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FOR APPROVAL

 
 

B 28.02.2018

J.H.Bae

S.Y.Kwak

C.G.Kim

FOR APPROVAL

 
 

A 21.08.2017

J.H.Bae

S.Y.Kwak

C.G.Kim

FOR APPROVAL

 

Rev

Date

Prepared

Checked

Approved

Details of Revision

 

Owner

 
 
    VIETNAM ELECTRICITY  
 

VIETNAM ELECTRICITY

 

Owner’s Engineer

 
 
  POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 3  

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 3

 
POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 4

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 4

Contractor

 
 
 
 
 
 

Sub-Supplier

 

Project

 

Project Code

     

VT4E

 

VINH TAN 4 EXTENSION THERMAL POWER PLANT

UAS Code

YR01

 

Date

   

Unit Code

(DD.MM.YYYY)

 

Name

 

Title

 

P3

Prepared

28.02.2018

J.H.Bae

 

KKS Code

ZEN

Checked

28.02.2018

S.Y.Kwak

Reg. No.

 

WPS & PQR for Vinh Tan 4 Extension Thermal Power Plant

080007

Approved

28.02.2018

C.G.Kim

 

Rev.

Dept.

MECH. Dep’t

   

B

Document No.

 

Page-No.

 

VT4E-YR01-P3ZEN-080007

 

17 Pages

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

CONTENTS

1. SCOPE……………………………………………………………………….………2

2. APPLICABLE CODE…………………………………………………………… 2

3. ABBREVIATION………………………………………………………………… 2

4. LIST OF WPS……………………………………………………………………….3

5. ATTACHMENT…………………………………………………………………….16

VT4E-YR01-P3ZEN-080007 Rev.B Page 1

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

B
B

1. SCOPE

This Procedure shall be applied for Vinh Tan 4 Extension Project.

Item

Applied Code

Applied WPS Code

 

Remarks

Boiler Pressure part with accessory

ASME

ASME IX

1

 

Boiler Non Pressure part with accessory

ASME

ASME IX

2

 

Boiler Piping with accessory

ASME

ASME IX

3

 

BOP Piping with accessory

ASME

ASME IX

4

 

Silo with accessory

ASME

ASME IX

5

 

ASH handling system

ASME

ASME IX

6

 

Steel Structure, Duct and Duct support

AWS

AWS D1.1

7

Alternative Welder(ASME, AWS)

Handrail, grating and Support

AWS/ASME

AWS D1.1 or ASME IX

8

Alternative Welder(ASME, AWS)

Condensate nozzle Piping with accessory

ASME

ASME IX

9

 

TBN Gas Control Piping with accessory

ASME

ASME IX

10

 

Isolated Phase Bus Duct with accessory

ASME

ASME IX

11

 

If required for vendor’s unit, Vendor should be supplied their welding procedure specification(WPS). Note. Welder qualification testing shall be following ASME IX.

2. APPLICABLE CODE.

ASME Section IX: Welding and Brazing Qualification the latest edition

AWS D1.1: Structural Welding Code-Steel the latest edition

3. ABBREVIATION

3.1

Welding Process

 
 

Process

 

Descriptions

Remark

 

FCAW

Flux Cored Arc Welding

   
 

GTAW

Gus Tungsten Arc Welding

   
 

SMAW

Shielded Metal Arc Welding

   

GTAW + SMAW

Gus Tungsten Arc Welding + Shielded Metal Arc Welding

Combination

GTAW + FCAW

Gus

Tungsten Arc Welding + Flux

Cored

Arc

Combination

Welding

 

3.2 Polarity

 
 

AC

Alternating Current

 

DC

Direct Current

 

RP Reverse Polarity (Electrode Positive) SP Straight Polarity (Electrode Negative)

Polarity (Electrode Positive) SP – Straight Polarity (Electrode Negative) VT4E-YR01-P3ZEN-080007 Rev.B Page 2

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

4. LIST OF WPS

VT4E

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

1

A-T-0101-450

3

QA-T-0101-061

1,2,3,4,5,6,8

1

1

1.5 ~ 26

ER70S-6

6

GTAW

T≤19: 10℃

X

QA-T-0101-214

T>19: 95℃

           

CODE

           

2

A-F-05Z0-006

0

QA-TF-05Z09-001

1,8

5A

CASE

5~200

E91T1-B3

6

FCAW

150℃

O

211-3

                     

T≤19: 10℃

 

3

A-F-0101-900

1

QA-F-0101-069

1,2,5,6,8

1

1

5~200

E71T-1

6

FCAW

T>19: 95℃

O

                     

T≤19: 10℃

 

4

A-F-0101-910

0

QA-F-0101-175

1,2,5,6,8

1

1

1.5~19

E71T-1

6

FCAW

T>19: 95℃

X

5

A-F-0104-116

1

QA-F-0404-004

1,8

1

4

1.5~16

E81T1-B2

6

FCAW

121℃

X

6

A-F-0104-118

1

QA-TF-0104-001

1,8

1

4

1.5~12

E71T-1

6

FCAW

121℃

O

7

A-F-0105-112

1

QA-F-0105-003

1,8

1

5A

1.5~12

E71T-1

6

FCAW

150℃

X

8

A-F-0105-114

2

QA-TF-0105-002

1,8

1

5A

1.5~14

E81T1-B2

6

FCAW

150℃

O

9

A-F-0304-114

0

QA-F-0404-037

1,8

3

4

1.5~16

E81T1-B2

6

FCAW

121℃

X

QA-F-0404-037 1,8 3 4 1.5~16 E81T1-B2 6 FCAW 121℃ X VT4E-YR01-P3ZEN-080007 Rev.B Page 3

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

10

A-F-0305-107

0

QA-F-0405-007

1,8

3

5A

Fillets

E81T1-B2

6

FCAW

150℃

X

11

A-F-0305-108

0

QA-TMF-0505-

1,8

3

5A

5~16

E91T1-B3

6

FCAW

150℃

X

001

12

A-F-0404-138

1

QA-F-0404-004

1,8

4

4

1.5~16

E81T1-B2

6

FCAW

121℃

X

13

A-F-0404-141

1

QA-F-0404-014

1,8

4

4

5~200

E81T1-B2

6

FCAW

121℃

O

14

A-F-0405-108

1

QA-F-0505-011

1,8

4

5A

5~16

E91T1-B3

6

FCAW

150℃

X

15

A-F-0405-109

0

QA-F-0405-003

1,8

4

5A

Fillets

E81T1-B2

6

FCAW

150℃

O

16

A-F-0505-122

1

QA-TMF-0505-

1,8

5A

5A

5~16

E91T1-B3

6

FCAW

150℃

X

001

           

Code

       

121℃

 

17

A-M-04Z0-123

0

QA-TM-04Z0-011

1

4

case

1.5~6

ENiCrFe-3

43

SMAW

(Only P4)

X

               

E8016-B2

       

18

A-M-0404-180

3

QA-M-0404-003

1,8

4

4

5~6

E8018-B2

4

SMAW

121℃

X

               

E9016-B3

       

19

A-M-0505-162

3

QA-M-0505-001

1,8

5A

5A

5~16

E9018-B3

4

SMAW

150℃

X

20

A-M-0308-131

3

QA-TM-0308-008

1,8

3

8

1.5~12

ENiCrFe-3

43

SMAW

10℃

X

QA-TM-0308-008 1,8 3 8 1.5~12 ENiCrFe-3 43 SMAW 10℃ X VT4E-YR01-P3ZEN-080007 Rev.B Page 4

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

               

E8016-B2

       

21

A-M-0305-110

0

QA-TM-0405-007

1,8

3

5A

Fillets

E8018-B2

4

SMAW

150℃

X

               

E9016-B3

       

22

A-M-0305-019

2

QA-TM-0505-001

1,8

3

5A

5~16

E9018-B3

4

SMAW

121℃

X

               

E8016-B2

       

23

A-M-0304-118

1

QA-TM-0404-003

1,8

3

4

5~16

E8018-B2

4

SMAW

121℃

X

               

E8016-B2

       

24

A-M-0405-135

1

QA-M-0405-007

1,8

4

5A

1.5~16

E8018-B2

4

SMAW

150℃

X

                     

T≤19: 10℃

 

25

A-M-0108-119

4

QA-M-0108-034

1,2,5,6,8

1

8

Fillets

E7016-A1

4

SMAW

T>19: 95℃

X

26

A-M-0105-140

3

QA-TM-0105-001

1,8

1

5A

1.5~16

E7016

4

SMAW

150℃

X

               

E8016-B2

       

27

A-M-0104-821

0

QA-M-0404-003

1,8

1

4

5~16

E8018-B2

4

SMAW

121℃

X

           

Code

 

E9016-B3

       

28

A-M-05Z0-122

4

QA-TM-05Z0-002

1

5A

caes

1.5~16

E9018-B3

4

SMAW

150℃

X

           

Code

 

E9015-B9

       

29

A-M-05Z0-125

1

QA-TM-05Z0-016

1

5A

caes

1.5~8.8

E9016-B9

4

SMAW

205℃

O

           

Code

       

150℃

 

30

A-M-05Z0-128

2

QA-TM-05Z0-020

1

5A

caes

1.5~5

ENiCrFe-3

43

SMAW

(Only P5A)

X

           

Code

       

150℃

 

31

A-M-08Z0-015

3

QA-T-04Z0-012

1

8

1.5~11

ENiCrFe-3

43

SMAW

(Only

X

caes

C.C2199-4)

1 8 1.5~11 ENiCrFe-3 43 SMAW (Only X caes C.C2199-4) VT4E-YR01-P3ZEN-080007 Rev.B Page 5

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

32

A-M-0101-896

1

QA-TM-0101-

1,2,5,6,8

1

1

5~19

E7016

4

SMAW

T≤19: 10℃

X

028

E7018

T>19: 95℃

                     

10℃

 

33

A-M-0107-114

0

QA-M-0107-001

1,2,5,6,8

1

7

1.5~13

E309(L)-16

5

SMAW

(Only P1)

X

34

A-M-0405-136

0

QA-TM-0405-

1,8

4

5A

5-~200

E8016-B2

4

SMAW

150℃

O

114

E8018-B2

35

A-M-0505-146

6

QA-TM-0505-

1,8

5A

15E

1.5~12

E9015-B9

4

SMAW

205℃

O

022

E9016-B9

     

QA-TM-0505-

                 

36

A-M-0505-176

3

021

1,8

15E

15E

5-~200

E9015-B9

4

SMAW

205℃

O

                     

205℃

 

37

A-M-0508-138

8

QA-M-0508-014

1,8

15E

8

5-~30

ENiCrFe-3

43

SMAW

(Only P15E)

O

                     

150℃

 

38

A-M-0508-146

1

QA-M-0508-002

1,8

5A

8

1.5~16

ENiCrFe-3

43

SMAW

(Only P5A)

X

39

A-M-0707-124

1

QA-M-0707-013

1,2,5,6,8

7

7

5~32

E309(L)-16

4

SMAW

10℃

X

40

A-M-0708-104

0

QA-TM-0708-004

1,2,5,6,8

7

8

1.6~13

E309(L)-16

5

SMAW

10℃

X

               

E310-16

       

41

A-M-0808-344

2

QA-M-0808-010

1,2,5,6,8

8

8

5~25.4

E310MO-16

5

SMAW

10℃

X

               

E308H-16

       

42

A-M-0808-346

2

QA-M-0808-019

1,2,5,6,8

8

8

5~42

E309-16

5

SMAW

10℃

X

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

43

A-M-0808-348

2

QA-M-0808-032

1,2,5,6,8

8

8

1.5~20

E309-16

5

SMAW

10℃

X

                     

121℃

 

44

A-M-0408-819

4

QA-M-0408-003

1,8

4

8

1.5~16

ENiCrFe-3

43

SMAW

(Only P4)

X

           

Code

 

ER80S-B2

       

45

A-T-04Z0-111

3

QA-T-04Z0-002

1

4

caes

1.5~14

ER80S-G

6

GTAW

150℃

X

           

Code

       

121℃

 

46

A-T-04Z0-113

1

QA-T-04Z0-007

1

4

caes

1.5~15

ENiCrFe-3

43

GTAW

(Only P4)

X

     

QA-TM-04Z0-

   

Code

       

121℃

 

47

A-T-04Z0-119

1

008

1

4

caes

1.5~16

ER309

6

GTAW

(Only P4)

X

     

QA-TM-04Z0-

   

Code

       

121℃

 

48

A-T-04Z0-125

0

011

1

4

caes

1.5~10

ENiCrFe-3

43

GTAW

(Only P4)

X

49

A-T-05Z0-110

3

QA-TM-05Z0-

1

5A

Code

1.5~12

ER90S-B3

6

GTAW

150℃

O

007

caes

ER90S-G

           

Code

           

50

A-T-05Z0-123

3

QA-T-05Z0-001

1

5A

caes

1.5~14

ER90S-B3

6

GTAW

150℃

X

           

Code

           

51

A-T-05Z0-124

3

QA-T-05Z0-003

1

5A

caes

1.5~12

ER90S-B9

6

GTAW

205℃

O

     

QA-TM-05Z0-

   

Code

       

150℃

 

52

A-T-05Z0-127

1

010

1

5A

caes

1.5~15

ENiCrFe-3

43

GTAW

(Only P5A)

X

           

Code

           

53

A-T-05Z0-134

2

QA-T-05Z0-015

1

15E

caes

1.5~14

ENiCrFe-3

43

GTAW

205℃

O

1 15E caes 1.5~14 ENiCrFe-3 43 GTAW 205℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 7
1 15E caes 1.5~14 ENiCrFe-3 43 GTAW 205℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 7

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

           

Code

           

54

A-T-05Z0-135

2

QA-TM-05Z0-016

1 5A

caes

1.5~8.8

ER90S-B9

6

GTAW

205℃

O

           

Code

       

150℃

 

55

A-T-05Z0-139

1

QA-TM-05Z0-019

1 5A

caes

1.5~8.2

ER309

6

GTAW

(Only P5A)

X

           

Code

       

205℃

 

56

A-T-05Z0-152

1

QA-T-05Z0-002

1 5B

caes

1.5~15

ENiCrFe-3

6

GTAW

(Only P5B)

O

57

A-T-08Z0-017

0

QA-T-08Z0-012

 

1 Code

8

caes

1.5~13.4

ER309

6

GTAW

10℃

X

               

ER80S-D2

   

T≤19: 10℃

 

58

A-T-0101-470

0

QA-T-0101-014

1,2,3,4,5,6,8

1

1

1.5~10

ER80S-G

6

GTAW

T>19: 95℃

X

               

ER80S-G

       

59

A-T-0103-112

0

QA-TM-0303-002

1,3,4,8

1

3

1.5~8

ER80S-B2

6

GTAW

10℃

X

     

QA-T-0404-034

                 

60

A-T-0104-820

4

QA-T-0404-035

1,3,4,8

1

4

1.5~10

ER80S-B2

6

GTAW

121℃

X

QA-T-0404-036

ER80S-G

61

A-T-0104-821

1

QA-TF-0104-001

1,3,4,8

1

4

1.5~12

ER70S-6

6

GTAW

121℃

O

62

A-T-0105-113

1

QA-TM-0105-001

1,3,4,8

1

5A

1.5~16

ER70S-6

6

GTAW

150℃

X

63

A-T-0108-183

1

QA-T-0108-019

1,2,3,4,5,6,8

1

8

4.8~19

ER309(L)

6

GTAW

10℃

X

                     

T≤16: 10℃

 

64

A-T-0108-207

1

QA-T-0108-001

1,2,3,4,5,6,8

1

8

1.5~19

ER309(L)

6

GTAW

T>16: 80℃

O

1 8 1.5~19 ER309(L) 6 GTAW T>16: 80℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 8
1 8 1.5~19 ER309(L) 6 GTAW T>16: 80℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 8
1 8 1.5~19 ER309(L) 6 GTAW T>16: 80℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 8
1 8 1.5~19 ER309(L) 6 GTAW T>16: 80℃ O VT4E-YR01-P3ZEN-080007 Rev.B Page 8

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

65

A-T-0108-214

1

QA-T-0108-003

1,2,3,4,5,6,8

1

8

1.6~8

ENiCrFe-3

43

GTAW

10℃

X

               

ER80S-D2

       

66

A-T-0303-141

1

QA-T-0303-016

1,3,4,8

3

3

1.5~12

ER80S-G

6

GTAW

10℃

X

               

ER80S-B2

       

67

A-T-0304-116

1

QA-T-0404-003

1,3,4,8

3

4

1.5~16

ER80S-G

6

GTAW

121℃

O

68

A-T-0304-114

0

QA-T-0405-010

1,3,4,8

3

5A

1.5~10

ER80S-B2

6

GTAW

150℃

X

               

ER90S-B3

       

69

A-T-0304-115

0

QA-T-0505-003

1,3,4,8

3

5A

1.5~16

ER90S-G

6

GTAW

150℃

X

                     

T≤16: 10℃

 

70

A-T-0308-111

2

QA-TM-0308-008

1,3,4,8

3

8

1.5~12

ENiCrFe-3

43

GTAW

T>16: 80℃

X

     

QA-T-0404-003

                 

71

A-T-0404-167

5

QA-T-0404-034

1,3,4,8

4

4

1.5~16

ER80S-B2

6

GTAW

121℃

X

QA-T-0404-035

ER80S-G

QA-T-0404-046

               

ER80S-B2

       

72

A-T-0404-174

4

QA-T-0404-037

1,3,4,8

4

4

1.5~10

ER80S-G

6

GTAW

121℃

O

               

ER80S-B2

       

73

A-T-0404-183

1

QA-T-0404-001

1,3,4,8

4

4

5~16

ER80S-G

6

GTAW

121℃

O

     

QA-T-0405-008

       

ER80S-B2

       

74

A-T-0405-836

3

QA-T-0405-009

1,3,4,8

4

5A

1.5~10

ER80S-G

6

GTAW

150℃

X

QA-T-0405-010

4 5A 1.5~10 ER80S-G 6 GTAW 150℃ X QA-T-0405-010 VT4E-YR01-P3ZEN-080007 Rev.B Page 9
4 5A 1.5~10 ER80S-G 6 GTAW 150℃ X QA-T-0405-010 VT4E-YR01-P3ZEN-080007 Rev.B Page 9

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant

   

Rev.

Supporting PQR

SYSTE BY

P-No.

P-No.

Qualified Thk.

         

No.

WPS No.

&

&

Filler Metal

F-No

Process

Preheat

PWHT

No.

No.

WPS

Gr.No.

Gr.No.

Range (mm)

75

A-T-0405-837

1

QA-T-0405-011

1,3,4,8

4

5A

1.5~10

ER80S-B2

6

GTAW

150℃

O

                     

121℃

 

76

A-T-0408-127

4

QA-T-0408-001

1,3,4,8

4

8

1.5~10

ENiCrFe-3

43

GTAW

(Only P4)

X

77

A-T-0443-005

3

QA-T-0443-009

1,3,4,8

3

43

1.5~12

ENiCrFe-3

43

GTAW

121℃

X

     

QA-T-0505-030

                 

78

A-T-0505-167

8

QA-T-0505-066

1,3,4,8

15E

15E

1.5~8

ER90S-B9

6

GTAW

205℃

O

QA-T-0505-068

79

A-T-0505-169

3

QA-T-0505-022

1,3,4,8

5A

15E

1.5~12

ER90S-B9

6

GTAW

205℃

O

80

A-T-0505-205

7

QA-T-0505-086

1,3,4,8

5A

15E

1.5~8

ER90S-B3

6

GTAW

205℃

O

QA-T-0505-067

ER90S-G

               

ER90S-B3

       

81

A-T-0505-219

1

QA-T-0505-003

1,3,4,8

5A

5A

1.5~16

ER90S-G

6

GTAW

150℃

X

82

A-T-0508-134

1

QA-T-0508-001

1,3,4,8

5A

8

1.5~13

ENiCrFe-3

43

GTAW

150℃

X

                     

205℃

 

83

A-T-0508-137

2

QA-T-0508-004

1,3,4,8

5B

8

Fillets

ENiCrFe-3

43

GTAW

(Only P5B)

X

                     

205℃

 

84

A-T-0508-139

7

QA-T-0508-004

1,3,4,8

15E

8

1.5~11.5

ENiCrFe-3

43

GTAW

(Only P15E)

O

85

A-T-0707-120

1

QA-T-0707-018

1,2,3,4,5,6,8

7

7

5~32

ER309(L)

6

GTAW

10℃

X

1,2,3,4,5,6,8 7 7 5~32 ER309(L) 6 GTAW 10℃ X VT4E-YR01-P3ZEN-080007 Rev.B Page 10

EVNGENCO 3 / VTTPMB DMPP Consortium

Vinh Tan 4 Extension Thermal Power Plant