Batching Plant Analysis

Considering 2 batching Plant

Concrete Produced per day 16 8 128 cum
Total Concrete to be Produced 75000 cum
Concrete to be produced from one Batching Plant 37500 cum
Duration 293 Days

I Over Head Cost (A)

S.No Description of UOM No. of Person Wages / Day Total Cost

1 Batching Plant - Operator Nos 1.00 250.00 250.00
2 Loader - Operator Nos 1.00 175.00 175.00
3 Loader - Helper Nos 1.00 100.00 100.00
4 Pump Operator Nos 1.00 125.00 125.00
5 Pump Helper Nos 1.00 100.00 100.00
6 Electrical Maintenance Nos 1.00 115.38 115.38
7 Mechanical Maintenace Nos 4.00 125.00 500.00
8 Pipe Line labour Nos 6.00 115.38 692.31
9 Cement Feeding labours Nos 8.00 115.38 923.08
10 Staff Mechancial Nos 1.00 230.77 230.77
11 Staff Civil Nos 1.00 230.77 230.77
Per Day Over Head 3,442.00
Over Head Cost 1,008,506.00
Cost / Cum 26.89
II Fuel Cost (B)

S.No Description of UOM Quantity Rate Amount

1 D G 82.5 KVA [ 6.5 Litre/1 Hr ] Litres 52.00 38.25 1989.00
2 Pump [ 7 Litre/1 Hr ] Litres 56.00 38.25 2142.00
3 Wheel Loader [ 7Litre / 1 Hr] Litres 56.00 38.25 2142.00
Cost of Fuel Consumption for Batching plant / Day 6,273.00
For 1 hr 784.13
Total Concrete qty 37,500.00
Per Hr output from Batching plant 16.00
No of operational hrs 2,343.75
Fuel Cost 1,837,792.97
Cost / Cum 49.01
III Plant & Machinery ( C )

Life
Cost of Maintenance Cost Depricaiton Maintenance
S.No Description Considered
Machinery considered (%) Cost Cost
(Years)
1 CP-18 cost 2,465,740.48 7 2% 352,248.64 49,314.81
2 Concreting Pump & its accessories 1,695,000.00 5 10% 339,000.00 169,500.00
3 JCB Cost 1,608,938.24 5 10% 321,787.65 160,893.82
4 DG Set 82.5 KvA 500,000.00 5 10% 100,000.00 50,000.00
1,113,036.29 429,708.63

Total Amount after Depriciation and Maintenance 1,542,744.92

Cost / Day of Machinery 4,227.00
Plant & Machinery Cost 1,238,511.00
Cost / Cum 33.03
IV Material Cost (D)

For M-30 Grade of Concrete

Cement Bag 7.50 230.00 1,725.00

Sand cft 17.30 30.00 519.12
20mm Jelly cft 15.89 22.05 350.37
12mm Helly cft 13.42 20.00 268.39
Water Ltrs 172.00 0.03 5.16
Material Cost / cum 2,868.00

Total Cost / Cum ( A+B+C+D) without tranportation 2,976.93

V Transportation Charges ( E)

Rent of Transit Mixer / Month 100,000.00

Cost / Day 3,846.00
Cost / Cum 30.05

Diesel Charge
No. of Trips / Day ( Considering 128 cum/ day and 6 cum/ trip) Nos 21
Considering up and down 24 KM Km 504
Considering 2ltrs / Km Ltrs 252
Total Diesel Cost / Day 9,639.00
Cost / cum 75.30

Transportation Charges 105.00

Total Cost / Cum ( A+B+C+D+E) including tranportation 3,082.00

VI Contractor Profit 10% 308.20

VAT Extra
3,390.20