Unit - ll

Unit - l

G S Alloy Castings Limited

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An ISO 9001 : 2008 Company

G S Alloy Castings Limited
ISO Certificate

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 G S Alloy Castings Limited

Location

• Location: Vijayawada, A.P,

South India
• Well connected by trains
• Currently Connected to
Hyderabad,Banglore and
Chennai by Air.
• Land
– Unit 1 : 4 acres
– Unit 2 : 9 acres

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 G S Alloy Castings Limited

Why G S Alloy’s ?

• Broad Processing Capabilities

• A Wide Array of Ferrous Materials

• A Wide Array of Secondary Operations

• Cost Effective Solutions

• Global Standards for Product Quality – ISO 9001:2000

• Superior Customer Service

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 G S Alloy Castings Limited

Materials
We are capable of manufacturing castings from a broad range of
steels. Our range of materials include,
• Plain Carbon Steels
• Alloy Steels
•Chrome – Moly Steels for high temperature service
• Wear, Heat and Corrosion Resistant Steels
• Stainless Steels
• Ni Hard
• Manganese and High Chrome Steels
• Ductile Iron
•Creep resistant steel (aiming for qualification through Lloyds by
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 G S Alloy Castings Limited

Major Product Groups

• Power Plants – Hydel and Thermal

• Crushing and Mining
• Valve & Pump manufacturers
• Cement Manufacturers and Cement Plant Manufacturers
• Sponge Iron Plants
• Sugar Plants
• Die Manufactures
• Steel Plants
• Engineering Components
• Tyre Manufacturers
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 G S Alloy Castings Limited
Major Customer List
• BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi,
Bhopal & Trichy)
• L&T
• Audco India Limited - Valves
• Sandvik
• Terex, U.S.A
• F. L. Smidth
• Boving Fouress
• Puzzolana Machinery Fabricators
• Hari Machines Limited
• BEML – Bharat Earth Movers
• Fives - Cail KCP
• Steel Plants – BSP, VSP& JSW
• GEA Energy Systems
• Metso, U.S.A
• Alstom
• Beekem
• Hofmann

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 G S Alloy Castings Limited

Melting

• INDUCTOTHERM® Dual Track System

• Capacities: 20 MT, 15 MT, 5 MT, 2.5 MT, 1MT,
0.5 MT
• New Arc Furnace – 15MT
(Commissioning – July)
• Total amount of Liquid Metal per heat : 50 MT
• Single piece casting capability – 30 MT
• Single Piece casting poured so far - 27 MT
• Bottom pouring Laddles – 20MT, 18MT, 12MT
• Oil fired laddle pre heater to maintain the laddle
temperature at 600 oC
• Immersion Pyrometers
• Radiation Pyrometers
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 G S Alloy Castings Limited

Pattern Shop

• Sub contractor Pattern shop available at Vijayawada.

• In house pattern maintenance

• Covered pattern storage in a separate shed

• Good System of pattern Identification

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 G S Alloy Castings Limited

Moulding

• Co2 and No - Bake process

• Zircon and Chromite sand at intricate locations and
Quartz sand (99.5% Silica) for facing
• Sand Reclamation System - 6 MT/hr
• Continuous Sand Mixers - 12 MT/hr
• Batch mixers
• Sand Mullers
• Integral Test Bars
• As cast Heat No. traceability
• Use of high quality refractories for gating system and
mould paints.

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 G S Alloy Castings Limited

Heat Treatment

• Furnace Sizes : 7.5m X 5.5m X

3.5m ( 40 MT) and 4.0m X 3.5m
X 2.0m (20 MT)
• With Digital Recorders, Auto
cycle control and Direct firing
• Water Quenching tank
Heat Treat Cycle
• Proposed to run by CNG
1000

(Compressed Natural Gas) C

o
Temperature, 800

600

400

200

0
0 100 200 300 400 500 600 700
Minutes
* All these are Unit 2 Facilities
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 G S Alloy Castings Limited

Material Handling

Manufacturer Type Capacity

SWL 50T / 30T
SWL 30T / 10T
SWL 20T / 5T
Rank Cranes EOT
SWL 15T
SWL 15T
SWL 15T

* All these are Unit 2 Facilities

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 G S Alloy Castings Limited

Quality Assurance
• ISO 9001:2000
• Spectro availability Unit 1 and Unit
2 (including Nitrogen analysis)
• UTM – 60 T , 40 T
• UT equipment available
• MPI equipment available
• Radiography outsourced to IRICO.
Proposal for in-house in future.

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 G S Alloy Castings Limited

Machine Shop
• Vertical Turning Lathe – 1.0 Metre – 1 No.
• Vertical Turning Lathe – 1.5 Metre – 1 No.
• Vertical Turning Lathe – 3.0 Metre – 1 No.
• Vertical Turning Lathe – 3.5 Metre – 1 No.
• Vertical Turning Lathe – 4.5 Metre – 1 No. (Operational by January 2010)
• Horizontal Boring Machine – 100 mm Spindle – 1 No.
• Horizontal Boring Machine – 160 mm Spindle – 1 No.
• Horizontal Boring Machine – 225 mm Spindle – 1 No.
• Horizontal Boring Machine – 160 mm Spindle – 1 No.
• Horizontal Boring Machine – 100 mm Spindle – 1 No.
• Radial Drilling Machine – (2”) – 1 No.
• Plano Miller – 5 x 2 Meters 2 No.
• Lathes – 2 No.
• Milling Machine – 1 No.
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 G S Alloy Castings Limited

Contacts

Managing Director General Manager

G. Prasada Rao K.K.Rao
vjwgsacltd@sancharnet.in Cell: 9396926338
Cell: 9395312335 kk@gsalloycastings.com

Executive Director
G. Srinivasa Rao
Cell: 9393312335, gsr@gsalloycastings.com

Office

G S Alloy Castings Limited

Payakapuram, Vijayawada
Krishna Dt. Andhra Pradesh
Pin Code: 520015
Phone: 0866 – 2400035, 2400610
Fax-0866- 2400816
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