ROOFTOP UNIT

Company Private
WHAT MAKES UP A ROOFTOP UNIT
Controls and
Condenser Evaporator Coil
Electrical
Propeller
Components
Fan Evaporator Fan/ Motor

Condenser
Coils
Heat
Compartment
(NA)

Unit Base
Filters
Rail
Compressor
Flue Gas
Exhaust Fan
(NA)
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WHAT MAKES UP A ROOFTOP UNIT

Rooftop products contain:

? Factory Matched Components:
• Compressor (s)
• Indoor and Outdoor Fan Systems ( fans, motors & drives )
• Indoor ( Evaporator ) and Outdoor ( Condenser ) Coils
• Electrical / Electronic Controls & Wiring

? Complete Refrigeration System

? Factory provides: Unit Assembly, Leak Tested & Run Tested

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APPLICATION
Target Segment Application

•Residential Farm House

•Light Commercial Super Market

Office
Restaurant
Call Centers
Factory
Cineplex

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PRODUCT LINE UP
MODEL CAPACITY & EER

50TFF 5 & 10.2 TR,

9.0 & 9.2

15, 20 & 25 TR,

50TJ
8.9, 8.7 & 8.6

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PRODUCT SPECIFICATION
S.NO DESCRIPTION MODEL NO.
50TFF007 50TFF014 50TJ-016 50TJ-024 50TJ-028

1 Nominal Capacity (TR) 5 10.2 15 20 25

2 Compressor Type Scroll Scroll Scroll Scroll Scroll
3 Compressor Qty (Nos) 1 2 2 2 2
4 Compressor Make Carrier Carrier Copeland Copeland Copeland
5 Compressor Model SRH752AE SRH752AE x 2 ZR108KC ZR16M3/ZR125KC ZR19M3/ZR16M3
6 Capacity Stages (%) 1 50/50 50/50 55/45 55/45
7 No. Of Refrigerant circuits 1 2 2 2 2
8 Refrigerant Type R-22 R-22 R-22 R-22 R-22
9 Expansion Device Orifice Orifice TXV TXV TXV
10 Condensor Coil - No. of Rows 2 2 2 3 4
11 No. of Condensor Fans 1 2 2 2 2
12 Evaporator Coil - No. of Rows 4 4 2 3 4
13 No. of Evaporator Fans 1 1 2 2 2
14 Drive Type Belt Belt Belt Belt Belt
15 Nominal Cfm 2000 4200 6000 8000 10000
16 Air Quantity Range (Cfm) 1500 - 2500* 3100 - 5100* 4500-7500 6000-10000 5300-11250
17 HP/LP/Freeze Protection Thermostat YES YES YES YES YES
18 Power Requirement (V,Ph,hz) 400,3,50 400,3,50 400,3,50 400,3,50 400,3,50
19 Voltage Range (Volts) 360-440 360-440 360-440 360-440 360-440

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FEATURES
KEY FEATURES
•High Efficiency
•High Static Blower
•Tropical Unit
•Space saving – Can be installed on the side or roof
of the building
•Scroll Compressor in every model
•Variable Air Quantity – High Sensible Load Applications

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FEATURES
OTHER FEATURES
•Belt Driven Fan
•All Safety Devices – HP,LP, Freeze Protection switch
•Modular Installation,Increased life
•Galvanized Steel cabinet with powder painting
•Double Skin Construction
•Two-inch return filter for clean air
•No problem of Noise/Water leakage in
air-conditioned space
•Easy Maintenance, Fast Installation, Security

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DIMENSIONS
MODEL DIMENSIONS WEIGHT
(L X W X H) (KG)

5 TR 73.7” X 45.0” X 33.3” 214

10.2 TR 87.4” X 57.8” X 49.3” 422

15 TR 83.5” X 86.1” X 45.0” 708

20 TR 83.5” X 86.1” X 45.0” 817

25 TR 83.5” X 86.1” X 45.0” 885

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APPLICATION DATA

?Maximum airflow
Do not exceed 500 cfm/ton (sizes 5, 10.2, 15 & 20 TR) and 450
cfm/ton (size 25 TR).

?Minimum airflow
Minimum airflow for cooling is 300 cfm/ton (size 5,10.2,15 & 20 TR)
and 280 cfm/ton (size 25 TR).

?Maximum outdoor air temperature (cooling mode)

125 F

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PRODUCT DATA
Product Manuals for 50TFF & 50TJ series are enclosed. For product data,
Please refer to the manuals as per the Page nos. given below.

DATA 50TFFMANUAL 50TJ MANUAL

Physical Data 4 5
Performance Data 15,19 19,20
Fan Performance 24,25 24,25,26
Electrical Data 34 33
Piping/Wiring/Ducting 35 34
Wiring Schematic 36 35,36

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FAN SYSTEMS

System Characteristics:
?Forward Curved Fan(s)
?Wheels dynamically balanced
?Adjustable Motor pulley

5, 10 TR design 15, 20, 25 TR design

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EXPANSION DEVICE
Expansion Devices
Fixed Orifice
? Fixed Orifice (Acutrol) 5,10 TR
Expansion Device
in coil header
? TXV 15, 20 & 25 TR

Condensate Pans
? Sloped

? Composite 5,10 TR

? Galvanized Std. 15,20 & 25 TR

Condensate Pan
5, 10 TR design

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ANTIFREEZE SAFETY

Freeze Protection Thermostat (FPT) –

mounted on each evaporator refrigerant
circuit, turns off compressor ( prevents coil
from freezing).

FPT

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SAFETY CONTROLS
• High-Pressure Switch
• Low-Pressure or Loss-of-Charge Switch
• High-Temperature Safety Switch
• Freeze Protection / Circuit
• Compressor Reverse Rotation
Protection
• Motor Over-Current Protection

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DUCT CONNECTIONS – 5, 10 TR

? Convertible airflow
for vertical or
horizontal supply
and/or return airflow
to & from the space

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OUTDOOR AIR OPTION
Manual outdoor air damper
Consists of:
Panel that covers a rectangular
opening in RTU. Panel is designed
to slide up/down and be locked in
place to allow in a fixed amount of
air continuously ( 100% of the
time).
Advantage - Cost effective, no
maintenance
Disadvantage – Allows fixed
amount of OA into space 24/7, 365
days/yr.

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OUTDOOR AIR OPTION
Two-Position outdoor air damper
?Consists of damper blade / panel
that opens to pre-set position when
fan motor is energized
? 25% OA capability ( shown )
? 100% OA capability

Advantage - Cost effective, limited maintenance

Disadvantage – Doesn’t support IAQ strategy, must
condition constant amount of OA any time ID fan
runs ( air temperature may be undesirable )

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OUTDOOR AIR OPTION - ECONOMIZER

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OUTDOOR AIR OPTION - ECONOMIZER

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OUTDOOR AIR OPTION - ECONOMIZER

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DISCONNECT OPTIONS

• Main power electrical disconnect is required

on every Rooftop unit.
• Disconnect Amp rating no larger than unit
nameplate MOCP value
• Wire to rooftop must be sized per unit
nameplate MCA value (Minimum Circuit
Amps)
• Can be Non-fused or Fused

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MCA & MOCP
MCA – Minimum Circuit Amps

MCA is the highest steady-state electric current that Rooftop should see
while operating

It is used to select the incoming wire size.

MOCP – Maximum Over Current Protection

MOCP is the weighted sum of the maximum currents that the unit should see
In normal conditions.

It is used to select the size of Over Current Protection device.

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CONTROLS
Electro-Mechanical:
• Contactors and relays to control rooftop, options and accessories
• No network capability

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ITEMS TO BE TAKEN IN LO-SIDE
•Refrigerant – R22

•Stand for Rooftop Unit

•Scanner for Electrical Safety

•Main Power Electric Disconnect

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LIFTING PROCEDURE

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FEATURE SHEET – 50TFF
– 50TF
PACKAGED ROOFTOP 50Hz ELECTRIC COOLING UNITS
5 – 10 TONS

STANDARD FEATURES INCLUDE:

??
EERs up to 9.2.
??
Single compressor on 5 ton size
??
Dual compressors on 6 to 10 ton sizes
??
Up to two stage cooling and up to two stage heating operation
??
Acutrol™ refrigerant metering system
??
Exclusive non-corrosive composite condensate pan in accordance with
ASHRAE Standard 62, sloping design, side or center drain
??
Ambient cooling operating range from to 25 F up to 125 F
??
Convertible from vertical to horizontal airflow for slab mounting
??
Copper tube, aluminum fin coils
??
Pre-painted exterior panels and primer-coated interior panels tested to
500 hours salt spray protection
??
Fully insulated cabinet

MAINTENANCE FEATURES:
??
Two-inch disposable return air filters
??
Tool-less filter access door
??
Belt drive evaporator-fan motor options with adjustable pulleys

WEATHERMAKER SERIES INSTALLATION FEATURES:

??
Thru-the-bottom power entry capability
50TF units are single -packaged electric cooling ONLY units that ??
Single point electric connections
are pre-wired and pre-charged with R-22. Electric heat is ??
Full perimeter base rail with built-in rigging adapters and fork truck slots
available as a field -installed accessory. The units are factory
tested in the cooling mode. They are rated in accordance with RELIABILITY FEATURES:
ARI Standard 360 (007-014 sizes), designed in accordance with ??
Scroll compressors with internal line-break overload protection (Sizes
Underwriters' Laboratories (UL) Standard 1995, and listed by UL 007 and 014)
and UL, Canada.
??
24-volt control circuit protected with resettable circuit breaker
??
Permanently lubricated evaporator-fan motor
??
Permanently lubricated, totally enclosed, shaft -down condenser motors
??
Loss of charge, freeze protection, and high-pressure switches

STANDARD WARRANTY:
??5-year electric heater
Approved and certified by: ??5-year compressor
??1-year parts
??Many optional upgrades also available
OPTIONS INCLUDE BUT ARE NOT LIMITED TO:
? ? Economizer
? ? Non-fused disconnect
? ? Hinged access panels and high static motor options
007-014 ? ? Corrosion resistant options for evaporator and condenser coils
? ? Accessory electric heat (field-installed only)
For a complete list of options and accessories refer to the Product Data
Catalog for this unit.
Certified to ISO 9001:2000

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FEATURE SHEET – 50TJ
– 50TJ
PACKAGED ROOFTOP 50Hz ELECTRIC COOLING UNITS
15 – 24 TONS

STANDARD FEATURES INCLUDE:

??
EER to 8.9. IPLV up to 9.8.
?? Two scroll compressors and refrigerant circuits; 016-024 units
?? Three scroll compressors and two refrigerant circuits; 028 unit
?? Two-stage cooling and up to four stage electric heater operation
?? TXV refrigerant metering devices
?? Ambient cooling operati on from 40 F to 120 F (016-025 units)
?? Ambient cooling operation from 40 F to 125 F (028 unit)
?? Liquid line filter driers
?? Fully insulated cabinet
?? Pre-painted exterior panels and primer-coated interior panels tested to
500 hours salt spray protection
?? Designed in accordance with UL Standard 1995
50TJ 016-028 ?? Listed by ETL

MAINTENANCE FEATURES:
??
Two-inch disposable return air filters
WEATHERMAKER SERIES ??
Belt drive evaporator-fan motors with adjustable pulleys

50TJ units are single-packaged electric cooling units with INSTALLATION FEATURES:
optional electric heat. Units are pre-wired and pre-charged ??
Thru-the-bottom power entry capability
with R-22. The units are factory tested in cooling mode only. ??
Single point electric connections
They are rated in accordance with ARI Standard 360, designed ??
Base rail with built-in rigging adapters and fork truck slots
in accordance with Underwriters' Laboratories (UL) Standard
1995, and listed by ETL. RELIABILITY FEATURES:
??
Scroll compressors with internal line -break overload protection
??
24-volt control circuit protected with resettable circuit breaker
??
Permanently lubricated evaporator-fan motor
??
Permanently lubricated, totally enclosed, shaft-down condenser motors
??
Low pressure, freeze protection, and high-pressure switches
??
Crankcase heaters

STANDARD WARRANTY:
Approved and certified by: ??
5-year electric heater
??
5-year compressor; size 016 units
??
1-year compressor; size 024-028 units
??
1-year parts
??
Many optional upgrades also available

OPTIONS INCLUDE BUT ARE NOT LIMITED TO:

?? Economizer
?? Manual damper
Certified to ISO 9001:2000 ?? Non-Fused Disconnect
?? Corrosion resistant options for evaporator and condenser coils
?? High static drive options
?? Electric Heaters (field installed)
For a complete list of options and accessories refer to the Product Data
Catalog for this unit.
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