Hayward Gordon ULC Start-up Checklist

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CUSTOMER INFORMATION
Name: Address:

Contact: Phone: Fax:

MIXER DRIVE INFORMATION

Mixer Size/Type: SONO#

Gear Oil Type: Manufacturer: Grease Type: Manufacturer:

PRESENT DURING START-UP

Engineer: Owner: Contractor:

HGL Sales Rep: HGL Service Rep: Date:

CAUTION
WHEN PERFORMING START-UP, CONSIDERATIONS ABOUT DOING THE JOB SAFELY MUST BE FULLY
INTEGRATED INTO YOUR APPROACH TO THE WORK. PLEASE READ AND BECOME FAMILIAR WITH ALL
SAFETY AND CAUTION STATEMENTS OUTLINED IN THE SERVICE INSTRUCTION MANUAL BEFORE ANY
WORK IS TO BE PERFORMED.
PROCEDURE
Note: These procedural steps are typical for all standard drives. Any steps that do not apply to the mixer being serviced may be skipped.
REFERENCES: ODD - Outline Dimension Drawing MAN - Service Instruction Manual

Notes
Notes
See

See
N/A

N/A
OK

1. Disconnect power to prime mover by locking out
motor control center.
2. Does equipment appear to have been stored
properly?
3. Is drive mounted properly? (ODD)
4. Anchor/hold-down bolts Tight?
5. Check paint (note any peeling or chipping).
6. Check mixer for external rust & corrosion.
7. Check impeller location (ODD)
8. Are blades on correct side of hub? (ODD)
9. Bolt torques of impeller blades correct? (MAN)
10. Set screw torques on hub correct? (MAN)
11. Rigid coupling bolts torqued correctly? (MAN)
12. Remove V-belt guard.
13. Remove high speed coupling guard or cover.
14. Rotate high speed coupling or drive sheave by
hand & check for binding - mixer should rotate
freely.
15. Remove high speed coupling housing, if
applicable.
16. Check alignment of high-speed flexible coupling
or belt sheaves. (MAN - for maximum allowable
parallel and angular offset).
17. Repack grid of high speed flexible coupling and
replace housing, if applicable
OK
18. Remove low speed flexible coupling inspection
cover. Check grease in grid of low speed flexible
coupling and replace if necessary. (Q units only)
19. Inspect for proper oil level and oil grade (MAN)
20. Add correct type of oil if necessary.
21. Regrease all output shaft & motor bearings.
(ODD)
22. Replace all inspection covers & coupling/v-belt
guards.
23. Recheck torque on all external mixer fasteners.
(ODD)
24. Check installation of breather.
25. Unlock motor control center.
CAUTION: If mixer is equipped with an external lube system, consult
Service Manual now to determine operating pressure before continuing
with start-up procedure.
26. Jog mixer to check for proper rotation. (ODD)
27. Do ODD & rotation tag agree?
28. Start mixer.
29. Check oil pressure of external lubrication pump,
if applicable. (MAN)
30. Check for unusual noise (>85 dBA at 5 ft).
31. Check for unusual vibration.
32. Check output shaft speed. (ODD)
33. Check power draw (Note: impeller will draw
more power in water &/or process than air).

Hayward Gordon ULC, Halton Hills, ON CanadaDoc: 03-41

mixers@haywardgordon.com November 2004
www.haywardgordon.com Supersedes N/A
 Hayward Gordon ULC Start-up Checklist
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ITEM # NOTES

Based on my inspection, upon the Customer’s past and future compliance with all Hayward Gordon’s storage
installation and operating procedures, and upon the Customer’s agreement to successfully complete all work
shown in “NOTES”, I find that the referenced mixer is ready for full time operation. Hayward Gordon’s
contractual warranty is confirmed on the same basis.

.
Sign & Print Name

Customer Representative Date

Title Company Name

Hayward Gordon ULC, Halton Hills, ON CanadaDoc: 03-41

mixers@haywardgordon.com November 2004
www.haywardgordon.com Supersedes N/A