Specification For Instrument Cables PDF

Petrofac (Malaysia-PM304) Limited
Cendor Phase 2 Development Project

Specification for Instrument Cables CP2-0000-00-JI-SPE-0006
PETROFAC (MALAYSIA PM-304) LIMITED
CENDOR PHASE 2 DEVELOPMENT PROJECT

SPECIFICATION FOR INSTRUMENT CABLES
DOCUMENT No. CP2-0000-00-JI-SPE-0006
Rev G2 Page 1 of 39
DISTRIBUTION LISTING
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electronic)
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Distribution List
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REVISION CONTROL
Issue Description of Change Date

REV A1 Interdisciplinary Check 14/4/2010
REV G1 Issued For Project Implementation 27/5/2010
REV G2 Issued For Project Implementation 6/8/2010
© Petrofac (Malaysia-PM304) Limited 2009
Copyright in the whole and every part of this document belongs to Petrofac (Malaysia-PM304) Limited and the information herein
contained may not be used, sold, transferred, disclosed, copied or reproduced in whole or part in any manner or form to any person
without the prior consent of Petrofac (Malaysia PM-304) Limited.
Rev G2 Page 2 of 39
ABBREVIATIONS
AWA Aluminium Wire Armour

EPC Engineering Procurement and Construction
EPR Ethylene Propylene Rubber
GSWA Galvanised Steel Wire Armoured
GSWB Galvanised Steel Wire Braid
ITP Inspection and Test Plan

LSZH Low Smoke Zero Halogen
LV Low Voltage
PVC Poly Vinyl Chloride
QA Quality Assurance
SDRL Supplier Data Requirements List
SHF2 Halogen Free Elastomeric or Thermosetting Material
XLPE Cross-link Poly Ethylene
Rev G2 Page 3 of 39
PREFACE
Purpose
The purpose of this specification is to detail the minimum requirement of Instrument Cables for
Cendor Phase 2 Field Development Project in accordance with Petrofac Group practice.
Review and Update
The Technical Authority for this document is the Project Engineering Manager who should also be
consulted if further information on the subject matter is required. The Technical Authority is also
responsible for the accuracy of information contained within this document.
This document will be re-issued before the award of EPC contracts.
The project management system permits continuous update to the document.
Responsibility of Copyholders
The master copy of this document is held within project records and electronic copy is accessible
to all project personnel. Paper copies shall be issued to external parties in Petrofac and
Contractors as registered copy holders.
It is the responsibility of the registered copyholder(s) to maintain the accuracy of this document by
ensuring that all updates are promptly incorporated and acknowledged.
Furthermore, the registered copyholder must at all times maintain custody of this document unless
prior approval is given by the Document Owner.
Rev G2 Page 4 of 39
TABLE OF CONTENTS
DISTRIBUTION LIST
REVISION CONTROL
ABBREVIATIONS
PREFACE
1.0 INTRODUCTION.................................................................................. 6
1.1 Scope of Specification .......................................................................... 6
1.2 Scope of Supply.................................................................................. 6
1.3 Project Specifications .......................................................................... 6
1.4 Definitions ........................................................................................ 7
1.5 Order of Precedence............................................................................ 7
1.6 Supplier Exceptions ............................................................................. 8
1.7 Language.......................................................................................... 8
2.0 REGULATIONS, CODES AND STANDARDS ................................................... 9
2.1 Codes & Standards .............................................................................. 9
2.2 Regulations ......................................................................................10
3.0 GENERAL REQUIREMENTS ................................................................... 11
3.1 Operations and Design Life ...................................................................11
3.2 Environmental Conditions.....................................................................11
3.3 Materials .........................................................................................11
3.4 HSE Requirements..............................................................................11
3.5 Transportation Loads ..........................................................................12
4.0 CABLES DETAIL SPECIFICATION ............................................................ 13
4.1 Cable Type and Descriptions .................................................................13
5.0 CABLE AND DRUMS IDENTIFICATION ...................................................... 31
5.1 Marking on Cables ..............................................................................31
5.2 Marking on Drums ..............................................................................31
6.0 QUALITY ASSURANCE, INSPECTION & TESTING ......................................... 33
6.1 Quality Assurance ..............................................................................33
6.2 Inspection .......................................................................................33
6.3 Testing ...........................................................................................33
7.0 PREPARATION FOR SHIPMENTS ............................................................ 36
8.0 SUPPLIER DATA REQUIREMENTS ........................................................... 37
9.0 GUARANTEE.................................................................................... 38
10.0 DOCUMENTATION ............................................................................. 39
Rev G2 Page 5 of 39
1.0 INTRODUCTION
1.1 Scope of Specification
This document together with the referenced document, defines the minimum
requirements for the design, manufacture, construction, tests and delivery of instrument
cables for Cendor Phase 2 Development Project.
The Supplier shall ensure that the cables supplied are complying with requirement stated
in codes and standards stated here in; which form an integral part of this specification.
The Supplier shall ensure that all equipment and services supplied are meeting the
requirements of this specification, codes and standards nominated here in whether the
equipment are supplied by Supplier directly or by Supplier’s Sub-Contractor.
1.2 Scope of Supply
The supplier shall, wherever possible, draw upon his existing, pre-engineered or standard
designs to satisfy the requirements of the specifications.
The scope of supply shall include but not limited to the following:
a) Performance Testing.
b) Complete documentation submitted in accordance with the specification
c) All the identified certificates including but not limited to materials and design
verification.
d) Completed inspection, QA/QC and testing requirements including performance
acceptance tests as defined in the specification along with all supporting
documentation.
e) Suitable preparation of the units for transportation.
f) Transportation from the fabrication / assembly location to the point of delivery.
g) Provision of additional services as may be agreed at the time of order placement.
Supplier may quote alternate arrangements and specifications if they are equal to or
exceed the general requirements of this specification. These alternates shall be clearly
highlighted in Supplier’s bid for Purchaser evaluation and approval.
The Supplier shall submit full technical details of his equipment which meets the
requirements detailed herein. Aspects of the requirements, which cannot be met, shall
be identified and the variances explained.
The cables shall be DNV, ABS or LR approved for marine application.
1.3 Project Specifications
Equipment shall be designed in accordance with the latest edition of the following
project specifications:
PETROFAC Project Documents
CP2-0000-00-ST-SPE-0001 General Design Requirements for Fixed Offshore

Structure
Rev G2 Page 6 of 39
CP2-0000-00-ST-SPE-0002 General Design Requirements for Floating Deck

Structure
CP2-0000-00-ME-DBM-0001 Design Basis Memorandum
1.4 Definitions
The following definitions (including abbreviations) shall apply throughout this document:
COMPANY Denotes the generic Petrofac entity, which includes both Petrofac
Energy Developments and Petrofac (Malaysia-PM304) Limited.
PML Petrofac (Malaysia-PM304) Limited is the legal entity that operates
the Cendor field and the entity that places project related contracts
and insurances. It is also the entity that will eventually operate the
development.
PMT Project Management Team; specifically refers to that part of
Petrofac which is directly responsible for management of the CP2
Project.
CP2 Cendor Phase 2 Development Project; also referred to as “the
Project”.
Contractor Organization contracted directly by PML to complete Work
Sub-Contractor Organization contracted by a Contractor to provide defined services.
Supplier Organization responsible for providing defined goods or services
associated with a Purchase Order or contract executed by Contractor
or Sub-Contractor.
Shall This word, or the terms "REQUIRED" or “MUST", indicates an absolute
requirement.
Should This word indicates a recommendation that whilst preferred may not
be implemented provided some equivalent is proposed and agreed by
Petrofac. The full implications must be understood and carefully
weighed before choosing a different course.
May This word, or the adjective "OPTIONAL", indicates that an item is
truly optional.
Purchaser The organization placing a purchase order for the supply of
equipment or services for the CP2 Project. The Purchaser could be
the COMPANY or the Contractor or some other party appointed by the
COMPANY or Contractor.
1.5 Order of Precedence
In the event of any conflict arising between this Specification and other documents listed
herein, refer comments to the Purchaser for clarification before design or fabrication
commences. The order of precedence that applies is as follows:
1. Malaysian legislation governing the equipment and installation.
2. Purchase Order and Purchase Requisition.
3. Project Datasheets.
Rev G2 Page 7 of 39
4. This Specification.
5. Equipment specification
6. Project Drawings.
7. Project Specifications.
8. International Codes and Standards.
9. Petronas Technical Standards (PTS)
1.6 Supplier Exceptions
The Supplier shall be responsible to submit, together with the Tender, a list of deviations
or exceptions to this Specification. In the absence of any exceptions, it will be construed
that the Supplier fully complies with this Specification.
1.7 Language
All documentation and communications shall be in the English language.
Rev G2 Page 8 of 39
2.0 REGULATIONS, CODES AND STANDARDS
Supplier shall ensure that the supplied equipment conforms to the local and national
regulations for installation and operation in Malaysia.
2.1 Codes & Standards
The Supplier shall include a detailed list of the codes and standards proposed for use to
complete the scope in his proposal. These may include alternatives to those listed
below, but such variances shall be highlighted in the proposal and will be subjected to
the agreement of the COMPANY.
International Electrotechnical Commission (IEC)

IEC 60092-350 Part 350: Shipboard power cables – General construction and test
requirements
IEC 60092-351 Part 351: Insulating materials for shipboard and offshore units,
power, control, instrumentation, telecommunication and data
cables
IEC 60092-352 Part 352: Choice and installation of electric cables
IEC 60092-353 Part 353: Single and multicore non-radial field power cables with
extruded solid insulation for rated voltage 1kV and 3kV
IEC 60092-354 Part 354: Single and three core power cables with extruded solid
insulation for rated voltages 6kV (Um = 7.2kV) up to 30kV
(Um=36kV)
IEC 60092-359 Sheathing materials for shipboard power and telecommunication
cables
IEC 60092-359 Part 359: Sheathing materials for shipboard power and
telecommunication cables.
IEC 60092-376 Part 376: Cables for control and instrumentation circuits
150/250V (300V)
IEC 60228 Conductors of Insulated Cables
IEC 60331 Test for Electric Cables under Fire Conditions – Circuit Integrity
IEC 60332 Tests on Electric and Optical Fibre Cables Under Fire Conditions
IEC 60446 Basic and safety principles for man-machine interface, marking
and identification - Identification of conductors by colours or
numerals
IEC 60502 Power cables with Extruded Insulation and Their Accessories for
Rated Voltages from 1kV (Um=1.2kV) up to 30kV (Um=36kV)
IEC 60754 Test on Gases Evolved During Combinations of Electric Cables
IEC 60811 Common Test Methods for insulating and sheathing materials for
electric cables
IEC 61034 Measurement of Smoke Density of Electric Cables Burning Under
Defined Conditions
IEC 61892-4 Mobile and Fixed Offshore Units – electrical Installations Part 4 –
Cables
IEC61158-2 Industrial communication networks - Fieldbus specifications -
Part 2: Physical layer specification and service definition
NEK 606 Technical specification Cables for offshore installation – halogen-
free and / or mud resistant
Rev G2 Page 9 of 39
2.2 Regulations
All equipment shall comply with the requirements of the appointed Classification Society
which is a member of IACS. The following classification societies are considered
acceptable:
DNV Det Norsk Veritas

BV Bureau Veritas
ABS American Bureau of Shipping
LR Lloyd’s Register of Shipping
Rev G2 Page 10 of 39
3.0 GENERAL REQUIREMENTS
3.1 Operations and Design Life
The cables shall be designed for minimum life duration of 10 years for FPSO and 20 years
for Wellheads Platforms, in the environment and for the duty specified herein and on the
Project Data Sheets.
3.2 Environmental Conditions
Cables shall be installed on FPSO and Wellheads for all environmental conditions specified
in Design Basis Memorandum CP2-0000-00-ME-DBM-0001.
3.3 Materials
The cables manufactured shall also be a product regularly manufactured by the Supplier.
The cable drum radius should not be less than 125% of the minimum bending radius of
the cables.
Cables shall be manufactured in one continuous length as per ordered drum length.
Cable conductors shall be made of tinned concentric stranded, continuous copper
conductor made up from fully annealed round copper wires free from imperfections in
accordance to IEC 60092. Non-hygroscopic fillers shall be used to maintain a circular
formation.
The cable inner and outer sheath shall be extruded over the insulation and armour. They
shall be resistant to scuffing, rough handling, UV radiation, heat, crude oil, diesel, and
natural gas corrosive agents normally found in crude oil processing facility.
Specific for wellhead applications, cables supplied and manufactured shall be mud-
resistance of SHF2-Mud type in accordance with NEK 606.
The cable outer sheath shall be coloured according to the cable type and embossed with
the cable identification at one (1) meter intervals.
For non-critical equipment or circuits, cables shall as a minimum be flame retardant
complying with IEC 60332 Part 2 Cat A for instrumentation and communication cables
with the oxygen index of not less than 30 and acidic emission less than 0.5% in
accordance with IEC 60754.
3.4 HSE Requirements
The Supplier shall be responsible for ensuring that the goods and services supplied meet
all applicable regulations on health, safety and environmental issues.
Where required by the procurement documentation, the Supplier shall complete HSE
questionnaires and provide information that may include:
• Safety Plan for the Scope of Supplier
• Detail of Suppliers Safety Management System
3.5 Transportation Loads
Supplier to ensure the cables are able to withstand without damage during transfer
handling and the forces during transportation through proper packaging, supports, etc as
defined in CP2-0000-00-ST-SPE-0001, General Design Requirements for Fixed Offshore
Structure and CP2-0000-00-ST-SPE-0002, General Design Requirements for Floating Deck
Structure
4.0 CABLES DETAIL SPECIFICATION
4.1 Cable Type and Descriptions
4.1.1 Instrumentation and General Process (Flame Retardant Instrument Cable) – Type I2
Multi-pair individually screened cable for use in fixed installation, indoors and outdoors.
Cable type : I2
Rated voltage : 150/250V
Construction : IEC 60092
Conductors : Tinned annealed stranded copper
Insulation : Ethylene Polypropylene Rubber (EPR)
Screen : Aluminium/PETP tape applied helically with a tinned stranded
copper drain wire of 1.0mm2 in contact with PETP tape.
Bedding : SHF2
Armour : Galvanised steel wire braid
Outer sheath : Flame retardant (IEC 60332), SHF2 halogen free
Outer sheath
Colour : Light blue for I.S and Black for Non-I.S
Cable identification: As per Section 5.0
No. of Min. Conductor size Core Identification

pairs
1 1.0mm2 Black and White
2 1.0mm2 Black, White and each core printed with pair
number
number
number
number
Multi-pair collectively screened cable for use in fixed installation, indoors and outdoors.
Cable type : I3

Bedding : SHF2
Outer sheath

pairs
number
number
number
number
Multi-pair individually and collectively screened cable for use in fixed installation,
indoors and outdoors.
Cable type : I4
Bedding : SHF2
Outer sheath

pairs
number
number
number
number
Individually triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type : I5
Bedding : SHF2
Outer sheath

Triples
1 1.0mm2 Red, Black and White
5 1.0mm2 Red, Black and White and each core printed
with triad numbers
with triad numbers
with triad numbers
Collectively triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type : I6
Bedding : SHF2
Outer sheath

Triples
with triad numbers
with triad numbers
with triad numbers
Collectively and individually triad screened multitriad cable for use in fixed installation,
Cable type : I7
Bedding : SHF2

Outer sheath

Triples
with triad numbers
with triad numbers
with triad numbers
4.1.7 Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant) –
Type F2
Fire survival multi-pair individually screened cable for use in fixed installation, indoors
and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category ‘A’
Cable type : F2
Insulation : Mica glass tape primary insulation, Ethylene Polypropylene
Rubber (EPR)
Screen : Aluminium/PETP tape applied helically with a stranded
Bedding : SHF2
Outer sheath : Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2
halogen free
Outer sheath

Pairs
numbers
numbers
numbers
numbers
Type F3
Fire survival multi-pair collectively screened cable for use in fixed installation, indoors
and outdoors.
Cable type : F3
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Pairs
numbers
numbers
numbers
numbers
Type F4
Fire survival multi-pair individually and collectively screened cable for use in fixed
installation, indoors and outdoors.
Cable type : F4
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Pairs
numbers
numbers
numbers
numbers
Type F5
Fire survival individually triad screened multitriad cable for use in fixed installation,
Cable type : F5
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Triples
5 1.5mm2 Red, Black and White and each core printed with
triad numbers
triad numbers
triad numbers
Triplets shall be identified by having the triple number printed on the insulation in
contrasting colour.
Type F6
Fire survival collectively triad screened multitriad cable for use in fixed installation,
Cable type : F6
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Triples
triad numbers
triad numbers
triad numbers
contrasting colour.
Type F7
Fire survival collectively and individually triad screened multitriad cable for use in fixed
installation, indoors and outdoors.
Cable type : F7
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Triples
triad numbers
triad numbers
triad numbers
contrasting colour.
Type F8
Fire survival pair collectively screened cable for addressable fire alarm system, indoors
and outdoors.
Cable type : F8
Rubber (EPR)
Bedding : SHF2
halogen free
Outer sheath

Pairs
4.1.14 Low Voltage Vital Power Cables (Fire Resistant Type) – Type P5
Stranded, annealed tinned copper conductors, mica glass tape – primary insulation, ,
galvanised steel wire armoured and extruded LSZH outer sheath or equal, 600/1000V AC
grade cable.
Fire resistant characteristics tested to IEC 60331
Cable type : P5
Rated Voltage : 600/1000V
Conductors : Circular annealed tinned stranded copper wire to IEC 60228
Insulation : Mica Glass Tape-Primary Insulation, thermoset
Bedding : LSZH, Black Colour
Armour : Galvanised steel wire armoured
Outer sheath : Fire resistant, SHF-2, oil resistant as per IEC 60092-359. Black
colour.
: Indelible red stripe along the length of cable
Cable identification : As per Section 5.0
No. of cores Min. Conductor size Core Identification

2 (L1,N) or (L1,L2) 2.5mm2 Black with numbering ‘1’ and ‘2’
3 (L1,L2,L3) 2.5mm2 Brown, Black, Grey
4 (L1,L2,L3,N) 2.5mm2 Brown, Black, Grey, Blue
5 and above 2.5mm2 Black number on while sheath
4.1.15 Type TC-Thermocouple Extension Cables, Type K, Chromel-Alumel

Multipair cable, armoured, Polyethylene insulated, PVC outersheath, Steel Wire
Armoured (SWA) and drain wires.
Cable type : TC
Conductors : Copper-Constantant
Insulation : Polyethylene
Drain Wire : Tinned Copper
Screen : 0.024 mm AL/PETP tape
Binding : PETP tape
Bedding : Polyethylene black
Sheath : Flame retardant reduced propagation (FRRP) PVC outer
sheath. Oxygen index greater than 30 by ASTM D2863-74 test, HCL emission
when burned not greater than 17% by weight
Cable identification : The external surface of the outer sheath to be

embossed/printed every 1000mm in English with BS
number, cable size, type (FRRP) and manufacturer’s name
Core identification : To be either colour coded or number system
Outersheath colour : Black
Certification : Test certificate to be supplied per batch, identifying
applicable drums
No. of Min. Conductor size

pairs
10 0.5 mm2
20 0.5 mm2
4.1.16 Type T1-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Multipair cable, collective screened, armoured, Polyethylene insulated, PVC
outersheath, Aluminium foil screen and drain wires.
Cable type : T1
Construction : Fire resistant to IEC 60331
Voltage Rating : 100 V (Min)
Conductors : High conductivity solid plain annealed copper wire
Insulation : Silicon rubber
Drain Wire : Tinned Copper
Sheath : Flame retardant, PVC outer sheath. Oxygen index
greater than 30 by ASTM D2863-74 test, HCL emission when burned not
greater than 17% by weight
number, cable size, type, voltage grade and manufacturer’s name
No. of Min. Conductor size

pairs
2 1/0.8 mm
5 1/0.8 mm
50 1/0.8 mm
4.1.17 Type T2-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Armoured, Individual pair, Silicon rubber insulated, Colour coded twisted pair
individually screened aluminium foil screen with tinned copper drain wire EMA/EVA
sheathed SWB.
Cable type : T2
Construction : Colour coded twisted together. Pairs shall be laid up
and individually screened. Aluminium foil screen/EMA sheath over tinned copper drain
wire. Pairs shall be identified by numbers.
Voltage Rating : 100 V (Min)
Conductors : High conductivity solid plain annealed copper wire
Insulation : Silicon rubber
Drain Wire : Aluminium foil screen/EMA sheath over tinned copper
drain wire.
Sheath : Flame retardant, EMA sheathed to IEC 60 332 part 3
Cat. A. Both EMA bedding and outer sheath shall be the type with oxygen index not less
than 30, temperature index not less than 260 Deg. C and HCL emission of maximum 0.5 %
( by weight ).
number, cable size, type, voltage grade and manufacturer’s name
No of Pairs Conductor Size (mm²)

1 1.5
2 1.5
5 1.5
10 1.5
1 2.5
2 2.5
5 2.5
10 2.5
4.1.18 Type CAT5e - For low speed/high speed data in fixed installations indoor for Telecom
circuits
Collective screened, multipair cable, braided, Polyethylene insulated and Steel Wire
Braided (SWB)
Cable type : CAT5e
Construction : Flame retardant to IEC 60332
Voltage Rating : 600V

Temperature Rating : -10 deg C to +75 deg C
Construction : TIA/EIA-568-B.2-1
Conductors : Solid insulated copper 24 AWG
Insulation : HD Polyethylene
Collective Screen : 0.024 mm AL/PETP tape
Inner Sheath (Shield) : Aluminium/polyester tape and tinned copper continuity
wire
Outer Sheath : UV resistant, abrasion resistant polyethylene
Flame Test : LSZH flame retardant to IEC 60332 Part 1
Cable identification : Every 1000mm increment
Frequency : 100 Hz
Attenuation : 22 dB @100 MHz
Near End Crosstalk (NEXT): 35.3 dB (min. @ 100 MHz)
Power Sum NEXT : 32.3 dB (min. @ 100 MHz)
Equal Level Far-end
Crosstalk (ELFEXT) : 23.8 dB (min. @ 100 MHz)
Power Sum ELFEXT : 20.8 dB (min. @ 100 MHz)
Return Loss : 20.1 dB (min. @ 100 MHz)
Delay skew : 45 nsec (max. per 100m)
Nominal impedence : 100 ohms ± 15%
Wire Colour
Pair No. A-wire B-wire

Pair 1 White Blue
Pair 2 White Orange
Pair 3 White Green
Pair 4 White Brown
4.1.19 Fibre Optic Cables – O2

The optical fibres construction shall conform to the relevant standard as listed below:
• Single mode fibre ITU Recommendation G652
• Multimode fibre IEC 60793
The optical fibres shall have characteristics as defined below.

Cable type : O2
Armour : Chemical resistant nylon armour
Inner Sheath : Polyethylene
Outer sheath : Flame retardant (IEC 60332 Part 1), low smoke, zero halogen
thermoset
Outersheath
colour : Black
Single Mode Fibre
• Core diameter 9 microns
• Cladding diameter 125 microns
• Coating diameter 250 microns
• Attenuation @1310nm < 0.4 dB/km, @1550nm < 0.25 dB/km
• Bandwidth ~ 100 Terahertz
• Dispersion (max) 3.8 ps/nm.km (1310nm), 19 ps/nm.km (1550nm)
Multimode Fibre
• Core Diameter 62.5 microns
• Cladding Diameter 125 microns
• Coating Diameter 250 microns
• Attenuation @850nm < 3.0 dB/km, @1300nm < 1.0 dB/km
• Bandwidth @850nm > 160MHz.km, @1300nm > 500MHz.km
Note:Supplier shall quote in the tender the termination and joints suitable for the type
of the FO cable specified.
4.1.20 Composite Cables C2 – For CCTV

CCTV camera cable shall carry the following signals:
• Composite video signal
• Telemetry signals (for Pan/Tilt, Zoom, Wash/Wipe)
• Power supply for Camera Enclosure and Camera.

The cable shall comply with the following minimal specifications:
• Conductors
Video : Coaxial, 75Ω
Telemetry : Stranded copper, 0.20 mm² cross section
Power : Stranded plain copper, 2.5mm² cross section
• Composition
Video : 1 coaxial
Telemetry : 2 shielded twisted pairs
Power : 3 cores
• Colour coding : Shall be adequate to permit identification by

functionality and standards
• Insulation : Cross-linked polyethylene (XLPE)
• Insulation resistance : 5000 MΩ / km minimum
• Insulation thickness : To be compatible with rail-mounted terminals
• Flame retardant : In compliance with IEC 60332-3C
• Overall outer sheath : LSZH
• Armour : steel wire braid armour

• Outer sheath colour : Black
4.1.21 FOUNDATION™ Fieldbus cable – H1

Type A, shielded, twisted pair, Individual screened, SWB,2 pairs for trunk and 1 pair for
spurs
Construction
Cable type : Type A, Twisted Pair With shield
Construction : IEC 61158-2, FF-844
Voltage Rating : 300V RMS
Conductors : Stranded Plain Copper
Insulation : Cellular Polyethylene With Skin layer
Screen : One side plastic coated aluminium tape, metallic surface
outside in contact with a tinned copper braid
Inner Sheath (Shield) : Aluminium/polyester foil – 100% coverage
Outer Sheath : Oil resistant, UV resistant, abrasion resistant polyethylene
Core Identification : (+) core: orange, (-) core ; blue
Cable Marking : Fieldbus Cable H1, Type A, IEC 61158-2 FF-844
UL-marking, Conductor size, 300v, temperature,
Sunlight resistant marking
Cable identification : Every 500 mm increment
Outer sheath colour : Blue ; I.S / Black : Non I.S
Physical Properties and Fire Behaviour

Fire Behaviour : Flame Retardant - IEC 60332-1
Flame Propagation - IEC 60332-3, Cat. D
Oil Resistance : IEC 60092-359
UV Resistance : UL 1581, Abs.1200
Temperature Rating : -40C to +105c
Min. Bending Radius : 10 x Cable O.D.
Max. Tension : 90N
Electrical Characteristic at 20ºC
Max. DC Resistance per Conductor : 23.5Ω/km

Impedance at 31.25 kHz : 100Ω ± 10Ω
Signal Attenuation at 39 kHz : < 3 dB/km
Max . DC Resistance for drain wire : 36.6Ω/km
Wire to Shield capacitive unbalance : 4.8pF/m
Propagation Delay Change : Max. 1.7 µs/km
7.9 kHz'-39 kHz)
Operating Voltage : 300V
Test Voltage : 1500V
No. of Conductor size

pairs
1 1/1.13mm (0.88 mm2)
2 1/1.13mm (0.88 mm2)
20 1/1.13mm (0.88 mm2)
5.0 CABLE AND DRUMS IDENTIFICATION
5.1 Marking on Cables
The following information shall be indelibly printed in English (all dimension in metric),
on the surface of the cable jacket at regular interval over the entire length of the cable
for each of the identification.
• Voltage Grade
• Cable type
• Cable length (every 1 meter)
• Number of Conductors
• Conductor Size/Sizes
• IEC Standard
• Supplier’s name
• Year of Manufacture
Cable ends shall be properly sealed and fixed to the drum.
5.2 Marking on Drums
RED paint shall be applied on both sides of cable drums for cables intended for FPSO,
while BLUE paint on both sides of cable drums for cables intended for wellhead
platforms.
The non-returnable wooden drums shall be marked with the following information:
• Purchase Order Number
• Supplier’s name or Trademark
• Drum number
• Cable type
• Voltage grade
• Insulation type
• Number of Cores and core size
• Total cable length (m)
• Net and gross weight
• Manufacturer’s name or trademark
• Month and year of manufacture
The text shall be printed on stainless steel plate and stapled or fixed to both sided of the
drum.
Actual cable length on the reel should be 3% more than specified on the purchase order.
No negative tolerance shall be allowed
6.0 QUALITY ASSURANCE, INSPECTION & TESTING
6.1 Quality Assurance
Supplier specific project quality plan shall make reference to and reflect the
requirements of Company’s Project Quality Plan CP2-0000-00-QA-QPL-0001. The
Supplier, and his Sub-Suppliers, shall operate a quality system satisfying the applicable
provision(s) of ISO 9000 (series), or agreed equivalent standard, commensurate with the
goods and services provided.
The Supplier shall ensure that his sub-suppliers operate a quality system meeting the
specified conformance criteria to ISO 9000. The Supplier’s Quality System will be subject
to the Purchaser’s approval prior to issue of a Purchase Order. Major Sub-Suppliers will
be subject to the same approvals. The Purchaser reserves the right to conduct a Quality
Audit at the Supplier’s /Sub-Supplier’s facilities at any stage during manufacture.
The Supplier shall provide facilities for, and cooperate with, Purchaser and Inspectors
during manufacturing, assembly and testing.
6.2 Inspection
Inspection and testing shall be carried out in accordance with the approved Project
Quality Plan CP2-0000-00-QA-QPL-0001and shall comply with the requirements of this
specification, the data sheets and other referenced documentation forming part of the
Purchase Order.
The Purchaser or his nominated consultant reserves the right to carry out its own
inspection at the manufacturer’s works. The Supplier shall provide free access to his
works, and to that of his Sub-Suppliers, for both the Purchaser and his authorized
representative(s). All necessary certification documents relating to materials, shop test
data, etc., shall be made available to verify that the requirements of the purchase order
are being met.
The responsibility for inspection rests with the Supplier. The approval of any work by the
Purchaser, or their authorized representative, and the release of equipment for
shipment shall in no way relieve the Supplier of any responsibility for carrying out the
provisions of this specification.
The Supplier shall furnish a representative quality plan detailing his normal scope of
inspection and testing with the bid.
6.3 Testing
All testing shall be carried out at the manufacturer’s test facility. Test equipment shall
be supplied by the manufacturer and shall be calibrated within six months of the test
date. The minimum scope of testing is summarised below. The Supplier shall supply an
ITP with the Tender.
The Supplier shall provide the Purchaser with at least 14 calendar days advance notice to
witness tests performed in either the Supplier’s shop or his sub-Suppliers shops.
Arrangement for 3rd party witness/Surveyor’s shall be by Supplier.
6.3.1 Visual Tests

Visual inspection for general workmanship, cable construction such as concentricity,
dimension checks, cable marking, colour coding and so on shall be performed.
6.3.2 Type Tests

Non-electrical
• Bending test
• Flame test on sheath
• Ageing test on completed cables to test compatibility between materials
• Specific test on insulation material
• Test under fire conditions
• Test on gas evolved during combustion electric cables

Electrical
• Insulation test
• Impulse voltage withstand test
• Measurement of physical dimension of cable sheath insulation and armour
• Mechanical properties of insulation before and after ageing
• Insulation resistance measurement at ambient temperature
• Insulation resistance measurement at maximum conductor temperature.
• Immersion test.
6.3.3 Routine Tests
• Spark test on conductor insulation and oversheath
• Voltage test on completed cable
• Insulation resistance
• Conductor resistance
• Partial discharge test (on HV cables)
• DC voltage test on oversheath
6.3.4 Special Tests
• Conductor examination by inspection and measurement for compliance to IEC

60092.
• Measurement of thickness of insulation, sheath, armour/braid, etc.
• Armour resistance
• 4 hour voltage test
• Fire resistance test to IEC 60331
• Flame retardant test to IEC 60332
• Oxygen Index to ASTM D2863
• Acid gas generation as per IEC 60754-1&2
• Smoke density test to ASTM E662/IEC 61034-2
• Temperature index test.
• NEK 606 SHF-2 MUD test

Upon completion of inspection and testing, sample of cable from each reel shall be
provided to Purchaser
After testing, the ends of the cables or wires shall be sealed to prevent the ingress of
moisture. Three copies of certified test reports shall be submitted to Purchaser or their
designated representative for each reel of cable.
Sample of typical cables shall be provided prior to purchase for Purchaser inspection. A
short section of each cable type/size shall be stripped at time of inspection and gland
shall be made off to demonstrate that it forms a certifiable seal. Similarly
crimp/compression connectors shall be made off on the test piece.
If the test shows the cable is not acceptable then the cable shall be rejected and
immediately replaced with suitable cable. If suitable cable is not available then Supplier
shall be responsible for all costs in replacing the cable with suitable cable without
slippage including customs duties and any resultant loss of cost recovery.
Fibre optic’s bandwidth and attenuation tests shall be performed in accordance to
International standards.
7.0 PREPARATION FOR SHIPMENTS
The Supplier shall be responsible for preparation for export shipment including: packing,
protection, preservation, labelling and marking of all items.
All cables shall have been fully tested and inspected prior to packaging. No packaging
activities shall commence without the prior consent of the Purchaser. The purchaser
shall be notified of the dates of packaging with sufficient notice to allow attendance for
completion of inspection and release certificates without affecting the required delivery
schedule.
A careful inspection shall be made to ensure that all operating instructions and labels
plates are in place, legible and have not been obscured during painting operations.
Protection shall be provided against atmospheric corrosion while in transit and while in
outdoor storage.
No equipment shall be allowed to leave the Supplier’s premises without such certificate
being signed, or a written waiver issued.
Packing shall consider that the cables may be kept in storage for 12 months without
damage in an outdoor tropical climate at fabrication yard and offshore salt laden
environment.
Supplier shall provide full details on the preservation method and any schedule
requirements during the year.
The drums and the cable details shall be recorded in detail on the packing list. The
transported drums shall have necessary fastenings, protections and lifting facilities to
satisfy lifting and sea fastening loads and restraints.
8.0 SUPPLIER DATA REQUIREMENTS
The Supplier shall provide the following information as appropriate for each size and
type of cable. All units shall be in metric. Certified information shall be supplied a
minimum of 3 weeks before cable is shipped.
• Number and size of conductors making up the cross-sectional areas of each core
together with cross-sectional view.
• Insulation type and thickness
• Inner and outer sheath thickness (max. average and min.)
• Shielding (binding) tape thickness and details of shielding including overlap
• Individual conductor diameter under and over insulation
• Cable diameter, under armour, over armour as well as overall cable diameter
and tolerance on overall diameter
• Maximum manufacturing and shipping length using standard cable reel
• Approximate net weight per unit length
• Reactance per unit length at 60 Hertz
• AC resistance per unit length at 60 Hertz
• Insulation resistance
• Capacitance per unit length
• Short circuit withstand capacity curve
• Current carrying capacity at ambient temperature
• Current carrying capacity derating factors due to temperature, grouping,

spacing, laying.
• Maximum allowable cable pulling tension
• Minimum allowable and recommended bending radius
• Terminating and splicing instruction including list of suitable terminating fittings
• Recommended for field testing of cable after installation
• Information on the cable resistance to crude oil, natural gas, diesel, solar
radiation (UV) over an extended period of time
• Zero sequence impedance of the cable

Fabrication of any equipment shall not commence until the Purchaser has reviewed and
approved calculations, drawings and any other design documentation.
9.0 GUARANTEE
The Supplier shall guarantee all equipment furnished to be in compliance with this
specification and drawings.
The Supplier shall guarantee all material against defect, damage or non-conformity and
or workmanship.
If any defect or mal-performance occurs during the guarantee period of 12 months after
commissioning, the Supplier shall make all necessary alteration, repair and replacement
immediately and at no charge to Purchaser.
10.0 DOCUMENTATION
As a minimum, Supplier is responsible to provide documentation for the equipment items

as defined in Supplier data requirements in Section 8.0. Supplier is responsible for all
documentation in strict accordance with the requirements of the specifications.
The Supplier shall furnish soft copies of drawing/documents that are of suitable
professional quality. Drawings that are, in Purchaser’s opinion not of suitable quality will
be returned to the Supplier for resubmission or at Purchaser’s option may be redrafted
by Purchaser or their representatives at Suppliers expense.
The electronics documents required shall be in Microsoft Office 2003 or Adobe PDF file
format.

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Petrofac (Malaysia-PM304) Limited

Cendor Phase 2 Development Project

PETROFAC (MALAYSIA PM-304) LIMITED

CENDOR PHASE 2 DEVELOPMENT PROJECT

DOCUMENT No. CP2-0000-00-JI-SPE-0006

Copy Number Document Holder

Issue Description of Change Date

© Petrofac (Malaysia-PM304) Limited 2009

AWA Aluminium Wire Armour

ITP Inspection and Test Plan

Review and Update

1.1 Scope of Specification

1.2 Scope of Supply

1.3 Project Specifications

CP2-0000-00-ST-SPE-0001 General Design Requirements for Fixed Offshore

CP2-0000-00-ST-SPE-0002 General Design Requirements for Floating Deck

1.5 Order of Precedence

1.6 Supplier Exceptions

All documentation and communications shall be in the English language.

2.0 REGULATIONS, CODES AND STANDARDS

2.1 Codes & Standards

International Electrotechnical Commission (IEC)

DNV Det Norsk Veritas

3.0 GENERAL REQUIREMENTS

3.1 Operations and Design Life

3.2 Environmental Conditions

3.4 HSE Requirements

• Safety Plan for the Scope of Supplier

• Detail of Suppliers Safety Management System

3.5 Transportation Loads

4.0 CABLES DETAIL SPECIFICATION

4.1 Cable Type and Descriptions

No. of Min. Conductor size Core Identification

Screen : Aluminium/PETP tape applied helically with a tinned stranded

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

Outer sheath : Flame retardant (IEC 60332), SHF2 halogen free

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of Min. Conductor size Core Identification

No. of cores Min. Conductor size Core Identification

4.1.15 Type TC-Thermocouple Extension Cables, Type K, Chromel-Alumel

Cable identification : The external surface of the outer sheath to be

No. of Min. Conductor size

No. of Min. Conductor size

No of Pairs Conductor Size (mm²)

Voltage Rating : 600V

Pair No. A-wire B-wire

4.1.19 Fibre Optic Cables – O2

• Single mode fibre ITU Recommendation G652

• Multimode fibre IEC 60793

The optical fibres shall have characteristics as defined below.

4.1.20 Composite Cables C2 – For CCTV

• Composite video signal

• Telemetry signals (for Pan/Tilt, Zoom, Wash/Wipe)

• Power supply for Camera Enclosure and Camera.