006 0C

Parts Manual
LP3010/3020 Series
U1-Parts.p65 1 06.05.02, 16:45
U1-Parts.p65 2 06.05.02, 16:45
TABLE OF CONTENT
Printed in Germany
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Printed in Germany
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M1.0-0000-0002
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TABLE OF CONTENT
Table of Content
MA – SAFETY PAGE SERIAL NR. CUT REV.

Safety Symbols used in the Manual ....................................... 7 ................................................................ Rev.1 04/01
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General .................................................................................. 11
Model-Number ........................................................................ 12
P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

Lubrication Type ..................................................................... 15
Grease Intervals .................................................................... 16
DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

Diagrams/Control Circuit ........................................................ 19
M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

Hydraulic Schematic .............................................................. 23,24,25,26,27 ........................................... Rev.1 09/01
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... 32 .............................................................. Rev.1 05/02
Guide Wheels ......................................................................... 34
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 38,40,42
Valve Bloc ............................................................................. 44,46
Pumpen Motor and Pump ...................................................... 48
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Gearbox ................................................................................. 52
Drive Motor ............................................................................ 54
SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ...................................................................... 58,60,62,64,66,68,70
Instrument ............................................................................. 72,74
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

Steering Motor ....................................................................... 78
Steering ................................................................................. 80,82
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Fork Carriage ......................................................................... 86
Yoke ....................................................................................... 88
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ............................................................................ 92,94
MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany M/P-IDX-3010

REV. 2 05/02
M1.0-0000-0003
33
TABLE OF CONTENT
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.
Platform ................................................................................. 98,100,102 ................................................. Rev.1 05/02
This Manual contains 104 Pages
M/P-IDX-3010 MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV. 2 05/02
4 4M1.0-0000-0004
SAFETY
Printed in Germany
5
Printed in Germany
6 M1.0-0000-0006
SAFETY
Safety Symbols used in the General Maintenance and Repair

Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
DANGER
● Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
● Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
WARNING
company guidelines.
This symbol indicates the risk of serious DANGER
injury and/or serious material damage.
Follow all national/local safety regulations
● Failure to comply with this notice may applicable for maintenance work, e.g. for
result in severe injuries to yourself or other work on higher levels.
people and/or serious material damage.
● Failure to do so could result in severe or
fatal injuries to maintenance personnel
and/or other persons.
CAUTION
Maintenance and Repair
This symbol indicates the risk of minor
injury and/or minor material damage. 1. Maintenance work must only be carried out in
accordance with the test and maintenance pro-
● Failure to comply with this notice may
gram contained in the present Maintenance
result in minor injuries to yourself or other
Manual and any applicable service notices.
people and/or minor material damage.
2. Only qualified and authorised personnel may
carry out work on the truck.
INFORMATION
3. Always keep fire extinguishers in good working
Contains additional information with condition. Do not approach fluid levels or leaks
supplementary notes and hints. with a naked flame.
4. To clean, use a non flammable, non combustible

OPTION cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
OPTION
These items relate to optional features not Protect the electrical system from dampness.
supplied with the standard version.
5. Keep the service area clean, dry and well-venti-
lated.
6. Do not allow oil to penetrate the ground or enter

the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
special waste products. Relevant applicable
regulations must be followed.
7. Neutralise and thoroughly rinse any spilled

battery fluid immediately.
MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany MP/MS-0000-MA

REV. 1 4/00
7
SAFETY
8. Keep the truck clean. This will facilitate the loca- Warnings and Labels on the Truck
tion of loose or faulty components.
During regular maintenance check that the warnings
9. Make sure that capacity and data plates, warn- and labels on the truck are complete and legible.
ings and labels are legible at all times.
● Clean any illegible labels.
10. Alterations or modifications by the owner or
operator are not permitted without the express ● Replace any faulty or missing labels.
written authorisation from Crown.
The order and meaning of the warnings and labels on
11. Only use original Crown spare parts to ensure the the truck are described in section 10.9 of the parts
reliability, safety and suitability of the Crown truck. manual.
Before Leaving the Truck

● Stop the truck.
● Lower the fork carriage fully.
● Apply the parking brake.
● Turn off the truck and remove the key.
● Block all wheels when parking on an uneven

surface.
Before Carrying out Work on the Truck

● Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.
● Prevent the truck from rolling away.
● Before carrying out work on the hoist frame, the

lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.
● Only carry out operational testing when there is

sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.
Before Operating the Truck

● Check the safety devices.
● Get into the driver's seat.
● Check the operation of the lifting device, travel

direction switch, speed control, steering, warning
devices and brakes.
MP/MS-0000-MA MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV. 1 4/00
88
INTRODUCTION
Printed in Germany
9
Printed in Germany
M1.0-0000-00010
M1.0-0000-00010
10
INTRODUCTION
General Please refer to the Technical Specifications Sheet for the

utilisable loads, technical data and dimensions for this
The present manual is designed for Customer Service series. Brochures can be obtained from your CROWN
engineers who wish to familiarise themselves with the dealer or from the following address:
maintenance work required for the various truck compo-
nents.
CROWN Gabelstapler GmbH
It also contains troubleshooting sections which can be Moosacher Str. 52
used to identify and remedy truck faults. 80809 Munich
GERMANY
INFORMATION Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.
This manual therefore contains fewer and less detailed

warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.
Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Ordering Spare Parts

Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.

Only if this information is provided can the order be
processed quickly, correctly and reliably.
MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany M/P-ITD-3010
M1.0-0000-00011
11
11
INTRODUCTION
Model-Number
LP3010
Modeldescription
Mid Level Order Picker with 1.000 kg capacity
LP3020
Modeldescription
Mid Level Order Picker with 1.000 kg capacity
M/P-ITD-3010 MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany
1212
M1.0-0000-00012
LUBRICATION AND ADJUSTMENT
Printed in Germany
13
Printed in Germany
14M1.0-0000-00014
LUBRICATION
Lubricant Type Product Description Manufacturer CROWN-Part-No. Type
Aralube HLP-2 Aral

LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Retinax LX Shell
Aralube SKL2 Aral

Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil
Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil
Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil
Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell
Low temperature Univis J 13 Aral

053001-008 DD
hydraulic oil Aero HFA Mobil
Hyp 85W90 Aral

GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell
Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil
Rubber and vinyl dressing H
Special grease MOS2 Lithium Dow Corning 063002-022 M
Universal lubrication oil SAE 40 C
L01-gb
MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany P-1.1-3010
M1.0-0000-00015
15
15
LUBRICATION
Lubrication points / intervals
Quantity Quantity Quantity Quantity Quantity

Item Component Type Menge 100 250 500 1000 2000
hours hours hours hours hours
Check hydraulic oil level and top up if
L-1 D A/R X
necessary
L-2 All hinges C A/R X
L-3 Grease mast, casters and runners B A/R X
L-4 Grease lift chain B A/R X
L-5 Grease steering chain G A/R X
L-6 Fixture piston rod B A/R X
L-7 Lift cylinder B A/R X
After the first 500 operating

L-8 Change hydraulic oil and filtern D A/R X
hours, then every 1000 hours
After the first 250 operating hours, then

L-9 Change gear oil A A/R X
every 2000 hours
L08-gb
P-1.2-3010 MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany
1616
M1.0-0000-00016
ELECTRICAL DIAGRAMS
Printed in Germany
17
Printed in Germany
M1.0-0000-00018
M1.0-0000-00018
18
(RGS2)
BLACK
(LMS2)
GREEEN/BLACK (LMS1)
RED/YELLOW
YELLOW/BLUE
BLACK
RED/BLACK
BROWN/YELLOW
RED
RED/WHITE
RED/GREEN
GREY/BLACK
WHITE/BLACK
YELLOW/BLACK
RED
YELLOW
MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

WHITE
VIOLET
BROWN/BLACK
YELLOW/RED WHITE
PINK YELLOW
(LGT4)
PINK/GREEN
BLUE
WHITE
(BR)
YELLOW
VIOLET
(HCS1)
BROWN
RED
(HGTS1) GREEN
RED/BLACK
GREY/GREEN
WHITE/GREEN
BLACK
RED/GREEN
RED/BLUE
BLACK
RED
GREEN
RED/BLUE
BLUE
WHITE
19
VIOLET
(HN1)
RED/WHITE
YELLOW
RED/BLUE
(PVH)
RED/BLACK
RED/BLACK
(SV1)
(POT3)
GREEN RED/BLACK
BLUE/BLACK
BLUE/WHITE BLUE
(SV2) BLUE/WHITE
(LOS1)
BLUE
(RAS2)
RED/BLACK
BLUE/BLACK
BROWN/BLACK
(SV3)
RED/BLUE
(DMS5.2)
(POT4)
PINK/BLACK
BLACK
BLACK
GREY BLUE/BLACK
(RAS2)
(LOS2)
BROWN/WHITE
BROWN/BLACK
BLUE
BROWN
(FS1)
(RS1)
BROWN WHITE/BLACK GREY
WHITE WHITE
(DMS7)
(POT1)
VIOLET
(HN2)
(DMS2)
WHITE/BLACK GREEN
RED RED
RED/WHITE RED/BLACK
(EDS2)
RED/GREEN GREY
GREY
WHITE/BLACK BROWN
(DMS3)RED/BLACK
YELLOW/RED
YELLOW/RED BROWN/BLACK
(RGS1)
(KYS) (EDS1)(DMS6)(ORS1)
(RAS3) (LOS3)
RED/BLACK WHITE
RED/BLACK VIOLET
YELLOW BLUE/BLACK
GREEN BLUE/WHITE
(POT2)
RED/BLUE BLUE
(RS2)
(FS2)
RED/BLUE WHITE/BLACK
(DMS1) (LGS1)
PINK PINK/BLACK
PINK/BLACK
(PLS1)
(PLS2)
BLACK
BROWN
BLACK
(DMS5.1)
BLACK BLACK
Worklights
BROWN
LGT1 LGT2
GREEN/BLACK RED
(HN3)
BLACK
(LGT3)
BROWN
BLACK
PINK WHITE/BLACK BROWN
PINK/BLACK
(LMS3)
RED/GREEN BLACK
WHITE RED/BLACK
BROWN
VIOLET WHITE/GREEN
Dome Light
BLACK
BLUE/GREEN
BROWN
BLUE/BLACK
BLACK
GREEN
BROWN
RED/WHITE
BLUE
GREY/BLACK
WHITE/BLACK
(LMS4)
BLACK
YELLOW/BLACK
BROWN
(POT5)
BLACK
BROWN
(RCS2) (HNS1) (HNS2) (DMS5) (DMS4)(GTS) (GTS)
BLACK
BROWN
BLACK
BROWN
BLACK
BROWN
(HCS2)(RCS1)
19
MS/MP-DIA-3010
M1819_gb
Electrical Circuit
DIAGRAMS
Printed in Germany
20
HYDRAULIC SCHEMATIC
Printed in Germany
21
Printed in Germany
M1.0-0000-00022
M1.0-0000-00022
22
HYDRAULIC SCHEMATIC
Hydraulic System
Operation Lifting: The pump delivers oil from the reservoir to

the lift cylinder. The lift valve opens, while
The hydraulic unit comprises the motor, pump, reservoir, the lowering valve closes.
all filters, valves and the lift cylinder.
Lowering: The lowering valve opens, while the lift
valve closes. The oil flow returns from the
lift cylinder to the reservoir.
M1965
1. Lowering valve platform 2. Filler plug
3. Proportional valve 4. Pressure switch
5. Safety valve 6. Emergency lower valve
7. Non-return valve 8. Lowering brake
9. Line break safety device 10. Pressure relief valve

Hyd_Dia-1-GB
MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany M/P-HYD-3010

REV. 1 09/01
M1.0-0000-00023
23
23
HYDRAULIC SCHEMATIC
Hydraulic System
LP3010,
1025 and 1620 mm lift heights,
without aux. lift
Lift cylinder
M1965

Hyd_Dia-1-GB
M/P-HYD-3010 MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV. 1 09/01
2424
M1.0-0000-00024
HYDRAULIC SCHEMATIC
Hydraulic System
LP3010,
with aux. lift
Lift cylinder
Aux. lift cylinder
M1968

Hyd_Dia-1-GB

REV. 1 09/01
M1.0-0000-00025
25
25
HYDRAULIC SCHEMATIC
Hydraulic System
LP3020,
without aux. lift
Lift cylinder Lift cylinder
M1967

Hyd_Dia-1-GB
M/P-HYD-3010 MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV. 1 09/01
2626
M1.0-0000-00026
HYDRAULIC SCHEMATIC
Hydraulic System
LP3020,
with aux. lift
Lift cylinder Lift cylinder
M1966

Hyd_Dia-1-GB

REV. 1 09/01
M1.0-0000-00027
27
27
M/P-HYD-3010 Printed in Germany
28
SECTION 1
Printed in Germany
29
COVERS
LP3010/1620mm
M1737
MP-1.0-3010 MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV.1 05/02
30M1.0-0000-00030
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 809610 .................................... Cover ...................................................................................................... 1

2 ..................... 809001-001 ............................ Pin .......................................................................................................... 6
3 ..................... 809512 .................................... Gas Strut ................................................................................................ 1
4 ..................... 809003-001 ............................ Buffer ...................................................................................................... 2
5 ..................... 809004-001 ............................ Nut .......................................................................................................... 8
6 ..................... 809005-001 ............................ Washer ................................................................................................... 8
7 ..................... 809006-001 ............................ Screw ...................................................................................................... 8
8 ..................... 809007 .................................... Cover ...................................................................................................... 1
9 ..................... 809002-002 ............................ Gas Strut ................................................................................................ 2
10 ................... 809008-001 ............................ Handle .................................................................................................... 1
11 ................... 809005-002 ............................ Washer ................................................................................................... 6
12 ................... 809006-002 ............................ Screw ...................................................................................................... 6
13 ................... 809004-002 ............................ Nut .......................................................................................................... 6
14 ................... 809003-002 ............................ Buffer ...................................................................................................... 2
15 ................... 809009 .................................... Cover ...................................................................................................... 1
16 ................... 809005-003 ............................ Washer ................................................................................................... 4
17 ................... 809615 .................................... Screw ...................................................................................................... 4
18 ................... 809614 .................................... Washer ................................................................................................... 4
19 ................... 809616 .................................... Bracket ................................................................................................... 1
20 ................... 809003-003 ............................ Buffer ...................................................................................................... 4
21 ................... 809611 .................................... Cover ...................................................................................................... 2
22 ................... 809006-003 ............................ Screw ...................................................................................................... 4
23 ................... 809013-001 ............................ Spacer .................................................................................................... 4
24 ................... 809014-001 ............................ Bearing Ball ........................................................................................... 8
25 ................... 809015 .................................... Wheel ..................................................................................................... 2
26 ................... 809016 .................................... Tyre (Vulkollan) ...................................................................................... 2
27 ................... 809001-003 ............................ Axle ......................................................................................................... 2
28 ................... 809017 .................................... Plate ....................................................................................................... 2
29 ................... 809006-004 ............................ Screw ...................................................................................................... 2
30 ................... 809005-004 ............................ Washer ................................................................................................... 8
31 ................... 809018 .................................... Stop ........................................................................................................ 1
Optional
32 ................... 809614 .................................... Washer ................................................................................................... 4

33 ................... 809615 .................................... Screw ...................................................................................................... 4
34 ................... 809613 .................................... Bracket ................................................................................................... 1
35 ................... 809001-002 ............................ Axle ......................................................................................................... 7
36 ................... 809010-001 ............................ Roller ...................................................................................................... 7
37 ................... 809612 .................................... Bracket ................................................................................................... 1
LP3010 Lift Height 1620mm
5 ..................... 809004-001 ............................ Nut .......................................................................................................... 12

6 ..................... 809005-001 ............................ Washer ................................................................................................... 12
30 ................... 809005-004 ............................ Washer ................................................................................................... 6
38 ................... 809019 .................................... Guide ...................................................................................................... 2
39 ................... 809006-005 ............................ Screw ...................................................................................................... 4
40 ................... 809020 .................................... Stop ........................................................................................................ 2
Always Specify Model & Serial Number
MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany MP-1.0-3010

REV. 1 05/02
31
GUIDE WHEELS
M1738
32M1.0-0000-00032
GUIDE WHEELS
1 ..................... 809021 .................................... Support ................................................................................................... 4

2 ..................... 809005-003 ............................ Washer ................................................................................................... 16
3 ..................... 809006-006 ............................ Screw ...................................................................................................... 16
4 ..................... 809014-001 ............................ Bearing Ball ........................................................................................... 8
5 ..................... 809010-002 ............................ Roller ...................................................................................................... 4
6 ..................... 809022 .................................... Plug ........................................................................................................ 4
7 ..................... 809005-004 ............................ Washer ................................................................................................... 4
8 ..................... 809006-007 ............................ Screw ...................................................................................................... 4
9 ..................... 809011 .................................... Roller Assembly ..................................................................................... 4

(incl. 1-8)
33
Printed in Germany
34M1.0-0000-00034
SECTION 2
Printed in Germany
35
TUBE/HOSE LAYOUT
M1748
36M1.0-0000-00036
TUBE/HOSE LAYOUT
1 ..................... 809083-003 ............................ Connector .............................................................................................. 1

2 ..................... 809089-005 ............................ Hose ....................................................................................................... 2
3 ..................... 809083-004 ............................ Connector .............................................................................................. 1
4 ..................... 809081-004 ............................ Elbow ...................................................................................................... 1
5 ..................... 809081-005 ............................ Elbow ...................................................................................................... 1
6 ..................... 809006-019 ............................ Screw ...................................................................................................... 4
7 ..................... 809005-006 ............................ Washer ................................................................................................... 8
8 ..................... 809090-001 ............................ Flange .................................................................................................... 1
9 ..................... 809026-005 ............................ O-Ring .................................................................................................... 1
10 ................... 809003-002 ............................ Buffer ...................................................................................................... 2
11 ................... 809004-002 ............................ Nut .......................................................................................................... 3
12 ................... 809026-006 ............................ O-Ring .................................................................................................... 1
13 ................... 809090-002 ............................ Flange .................................................................................................... 1
14 ................... 809006-020 ............................ Screw ...................................................................................................... 4
15 ................... 809091 .................................... Hose Clamp ........................................................................................... 2
16 ................... 809092 .................................... Hose ....................................................................................................... 1
17 ................... 809083-005 ............................ Connector .............................................................................................. 1
18 ................... 809029-004 ............................ Gasket .................................................................................................... 1
19 ................... 809093 .................................... Plug ........................................................................................................ 1
20 ................... 809094 .................................... Tank ........................................................................................................ 1
21 ................... 809003-005 ............................ Buffer ...................................................................................................... 2
22 ................... 809095 .................................... Hose Clamp ........................................................................................... 1
23 ................... 809004-004 ............................ Nut .......................................................................................................... 4
24 ................... 809096 .................................... Support ................................................................................................... 1
25 ................... 809003-006 ............................ Buffer ...................................................................................................... 4
26 ................... 809097 .................................... Oil level .................................................................................................. 1
27 ................... 809098 .................................... Plug ........................................................................................................ 1
28 ................... 809005-010 ............................ Washer ................................................................................................... 2
29 ................... 809005-004 ............................ Washer ................................................................................................... 2
30 ................... 809006-021 ............................ Screw ...................................................................................................... 2
31 ................... 809006-018 ............................ Screw ...................................................................................................... 2
32 ................... 809099 .................................... Filter ........................................................................................................ 1
33 ................... 809100 .................................... Oil filter ................................................................................................... 1
34 ................... 809079 .................................... Branch T-Coupling ................................................................................. 1
LP 3010 Lift Height 1620mm
35 ................... 809080 .................................... Pipe ........................................................................................................ 1

36 ................... 809083-006 ............................ Connector .............................................................................................. 1
37
TUBE/HOSE LAYOUT
M1746
38M1.0-0000-00038
TUBE/HOSE LAYOUT
1 ..................... 809079 .................................... Branch T-Coupling ................................................................................. 1

2 ..................... 809080 .................................... Pipe ........................................................................................................ 1
3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2
4 ..................... 809005-002 ............................ Washer ................................................................................................... 2
5 ..................... 809081-001 ............................ Elbow ...................................................................................................... 1
6 ..................... 809082 .................................... Hose ....................................................................................................... 1
7 ..................... 809083-001 ............................ Connector .............................................................................................. 1
8 ..................... 809084 .................................... Hose Brust Valve .................................................................................... 1

2 ..................... 809080 .................................... Pipe ........................................................................................................ 1
3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2
4 ..................... 809005-002 ............................ Washer ................................................................................................... 2
5 ..................... 809081-001 ............................ Elbow ...................................................................................................... 3
6 ..................... 809082 .................................... Hose ....................................................................................................... 1
7 ..................... 809083-001 ............................ Connector .............................................................................................. 1
8 ..................... 809084 .................................... Hose Brust Valve .................................................................................... 2
9 ..................... 809085-001 ............................ Hose ....................................................................................................... 1
10 ................... 809083-002 ............................ Connector .............................................................................................. 1
11 ................... 809085-002 ............................ Hose ....................................................................................................... 1
12 ................... 809080 .................................... Pipe ........................................................................................................ 1
13 ................... 809086 .................................... Hose Clamp ........................................................................................... 1
14 ................... 809087 .................................... Hose ....................................................................................................... 1
15 ................... 809088 .................................... Tank ........................................................................................................ 1
16 ................... 809006-018 ............................ Screw ...................................................................................................... 2
39
TUBE/HOSE LAYOUT
M1747
40M1.0-0000-00040
TUBE/HOSE LAYOUT

2 ..................... 809080 .................................... Pipe ........................................................................................................ 2
3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2
4 ..................... 809005-002 ............................ Washer ................................................................................................... 2
5 ..................... 809083-001 ............................ Connector .............................................................................................. 3
6 ..................... 809081-002 ............................ Elbow ...................................................................................................... 1
7 ..................... 809081-001 ............................ Elbow ...................................................................................................... 1
8 ..................... 809089-001 ............................ Hose ....................................................................................................... 1
9 ..................... 809089-002 ............................ Hose ....................................................................................................... 1
10 ................... 809084 .................................... Hose Brust Valve .................................................................................... 2

2 ..................... 809080 .................................... Pipe ........................................................................................................ 2
3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2
4 ..................... 809005-002 ............................ Washer ................................................................................................... 2
5 ..................... 809083-001 ............................ Connector .............................................................................................. 3
6 ..................... 809081-002 ............................ Elbow ...................................................................................................... 2
7 ..................... 809081-001 ............................ Elbow ...................................................................................................... 3
8 ..................... 809089-001 ............................ Hose ....................................................................................................... 1
9 ..................... 809089-002 ............................ Hose ....................................................................................................... 1
10 ................... 809084 .................................... Hose Brust Valve .................................................................................... 3
11 ................... 809089-002 ............................ Hose ....................................................................................................... 1
12 ................... 809081-003 ............................ Elbow ...................................................................................................... 1
13 ................... 809089-004 ............................ Hose ....................................................................................................... 1
14 ................... 809080 .................................... Pipe ........................................................................................................ 1
15 ................... 809086 .................................... Hose Clamp ........................................................................................... 1
16 ................... 809087 .................................... Hose ....................................................................................................... 1
17 ................... 809088 .................................... Tank ........................................................................................................ 1
18 ................... 809006-018 ............................ Screw ...................................................................................................... 2
41
VALVE BLOC
LP3010/1025mm
LP3020/1845mm
M1749
42M1.0-0000-00042
VALVE BLOC
1 ..................... 809101 .................................... Valve ....................................................................................................... 1

2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 1
3 ..................... 809103 .................................... Plug ........................................................................................................ 1
4 ..................... 809104 .................................... Plug ........................................................................................................ 1
5 ..................... 809029-005 ............................ Gasket .................................................................................................... 2
6 ..................... 809029-004 ............................ Gasket .................................................................................................... 2
7 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1
8 ..................... 809106 .................................... Shield ..................................................................................................... 1
9 ..................... 809107 .................................... Plug ........................................................................................................ 2
10 ................... 809108 .................................... Manometer Connector ........................................................................... 1
11 ................... 809109 .................................... Valve Assembly ...................................................................................... 1
12 ................... 809110 .................................... Pressure Valve .......................................................................................
13 ................... 809111 .................................... Valve ....................................................................................................... 3
14 ................... 809112 .................................... Valve Manual Lower .............................................................................. 1
809114-001 ............................ Valve Block Assembly ........................................................................... 1
1 ..................... 809101 .................................... Valve ....................................................................................................... 1

2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 2
3 ..................... 809029-004 ............................ Gasket .................................................................................................... 2
4 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1
5 ..................... 809106 .................................... Shield ..................................................................................................... 1
6 ..................... 809113 .................................... Solenoid Valve ....................................................................................... 1
7 ..................... 809029-005 ............................ Gasket .................................................................................................... 1
8 ..................... 809107 .................................... Plug ........................................................................................................ 1
9 ..................... 809108 .................................... Manometer Connector ........................................................................... 1
10 ................... 809109 .................................... Valve Assembly ...................................................................................... 1
11 ................... 809110 .................................... Pressure Valve ....................................................................................... 2
12 ................... 809111 .................................... Valve ....................................................................................................... 3
43
VALVE BLOC
LP3010/1620mm
LP3020/2440mm
M1750
44M1.0-0000-00044
VALVE BLOC
1 ..................... 809115 .................................... Valve ....................................................................................................... 1

2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 1
3 ..................... 809103 .................................... Plug ........................................................................................................ 1
4 ..................... 809104 .................................... Plug ........................................................................................................ 1
5 ..................... 809029-005 ............................ Gasket .................................................................................................... 1
6 ..................... 809029-004 ............................ Gasket .................................................................................................... 2
7 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1
8 ..................... 809106 .................................... Shield ..................................................................................................... 1
9 ..................... 809107 .................................... Plug ........................................................................................................ 1
10 ................... 809108 .................................... Manometer Connector ........................................................................... 1
11 ................... 809109 .................................... Valve Assembly ...................................................................................... 1
12 ................... 809110 .................................... Pressure Valve .......................................................................................
13 ................... 809111 .................................... Valve ....................................................................................................... 3
1 ..................... 809115 .................................... Valve ....................................................................................................... 1

2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 2
3 ..................... 809029-004 ............................ Gasket .................................................................................................... 2
4 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1
5 ..................... 809106 .................................... Shield ..................................................................................................... 1
6 ..................... 809113 .................................... Solenoid Valve ....................................................................................... 1
7 ..................... 809108 .................................... Manometer Connector ........................................................................... 1
8 ..................... 809109 .................................... Valve Assembly ...................................................................................... 1
9 ..................... 809110 .................................... Pressure Valve ....................................................................................... 2
10 ................... 809111 .................................... Valve ....................................................................................................... 3
45
PUMP MOTOR AND PUMP
M1751
46M1.0-0000-00046
PUMP MOTOR AND PUMP
1 ..................... 809117 .................................... Hood ....................................................................................................... 1

2 ..................... 809004-008 ............................ Nut .......................................................................................................... 1
3 ..................... 809005-011 ............................ Washer ................................................................................................... 1
4 ..................... 809013-005 ............................ Spacer .................................................................................................... 1
5 ..................... 809118 .................................... End Cover Assy ..................................................................................... 1
6 ..................... 809119 .................................... Shield ..................................................................................................... 2
7 ..................... 809120 .................................... End Cover .............................................................................................. 1
8 ..................... 809006-022 ............................ Screw ...................................................................................................... 8
9 ..................... 809005-012 ............................ Washer ................................................................................................... 4
10 ................... 809121 .................................... Shield ..................................................................................................... 2
11 ................... 809122 .................................... Terminal ................................................................................................. 1
12 ................... 809005-013 ............................ Washer ................................................................................................... 18
13 ................... 809006-023 ............................ Screw ...................................................................................................... 16
14 ................... 809013-006 ............................ Spacer .................................................................................................... 1
15 ................... 809014-003 ............................ Bearing Ball ........................................................................................... 2
16 ................... 809069-003 ............................ Circlip ..................................................................................................... 1
17 ................... 809123 .................................... Brush Ring ............................................................................................. 1
18 ................... 809124 .................................... Brush Kit ................................................................................................. 1
19 ................... 809060-003 ............................ Spring ..................................................................................................... 4
20 ................... 809013-007 ............................ Spacer .................................................................................................... 1
21 ................... 809125 .................................... Woodruff Key .......................................................................................... 1
22 ................... 809126 .................................... Armature ................................................................................................ 1
23 ................... 809272 .................................... Motor Housing ....................................................................................... 1
24 ................... 809127 .................................... Drive End Plate ...................................................................................... 1
25 ................... 809029-006 ............................ Gasket .................................................................................................... 1
26 ................... 809026-007 ............................ O-Ring .................................................................................................... 1
27 ................... 809128 .................................... Tappet ..................................................................................................... 1
28 ................... 809129 .................................... Pump ...................................................................................................... 1
29 ................... 809005-003 ............................ Washer ................................................................................................... 2
30 ................... 809006-024 ............................ Screw ...................................................................................................... 2
31 ................... 809130 .................................... Pump motor ............................................................................................ 1
809131 .................................... Electropump ........................................................................................... 1
47
Printed in Germany
48M1.0-0000-00048
SECTION 3
Printed in Germany
49
GEAR BOX
M1755
50M1.0-0000-00050
GEAR BOX
1 ..................... 809211-007 ............................ Screw ...................................................................................................... 2

2 ..................... 809172-001 ............................ Washer ................................................................................................... 2
3 ..................... 809173 .................................... Plate ....................................................................................................... 1
4 ..................... 809174 .................................... Cover ...................................................................................................... 1
5 ..................... 809175-001 ............................ Spacer .................................................................................................... 1
6 ..................... 809069-002 ............................ Circlip ..................................................................................................... 1
7 ..................... 809177-001 ............................ Bearing Ball ........................................................................................... 1
8 ..................... 809184-004 ............................ Gear ........................................................................................................ 1
9 ..................... 809177-002 ............................ Bearing Ball ........................................................................................... 1
10 ................... 809178 .................................... Shaft ....................................................................................................... 1
11 ................... 809179 .................................... Woodruff Key .......................................................................................... 1
12 ................... 809180 .................................... Pin .......................................................................................................... 1
13 ................... 809181-001 ............................ O-Ring .................................................................................................... 1
14 ................... 809006-018 ............................ Screw ...................................................................................................... 7
15 ................... 809005-006 ............................ Washer ................................................................................................... 7
16 ................... 809175-002 ............................ Spacer .................................................................................................... 2
17 ................... 809177-003 ............................ Bearing Ball ........................................................................................... 2
18 ................... 809182 .................................... Case ....................................................................................................... 1
19 ................... 809183-001 ............................ Gear ........................................................................................................ 1
20 ................... 809185-003 ............................ Gasket .................................................................................................... 1
21 ................... 809006-004 ............................ Screw ...................................................................................................... 4
22 ................... 809005-005 ............................ Washer ................................................................................................... 4
23 ................... 809184 .................................... Housing .................................................................................................. 1
24 ................... 809185-001 ............................ Gasket .................................................................................................... 2
25 ................... 809183-002 ............................ Gear ........................................................................................................ 1
26 ................... 809181-002 ............................ O-Ring .................................................................................................... 1
27 ................... 809177-004 ............................ Bearing Ball ........................................................................................... 2
28 ................... 809175-003 ............................ Spacer .................................................................................................... 1
29 ................... 809176 .................................... Circlip ..................................................................................................... 1
30 ................... 809181-003 ............................ O-Ring .................................................................................................... 1
31 ................... 809186 .................................... Flange .................................................................................................... 1
32 ................... 809185-002 ............................ Gasket .................................................................................................... 2
33 ................... 809177-002 ............................ Screw ...................................................................................................... 4
34 ................... 809187 .................................... Wheel (Vulkollan) .................................................................................. 1
35 ................... 809171-003 ............................ Screw ...................................................................................................... 12
36 ................... 809183-003 ............................ Gear ........................................................................................................ 1
37 ................... 809184-004 ............................ O-Ring .................................................................................................... 1
809273 .................................... Gear Box ................................................................................................ 1
51
DRIVE MOTOR
M1756
52M1.0-0000-00052
DRIVE MOTOR
1 ..................... 809188 .................................... Ring Nut ................................................................................................. 1

2 ..................... 809189 .................................... Magnet ................................................................................................... 1
3 ..................... 809190-001 ............................ Spring ..................................................................................................... 7
4 ..................... 809191 .................................... Flange .................................................................................................... 1
5 ..................... 809192 .................................... Electro Magnet ....................................................................................... 1
6 ..................... 809193 .................................... Screw ...................................................................................................... 3
7 ..................... 809194 .................................... Rotor Friction .......................................................................................... 1
8 ..................... 809195 .................................... Cover ...................................................................................................... 1
9 ..................... 809196 .................................... Magnetic (Brake) .................................................................................... 1
10 ................... 809197 .................................... Gear ........................................................................................................ 1
11 ................... 809198 .................................... Protection Guard .................................................................................... 1
12 ................... 809199 .................................... Woodruff Key .......................................................................................... 1
13 ................... 809190-002 ............................ Spring ..................................................................................................... 4
14 ................... 809200 .................................... Brush Kit ................................................................................................. 1
15 ................... 809201 .................................... Woodruff Key .......................................................................................... 1
16 ................... 809202 .................................... Motor ...................................................................................................... 1
53
Printed in Germany
54M1.0-0000-00054
SECTION 4
Printed in Germany
55
ELECTRICAL PARTS
LP3020/1845mm
LP3010/1025mm
M1762
56M1.0-0000-00056
ELECTRICAL PARTS
1 ..................... 809231-006 ............................ Screw ...................................................................................................... 1

2 ..................... 809232-004 ............................ Washer ................................................................................................... 2
3 ..................... 809252 .................................... Indicator ................................................................................................. 1
4 ..................... 809231-002 ............................ Screw ...................................................................................................... 5
5 ..................... 809253 .................................... Light ........................................................................................................ 1
6 ..................... 809423 .................................... Battery Connector .................................................................................. 2
7 ..................... 809005-001 ............................ Washer ................................................................................................... 4
8 ..................... 809171-003 ............................ Screw ...................................................................................................... 4
9 ..................... 809255 .................................... Handle .................................................................................................... 1
10 ................... 809004-001 ............................ Nut .......................................................................................................... 4
11 ................... 809256 .................................... Switch ..................................................................................................... 2
12 ................... 809142-003 ............................ Washer ................................................................................................... 10
13 ................... 809231-007 ............................ Screw ...................................................................................................... 10
14 ................... 809493 .................................... Potentiometer ......................................................................................... 1
15 ................... 809257-001 ............................ Buzzer .................................................................................................... 1
16 ................... 809257-002 ............................ Buzzer .................................................................................................... 1
17 ................... 809172-001 ............................ Washer ................................................................................................... 4
18 ................... 809258 .................................... Power Control Unit ................................................................................. 1
19 ................... 809242-004 ............................ Fuse ........................................................................................................ 1
20 ................... 809242-005 ............................ Fuse ........................................................................................................ 1
21 ................... 809259 .................................... Horn ........................................................................................................ 1
22 ................... 809260-001 ............................ Battery Housing 280 Ah ........................................................................ 1
809260-002 ............................ Battery Housing 360 Ah ........................................................................ 1
809260-003 ............................ Battery Housing 420/500Ah .................................................................. 1
23 ................... 809261-001 ............................ Battery 280 Ah ....................................................................................... 1
809261-002 ............................ Battery 360 Ah ....................................................................................... 1
809261-003 ............................ Battery 420 Ah ....................................................................................... 1
809261-004 ............................ Battery 500 Ah ....................................................................................... 1
24 ................... 809494 .................................... Contact ................................................................................................... 2
25 ................... 809495 .................................... Push ....................................................................................................... 2
26 ................... 809264 .................................... Switch ..................................................................................................... 3
27 ................... 809005-007 ............................ Washer ................................................................................................... 4
28 ................... 809265-001 ............................ Fork ......................................................................................................... 1
29 ................... 809006-012 ............................ Screw ...................................................................................................... 2
30 ................... 809233-003 ............................ Nut .......................................................................................................... 2
31 ................... 809211-007 ............................ Screw ...................................................................................................... 2
32 ................... 809265-002 ............................ Fork ......................................................................................................... 1
33 ................... 809266 .................................... Chain ...................................................................................................... 1
OPTIONAL
34 ................... 809267 .................................... Photocell ................................................................................................ 1

35 ................... 809268 .................................... Reflector ................................................................................................. 1
10 ................... 809004-001 ............................ Nut .......................................................................................................... 6

12 ................... 809142-003 ............................ Washer ................................................................................................... 12
13 ................... 809231-007 ............................ Screw ...................................................................................................... 12
24 ................... 809494 .................................... Contact ................................................................................................... 5
25 ................... 809495 .................................... Push ....................................................................................................... 4
26 ................... 809264 .................................... Switch ..................................................................................................... 4
27 ................... 809005-007 ............................ Washer ................................................................................................... 8
28 ................... 809265-001 ............................ Fork ......................................................................................................... 2
29 ................... 809006-012 ............................ Screw ...................................................................................................... 4
30 ................... 809233-003 ............................ Nut .......................................................................................................... 4
31 ................... 809211-007 ............................ Screw ...................................................................................................... 4
32 ................... 809265-002 ............................ Fork ......................................................................................................... 2
36 ................... 809266 .................................... Chain ...................................................................................................... 1
37 ................... 809496 .................................... Contact ................................................................................................... 1
57
ELECTRICAL PARTS
LP3020/2440mm
LP3010/1620mm
M1763
58M1.0-0000-00058
ELECTRICAL PARTS
1 ..................... 809251 .................................... Battery Connector .................................................................................. 2

2 ..................... 809005-001 ............................ Washer ................................................................................................... 4
3 ..................... 809171-003 ............................ Screw ...................................................................................................... 4
4 ..................... 809255 .................................... Handle .................................................................................................... 1
5 ..................... 809004-001 ............................ Nut .......................................................................................................... 4
6 ..................... 809264 .................................... Switch ..................................................................................................... 9
7 ..................... 809142-003 ............................ Washer ................................................................................................... 22
8 ..................... 809231-007 ............................ Screw ...................................................................................................... 22
9 ..................... 809495 .................................... Push ....................................................................................................... 2
10 ................... 809494 .................................... Contact ................................................................................................... 2
11 ................... 809259 .................................... Horn ........................................................................................................ 1
12 ................... 809261-001 ............................ Battery 280 Ah ....................................................................................... 1
809261-002 ............................ Battery 360 Ah ....................................................................................... 1
809261-003 ............................ Battery 420 Ah ....................................................................................... 1
809261-004 ............................ Battery 500 Ah ....................................................................................... 1
13 ................... 809260-001 ............................ Battery Housing 280 Ah ........................................................................ 1
809260-002 ............................ Battery Housing 360 Ah ........................................................................ 1
809260-003 ............................ Battery Housing 420/500Ah .................................................................. 1
14 ................... 809242-005 ............................ Fuse ........................................................................................................ 1
15 ................... 809242-004 ............................ Fuse ........................................................................................................ 1
16 ................... 809258 .................................... Power Control Unit ................................................................................. 1
17 ................... 809172-001 ............................ Washer ................................................................................................... 4
18 ................... 809231-002 ............................ Screw ...................................................................................................... 5
19 ................... 809256 .................................... Switch ..................................................................................................... 2
20 ................... 809493 .................................... Potentiometer ......................................................................................... 1
21 ................... 809257-001 ............................ Buzzer .................................................................................................... 1
22 ................... 809257-002 ............................ Buzzer .................................................................................................... 1
23 ................... 809252 .................................... Indicator ................................................................................................. 1
24 ................... 809232-004 ............................ Washer ................................................................................................... 2
25 ................... 809231-006 ............................ Screw ...................................................................................................... 1
26 ................... 809253 .................................... Light ........................................................................................................ 1
27 ................... 809266 .................................... Chain ...................................................................................................... 1
28 ................... 809006-012 ............................ Screw ...................................................................................................... 2
29 ................... 809005-007 ............................ Washer ................................................................................................... 4
30 ................... 809265-001 ............................ Fork ......................................................................................................... 1
31 ................... 809233-003 ............................ Nut .......................................................................................................... 2
32 ................... 809211-007 ............................ Screw ...................................................................................................... 2
33 ................... 809265-002 ............................ Fork ......................................................................................................... 1
OPTIONAL
34 ................... 809256 .................................... Switch ..................................................................................................... 1

35 ................... 809142-003 ............................ Washer ................................................................................................... 2
36 ................... 809231-007 ............................ Screw ...................................................................................................... 2
37 ................... 809269-001 ............................ Light ........................................................................................................ 2
38 ................... 809269-002 ............................ Light ........................................................................................................ 2
39 ................... 809267 .................................... Photocell ................................................................................................ 1
40 ................... 809268 .................................... Reflector ................................................................................................. 1
59
ELECTRICAL PARTS
LP3020/2440mm
LP3010/1620mm
M1763
60M1.0-0000-00060
ELECTRICAL PARTS
5 ..................... 809004-001 ............................ Nut .......................................................................................................... 6

6 ..................... 809264 .................................... Switch ..................................................................................................... 6
7 ..................... 809142-003 ............................ Washer ................................................................................................... 16
8 ..................... 809231-007 ............................ Screw ...................................................................................................... 16
9 ..................... 809495 .................................... Push ....................................................................................................... 4
10 ................... 809494 .................................... Contact ................................................................................................... 5
28 ................... 809006-012 ............................ Screw ...................................................................................................... 4
29 ................... 809005-007 ............................ Washer ................................................................................................... 8
30 ................... 809265-001 ............................ Fork ......................................................................................................... 2
31 ................... 809233-003 ............................ Nut .......................................................................................................... 4
32 ................... 809211-007 ............................ Screw ...................................................................................................... 4
33 ................... 809265-002 ............................ Fork ......................................................................................................... 2
41 ................... 809266 .................................... Chain ...................................................................................................... 1
42 ................... 809496 .................................... Contact ................................................................................................... 1
61
ELECTRICAL PARTS
M1761
62M1.0-0000-00062
ELECTRICAL PARTS
1 ..................... 809004-001 ............................ Nut .......................................................................................................... 4

2 ..................... 809005-001 ............................ Washer ................................................................................................... 8
3 ..................... 809235 .................................... Cover ...................................................................................................... 2
4 ..................... 809004-005 ............................ Nut .......................................................................................................... 4
5 ..................... 809231-002 ............................ Screw ...................................................................................................... 8
6 ..................... 809232-001 ............................ Washer ................................................................................................... 9
7 ..................... 809236 .................................... Card ........................................................................................................ 2
8 ..................... 809237 .................................... Power Control Unit ................................................................................. 2
9 ..................... 809238 .................................... Power Control Unit Assembly ................................................................ 2
10 ................... 809239 .................................... Plate ....................................................................................................... 1
11 ................... 809004-006 ............................ Nut .......................................................................................................... 2
12 ................... 809005-008 ............................ Washer ................................................................................................... 2
13 ................... 809240 .................................... Filter ........................................................................................................ 3
14 ................... 809233-001 ............................ Nut .......................................................................................................... 7
15 ................... 809005-004 ............................ Washer ................................................................................................... 8
16 ................... 809233-001 ............................ Washer ................................................................................................... 8
17 ................... 809241 .................................... Insulator ................................................................................................. 4
18 ................... 809232-003 ............................ Washer ................................................................................................... 6
19 ................... 809242-001 ............................ Fuse ........................................................................................................ 2
20 ................... 809243 .................................... Contactor ................................................................................................ 2
21 ................... 809244-001 ............................ Plate ....................................................................................................... 2
22 ................... 809244-002 ............................ Plate ....................................................................................................... 2
23 ................... 809423 .................................... Contactor ................................................................................................ 2
24 ................... 809231-003 ............................ Screw ...................................................................................................... 4
25 ................... 809172-001 ............................ Washer ................................................................................................... 4
26 ................... 809233-002 ............................ Nut .......................................................................................................... 4
27 ................... 809246 .................................... Support ................................................................................................... 1
28 ................... 809208-001 ............................ Washer ................................................................................................... 2
29 ................... 809231-004 ............................ Screw ...................................................................................................... 2
30 ................... 809247 .................................... Fuse Holder ........................................................................................... 2
31 ................... 809242-002 ............................ Fuse ........................................................................................................ 1
32 ................... 809242-003 ............................ Fuse ........................................................................................................ 1
33 ................... 809231-005 ............................ Screw ...................................................................................................... 2
34 ................... 809232-004 ............................ Washer ................................................................................................... 2
35 ................... 809275-001 ............................ Support ................................................................................................... 1
36 ................... 809275-002 ............................ Support ................................................................................................... 6
37 ................... 809275-003 ............................ Support ................................................................................................... 1
38 ................... 809248 .................................... Relay ...................................................................................................... 1
OPTIONAL
39 ................... 809249 .................................... Programmer ........................................................................................... 1

40 ................... 809250-001 ............................ Connector .............................................................................................. 1
41 ................... 809250-002 ............................ Connector .............................................................................................. 1
42 ................... 809251 .................................... Programmer ........................................................................................... 1
63
ELECTRICAL PARTS
M1760
64M1.0-0000-00064
ELECTRICAL PARTS
1 ..................... 809006-025 ............................ Screw ...................................................................................................... 1

2 ..................... 809005-015 ............................ Washer ................................................................................................... 1
3 ..................... 809005-007 ............................ Washer ................................................................................................... 1
4 ..................... 809132 .................................... Steering wheel ....................................................................................... 1
5 ..................... 809069-004 ............................ Circlip ..................................................................................................... 1
6 ..................... 809014-004 ............................ Bearing Ball ........................................................................................... 2
7 ..................... 809069-005 ............................ Circlip ..................................................................................................... 1
8 ..................... 809133 .................................... Shaft ....................................................................................................... 1
9 ..................... 809134 .................................... Woodruff Key .......................................................................................... 1
10 ................... 809006-026 ............................ Screw ...................................................................................................... 1
11 ................... 809135-001 ............................ Flange .................................................................................................... 1
12 ................... 809211-008 ............................ Screw ...................................................................................................... 3
13 ................... 809210-004 ............................ Washer ................................................................................................... 3
14 ................... 809005-016 ............................ Washer ................................................................................................... 15
15 ................... 809003-007 ............................ Buffer ...................................................................................................... 4
16 ................... 809004-009 ............................ Nut .......................................................................................................... 8
17 ................... 809006-025 ............................ Screw ...................................................................................................... 3
18 ................... 809135-002 ............................ Flange .................................................................................................... 1
19 ................... 809136 .................................... Motor ...................................................................................................... 1
20 ................... 809233 .................................... Instrument board .................................................................................... 1
21 ................... 809005-006 ............................ Washer ................................................................................................... 4
22 ................... 809006-001 ............................ Screw ...................................................................................................... 4
23 ................... 809224-002 ............................ Push ....................................................................................................... 3
25 ................... 809225 .................................... Contact ................................................................................................... 1
26 ................... 809224-001 ............................ Push ....................................................................................................... 1
65
ELECTRICAL PARTS
LP3010
LP3020
LP3020
M1757
66M1.0-0000-00066
ELECTRICAL PARTS
1 .....................809203-001 ............................ Circlip ..................................................................................................... 1

2 .....................809204 .................................... Gear ........................................................................................................ 1
3 .....................809205 .................................... Cam ........................................................................................................ 1
4 .....................809206-001 ............................ Support ................................................................................................... 2
5 .....................809207 .................................... Potentiometer ......................................................................................... 1
6 .....................809208-001 ............................ Nut .......................................................................................................... 6
7 .....................809209 .................................... Switch ..................................................................................................... 2
8 .....................809210-001 ............................ Washer ................................................................................................... 4
9 .....................809211-001 ............................ Screw ...................................................................................................... 5
10 ................... 809211-002 ............................ Screw ...................................................................................................... 1
11 ................... 809212-001 ............................ Support ................................................................................................... 1
12 ................... 809213-001 ............................ Spring ..................................................................................................... 1
13 ................... 809214 .................................... Holder ..................................................................................................... 1
14 ................... 809210-002 ............................ Washer ................................................................................................... 1
15 ................... 809211-003 ............................ Screw ...................................................................................................... 1
16 ................... 809215-001 ............................ Shaft ....................................................................................................... 1
17 ................... 809216 .................................... Lever ...................................................................................................... 1
18 ................... 809211-004 ............................ Screw ...................................................................................................... 2
19 ................... 809203-002 ............................ Circlip ..................................................................................................... 2
20 ................... 809210-003 ............................ Washer ................................................................................................... 2
21 ................... 809217 .................................... Bushing .................................................................................................. 2
22 ................... 809142-003 ............................ Washer ................................................................................................... 1
23 ................... 809218 .................................... Pin .......................................................................................................... 1
24 ................... 809206-002 ............................ Support (RH) .......................................................................................... 1
809206-003 ............................ Support (LH) .......................................................................................... 1
25 ................... 809006-015 ............................ Screw ...................................................................................................... 2
26 ................... 809005-002 ............................ Washer ................................................................................................... 2
A .................... 809219 .................................... Accelerator ........................................................................................... 2
1 ..................... 809220 .................................... Knob ....................................................................................................... 1

2 ..................... 809211-005 ............................ Screw ...................................................................................................... 1
3 ..................... 809215-002 ............................ Shaft ....................................................................................................... 1
4 ..................... 809221-004 ............................ Spacer .................................................................................................... 1
5 ..................... 809211-006 ............................ Screw ...................................................................................................... 1
6 ..................... 809069-001 ............................ Circlip ..................................................................................................... 3
7 ..................... 809204 .................................... Gear ........................................................................................................ 1
8 ..................... 809205 .................................... Cam ........................................................................................................ 1
9 ..................... 809206-001 ............................ Support ................................................................................................... 2
10 ................... 809211-002 ............................ Screw ...................................................................................................... 1
11 ................... 809212-001 ............................ Support ................................................................................................... 1
12 ................... 809213-001 ............................ Spring ..................................................................................................... 1
13 ................... 809208-001 ............................ Nut .......................................................................................................... 8
14 ................... 809209 .................................... Switch ..................................................................................................... 3
15 ................... 809210-001 ............................ Washer ................................................................................................... 6
16 ................... 809211-001 ............................ Screw ...................................................................................................... 7
17 ................... 809207 .................................... Potentiometer ......................................................................................... 1
18 ................... 809214 .................................... Holder ..................................................................................................... 1
19 ................... 809203-002 ............................ Circlip ..................................................................................................... 1
20 ................... 809211-003 ............................ Screw ...................................................................................................... 1
21 ................... 809211-007 ............................ Screw ...................................................................................................... 2
22 ................... 809217-003 ............................ Support ................................................................................................... 1
23 ................... 809218 .................................... Pin .......................................................................................................... 1
24 ................... 809221-001 ............................ Spacer .................................................................................................... 1
25 ................... 809221-002 ............................ Spacer .................................................................................................... 2
26 ................... 809005-008 ............................ Washer ................................................................................................... 2
27 ................... 809221-003 ............................ Spacer .................................................................................................... 1
28 ................... 809213-002 ............................ Spring ..................................................................................................... 1
29 ................... 809006-025 ............................ Screw ...................................................................................................... 3
30 ................... 809142-003 ............................ Washer ................................................................................................... 3
67
ELECTRICAL PARTS
LP3010
LP3020
LP3020
M1757
68M1.0-0000-00068
ELECTRICAL PARTS
31 ................... 809212-002 ............................ Support ................................................................................................... 1

32 ................... 809217 .................................... Bushing .................................................................................................. 2
33 ................... 809212-004 ............................ Support ................................................................................................... 1
34 ................... 809005-002 ............................ Washer ................................................................................................... 2
35 ................... 809006-015 ............................ Screw ...................................................................................................... 2
B .................... 809222 .................................... Accelerator ........................................................................................... 2
69
INSTRUMENT
M1758
70M1.0-0000-00070
INSTRUMENT
Lift Height 1025/1845mm
1 ..................... 809223 .................................... Display ................................................................................................... 1

2 ..................... 809274-001 ............................ Support ................................................................................................... 2
3 ..................... 809142-003 ............................ Washer ................................................................................................... 4
4 ..................... 809208-002 ............................ Nut .......................................................................................................... 4
5 ..................... 809004-005 ............................ Nut .......................................................................................................... 4
6 ..................... 809005-007 ............................ Washer ................................................................................................... 4
7 ..................... 809005-006 ............................ Washer ................................................................................................... 6
8 ..................... 809224-001 ............................ Push ....................................................................................................... 1
9 ..................... 809225 .................................... Contact ................................................................................................... 1
10 ................... 809226 .................................... Key switch .............................................................................................. 1
11 ................... 809227-001 ............................ Instrument board .................................................................................... 1
12 ................... 809224-002 ............................ Push ....................................................................................................... 1
13 ................... 809211-008 ............................ Screw ...................................................................................................... 4
14 ................... 809210-004 ............................ Washer ................................................................................................... 4
15 ................... 809208-003 ............................ Nut .......................................................................................................... 6
16 ................... 809006-001 ............................ Screw ...................................................................................................... 4
17 ................... 809274-002 ............................ Support ................................................................................................... 1
OPTIONAL
18 ................... 809224-002 ............................ Push ....................................................................................................... 1
71
INSTRUMENT
M1759
72M1.0-0000-00072
INSTRUMENT
Lift Height 1620/2440mm
1 ..................... 809223 .................................... Display ................................................................................................... 1

2 ..................... 809274-001 ............................ Support ................................................................................................... 2
3 ..................... 809142-003 ............................ Washer ................................................................................................... 4
4 ..................... 809208-002 ............................ Nut .......................................................................................................... 4
5 ..................... 809004-005 ............................ Nut .......................................................................................................... 4
6 ..................... 809005-007 ............................ Washer ................................................................................................... 4
7 ..................... 809005-006 ............................ Washer ................................................................................................... 2
8 ..................... 809224-001 ............................ Push ....................................................................................................... 1
9 ..................... 809225 .................................... Contact ................................................................................................... 1
10 ................... 809226 .................................... Key switch .............................................................................................. 1
11 ................... 809224-003 ............................ Push ....................................................................................................... 1
13 ................... 809224-002 ............................ Push ....................................................................................................... 1
14 ................... 809211-008 ............................ Screw ...................................................................................................... 3
15 ................... 809210-004 ............................ Washer ................................................................................................... 3
16 ................... 809228 .................................... Knob ....................................................................................................... 2
17 ................... 809229 .................................... Cover ...................................................................................................... 1
18 ................... 809230 .................................... Grommet ................................................................................................ 2
OPTIONAL
19 ................... 809224-002 ............................ Push ....................................................................................................... 2

20 ................... 809224-003 ............................ Push ....................................................................................................... 1
73
Printed in Germany
74M1.0-0000-00074
SECTION 6
Printed in Germany
75
STEERING MOTOR
M1754
MP-6.2-3010 MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany
76M1.0-0000-00076
STEERING MOTOR
1 ..................... 809155-001 ............................ Screw ...................................................................................................... 4

2 ..................... 809156 .................................... Support ................................................................................................... 1
3 ..................... 809157 .................................... Protection Guard .................................................................................... 1
4 ..................... 809158 .................................... Brush Holder .......................................................................................... 1
5 ..................... 809159-001 ............................ Nut .......................................................................................................... 4
6 ..................... 809160-001 ............................ Washer ................................................................................................... 4
7 ..................... 809155-002 ............................ Screw ...................................................................................................... 4
8 ..................... 809161 .................................... Brush Kit ................................................................................................. 1
9 ..................... 809162 .................................... Spring ..................................................................................................... 4
10 ................... 809163 .................................... Support Assembly ................................................................................. 1
11 ................... 809164 .................................... Terminal board ....................................................................................... 2
12 ................... 809165 .................................... Housing .................................................................................................. 1
13 ................... 809166-001 ............................ Bearing Ball ........................................................................................... 1
14 ................... 809167 .................................... Armature ................................................................................................ 1
15 ................... 809159-002 ............................ Nut .......................................................................................................... 2
16 ................... 809160-002 ............................ Washer ................................................................................................... 2
17 ................... 809168 .................................... Screw ...................................................................................................... 2
18 ................... 809166-002 ............................ Bearing Ball ........................................................................................... 1
19 ................... 809169 .................................... O-Ring .................................................................................................... 1
20 ................... 809170 .................................... Flange .................................................................................................... 1
809137 .................................... Motor ...................................................................................................... 1
77
STEERING
M1752

REV. 1 01/01
78M1.0-0000-00078
STEERING
1 ..................... 809006-025 ............................ Screw ...................................................................................................... 4

2 ..................... 809005-015 ............................ Washer ................................................................................................... 1
3 ..................... 809005-007 ............................ Washer ................................................................................................... 1
4 ..................... 809132 .................................... Steering wheel ....................................................................................... 1
5 ..................... 809069-004 ............................ Circlip ..................................................................................................... 1
6 ..................... 809014-004 ............................ Bearing Ball ........................................................................................... 2
7 ..................... 809069-005 ............................ Circlip ..................................................................................................... 1
8 ..................... 809133 .................................... Shaft ....................................................................................................... 1
9 ..................... 809134 .................................... Woodruff Key .......................................................................................... 1
10 ................... 809006-026 ............................ Screw ...................................................................................................... 1
11 ................... 809135-001 ............................ Flange .................................................................................................... 1
12 ................... 809006-010 ............................ Screw ...................................................................................................... 3
13 ................... 809005-002 ............................ Washer ................................................................................................... 3
14 ................... 809005-016 ............................ Washer ................................................................................................... 15
15 ................... 809003-007 ............................ Buffer ...................................................................................................... 4
16 ................... 809004-009 ............................ Nut .......................................................................................................... 8
17 ................... 809135-002 ............................ Flange .................................................................................................... 1
18 ................... 809136 .................................... Motor ...................................................................................................... 1

REV. 1 01/01
79
STEERING
M1753
80M1.0-0000-00080
STEERING
1 ..................... 809137 .................................... Motor ...................................................................................................... 1

2 ..................... 809006-013 ............................ Screw ...................................................................................................... 4
3 ..................... 809005-004 ............................ Washer ................................................................................................... 16
4 ..................... 809138-001 ............................ Woodruff Key .......................................................................................... 1
5 ..................... 809139 .................................... Gear Box ................................................................................................ 1
6 ..................... 809004-004 ............................ Nut .......................................................................................................... 6
7 ..................... 809006-031 ............................ Screw ...................................................................................................... 5
8 ..................... 809138-002 ............................ Woodruff Key .......................................................................................... 1
9 ..................... 809141 .................................... Support ................................................................................................... 1
10 ................... 809006-008 ............................ Screw ...................................................................................................... 4
11 ................... 809005-003 ............................ Washer ................................................................................................... 10
12 ................... 809142-001 ............................ Washer ................................................................................................... 4
13 ................... 809143 .................................... Gear ........................................................................................................ 1
14 ................... 809142-002 ............................ Washer ................................................................................................... 1
15 ................... 809006-007 ............................ Screw ...................................................................................................... 1
16 ................... 809144 .................................... Link Extended ........................................................................................ 1
17 ................... 809145 .................................... Chain ...................................................................................................... 1
18 ................... 809006-028 ............................ Screw ...................................................................................................... 2
19 ................... 809005-002 ............................ Washer ................................................................................................... 2
20 ................... 809005-007 ............................ Washer ................................................................................................... 2
21 ................... 809004-009 ............................ Nut .......................................................................................................... 1
22 ................... 809005-016 ............................ Washer ................................................................................................... 1
23 ................... 809142-003 ............................ Washer ................................................................................................... 1
24 ................... 809146 .................................... Support ................................................................................................... 1
25 ................... 809003-007 ............................ Buffer ...................................................................................................... 1
26 ................... 809006-029 ............................ Screw ...................................................................................................... 2
27 ................... 809005-008 ............................ Washer ................................................................................................... 2
28 ................... 809211-006 ............................ Screw ...................................................................................................... 1
29 ................... 809147 .................................... Support ................................................................................................... 1
30 ................... 809148-001 ............................ Spacer .................................................................................................... 2
31 ................... 809149 .................................... Support ................................................................................................... 1
32 ................... 809150-001 ............................ Cam ........................................................................................................ 1
33 ................... 809150-002 ............................ Cam ........................................................................................................ 1
34 ................... 809006-032 ............................ Screw ...................................................................................................... 1
35 ................... 809151 .................................... Support ................................................................................................... 1
36 ................... 809006-004 ............................ Screw ...................................................................................................... 4
37 ................... 809152 .................................... Gear ........................................................................................................ 1
38 ................... 809140 .................................... Nut .......................................................................................................... 1
39 ................... 809153-001 ............................ Bearing Ball ........................................................................................... 1
40 ................... 809006-033 ............................ Screw ...................................................................................................... 6
41 ................... 809154-001 ............................ Flange .................................................................................................... 1
42 ................... 809148-002 ............................ Spacer .................................................................................................... 2
43 ................... 809153-002 ............................ Bearing Ball ........................................................................................... 1
44 ................... 809138-003 ............................ Woodruff Key .......................................................................................... 1
45 ................... 809006-030 ............................ Screw ...................................................................................................... 4
46 ................... 809142-004 ............................ Washer ................................................................................................... 4
47 ................... 809154-002 ............................ Flange .................................................................................................... 1
81
Printed in Germany
82M1.0-0000-00082
SECTION 7
Printed in Germany
83
FORK CARRIAGE
M1745
84M1.0-0000-00084
FORK CARRIAGE
1 ..................... 809076 .................................... Forck Carriage ....................................................................................... 1

2 ..................... 809077-001 ............................ Fork (800 FEM) ...................................................................................... 2
3 ..................... 809077-002 ............................ Fork (800 x 680) ..................................................................................... 1
4 ..................... 809010-005 ............................ Roller ...................................................................................................... 4
5 ..................... 809069-002 ............................ Circlip ..................................................................................................... 4
6 ..................... 809013-004 ............................ Spacer .................................................................................................... 4
7 ..................... 809078 .................................... Guide ...................................................................................................... 4
85
YOKE
M1744
86M1.0-0000-00086
YOKE
1 ..................... 809071 .................................... Yoke Bracket .......................................................................................... 1

2 ..................... 809006-007 ............................ Screw ...................................................................................................... 1
3 ..................... 809005-005 ............................ Washer ................................................................................................... 1
4 ..................... 809005-009 ............................ Washer ................................................................................................... 1
5 ..................... 809001010 .............................. Axel ......................................................................................................... 1
6 ..................... 809072 .................................... Plate ....................................................................................................... 1
7 ..................... 809005-006 ............................ Washer ................................................................................................... 2
8 ..................... 809006-002 ............................ Screw ...................................................................................................... 2
9 ..................... 809073 .................................... Chain Pulley .......................................................................................... 1
10 ................... 809014-002 ............................ Bearing Ball ........................................................................................... 2
11 ................... 809074 .................................... Chain ...................................................................................................... 1
12 ................... 809001-011 ............................ Pin .......................................................................................................... 2
13 ................... 809075-001 ............................ Chain Anchor ......................................................................................... 1
14 ................... 809004-007 ............................ Nut .......................................................................................................... 2
15 ................... 809075-002 ............................ Chain Anchor ......................................................................................... 1
16 ................... 809005-011 ............................ Washer ................................................................................................... 1
87
Printed in Germany
88M1.0-0000-00088
SECTION 8
Printed in Germany
89
LIFT CYLINDER
LP3010/1025mm LP3010/1620mm
M1739
90M1.0-0000-00090
LIFT CYLINDER
Lift Height 1025mm
1 ..................... 809023-001 ............................ Wiper ...................................................................................................... 1

2 ..................... 809024-001 ............................ Seal ........................................................................................................ 1
3 ..................... 809025 .................................... Cylinder Nut ........................................................................................... 1
4 ..................... 809026-001 ............................ O-Ring .................................................................................................... 1
5 ..................... 809027 .................................... Piston Rod ............................................................................................. 1
6 ..................... 809026-002 ............................ O-Ring .................................................................................................... 1
7 ..................... 809028 .................................... Piston ...................................................................................................... 1
8 ..................... 809029-001 ............................ Gasket .................................................................................................... 1
9 ..................... 809030 .................................... Ring Retaining ....................................................................................... 1
10 ................... 809004-003 ............................ Nut .......................................................................................................... 2
11 ................... 809031 .................................... Cylinder Tube ......................................................................................... 1
12 ................... 809006-008 ............................ Screw ...................................................................................................... 1
13 ................... 809005-003 ............................ Washer ................................................................................................... 1
14 ................... 809032 .................................... Cylinder Assy ......................................................................................... 1
809033-001 ............................ Seal Kit ................................................................................................... 1

(incl. 1,2,4,6,8)
Lift Height 1620mm
1 ..................... 809023-002 ............................ Wiper ...................................................................................................... 1

2 ..................... 809024-002 ............................ Seal ........................................................................................................ 1
3 ..................... 809034 .................................... Cylinder Nut ........................................................................................... 1
4 ..................... 809035 .................................... Guide Ring ............................................................................................. 1
5 ..................... 809026-001 ............................ O-Ring .................................................................................................... 1
6 ..................... 809036 .................................... Piston Rod ............................................................................................. 1
7 ..................... 809026-003 ............................ O-Ring .................................................................................................... 1
8 ..................... 809037 .................................... Piston ...................................................................................................... 1
9 ..................... 809029-002 ............................ Gasket .................................................................................................... 1
10 ................... 809030 .................................... Ring Retaining ....................................................................................... 1
11 ................... 809004-003 ............................ Nut .......................................................................................................... 2
12 ................... 809038 .................................... Cylinder Tube ......................................................................................... 1
13 ................... 809006-008 ............................ Screw ...................................................................................................... 1
14 ................... 809005-003 ............................ Washer ................................................................................................... 1
15 ................... 809039 .................................... Cylinder Assy ......................................................................................... 2
809033-002 ............................ Seal Kit ................................................................................................... 1

(incl. 1,2,4,5,7,9)
91
LIFT CYLINDER
M1740
92M1.0-0000-00092
LIFT CYLINDER
0 ..................... 809044 .................................... Cylinder Assy ......................................................................................... 1

1 ........................... 809023-001 ............................. Wiper ................................................................................................ 1
2 ........................... 809024-001 ............................. Seal ................................................................................................... 1
3 ........................... 809040 .................................... Cylinder Nut ..................................................................................... 1
4 ........................... 809026-004 ............................. O-Ring .............................................................................................. 1
5 ........................... 809041 .................................... Piston Rod ........................................................................................ 1
6 ........................... 809026-001 ............................. O-Ring .............................................................................................. 1
7 ........................... 809042 .................................... Piston ................................................................................................ 1
8 ........................... 809029-003 ............................. Gasket ............................................................................................... 1
9 ........................... 809030 .................................... Ring Retaining ................................................................................. 1
10 ......................... 809004-003 ............................. Nut .................................................................................................... 2
11 ......................... 809006-005 ............................. Screw ................................................................................................ 2
12 ......................... 809005-005 ............................. Washer ............................................................................................. 2
13 ......................... 809043 .................................... Cylinder Tube ................................................................................... 1
809033-003 ............................. Seal Kit ............................................................................................. 1

(incl. 1,2,4,6,8)
93
Printed in Germany
94M1.0-0000-00094
SECTION 9
Printed in Germany
95
PLATFORM
LP3020/1845mm
LP3010/1025mm
M1741
96M1.0-0000-00096
PLATFORM
1 ..................... 809045 .................................... Cover ...................................................................................................... 1

2 ..................... 809046 .................................... Plug ........................................................................................................ 5
3 ..................... 809047 .................................... Platform .................................................................................................. 1
4 ..................... 809008-002 ............................ Handle .................................................................................................... 2
5 ..................... 809004-004 ............................ Nut .......................................................................................................... 2
6 ..................... 809003-004 ............................ Buffer ...................................................................................................... 2
7 ..................... 809010-003 ............................ Roller ...................................................................................................... 4
8 ..................... 809010-004 ............................ Roller ...................................................................................................... 4
9 ..................... 809013-002 ............................ Spacer .................................................................................................... 4
10 ................... 809005-005 ............................ Washer ................................................................................................... 8
11 ................... 809006-009 ............................ Screw ...................................................................................................... 8
12 ................... 809048 .................................... Rubber Mat ............................................................................................ 1
13 ................... 809270 .................................... Cover ...................................................................................................... 1
14 ................... 809232-004 ............................ Washer ................................................................................................... 2
15 ................... 809172-001 ............................ Washer ................................................................................................... 2
16 ................... 809006-027 ............................ Screw ...................................................................................................... 2
1 ..................... 809045 .................................... Cover ...................................................................................................... 1

2 ..................... 809046 .................................... Plug ........................................................................................................ 13
3 ..................... 809271 .................................... Platform .................................................................................................. 1
4 ..................... 809008-002 ............................ Handle .................................................................................................... 2
5 ..................... 809004-004 ............................ Nut .......................................................................................................... 2
6 ..................... 809003-004 ............................ Buffer ...................................................................................................... 2
7 ..................... 809010-003 ............................ Roller ...................................................................................................... 4
8 ..................... 809010-004 ............................ Roller ...................................................................................................... 4
9 ..................... 809013-002 ............................ Spacer .................................................................................................... 4
10 ................... 809005-005 ............................ Washer ................................................................................................... 8
11 ................... 809006-009 ............................ Screw ...................................................................................................... 8
12 ................... 809049 .................................... Rubber Mat ............................................................................................ 1
13 ................... 809006-010 ............................ Screw ...................................................................................................... 4
14 ................... 809005-006 ............................ Washer ................................................................................................... 4
15 ................... 809050 .................................... Cover ...................................................................................................... 1
16 ................... 809006-011 ............................ Screw ...................................................................................................... 2
17 ................... 809005-003 ............................ Washer ................................................................................................... 2
18 ................... 809051 .................................... Shield ..................................................................................................... 1
19 ................... 809052 .................................... Shield ..................................................................................................... 1
20 ................... 809270 .................................... Shield ..................................................................................................... 1
21 ................... 809232-004 ............................ Washer ................................................................................................... 2
22 ................... 809172-001 ............................ Washer ................................................................................................... 2
23 ................... 809006-027 ............................ Screw ...................................................................................................... 2
97
PLATFORM
M1742

REV.1 05/02
98M1.0-0000-00098
PLATFORM

1 ..................... 809006-012 ............................ Screw ...................................................................................................... 10
2 ..................... 809005-006 ............................ Washer ................................................................................................... 16
3 ..................... 809005-007 ............................ Washer ................................................................................................... 12
4 ..................... 809053 .................................... Cover ...................................................................................................... 1
5 ..................... 809004-005 ............................ Nut .......................................................................................................... 8
6 ..................... 809003-001 ............................ Buffer ...................................................................................................... 12
7 ..................... 809004-004 ............................ Nut .......................................................................................................... 12
8 ..................... 809006-013 ............................ Screw ...................................................................................................... 4
9 ..................... 809006-007 ............................ Screw ...................................................................................................... 8
10 ................... 809005-005 ............................ Washer ................................................................................................... 19
11 ................... 809054 .................................... Bushing .................................................................................................. 16
12 ................... 809001-004 ............................ Pin .......................................................................................................... 8
13 ................... 809055-001 ............................ Lever ...................................................................................................... 2
14 ................... 809001-005 ............................ Pin .......................................................................................................... 4
15 ................... 809008-002 ............................ Handle .................................................................................................... 6
16 ................... 809005-008 ............................ Washer ................................................................................................... 4
17 ................... 809002-001 ............................ Gas Strut ................................................................................................ 4
18 ................... 809001-001 ............................ Pin .......................................................................................................... 4
19 ................... 809055-002 ............................ Lever ...................................................................................................... 2
20 ................... 809056 .................................... Bar .......................................................................................................... 4
21 ................... 809055-003 ............................ Lever ...................................................................................................... 4
22 ................... 809057 .................................... Plate ....................................................................................................... 1
23 ................... 809006-005 ............................ Screw ...................................................................................................... 3
24 ................... 809010-003 ............................ Roller ...................................................................................................... 4
25 ................... 809010-004 ............................ Roller ...................................................................................................... 4
26 ................... 809013-002 ............................ Spacer .................................................................................................... 4
27 ................... 809006-009 ............................ Screw ...................................................................................................... 8
28 ................... 809058 .................................... Rubber Mat ............................................................................................ 1
29 ................... 809005-004 ............................ Washer ................................................................................................... 10
30 ................... 809006-014 ............................ Screw ...................................................................................................... 10
31 ................... 809005-001 ............................ Washer ................................................................................................... 10
32 ................... 809006-015 ............................ Screw ...................................................................................................... 4
33 ................... 809003-004 ............................ Buffer ...................................................................................................... 2
34 ................... 809059 .................................... Shield ..................................................................................................... 1
35 ................... 809060-001 ............................ Spring ..................................................................................................... 1
36 ................... 809055-004 ............................ Lever ...................................................................................................... 1
37 ................... 809001-006 ............................ Pin .......................................................................................................... 1
38 ................... 809607 .................................... Pin .......................................................................................................... 1
39 ................... 809059 .................................... Shield ..................................................................................................... 1
40 ................... 809061 .................................... Shield ..................................................................................................... 1
41 ................... 809062 .................................... Plate ....................................................................................................... 2
42 ................... 809063 .................................... Plate ....................................................................................................... 2
43 ................... 809006-002 ............................ Screw ...................................................................................................... 8
44 ................... 809006-010 ............................ Screw ...................................................................................................... 4
45 ................... 809064 .................................... Plate ....................................................................................................... 2
46 ................... 809608 .................................... Lever ...................................................................................................... 2
47 ................... 809013-003 ............................ Spacer .................................................................................................... 2
48 ................... 809005-006 ............................ Lever ...................................................................................................... 2
49 ................... 809001-008 ............................ Bolt ......................................................................................................... 4
50 ................... 809067 .................................... Platform .................................................................................................. 1
51 ................... 809609 .................................... Support ................................................................................................... 1
Option
52 ................... 809068 .................................... Guard Roof ............................................................................................. 1

53 ................... 809005-009 ............................ Washer ................................................................................................... 12
54 ................... 809060-002 ............................ Spring ..................................................................................................... 5
55 ................... 809005-010 ............................ Washer ................................................................................................... 8
56 ................... 809004-006 ............................ Nut .......................................................................................................... 4
57 ................... 809001-009 ............................ Pin .......................................................................................................... 1
58 ................... 809069-001 ............................ Circlip ..................................................................................................... 1

REV. 1 05/02
99
PLATFORM
M1743
M1.0-0000-000100
100
PLATFORM
1 ..................... 809006-012 ............................ Screw ...................................................................................................... 8

2 ..................... 809005-006 ............................ Washer ................................................................................................... 14
3 ..................... 809005-007 ............................ Washer ................................................................................................... 12
4 ..................... 809053 .................................... Cover ...................................................................................................... 1
5 ..................... 809004-005 ............................ Nut .......................................................................................................... 6
6 ..................... 809003-001 ............................ Buffer ...................................................................................................... 12
7 ..................... 809004-004 ............................ Nut .......................................................................................................... 16
8 ..................... 809006-013 ............................ Screw ...................................................................................................... 4
9 ..................... 809006-007 ............................ Screw ...................................................................................................... 8
10 ................... 809005-005 ............................ Washer ................................................................................................... 19
11 ................... 809054 .................................... Bushing .................................................................................................. 16
12 ................... 809001-004 ............................ Pin .......................................................................................................... 4
13 ................... 809055-001 ............................ Lever ...................................................................................................... 2
14 ................... 809001-005 ............................ Pin .......................................................................................................... 4
15 ................... 809008-002 ............................ Handle .................................................................................................... 6
16 ................... 809005-008 ............................ Washer ................................................................................................... 4
17 ................... 809002-001 ............................ Gas Strut ................................................................................................ 4
18 ................... 809001-001 ............................ Pin .......................................................................................................... 4
19 ................... 809055-002 ............................ Lever ...................................................................................................... 2
20 ................... 809056 .................................... Bar .......................................................................................................... 2
21 ................... 809055-003 ............................ Lever ...................................................................................................... 2
22 ................... 809057 .................................... Plate ....................................................................................................... 1
23 ................... 809006-005 ............................ Screw ...................................................................................................... 3
24 ................... 809010-003 ............................ Roller ...................................................................................................... 4
25 ................... 809010-004 ............................ Roller ...................................................................................................... 4
26 ................... 809013-002 ............................ Spacer .................................................................................................... 4
27 ................... 809006-009 ............................ Screw ...................................................................................................... 8
28 ................... 809049 .................................... Rubber Mat ............................................................................................ 1
29 ................... 809050 .................................... Shield ..................................................................................................... 1
30 ................... 809006-010 ............................ Screw ...................................................................................................... 8
31 ................... 809003-004 ............................ Buffer ...................................................................................................... 2
32 ................... 809006-011 ............................ Screw ...................................................................................................... 2
33 ................... 809005-003 ............................ Washer ................................................................................................... 2
34 ................... 809070 .................................... Platform .................................................................................................. 1
35 ................... 809051 .................................... Plate ....................................................................................................... 1
36 ................... 809046 .................................... Plug ........................................................................................................ 8
37 ................... 809052 .................................... Plate ....................................................................................................... 1
38 ................... 809064 .................................... Plate ....................................................................................................... 2
Option
39 ................... 809068 .................................... Guard Roof ............................................................................................. 1

40 ................... 809005-009 ............................ Washer ................................................................................................... 12
41 ................... 809060-002 ............................ Spring ..................................................................................................... 5
42 ................... 809005-010 ............................ Washer ................................................................................................... 8
43 ................... 809004-006 ............................ Nut .......................................................................................................... 4
44 ................... 809001-009 ............................ Pin .......................................................................................................... 1
45 ................... 809069-001 ............................ Circlip ..................................................................................................... 1
101
Printed in Germany
M1.0-0000-000102
102
CROWN Gabelstapler GmbH & Co. KG
- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Telephone +49 (0)89 93 00 2 - 0
Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level D

Order Number: 812670-006

006 0C

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Parts Manual

MA – SAFETY PAGE SERIAL NR. CUT REV.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany M/P-IDX-3010

This Manual contains 104 Pages

M/P-IDX-3010 MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

Safety Symbols used in the General Maintenance and Repair

4. To clean, use a non flammable, non combustible

6. Do not allow oil to penetrate the ground or enter

7. Neutralise and thoroughly rinse any spilled

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany MP/MS-0000-MA

Before Leaving the Truck

● Lower the fork carriage fully.

● Apply the parking brake.

● Turn off the truck and remove the key.

● Block all wheels when parking on an uneven

Before Carrying out Work on the Truck

● Prevent the truck from rolling away.

● Before carrying out work on the hoist frame, the

● Only carry out operational testing when there is

Before Operating the Truck

● Get into the driver's seat.

● Check the operation of the lifting device, travel

MP/MS-0000-MA MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

General Please refer to the Technical Specifications Sheet for the

This manual therefore contains fewer and less detailed

Ordering Spare Parts

● The truck specification number

● The truck model number

● The truck serial number

This information can be found on the truck's data plate.

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany M/P-ITD-3010

Mid Level Order Picker with 1.000 kg capacity

Mid Level Order Picker with 1.000 kg capacity

M/P-ITD-3010 MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral

Aralube SKL2 Aral

Low temperature Univis J 13 Aral

Hyp 85W90 Aral

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M

Universal lubrication oil SAE 40 C

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany P-1.1-3010

Lubrication points / intervals

Quantity Quantity Quantity Quantity Quantity

L-2 All hinges C A/R X

L-3 Grease mast, casters and runners B A/R X

L-4 Grease lift chain B A/R X

L-5 Grease steering chain G A/R X

L-6 Fixture piston rod B A/R X

L-7 Lift cylinder B A/R X

After the first 500 operating