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5S EVALUATION SHEET
Eliminate what is unneeded and decide what is needed INITIAL SITUATION FIRST IMPROVEMENTS DEVELOPMENT INTEGRATED SYSTEM EXCELLENCE
NO DISTINCTION BETWEEN NEEDED ELIMINATION OF UNNEEDED ITEMS IS IN UNNEEDED AND NEEDED ITEMS HAVE CLEAR LOCATION FOR ALL NEEDED LOCATIONS FOR ALL NEEDED ITEMS
Check item Question AND UNNEEDED PROGRESS BEEN SEPARATED ITEMS ARE CLEAR AND VISUAL
Is the workplace cluttered with Unneeded raw materials, packaging The necessary quantities of materials, All locations for finished products, materials,
Large quantities of finished products and There are no unneeded drums or pallets in
Unneeded pallets / boxes / raw unnecessary pallets, raw materials, materials, inventory and finished products packaging or pallets have been defined. The packaging materials, are visually indicated.
raw materials are stored in the work area the work and storage areas. All products,
materials / consumables / finished drums, inventory or finished products? have been eliminated from the workplace. areas for boxes, pallets and finished Minimum and maximum levels have been
and in corridors instead of being stored in consumables and materials have specific
1. products in the workplace Are there any obsolete products in the The work area only includes materials used products around the machines or in the work defined, with a visual system for
the warehouse or in a specific area. There locations defined on the basis of a 5S flow
workplace? Have chemicals and on a daily basis. Corridors and safety exits area are defined. Dangerous products and replenishment. An area for tagged products
are pallets, drums, packaging materials in map (which identifies the best locations to
consumables been sorted according to are clear. Chemical products, scrap consumables have been sorted according to (with no clearly defined usage) has been
the work areas and in corridors. Safety e reduce motion waste), and they are kept in
their use and their nature? materials and their n clearly
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Unneeded tools, jigs and accessories lie Tools/items on shelves, in cupboards have No unneeded items can be found in the Only tools and items used regularly for
There are only the needed tools in the
Are there any unneeded tools, jigs, dies, about in the workplace, in drawers, on been partly sorted and put away, and workplace: the items with no specific daily/shift production can be found in the
workplace: a list has been established.
Unneeded tools, jigs, support material moulds or accessories (wrenches, machines, drums, or on the worktables. tagging of unneeded items is in progress. location are clearly identified for action. workplace: their locations are clearly
There are only clearly identified items in
2. or accessories scrapers, gloves...) in the work area? Is it Shelves and cupboards are filled with Machine tooling is put away in specific Machine toolings and jigs have been sorted marked, together with necessary quantities.
cupboards or on shelves. There are no more
possible to distinguish between needed useless tools and other old items. Machine spaces. There are still a few non-defined out and put away in a specific place. Cupboards have been completely cleared of
personal toolboxes, except for specific uses.
and unneeded items? tools are put away in a jumble. Some tools tools or items on cupboards, machines or Screws, electric and mechanical pieces are useless items. There are no tools in
The tagging process is carried out every tim
are in perso about. being sorte personal l
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All machines in the area have a specific use, All equipment in the work area has a specific
All equipment in the area has a specific use.
There is some unused equipment in the and all unneeded items have been removed. use and a clear location. Forklift trucks have
Are there any unused machines or other Unneeded machines have been removed. They have defined locations and their
Unneeded machine or other workplace, in the aisles or in the storage Forklift trucks have a defined location. specific allocated spaces everywhere they
3. equipment in the workplace? (worktables, There are still a couple of unused or very names are displayed. All forklift trucks have
equipment areas. Forklift trucks have no specific Sporadically used machines/equipment are are used. All machines or equipment used
shelving, packing machine, etc). rarely used equipment in the workplace. a clearly defined location in every area
locations. put away in a specific location. The machine sporadically have a specific location, well
where they can be used.
and protection guards have been identifi indicated, and anybody can get them
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Are there any unneeded or obsolete The workplace (workstation/monitoring All unneeded papers, documents and files All procedures and notes are up-to-date and
Instructions on the desks or workstation are Only the documents necessary for daily
instructions, procedures, memos, room) contains documents/files that are have been discarded, and the necessary forms/instructions are related to current
Unneeded documentation, visual not all related to current work. A few old production activities and process monitoring
4 drawings or visual displays in the file unneeded or that have been kept in the documents have been sorted depending on work. A location has been defined for the
displays, books, drawings memos. Drawers are still full of papers and can be found in the workplace, in specific
cabinets, on the workstation and on the wrong place (old calendars, memos, files, how frequently they are used. Teams have support documentation necessary for all
each team runs its own document system. and visually indicated locations.
walls? drawings, catalogues…). standardized their documents. operators.
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Define a specific location for every item needed INITIAL SITUATION FIRST IMPROVEMENTS DEVELOPMENT INTEGRATED SYSTEM EXCELLENCE
WORKPLACE ORGANIZATION IS IN LOCATIONS ARE BEING VISUALLY A VISUAL CONTROL SYSTEM IS BEING
Check item Question LACK OF ORGANIZATION AND ORDER
PROGRESS IDENTIFIED IMPLEMENTED
A VISUALLY ORGANIZED WORKPLACE
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Are there any markings to clearly identify Storage areas, pedestrian areas, exits, Storage areas, pedestrian areas, aisles and Materials, packaging and finished products
Delimitation of floor areas, aisles, There are no signs to indicate floor areas, Storage areas, pedestrian areas and
floor areas, aisles, walkways, scrap and safety issues and passageways are passageways are well indicated. locations, as well as flow directions and
storage areas for materials and passageways and pedestrian areas. Areas passageways are visualized or painted with
storage spaces? Are there labels identified, but not respected. Markings are Passageways are clear. All storage is hazardous areas, can be identified at a
finished products. Location and for storage and scrap, safety issues are not specific colors. All storage are carried out in
3. indicating all items location and their not always clear, or there are a few location carried-out as indicated. Forklift trucks glance.
supplies of items in shelves/on indicated or have disappeared. The labels the areas indicated. Passageways are clear,
quantities on shelves? Are PPE* and indicators, but they are not always respected locations are identified. Items in cupboards A list of contents is displayed on all
storage racks (consumables, bottles, indicating locations in cupboards or shelves and dangerous areas as well as forklift
safety materials arranged rationally and or not precise enough. PPE* have a specific or on racks are well-identified, marked and cupboards and shelves. A visual system has
rolls, tapes, etc). are nonexistent, spoiled or cannot be r trucks, ramps paths can be identified at a g
easily-accessible? l labeled. M been set up for the replenishment of the
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Presence of the necessary documents All necessary documents (SHE* documents, SHE* documents and job instructions are Job instructions, batch forms, order forms, Instructions, standard operating procedures
All SHE* documents and other documents
in the production unit and at the Are all documents essential to the activity batch forms, quality forms, etc) cannot be well organized and visible, and specific quality forms and other documents (specific and safety instructions can be identified at a
4 have an allocated space and are available
workstation (SHE* documents, job well-arranged and clearly identified? found on the workstation, or they are in a spaces with color codes corresponding to operating procedures) are visually marked, glance on each workstation, and globally in
on the workstation
forms, work instructions, etc) jumble and difficult to identify and read. the nature of documents have been defined. codified with well-defined sequences. all areas of the workplace.
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(*) PPE: Personal protection
Suggested methodologies: 5S flow map
equipment
Photos
Keep the workplace clean and eliminate abnormalities INITIAL SITUATION FIRST IMPROVEMENTS DEVELOPMENT INTEGRATED SYSTEM EXCELLENCE
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Machines are not very clean: all overflows, Machines are moderately clean: there are Machines are quite clean, and hard-to-reach
Workstations, machines are dirty: there are leaks and dust are not under control. still cables, PPE and areas difficult to reach. Workstations , machines and piping are areas have been removed or adjusted.
Cleanliness of workstations, Are machines, workstations, piping,
overflows, swarm, leakages, dust, Workstations (drawers, cupboards, shelves) Workstations are clean. clean. equipment, machine accessories, Workstations are perfectly clean, there are
machines, equipment, accessories cabinets, shelves clean? Have
2. fingerprints. Dirt and contamination sources are not completely clean. Some The main contamination sources are tools and racks are clean. no fingerprint or dust. All contamination
and piping. Elimination of sources for contamination and dirt causes (leaks,
are not treated: there are oil leaks, dust and contamination sources are identified with identified with tags and they are being All identified contamination sources are sources are being improved. Some
dirt and contamination dust) been identified and treated?
overflows. tags. Some of them have been treated or improved or a team is analyzing the being improved or are planned to be. improvements projects are still going on and
are being treated problem. are displa
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Suggested methodologies: Red tags - Cleaning program - Photo showing a cleaning standard - Map of the setting with divided areas
Create a visually managed workplace INITIAL SITUATION FIRST IMPROVEMENTS DEVELOPMENT INTEGRATED SYSTEM EXCELLENCE
Check item Question LACK OF STANDARDS A FEW STANDARDS ARE ESTABLISHED STANDARDS ARE BEING DEVELOPED A VISUAL CONTROL SYSTEM IS IN PLACE ALL SITUATIONS ARE UNDER CONTROL
Tools are marked with defined color codes: A visual system has been defined for tools,
Standard colors have been defined for floor locations are identified according to color equipment and accessories organization
Are there existing standards and a shared Colors, coding systems for tools , jigs and
Visual standards for marking, Marking rules and color codes are not markings (raw materials, finished products, standards and to an established codification and management. A reference book has
1 coding system for areas, tools ,pipes and pipes have been defined and are
signboarding and tools management clearly defined for the site. bins, etc) and are implemented in all system. Moulds, fixtures and machine been created with all the standard operating
equipment markings? implemented.
workplaces. accessories are marked out with defined procedures for cleaning and organization of
codes. moulds, dies and jig storage, et).
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Some rules are formalized, operators are Instructions are clear and visually indicated Quality parameters and standard operating
Are production rules operating Operating rules and procedures are not
trained and work according to habits. There on all workstations: production and process procedures are displayed at each The process is defined by clear, visual
procedures and safety standards, clear clear; the process is uncertain or it results
Production operating procedures, are instruction and quality forms at the parameters (weight, pressure, temperature) workstation. standards which are adhered to. Process
and accessible? Are there dangerous from a habit. There are no traces of quality
3 safety and quality standards workstation. are visually indicated. Visual standards for hazardous activities are malfunctions will be seen at a glance.
activities in the workplace that have not forms or specific instructions. There are no
safety instructions are displayed where All rules for dangerous activities have been clearly displayed where hazardous Mistake-proofing systems are developed to
been defined and visualized by a appropriate and visualized safety rules for
hazardous actions take place. Displays and standardized and displayed where operations take place, and they are adhered prevent dangerous operations.
standard? hazardous operations. No visible saf
visual controls of safety condit operations take plac to.
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The management of consumables/ various Teams have a checklist that they can refer
There are no standards for the management Systems have been set up with warehouses
Are there standards for the management kinds of products is under the responsibility to for a regular checking of reorder levels.
Consumables, supplies and raw of consumables, cleaning products and Minimum and maximum quantities for or suppliers (FIFO, Kanban system) for the
4 and supplying of consumables and raw of teams operators: a visual standard allows Checklists are displayed and integrated into
materials management materials in the workplace. There are products used regularly have been defined. regular replenishment of products necessary
materials? to see at a glance when products need teams routines, and replenishment
occasional stock shortage situations. to the teams, and they are fully respected.
resupplying. standards are fully respected.
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INTENSIVE CONTINUOUS
CONTINUOUS IMPROVEMENT A CONTINUOUS IMPROVEMENT
Check item Question NO REGULAR 5S ACTIVITY REGULAR 5S ACTIVITIES ARE STARTING
ACTIVITIES ARE BEING DEPLOYED CULTURE IS ESTABLISHED
IMPROVEMENT ACTIVITIES ALL OVER
THE PLANT
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All identified issues are subject to A process for the treatment of abnormalities
Several improvement ideas have been put
Have improvement suggestions, projects A couple of recent improvement ideas and a improvement projects and displayed on (problem solving methodology) and the
forward, they are recent and well displayed
Ideas for improvement, problems and action plans been structured and There are no recent improvement couple of issues have been targeted for an activity boards. Abnormalities are subject to follow-up of improvement ideas has been
3. on the team activity board. Meetings aimed
solving and action projects visually displayed, and are they visible to suggestions, or visible action projects. improvement project and are displayed in a clear improvement process. Action plans set up. Teams have set up a very efficient
at solving some particular issues have been
everyone? the workshop. are shared out between team members and and shared organization for problem
scheduled.
displayed on the team activity board. analysis and action plans follow-up.
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1st S: Sort through/sort out Eliminate what is unneeded and decide what is needed
0
Total S1
Documents, files and binders Is there any indication of title, number, name of person in
2.
identification charge, and/or date on file or binders? 2
7
Total S2
4, Feeling of tidiness and cleanliness Offices are clean, few documents are not filed. 0
0
Total S3
0
Total S4
Have dates been set within the team for audits, and to
4, Audits and updating
update and dispose of documents? 0
0
Total S5
TOTAL SCORE 7