to 3" Sizes 4" Flange Ends

600 lb Class Dimensions


Valve EO100 Full Bore Weight 600 lb Flange
Size (d) Bore L L1 H H1 Lbs. D C G T f N-h
1/2" 0.5 6.5 2.9 3.9 3.0 9.4 3.7 2.6 1.37 0.56 0.25 (4)-16
3/4" 0.75 7.5 3.4 4.1 3.2 9.4 4.6 3.2 1.7 0.63 0.25 (4)-19
1" 1.0 8.5 3.9 4.9 4.0 13.8 4.9 3.5 2.0 0.69 0.25 (4)-19
11/2" 1.5 9.5 4.4 5.3 4.4 13.8 6.1 4.5 2.9 0.88 0.25 (4)-22
2" 2.0 11.5 5.7 {5.0} 7.4 {7.0} 7.0 {6.7} 23.6 6.5 5.0 3.6 1.00 0.25 (8)-19
3" 3.0 14.0 7.0 9.6 {8.8} 7.9 {7.1} 42.0 8.3 6.6 5.0 1.25 0.25 (8)-22
4" 4.0 17.0 8.5 13.3 11.1 65.0 10.7 8.5 6.2 1.50 0.25 (8)-25
{ } – Dimensions for Stainless Steel Body

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


21
KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style

This technology from KTM is superior


because:
• The micro-space is designed to
severely restrict the area where
product can collect and build up
over time.
• The mirror-finished interior helps
drastically reduce the potential for
bonding.
• There is no excess material to flake
off with wear, helping reduce product
contamination.
• Solidification of media is much more
manageable, should a severe
process change occur.
• The stainless steel interior lasts much
longer, resulting in less down-time.
This, plus easy maintenance,
translates to a lower total cost of
ownership.

Applications
• Styrene
• Butadiene
• Methylene chloride
• Starches
• Slurries
• Food processing
• Fermentation
• Pharmaceuticals

Proprietary Micro-space A more complete solution is KTM’s


Design Helps Reduce NoFill valve. As its name implies, the
Reactive Buildup. NoFill uses no filling material of any
A frequent problem in processing kind. Instead, the cavity has been
products ranging from reactive completely eliminated – except for the
monomers such as styrene and micro-space required for ball movement
butadiene to starches and slurries is (shown here in red). Depending upon
that they can, and do, build up – and the valve size, that micro-space ranges
polymerize or ferment – within the from 0.5 to 1.0 millimeter. All wetted
“cavities” or open spaces inside the surfaces are stainless steel, polished to
valves controlling the process. a mirror finish.

Until now the response to this problem


has been to fill the cavities with PFA,
FEP or another “foreign” material.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


22
KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style

More Reasons to Choose Specifications


KTM’s NoFill
Full Bore,
The KTM NoFill features a bi-directional Valve Model
EB100 Omni II Style
floating design with maximum Cv values
A-351, Gr. CF8M
that provide minimal pressure drop Body Material
A-351, Gr. CF8
through the valve.
Ball/Stem A-276, Tp. 316 SS
The NoFill’s spherical-shaped seats Material A-276, Tp. 304 SS
help ensure 360° sealing. The seat itself Seat Material PTFE/PFA Copolymer
is KTM’s E-seat, a unique molecularly- Gland Packing TFE (Standard)
enhanced copolymer of PTFE and PFA. Material GRAFOIL® (Optional)
This strong, low-permeability material 150
ANSI Class
provides chemical resistance to reactive 300
monomers. In high temperature Mounting Pad ISO 5211 (not shown)
operations, the seat remains white, L = Lever
The micro-space required for
eliminating the risk of color Operator W = Oval Handwheel
ball movement is highlighted G = Gear
in red for emphasis. contamination associated with seats
made from darker reinforced materials. Special Feature NoFill Micro-space Design
For abrasive processes, the NoFill is Size Range 0.5" to 8.0" Full Port
also available with metal seats.
The NoFill valve comes in two-way and
Y-pattern diverter configurations.

1. Rugged stainless steel body design.


5 2 2. Bi-directional floating design.
1 3. Mirror-finish stainless steel surface on
all wetted areas.
4. Strict “micro-space” ball clearance
tolerances:
• 0.5 mm for valves sized 1/2" to 2"
• 1.0 mm for valves sized 21/2" to 8"
5. Spherically-shaped seats ensure
positive 360° sealing.
3

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


23
KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20"

General Applications
• Clean liquids
• Dirty liquids
• High viscosity
• Scaling liquids
• Corrosive
• Erosive
• Waste treatment
• Sludge
• Pulp stock
• Saturated steam
• Superheated steam
• Wet slurries:
- Pellets
- Monomers
- Abrasive
- Fibers
• Dry slurries:
- Powder
- Polymer fluff
- Pellets
• Clean gasses
• Dirty gasses
• High temperature
• High velocity

Features
• Superior quality and dependability: • Availability: Historically designed as
We make sure the quality is built-in, customized products to meet specific
beginning at our own foundries and customer needs, our metal seated
through rigorous testing each step of valves today are mass produced,
our fully integrated manufacturing which means they are available “off
process. Every KTM valve is serialized the shelf.” No long wait for delivery.
and comes with a complete set of mill
• Experience: KTM has been making
test reports that ensures its quality –
metal seated valves for more than a
and guarantees its performance. Very
quarter of a century. Our worldwide
few valve manufacturers can match
installed base is very large.
this feature.
• Conformance: Precision lapping of
• Long life: Built rugged to withstand
ball to seat and high-precision
the toughest operating conditions,
machining result in superior ball
KTM valves have a documented
and seat interfacing for tight shut-off,
history of long, uninterrupted service.
conforming to ANSI FCI 70-2 Class V
• Broad product range: We offer a wide and Class VI.
selection of specifications that allow
you to select the right valve to meet
the requirements of your operating
process.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


24
KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20"

V-Port Valves for Dual Function, Omni and Y-Pattern Valves for
On/Off or Modulating On/Off Applications
KTM’s Single V and Dual V are rugged KTM’s Omni family of valves are
dual-function valves that can be used unmatched in general-purpose On/Off
in On/Off applications as well as applications. Our Y-Pattern valve adds
modulating applications. These valves dependable diverter capabilities where
are designed to provide solutions to operations require them.
specific operating needs.
Omni II Offers:
Single V Offers: • Fugitive emission control
• Shearing action
• Integral ISO mounting pad
• Low torque
• Rugged split-body design
• Upstream single-seat trunnion design
• Live-loaded adjustable gland packing
• Non-clogging
• Inherently fire-safe design
• 100:1 rangeability
• Anti-static grounding device
• No body cavity
• Blow-out proof stem
• No downstream seat allows media
• Radial tost bearing
to flow freely and smoothly, help
prevent buildup Trunnion Offers:
• Rugged split-body design • Double block and bleed
• Adjustable gland packing • True trunnion design
• Inherently fire-safe design • Rugged split-body design
• Anti-static grounding device • Integral mounting pad
• Blow-out proof stem • Adjustable gland packing

Dual V Offers: • Low torque


• Shearing action • Inherently fire-Safe design
• Low torque • Anti-static grounding device
• Upstream single-seat trunnion design • Powder guard feature
• Non-clogging • Blow-out proof stem
• 250:1 rangeability Y-Pattern Offers:
• No body cavity • Slurry diverter service
• No downstream seat allows media • Minimum body cavity
to flow freely and smoothly, helps
• Polished bore
prevent buildup
• 135° operation
• Compact unibody design
• Piggability
• Class V shut-off
• Top entry
• Integral ISO mounting pad
• Adjustable gland packing
• Easy installation, versatile end
connections • Inherently fire-safe design
• Adjustable gland packing • Anti-static grounding device
• Inherently fire-safe design • Blow-out proof stem
• Anti-static grounding device • No mixing of media when
changing flow
• Flanged and wafer designs
• Blow-out proof stem

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


25
KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20"


Valve Selection and Seat Designs WonderWonder
ValveValve
(V-port)
(V-port)
A-1 A-2
Valve Type: Single V
Model No.: (WO 400/600)
Seat Design/ A-1/Class IV
Seal Class: A-2/Class II
Characteristics:
Temp -20°F to 482°F, Single seat
Uni-directional Trunnion Design
ANSI 150/300, 1" to 20" Class IV, Laminated seat Class II, Thick seat
Modulating, On/Off
B
Valve Type: Dual V
Model No.: (WA Series)
Seat Design/Seal Class: B/Class V
Characteristics:
Temp -20°F to 518°F, Single seat
Uni-directional Trunnion Design
ANSI 150/300, 1" to 8"
Modulating, On/Off Class V, Spring loaded stellited seat
Omni
Omni 22 C-1 C-2
Valve Type: Omni II
Model No.: (EB100)
Seat Design/Seal Class: C/Class V
Characteristics:
Temp -20°F to 932°F, Two seats
Bi-directional Floating Design
ANSI 150/300, 1/2" to 8"
Bi-directional: Preferred flow is cap to body.
On/Off
D-D E-E
6" to 20" 2" to 4"

Valve Type: Trunnion


Model No.: (EO1200)
Seat Design/ D/Class V
Seal Class: E/Class V
F/Class V
G/Class V
Scraper type with powder guard seals max. temp. 482°F
Characteristics: F-F G-G
Temp -20°F to 932°F, Two seats 6" to 20"
Bi-directional or Single seat
Uni-directional Trunnion Design
ANSI 150/300, 2" to 20"
ANSI 600, 2" to 16"
On/Off

Standard type High temperature


Valve Type: Y-Pattern Diverter Same seat applies to both sides. max. temp. 482°F applications max. temp. 932°F
Model No.: (E3700)
Seat Design/Seal Class: H/Class V H
Characteristics:
Temp -20°F to 482°F, Three seats
Trunnion Design
ANSI 150/300, 1" to 12"
ANSI 600, 1" to 3"
Diverting

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


26
KTM Ball Valves

Energy and Process Valve - 1/2" to 2"

Features
• Patented seat design has proven
performance in both energy and
process applications.
• Valve seats are Gratite® (a bonded
composite of hard graphite) which
forms the seat along with soft carbon
used for the cushion seal.
• The result is a seat with physical
properties that are far superior to
conventional ball valve seats of
carbon graphite construction.
• Designed for zero leakage (liquid
service).
• Full bore.
• Full ANSI rating and suitable for
ON-OFF service up to 932°F.
• Reduces energy costs.
• Seats and seals virtually chemically
inert.
• Blow-out proof stem.
• Higher CV than gate or globe valves.
• Inherently fire-safe.
• Designed to resist thermal and
pressure shock.
• Can be welded in line without
disassembly.
• Easy parts replacement.
• Two-piece body.
• Sphericity tolerance of the balls, General Applications Technical Data
± 0.0008", and a 4 RMS surface
Process: Size range: Full bore
finish are unsurpassed.
• Vacuum service 1/2" to 2"
• Refinery products ANSI Class 300 and 600
• Slurry service
• Viscous materials
• Air
• Water
Energy:
• Steam
• Hot liquids
• Hot gases
• BTU conservation

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


27
KTM Ball Valves

Energy and Process Valve - 1/2" to 2"

Detail “A”
18 1 Material and Model Numbers
6 20 17 No. Part EB162-32/39FU-30 EB132-32/39FU-30
3 19 1 Body A216 Gr. WCB Gr. CF8M
or A105 or 316 SS
2 Body Cap A216 Gr. WCB A351 Gr. CF8M
or A105 or 316 SS
S 3 Ball 316 SS 316 SS
*4 Gasket Soft Carbon Soft Carbon
5 Stem 329 SS 329 SS
W *6 Seat Carbon Carbon
12 9
7 Gland Flange Carbon Steel 304 SS
15 *8 Gland Packing Soft Carbon Soft Carbon
11 9 Live Loading Spring 304 SS 304 SS
7
10 Tost Bearing 316 SS 316 SS
21
16 11 Stopper Carbon Steel 304 SS
8 12 Handle Ductile Iron Ductile Iron
16
21
13 Stud A193 Gr. B7 304 SS
See Detail “A” H
5 14 Nut A194 Gr. 2H 304 SS
10
15 Snap Ring Steel 304 SS
16 Tost Washer 316 SS 316 SS
d 17 Gland Bolt 304 SS 304 SS
*18 Seat Retainer 316 SS 316 SS
2 19 Inner Ring 316 SS 316 SS
3 *20 Cushion Soft Carbon Soft Carbon
4
*21 Stem Bearing Soft Carbon Soft Carbon
13 L1
14
1
L

Notes:
1. * Denotes Spare Parts Dimensions and CV Value
2. After Model No. add “SE” for Screw Ends or Valve
“SW” for Socket Weld Size Bore (d) L L1 H W S CV
1/2" 0.50 5.51 2.76 2.60 7.87 0.28 26
U.S. Patent 4,269,391 3/4" 0.75 5.98 3.00 2.76 7.87 0.28 50
1" 1.00 6.50 3.50 3.23 9.45 0.31 94
11/2" 1.50 7.48 3.86 4.33 13.78 0.47 260
2" 2.00 8.50 4.25 4.72 13.78 0.47 480

Pressure/Temperature Ratings
CF8M-316 SS ASTM A216 WCB
1600 1600
1400 1400 ANSI C
lass 60
ANSI 0
Pressure - psi

Pressure - psi

1200 Class 1200


600
1000 1000
800 800
ANSI Class 30 ANSI Class
600 0 600 300
400 400
200 200
0 0
-20 100 200 300 400 500 600 700 800 900 1000 -20 100 200 300 400 500 600 700 800 900 1000
Temperature - °F Temperature - °F

Note: ANSI B16.34 temperature limitation is 800°F on WCB material.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


28
KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port

Features
• A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
• Designed for zero leakage with
standard E-seat.
• Pure white E-seat seal helps relieve
concern over product contamination.
• Suitable for high temperature
applications when equipped with
exclusive Gratite® seat.
• Positive alignment of body.
• Blow-out proof stem.
• More than 50% of stem length is
supported by bushing and valve
body.
• Packing acts as seal instead of stem
support, minimizing stem leaks.
• Stainless steel static grounding
device.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface
finish are unsurpassed.
• Reinforced PTFE bearing and packing
rings help reduce friction.
• Two-seat design has lower operating
torque, easing operation and reducing
actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide General Applications Standard Materials
cracking resistance. Dividing or mixing of liquids Body: Carbon Steel (A216, WCB)
304 SS (CF8)
• Locking device capable. Special Tests 316 SS (CF8M)
• Liquid penetrant
Ball: 304 SS (CF8)
• Magnetic-particle 316 SS (CF8M)
• Ultra-sonic Stem: 304 SS, 316 SS
• X-ray Seats: Choose from five seat materials
E-seat -94°F to 400°F
Technical Data (PTFE/PFA copolymer)
Size range: EO3100 Full bore F-Gratite® hard seat -50°F to 932°F
11/2" to 8" G-Reinforced PTFE -94°F to 400°F
PEEK -20°F to 550°F
EO3800 Reduced bore
T-PTFE -94°F to 400°F
6" to 10"

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


29
KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port

Seat Design Selection Port Arrangements


The EO3100 and EO3800 are available A proprietary product for high- 3-Way “L” Port
with soft or hard seats. Each offers a temperature, high-pressure, flammable
range of performance suitable to many and corrosive critical-process
applications. applications, the KTM Gratite® seat
offers superior performance and
The standard soft seat is our E-seat
reliability. Patented (U.S. Patent
PTFE/PFA copolymer. You may also
4,269,391), it is designed to operate
choose PTFE. Each is retained in the
within a temperature range from
same manner. Form 1 Form 2
-50°F to 932°F. Gratite® is a bonded
composite of hard graphite material
sealing surface the cushion seal,
providing resiliency. The result is a
Also available in seat with physical properties that are
Hard Gratite® Seat far superior to conventional ball valve
seats of carbon graphite construction.

-50°F to 932°F
Wide Temperature Range

CV Values, Full and Reduced Bore


Valve Full Reduced
L
Size EO3100 EO3800
L2
11/2" 53 –
2" 102 –
L2 21/2" 144 –
3" 247 –
4" 425 –
6" 970 670
8" 1700 996

150 lb. Class Dimensions

Valve EO3100 EO3800 150 Lb. Flange


Size (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h
11/2" 1.50 8.27 4.13 3.81 9.00 21 – – – – – – 5.00 3.88 2.87 0.56 (4) 5/8
2" 2.00 8.66 4.34 4.25 9.00 29 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/4
21/2" 2.50 9.84 4.94 5.63 15.75 42 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4
3" 3.00 10.24 5.13 6.00 15.75 56 – – – – – – 7.48 6.00 5.00 0.75 (4) 3/4
4" 4.00 12.99 6.50 7.00 27.50 97 – – – – – – 9.02 7.50 6.18 0.94 (8) 3/4
6" 6.00 16.93 8.47 10.75 43.25 187 5.00 16.93 8.47 10.00 43.25 155 10.98 9.51 8.50 1.00 (8) 7/8
8" 8.00 21.26 10.63 13.50 59.00 264 6.00 21.26 10.63 10.75 43.25 215 13.50 11.75 10.63 1.13 (8) 7/8

300 lb. Class Dimensions

Valve EO3100 EO3800 300 Lb. Flange


Size (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h
11/2" 1.50 8.66 4.31 3.81 9.00 32 – – – – – – 6.14 4.51 2.87 0.81 (4) 7/8
2" 2.00 9.44 4.72 4.25 9.00 37 – – – – – – 6.50 5.00 3.62 0.88 (8) 3/4
21/2" 2.50 10.63 5.31 5.63 15.75 50 – – – – – – 7.48 5.87 4.13 1.00 (8) 7/8
3" 3.00 11.42 5.72 6.00 15.75 79 – – – – – – 8.27 6.61 5.00 1.13 (8) 7/8
4" 4.00 13.78 6.91 7.00 27.50 112 – – – – – – 10.00 7.87 6.18 1.25 (8) 7/8
6" 6.00 18.11 9.06 10.75 43.25 224 5.00 18.11 9.06 10.00 43.25 180 12.52 10.63 8.50 1.44 (12) 1
8" 8.00 22.44 11.25 13.50 59.00 308 6.00 22.44 11.25 10.75 43.25 253 15.00 12.99 10.63 1.63 (12) 1

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


30
KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port

Features
• Equipped with 4-seats so either
port can be used as an inlet without
leakage.
• A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
• Positive alignment of body.
• Blow-out proof stem.
• More than 50% of stem length is
supported by bushing and valve
body.
• Packing acts as seal instead of stem
support, minimizing stem leaks.
• Stainless steel static grounding
device.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface finish
are unsurpassed.
• Reinforced PTFE bearing and packing
rings help reduce friction.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device capable.

General Applications Standard Materials


Dividing or mixing of liquids Body: Carbon Steel (A216, WCB)
304 SS (CF8)
Special Tests 316 SS (CF8M)
• Liquid penetrant Ball: 304 SS (CF8)
316 SS (CF8M)
• Magnetic-particle Stem: 304 SS
• Ultra-sonic 316 SS
Seats: Select from these seat materials
• X-ray
G-Reinforced PTFE
Technical Data -20°F to 300°F
Size range: E3900 Full bore E-PTFA/PFA
1/2"
to 8" -20°F to 300°F
T-PTFE
-20°F to 300°F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


31
KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port

Port Arrangements

3-Way “L” Port

Form 1 Form 2 Form 3 Form 4

3-Way “T” Port

Form 1 Form 2 Form 3 Form 4

Cv Values

Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4
1/2" 8 6 23
3/4" 14 13 45
1" 22 20 84
11/2" 57 50 230
2" 110 100 430
21/2" 160 150 670
3" 260 240 1170
4" 446 400 2070

150 lb. Class Dimensions


Valve E3900 150 Lb. Flange
Size (d) Bore L L2 H W Wt./Lb D C G T (N) - h
1/2" 0.50 5.51 2.76 2.76 6.30 10 3.50 2.38 1.38 0.44 (4) 5/8

3/4" 0.75 5.91 2.95 3.39 9.06 12 3.86 2.76 1.69 0.44 (4) 5/8

1" 1.00 6.30 3.15 3.46 9.06 15 4.25 3.13 2.01 0.44 (4) 5/8

11/2" 1.50 8.27 4.13 5.20 15.75 30 5.00 3.88 2.87 0.56 (4) 5/8

2" 2.00 8.66 4.33 5.39 15.75 40 5.99 4.74 3.62 0.63 (4) 3/4

21/2" 2.50 9.84 4.92 6.38 27.56 55 7.01 5.49 4.13 0.69 (4) 3/4

3" 3.00 10.24 5.12 6.69 27.56 75 7.48 6.00 5.00 0.75 (4) 3/4

4" 4.00 13.00 6.50 9.01 43.30 125 9.02 7.50 6.18 0.94 (8) 3/4

6" 6.00 20.00 10.00 – – 420 10.98 9.51 8.50 1.00 (8) 7/8

8" 8.00 22.83 11.50 15.70 – 537 13.50 11.75 10.63 1.13 (8) 7/8

W
W

0.06"
[0.6 mm]
T
N-h
0.06"
–––––––
T 0.6mm
H

L
d
G

L2
C

G
C
D

1/2" L2
and 3/4" 1" to 8"

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


32
KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port

Features
• Equipped with 4-seats so either port
can be used as an inlet without
leakage.
• A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
• Blow-out proof stem.
• More than 50% of stem length is
supported by bushing and valve
body.
• Packing acts as seal instead of stem
support, minimizing stem leaks.
• Stainless steel static grounding
device.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface finish
are unsurpassed.
• Reinforced PTFE bearing and packing
rings help reduce friction.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device capable.

General Applications Standard Materials


Dividing or mixing of liquids Body: Carbon Steel (A216, WCB)
304 SS (CF8)
Special Tests 316 SS (CF8M)
• Liquid penetrant
Ball: 304 SS (CF)
• Magnetic-particle 316 SS (CF8M)
• Ultra-sonic Stem: 304 SS
• X-ray 316 SS
Technical Data Seats: Select from these seat materials
Size range: G-Reinforced PTFE
6" to 8" – Reduced Bore, ANSI 150 -20°F to 300°F
1/2" to 4" – Full Bore, ANSI 300
E-PTFA/PFA
T-PTFE
-20°F to 300°F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


33
KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port

Port Arrangements

3-Way “L” Port

Form 1 Form 2

3-Way “T” Port

Form 1 Form 2 Form 3 Form 4

Cv Values

E3200 Reduced Bore


Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4
6" 738 660 1700
8" 1096 990 2250

150 lb. Class Dimensions


E3200 Reduced Bore
Valve 150 Lb. Flange
Size d1 L L2 H W Wt./Lb D C G T (N) - h
6" 5.00 20.06 10.03 14.61 33.50 344 10.98 9.51 8.50 1.00 (8) 7/8

8" 6.00 22.84 11.41 16.38 59.00 375 13.50 11.75 10.63 1.13 (8) 7/8

“L” Port “T” Port


H

D
C
G
d1

L
L

L2
L2

N-h
.06" L2 L2
T [1.6mm]
L2

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


34
KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port

Model EO3100 and EO3800 ball valves Model E3900 and E3200 ball valves are
are used for diverting or mixing fluids. used for diverting or mixing fluids. The
The 2-seat design reduces torque 4-seat design offers additional port
considerably when compared to 4-seat arrangements. A greater Cv value is
design with standard soft seats. Can be achieved in most sizes. Media trapped
made suitable for high and low in the valve cavity is reduced
temperature applications. substantially with additional seats.

2-Seats 4-Seats 4-Seats

Model EO3100 EO3800 E3900 E3200


Bore Full Reduced Full Full and Reduced
Port Style “L” Port “L” Port “L” Port, “T” Port “L” Port, “T” Port
Pressure Class, Size Range
ANSI Class 150 11/2" to 12" 6" to 10" 1/2" to 8" 6" to 8" (Reduced)
ANSI Class 300 11/2" to 12" 6" to 10" 1/2" to 4" (Full)

ANSI Class 600 11/2" to 4"


Carbon Steel Carbon Steel Carbon Steel
Body Materials1
316 SS 316 SS 316 SS
316 SS Alloy 20 316 SS Alloy 20 316 SS Alloy 20
Ball/Trim Options Monel® Hastelloy® C Monel® Hastelloy® C Monel® Hastelloy® C
Special Special Special
Available Seat Materials E-seat PTFE/PFA G-Reinforced PTFE G-Reinforced PTFE
Maximum Temperature -94°F to 400°F -20°F to 300°F -20°F to 300°F
F-Gratite® hard seat E-PTFE/PFA H-Reinforced PTFE with
-50°F to 932°F -20°F to 300°F 316 SS retainer ring
H-Reinforced PTFE with -20°F to 300°F
316 SS retainer ring T-PTFE
-20°F to 500°F -20°F to 300°F
PEEK
-20°F to 550°F
Port Arrangements 3-Way “L” Port 3-Way “L” Port

Form 1 Form 2 Form 3 Form 4

3-Way “T” Port


Form 1 Form 2

Form 1 Form 2 Form 3 Form 4

Notes:
1. Other materials and trim combinations are available. For more information, please contact your sales representative.
2. For applications requiring increased velocity, reduced-bore valves are available in “ L ” Port as EO3800 (6" to 10") and in “ T ” Port as E3200/RB (6" to 8").

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


35
KTM Ball Valves

2-Seats Port Arrangements 4-Seats Port Arrangements


2-Seat Design 4-Seat Design
EO3100 “L” Port E3900 / E3200

“L” Port

PB > PC PB < PC PB > PC PB < PC PB > PC PB < PC


Form 1 Form 2 Form 1 Form 2 Form 3 Form 4

In the “L” port configuration, the 4-seat design has the capacity to function either as a diverter
valve or a block valve

As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than
the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line “B”
and Pc = Pressure in line “C”.

E3900 / E3200 “T” Port


Flow characteristics for Inlet A
“L” Port when dividing flow
100

90
Percent of maximum flow

80
Form 1 Form 2
Form 1 Form 2 Form 3 Form 4
70
Total Flow
60
Inlet B
50

40

30
A B A C
20

10 Form 1 Form 2 Form 3 Form 4

0
10 20 30 40 50 60 70 80 90 100 Inlet C
Percent of “L” Port Stroke

The above shows the calculated flow to


each run port when splitting flow from inlet
port. Always specify operating forms
desired with either “L” or “T” port type ball Form 1 Form 2 Form 3 Form 4

Cv Values, 2-Seats (“L” Port) Cv Values, 4-Seats (“L” and “T” Port)
E03100 E03800 E3900 Full Bore E3200 Reduced Bore
Full Bore Reduced Bore Size “L” Port “T” Port “T” Port “L” Port “T” Port “T” Port
Size “L” Port “L” Port inches Form 1, 2 Form 2, 3 Form 4 Form 1, 2 Form 2, 3 Form 4
inches Form 1, 2 Form 1, 2 1/2" 8 6 23 – – –
3/4" 14 13 45 – – –
11/2" 53 –
2" 102 – 1" 22 20 84 – – –
21/2" 144 – 11/2" 57 50 230 – – –
3" 247 – 2" 110 100 430 – – –
4" 425 – 21/2" 160 150 670 – – –
6" 970 670 3" 260 240 1170 – – –
8" 1700 996 4" 446 400 2070 – – –
6" 1600 1400 5000 738 660 1700
8" 2800 2000 9000 1096 990 2250

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


36
KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port

Applications Description Flow Forms

“ L ” Port – 2-Seats
Transflow valves allow the
Transflow operator to channel the pressure
from the failed safety valve to the
EO3132L-32ET-15L standby valve without shutting
E3932L-32GT-15L down the system. The faulty
valve can then be replaced.
Form 2 Form 1

“ L ” Port – 2- or 4-Seats

Process Unit Change flow from one process to


Diversion another. Delivery of media from
multiple storage areas. Delivery
Tank Tank EO3132L-32ET-15L of multiple feedstocks to storage.
A B E3932L-32GT-15L
Form 1 Form 2

“ L ” Port – 2-Seats
Media A Balancing,
Blending or For temperature control,
Media A + B
Proportioning blending of media or balancing
of flow rates.
EO3132L-32ET-15L
Media B E3932L-32GT-15L

“T” Port – 4-Seats

Recirculation Addition or removal of media


Dehydrator

Regenerator
or Recycling from a system.

E3932T-32GT-15L
Form 2 Form 1

“T” Port – 4-Seats

Allows maintenance or calibration


By-Pass without system shutdown. “R”
“R” represents any meter, pump,
transducer, instrumentation, etc.
E3932T-32GT-15L
Form 4 Form 3

“T” Port – 4-Seats

Tandem Allows maintenance on equipment


Selector that must remain in the system.
Allows two pieces of equipment to
Shut-off be used simultaneously.
E3932T-32GT-15L
Form 2 Form 3

“T” Port – 4-Seats Inherently 3-way valves alone cannot be


Fire-safe and fire-safe because their multiport design
Fire-tested does not allow them to shut off. 3-way
Systems valves are available with fire-safe gaskets
Omni-II and gland packing. A fire-tested system
Fire-tested can be achieved by replacing the 3-way
EO3132L-32EU-15L
with Omni II fire-tested (API 607 Rev. 4
Omni-II E3932L-32GU-15L and EXES 3-14-1-21) on two ports, thus
Fire-tested E3932T-32GU-15L creating a 3-way “L” port or a “T” port.
Form 1

(1) Please contact KTM for related article, “High-Performance Ball Valves in Dual Relief Systems.”

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


37
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

Special Tests
• Liquid penetrant test
• PMI test
• X-ray test
• Pressure test at low temperature

General Applications
• Propane -44°F
• Ethane -128°F
• Ethylene -155°F
• Methane -260°F
• Liquefied natural gas (LNG) -260°F
• Oxygen -297°F
• Nitrogen -320°F

Technical Data
Design type: Floating, Trunnion
Sizes: 1/2" to 30"
Pressure rating: ASME Class 150,
300 and 600
Temperature: Room temperature
to -320°F
Body material: A352 Gr. LCC/LCB
(-50°F)
A351 Gr. CF8/CF8M
(-320°F)

KTM ball valves have been widely used • Excellent seat and seal design
in low temperature and cryogenic minimizes leakage.
applications, including LNG (Liquefied
• Low operating torque for smoother
Natural Gas) which is fast becoming a
operations.
better alternative source of energy. With
a proven design and after many • Fire-safe design.
successful references, the KTM brand
• Fugitive emission compliance.
name continues to be preferred by end-
users as the process quality ball valve • Rigid body construction minimizes
of choice. thermal shrinkage.

Features Standards
• Extension bonnet protects the gland • ASME B16.34, B16.5
packing. Two types of extension
• BS 6755, BS 6364 (Valves for
bonnet (short and long) are available
cryogenic service)
to better locate the “Gland Packing” at
ambient temperature zone. This will • Shell MESC 77/306
help protect it from freeze-damage
• CE marking (PED) 97/23/EC
caused by low temperature fluid.
• Cavity pressure relief.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


38
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

Floating Type Ball Valve Structure (Long Bonnet)


Notes:
ASME Class 150 and 300
Sizes 1/2" to 8"

ASME Class 600


Sizes 1/2" to 11/2"
Gland
Packing

Materials of Construction
Body: Carbon steel (LCB, LCC)
Stainless steel (CF8, CF8M)
Ball: Stainless steel (CF8, CF8M)
Stem: Stainless steel
(304 SS, 316 SS)
Seat: PTFE
Packing: PTFE, Graphite

Extension
Bonnet

Stem

Seat

Seat

Ball

Body

Body
Cap

FLOW

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


39
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

Trunnion Type Ball Valve Structure (Short Bonnet)


Notes:
ASME Class 150 and 300
Sizes 6" to 30"

ASME Class 600

Gland Sizes 2" to 30"


Packing

Extension Materials of Construction


Bonnet
Body: Carbon steel (LCB, LCC)
Stainless steel (CF8, CF8M)

Stem Ball: Stainless steel (CF8, CF8M)


Stem: Stainless steel
(304 SS, 316 SS)
Seat: Reinforced PTFE
Packing: O-ring, PTFE, Graphite

Seat

Body Ball Body


Seat
Cap
FLOW
Lower
Stem

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


40
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

Pressure - Temperature Classification (Floating type)


Maximum Allowable
Extension Seat Leakage3 at
Working Valve ASME Bonnet Seat Cryogenic Temperatures Flow
Category Temperature Size Class Length Design (cc/min/inch4) Direction
A -22°F to -58°F 1/2" to 8" 150 and 300 Short1 Standard 0 Bi-directional (Gas)
A -60°F to -94°F 1/2" to 8" 150 and 300 Long2 Standard 0 Uni-directional (Liquid)
B -96°F to -155°F 1/2" to 8" 150 and 300 Long2 Upstream spring 255 Uni-directional
C -157°F to -320°F 1/2" to 8" 150 and 300 Long2 Upstream spring 506 Uni-directional

-32°F Notes:
Propane (-44°F) Category A 1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
-94°F 2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
3. Under test pressure of max. ∅P by Nitrogen or Helium gas.
Ethane (-128°F)
Category B 4. Leakage (cc) per valve size (inch) under room temperature at 1 atm
Ethylene (-155°F) -155°F for 1 minute.
Example: Category B valve
LNG (-260°F) 4", ASME Class 150

Category C Max. allowable seat leakage


= 25 x 4
Nitrogen (-320°F)
-320°F = 100 cc/minute

1/2"
5. 25 cc/min for sizes up to 1".
8" (Valve size)
6. 50 cc/min for sizes up to 1".

Pressure - Temperature Classification (Trunnion type)


Maximum Allowable
Extension Seat Seat Leakage3 at
Working Valve ASME Bonnet and Cryogenic Temperatures Flow
Category Temperature Size Class Length Seals (cc/min/inch4) Direction
6" to 30" 150 and 300 Reinforced PTFE
A -22°F to -51°F Short1 5 Bi-directional
1/2" to 30" 600 and O-ring
6" to 12" 150 and 300 Reinforced PTFE
B -53°F to -155°F Long2 255 Bi-directional
1/2" to 12" 600 and PTFE U-ring
6" to 12" 150 and 300 Reinforced PTFE
C -157°F to -320°F Long2 506 Uni-directional
1/2" to 12" 600 and Special Seat

Notes:
-32°F 1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
Category A 2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
-94°F 3. Under test pressure of max. ∆P by Nitrogen or Helium gas.
Propane (-44°F)
4. Leakage (cc) per valve size (inch) under room temperature at 1 atm
for 1 minute.
Example: Category C valve
Ethane (-128°F) Category B
10", ASME Class 150
Ethylene (-155°F)
-155°F Max. allowable seat leakage
Out of = 50 x 10
Production = 500 cc/minute
LNG (-260°F) 5. 25 cc/min for sizes up to 1".
Category C 6. 50 cc/min for sizes up to 1".

Nitrogen (-320°F) -320°F 7. Floating type for sizes 1/2" to 11/2".

1/2" 12" 30" (Valve size)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


41
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

Test Rig for Low Temperature /Cryogenic Pressure Test

Temperature
Recorder
Iced Water TC6
TC5

Pressure Pressure
Gauge Gauge
Regulator Vent
Insulated Cover
(Removable)
3 7
Measuring
6 4
Cylinder
2 5 QC
QC

B
1
A TC3

Max. Liquid
Level

TC4

TC1
TC2

Helium Gas [For -320°F]


Nitrogen Gas [For -155°F]
Insulated Test Tank

Thermocouples (Connections)
TC1 = Valve Body (Outside)
TC2 = Closure Member (Ball Near)
TC3 = Bonnet (Stuffing Box Near)
TC4 = Coolant
TC5 = Room Temperature
TC6 = Reference Coolant
QC = Quick Coupling

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


42
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications W

E
E
E

H2
H
H
H

H1

H
H1
H1

W1
L L L L
W
1/2" to 2" 21/2" to 3" 4" to 8" 3" to 12" Gear Enclosed
Operated Gear Operated

ASME Class 150 Dimensions, Full Bore


Valve H H1 H2 E W W1 W2 W3 Gear
Size Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type
1/2" 1/2" 4.3 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – –
3/4" 3/4" 4.6 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – –
1" 1" 5.0 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – –
11/2" 11/2" 6.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – –
Floating

2" 2" 7.0 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – –
21/2" 21/2" 7.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO
3" 3" 8.0 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO
4" 4" 9.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO
6" 6" 15.5 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
8" 8" 18.0 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B
6" 6" 15.5 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
Trunnion

8" 8" 18.0 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B
10" 10" 21.0 – – 13.3 /13.02 – 23.7/ 27.42 – 8.0 – – 13.8 23.6 4.6 B
10" 10" 21.0 – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C
12" 12" 24.0 – – 15.4 /15.32 15.3 25.7/ 30.82 38.7 8.0 16.0 – 16.5 31.5 6.7 C

ASME Class 300 Dimensions, Full Bore


Valve H H1 H2 E W W1 W2 W3 Gear
Size Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type
1/2" 1/2" 5.5 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – –
3/4" 3/4" 6.0 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – –
1" 1" 6.5 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – –
11/2" 11/2" 7.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – –
Floating

2" 2" 8.5 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – –
21/2" 21/2" 9.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO
3" 3" 11.1 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO
4" 4" 12.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO
6" 6" 15.9 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
8" 8" 19.8 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B
6" 6" 15.9 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
Trunnion

8" 8" 19.8 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B
10" 10" 22.4 – – 13.3 /13.02 – 23.7/ 27.42 – 8.0 – – 13.8 23.6 4.6 B
10" 10" 22.4 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C
12" 12" 25.5 – – 15.4 /15.32 15.3 25.7/ 30.82 38.7 8.0 16.0 – 16.5 31.5 6.7 C

Notes:
1. Only Stainless steel body applicable.
2. Carbon steel body/Stainless steel body.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


43
KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

ASME Class 150 Dimensions, Reduced Bore


Valve Bore H H1 H2 E Gear
Size (d x d1) 2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type
1/2" 0.5 x 0.4 4.3 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – –
3/4" 0.75 x 0.5 4.6 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – –
1" 1 x 0.75 5.0 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – –
Floating

11/2" 1.5 x 1 6.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – –
2" 2 x 1.5 7.0 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – –
3" 3 x2 8.0 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO
4" 4x3 9.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO
6" 6 x4 10.5 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA
8" 8x6 11.5 – – 7.2 7.2 19.8 26.7 7.0 14.0 44.8 9.4 17.7 3.3 FA
6" 6 x4 15.5 18.2 25.1 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO
8" 8x6 18.0 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
Trunnion

10" 10 x 8 21.0 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B
10" 10 x 8 21.0 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C
12" 12 x 10 24.0 – – 13.3 /13.03 – 23.7/ 27.43 – 8.0 – – 13.8 23.6 4.6 B
12" 12 x 10 24.0 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C
Notes:
1. Only Stainless steel body applicable
2. d: Inlet bore.
d1: Ball bore
3. Carbon steel body/Stainless steel body

ASME Class 300 Dimensions, Reduced Bore


Valve Bore H H1 H2 E Gear
Size (d x d1)2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type
1/2" 0.5 x 0.4 5.5 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – –
3/4" 0.75 x 0.5 6.0 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – –
1" 1 x 0.75 6.5 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – –
Floating

11/2" 1.5 x 1 7.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – –
2" 2 x 1.5 8.5 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – –
3" 3 x2 11.1 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO
4" 4x3 12.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO
6" 6x4 15.9 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA
8" 8x6 16.5 – – 7.4 7.2 19.8 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
6" 6 x4 15.9 18.2 25.1 5.7 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO
8" 8x6 16.53 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA
Trunnion

10" 10 x 8 18.03 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B
10" 10 x 8 18.03 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C
12" 12 x 10 25.5 – – 13.3 /13.04 – 23.7/ 27.44 – 8.0 – – 13.8 23.6 4.6 B
12" 12 x 10 25.5 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C

Notes: Cv Values
1. Only Stainless steel body applicable
2. d: Inlet bore. d1: Ball bore Valve Size Full Bore Reduced Bore
1/2" 26 –
3. Short pattern
3/4" 50 –
4. Carbon steel body/Stainless steel body
1" 94 –
11/2" 260 –
2" 480 –
21/2" 750 –
3" 1300 420
4" 2300 770
6" 5400 1800
8" 10000 2500
10" 16000 4500
12" 24000 8000

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


44
KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore

Features
• Designed to meet industrial standards
for ball valves.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seat
rings for positive sealing.
• Suitable for block and bleed
applications.
• Adjustable stem packing.
• Positive alignment of two-piece body.
• Fire-safe tested to API 607 and 6FA.
• Secondary fire-safe metal-to-metal
seat is standard.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface
finish are unsurpassed.
• Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial tost.
• Lower operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device standard.
• Sealant lubrication fittings.

General Applications Technical Data


Chemical and petrochemical Size range: EO1200 Full Bore
ANSI 150, 300
Special Tests 2" to 20"
• Liquid penetrant ANSI 600
2" to 20"
• Magnetic-particle
EO8200 Reduced bore
• Ultra-sonic
ANSI 150, 300
• X-ray 3" to 20"
Standards: API 6D, ANSI B16.34

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


45
KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore

Parts and Materials


No. Part 304/CF8 316/CF8M
1 Stem 304 SS 316 SS
2 Gland Flange Ductile Iron Ductile Iron
3 Gland 304 SS 304 SS
4 Packing TFE TFE
5 Tost Washer 316 SS 316 SS
6 Tost Bearing Reinforced TFE Reinforced TFE
7 Stem Bearing Metal Backed TFE Metal Backed TFE
8 Body A351 Gr. CF8 A351 Gr. CF8M
9 Ball A351 Gr. CF8 A351 Gr. CF8M
10 Spring Stainless Steel Stainless Steel
11 O-ring Viton® Viton®
12 Seat Retainer 304 SS 316 SS
13 Body Cap A351 Gr. CF8 A351 Gr. CF8M
14 Gasket Reinforced TFE Reinforced TFE
15 Seat Reinforced TFE Reinforced TFE
16 Lower Stem 304 SS 316 SS
17 Lower Stem Bearing Metal Backed TFE Metal Backed TFE
18 Tost Bearing Reinforced TFE Reinforced TFE
19 Shim 316 SS 316 SS
20 Gasket Reinforced TFE Reinforced TFE
21 Bottom Cover 304 SS 316 SS
22 Drain Plug (not shown) 304 SS 316 SS

7
8

10
11

12

13

14

15

16
Notes:
17 1. Illustration is a typical design, 10" or larger.
Other sizes are of different design; however,
18 major parts are represented.
19 2. Part 14 is a Viton® O-ring in smaller sizes.

20

21

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


46
KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore

H OPEN

CLOSED
F

H2 W1

H1 W
H1
W-Dimension equals lever length
L
L

2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
2" 2.0 7.0 4.92 3.19 9.06 – – – – – – – – – – – – –
3" 3.0 8.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 8.0 4.92 3.19 9.06 – – – –
4" 4.0 9.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 9.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17
6" – – – – – – – – – 4.0 15.5 8.03 5.2 27.56 7.09 11.8 9.21 2.17

2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
2" 2.0 8.5 4.92 3.19 9.06 – – – – – – – – – – – – –
3" 3.0 11.12 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 11.13 4.92 3.19 9.06 – – – –
4" 4.0 12.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 12.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17
6" – – – – – – – – – 4.0 15.88 8.03 5.2 27.56 7.09 11.8 9.21 2.17

H
H OPEN
CLOSED

H2
W1

HH11 W
H1

L
L L W-Dimension equals lever length

6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
6" 6.0 15.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –
8" 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 18.0 11.69 8.07 43.31 9.5 17.75 12.48 3.37
10" – – – – – – – – – 8.0 20.98 15.04 10.43 59.06 13.8 23.62 17.32 4.56

6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
6" 6.0 15.88 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –
8" 8.0 19.75 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 16.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37
10" – – – – – – – – – 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.56
Note: * Flanges meet ANSI B16.5

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


47
KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore

W1
H2

24" and 30" available on request


H1
H1

L L

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.
10" 10.00 21 13.25 19.5 13.8 23.63 4.56 530 – – – – – – – –
12" 12.00 24 15.25 22.87 16.5 31.5 6.75 860 10.00 24 13.25 19.5 13.8 23.63 4.56 650
14" 13.25 27 17 24.62 16.5 31.5 6.75 1124 12.00 27 15.25 22.87 16.5 31.5 6.75 1036
16" 15.25 30 18.5 28.35 15.8 31.5 10.12 1653 13.25 30 17 24.62 16.5 31.5 6.75 1301
18" 17.25 34 20.37 30.20 15.8 31.5 10.12 2161 15.25 34 18.5 28.35 15.8 31.5 10.12 1742
20" 19.25 36 23.23 33.07 15.8 31.5 10.12 2624 17.25 36 20.37 30.20 15.8 31.5 10.12 2271

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.
10" 10.00 22.38 13.25 19.5 13.8 23.63 4.56 805 – – – – – – – –
12" 12.00 25.5 15.25 22.87 16.5 31.5 6.75 1168 10.00 25.5 13.25 19.5 13.8 23.63 4.56 838
14" 13.25 30 17 24.62 16.5 31.5 6.75 1631 12.00 30 15.25 22.88 16.5 31.5 6.75 1279
16" 15.25 33 18.5 28.35 15.8 31.5 10.12 2271 13.25 33 17 24.63 16.5 31.5 6.75 1720
18" 17.25 36 20.37 30.2 15.8 31.5 10.12 2822 15.25 36 18.5 28.38 15.8 31.5 10.12 2227
20" 19.25 39 23.23 33.07 15.8 31.5 10.12 3395 17.25 39 20.37 30.25 15.8 31.5 10.12 3000

Note: * Flanges meet ANSI B16.5

2", 3" and 4", Full Bore, Class 600 Dimensions


H2
EO1200 Full Bore
Valve CS Body SS Body
Size Bore L H1 H2 H2 Lbs.
2" 2 11.5 4.53 6.57 6.50 55
3" 3 14 5.30 7.75 7.13 108
4" 4 17 6.42 9.25 11.14 177 H1

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


48
KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore

Features
• Designed for rugged oil field and
pipeline applications.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seat
rings for positive sealing.
• Suitable for block and bleed
applications.
• O-ring stem seals.
• Positive alignment of two-piece body.
• Fire-safe design tested to API 6FA.
• Secondary fire-safe metal-to-metal
seat is standard.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface finish
are unsurpassed.
• Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial tost.
• Lower operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device standard.
• Sealant lubrication fittings.

General Applications Technical Data


• Chemical and petrochemical Size range: EO1100 Full bore
ANSI 150, 300,
• Oil and gas production
10" to 30"
Special Tests ANSI 600, 2" to 20"
ANSI 1500, 11/2" to 20"
• Liquid penetrant
EO8100 Reduced bore
• Magnetic-particle
ANSI 150, 300,
• Ultra-sonic 12" to 36"
ANSI 600, 3" to 20"
• X-ray
ANSI 1500, 2" to 24"
Standards: API 6D

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


49
KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore

Parts Material ASTM (AISI)


Note:
No. Part For normal temperature For low temperature 1. Other materials available.
1 Body A216 Gr. WCB A352 Gr. LCB
2 Body cap A216 Gr. WCB A352 Gr. LCB
3 Ball 316 SS1 316 SS
4 Seat retainer 316 SS 316 SS
5 Seat Reinforced TFE Reinforced TFE
6 Outer ring 316 SS 316 SS
7 Spring Stainless steel Stainless steel
8 Stem 316 SS1 316 SS
9 Lower stem 316 SS 316 SS
10 Stem bearing Metal backed TFE Metal Backed TFE
11 Tost bearing Reinforced TFE Reinforced TFE
12 Pivot 316 SS 316 SS
13 Bottom cover A576 Gr. 1025 A350 LF2
14 Key A576 Gr. 1045 329 SS
15 O-ring NBR or Viton® Low temp NBR
16 O-ring NBR or Viton® Low temp NBR
17 O-ring NBR or Viton® Low temp NBR
18 O-ring NBR or Viton® Low temp NBR
19 O-ring NBR or Viton® Low temp NBR
20 O-ring NBR or Viton® Low temp NBR
21 Gland A576 Gr. 1025 A350 LF2
22 Stud A193 Gr. B7M A320 Gr. L7M
23 Nut A194 Gr. 2HM A194 Gr. 7M
24 Plug A576 Gr. 1025 304 SS
25 Tost bearing TFE TFE
26 Gland bolt A193 Gr. B7M A320 Gr. L7M

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


50
KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore

EO1100 Full Bore Sizes 10" to 20"


EO8100 Reduced Bore Sizes 12" to 20"
W1

Enclosed gear operator

H2

OPEN

CLOSED
H1 W3

W2
L

150 lb. Class Dimensions


Notes:
1. 24" available on request. EO1100 Full Bore
2. End flanges conform to ANSI B16.5. Valve Ball Weight
3. Weights are with gear. Size Bore L H1 H2 W1 W2 W3 Lbs.
10" 10.0 21 12.75 16.0 4.56 23.63 13.8 660
12" 12.0 24 14.38 17.88 6.75 31.5 16.5 980
14" 13.25 27 15.75 19.25 6.75 31.5 16.5 1210
16" 15.25 30 17.38 21.75 10.13 31.5 15.8 1770
18" 17.25 34 19.75 24.5 10.13 31.5 15.8 2235
20" 19.25 36 21.88 26.75 10.13 31.5 15.8 2805

EO8100 Reduced Bore


Valve Ball Weight
Size Bore L H1 H2 W1 W2 W3 Lbs.
12" 10.0 24 12.75 16.0 4.56 23.63 13.8 680
14" 12.0 27 14.38 17.88 6.75 31.5 16.5 1035
16" 13.25 30 15.75 19.25 6.75 31.5 16.5 1300
18" 15.25 34 17.38 21.75 10.13 31.5 15.8 1815
20" 17.25 36 19.75 24.5 10.13 31.5 15.8 2280

300 lb. Class Dimensions


EO1100 Full Bore
Valve Ball Weight
Size Bore L H1 H2 W1 W2 W3 Lbs.
10" 10.0 22.37 12.75 16.0 4.56 23.63 13.8 805
12" 12.0 25.5 14.38 17.88 6.75 31.5 16.5 1165
14" 13.25 30.0 15.75 19.25 6.75 31.5 16.5 1630
16" 15.25 33.0 17.38 21.75 10.13 31.5 15.8 2255
18" 17.25 36.0 19.75 24.5 10.13 31.5 15.8 2805
20" 19.25 39.0 21.88 26.75 10.13 31.5 15.8 3375
EO8100 Reduced Bore
Valve Ball Weight
Size Bore L H1 H2 W1 W2 W3 Lbs.
12" 10.0 25.5 12.75 16.0 4.56 23.63 13.8 835
14" 12.0 30.0 14.38 17.88 6.75 31.5 16.5 1275
16" 13.25 33.0 15.75 19.25 6.75 31.5 16.5 1720
18" 15.25 36.0 17.38 21.75 10.13 31.5 15.8 2320
20" 17.25 39.0 19.75 24.5 10.13 31.5 15.8 2980

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


51
KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore

EO1100 Full Bore 600# Sizes 8" to 20" W1


EO8100 Reduced Bore 600# Sizes 3" to 20"
EO1100 Full Bore 1500# Sizes 2" to12"
EO8100 Reduced Bore 1500# Sizes 3" to 12"
ANSI 900 and 2500 available on request
H2
600 lb. Class Dimensions
EO1100 Full Bore
Valve Ball L H1 H2 W1 W2 W3 Weight H1
Size Bore RF-BW RTJ Lbs.
2" 2.00 11.5 11.63 4.5 6.63 – 17.75 – 55
L
3" 3.00 14 14.12 5.25 7.75 – 27.56 – 108
4" 4.00 17 17.12 6.25 9.25 – 43.31 – 176
6" 6.00 22 22.13 8.5 12.88 4.56 23.63 13.75 540
8" 8.00 26 26.13 11.63 14.88 6.75 31.5 16.5 880
10" 10.00 31 31.13 14.38 17.5 6.75 31.5 16.5 1430 OPEN

12" 12.00 33 33.13 16.5 20.13 10.13 31.5 15.75 2035

CLOSED
W3
14" 13.25 35 35.13 18.63 22.25 10.13 31.5 15.75 2715
16" 15.25 39 39.13 19.88 24.13 10.13 31.5 15.75 3640
W2
18" 17.25 43 43.13 22.63 29.5 5.94 23.63 16.25 4655
20" 19.25 47 47.25 24.75 31.88 5.94 23.63 16.25 6085
EO8100 Reduced Bore
Valve Ball L H1 H2 W1 W2 W3 Weight
Size Bore RF-BW RTJ Lbs.
Notes:
3" 2.00 14 14.12 4.5 6.63 – 17.75 – 86 1. 24" and 30" available on request.
4" 3.00 17 17.12 5.25 7.75 – 27.56 – 152 2. End flanges conform to ANSI B16.5.
6" 4.00 22 22.13 6.25 9.25 – 43.31 – 277
3. Weight for 6" full bore and larger includes
8" 6.00 26 26.13 8.5 12.88 4.56 23.63 13.75 615 gear.
10" 8.00 31 31.13 11.63 14.88 6.75 31.5 16.5 1080 4. Weight for 6" reduced bore and smaller
12" 10.00 33 33.13 14.38 17.5 6.75 31.5 16.5 1565 includes lever handle.
14" 12.00 35 35.13 16.5 20.13 10.13 31.5 15.75 2190 5. W2 is lever length for 2" to 6" reduced bore.
16" 13.25 39 39.13 18.63 22.25 10.13 31.5 15.75 2870
18" 15.25 43 43.13 19.88 24.13 10.13 31.5 15.75 3815
20" 17.25 47 47.25 22.63 29.5 5.94 23.63 16.25 4875

1500 lb. Class Dimensions


EO1100 Full Bore
Valve Ball L H1 H2 W1 W2 W3 Weight
Size Bore RF-BW RTJ Lbs.
2" 2.00 14.5 14.63 6.25 9 – 27.56 – 200
3" 3.00 18.5 18.63 7.5 11.63 – 43.31 – 320
4" 4.00 21.5 21.63 8.5 11.75 4.56 23.63 13.75 495
6" 5.75 27.75 28 11.75 14.5 6.75 31.5 16.5 1100
8" 7.63 32.75 33.13 14.88 18.75 10.13 31.5 15.75 2000
10" 9.50 39 39.38 19.5 22.88 10.13 31.5 15.75 3400
12" 11.38 44.5 45.13 22.5 27.63 5.94 31.5 16.25 5200
EO8100 Reduced Bore
Valve Ball L H1 H2 W1 W2 W3 Weight
Size Bore RF-BW RTJ Lbs. Notes:
1. Larger sizes available on request.
3" 2.00 18.5 18.63 6.25 9 – 27.56 – 255
4" 3.00 21.5 21.63 7.5 11.63 – 43.31 – 350 2. End flanges conform to ANSI B16.5.

6" 4.00 27.75 28 8.5 11.75 4.56 23.63 13.75 770 3. Weight for 4" full bore and larger includes
gear.
8" 5.75 32.75 33.13 11.75 14.5 6.75 31.5 16.5 1400
4. Weight for 4" reduced bore and smaller
10" 7.63 39 39.38 14.88 18.75 10.13 31.5 15.75 2700 includes lever handle.
12" 9.50 44.5 45.13 19.5 22.88 10.13 31.5 15.75 4200 5. W2 is lever length for 2" to 4" reduced bore.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


52
KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore

Features
• Rotary-valve design provides shearing
action between the V-notch ball and
the seat, promoting a smooth, non-
clogging operation.
• Straight-through flow design
provides high capacity for fibrous
slurries, steam, liquids and gasses.
• With a single-seat design, torque is
lower than typical trunnion design
valves, for ease of operation and
reduced actuator cost.
• Two seat designs:
– Laminated seat provides Class IV
shut-off and withstands tough
operating conditions.
– Thick (solid) seat for high-velocity
and abrasive or erosive service.
• Segmented, v-notched ball features
high rangeability and smooth throttling
action.
• Choice of full and reduced port areas,
providing the right flow capacity for
every application at low cost.
• Heavy-duty, stainless steel stem for
high strength and rigidity.
• Sphericity tolerance of the balls,
± 0.0008", and a 4 RMS surface finish
are unsurpassed.
• Multiple, adjustable ring packing allows
easy adjustment without requiring valve
disassembly or actuator removal.
• Corrosion-resistant bearings assure Special Tests Technical Data
lasting, smooth and easy valve • Liquid penetrant Size range: W06 Full bore
operation. 1" to 16"
• Magnetic-particle
• ANSI 150 and 300 lb. bodies, both W04 Reduced bore
• Ultra-sonic
available in stainless or carbon steel. 11/2" to 20"
• X-ray
• Fugitive emissions control for
flammable and non-flammable
applications.
• Positive alignment of split body.
• Static electricity grounding device.
• Automatic cavity pressure relief.
• Meets NACE MR01.75 for sulfide
cracking resistance.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


53
KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore

16
16

15
15
13
13 11
11
12
12 14
14
10
10
9
9

88
25

7
7 3
3 4
4 5
5 6
6 22
17
18
19
20
Seat Selection
21
21
22
22 The KTM Single V is a single-seat
design. Torque is lower than typical
23
23
24
trunnion design valves resulting in
24
easier operation and reduced actuator
cost. Choose from two unique seat
Parts and Materials designs:
No. Part Material Laminated Seat: Provides tight shut-off
1 Body Carbon steel or 316 SS and withstands tough operating
2 Body Cap Carbon steel or 316 SS conditions. ANSI Class IV shut-off.
3 V-Ball 316 SS hard chrome or 316 SS Stellited
4 Gasket RTFE
5 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited
6 Gasket RTFE
7 Stud A193 Gr. B7M or B8
8 Stem 316 SS
9 Bearing RTFE
10 Tost Washer 316 SS
11 Nut A194 Gr. 2HM or 8
12 Gland Packing Standard PTFE V-Ring
13 Gland 304 SS
14 Gland Bolt A193 Gr. B8
15 Gland Flange 304 SS or Ductile Iron Thick (solid) Seat: For high-velocity
16 Nut A194 Gr. 8
and abrasive or erosive services.
17 Lower Stem 316 SS ANSI Class II shut-off.
18 Bearing RTFE
19 Tost Bearing RTFE
20 Shim 316 SS
21 Pivot 316 SS
22 Gasket RTFE
23 Bottom Cap Carbon steel or 316 SS
24 Bolt A193 Gr. B8
25 Nut A194 Gr. 8

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


54
KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore

Cv Values Full Port (Laminated Seat)


Valve Percent Open
Size 10 20 30 40 50 60 70 80 90 100
1" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 25
11/2" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 90
2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 145
21/2" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 245
3" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 360
4" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 550
5" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 1070
6" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500
8" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 2750
10" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 4400
12" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 6450

Cv Values Reduced Port (Laminated Seat)


Valve Percent Open
Size 10 20 30 40 50 60 70 80 90 100
11/2" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 25
2" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 90
21/2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 145
3" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 245
4" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 360
5" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 550
6" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 1070
8" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500
10" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 2750
12" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 4400
14" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 6450
16" 45.0 260.0 675.0 1115.0 1730.0 2600.0 3725.0 5275.0 6975 9000
18" 60.0 350.0 900.0 1490.0 2305.0 3470.0 4970.0 7030.0 9300 12000
20" 76.0 440.0 1140.0 1885.0 2920.0 4395.0 6295.0 8905.0 11800 15200

Note: For Torques, refer to page 79

100
Inherent Flow Characteristics
Single V valves maintain an inherent 80
flow characteristic, which is
% of Maximum C v

approximately midway between linear


and equal percent. 60

40

20

0 20 40 60 80 100
% of Valve Opening

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


55
KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore

150 lb. Class Dimensions


Valve W06 Full Bore W04 Reduced Bore 150 Lb. Flange
Size L C E L C E D B G T (N) - h
1" 5.00 2.69 5.00 – – – 4.25 3.13 2.01 0.44 (4) 3/4
11/2" 6.50 3.62 5.91 6.50 2.69 5.00 5.00 3.88 2.87 0.56 (4) 3/4
2" 7.00 3.81 6.09 7.00 3.62 5.91 5.99 4.75 3.62 0.63 (4) 3/4
G B D
21/2" 7.50 4.31 7.23 7.50 3.81 6.09 7.01 5.50 4.13 0.69 (4) 3/4
3" 8.00 4.56 7.47 8.00 4.31 7.23 7.48 6.00 5.00 0.75 (4) 3/4
4" 9.00 5.31 8.28 9.00 4.56 7.47 9.02 7.50 6.18 0.94 (8) 3/4
6" 15.50 7.31 11.38 10.50 6.88 10.88 10.98 9.50 8.50 1.00 (8) 7/8
8" 18.00 9.69 15.12 11.50 7.31 11.37 13.50 11.75 10.63 1.13 (8) 7/8
10" 21.00 10.62 16.12 13.00 9.69 15.12 15.98 14.25 12.76 1.19 (12) 1
12" 24.00 13.06 20.12 19.75 10.62 16.12 19.02 17.00 15.00 1.25 (12) 1
14" – – – 22.50 13.06 20.12 20.98 18.75 16.26 1.38 (12) 11/8
16" – – – 24.00 14.06 21.12 23.50 21.25 18.50 1.44 (16) 11/8 T
18" – – – 26.00 16.06 23.44 25.00 22.75 20.98 1.56 (16) 11/4
20" – – – 28.00 17.06 – 27.48 25.00 22.99 1.69 (20) 11/4

300 lb. Class Dimensions


E
Valve W06 Full Bore W04 Reduced Bore 300 Lb. Flange
Size L C E L C E D B G T (N) - h
1" 6.50 2.69 5.00 – – – 4.88 3.50 2.01 0.69 (4) 3/4
11/2" 7.50 3.62 5.91 7.50 2.69 5.00 6.14 4.50 2.87 0.81 (4) 7/8
2" 8.50 3.81 6.09 8.50 3.62 5.91 6.50 5.00 3.62 0.88 (8) 3/4
21/2" 9.50 4.31 7.23 9.50 3.81 6.09 7.48 5.88 4.13 1.00 (8) 7/8
3" 11.12 4.56 7.47 11.12 4.31 7.23 8.27 6.63 5.00 1.13 (8) 7/8 C
4" 12.00 5.31 8.28 12.00 4.56 7.47 10.00 7.88 6.18 1.25 (8) 7/8
6" 15.88 7.31 11.38 15.88 6.88 10.88 12.52 10.63 8.50 1.44 (12) 7/8
8" 19.75 9.69 15.12 16.50 7.31 11.38 15.00 13.00 10.63 1.63 (12) 1
10" 22.38 10.62 16.12 18.00 9.69 15.12 17.48 15.25 12.76 1.88 (16) 11/8
L

Order Information
W04 01 – 32 – 3L Note:
1. Laminated Seat Material:
W0600: 1.0" to 12" (316 SS)
Valve Model W0400: 1.5" to 14" (316 SS)
W04 - Reduced Port Valve
W06 - Full Port Valve

Class Rating
01 - ANSI Class 150
02 - ANSI Class 300

Material Code
32 - 316 SS Body
62 - Carbon Steel Body (Std.)

Trim
3L - Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat
3S - Stellited CF8M Disc/Stellited 316 SS Seat

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


56
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Features
• Meticulous design of the V-notch
affords equal percentage
characteristics for precise control.
• One-piece body provides structural
integrity and precise valve alignment.
• KTM quality and precision machined
internals ensure smooth and precise
movement.
• Rotary operation significantly reduces
emissions in comparison to linear
stem valves.
• Meets ISA S75.4 face-to-face
dimensions.
• Two metal seat designs:
– Laminated - Class IV shut-off
– Thick (solid) - Class II shut-off
• Low friction stem bearings and
precise machining assure smooth
operation.
• Engineered for long service life and
minimal maintenance.

General Applications Technical Data


An ISO 5211 mounting pad combined Model/Sizes: VS 11
with a variety of power and/or manual 1" to 4" [25 to 100 mm]
actuators offers a reliable, accurate VS 21
throttling or on/off control for many 6" to 8" [150 to 200 mm]
different applications in the process
Pressure rating: ASME Class 150
industries.
Rangeability: 100:1
Temperature: -20°F to 482°F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


57
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

16 17 Seat Selection
12 18 The VS Series is a single-seat design.
15 19 Torque is lower than typical trunnion
design valves resulting in easier
14
operation and reduced actuator cost.
13 Choose from two unique seat designs:
5
27
Laminated Seat: Provides tight
26 shut-off and withstands tough
10 operating conditions.
9
ANSI/FCI-70-2 Class IV shut-off.

1
3
4
6
2
11
21, 22
23
8
20
Thick (solid) Seat: For high-velocity
25 and abrasive or erosive service.
24 ANSI/FCI-70-2 Class II shut-off.

Parts and Materials


No. Part Material
1 Body A351 Gr. CF8M
2 Seat Retainer A351 Gr. CF8M
3 Disc A351 Gr. CF8M with hard chrome plated or Stellited
4 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited
5 Stem 316 SS
6 Lower stem 316 SS
7 Gasket Non asbestos joint sheet
8 Gasket Non asbestos joint sheet
9 O-ring Viton®
10 Stem Bearing Reinforced PTFE
11 Stem Bearing Reinforced PTFE
12 Stem Bearing PTFE
13 Tost Washer 316 SS
14 Gland Packing PTFE
15 Packing Washer 316 SS
16 Gland Flange 304 SS
17 Gland Bolt A193 Gr. B8
18 Nut A194 Gr. 8
19 Live Loaded Spring 304 SS
20 Lower Cover 316 SS
21 Tost Bearing Reinforced PTFE
22 Shim 316 SS
23 Pivot 316 SS
24 Stud A193 Gr. B8
25 Nut A194 Gr. 8
26 Cross-recessed Head Screw 304 SS
27 Spring Washer 304 SS

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


58
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

* H and H1 are from valve center


90˚
Ø D2 Ø D1

Ø D2 90˚ Ø D1

4-M TAP

R
4-M TAP
Ød3
Ød3

Ød4 Ød4

P
P
S

S
W
W

Ød1
Ød1
2-N
2-N

h3
h3

h2
h1

h1
h4

h5

Ød2 Ød2

h5
h4
H*

H*
H1*

H1*
1" to 4" [25 to 100 mm] Sizes 6" to 8" [150 to 200 mm]

Mounting Details, inches


Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S W
Size Max Min Max Min Max Min Max Min
Full Bore
1" 0.549 0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49 0.63 0.08 0.55 3.44 2.40 M6 M8 1.89 0.31 0.314 0.313 2.03
11/2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.65 3.33 M8 M10 2.60 0.39 0.471 0.470 2.80
2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.84 3.52 M8 M10 2.60 0.39 0.471 0.470 2.80
3" 1.061 1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18 1.30 0.08 0.87 6.40 4.41 M10 M14 3.39 0.51 0.668 0.667 3.98
4" 1.335 1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18 1.26 0.08 0.87 7.22 5.22 M10 M14 3.39 0.51 0.865 0.863 3.98

Reduced Bore
6" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 9.84 6.52 M16 M12 3.39 0.55 1.061 1.059 5.47
8" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 10.33 7.01 M16 M12 3.39 0.55 1.061 1.059 5.47

Mounting Details [mm]


Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S W
Size Max Min Max Min Max Min Max Min
Full Bore
25 13.95 13.91 15 14.96 35 34.91 33 65 50 26.5 12.5 16 2 14 87.5 61.0 M6 M8 48 8 7.98 7.94 51.5
40 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 118.0 84.5 M8 M10 66 10 11.97 11.93 71
50 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 123.0 89.5 M8 M10 66 10 11.97 11.93 71
80 26.94 26.88 28 27.95 70 69.88 66 125 102 50.5 30 33 2 22 162.5 112.0 M10 M14 86 13 16.97 16.93 101
100 33.92 33.86 35 34.94 70 69.88 66 125 102 51.0 30 32 2 22 183.5 132.5 M10 M14 86 13 21.96 21.91 101

Reduced Bore
150 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 250.0 165.5 M16 M12 86 14 26.96 26.91 139
200 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 262.5 178.0 M16 M12 86 14 26.96 26.91 139

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


59
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Full Bore Reduced Bore

Class 150 Dimensions, inches


Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below)
Size L H1 H2 L H1 H2 H d do L1 L2 L31 Thread D C G T (N) - h
1" 4.02 2.40 2.76 – – – 3.46 1.00 – 1.89 0.55 0.51 1/2-13UNC 4.25 3.12 2.00 0.44 (4) 0.62
11/2" 4.50 3.35 3.74 – – – 4.65 1.50 – 2.32 0.55 0.59 1/2-13UNC 5.00 3.88 2.88 0.56 (4) 0.62
2" 4.88 3.54 3.94 – – – 4.84 2.00 – 2.56 0.55 0.67 5/8-11UNC 6.00 4.75 3.62 0.62 (4) 0.75
3" 6.50 4.41 4.53 – – – 6.42 3.00 – 3.19 0.55 0.79 5/8-11UNC 7.50 6.00 5.00 0.75 (4) 0.75
4" 7.62 5.24 5.31 – – – 7.24 4.00 – 3.58 0.67 0.94 5/8-11UNC 9.00 7.50 6.19 0.94 (8) 0.75
6" – – – 9.00 6.54 6.89 9.84 6.00 5.00 4.17 1.06 1.02 3/4-10UNC 11.00 9.50 8.50 1.00 (8) 0.88
8" – – – 9.56 7.01 7.28 10.35 8.00 6.00 4.37 1.14 1.22 3/4-10UNC 13.50 11.75 10.62 1.12 (8) 0.88

Class 150 Dimensions [mm]


Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below)
Size L H1 H2 L H1 H2 H d do L1 L2 L31 Thread D C G T (N) - h
25 102 61 70 – – – 88 25 – 48 14 13.0 1/2-13UNC 108 79.5 51 11.2 (4) 16
40 114 85 95 – – – 118 38 – 59 14 15.0 1/2-13UNC 127 98.5 73 14.3 (4) 16
50 124 90 100 – – – 123 51 – 65 14 17.0 5/8-11UNC 152 120.5 92 15.9 (4) 19
80 165 112 115 – – – 163 76 – 81 14 20.0 5/8-11UNC 190 152.2 127 19.1 (4) 19
100 194 133 135 – – – 184 102 – 91 17 24.0 5/8-11UNC 229 190.5 157 23.9 (8) 19
150 – – – 229 166 175 250 152 127 106 27 26.0 3/4-10UNC 279 241.5 216 25.4 (8) 22
200 – – – 243 178 185 263 203 152 111 29 31.0 3/4-10UNC 343 298.5 270 28.6 (8) 22

Notes: Flange Ends D: Outside diameter


Valve Size Weights,
1. Tapped lug thickness. C: Bolt circle diameter
inches, [mm] Lbs. (kg)
2. To get the minimum stud bolt length of G: Raised face diameter
tapped flange side: 1" [25] 10 (4.5)
T: Flange thickness
– add the tapped screw depth 11/2" [40] 16 (7.3)
N: Number of bolts
(Dimension L3) 2" [50] 21 (9.5) d G C D h: Bolt hole size
– add Body Cap thickness (Dimension L2)
3" [80] 40 (18) d: Bore diameter
– add the counter flange thickness
(by customer). 4" [100] 59 (27) do: Reduced bore diameter
6" [150] 100 (45)
8" [200] 140 (64)
T N-h

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


60
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Cv Values (Laminated Seat)


Valve Size Percent Open
inches [mm] 10 20 30 40 50 60 70 80 90 100
1" [25] 0.13 0.88 2.4 3.9 6.0 9.0 12.8 17 21.3 25
11/2" [40] 0.79 4.1 8.8 14 21.6 32.4 45.9 61.2 76.5 90
2" [50] 1.09 6.5 13.8 22.6 34.8 52.2 74 98.8 123 145
3" [80] 3.8 16.2 34.2 55.8 86.4 130 184 245 306 360
4" [100] 5.5 24.8 52.3 85.3 132 198 281 374 468 550
6" [150] 10.7 46.2 102 166 257 385 546 728 910 1070
8" [200] 15.0 67.5 143 233 360 540 765 1020 1275 1500

Cv Values (Thick Seat)


Valve Size Percent Open
inches [mm] 10 20 30 40 50 60 70 80 90 100
1" [25] 0.17 1.5 3.1 5.1 7.9 11.9 16.8 22.4 28.1 33
11/2" [40] 0.95 4.7 10.0 16.3 25.2 37.8 53.6 71.4 89.3 105
2" [50] 1.2 7.2 15.2 24.8 38.4 57.6 81.6 108 136 160
3" [80] 3.9 17.6 37 60.5 93.6 140 199 265 332 390
4" [100] 5.8 26.1 55.1 89.9 139 209 296 394 493 580
6" [150] 11.3 50.9 107 175 271 407 576 768 960 1130
8" [200] 16.5 74.3 157 256 396 594 842 1120 1400 1650

Inherent Flow Characteristics


VS valves maintain an inherent flow characteristic, which is approximately midway
between linear and equal percent.

100

80

60
Flow Rate (%)

40

20

0 20 40 60 80 100

Valve Opening (%)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


61
KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Maximum Allowable Shut-off Pressure and Temperature


Notes:
Valve Size, inches [mm] Max. Shut-off Pressure, psi [MPa]
1. Maximum temperature 482°F [250°C].
VS 11 VS 21 Laminated Thick
Full bore Reduced bore Seat1 Seat1 2. According to ASME B16.34 Class 150.

1" [25] – – 2752 [1.9] 2752 [1.9]


11/2" [40] – – 2752 [1.9] 2752 [1.9]
2" [50] – – 2752 [1.9] 2752 [1.9]
3" [80] – – 2752 [1.9] 2752 [1.9]
4" [100] – – 2752 [1.9] 2752 [1.9]
– – 6 [150] 2752 [1.9] 2752 [1.9]
– – 8 [200] 2462 [1.7] 2752 [1.9]

Materials Selection
Temperature Gland O-ring Tost Stem Seat
packing bearing bearing
316 SS/ Reinforced Laminated/
-20°F to 392°F PTFE Viton®
Reinforced PTFE PTFE Thick
Reinforced 316 SS/ Reinforced Laminated/
392°F to 482°F Special
PTFE PTFE PTFE Thick

Test Pressure
ASME Class Body Seat
424 psi Max. Operating Pressure x 1.1 or
150
[2.93 MPa] 72 psi [0.5 MPa] unless otherwise stated

Order Information

Example VS 11 32 D Q C

Bore
11 - Full Bore
21 - Reduced Bore

Body Material
32 - 316 SS

Ball
D - 316 SS/HCR
F - 316 SS Stellited

Seat
Q - 316 SS Laminated
V - 316 SS Stellited

Packing
C - Teflon®/Non-asbestos Gasket

Note: For Torques, refer to page 79

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


62
KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless

Features
• Unique Dual V-ball features a
secondary (Small) V-notch allowing
extremely small, accurate flow rates.
• The primary (Large) V-ball provides
straight through, non-clogging
flow, allowing a large amount of
heterogeneous fluid.
• Dual V-ball allows rate changes and
controls fluids with a rangeability in
excess of 250:1.
• Nearly equal percent flow
characteristic.
• Rotary-valve design provides
shearing action between the V-notch
ball and the seat, promoting a
smooth, non-clogging operation.
• Spring supported, stellited metal seat.
• Class V shut-off.
• Unibody design reduces stress.
• Minimum body cavity reduces
build-up.
• Fugitive emission package
available for both flammable and
non-flammable service.
• Available in flangeless or flanged
construction.
• Multiple, adjustable ring packing
allows easy adjustment without
requiring valve disassembly or
actuator removal.
• Integral mounting pad.
• Static electricity grounding device.
• Positive position indication.
Special Tests Technical Data
• Liquid penetrant Body style: WA21F (Flanged)
• Meets NACE MR01.75 for sulfide
WA20 (Flangeless)
cracking resistance. • Magnetic-particle
Size range: 1" to 8"
• Ultra-sonic
Shut-off: ANSI Class V,
• X-ray
FCI 70-2 (B16.104)
General Applications Face-to-face: 150# Flanged per
• Slurry and viscous fluid ANSI B16.10
Flangeless per I.S.A.
• Powder and pellet
• Sludge in water treatment and
pollution control processes
• Chips and fibers in pulp and
paper process
• Flow control in pipeline and
transmissions
• Pressure control in oil and gas

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


63
KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless

Design and Construction

Integral Mounting Pad


Machined “actuator pad” allows precise mounting
of actuator. Mounting bolts are independent from
the stem-packing gland bolts. This exact alignment
Fugitive Emissions reduces torque and prevents out-of-line wear on
Control Packages the stem and packing.
Available for both flammable Stem to Disc Connection
and non-flammable service. A tapered pin connection is
used to ensure accurate control
of flow, which also results in a
high resolution of 250:1.
Positive Locking,
End Cap Retention
Wire-ring with three point
locking device assures a
tight fit.

Versatile End-Connection
The Unibody design is
available in flangeless or
flanged construction and
meets I.S.A. S-75.04 and
ANSI B16.10 face-to-face
dimensions.

Minimum Body Cavity


Reduces build-up of transition
process materials and the
Unique Dual-V Ball segmented V-ball eliminates
A secondary (Small) V-notch allows freeze-up.
extremely small, accurate flow rates
with the additional benefit of the primary
(Large) V-ball providing straight
through, non-clogging flow which, if
necessary, will shear slurries and fibers.

Unibody Design
This proven structural design
enhances piping integrity by
reducing stress and additionally
eliminates potential leak paths.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


64
KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless

Cv Values Inherent Flow Characteristics


Valve Percent Open 100
Size 10 20 30 40 50 60 70 80 90 100
1" 0.16 0.33 1.2 2.3 4.1 6.6 10.2 15.8 23.4 33.0
11/2" 0.45 0.90 3.2 6.3 11.3 18.0 27.9 43.2 63.9 90.0 80
2" 0.83 2.50 5.8 11.6 20.6 33.0 51.2 79.2 117.0 165.0
3" 1.80 5.50 12.8 25.6 45.6 73.0 113.0 175.0 259.0 365.0

Cv Value %
4" 3.00 9.00 21.0 42.0 75.0 120.0 186.0 288.0 426.0 600.0 60
6" 6.50 19.50 45.5 91.0 163.0 260.0 403.0 624.0 923.0 1300.0
8" 10.40 31.40 72.8 146.0 260.0 416.0 645.0 998.0 1480.0 2000.0
40
Operating Torque for Dual V with 20% Safety Factor
Valve Differential Pressure, psi - inch - lbs
Size 0 100 200 300 400 500 600 725 20
1" 80 80 80 85 110 135 165 225
11/2" 133 133 133 169 222 280 341 452
2" 177 177 195 266 355 440 531 700
0 20 40 60 80 100
21/2" 293 293 354 531 665 825 1062 1328
3" 354 354 443 655 845 1150 1328 1638 Valve Travel %
4" 673 673 885 1372 1700 2125 2540 3275
5" 797 797 1107 1593 2040 2480 3000 3983
6" 1682 1682 2124 4000 3983 5050 6151 7957
8" 2655 2655 3363 5045 6640 8230 10620 14160

Order Information
WA 21F – 32 AT
WA 20 – 32 AT *
Class Rating
21F - 150#, Flanged
22F - 300#, Flanged
20 - Wafer

Body Material
32 - CF8M 31 - CF8 30 - CG8M

Trim Combination
See Available Trims table (below)

*Pressure Class needed for Wafer only


15 - 150#, Wafer
30 - 300#, Wafer

Available Trims
General Abrasion Corrosion Corrosion and Abrasion and High
Application Purpose Resistant Resistant Abrasion Resistant Temp Resistant
Trim Combination AV BV AT BT BP
Operating -4°F to 302°F -4°F to 302°F -4°F to 482°F -4°F to 482°F -4°F to 518°F
Temperature [-20°C to 150°C] [-20°C to 150°C] [-20°C to 250°C] [-20°C to 250°C] [-20°C to 270°C]
Body Material CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M
V-Ball CF8M+ CF8M+ Nickel CF8M+ CF8M + Nickel CF8M + Nickel
Material Hard Chrome Alloy Overlay Hard Chrome Alloy Overlay Alloy Overlay
Seat Material 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite
Seat Seal Material Viton® O-ring Viton® O-ring Reinforced PTFE, U-ring Reinforced PTFE, U-ring PEEK U-ring
Stem Bearing Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Stellited Bushing
Packing PTFE PTFE Reinforced PTFE Reinforced PTFE Soft Carbon

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


65
KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless

Flanged Flangeless

H1
H1

d2

d d1 d d1
FLOW d2

H
H

L1
L1
L L

150 lb. Class Dimensions


Valve 150 psi WA21F Flanged 150 psi WA20 Wafer
Size d d1 H H1 L L1 d2 d d1 d2 H H1 L L1
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.25 0.98 1.73 2.56 2.83 3.38 4.02 1.42
11/2" 1.50 2.05 3.54 4.13 6.50 3.58 5.00 1.50 2.05 3.23 3.54 4.13 4.49 1.57
2" 2.01 2.60 4.33 4.53 7.01 3.86 6.00 2.01 2.60 3.94 4.33 4.53 4.88 1.73
21/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.00 2.52 3.15 4.65 5.16 5.60 5.63 2.09
3" 2.99 3.31 5.47 6.03 7.99 3.74 7.50 2.99 3.31 5.12 5.47 6.03 6.50 2.24
4" 4.01 4.09 5.87 7.01 9.02 4.41 9.00 4.02 4.09 6.14 5.87 7.01 7.64 3.03
5" 5.00 5.12 6.38 7.60 10.00 5.00 10.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07
6" 5.95 6.30 7.13 9.80 10.51 5.26 11.00 5.98 6.22 8.50 7.13 9.80 9.02 3.90
8" 7.99 7.99 8.66 10.79 11.50 5.75 13.50 7.99 7.99 10.39 8.66 10.79 9.57 4.17

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

300 lb. Class Dimensions, inches


Valve 300 psi WA21F Flanged 300 psi WA20 Wafer
Size d d1 H H1 L L1 d2 d d1 d2 H H1 L L1
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.88 0.98 1.73 2.56 2.83 3.38 4.02 1.42
11/2" 1.50 2.05 3.54 4.13 6.50 3.58 6.13 1.50 2.05 3.23 3.54 4.13 4.49 1.57
2" 2.01 2.60 4.33 4.53 7.01 3.86 6.50 2.01 2.60 3.94 4.33 4.53 4.88 1.73
21/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.50 2.52 3.15 4.65 5.16 5.60 5.63 2.09
3" 2.99 3.31 5.47 6.03 7.99 3.74 8.25 2.99 3.31 5.12 5.47 6.03 6.50 2.24
4" 4.01 4.09 5.87 7.01 9.02 4.41 10.00 4.02 4.09 6.14 5.87 7.07 7.64 3.03
5" 5.00 5.12 6.38 7.60 10.00 5.00 11.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07
6" 5.95 6.30 7.13 9.80 10.51 5.26 12.50 5.98 6.22 8.50 7.13 9.80 9.02 3.90
8" 7.99 7.99 8.66 10.79 11.50 5.75 15.00 7.99 7.99 10.39 8.66 10.79 9.57 4.17

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


66
KTM Ball Valves

Engineering Data

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


67
KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves

Pressure/Temperature Ratings
The body rating is independent of the seat rating and is shown below by dotted lines. Seat ratings for high-temperature valves with
Gratite® seats are identical to ANSI body ratings. Refer to page 18.

Full Bore: 1/2", 3/4", 1" Full Bore: 11/2" to 21/2" Full Bore: 3" to 4"
Reduced Bore: 3" Reduced Bore: 4"
1000 1000 1000

900 900 900

800 800 800

700 300 lb R 700 300 lb R 700 300 lb R


ating ating ating
Pressure, psi

Pressure, psi
Pressure, psi

600 600 600


T-S

T-S
G-
ea

G-S
e at
Se

500 500 500


t

eat
at

G-
–E
–E

Se
400 400 400

T-S
-Se
-S

at
e
at


ea

at

E-S
300 300 300
t

150 lb 1 5 0 lb 1 5 0 lb

ea
Ratin Rat in Rat in
g g g

t
200 200 200

100 100 100

0 0 0
0 100 200 300 400 500 0 100 200 300 400 500 0 100 200 300 400 500
Temperature (°F) Temperature (°F) Temperature (°F)

Full Bore: 6" Full Bore: 8" ANSI 150, 300 (10" to 30")
Reduced Bore: 6" to 8" Reduced Bore: 10" ANSI 600 (1/2" to 24")
1000 1000
ANSI 900, 1500 (1/2" to 24")
900 900 4000
1500 lb Rating
800 800 3500

700 300 lb R 700 300 lb R


ating ating 3000
Pressure, psi

600 600
Pressure, psi

Pressure, psi

2500
900 lb Rating
500 500
2000
G-

400 400
Se

G-
a

E- Se 600 lb Rating
t–
T-S

Se T- at 1500
300 300 Sea –E
e

at
at

t -S
150 lb 150 lb ea
Rating t
T-

H-

Rating
SG

200 200 1000


Se

Se

-S

300 lb Rating
at

at

ea
t

100 100 500


150 lb Rating
0 0
0 100 200 300 400 500 0
0 100 200 300 400 500
0 50 100 150 200 250 300 350 400 450
Temperature (°F) Temperature (°F) Temperature (°F)

NBR Viton® Teflon®


O-ring O-ring U-ring

Notes:
1. The E-seat is the same pressure and temperature characteristics as
the G-seat, except without reinforcing material.
2. Shaded area for 6", 8" and 10" ANSI 300 valves is limited to service
applications. If continuous service condition is in shaded area,
Trunnion type KTM ball valves are recommended. Temperature
limitations of
O-ring should be considered when making seat selection.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


68
KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves

Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)

10.0

5.0

1/ 2 3/4 1 1 1/ 2 2 2 1/ 2 3 4 6 8 10

1.0

0.0
∆P – psi

12
14
16
18
0.1 20

0.05

0.01
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000

Flow GPM – Water °F

Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)

10.0

5.0
12
3 4 6 8 10 14
16
18
1.0
20
∆P – psi

0.5

0.1

0.05

0.01
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000

Flow GPM – Water °F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


69
KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves

Pressure Drop vs. Flow - KTM 3-Way Model EO3100 Valves, “L” Port (2-Seats)
Full Bore 11/2" to 8", Reduced 6" and 8"
10.0

ed

ed
duc

duc
5.0

Re

Re
6 8
1 1/ 2 2 2 1/ 2 3 4 6 8

1.0
∆P – psi

0.5

0.1

0.05

0.01
0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
Flow GPM – Water °F

Pressure Drop vs. Flow - KTM 3-Way Model E3200 or E3900 Ball Valves, “L” Port (4-Seats)
Full Bore 1/2" to 8", Reduced 6" and 8"
10.0
ce d

ce d

5.0
u

u
Re d

Re d

6 8
1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8

1.0
∆P – psi

0.5

0.1

0.05

0.01
0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
Flow GPM – Water °F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


70
KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves

Ball Valve Sizing Formulas Where: Notes:


1. For gas or steam service when
Flow coefficient, or Cv, by definition is Cv = Valve flow coefficient
the volume of water in gallons per P1
P2 < ––– ∆P (P1 + P2) = 0.87P1
minute that will flow through a given G = Specific gravity at flowing 2
opening with a pressure drop of one psi. temperature (Water 1.0 at 60°F) 2. For gas service, no temperature
All Cv values shown for KTM ball valves correction is necessary between 32°F
Q = Liquid rate (g.p.m.)
are based on water at 60°F. and 149°F, but at any other temperature a
Q = Gas flow rate at 14.7 psia and correction is necessary.
Formulas shown below will assist in temperature 60°F (scfh)
obtaining the correct Cv for other fluids,
gas, and steam. W = Flow rate (lb./hr.)
P1 = Upstream pressure (psia)
P2 = Downstream pressure (psia)
∆P = Pressure drop P1 - P2 (psia)
T = Flowing temperature (°F)
Tsh = Steam superheat (°F)

Unknown Data Known Data Liquid Gas Saturated Steam Superheated Vapor

G Q G W (1+0.0007 Tsh)W
Cv Q, W, P1, P2, G, Tsh Q ––– ––––– –––––––––– –––––––––––––––– ––––––––––––––––
∆P 42.2 ∆P(P1+P2) 2.1 ∆P(P1+P2) 2.1 ∆P(P1+P2)

Cv Q G (T + 460)
Q, P1, P2, G, T ––––– ––––––––––
Temperature 963 ∆P(P1+P2)
Correction

∆P ∆P(P1+P2) 2.1 Cv ∆P(P1+P2)


Q.W. Cv, P1, P2, G, Tsh Cv ––– 42.2 Cv ––––––––––– 2.1 Cv ∆P(P1+P2) ––––––––––––––––
G G (1+0.0007 Tsh)

Q ∆P(P1+P2)
Temperature Cv, P1, P2, G, T 963 Cv –––––––––––
G (T + 460)
Correction

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


71
KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves

Flow Characteristics and Sizing Coefficients


Since KTM ball valves have inherent
100
equal percentage flow characteristics,
90
they are ideally suited for control

Percent of Maximum Cv
applications over the widest possible 80
range of flow. Equal percentage flow 70
characteristics, in simple terms, means 60
that a given percentage change in the 50
valve opening will produce the same 40
percentage change in flow. 30
The two tables below, one for full bore 20
and the other for reduced bore, are 10
provided to assist in sizing KTM ball
0 10 20 30 40 50 60 70 80 90 100
valves for control applications.
Percent of Ball Opening

Full Bore Valves


Valve Size: 1/2" 3/4" 1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
Cv 26 50 94 260 480 750 1300 2300 5400 10000 16000 24000 31400 43000 57000 73000

Reduced Bore Valves


Valve Size: 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
Cv 420 770 1800 2500 4500 8000 12000 14000 18000 22000

Pre-Vac Seal Ball Valves for Vacuum Service Pre-Vac Seal Standard Ball
Valve Body Leakage Allowance
KTM Pre-Vac Seal Ball Valves, 1/2" to 12" Ball Valve Leakage Allowance
(full bore) are recommended for vacuum When KTM standard valves are used for
services down to 20 microns. When vacuum service, 0.01 to 1.00 Lusec 1.00
ordering, specify “Vacuum Service”. (1µ Hg/sec.) of body leakage will be
Leakage - Lusec ( µ Hg/sec.)

Both “T” and “G” seats are available for detected for sizes 1/2" to 12" (full bore).
vacuum services. Major causes of leakage are penetration
When KTM ball valves are for higher through body casting of gas or steam
vacuum service, the valves must be from oil and water deposited on
thoroughly cleaned, more precisely components or contained in the casting.
0.10
machined, and subjected to a leakage Seat leakage is negligible for actual
test. For high vacuum applications, services.
please contact your sales
representative.

0.01
12 3 "
/ 4/ 1" 11/2" 2" 3" 4" 6" 8"10" 12"
Valve Size (inches)
Model EB100 Full Bore

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


72
KTM Ball Valves

E-seat Valve Technology

General Information
Figure 1
Composed of a unique molecularly
enhanced copolymer of PTFE and PFA, Virgin PTFE/PFA Reinforced
KTM’s E-seat offers a full range of PTFE Copolymer PTFE 10-20%
properties formerly requiring two separate Seat Material (E-seat) Carbon Filled
materials. The E-seat copolymer provides Tensile Strength psi 4480 3556 - 4267 3485
pressure available only with glass fiber 24 hours 16.7 5 5.5
Compressive Creep
filament or carbon-reinforced PTFE. In Permanent
Percentage1 8.4 2.7 3
high-temperature operations, the seat Deformation
remains white, eliminating the risk of color 0.2% Off Set (1095) (1863) (1721)
Compressive Stress psi
contamination associated with seats 1% Deformation (626) (1181) (1053)
made from darker reinforced materials. Hardness (Shore Durometer) 55 60 65
Coefficient of linear thermal
Standard in all KTM floating-style ball 12.6 13.9 7.8
expansion 77°F to 302°F
valves, the E-seat is excellent on a wide
Coefficient of Wear K
variety of applications but is particularly
inch2 sec x 10-8
recommended for use on styrene and 15,001 7500 - 9643 13
lb ft hr
butadiene, where low permeability is a
cm2 sec x 10-6
performance factor; and on low-pressure 7000 3500 - 4500 6
kg m hr
steam, where flaking of virgin PTFE is a
Specific Gravity 2.14 - 2.17 2.14 - 2.20 2.06 - 2.12
problem. It is also recommended for use
Stationary Static Coefficient 0.05 - 0.08 0.05 - 0.08 0.07 - 0.10
on food and beverage, pharmaceutical
of Friction
and biotech, paper, clean gas and any
other applications where product purity Notes:
and the lack of foreign fillers such as 1. 73°F 1991 psi
glass are critical to the user. 2. ( ) Direction of perpendicular to molding direction.

Properties and Performance


Figure 1 compares the performance of the
E-seat with seats made from virgin PTFE
and 10-20% carbon-filled PTFE. Note that
the E-seat has:
• A tensile strength greater than or
comparable to the other two.
• Greater compressive strength than Figure 2 - Characteristics for Compressive Creep of Seats
the others. Temperature
Seat Model 77°F 212°F 302°F 392°F 482°F
• The least creep percentage of the three
materials, which gives it the least T 18.7 33.7 42.7 50.0 67.2
distortion that causes cold flow. G 11.9 28.0 36.2 44.2 52.7
E 10.3 23.3 32.6 41.0 55.2
• Greater hardness (Shore Durometer)
than virgin PTFE. Figure 2 data show the E-seat to have superior characteristics throughout the full
range of temperatures. Data was collected over a 24-hour period with a fixed pressure
• The highest coefficient of linear thermal of 1991 psi. Because compressive creep is of such major importance in a valve seat,
expansion, translating into better results from a wider range of temperatures are shown.
flexibility.
• A coefficient of wear significantly below
that of virgin PTFE.
• A specific gravity and friction coefficient
equal to that of virgin PTFE.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


73
KTM Ball Valves

SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs)

Valve Break Torque for E-Seat


Gland Packing: T
Differential Pressure: psi
Size 0 100 200 300
1/2"* 96 98 98 98
3/4"* 124 130 134 136
1" 153 153 160 164
11/2" 182 187 191 200
2" 246 249 256 276
21/2" 417 451 489 506
3" 492 559 685 846
4" 795 860 1085 1440
6" 2068 2135 2257 2696
8" 4104 4445 5198 6915

Valve Break Torque for E-Seat


Gland Packing: Graphite
Differential Pressure: psi
Size 0 100 200 300
1/2"* 105 108 108 108
3/4"* 137 142 146 147
1" 168 168 175 179
11/2" 200 206 211 218
2" 271 273 281 301
21/2" 458 493 531 547
3" 542 608 735 896
4" 876 940 1166 1522
6" 2272 2340 2464 2901
8" 4514 4856 5609 7318

Fluid Condition
Clean Liquid: Use Chart
Solvent, High Viscosity, or Dry Gas: Chart X 1.32
* Torques will not change for 1/2" and 3/4" in
case of Solvents, Viscous or Dry Gas

Note: 20% Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


74
KTM Ball Valves

EB100 ANSI 150 and 300 Operating Torque (Torque Unit = inch-lbs)

Actuator Sizing with Applied Safety Factor


Gland Packing: T
Fluid
Differential Pressure: psi
Factor
Size 0 150 300 450 600 740
inch A B C A B C A B C A B C A B C A B C
1/2" 85 117 146 85 117 146 85 117 146 86 119 149 89 123 154 102 140 175
3/4" 108 149 186 108 149 186 109 151 186 111 153 191 117 161 202 131 181 226
1" 139 191 239 139 191 239 145 200 250 154 212 266 162 223 279 185 255 319
11/2" 239 329 412 246 340 425 262 361 451 270 372 465 308 425 531 385 531 664
2" 339 467 584 347 478 597 370 510 637 416 574 717 493 680 850 616 850 1062
21/2" 616 850 1062 631 871 1089 693 956 1195 785 1083 1354 932 1285 1606 1078 1487 1859
3" 924 1275 1593 1063 1466 1832 1201 1657 2071 1371 1891 2363 1540 2124 2655 1771 2443 3054
4" 1694 2337 2921 1925 2655 3319 2233 3080 3850 2464 3399 4248 2849 3930 4912 3234 4461 5576
5" 3090 4248 5310 3543 4886 6108 4080 5628 7035 4775 6586 8232
6" 4775 6586 8232 5852 8071 10089 6930 9559 11949 8315 11470 14337 Contact your sales representative
8" 7700 10620 13275 11089 15295 19119 14785 20393 25491 18789 25915 32394

Actuator Sizing with Applied Safety Factor


Gland Packing: Graphite
Fluid
Differential Pressure: psi
Factor
Size 0 150 300 450 600 740
inch A B C A B C A B C A B C A B C A B C
1/2" 139 191 239 139 191 239 139 191 239 140 193 242 143 198 247 156 215 268
3/4" 162 223 279 162 223 279 163 225 281 165 227 284 171 236 295 185 255 319
1" 216 297 372 216 297 372 222 306 382 231 319 398 239 329 412 262 361 451
11/2" 439 605 757 447 616 770 462 637 797 470 648 810 508 701 876 585 807 1009
2" 539 743 929 547 754 943 570 786 982 616 850 1062 693 956 1195 816 1126 1407
21/2" 1001 1381 1726 1016 1402 1752 1078 1487 1859 1170 1614 2018 1317 1816 2270 1463 2018 2522
3" 1309 1806 2257 1448 1997 2496 1586 2188 2735 1756 2422 3027 1925 2655 3319 2156 2974 3717
4" 2310 3186 3983 2541 3505 4381 2849 3930 4912 3080 4248 5310 3465 4779 5974 3850 5310 6638
5" 3835 5290 6612 4270 5890 7362 4776 6588 8235 5427 7486 9357
6" 5427 7486 9357 6440 8882 11103 8394 11578 14472 8756 12077 15096 Contact your sales representative
8" 8684 11978 14973 11869 16370 20463 15342 21161 26451 19105 26352 32940

Conditions
A: For clean liquids
B: For solvents, high viscosity, cry gas
C: For slurry

Note: Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


75
KTM Ball Valves

Operating Torque for 3-Way -


EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs)
Gland Packing: T
Valve
Differential Pressure: psi
Size
F.B. R.B. 0 100 300 400 600 740
1/2" – 58 58 58 59 61 71
3/4" – 73 73 74 76 80 94
1" – 94 94 98 101 113 130
11/2" – 158 158 173 182 218 265
2" – 229 230 251 271 350 437
21/2" 3" 360 427 470 516 634 730
3" 4" 504 605 826 888 1056 1152
4" – 941 1152 1536 1680 1968 2074
– 6" 1440 1920 2832 3168 3734 3898
6" 8" 2256 3024 4800 5376 Contact your sales
representative
8" 10" 4320 6144 9984 11328

Model Number Factor For Clean Liquids use . . . . . . . . . Factor I


I USE Chart For Solvents OR Dry Gas . . . . . . Factor II
EO3100 and EO3800 II 1.7 X Chart For Slurry use . . . . . . . . . . . . . . . . Factor III
III 2.27 X Chart
I 2.4 X Chart
E3900 and E3200 II 3.6 X Chart
III 4.8 X Chart

Operating Torque for Floating Ball Valves -


EB100 PEEK and Gratite® Seats (Torque Unit = inch-lbs)

ANSI 150 and 300


Valve
Differential Pressure: psi
Size
F.B. R.B. 0 100 300 400 600 740
1/2" – 173 173 173 176 184 212
3/4" – 220 220 223 227 241 281
1" – 281 281 295 302 338 389
11/2" – 475 475 518 547 655 796
2" – 688 691 752 814 1051 1310
21/2" 3" 1080 1282 1411 1548 1901 2189
3" 4" 1512 1814 2477 2664 3168 3456
4" – 2822 3456 4608 5040 5904 6221
– 6" 4320 5760 8496 9504 11203 11693
6" 8" 6768 9072 14400 16128 18518 19584
8" 10" 12960 18432 29952 33984 45792 50112

Note: Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


76
KTM Ball Valves

Operating Torque for Trunnion Mounted Ball Valves -


EO1100, EO8100, EO1200 and EO8200 (Sizes 2" to 24")
The enclosed valve torques are intended as a guide for the selection of the proper
actuator for us on KTM ball valves. The torques reflect net peak (no safety factor) at
breakaway. Normally, running is 25% less and seating is 10% less.

Procedure for Torque Selection


1. From the Pressure/Temperature charts (Contact your sales representative),
determine which seat should be used.
2. Select valve torque Factor I, II, or III from the following table.

Factor Condition Temperature


of Fluid
Clean Liquid -4°F to Seal Limit
I (see Note) (for Pressure/Temperature chart, contact your sales representative)
Solvent or Dry Gas -4°F to Seal Limit
II (see Note) (for Pressure/Temperature chart, contact your sales representative)
Clean Liquid -58°F to -4°F
-4°F to Seal Limit
Slurry
III (for Pressure/Temperature chart, contact your sales representative)
Solvent or Dry Gas -58°F to -4°F

Note: Example Clean Liquid = Water or Oil (Lubricant Effect)


Example Solvent = Gasoline or Kerosene (Washing Effect)

Example:
Service conditions = 10" line, handling natural gas at a maximum differential pressure
of 800 psi, and a maximum temperature of 100°F. Customer desires full bore ball
valve, flange ends, 600 ANSI.
From Factor Chart above, Dry Gas has a torque of Factor II.
On Factor II Chart (page 78), locate 800 psi column under Differential Pressure.
Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this block
reads 17,200 in/lbs. This is net peak torque at breakaway.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


77
KTM Ball Valves

Operating Torques for Trunnion Mounted Ball Valves (Torque Unit = inch-lbs)

Factor I
Valve
Differential Pressure: psi
Size
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
2 3 392 468 540 648 747 864 1008 1170 1350 1575 1845 1980 2196 2412 2610 2880 3132 3420 3690
3 4 702 864 1062 1260 1512 1782 2034 2340 2745 3195 3735 4140 4500 4860 5310 5850 6390 6930 7470
4 6 1125 1395 1710 2115 2565 3015 3510 4050 4752 5562 6462 7020 7740 8460 9360 10,260 11,160 12,150 13,050
6 8 2142 2610 3222 3951 4770 5580 6480 7560 8820 10,350 12,150 13,320 14,400 15,750 17,100 18,720 20,250 22,320 24,300
8 10 3690 4680 5760 7020 8550 10,350 12,150 14,220 16,560 18,720 21,420 23,400 25,650 27,900 30,600 33,300 36,900 39,600 43,200
10 12 6300 7740 9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450 39,600 44,100 48,510 53,100 58,500 63,000 68,400 73,800
12 14 10,260 12,600 15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500 64,800 70,200 76,500 82,800 90,000 99,000 108,000 117,000
14 16 14,850 18,000 22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700 90,000 99,000 108,000 118,800 130,500 142,200 153,000 162,000
16 18 20,520 25,650 31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000 127,800 140,400 153,000 166,500 180,000 198,000 216,000 234,000
18 20 26,100 32,400 40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200 166,500 184,500 202,500 225,000 250,200 270,000 288,000 315,000
20 24 34,200 42,300 52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100 225,000 244,800 270,000 297,000 324,000 351,000 387,000 414,000
24 30 54,000 66,600 82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200 351,000 387,000 432,000 477,000 522,000 567,000 612,000 666,000

Clean Liquid: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).

Factor II
Valve
Differential Pressure: psi
Size
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
2 3 464 560 656 760 896 1040 1200 1392 1600 1880 2160 2400 2600 2880 3120 3440 3760 4080 4400
3 4 856 1040 1240 1480 1760 2080 2400 2760 3240 3760 4400 4880 5360 5840 6400 7040 7600 8320 8960
4 6 1344 1640 2040 2480 3040 3560 4160 4800 5600 6560 7680 8400 9200 10,240 11,200 12,320 13,200 14,400 15,600
6 8 2480 3080 3800 4720 5760 6640 7760 9120 10,560 12,400 12,800 15,840 17,300 18,800 20,400 22,240 24,000 26,400 28,800
8 10 4400 5520 6880 8400 10,320 12,160 14,400 16,800 19,600 22,400 25,600 28,000 30,800 33,600 36,800 40,800 44,000 48,000 51,280
10 12 7520 9200 11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600 44,000 48,000 52,800 57,600 62,800 68,800 75,200 80,000 86,4000
12 14 12,240 15,040 18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800 70,400 76,800 84,000 92,000 100,000 108,800 118,400 128,000 140,000
14 16 17,600 21,600 26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400 100,000 108,000 118,400 129,600 142,400 153,600 168,000 180,000 196,000
16 18 24,400 30,400 37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000 140,000 153,600 168,0000 184,000 200,000 222,400 238,400 256,000 280,000
18 20 31,200 39,200 48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000 180,800 200,000 220,000 240,000 264,000 292,000 316,000 344,000 376,000
20 24 40,800 50,400 62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000 240,000 264,000 292,000 320,000 352,000 468,000 424,000 456,000 496,000
24 30 64,000 80,000 97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000 384,000 424,000 464,000 512,000 568,000 624,000 672,000 736,000 800,000

Solvent or Dry Gas: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Clean Liquid: -58°F to -4°F

Factor III
Valve
Differential Pressure: psi
Size
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
2 3 696 832 976 1152 1344 1552 1800 2080 2400 2800 3200 3520 3840 4240 4640 5120 5600 6080 6640
3 4 1264 1544 1840 2240 2680 3120 3640 4240 4944 5600 6560 7200 7920 8800 9520 10,400 11,200 12,240 13,440
4 6 2000 2480 3032 3640 4480 5296 6224 7200 8400 9760 11,440 12,640 13,680 15,200 16,640 18,000 19,600 21,440 23,200
6 8 3680 4640 5744 7120 8640 10,000 11,600 13,600 15,920 18,400 21,600 23,600 25,600 28,000 30,400 33,200 36,000 40,000 43,200
8 10 5840 8320 10,240 12,720 15,280 18,240 21,440 25,200 29,200 33,600 38,400 41,600 45,600 49,600 54,400 59,200 64,800 70,400 76,800
10 12 11,200 13,920 17,120 21,200 26,000 30,800 35,840 41,600 48,800 56,000 64,800 71,200 77,600 86,400 94,400 102,400 112,000 120,000 132,000
12 14 18,000 22,240 27,200 33,600 41,440 49,440 57,600 67,200 78,240 91,200 104,000 113,600 124,000 136,000 148,000 164,000 176,000 192,000 204,000
14 16 26,000 32,800 40,000 48,800 58,400 68,640 80,000 94,400 110,400 128,000 148,000 160,000 176,000 192,000 208,000 228,000 248,000 268,000 288,000
16 18 36,000 45,600 56,800 68,800 84,000 100,000 116,000 134,400 156,000 180,000 212,000 230,400 252,000 272,000 300,000 328,000 356,000 384,000 416,000
18 20 46,400 57,600 72,000 91,200 110,400 128,000 148,000 172,000 200,000 232,000 272,000 296,000 328,000 352,640 392,000 432,000 472,000 512,000 560,000
20 24 60,800 76,000 94,400 112,400 139,200 164,000 188,000 220,000 256,000 304,000 364,000 400,000 440,000 480,000 528,000 576,000 624,000 680,000 664,000
24 30 96,000 118,400 147,200 182,400 220,000 256,000 296,000 344,000 408,000 480,000 568,000 630,400 704,000 784,000 880,000 944,000 1,024,000 1,104,000 1,184,000

Slurry: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative). Notes:
Clean Liquid: -58°F to -4°F 1. Torques are net peak (no safety factor).
Select actuator output torque with safety
factor based on actuator type and consider
all operating conditions such as temperature,
Torque values provided in this catalog differential pressure, type of fluid, and
operating frequency.
are under standard conditions of
2. Seat = H (Reinforced PTFE with Metal
clean liquid and ambient temperature. Carrier Ring)

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


78
KTM Ball Valves

Operating Torques for Control Ball Valves

Operating Torque for WO400 and WO600 with 20% Safety Factor
Valve Size Differential Pressure, psi - inch - lbs
Full Reduced
0 100 200 290 400 500 600 725
Bore Bore
1" 1.5" 125 156 260 319 363 399 410 410
11/2" 2" 160 248 346 452 525 570 585 600
2" 2.5" 205 354 576 770 975 1151 1239 1330
21/2" 3" 235 445 755 1110 1510 1682 1947 2124
3" 4" 455 975 1593 2213 3100 3810 4248 4956
4" 5" 675 1465 2301 3275 4425 5576 6640 7788
5" 6" 975 1950 3100 4602 6195 7877 9735 11065
6" 8" 1595 3186 5310 7525 11505 14160 15930 19470
8" 10" 2480 4868 8410 13275 – – – –
10" 12" 3720 8235 15576 21685 – – – –
– 14" 6195 15845 25665 38940 – – – –
– 16" 11500 24780 48675 70800 – – – –
– 18" 12280 39825 78680 132750 – – – –
– 20" 28765 66375 141600 212400 – – – –

Operating Torque for VS11 with 20% Safety Factor


Valve Differential Pressure, psi - inch - lbs
Size 0 100 200 290 400 500 600 725
1" 125 156 260 319 363 399 410 410
11/2" 160 248 346 452 525 570 585 600
2" 205 354 576 770 975 1151 1239 1330
21/2" 235 445 755 1110 1510 1682 1947 2124
3" 455 975 1593 2213 3100 3810 4248 4956
4" 675 1465 2301 3275 4425 5576 6640 7788
6" 975 1950 3100 4602 6195 7877 9735 11065
8" 1595 3186 5310 7525 11505 14160 15930 19470
10" 2480 4868 8410 13275 – – – –

Limitation of Laminated Seat is 572°F

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


79
KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Body Special Ball/Stem Ball Seat Stem Pressure Manual


Body Style Connection Special
Materials Feature Materials* Coating Materials Packing Class Operator

Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code Body Style (see page 82 for details) Code Special Feature
EO100–SB11 Full bore, floating ball, split body, ISO L “L” Port for 3-way
EB800R Reduced bore, floating ball, one piece unibody T “T” Port for 3-way
EB1 Full bore, floating, split body U B7M/2HM Bolting for SS and Alloy Bodies
EB8 Reduced bore, floating, split body
E071 Jacketed, end entry, over size flanged, full bore Code Ball/Stem Materials*
E078 Jacketed, end entry, over size flanged, 30 317 SS - CG8M
reduced bore
31 304 SS - CF8
E011 Full bore, trunnion mounted ball,
O-ring stem seal 32 316 SS - CF8M
E081 Reduced bore, trunnion mounted ball, 33 316L - CF3M
O-ring stem seal 34 304L - CF3
E012 Full bore, trunnion mounted ball, 35 420 S.S.
adjustable gland
36 Alloy 20
E082 Reduced bore, trunnion mounted ball,
adjustable gland 37 410 SS
E031 3-way “L” Port, 2-seats, full bore 38 403 SS
E038 3-way “L” Port, 2-seats, reduced bore 39 329 SS
E39 3-way “L” or “T” Port, full bore, 4-seats 41 Hastelloy® “B”
E32 3-way “L” or “T” Port, 4-seats, full and reduced 42 Hastelloy® “C”
bore available 43 Monel®
44 Inconel®
Code Body Materials 45 Titanium
30 317 SS - CG8M 46 Nickel
31 304 SS - CF8 50 LCB
32 316 SS - CF8M 52 LC2
33 316L - CF3M 53 LCC
34 304L - CF3 54 LC3
36 Alloy 20-CN7M 62 WCB or A105
39 Duplex S.S.-CD4MCU 63 Cr-Mo Steel
41 Hastelloy® “B"-N12MV 69 LF2
42 Hastelloy® “C”-CW12MV 71 AISI 4137
43 Monel®-M-35-1 72 AISI 4135
44 Inconel®-CY40 99 Other Materials
45 Titanium * When stem material is different than ball material, the code number for the
stem material should follow the code number for the ball material.
46 Nickel-CZ100 32/39-Ball = CF8M or 316SS, Stem = 329SS
50 LCB
51 LC1 Code Ball Coating
52 LC2 E ENP (Electroless Nickel Plated) 3 mils
53 LCC C Hard Chrome Plated
54 LC3 N Nickel Alloy Overlay
62 WCB or A 105
64 WCC
68 WC1-F1
69 LF2
72 API-6A Type II
99 Other Materials

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


80
KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Body Special Ball/Stem Ball Seat Stem Pressure Manual


Body Style Connection Special
Materials Feature Materials* Coating Materials Packing Class Operator

Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code Seat Materials Code Connection


T PTFE --- Raised Face Standard (specify for all others)
G Reinforced PTFE (carbon fiber reinforce) RTJ Ring Type Joint
G’ Special reinforced T.F.E. BW Butt-weld End
H Same as G but with a metal carrier ring SE Screwed End
A’ Reinforced Nylon (ANSI 2500, API 6A) SW Socket Weld End
F Hard Graphite FF Flat Face
M Metal Seat
K Peek Code Special
P UHMW Polyethylene SB11 Special – give complete detail
E PTFE-PFA Copolymer EXT Extended Bonnet for cryogenic service
S Moly/Glass T.F.E. SVB Special Vented Ball (Uni-directional flow
required)
X Fugitive Emission Double Gland Packing and
Code Stem Packing or Seals
Lantern Ring
T PTFE
ZP Exxon Partial Burn Valve
N NBR
Z Exxon Full Burn Valve
N’ Hydrin or Low Temp. NBR
D DuPont Coded
V Viton®
PL Cavity-Free/No Fill/Pocketless
U GRAFOIL®
G Reinforced PTFE

Code Pressure Class


15 ANSI 150 lb.
30 ANSI 300 lb.
60 ANSI 600 lb.
90 ANSI 900 lb.
150 ANSI 1500 lb.
250 ANSI 2500 lb.

Code Manual Operator Type


L Lever Handle
G Worm Gear Operator
W Oval Handwheel
When other than lever or gear operators are desired, a complete description
of the actuator should follow the valve coding number.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


81
KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Body Special Ball/Stem Ball Seat Stem Pressure Manual


Body Style Connection Special
Materials Feature Materials* Coating Materials Packing Class Operator

Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Body Styles

Floating Ball Valves


Code Body Style Connection Pressure Class Sizes
SB11 Floating Ball, Split Body, Fire-safe Full Bore Flanged 150 ANSI 1/2" to 8"
EB800R Floating Ball, One-Piece Body, Reduced Bore Flanged 150-300 ANSI 1/2" to 8"
Fire-safe
EB1 Floating Ball, Split Body, Full Bore Flanged 150-300 ANSI 1/2" to 8"
Fugitive Emission Option
EB8 Floating Ball, Split Body, Reduced Bore Flanged 150 ANSI 6" to 10"
Fugitive Emission Option
E03 Bar Stock Type, 3 Piece Design Full Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 11/2"
E02 Bar Stock Type, 3 Piece Design Reduced Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 2"
E071 Jacketed, End Entry Full Bore Over Sized Flanged 150-300 ANSI 1/2" to 8"

E078 Jacketed, End Entry Reduced Bore Over Sized 150-300 ANSI 3" to 8"

Trunnion Ball Valves


Code Body Style Connection Pressure Class Sizes
E011 Trunnion Mounted Ball, Split Body Full Bore Flanged 150-300 ANSI 10" to 30"
Full Bore Flanged 600 ANSI 2" to 24"
Full Bore Flanged 900-1500 ANSI 11/2" to 20"
E081 Trunnion Mounted Ball, Split Body Reduced Bore Flanged 150-300 ANSI 12" to 36"
Reduced Bore Flanged 600 ANSI 3" to 26"
Reduced Bore Flanged 900-1500 ANSI 2" to 24"
E012 Trunnion Mounted Ball, Split Body, Full Bore Flanged 150-300 ANSI 2" to 30"
Adjustable Gland Full Bore Flanged 600 ANSI 2" to 24"
Full Bore Flanged 900-1500 ANSI 11/2" to 20"
E082 Trunnion Mounted Ball, Split Body, Reduced Bore Flanged 150-300 ANSI 3" to 36"
Adjustable Gland Reduced Bore Flanged 600 ANSI 3" to 26"
Reduced Bore Flanged 900-1500 ANSI 3" to 24"

3-Way Ball Valves


Code Body Style Connection Pressure Class Sizes
E031 3-way “L” Port 2-seats Full Bore Flanged 150-300 ANSI 11/2" to 12"
Full Bore Flanged 600 ANSI 11/2" to 6"
E038 3-way “L” Port, 2-seats Reduced Bore Flanged 150-300 ANSI 6" to 10"
E39 3-way “L” or “T” Port, 4-seats Full Bore Flanged 150 ANSI 1/2" to 8"

E32 3-way “L” or “T” Port, 4-seats Reduced Bore Flanged 150 ANSI 6" and 8"
Full Bore Flanged 300 ANSI 1/2" to 4"
Full Bore Flanged 600 ANSI 1/2" to 11/2"

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


82
KTM Ball Valves

Standards and Approvals

KTM Ball Valves are manufactured in strict accordance with


worldwide industry standards.

ANSI Title
B16.5 Steel pipe flanges and flanged fittings
B16.10 Face-to-Face and End-to-End dimensions
B16.34 Valves – flanged, threaded and welded end
B16.25 Butt-welded ends
FCI 70-2 Control valve seat leakage

API Title
6D Pipeline valve specifications
598 Valve inspection and test
607 Fire-tested for soft-seated valves (4th Edition) and EXES 3-14-1-2A
RP6F Fire test for valves
6FA Fire test for valves
608 Metal ball valves – flanged and butt-welded ends

MSS Title
SP-6 Standard finishes for contact faces of pipe flanges and connecting-end
flanges of valves and fittings
SP-25 Standard marking system for valves, fittings, flanges and unions
SP-55 Quality standard for steel castings for valves, flanges and fittings
(visual method)
SP-61 Pressure testing of steel valves
SP-72 Ball valves with flanged or butt-welded ends for general services

NACE Title
MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment

BS Title
5351 Steel ball valve for the petroleum, petrochemical and allied industries
5146 Inspection and testing

Details on acceptance of KTM products with other organizations are available


upon request.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550


83
KTM Ball Valves

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services.
Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO
REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO
THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING
INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco
reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.

Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 www.tycoflowcontrol.com
84

Potrebbero piacerti anche