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Abstract
A computational aeroelasticity method
has been developed that combines a compu-
tational fluid dynamics (CFD) code based on
a finite volume, Cartesian / prismatic grid
scheme with automated unstructured grid
creation and adaption with established
structural finite element methods. This
analysis is motivated by the need to develop
an analysis capability for fighter-aircraft
critical flight loads. Flight conditions for
such often reside in transonic flow regimes
and comprise nonlinear aerodynamics due to
shocks, flow-separation onset, and complex
geometry. The Multidisciplinary Computa-
tional Environment, MDICE [1], is provid- Figure 1: Pressures and streamlines obtained from a
ing for timely integration of Lockheed computational aeroelastic maneuver simulation
Martin’s CFD software, SPLITFLOW [2] in in maneuver simulations. The Loads engi-
a maintenance friendly, loosely coupled neer’s time is mostly consumed in the
nonlinear analysis method. Analysis corre- assembly of accurate data for the maneuver
lation with static aeroelastic wind tunnel simulation. Adequate characterization of
data demonstrates potential. Analysis set-up vehicle aerodynamics is critical. Recent tool
and results for a fighter aircraft with multi- and technology developments are facilitating
ple control surfaces are demonstrated. the aerodynamic characterization task of
integrating data from CFD methods, wind
1 Introduction tunnel testing and other aerodynamic meth-
ods to assemble an aerodynamic pressure
Computational aeroelasticity, or computa- database [3, 4]. This database is augmented
tional fluid dynamics (CFD) based aeroelas- by static aeroelastic analyses to account for
ticity, is an emerging technology with high flexibility effects of the structure and inertial
potential for the development of critical effects of the flight vehicle. These analyses
flight loads (Figure 1). The structural design are performed at a distributed set of Mach
of flight vehicles is highly dependent on the number and altitude combinations. Histori-
timeliness of accurate design flight loads. cally, a linear static aeroelastic solution is
Flight loads are typically derived by com- acquired for each nonlinear rigid aerody-
bining aerodynamic loads, vehicle inertia, namic data set using linear aerodynamic
structural flexibility, and flight control laws panel methods. Linear methods do not
*
Copyright © 2000 Lockheed Martin Corporation All rights
reserved. Published by the International Council of
Aeronautical Sciences with permission.
481.1
Love, De La Garza, Charlton, Egle
capture nonlinear phenomenon such as flow flow, control surface, rotary rate, and accel-
separation and moving shocks in the critical eration parameters, respectively.
loads flight regime. ∂PL ∂P
Lift = PL 0 + α+ Lβ
Figure 2 illustrates the construction and ∂α ∂β
topology of a database for fighter loads. ∂P ∂P ∂P
Literally thousands of aerodynamic pressure + L δE + L δA + L δR
∂δE ∂δA ∂δR
vectors are constructed over a distribution of
∂PL ∂PL ∂PL (1)
Mach numbers, altitudes, and control pa- + P+ Q+ R
rameter angles. The database is considered ∂P ∂Q ∂R
nonlinear because the integrated aerody- ∂P ∂P ∂P
+ L N X + L NY + L N Z
namic load coefficients (e.g., lift coefficient ∂N X ∂N Y ∂N Z
due to angle of attack) are nonlinear with ∂PL & ∂PL & ∂PL &
respect to control parameters such as angle + P+ Q+ R
∂P& ∂Q& ∂R&
of attack, sideslip, delta-aileron and delta-
horizontal-pitch-trim. These aerodynamic At the equilibrium state of the vehicle in
vectors are used in determining the inte- a maneuver (e.g., 9g symmetrical pull-up or
grated aerodynamic load corresponding to a 5.86g asymmetric rolling pullout), inertia
given maneuver simulation. Maneuver forces are balanced with aerodynamic forces
simulations are performed using a nonlinear at the current control parameter values. The
iterative algorithm that computes control accuracy of the flight loads is highly depend-
parameter angles necessary to satisfy equilib- ent on the accuracy of each component of
rium conditions about the vehicle’s center of aerodynamic load. The Loads engineer
gravity. The algorithm is iterative because it endeavors to create a database where each
is interpolating on the aerodynamic pressure aerodynamic pressure vector is correlated to
vectors representing the control parameter physically known quantities. The large
states closest to the current trim parameter database provides an environment for
prediction. An example integrated aerody- expedient computation of thousands of flight
namic load is depicted in (1), where each maneuver simulations surveying the flight
term represents the contribution of onset- envelope for critical component design
loads.
Pressure Aeroelastic
Mapping Analysis
Figure 2: Construction and topology of a nonlinear aerodynamic database for fighter loads
481.2
COMPUTATIONAL AEROELASTICITY IN HIGH PERFORMANCE AIRCRAFT FLIGHT LOADS
The flight loads regime for high per- tions in the literature have shown reliable
formance fighter aircraft consists of moder- results for standard test-bed problems (lifting
ately high angles of attack (8-15 degrees) in surfaces in transonic flows) [5-11]. Analysis
transonic Mach numbers (0.8 – 1.2). Angles time for each of these codes must consider
for control surfaces may range from +30 initial grid generation, and in the case of
degrees to –30 degrees. The resulting aero- complex geometry, modeling may require
dynamic flow regimes include complex significantly more time than the actual
shock interactions, flow separation, and other solution. Recall that databases for the fighter
nonlinear flow phenomena. aircraft include a large distribution of onset
Conventional methods of static aero- flows multiplied by control surface settings.
elasticity combine nonlinear rigid aerody- Each control surface survey may require a
namic data (correlated to test) with linear change of geometry up to plus and minus
flexible pressure increments derived using thirty degrees (transpiration methods are
linear aerodynamic panel methods. These limited). Complex geometry considerations,
computations are depicted in (2) and (3), such as external stores, may require over-set
where the linear aerodynamics is introduced grids as well.
through an aerodynamic influence coeffi- All of the mentioned codes rely on grid-
cient matrix, [AIC], and corresponding moving techniques to couple the nonlinear
spline matrices, [G], to allow solutions in the aeroelastic equations. Common techniques
structural domain. Structural displacements, noted use interpolation and dynamic mesh
{u}, are calculated in the equilibrium equa- (pseudo-structural) methods and are applied
tion (2) combining mass, [M], stiffness, [K], to structured grid and unstructured grid
and rigid nonlinear load {PNL}. The aero- codes. Geometric conservation laws are
elastic increment is computed in (3) using incorporated to maintain energy in the total
the resulting structural displacements. The system. These techniques allow for depend-
depicted example pertains to a solution for a able regeneration of the aeroelastic solution.
nonlinear pressure increment at angle of However, model re-gridding (e.g., grid
attack. adaptation) may be necessary to capture true
[M]{u&&}+ [K ]{u}− q [G p ][AIC ][G d ]{u}
aeroelastic phenomena.
(2) A desire to rapidly capture aeroelastic
= {PNL (α )} phenomena with full airframe geometry
motivated a probe to incorporate Lockheed
{PNL (α )}increment = − q [G p ][AIC ][G d ]{u} (3) Martin Aeronautics Company’s SPLIT-
FLOW [1] into a loosely coupled aeroelastic
Computational aeroelasticity enables a analysis method. SPLITFLOW (Figure 3) is
departure from the linear static aeroelastic an unstructured Cartesian prismatic grid
analysis process by removing the aerody-
namic influence coefficient approximation.
This should improve accuracy, reduce risk
and cost through avoidance of repair or even
redesign for aircraft components of the
operational flight vehicle. Limiting factors
such as computational cost and the learning
curve with respect to applying the CFD
solver in an aeroelastic solution preclude
wholesale adoption of the method.
Historically grid generation and re-
generation impede the process for computa- Figure 3: SPLITFLOW solution demonstrating
tional aeroelastic analysis. Several applica- automated and adaptive gridding
481.3
Love, De La Garza, Charlton, Egle
481.4
COMPUTATIONAL AEROELASTICITY IN HIGH PERFORMANCE AIRCRAFT FLIGHT LOADS
481.5
Love, De La Garza, Charlton, Egle
481.6
COMPUTATIONAL AEROELASTICITY IN HIGH PERFORMANCE AIRCRAFT FLIGHT LOADS
481.7
Love, De La Garza, Charlton, Egle
481.8
COMPUTATIONAL AEROELASTICITY IN HIGH PERFORMANCE AIRCRAFT FLIGHT LOADS
481.9
Love, De La Garza, Charlton, Egle
aircraft with multiple control surfaces. In this leading edge and trailing edge flaps, the
simulation an Euler solution is obtained for a missile launcher, and the horizontal tail.
full F-16 geometry coupled with a structural Figure 17 exhibits the component be-
finite element model. Solutions obtained havior that is desired. Notice that the trailing
within the prototype system mentioned edge flap is “blowing back.” With the single
previously, uses a single surface for the surface approach of the prototype, such
entire wing (wing box, leading and trailing resolution between a control surface and the
edge flap) and launcher to map CFD pres- wing box is not available.
sures to the structural grids and structural Figure 18 displays the results of the so-
deformations to the CFD geometry. In this lution for the F-16. The flight condition is for
case, individual component mappings are a Mach 0.9, 10,000 ft max-g pullup. Since
defined to prevent incorrect translation of the wing behaves as a washout wing, the
loads and displacements between compo- solution progressed similarly to the washout
nents. For instance, the leading edge flap on test case discussed previously. The solution
the CFD model is mapped with the leading was run on a loaded HP V class
edge flap on the structural finite element supercomputer using a little more than four
model. Independent mapping is important to processors in parallel over the course of eight
capture the correct physical behavior of each days. Notice in the figure that the vortices off
component (i.e., leading edge flap rotation of the strakes are wrapping around the
and deflection as it is attached to the wing vortices off of the launcher. The total wing
box). deflections correlate with similar solutions
Figure 16 displays the component map- from the prototype tool. Further correlation
pings defined for this analysis. Individual with flight test data is being acquired.
mappings are defined for the wing box,
E E
A A B
B
C C
D D
Figure 16: Discrete components are mapped for translation of loads and displacements
481.10
COMPUTATIONAL AEROELASTICITY IN HIGH PERFORMANCE AIRCRAFT FLIGHT LOADS
481.11