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research-article2015
MAC0010.1177/0020294014551110Tech Talk: (6) Flow Measurement Basics (Part 1)Tech Talk: (6) Flow Measurement Basics (Part 1)
Contributed Paper
Basics (Part 1)
and Control 2015
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DOI: 10.1177/0020294014551110
mac.sagepub.com
John E Edwards
Institute of Measurement and Control, Billingham, UK
David W Otterson
Institute of Measurement and Control, Billingham, UK
davidotterson@ntlworld.com
=
Q A=
1v1 A 2 v 2
2 2
=
Q D=
1 v1 D2 v 2
Figure 11. Pitot tube Figure 13. Orifice plate taps and pressure profile
(C) depends partly on the tap positions. equal to the unrecoverable pressure
The permanent pressure loss depends loss caused by the orifice; this may
on the β ratio and varies from 62% to be used to verify the performance of
90% of total pressure drop for β ratios in flow restriction orifices;
the range 0.6–0.3. •• Vena contracta taps placed one pipe
There are three standard positions diameter upstream and 0.3–0.9
covered by ISO 5167-2:2003 and other diameters downstream, depending
avoided by using the averaging pitot major standards as follows: on the orifice plate type and its size
tube, which contains multiple orifices. relative to the pipe in the plane of
•• Corner taps placed immediately minimum fluid pressure.
H. Fan Inlet Cone upstream and downstream of the
Measuring variable air flow accurately on plate, convenient when the plate is The flow coefficient C is influenced by the
fan discharges requires long straight provided with an orifice plate; fluid flow Reynolds number and the orifice
lengths, which are frequently impractical, •• Orifice plate carrier assembly plate β ratio selected during sizing as
or flow straighteners, which are incorporating the taps; shown by the curves in Figures 14 and 15.
expensive, to give a reproducible and •• D and D/2 taps or radius taps placed This indicates that acceptable β ratios
stable velocity profile (Figure 12). A one pipe diameter upstream and half for fully turbulent flow are in the range
recognised method, to ISO5801:1997, a pipe diameter downstream of the 0.2–0.6. For β > 0.6, the viscosity effects
measures the air flow at the fan inlet orifice plate; these can be installed by are magnified combined with upstream
using a calibrated cone with the welding bosses to the pipe and are sensitivity to piping configurations. The
configuration shown in Figure 12. This generally used on large bore pipes measured meter DP (hF) is proportional
method is particularly useful on where the cost of an orifice plate to the actual flow rate (QF) squared as
combustion air installations which are carrier would be prohibitive; per the relationship
often space limited. •• Flange taps placed 1 in (25.4 mm)
QF hF
upstream and downstream of the =
V. Concentric Sharp Edge QMAX hMAX
orifice plate, normally incorporated
Orifice Plate Flow Meter within specialised pipe flanges.
Figure 13 shows the fluid pressure profile Compressible gas flows can be
through a concentric orifice where the Other types include the following: corrected to give mass rate (WF) from the
point of maximum velocity occurs flowing pressure (PF) and temperature
downstream at the ‘vena contracta’. It •• Pipe taps 2½D and 8D taps placed (TF) by using the following
can be seen that the measured DP is 2.5 pipe diameters upstream and 8
dependent on the selection of pressure diameters downstream, at which hFPF
WF ∝
tap position, and so the flow coefficient point the measured differential is TF
1.3
Standard ISO 5167-2:2003 gives
detailed guidelines for the installation of
1.2
impulse pipes between the orifice plate
1.1
Flow Coefficient (C)
Figure 15. Flow coefficient C square edge orifices (Reference Crane 410M)
B. For Liquids
0.72
•• Install pressure taps either on the
horizontal centre line of the pipe or at
0.7
60° upwards slope from the centre
Flow Coefficient (C)
0.68 line.
0.66 •• For instruments above or below the
0.64 pipeline level, slope the impulse pipes
0.62
to the instrument ensuring that the
same static head will occur on both
0.6
impulse lines.
0.58 •• Consider the installation of vent
1.0E+03 1.0E+04 1.0E+05 1.0E+06
valves to purge gas bubbles at the
Reynolds Number (Re)
highest point of the impulse lines
Beta 0.2 Beta 0.4 Beta 0.6 Beta 0.7
and drain valves at the lowest point.
Purging for several minutes on
process start up is recommended
to eliminate gas bubbles from the
Conventional meter full-scale flow sizing calculation software based on one lines.
calibrations are set in the range 2500– of the several available International
5000 mm wg for liquids and 750– Standards which has been derived using
C. For Gases
1250 mm wg for gases and are adjusted experimental data.
to provide an acceptable β ratio. Historically, orifice plates were used to •• For dry gas, the orientation of
Due to the square root relationship, the measure difficult non-homogeneous pressure taps is usually not critical;
rangeability ratios are limited to the 3:1 to fluids exhibiting two-phase flow or having however, if condensation is possible,
4:1 region. This can be extended by varying physical conditions such as the pressure taps should be located
applying wide range flow metering viscosity, because no other methods on the top centre line of the pipe and
techniques using differently ranged and were available. Various design impulse lines arranged with a
switched DP transmitters. Correctly adaptations and techniques were minimum slope of 1 in 12 such that
designed and installed, the flow rate can developed by varying the orifice bore any condensate flows back to the
often be derived with an acceptably low location and shape and the purging of pipe.
uncertainty (typically ±3% of reading) by impulse lines with process compatible
taking the square root of the DP across clean fluids. Now, the generally preferred
D. For Steam
the orifice plate installation pressure taps practice is to use orifice plates on clean
and applying an appropriate constant. single-phase fluids or those only •• Install pressure taps on the side of
Most manufacturers of orifice plates, containing small quantities of a differing the pipe. Cooling chambers are
plate carriers and metering pipe units use phase. required so that vapour can
•• Flow rate – maximum, normal and •• Gas mixture composition, moisture References
minimum (to determine the turn- content, molecular weight; 1. ISO 5167-2:2003. Measurement of fluid flow by means
of pressure differential devices inserted in circular-
down ratio); •• Density, absolute pressure and cross section conduits running full.
•• Volume or mass flow measurement; absolute temperature; 2. Miller RW. Flow Measurement Engineering
•• Viscosity at flowing conditions; •• Flow rate reference conditions. Handbook. New York: McGraw Hill, 1996.
3. Crane 410M. Flow of Fluids through Valves,
•• Laminar, transitional or turbulent flow; Fittings, and Pipe. Ipswich: Crane, 1988.
•• Temperature and pressure – 4. Spink LK. Principles and Practice of Flow Meter
D. Steam Engineering. 9th ed. Foxborough, MA: Foxboro
maximum, normal and minimum;
Company, 1967.
•• Material of construction; •• Saturation temperature or °Kelvin of 5. Perry RH, Green DW. Perry’s Chemical Engineers’
•• Design pressure and temperature. superheat Handbook. 7th ed. New York: McGraw Hill, 1984.