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Nat’l Highway Traffic Safety Admin., DOT § 571.

206

[70 FR 39966, July 12, 2005] hood of occupants being thrown from
the vehicle as a result of impact.
§ 571.206 Standard No. 206; Door locks S2. Application. This standard applies
and door retention components. to passenger cars, multipurpose pas-
S1. Purpose and Scope. This standard senger vehicles, and trucks.
specifies requirements for door locks S3. Definitions.
and door retention components includ- Auxiliary door latch means a latch or
ing latches, hinges, and other sup- latches, other than the primary latch
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porting means, to minimize the likeli- or latches, fitted to a back door or

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§ 571.206 49 CFR Ch. V (10–1–08 Edition)

back door system that is equipped with pounds) or less that leads directly into
more than one latch. a compartment that contains one or
Back door means a door or door sys- more seating accommodations shall
tem on the back end of a motor vehicle conform to this standard, subject to
through which passengers can enter or the following compliance schedule:
depart the vehicle, or cargo can be (1)(i) For those affected passenger
loaded or unloaded; but does not in- cars and multipurpose passenger vehi-
clude: cles manufactured on or after Sep-
(a) A trunk lid; or tember 1, 1997, and before September 1,
(b) A door or window that is com- 1998, the amount of such vehicles com-
posed entirely of glazing material and plying with this standard shall be not
whose latches and/or hinges are at- less than 60 percent of the combined
tached directly onto the glazing mate- total production of passenger cars and
rial. multipurpose passenger vehicles, based
Cargo-Type Door means a door de- on:
signed primarily to accommodate (A) The manufacturer’s average an-
cargo loading including, but not lim- nual production of such vehicles manu-
ited to, a two-part door that latches to factured on or after September 1, 1996
itself. and before September 1, 1998; or
Fork-bolt means the part of the door (B) The manufacturer’s production of
latch that engages the striker when in such vehicles on or after September 1,
a latched position. 1997 and before September 1, 1998.
Fork-bolt opening means the direction (ii) For calculating average annual
opposite to that in which the striker production of affected passenger cars
enters to engage the fork-bolt. and multipurpose passenger vehicles
Primary door latch means, with re- for each manufacturer and the number
spect to a back door or back door sys- of such vehicles manufactured by each
tem, the latch or latches equipped with manufacturer, a vehicle produced by
both the fully latched position and the more than one manufacturer shall be
secondary latched position. attributed to a single manufacturer as
Side front door means a door that in a follows:
side view, has 50 percent or more of its (A) A vehicle that is imported shall
opening area forward of the rearmost be attributed to the importer;
point on the driver’s seatback, when (B) A vehicle manufactured in the
the driver’s seat is adjusted to its most United States by more than one manu-
vertical and rearward position. facturer, one of which also markets the
Side rear door means a door that, in a vehicle, shall be attributed to the man-
side view, has more than 50 percent of ufacturer that markets the vehicle.
its opening area to the rear of the rear- (C) A vehicle produced by more than
most point on the driver’s seatback, one manufacturer shall be attributed
when the driver’s seat is adjusted to its to any one of the vehicle’s manufactur-
most vertical and rearward position. ers specified by an express written con-
Trunk lid means a movable body tract between the manufacturer so
panel that provides access from outside specified and the manufacturer to
the vehicle to a space wholly parti- which the vehicle would otherwise be
tioned from the occupant compartment attributed under paragraph (b)(1)(ii)(A)
by a permanently attached partition or or (B) of this section.
a fixed or fold-down seat back. (2) Components on the back doors of
S4. Requirments. affected passenger cars and multipur-
(a) Components on side doors. Compo- pose passenger vehicles manufactured
nents on any side door that leads di- on and after September 1, 1998 shall
rectly into a compartment that con- conform to all applicable requirements
tains one or more seating accommoda- of this standard.
tions shall conform to this standard. (c) Components on folding doors, roll-
(b) Components on back doors. Compo- up doors, doors that are designed to be
nents on any back door of a passenger easily attached to or detached from
car or multipurpose passenger vehicle motor vehicles manufactured for oper-
with a gross vehicle weight rating ation without doors, and doors that are
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(GVWR) of 4,536 kilograms (10,000 equipped with the wheelchair lifts and

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Nat’l Highway Traffic Safety Admin., DOT § 571.206

that are linked to an alarm system S4.1.3.1 Side Front Door Locks. When
consisting of either a flashing visible the locking mechanism is engaged, the
signal located in the driver’s compart- outside door handle or other outside
ment or an alarm audible to the driver latch release control shall be inoper-
that is activated when the door is open, ative.
need not conform to this standard. S4.1.3.2 Side Rear Door Locks. In pas-
(d) A particular latch or hinge assem- senger cars and multipurpose passenger
bly utilized as a test specimen need not vehicles, when the locking mechanism
meet further requirements after having is engaged both the outside and inside
been subjected to and having met any door handles or other latch release con-
one of the requirements of S4 or S5.1 trols shall be inoperative.
through S5.4. S4.2 Hinged Cargo-Type Side Doors.
S4.1 Hinged Side Doors, Except Cargo- S4.2.1 Door Latches.
Type Doors. S4.2.1.1 Longitudinal Load. Each
S4.1.1 Door Latches. Each door latch latch system, when in the latched posi-
and striker assembly shall be provided tion, shall not separate when a longitu-
with two positions consisting of— dinal load of 11,000 Newtons (2,500
(a) A fully latched position; and pounds) is applied.
(b) A secondary latched position. S4.2.1.2 Transverse Load. Each latch
S4.1.1.1 Longitudinal Load. The door system, when in the latched position,
latch and striker assembly, when in shall not separate when a transverse
the fully latched position, shall not load of 8,900 Newtons (2,000 pounds) is
separate when a longitudinal load of applied. When more than one latch sys-
11,000 Newtons (2,500 pounds) is applied. tem is used on a single door, the load
When in the secondary latched posi- requirement may be divided among the
tion, the door latch and striker assem- total number of latch systems.
bly shall not separate when a longitu- S4.2.2 Door Hinges. Each door hinge
dinal load of 4,450 Newtons (1,000 system shall support the door and shall
pounds) is applied. not separate when a longitudinal load
S4.1.1.2 Transverse Load. The door of 11,000 Newtons (2,500 pounds) is ap-
latch and striker assembly, when in plied, and when a transverse load of
the fully latched position, shall not 8,900 Newtons (2,000 pounds) is applied.
separate when a transverse load of 8,900 S4.3 Sliding Side Doors. The track
Newtons (2,000 pounds) is applied. When and slide combination or other sup-
in the secondary latched position, the porting means for each sliding door
door latch and striker assembly shall shall not separate when a total trans-
not separate when a transverse load of verse load of 17,800 Newtons (4,000
4,450 Newtons (1,000 pounds) is applied. pounds) is applied, with the door in the
S4.1.1.3 Inertia Load. The door latch closed position.
shall not disengage from the fully S4.4. Hinged Back Doors.
latched position when a longitudinal or S4.4.1 Door Latches. Each back door
transverse inertia load of 30g is applied system shall be equipped with at least
to the door latch system (including the one primary latch and striker assem-
latch and its actuating mechanism bly.
with the locking mechanism dis- S4.4.1.1 Load Test One. The primary
engaged). door latch and striker assembly, when
S4.1.2 Door Hinges. Each door hinge in the fully latched position, shall not
system shall support the door and shall separate when a load of 11,000 Newtons
not separate when a longitudinal load (2,500 pounds) is applied in the direc-
of 11,000 Newtons (2,500 pounds) is ap- tion perpendicular to the face of the
plied. Similarly, each door hinge sys- latch (corresponding to the longitu-
tem shall not separate when a trans- dinal load test for side door latches)
verse load of 8,900 Newtons (2,000 such that the latch and the striker an-
pounds) is applied. chorage are not compressed against
S4.1.3 Door Locks. Each door shall be each other. When in the secondary
equipped with a locking mechanism latched position, the primary latch and
with an operating means in the inte- striker assembly shall not separate
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rior of the vehicle. when a load of 4,450 Newtons (1,000

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§ 571.206 49 CFR Ch. V (10–1–08 Edition)

pounds) is applied in the same direc- plied perpendicular to the hinge face
tion. plate (longitudinal load test) such that
S4.4.1.2 Load Test Two. The primary the hinge plates are not compressed
door latch and striker assembly, when against each other.
in the fully latched position, shall not S4.4.3.2 Load Test Two. Each back
separate when a load of 8,900 Newtons door hinge system shall not separate
(2,000 pounds) is applied in the direc- when a load of 8,900 Newtons (2,000
tion of the fork-bolt opening and par- pounds) is applied perpendicular to the
allel to the face of the latch (cor- axis of the hinge pin and parallel to the
responding to the transverse load test). hinge face plate (transverse load test)
Figure 1 depicts the loading direction such that the hinge plates are not com-
for this test. When in the secondary pressed against each other.
latched position, the primary latch and S4.4.3.3 Load Test Three. Each hinge
striker assembly shall not separate system on back doors that open upward
when a load of 4,450 Newtons (1,000 shall not separate when a load of 8,900
pounds) is applied in the same direc- Newtons (2,000 pounds) is applied in the
tion. direction of the axis of the hinge pin.
S4.4.1.3 Load Test Three. The pri- S4.5 Sliding Back Doors. The track
mary door latch and striker assembly and slide combination or other sup-
on back doors equipped with a latch porting means for each sliding door
and striker assembly at the bottom of shall not separate when a total longi-
the door and that open upward shall tudinal load of 17,800 Newtons (4,000
not disengage from the fully latched pounds) is applied, with the door in the
position when a load of 8,900 Newtons closed position.
(2,000 pounds) is applied in a direction
S5.1 Hinged Side Doors, Except Cargo-
orthogonal to the directions specified
Type Doors.
in S4.4.1.1 and S4.4.1.2 above.
S5.1.1 Door Latches.
S4.4.1.4 Inertia Load. The primary
door latch shall not disengage from the S5.1.1.1 Longitudinal and Transverse
fully latched position when an inertia Loads. Compliance with paragraphs
load of 30g is applied to the door latch S4.1.1.1 and S4.1.1.2 shall be dem-
system, including the latch and its ac- onstrated in accordance with para-
tivation mechanism with the locking graph 5 of Society of Automotive Engi-
mechanism disengaged, in the direc- neers Recommended Practice J839, Pas-
tions specified in S4.4.1.1, S4.4.1.2, and senger Car Side Door Latch Systems,
S4.4.1.3. June 1991.
S4.4.1.5 Auxiliary Door Latches. Each S5.1.1.2 Inertia Load. Compliance
auxiliary back door latch and striker with S4.1.1.3 shall be demonstrated by
assembly shall be provided with a fully approved tests or in accordance with
latched position and shall comply with paragraph 6 of Society of Automotive
the requirements specified in S4.4.1.1, Engineers Recommended Practice J839,
S4.4.1.2, and S4.4.1.4. Passenger Car Side Door Latch Systems,
S4.4.2 Door Locks. Each back door June 1991.
system equipped with interior door S5.1.2 Door Hinges. Compliance with
handles or that leads directly into a S4.1.2 shall be demonstrated in accord-
compartment that contains one or ance with paragraph 4 or 5, as appro-
more seating accommodations shall be priate, of Society of Automotive Engi-
equipped with a locking mechanism neers Recommended Practice J934, Ve-
with operating means in both the inte- hicle Passenger Door Hinge Systems, July
rior and exterior of the vehicle. When 1982. For piano-type hinges, the hinge
the locking mechanism is engaged, spacing requirements of SAE J934 shall
both the inside and outside door han- not be applicable and arrangement of
dles or other latch release controls the test fixture shall be altered as re-
shall be inoperative. quired so that the test load will be ap-
S4.4.3 Door Hinges. plied to the complete hinge.
S4.4.3.1 Load Test One. Each back S5.2 Hinged Cargo-Type Side Doors.
door hinge system shall support the S5.2.1 Door Latches. Compliance
door and shall not separate when a load with S4.2.1 shall be demonstrated in ac-
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of 11,000 Newtons (2,500 pounds) is ap- cordance with paragraphs 5.1 and 5.3,

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Nat’l Highway Traffic Safety Admin., DOT § 571.206

SAE Recommended Practice J839, Pas- S4.4.1.2, and S4.4.1.3 shall be dem-
senger Car Side Door Latch Systems, onstrated in the same manner as speci-
June 1991. An equivalent static test fix- fied in S5.1.1.1, except that the loads
ture may be substituted for that shown shall be in the directions specified in
in Figure 2 of SAE J839, if required. S4.4.1.1, S4.4.1.2, and S4.4.1.3. The same
S5.2.2 Door Hinges. Compliance with test device may be used for Load Tests
S4.2.2 shall be demonstrated in accord- Two and Three.
ance with paragraph 4 or 5, as appro- S5.4.1.2 Inertia Load. Compliance
priate, of SAE Recommended Practice with S4.4.1.4 shall be demonstrated in
J934, Vehicle Passenger Door Hinge Sys- the same manner as specified in
tems, July 1982. For piano-type hinges, S5.1.1.2.
the hinge spacing requirement of SAE
S5.4.2 Door Hinges. Compliance with
J934 shall not be applicable and ar-
rangement of the test fixture shall be S4.4.3.1, S4.4.3.2, and S4.4.3.3 shall be
altered as required so that the test demonstrated in the same manner as
load will be applied to the complete specified in S5.1.2, except that the
hinge. loads shall be in the directions speci-
S5.3 Sliding Side Doors. Compliance fied in S4.4.3.1, S4.4.3.2, and S4.4.3.3.
with S4.3 shall be demonstrated by ap- The same test device may be used for
plying an outward transverse load of Load Tests Two and Three.
8,900 Newtons (2,000 pounds) to the S5.5 Sliding Back Doors. Compliance
load-bearing members at the opposite with S4.5 shall be demonstrated by ap-
edges of the door (17,800 Newtons (4,000 plying an outward longitudinal load of
pounds) total). The demonstration may 8,900 Newtons (2,000 pounds) to the load
be performed either in the vehicle or bearing members at the opposite edges
with the door retention components in of the door (17,000 Newtons (4,000
a bench test fixture. pounds) total). The demonstration may
S5.4 Hinged Back Doors. be performed either in the vehicle or
S5.4.1.1 Load Tests One, Two, and with the door retention components in
Three. Compliance with S4.4.1.1, a bench test fixture.
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§ 571.206 49 CFR Ch. V (10–1–08 Edition)

[36 FR 22902, Dec. 2, 1971, as amended at 37 FR 284, Jan. 8, 1972; 50 FR 12031, Mar. 27, 1985; 60
FR 13646, Mar. 14, 1995; 60 FR 50134, Sept. 28, 1995; 61 FR 39907, July 31, 1996]

EFFECTIVE DATE NOTE: At 72 FR 5399, Feb. ‘‘back door,’’ ‘‘fork-bolt,’’ ‘‘primary door
6, 2007, § 571.206 was amended by revising S1; latch,’’ ‘‘side front door,’’ ‘‘side rear door,’’
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S2; the definitions of ‘‘auxiliary door latch,’’ and ‘‘trunk lid’’ in S3; S4 through S4.1.1.3;

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Nat’l Highway Traffic Safety Admin., DOT § 571.206
S4.1.2; S4.2 through S4.2.1.2; S4.2.2; S4.3; S5.1 Door Member is that portion of the hinge
through S5.1.1.2; S5.1.2; S5.2; S5.2.1; S5.2.2; normally affixed to the door structure and
Figure 1;, adding ‘‘auxiliary door latch sys- constituting the swinging member.
tem,’’ ‘‘body member,’’ ‘‘door closure warn- Door System is the door, latch, striker,
ing system,’’ ‘‘door hinge system,’’ ‘‘door hinges, sliding track combinations and other
latch system,’’ ‘‘door member,’’ ‘‘door sys- door retention components on a door and its
tem,’’ ‘‘double door,’’ ‘‘folding door,’’ ‘‘fork- surrounding doorframe. The door system of a
bolt opening direction,’’ ‘‘fully-latched posi- double door includes both doors.
tion,’’ ‘‘hinge,’’ ‘‘hinge pin,’’ ‘‘latch,’’ ‘‘pri- Double Door is a system of two doors where
mary door latch system,’’ ‘‘secondary the front door or wing door opens first and
latched position,’’ ‘‘striker,’’ to the defini- connects to the rear door or bolted door,
tions in S3; S4.1.1.4; S4.1.2.1 through S4.1.2.3; which opens second.
S4.2.1.3; S4.2.2.1; S4.2.2.2; S4.3.1; S4.3.2; S5; Folding Door is a movable barrier, which
S5.1.1.3; S5.1.1.4; S5.1.2.1 through S5.1.2.4; will close off an entranceway to a bus, multi-
S5.2.1.1 through S5.2.1.4; S5.2.2.1 through purpose passenger vehicle or truck, con-
S5.2.2.4; S5.3; Figures 2 through 4; Table 1; sisting of two or more hinge panels that
Figures 5 through 9; and removing ‘‘cargo- swing, slide, or rotate; does not have a strik-
er and latch assembly.
type door’’ and ‘‘fork-bolt opening’’ from the
Fork-bolt is the part of the latch that en-
definitions in S3, S4.1.3, S4.1.3.1, S4.4 through
gages and retains the striker when in a
S4.5, and S5.4 through S5.5. For the conven-
latched position.
ience of the user, the added and revised text
Fork-bolt Opening Direction is the direction
is set forth as follows:
opposite to that in which the striker enters
§ 571.206 Standard 206; Door locks and door the latch to engage the fork-bolt.
retention components. Fully Latched Position is the coupling con-
dition of the latch that retains the door in a
S1. Scope and Purpose. This standard speci- completely closed position.
fies requirements for vehicle door locks and Hinge is a device system used to position
door retention components, including the door relative to the body structure and
latches, hinges, and other supporting means, control the path of the door swing for pas-
to minimize the likelihood of occupants senger ingress and egress.
being ejected from a vehicle as a result of Hinge Pin is that portion of the hinge nor-
impact. mally interconnecting the body and door
S2. Application. This standard applies to members and establishing the swing axis.
passenger cars, multipurpose passenger vehi- Latch is a device employed to maintain the
cles, and trucks, and buses with a gross vehi- door in a closed position relative to the vehi-
cle weight rating (GVWR) of 4,536 kg or less. cle body with provisions for deliberate re-
S3. Definitions. lease (or operation).
Auxiliary Door Latch is a latch equipped Primary Door Latch is a latch equipped with
with a fully latched position, with or with- both a fully latched position and a secondary
out a secondary latched position, and fitted latched position and is designated as a ‘‘pri-
to a door or door system equipped with a pri- mary door latch’’ by the manufacturer.
mary door latch system. Primary Door Latch System consists of a pri-
Auxiliary Door Latch System consists of door mary door latch(s) and a striker(s).
latches and strikers other than those associ- Secondary Latched Position refers to the
ated with the primary door latch system. coupling condition of the latch that retains
Back Door is a door or door system on the the door in a partially closed position.
back end of a motor vehicle through which Side Front Door is a door that, in a side
passengers can enter or depart the vehicle or view, has 50 percent or more of its opening
cargo can be loaded or unloaded. It does not area forward of the rearmost point on the
include: driver’s seat back, when the seat back is ad-
(a) A trunk lid; or justed to its most vertical and rearward posi-
tion.
(b) A door or window composed entirely of
Side Rear Door is a door that, in a side
glazing material and whose latches and/or
view, has 50 percent or more of its opening
hinge systems are attached directly to the
area to the rear of the rearmost point on the
glazing material.
driver’s seat back, when the driver’s seat is
Body Member is that portion of the hinge adjusted to its most vertical and rearward
normally affixed to the body structure. position.
Door Closure Warning System is a system Striker is a device with which the latch en-
that will activate a visual signal when a door gages to maintain the door in the fully
latch system is not in its fully latched posi- latched or secondary latched position.
tion and the vehicle ignition is activated. Trunk Lid is a movable body panel that
Door Hinge System is one or more hinges provides access from outside the vehicle to a
used to support a door. space wholly partitioned from the occupant
Door Latch System consists of latches and compartment by a permanently attached
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strikers installed on a door system. partition or fixed or fold-down seat back.

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