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Indian Standard
GASEOUS FIRE EXTINGUISHING SYSTEMS —
CARBON DIOXIDE TOTAL FLOODING AND
LOCAL APPLICATION ( SUB-FLOOR AND
IN-CABINET ), HIGH AND LOW PRESSURE
( REFRIGERATED) SYSTEMS
ICS 13.220.10
(3 BIS 2004
Price Group 8
Fire Fighting Sectional Committee, CED 22
FOREWORD
This lndian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Fire
Fighting Sectional Committee had been approved by the Civil Engineering Division Council.
This standard is intended for use by those concerned with purchasing, designing, installing, testing, inspecting,
approving, and operating carbon dioxide ( C07 ) total flooding and local application extinguishing systems, in
order that such equipment/system will function as intended throughout its life.
It is important that the fire protection of a building or plant be considered as a whole. Carbon dioxide systems
I_orm only a part, though an important part, of the available fire protection facilities. However, it should not be
assumed that their adoption necessarily removes the need to consider supplementary measures, such as the
provision of portable fire extinguishers or mobile appliances for first aid or emergency use, or measures to deal
\vitll special hazards.
Carbon dioxide is recognized as effective for extinguishing Class B fires and where electrical risks are present.
I Iowever, it should not be forgotten in the planning of comprehensive schemes that there may be hazards for
which this technique is not suitable, or that, in certain circumstances or situations, there may be dangers in its
wse, requiring special precautions.
The discharge of carbon dioxide creates a dangerous oxygen deficiency, which may result in unconsciousness
~ind subsequent suffocation, Carbon dioxide should be used normally in unoccupied area.
Advice on the above can be obtained from organizations involved with the installation of carbon dioxide total
flooding systems.
The objective of this standard is to provide the users of carbon dioxide systems specific requirements for
the control of fires of Class B type. It does not cover the design of explosion suppression systems.
It is essential that fire extinguishing equipment be carefully maintained to ensure instant readiness when required.
The importance of maintenance cannot be too highly emphasized.
This standard has been prepared to meet the need for the dissemination of information on established
system design, Its requirements represent the best technical data known at the time of preparation but, since a
wide field is covered, it has been impracticable to consider every possible factor or circumstance that might
affect implementation.
It is a basic assumption that this standard be used only by persons competent in the field of application with
which it deals. This is of particular importance in fire protection work, Accordingly, it is emphasized that the
design requirements in this Standard are to be interpreted only by trained and experienced designers.
This standard does not include specific requirements for carbon dioxide systems for marine applications. However,
the method of calculation in this standard may be of some assistance in the design of such systems.
IS 15528:2004
Indian Standard
GASEOUS FIRE EXTINGUISHING SYSTEMS —
CARBON DIOXIDE TOTAL FLOODING AND
LOCAL APPLICATION ( SUB-FLOOR AND
IN-CABINET ), HIGH AND LOW PRESSURE
( REFRIGERATED) SYSTEMS
1 SCOPE due to obscuration of vision and reduction of oxygen
concentrations below that which wi II not support Iife,
1.1 This standard lays down the requirements for not only in the immediate area of discharge, but also in
carbon dioxide systems, utilizing high pressure or adjacent areas to which the gas may migrate. Therefore,
refrigerated low pressure carbon dioxide as the fire the safety requirmlents given in 5.1 shall be strictly
observed.
extinguishant system.
4.2 Uses of Carbon Dioxide
1.2 The carbon dioxide shall comply with the
requirements of IS 15222. Carbon dioxide is suitable for extinguishing the
following types of fire:
1.3 General principles may well apply for other uses
such as in-cabinet subfloor for which additional a) Under certain conditions, fires involving
considerations may have to be taken into account. carbonaceous solid materials, usually of an
organic nature, in which combustion normally
2 REFERENCES
takes place with the formation of glowing
The standards listed in Annex A contain provisions embers ( Class A fires ).
which through reference in this text, constitute
b) Fires involving flammable and combustible
provisions of this standard. At the time of publication, liquids ( .Class B fires).
the editions listed were valid. All standards are subject
to revision and the parties to agreements based on c) Fires involving combustible gases, except
this standard are encouraged to apply the most recent when, after extinguishment, an explosive
editions of the standards indicated in Annex A. atmosphere may develop due to a
continuation of escaping gases ( Class C
3 DEFINITIONS fires ).
For the purpose of this standard, the definitions given d) Fires involving live electrical apparatus.
in IS 15493 shall apply.
4.3 Limitations of Carbon Dioxide Systems
4 USES AND LIMITATIONS OF CARBON
Carbon dioxide systems are not suitable for use on
DIOXIDE
fires involving the following:
4.1 General
a) Chemicals containing their own supply of
The extinguishing medium corbon dioxide is a oxygen, such as cellulose nitrate.
colorless, odourless and electrically non-conductive b) Reactive lmetals and their hydrides ( for
gas. Carbon dioxide is approximately one and a half example, sodium, potassium, magnesium,
times heavier than air. titanium and zirconium ).
Carbon dioxide extinguishes fires principally by 5 SAFETY REQUIREMENTS
reducing the oxygen content in the atmosphere to a
point where it will not support combustion. 5.1 Safety of Personnel
4.0 7
3.0
2.0
1.0
/
0.9
/
0.8
/
0.7 N
/
0.6
0.5
–TRIPLE-POINT
‘“’itmmmtt
0.3
I
0.2
0.1
I
183
v
193
I
203
I
213
I
223
1
233
?
243
I f
L,
253
I
ATMOSPHERIC
I
263
I
[
273
1
,
PRESSURE
283
I
293 303
L
313
TEMPERATURE, “K
rescue of any trapped personnel. the system shall be isolated and the lock-off control
activated.
5.1.2 Precautions for Enlet-ing Confined Spaces and
Low Lyit7g A i-eas Entry into confined spnces for any purpose shall be
controlled by a permit-to-work system. Provisions
Entry into confined spaces poses additional shall be made for ensuring that the atmosphere within
hazards because of restrictions on freedom of the space is safe for entry and shall remain so for the
movement, ventilation, escape or rescue. Before entry duration of entry. In cases where effective ventilation
into floor and ceiling voids, ducts, process vessels cannot be ensured, the permit shall specify the
or similarly confined spaces, the automatic release of respiratory protective equipment to be used and any
2
IS 15528:2004
Table 1 Clearance from Carbon Dioxide Equipment to Live Uninsulated Electrical Components
( Clause 5.2.2)
3
1S 15528:2004
the outside atmosphere, where wind conditions may 6.3.2 Leakage and Ventilation
affect the carbon dioxide losses, might necessitate
Since the efficiency of carbon dioxide systems depends
special consideration.
upon the maintenance of an extinguishing concentration
Examples of hazards and their enclosures that can of carbon dioxide, leakage of gas from the area shall
be successfully protected by total flooding systems be kept to a minimum and compensated for by applying
include rooms, vaults, enclosed machines, ducts, ovens, extra gas.
containers, and their contents.
Where possible, openings such as doorways and
6.3 Design Quantity of Carbon Dioxide windows shall be arranged to close automatically before
or simultaneously with the start of the carbon dioxide
6.3.1 Factors to be Considered discharge, or the requirements of 6.7 and 6.11 shall
To determine the quantity of the carbon dioxide be followed. For personnel safety, see 5.1.
required, the volume of the room or of the enclosure Where air handling ventilation systems are involved,
to be protected shall be taken as a basis. From this they shall be shut down or isolated by dampers, or
volume only, solid structural members, such as both, before or simultaneously with the start of the
foundations, columns and beams, are to be deducted. carbon dioxide discharge. Where this is not practical,
The following shall be taken into account: additional compensating gas shall be provided.
a) Room size, 6.3.3 Types of Fires
b) Material to be protected,
Fires which can be extinguished by total flooding
c) Particular risks, methods can be divided into two categories,
d) Openings that cannot be closed, namely:
e) Ventilation systems which cannot be shut a) Surface fires involving flammable liquids,
down, and gases and solids; and
f) Temperature of protected area. b) Deep-seated fires involving solids subject
For flash or surface type fires, such as will be present to shouldering.
with flammable liquids, any non-closing openings shall Surface fires are the most common hazard suitable
be compensated for by additional carbon dioxide as for extinguishment by total flooding systems. They
specified in 6.4.5. If the quantity of carbon dioxide are extinguished promptly when carbon dioxide is
required for compensation exceeds the basic quantities introduced into the enclosure in sufficient quantity
required for flooding without leakage, the system both to overcome leakage and to provide an
shall be designed for local application in accordance extinguishing concentration suitable for the
with 7. particular materials involved.
For deep-seated fires such as those involving solids, For deep-seated fires, the extinguishing concentration
non-closing openings shall be restricted to those shall be maintained for a sufficient period to allow
bordering on, or actually in the ceiling, if the size of the shouldering to be extinguished and the material
the openings exceed the pressure relief venting to cool to a point at which reignition will not occur
requirements set out in 6.5. after dissipation of the inert atmosphere.
To prevent fire from spreading through openings 6.3.4 Pressure Adjustment
to adjacent hazards or work areas, which may be
possible reignition sources, such openings shall be The quantity of carbon dioxide shall be adjusted
provided with automatic closures or local application to compensate for ambient pressures that vary
nozzles. The gas required for such protection shall more than 11 percent ( equivalent to approximately
be in addition to the normal requirement for total 915 m of elevation change ) from standard sea level
flooding ( see 6.15). When neither method is practical, pressure ( 760 mm Hg ). The ambient pressure is
protection shall be extended to include these adjacent affected by changes in altitude, pressurization or
hazards or work areas. depressurization of the protected enclosure,
and weather-related barometric pressure changes.
In the case of process and storage tanks, where safe The adjusted storage quantity is determined by
venting of flammable vapours and gases cannot be multiplying the number of carbon dioxide containers
realized, external local application systems are used (IV), determined in accordance with 6.2, by the ratio
for protection across the openings, and the area per of average ambient enclosure pressure to standard
nozzle given by specific approval or listing may be sea level pressure. The atmospheric correction factors
increased by 20 percent. are given in Table 2.
4
IS 15528:2004
Table 3 gives the theoretical minimum carbon dioxide Additional quantities of carbon dioxide shall be
concentration to prevent ignition of some common provided to compensate for any special conditions
liquids and gases. that may adversely affect the extinguishing efficiency
of the system.
For materials not given in Table 3, the minimum
theoretical carbon dioxide concentration shall be 6.4.5.2 Unclosable openings
obtained from a recognized source or determined
Any openings that cannot be closed at the time of
by test. If accepted residual oxygen values are
extinguishment shall be compensated for by the
available, the theoretical carbon dioxide
addition ofa quantity of carbon dioxide equal to the
concentration shall be calculated by the following
anticipated loss at the design concentration during
equation:
a 1 min period. This amount of carbon dioxide shall
be applied through a regular distribution system
21–02
Percent, C02 = x 100 ( see 6.5 and 6.6 ). For ventilating systems that
21 cannot be shut down, additional carbon dioxide
5
IS 15528:2004
shall be added to the space through the regular when the design concentration is greater than 34
distribution system, in an amount computed by dividing percent.
the volume moved during the liquid discharge period
6.4.5.3 High tenzpevut~me
by the flooding factor. This shall be rntiltiplied by
the material conversion factor ( determined in Fig. 2 ) For applications where the normal temperature of the
6
IS 15528:2004
47 to 130 1,11 0,90 45.4 The quantity of carbon dioxide for deep-seated
type fires is based on tight enclosures. After the design
131(0 1400 1.25 0.80 I 13.5
concentration is reached, the concentration shall
> 1 400 1.38 0.77 I 135,0
be maintained for a substantial period but not less
than 20 min. Any possible leakage shall be given
enclosure is above 93°C, hazards may be more special consideration since no allowance is included
susceptible toreignition. Therefore, additional carbon in the basic flooding factors.
dioxide is advisable to hold the extinguishing
concentrations for a longer period of time, allowing 6.5.2 Combustible Materials
the extinguished material to cool down and thereby
For combustible materials capable of producing
reduce the chance of reignition when the carbon
deep-seated fires, the carbon dioxide concentrations
dioxide dissipates.
cannot be determined with the same accuracy as
surface burning materials. The extinguishing
One percent increase in the calculated total quantity
concentration will vary with the mass of material
of C02 shall be provided for each additional 5°F above
present because of the thermal insulating effects.
200°F ( 93°C ).
Flooding factors have therefore been determined on
~
u
$3
z
o
z
lx
>
82
c1
1
30 34 40 50 60 70 80 90
7
IS 15528:2004
The design concentrations in Table 5 shall be achieved The minimum design rate of application shall be based
for the hazards listed. Generally, the flooding on the quantity of carbon dioxide and the maximum
factors in Table 5 provide the design concentration time to achieve design concentration as follows:
for the rooms and enclosures listed.
a) For surface fires, the design concentration
Flooding factors for other deep-seated fires shall be shall be achieved within 1 min.
justified to the satisfaction of the appropriate authority
b) For high pressore systems, if a part of the
before use. Consideration shall be given to the mass
hazard is to be protected by local
of material to be protected because the rate of cooling
application, the discharge rate for the total
is reduced by the thermal insulating effects.
flooding portion shall be calculated as
6.5.3 Volume Consideration specified in 6.12.
c) For deep-seated fires, the design
When calculating the net cubic capacity to be
concentration shall be achieved within
protected, allowance should be made for the
1 min and maintained for 7 rnin, but the rate
reduction of volume by permanent non-removable
shall be not less than that required to
impermeable structures materially reducing the
develop a concentration of 30 percent
voi Lime.
in 2 min.
The basic quantity of carbon dioxide required to
protect an enclosure shall be obtained by treating the 6.7 Extended Rate of Application
volume of the enclosure by the appropriate flooding
Where leakage is appreciable and the design
factor given in 6.4.2.
concentration must be obtained quickly and maintained
6.5.4 Special Conditions for an extended period of time, carbon dioxide provided
for leakage compensation may be applied at a reduced
6.5.4.1 General rate.
Additional quantities of carbon dioxide shall be
Figure 3 maybe used as a guide in estimating discharge
provided to compensate for any special conditions
systems.
that may adversely affect the extinguishing efficiency
( see 6.3.2,6.3.3 and 6.3.4). 6.7.1 This type of system is particularly applicable
to enclosed rotating electrical apparatus, such as
6.5.4.2 Unclosable openings
generators, motors and converters, but it may also
Any openings that cannot be closed at the time of be used on ordinary total flooding applications where
extinguishment shall be compensated for by the suitable.
addition of carbon dioxide equal in volume to the
6.7.2 The minimum design concentration shall be
expected leakage volume dyring the extinguishing
obtained within the time limits specified in 6.6(c).
period. If leakage is appreciable, consideration
shall be given to an extended discharge system 6.7.3 The extended rate of
discharge shall be sufficient
( see 6.7). to maintain the minimum concentration.
8
IS 15528: 2004
489.00
440.10
391.20
342.30
293.40
244.60
195.60
146.70
: 97.80
.-
E
2
~“ 48.90
5 ‘w;
& 34,23
~ 29.34
j 24.45
19.58
1 1 I I 1 I xl
l=”
I
~4.67
I
9.78
Iv4 v
4---- 1 I I I I I I ! I I I 1 I 1 I I I 1
0.3 0.6 0.9 1.2 1.51.821,2 .42!73.1 6.1 9.2 12.21 ~,318~124j731
6.7.4 For enclosed rotating electrical equipment, a The method for the venting of flammable vapours
minimum concentration of 30 percent shall be and pressure build-up from the discharge of
maintained for the deceleration period, but not less quantities of carbon dioxide into closed areas shall
than 20 min. be considered. The pressure venting consideration
involves such variables as enclosure strength and
6.8 Piping Systems injection rate.
Piping shall be designed in accordance with 8 and 6.10 Hazard Specification
IS 15493 to deliver the required rate of application
at each nozzle. The hazard shall be isolated from other hazards or
combustibles in such a way that fire will not spread
High pressure storage temperatures can range from outside the protected mea. The entire hazard shall
–18° to 54°C without requiring special methods of be protected. The hazard shall include all areas that
compensation for changing flow rates. are likely to be coated with combustible liquids or
shallow solids coatings, such as areas subject to
6.9 Local Application/In-cabinet Subfloor Systems
spillage, leakage, dripping, splashing, or condensation,
Local application systems shall be designed, installed and all associated materials or equipment, such as
and tested in accordance with the applicable freshly coated stock, drain boards, hoods and ducts,
requirements covered in 6.5 and with the additional that might extend fire outside or lead fire into the
requirements of this clause. protected area.
9
IS 15528:2004
10
IS 15528:2004
The design discharge rate through individual nozzles Nozzles should be installed perpendicular to the
shall be determined on the basis of location or hazard and centred over the area protected by the
projection distance, in accordance with specific nozzle. They may also be installed at angles between
approvals or listings. 45° and 90° ( see 3.2 ) from the plane of the hazard
surface as prescribed in 9.8. The distance used in
The discharge rate for overhead type nozzles shall determining the necessary flow rate and area coverage
be determined solely on the basis of distance from shall be the distance from the aiming point on the
the surface each nozzle protects. protected surface to the face of the nozzle measured
along the axis of the nozzle.
6.14.3 Area Protected by Nozzle
When installed at an angle, nozzles shall be aimed at
The maximum area protected by each nozzle shall be
a point measured from the nearside of the area protected
determined on the basis of location or projection
by the nozzle, the location of which is calculated by
distance and the design discharge rate, in accordance
multiplying the fractional aiming factor in Table 6 by
with specific approvals or listings.
the width of the area protected by the nozzle.
The same factors used to determine the design
Table 6 Aiming Factors for Angular Placement of
discharge rate shall be used to determine the maximum
Nozzles Based on 150 mm Freeboard
area to be protected by each nozzle.
The portion of the hazard protected by individual S1 No. Discharge Anglel) Aiming Factorz)
overhead-type nozzles shall be considered as a square (1) (2) (3)
area. i) 45° to 60° ‘/4
6.14.4 Location and Number of Nozzles The volume method of system design is used where
the tire hazard consists ofthree-dimensional irregular
A sufficient number of nozzles shall be installed over objects that cannot be easily reduced to equivalent
the entire area on the basis of the unit areas protected surface areas.
by each nozzle.
6.15.2 Assumed Enclosure
Tank side or linear-type nozzles shall be located in
accordance with spacing and discharge rate limitations The total discharge rate of the system shall be based
11
IS 15528:2004
on the volume of an assumed enclosure entirely 6.15.4 Location and Number of Nozzles
surrounding the hazard.
A sufficient number of nozzles shall be used to
The assumed enclosure shall be based on an actual adequately cover the entire hazard volume on the basis
closed floor unless special provisions are made to take of the system discharge rate as determined by the
care of bottom conditions. assumed volume. The design discharge rate through
individual nozzles shall be determined on the basis
The assumed walls and ceiling of this enclosure shall
of location or projection distance.
be at least 0.6 m from the main hazard unless walls
are involved, and shall enclose all areas of possible 6.16 Distribution System
leakage, splashing or spillage.
6.16.1 General
No deductions shall be made for solid objects within
this volume. The system shall be designed to provide prompt and
effective discharge of carbon dioxide before excessive
A minimum dimension of 1.2 m shall be used in amounts of heat can be absorbed by materials within
calculating the volume of the assumed enclosure. the hazard.
If the hazard is likely to be subjected to winds or forced The carbon dioxide supply shall be located as near
drafts, the assumed volume shall be increased to to the hazard as practicable and yet not exposed to
compensate for losses on the windward sides. the fire. The pipeline shall be as direct as practicable
with a minimum number of turns in order to get carbon
6.15.3 Total Discharge Rate
dioxide to the fire promptly.
The total discharge rate for the basic system shall be
The system shall be designed for automatic operation
equal to 16 kg/min/m3 of assumed volume.
except where the appropriate regulatory authority
If the assumed enclosure has a closed floor and is permits manual operation.
partly defined by permanent continuous walls
6.16.2 Piping Systems
extending at least O.6 m above the hazard ( where
the walls are not normally part of the’ hazard ), the Piping shall be designed in accordance with 9 to deliver
discharge rate may be reduced proportionally to not the required rate of appl ication at each nozzle.
less than 4 kg/min/m3 for actual walls completely
surrounding the enclosure ( see Fig. 4 ). High pressure storage temperatures can range from
‘OO h
75
50
?5
25
0
4 6 8 10 12 14 16
kg/rein/m 3
FIG. 4 DISCHARGERATE
12
IS 15528:2004
0° to 49°C without requiring special methods of tolerance of ‘~~ ~ percent the mass being
compensating for changing flow rates. determined by w~ighing.
NOrE — The tilling ratio is the ratio of mass of liquefiable
7 PROTECTED ENCLOSURE REQUIREMENTS
gas in the containers to lhe mass of water the container
7.1 Where venting of an enclosure may be necessary will hold at 15”C’.
to relieve pressure build-up due to the discharge of Where the container design does not incorporate a
large quantities of carbon dioxide, the area necessary
safety pressure relief device, it shall be incorporated
for free venting shall be not less than that determined
in the container valve.
from the following equation:
8.2.2 Storage Container Arrangement
2.236 x102x QxV
x —
Kxfix v“ The arrangement of storage containers and accessories
shall be as follows:
where
~. a) The necessary carbon dioxide quantity
vent opening area, in mm2;
shall be contained in one bank. The supply
Q= extinguishant mass flow rate, in kg/rein; to separate distinct hazards could be from
p= enclosure max. structural safe working a single bank where there is no likelihood
pressure, in kPa; of the fire spreading from one hazard to
v= specific volume of extinguishant at another and provided that the cylinder bank
room temperature and pressure, in is not placed within any of the hazards. The
mJ/kg; total quantity of the bank shall correspond
J/l= specific to the largest quantity of carbon dioxide
volume of vented
required to protect any one area or object.
extinguishantlair mixture in m3/kg; and
The release systems of the bank and the
K. orifice flow coefficient ( dimensionless, pipes shall be arranged in such a way that
and usually 0.5 to 0.6 for small openings each protected zone will be flooded
in walls ). individually. A typical high pressure storage
facility using a number of cylinders is shown
If values of V and V] corresponding to 35 percent
in Fig. 5.
concentration and standard room temperature and
pressure are substituted, and if X is in mm2 and Q in b) Storage temperatures should not exceed, nor
kg/rein, the equation becomes fall below, the following range unless the
system is designed to operate effectively at
247.3x Q storage temperatures outside this range:
/,y.
K@ 1) Total flooding systems temperature
8 CARBON DIOXIDE SUPPLY range Max 55”C; A4in – 18”C.
2) Local application systems temperature
8.1 Quality
range Max 49°C; Min O°C.
The extinguishant used shall be carbon dioxide External heating or cooling should be used
complying with the requirements of IS 15222. to keep the temperature located within the
A non-combustible, non-toxic trace gas that is desired range. Where special container
compatible with the extinguishant and the materials charges are used, the container should be
of construction maybe added to the charge to facilitate appropriately marked.
leak testing. c) Where gas pressure, from pilot cylinders
fed through the system discharge manifcld
8.2 High-Pressure Systems
( that is using back pressure rather than a
8.2.1 Storage Containers separate pilot line ), is used to release the
remaining slave cylinders, and the supply
The carbon dioxide supply shall be stored in
consists of three cylinders, one cylinder shall
containers designed to hold carbon dioxide. The
be used for such operation. If the supply
containers shall comply with the following:
consists of three cylinders or more, there shall
a) Requirements as per IS 8198 ( Part 1 ) and be one pilot cylinder more than the minimum
IS8198(Part3) required to actuate the system. During the
full discharge acceptance test, the extra pilot
b) The container shall be internally dry and
cylinder shall be arranged to operate as a slave
be filled with dry carbon dioxide to the
cylinder.
maximum filling ratio of 0.667 within a
13
IS 15528:2004
I
A A
‘w>
NOZZLES
I A- DIRECTIONAL VALVES
y\J
VENT —
T CHECK RELIEF VALVE
m
VALVES DISCHARGE PIPED
“7
INTO OUTSIDE
ATMOSPHERE
LRELIEF
VALVE
L INITIAL
CYLINDERS
Jl- RESERVE
CYLINDERS
J
FJci. 5 A TYPICALHIGH-PRESSURESTORAGEFACILITY
14
IS 15528:2004
d The audible warning connected with loss, in net content of more than 10 percent, it shall be
pressure monitoring shall be independent refilled/replaced. Online continuous gas weight monitoring
arrangement is recolmmcaded.
of the electrical circuit supplying the
refrigeration unit. 9 DISTRIBUTION SYSTEM
h) The cylinder shall have sufficient insulation
9.1 General
to limit the loss of carbon dioxide to not more
than 1.5 percent or 5 kg, whichever is the In addition to the requirements of IS 15493, the
greater, up to 6 t charge, not more than piping shall withstand the maximum developed
0.8 percent for 6 to 10 tcharge and not more storage pressure, as per Table 7.
than 0.5 percent for over 10 tcharge in 24 h
in the event of a failure of the refrigerating Table 7 Typical System Pressures
system at the highest expected ambient
temperature. sl Examples Nominal Maximum
No. of System Storage Developed
j) Insulation materials shall be protected to Pressure Pressure Storage Pressure
avoid mechanical damage. WiPa at 55”C, MPa
k) Containers shall be fitted with pressure (1) (2) (3) (4)
gauge(s), safety valve(s) and pressure relief i) Low-pressure 2.1 3.1 manifold relief
valves as per IS 14150. Care shall be taken syste131s valve setting
to ensure that during the filling of the ii) High-pressure 5.2 15.5
containers the temperature of the carbon systems
dioxide corresponds to the value necessary
to the proper functioning of the system. For determining the size of distribution systems,
m) The pressure relief valves shall be mounted see 6.
in pairs on a two-way changeover valve
9.2 Steel Pipe
arranged to ensure that one relief valve always
provides protection against excessive Discharge pipes and pipe fittings shall be in
pressure within the container and the accordance with IS 15493.
discharge from the valve shall be piped to
a safe location external to the building. It Stainless steel pipe and fittings may be used in all
shall not be possible for the two-way applications, but shall be subject to appropriate design
changeover valve to isolate both relief valves strength calculations.
at the same time.
9.3 Piping Joints
n) Shall have means provided to prevent
containers from being overfilled. 9.3.1 Joint of’Ferrous Pipes
P) Where the entire contents of a low-
Jointing of ferrous pipes shall be mechanical, welded,
pressure container are not to be discharged
screwed or flanged and comply with IS 10234.
at the same time, all control or directional
valves shall be arranged to close after the 9.4 Dirt Traps
required quantity has been discharged.
A dirt trap consisting of a tee with a capped nipple,
8.4 Container Condition at least 51 mm long, shall be installed at the end of
each pipe run.
Container shall be thoroughly dried before filling,
especially if the container has been hydrostatically 9.5 Safety Devices
tested.
9.5.1 Pressure Relief Device
NOTES
1 A likely source of contamination would be the presence Where there is a possibility of carbon dioxide
of free water in the system container before filling with entrapment in pipework ( for example, between
carbon dioxide.
container valves and directional valves ), a suitable
2 The requirements of the appropriate authorities pressure-relief device shall be fitted as follows:
covering containers could take precedence over the
requirements of this Standard, for example, in marine a) For 2.1 MPa systems, the device shall be
or aviation areas. Accordingly, the appropriate authority
designed to operate at 3.1 MPa + 5 percent.
should be contacted for advice.
3 All high pressure cylinders shall be weighed atleast
b) For 5.2 MPa systems, the device shall be
once in six months. If at any time a container shows a designed to operate at 15.0 MPa + 5 percent.
15
1S 15528:2004
I I 1 I I 1 I I I I I I I
I
OsQm
\ 1 X1 I . 1 \ 1 xl 1
I
a 1.4
1.3
1.2
1.1
1.0
0.9
0.8
0 0.5 1 2 3 4 5678
16
IS 15528:2004
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9.7.6 Nozzles shall be capable of withstanding Table 8 Orifice Code Numbers and Equivalent
pressures up to 14 Mpa and shall be of Leaded tin Orifice Sizes
bronze (see IS 318). ( Clauses 9.7.4 and9.2.8 )
9.7.7 Nozzles used in the local application installations
S1 Orifice Equivalent Equivalent Single
shall be so connected and supported that these may
No. Single Orifice ‘Orifice Area-
not be readily put out of adjustment. Diameter
——
9.7.8 Irrespective of the number of orifice or the shape mm inch mm2 inch2
of the nozzle, it shall be marked, permanently and (1) (2) (3) (4) (5) (6)
indelibly, to show its equivalent single orifice diameter. i) I 0.79 1/32 0.49 0.0008
All nozzles having an equivalent single orifice diameter 1.5 1.19 3164 1.11 0.001 7
of 2.38 mm and more shall also be marked with a code 2 1.59 1/16 1.98 0.003 1
number as given in Table 8. ii) 2.5 1.98 5/64 3.09 0.0047
3 2.38 3132 4.45 0.0069
9.7.9 The limitations for nozzle spacing and 3.5 2.78 7/64 6.06 0.0094
coverage as well as minimum and maximum distance iii) 4 3.18 1/8 7.94 0.0123
above flammable liquid surfaces ( in depth) shall be 4.5 3.57 9/64 10.00 0.0155
determined for each type and size of nozzle and 5 3,97 5/32 12.39 0.0192
checked and verified by a testing laboratory. Where iv) 5.5 4.37 11/64 14.97 0.0232
this information is not provided, the limitations 6 4.76 3/16 17.81 0.0276
for spacing and location of nozzles shall be governed 6.5 5.16 13/64 20.90 0.0324
by the following: v) 7 5.56 7/32 24.26 0.0376
7.5 5.95 15/64 27.82 0.043 1
a) Nozzles shall not be spaced more than 1 m 8 6.35 1/4 31.68 0.049 1
apart. A single row of nozzles may be vi) 8.5 6.75 17164 35.74 0.0554
satisfactory for area, up to 1.25 m width; and 9 7.14 9/32 40.06 0.062 1
9.5 7.54 19/64 44.65 0.0692
b) One additional row of nozzles shall be
provided for each additional 1.25 m width of vii) 10 7.94 5/16 49.48 0.0767
11 8.73 11/32 59.87 0.0928
hazard area, or fraction thereof.
12 9.53 3/8 71.29 0.1105
9.7.10 Where nozzles are likely to get clogged by viii) 13 10.32 13/32 83.61 0.1296
foreign materials these shall be provided with 14 11.11 7/16 96.97 0.1503
frangible discs which shall automatically rupture 15 11.91 15/32 111.29 0.1725
by the pressure of the discharging gas. ix) 16 12.70 1/2 126.71 0.1964
18 14.29 9/16 160.32 0.2485
10 IDENTIFICATION 20 15.88 5/8 197.94 0.3086
x) 22 17.46 11/16 239.48 0.371 2
Each container shall be identified by being coloured
24 19.05 314 285.03 0.441 8
red approximating Signal Red of IS 5 over the whole
32 25.40 1 506.45 0.7850
of the cylinder.
xi) 48 38.40 1 1/2 1 138.7 1.7650
11 COMMISSIONING AND ACCEPTANCE 64 50.80 2 2025.8 3.1400
TESTLNG NOTE — Formerly, a plus sign following the orifice
code number indicated equivalent diameters 0.4 mm
11.1 Criteria for Acceptance greater than that indicated by the numbering
system, for example, No. 4 indicated an equivalent
The completed carbon dioxide system shall be diameter of 3.18 mm ( 4/32 inch) and No. 4+, 3,47 mm
commissioned in accordance with IS 15.493 and the ( 9/64 inch ).
system’s performance proved by at least one of the
following methods: hydrostatic pressure test of 1.25 times
the calculated pipework’s maximum
a) Subject the system to a full discharge developed storage pressure at 55”C, then
test, performed in accordance with purge the system to remove the moisture
IS 15493 and the results shall comply and prove free passage.
with 6.
2) Subect the protected area to an enclosure
b) Where a full discharge test using carbon integrity test.
dioxide is not required by the appropriate
authority, the following proc&dure shall 11.2 Commissioning Certification
apply:
When the system is commissioned, the installation
1) Subject the distribution system to a contractor shall issue a test certificate.
18
IS 15528:2004
Table 9 Discharge Rate per 64.5 mmz or Table 10 Discharge Rate per 64.5 mm2 or
Equivalent Orifice Area for Low-Pressure Equivalent Orifice Area for High-Pressure
Storage 2.07 MPa Storage 5.17 MPa
( Clauses 9.6 and9.7.5 ) ( Clause 9.6)
S1 No. Orifice Pressure Discharge Rate S1 No. Orifice Pressure Discharge Rate
MPa kg/min/mm2 MPa kg/min/mm2
(1) (2) (3) (1) (2) (3)
i) 2.07 2.970 0 5.17 3.258
2.00 2.041 ii) 5.00 2.706
1,93 1.671
iii) 4.83 2.403
ii) 1,86 1.443
1.79 1.284 iv) 4.65 2,174
1.72 1.165 v) 4.48 1.995
iii) 1.65 1.073 vi) 4.31 1.840
1.59 0.992
vii) 4,14 1.706
1.52 0.918
viii) 3,96 1.590
iv) 1.45 0.851
1.38 0.792 ix) 3.79 1.488
1.31 0.737 x) 3.62 1,397
v) 1.24 0.688 xi) 3,45 1.309
1.17 0.642
xii) 3.28 1.224
1.10 0.600
xiii) 3.10 1.140
vi) 1.03 0.559
xiv) 2.93 1.063
xv) 2.76 0.985
11.3 Failure
xvi) 2.59 0.908
xvii) 2.41 0,830
Where the system fails to comply with either
IS 15493 or this clause, the fault shall be rectified xviii) 2.24 0.760
and, if necessary, the system retested. xix) 2,07 0.690
ANNEX A
( Clause 2 )
IS No Title IS No Title
5:1995 Colours for ready mixed paints 10234:1982 Recommendation for general pipe
and enamels (jourth revision ) line welding
318:1981 Specification for leaded tin bronze 14150:1994 Hydraulic fluid power — Pressure
ingots and castings relief valves — Mounting
surfaces
7689:1989 Guide for the control of
undesirable static electricity 15222:2002 Specification for carbon dioxide
(first revision ) as fire extinguishing media for
fire protection
8198 Code of practice for steel cylinders
for compressed gases: 15493:2004 Gaseous fire extinguishing
systems — General requirements
(Part l): 1984 Atmospheric gases ( first
revision )
19
Bureau of Indian Standards
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This Indian Standard has been developed from Doc : No. CED 22 ( 7144 ).