Table of Contents

Volume III A/C, Restraint System, Body

Accessories and Electrical System

Chapter 16 A/C System ························································································· 3A-1

Chapter 17 Airbags and Restraint System···································································· 3B-1
Chapter 18 Body and Accessories············································································· 3C-1
Chapter 19 Electrical System ·················································································· 3D-1
 A/C System3A-1

Chapter 16 A/C System

Table of Contents
Fault Diagnosis ·································································································· 3A-2
Introduction ······································································································ 3A-2
Fault Diagnosis Index ·························································································· 3A-2
Fault Symptom Diagnosis······················································································ 3A-3
Maintenance Warning and Instruction········································································ 3A-17
Treatment of the refrigerant···················································································· 3A-17
Storage of the refrigerant······················································································· 3A-17
Treatment of the compressor oil··············································································· 3A-17
Maintenance Procedures for Refrigeration System························································· 3A-17
Installing the manifold gauge·················································································· 3A-17
Recovering the refrigerant ····················································································· 3A-18
Refrigerant filling ······························································································· 3A-18
Adding the refrigerant ·························································································· 3A-20
Recovering the used R134a refrigerant ······································································ 3A-20
Adding fresh R134a refrigerant ··············································································· 3A-20
Checking the refrigerant························································································ 3A-20
Refrigeration System Performance Test······································································ 3A-20
Basic System····································································································· 3A-23
Structure View ··································································································· 3A-23
Removal/Installation of HVAC Assembly ··································································· 3A-23
Disassembly/Assembly of HVAC············································································· 3A-24
Removal/Installation of Air Flow Mode Main Linkage ··················································· 3A-25
Installation Instruction for Air Flow Mode Main Linkage ················································ 3A-25
Removal/Installation of A/C Compressor···································································· 3A-25
Removal/Installation of Condenser ··········································································· 3A-26
Checking the Condenser ······················································································· 3A-26
Removal/Installation of Refrigeration Pipeline ····························································· 3A-27
Removal/Installation of Blower Motor······································································· 3A-27
Removal/Installation of Resistor ·············································································· 3A-27
Removal/Installation of Ambient Temperature Sensor····················································· 3A-28
Checking the Ambient Temperature Sensor ································································· 3A-28
Removal/Installation of Interior Temperature Sensor ······················································ 3A-28
Removal/Installation of A/C Controller······································································ 3A-29
 A/C System3A-2

Fault Diagnosis
Introduction
 Refer to the Section Gl, read and comprehend
the basic flow of fault diagnosis and conduct
each step correctly.
 When performing the fault diagnosis marked
with (★), please shake the harness and the
connector to check the connector pin for poor
contact that causes the intermittent failure.
If it is poorly contacted, please check to
confirm each connector, wire and wiring
harness are correctly connected without any
damage.
 The inspection (steps) parts are illustrated
according to different line faults. Determine
the fault symptom based on the following
table and then troubleshoot the corresponding
parts.

Fault Diagnosis Index

SN. Fault Symptom

1 Insufficient or no air intake based on the air flow mode

No air intake in each different air flow mode

2
No change of the air inflow after the fan speed is changed

3 No change of the air flow mode

4 Abnormal/no air circulation

5 The exhaust gas temperature does not change.

6 Blowers malfunction

7 Electromagnetic clutch is not engaged.

8 Inadequate refrigeration.

9 No cool air out

10 Inadequate heating.

11 There is noise under A/C operation.

 A/C System3A-3

Fault Symptom Diagnosis

1 Insufficient or no air intake based on the air flow mode

Fault Diagnosis Hint:
① Blowing face mode system fault:
Step 1-4
② Blowing foot mode system fault:
Step 5
③ DEFROSTER mode system fault:
Step 6-8

Step Inspection Operation

Is there any normal
Yes Go to the next step.
resistance can be felt when
operating the air flow mode
1
control knob? Conduct the steps listed under the No.3 Fault Diagnosis
No
Is it able to be operated to Index.
each position?
Yes Go to the step 5.
Can the air be vented under
2
the VENT mode?
No Go to the next step.

Yes Remove the obstruction and go to the step 9.

3 Is the air vent blocked?
No Go to the next step.
Check the pipeline for any blockage, distortion or leakage
Is the vent pipeline on the Yes
and then go to the step 9.
4 instrument panel is properly
Install the pipeline securely in place and then go to the step
installed? No
9.
Yes Go to the next step.
Can the air be vented under
5
the HEAT mode? Check the air vent for any blockage and then go to the step
No
9.
Yes It operates normally, so recheck the fault symptom.
Can the air be vented under
6
the DEFROSTER mode?
No Go to the next step.

Yes Remove the obstruction and then go to the step 9.

7 Is the air vent blocked?
No Go to the next step.
Check the pipeline for any blockage, distortion or leakage
Yes
Is the defroster pipeline is and then go to the next step.
8
properly installed? Install the pipeline securely in place and then go to the next
No
step.
End the fault diagnosis and explain the repair details to the
Yes
customer.
9 Can the air be vented?
If the fault reoccurs, recheck the fault symptom and start
No
from the step 1.
 A/C System3A-4

No air intake in each different air flow mode

2
No change of the air inflow after the fan speed is changed

Fault Diagnosis Hint:

① Fault of the blower relay, the blower motor, the resistance or the fan switch
Step 1
② Fault of the blower unit
Step 2-4

Step Inspection Operation

Check the following systems and Yes Go to the next step.
electrical parts:
1 blower relay, blower motor, resistance, Repair or replace the faulty parts and then go
electronic fan switch. No
to the step 5.
Are they normal?
Turn the ignition switch to ON position Yes Go to the step 4.
Turn on the fan switch to enable the
2 interior air circulation
Is the fan of the blower unit rotating No Go to the next step.
smoothly?
Check whether the fan of the blower unit Yes Go to the next step.
is normal?
3 Is the fan interfering with the fan frame? Remove the foreign matters, repair or replace
Are there any foreign matters or obstacles No the fan and the fan frame, and then go to the
in the fan? step 5.
Yes Remove the obstacles and go to the next step.
Is the air inlet/vent of the blower unit Check the passage between the blower unit
4
blocked? No and the heater unit for any blockage and then
go to the next step.
End the fault diagnosis and explain the repair
Yes
details to the customer.
5 Can the air be vented?
If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.

3 No change of the air flow mode

Fault Diagnosis Hint:

1) Fault of the air flow mode linkage, crank, rod, cable and cable clip.
Step 1, 2
2) Fault of the climate control unit gear rack and the air flow mode cable.
Step 3
3) Fault of one or more heater unit openings.
Step 4,5

Step Inspection Operation

Check the air flow mode linkage, crank, rod Yes Go to the next step.
and cable clip.
Are the linkage and the crank lubricated? Apply the grease or install the linkage,
1 crank and rod securely in place; repair
Are all the linkage, crank and rod installed in No
place? or replace the cable clip and then go to
Is the cable clip distorted? the step 6.
 A/C System3A-5

Are the above items normal?

Yes Go to the next step.

Is the air flow mode cable securely fixed?
2 Does it match correctly with the air flow mode
linkage of the heater unit? No
Check the climate control unit.
Is the gear rack engaged normally?
3 Is the air flow mode cable correctly installed
on the gear rack?
Are the above items normal?
Are there any obstacles at each opening of the Yes
4
heater unit?
No
Are all the openings of the heater unit correctly
5
and securely installed?
6 Does the air flow mode change?
Adjust the air flow model cable or
install it correctly, and then go to the
step .6.
Remove the obstruction and then go to
Yes
the step 9.
No Go to the next step.
Remove the obstacles and then go to
the step 6.
Go to the next step.
Check each opening for any crack or
Yes
damage and then go to the next step.
Install the openings securely in place
No
and then go to the next step.
End the fault diagnosis and explain the
Yes
repair details to the customer.
If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.

4 Abnormal/no air circulation

Fault Diagnosis Hint:

① Fault of the blower unit intake linkage, crank, cable and cable clip
Step 1、2
② Fault of the intake cable of the climate control unit
Step 3
③ Fault of the blower unit air inlet
Step 4、5

Step Inspection Operation

Check the blower unit intake linkage, intake Yes Go to the next step.
crank and cable clip.
Are the linkage and the crank lubricated? Apply the grease or install the linkage
1 Are the linkage and the crank correctly and and crank correctly and securely in place,
securely installed? No
or replace the cable clip, and then go to
Is the cable clip distorted? the step 6.
Are the above items normal?
Yes Go to the next step.
Check the internal and external circulation Inside and outside the loop stepper motor
2 motor drive harness is correctly plugged into driver adjust the harness to ensure proper
the drive motor? No
connection with the stepper motor, and
then go to the step .6.
Yes Go to the next step.
Air conditioning inside and outside the loop
3 Replace the controller assembly, and then
button on the manipulator is damaged? No
go to the step 6.
Remove the obstacles, and then go to the
Are there any obstacles at the air inlet of the Yes
4 step 6.
blower unit?
No Go to the next step.
 A/C System3A-6

Check the air inlet for any crack or

Yes
Is the air inlet of the blower unit correctly and damage and then go to the next step.
5
securely installed? Install the air inlet securely in place and
No
then go to the next step.
End the fault diagnosis and explain the
Yes
repair details to the customer.
6 Is there any air circulation?
If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.

5 The exhaust gas temperature does not change.

Fault Diagnosis Hint:
1) Fault of the air mixing linkage, crank, pull rod, cold and warm the stepper motor of the heater
unit
Step 2、3
2) Cold and warm air-conditioning knob actuator failure.
Step 4
3) HVAC air mix door catching.
Step 5、6

Step Inspection Operation

Yes Go to the next step.
1 Is the coolant preheated? Preheat the engine and then go to the
No
step 7.
Check the air mixing linkage, crank, pull Yes Go to the next step.
rod and cold and warm the stepper motor
of the heater unit.
Are the linkage and the crank lubricated? Apply the grease or install the linkage,
2 Are the linkage, crank and pull rod crank and pull rod correctly and
securely installed in place? No securely in place, or replace the the
Whether Cold and warm the stepper motor stepper motor, and then go to the step
damage? 6.
Are the above items normal?
Adjust air mix motor drive harness to
Air mix motor drive harness is correctly Yes ensure proper connection with the
3 drive motor,and then go to the step 7.
plugged into the drive motor?
No Go to the next step.
Check the climate control unit. Replace the air conditioning
Yes
4 Cold and warm air conditioning knobs manipulators, and then go to the step 7.
manipulator is damaged? No Go to the next step.
Repair or replace the HVAC air mixing
Whether HVAC air mixing damper Yes
5 damper, and then go to the step 7.
catching?
No Go to the next step.
Check the air mixing port for any crack
Yes
or damage and then go to the next step.
Is the air mixing port of the heater unit
6 Install the air mixing port correctly and
correctly and securely installed?
No securely in place and then go to the
next step.
End the fault diagnosis and explain the
Yes
Does it operate normally at each repair details to the customer.
7
temperature setting? If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.
 A/C System3A-7

6 Blowers malfunction
Fault Diagnosis Hint:
1. Blower motor wiring fault. Step 1.2.3.4.5
2. Fan speed control module failure. Step 6.7.8
3. Speed control knob switch failure. Step 9
4. blower motor failure. Step 10
Step Inspection Operation

Check the blower motor power supply is Yes Go to the next step.
1
normal? No Go to the step 3.

Check the blower motor ground circuit is Yes Go to the next step.
2
normal? No Go to the step 10.
Yes Go to the next step.
Check the blower relay power supply
3 Check the power supply circuit,
voltage is normal? No
troubleshooting,go to the step 11.
Yes Go to the next step.
4 Check the blower relay is normal? Replace the blower relay, go to the step
No
11
Yes Go to the next step.
5 Check the fuse is normal?
No Replace the fuse, go to the step 11
Yes Go to the next step.
Check the circuit between the blower fan
6 Replace the blower fan speed control
speed control module is turned on? No
module, go to the step 11
Check the circuit between the blower Yes Go to the next step.
7 motor and fan speed control module is Repair harness or connector, go to the
continuity? No
step 11
Check the circuit between the blower Yes Go to the next step.
8 motor and fan speed control module is Repair harness or connector, go to the
continuity? No
step 11
Yes Go to the next step.
Check the speed control knob switch is Repair grounding switch harness
9 connector or replace the air
normal? No
conditioning manipulators, go to the
step 11
Yes Go to the next step.
10 Check that the blower motor normal? Remove the blower motor, blower
No motor, smooth rotation is determined,
go to the next step.
Troubleshooting end, explain to the
Yes
Open the blower speed control knob, a customer repair the situation.
11 normal amount of wind, and the wind If obstacles happen again, to re-
speed can be adjusted. No examine the failure symptoms, and
then start from step 1.

7 Electromagnetic clutch can not be combined

Fault Diagnosis Hint:
1. Compressor wiring fault. Step 1 . 3
 A/C System3A-8

2. Failure of the compressor itself. Step 2

3. Fuse failure. Step 3
4. Compressor input signal failure. Step 4.5.6.7
5. Cooling fan failure. Step 8
Step Inspection Operation
Check the power of the electromagnetic Yes Go to the next step.
1 clutch is normal?
No Go to the step 4
Yes Go to the next step.
Check the electromagnetic clutch circuit is
2 Replace the compressor, go to the step
normal? No
9
Yes Go to the next step.
3 Check the fuse is normal?
No Replace the fuse, go to the step 9
Yes Go to the next step.
4 Check the ECU input signal is normal? Repair or replace the faulty parts, go to
No
the step 9
Yes Go to the next step.
Check the refrigerant pressure sensor is
5 Repair or replace the pressure sensor,
normal? No
go to the step 9.
Yes Go to the next step.
Circuit continuity check A / C button.
6 Repair harness or replace air
No
conditioning controller,go to the step 9.
Yes Go to the next step.
Check the speed control knob circuit
7 Repair harness or replace air
continuity. No
conditioning controller,go to the step 9.
Yes Go to the next step.
Check that the cooling fan can work
8 Repair or replace the cooling fan, go to
properly. No
the next step.
Troubleshooting end, explain to the
Yes
Ignition, press the A / C switch, confirm customer repair the situation.
9 whether the normal electromagnetic clutch If obstacles happen again, to re-
combination? No examine the failure symptoms, and
then start from step 1.

8 Inadequate refrigeration.
Fault Diagnosis Hint:
1. Fault of the drive belt
Step 2
2. Fault of the blower unit or condenser
Step 4-5
3. Fault of the receiver/dryer or expansion valve
Step 8-9
4. Fault of the refrigeration pipeline
Step 10-11
5. Fault of the A/C compressor system or insufficient compressor oil
Step 15,-16
6. Too much compressor oil or the fault of expansion valve or heater unit linkage or air mixing
linkage
Step 17-19
 A/C System3A-9

Step Inspection Operation

Perform the refrigeration system It operates normally (recheck the fault
Yes
performance test. symptom)
Refer to the maintenance procedures of the
1
refrigeration system to perform the
No Go to the next step.
performance test.
Does it operate normally?
Yes Go to the next step.
Is the drive belt normal? Adjust or replace the drive belt and
2 Refer to Checking the Drive Belt, Drive then go to the step 20.
Belt, Section B. No
Refer to Adjusting the Drive Belt,
Drive Belt, Section B.
Check the refrigerant pressure at the Yes Go to the next step.
3 high/low pressure end. Is the pressure
within the limit? No Go to the step 6.
Remove the obstruction and then go to
the step 20.
(In the evaporator unit, if the air does
not arrive at the evaporator, the heat
Yes
4 Is the blower air inlet blocked? exchange cannot generate and the
refrigerant pressure shall rise;
therefore, the obstruction should be
removed timely)
No Go to the next step.
Adjust the refrigerant to the specified
Yes volume and then go to the step 20.
Does the condenser operate normally?
(excessive refrigerant)
5 Refer to Checking the Condenser, Basic
Replace the condenser or repair and
System.
No clean the condenser cooling fin, and
then go to the step 20.
Is the refrigerant pressure both at the high Yes Go to the next step.
6
end and low end below the standard? No Go to the step 14.
When the A/C compressor is turned on, Yes Go to the next step.
can the pressure at the high end increase
immediately to the specified value and
7
then decrease and become stable? (Is there No Go to the step 10.
any negative pressure at the low pressure
end?)
Turn off the A/C switch to stop the A/C for Yes Go to the next step.
10min.
Start the engine. Replace the receiver/dryer and then go
8 Turn on both the A/C switch and the fan to the step 20.
switch. No (It is necessary to replace it because
Is there still fault when the A/C there is water mixed into the
compressor is turned on? receiver/dryer.)
Replace the expansion valve and then
go to the step 20. (The replacement is
Yes
necessary, because the valve is closed
Is thermal sensing tube of the expansion
too much)
9 valve in the evaporator unit installed
Install thermal sensing tube of the
correctly and securely?
expansion valve in the evaporator unit
No
correctly and securely and then go to
the step 20.

Check the refrigeration pipeline.
Is the conduit damaged or fissured?
Is there any greasy dirt on the conduit
connector? (By visual inspection)
Is there any leakage on the conduit
connector?
Is there any leakage at the connection pipe
of the condenser?
10 Is there any leakage at the connection pipe
of the receiver/dryer?
Is there any leakage at the connection pipe
of the A/C compressor?
Is there any leakage at the connection pipe
of the evaporator unit?
Perform the air leak detection by using the
air leak detector.
Are the above items normal?
Is there any leakage at the connections of
11
the pipeline of the evaporator unit?
Does the pipeline connector of the
12 evaporator core in the evaporator unit
become loose?
13 Does the conduit connector become loose?
Is there nearly no increase of pressure at
14 the high pressure end of the A/C
refrigeration system?
Is there any increase of pressure at the high
15 pressure end under the high speed
operation of the engine?
Is there any increase of pressure at the high
16 pressure end when the compressor oil is
added to the specified volume?
Is the refrigerant pressure relatively high
17
only at the low pressure end?
Are the air mixing linkage, crank and pull
18
rod of the heater control unit installed
A/C System3A-10
Yes Go to the next step.
If the conduit or A/C parts are
damaged or fissured, replace them and
No
then go to the step 20; if not, go to the
step 13.
Adjust the compressor oil and the
Yes refrigerant to the specified volume and
then go to the step 20.
If the pipeline is damaged or fissured,
No replace it, and then go to the step 20; if
not, go to the next step.
Tighten the connector to the specified
torque, adjust the compressor oil and
Yes
the refrigerant to the specified volume
and then go to the step 20.
Replace the O-ring on the conduit,
adjust the compressor oil and the
No
refrigerant to the specified volume and
then go to the step 20.
Tighten the connector to the specified
torque, adjust the compressor oil and
Yes
the refrigerant to the specified volume
and then go to the step 20.
Replace the O-ring on the conduit,
adjust the compressor oil and the
No
refrigerant to the specified volume and
then go to the step 20.
Go to the next step (if nearly no
Yes
increase of pressure)
No Go to the step 17
Yes Go back to the step 3.
No Go to the next step.
End the fault diagnosis and explain to
Yes the customer that the fault is caused by
insufficient compressor oil.
Replace the A/C compressor and then
No go to the step 20 (A/C compressor
fault)
Yes Go to the step 19.
No Go to the next step.
Yes Adjust the compressor oil to the
specified volume and then go to the
 A/C System3A-11

step 20. (A/C compressor oil volume

correctly?
Is thermal sensing tube of the expansion
19 valve in the evaporator unit installed
correctly and securely?
Can the cool air be vented?
20 (Is the result of the refrigeration system
performance test normal?)
exceeds the specified)
Repair or install the linkage, crank and
No
pull rod and then go to the step 20.
Repair the expansion valve and then go
to the next step. (The replacement is
Yes
necessary, because the expansion valve
is opened too much)
Install thermal sensing tube securely
No
and then go to the next step.
End the fault diagnosis and explain the
Yes
repair details to the customer.
If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.

9 No cool air out

Fault Diagnosis Hint:
① Fault of the A/C switch indicator lamp Step 3-5
② Fault of PCM A/C turn-off control system and the cooling system
Step 6, 22
③ Fault of the A/C amplifier, A/C switch, potentiometer
Step 8-14
④ PCM(A/C signal) system fault
Step 15,16
⑤ Fault of the refrigerant pressure switch and the cooling system
Step 17-19
⑥ PCM (IG1 signal) system fault
Step 20,21
⑦ Compressor system fault
Step 23,24
⑧ A/C relay system fault
Step 25-27

Step Inspection Operation

Yes Go to the next step.
1 Can the cool air vented? Conduct the step 1 listed in the Fault
No
Diagnosis Index 1 and 2.
Start the engine. Conduct the step 1 listed in the Fault
Yes
Turn on both the A/C switch and the fan Diagnosis Index 6.
2
switch simultaneously.
No Go to the next step.
Does the A/C compressor operate normally?
Does the A/C switch indicator lamp come Yes Go to the step 6.
3
on? No Go to the next step.
Turn the ignition switch to the ON position. Yes Go to the next step.
Test the voltage (IG2) signal of the Pin C of Repair the harness between the fuse
*4
the A/C switch. No box and the A/C switch and then go to
Is the voltage about 12V? the step 28.
Turn on both the A/C switch and the fan Check the A/C switch and then go to
*5 Yes
switch simultaneously. the step 28.
 A/C System3A-12

Test the voltage (A/C signal) of the Pin A of Repair the harness between the A/C
the A/C switch. No switch box and the fan switch and then
Is the voltage about 12V? go to the step 28.
Turn the ignition switch to the LOCK Yes Go to the step 15
position.
Disconnect the refrigerant pressure switch.
Turn the ignition switch to the ON position.
Set the fan speed at the position 1.
Test the refrigerant pressure switch
*7 Connect the refrigerant pressure switch
connector (at the wiring harness side) No
The voltage of the following pin: connector and then go to the next step.
·Pin A (A/C signal)
Is the voltage about 12V when the A/C
switch is turned off? Is the voltage is 0V
when the A/C switch is turned on?
Turn the ignition switch to the LOCK Stop the short circuit and then go the
Yes
position. next step.
Disconnect the A/C amplifier connector.
Start the engine
*8 Turn on both the A/C switch and the fan
Stop the short circuit and then go to the
switch simultaneously. No
step 13.
Is there any cool air vented out when the Pin
B and C of the A/C amplifier connector is
short circuited?
Turn the ignition switch to the ON position. Yes Go to the next step.
Test if the voltage of the Pin C (IG2 signal) Repair the harness between the fuse
*9
of the A/C amplifier connector is about No box and the A/C amplifier and then go
12V. to the step 28.
Repair the harness between the
Test if the voltage of the Pin B (A/C signal) refrigerant pressure switch box and the
Yes
*10 of the A/C amplifier connector is about A/C amplifier and then go to the step
12V. 28.
No Go to the next step.
Is the potentiometer normal? Yes Go to the next step.
11 Refer to Checking the Potentiometer, Replace the potentiometer and then go
Control System. No
to the step 28.
Repair the harness between the A/C
Is the amplifier normal? Yes amplifier and the potentiometer and
12 Refer to Checking the A/C Amplifier, then go to the step 28.
Control System. Replace the A/C amplifier and then go
No
to the step 28.
Turn the ignition switch to the LOCK Yes Go to the next step.
position.
Check the continuity between the Pin B Repair the wiring harness between the
*13 (A/C signal) of the A/C amplifier connector refrigerant pressure switch box and the
and the following refrigerant pressure No
A/C amplifier and then go to the step
switch connector pin (A/C signal). 28.
Are they in continuity?
Turn the ignition switch to the ON position. Check the wiring harness between the
Turn on the A/C switch。 Yes A/C amplifier and the A/C breaker and
*14 Turn off the fan switch. then go to the step 28.
Is the Pin B (A/C signal) of the A/C switch Check the A/C switch and then go to
No
connector about 12V? the step 28.
*15 Is the voltage of the Pin B (A/C signal) of Yes Go to the step 17
 A/C System3A-13

the refrigerant pressure switch connector

No Go to the next step.
about 12V?
Repair the wiring harness between the
Yes PCM and the refrigerant pressure
Is the voltage of the Pin 1P (A/C signal) of
*16 switch and then go to the step 28.
the PCM connector (22-core) about 12V?
Check the PCM and then go to the step
No
28.
Is there any cool air out when the following Yes Go to the next step.
pins of the refrigerant pressure switch Stop the short circuit and reconnect the
17
connector are short circuited? No refrigerant pressure switch connector,
Pins A-B (A/C signal) and then go to the step 20.
Is the refrigerant pressure normal? Stop the short circuit and reconnect the
Refer to Checking the Refrigerant Filling, Yes refrigerant pressure switch connector,
18 and then go to the step 20.
Refrigeration System Maintenance
Procedure. No Go to the next step.
Is the refrigerant metering normal? Check the refrigerant pressure switch
Yes
Refer to Checking the Refrigerant Filling, and then go to the step 28.
19
Refrigeration System Maintenance Adjust the refrigerant to the specified
No
Procedure. value and then go to the step 28.
Does the electromagnetic clutch operate Stop the short circuit and then go the
Yes
*20 when the Pin B (IG1 signal) of the A/C next step.
relay connector is grounded? No Go to the step 22
Yes Go to the next step.
Turn off the A/C switch.
*21 Is the voltage of the Pin 1S (IG1) of the Repair the wiring harness between A/C
PCM connector (22-core) about 12V? No relay and the PCM and then go to the
step 28.
Check the following input signal Check the operation of the refrigerant
components: system. Refer to Checking the Control
Yes
engine coolant temperature sensor, of the CONDENSER fan, Cooling Fan
transmission gear switch, neutral switch, Control, System Inspection, Section F.
*22
power steering switch, crank angle position
sensor, accelerator pedal position sensor and Replace the input signal components
No
PCM wiring harness (A/C – cutoff control) and then go to the step 28.
Are they normal?
Is the voltage of the Pin A (A/C control Yes Go to the next step.
*23 signal) of the electromagnetic clutch
thermal protector about 12V? No Go to the step 25
Replace thermal protector and then go
Is the electromagnetic clutch normal? Yes
to the step 28.
*24 Refer to Checking the Electromagnetic
Replace the electromagnetic clutch coil
Clutch, Control System. No
and then go to the step 28.
Yes Go to the next step.
Check whether the circuit with a blown
*25 Is the A/C relay power fuse normal? fuse is short circuited to the ground.
No
Repair or replace accordingly. Install a
fuse of the appropriate rating.
Turn the ignition switch to the ON position. Yes Go to the next step.
Is the voltage of the following pins of the
*26 A/C relay unit about 12V? Repair the harness between the A/C
Pin A (IG1 signal) No relay and the fuse box and then go to
Pin C (A/C control signal) the step 28.
Is the voltage of the Pin D (A/C control
*27
signal) of the A/C relay unit about 12V? Yes Repair the harness between the A/C
relay and thermal protector and then go
 A/C System3A-14

to the next step.

Check the A/C relay and then go to the
No
next step.
End the fault diagnosis and explain the
Is there any cool air out? (Is the result of the Yes
repair details to the customer.
*28 refrigeration system performance test
If the fault reoccurs, recheck the fault
normal?) No
symptom and start from the step 1.

10 Inadequate heating
Fault Diagnosis Hint:
1. Cold and warm mixing damper failure. Step 4
2. Duct leakage failure. Step 6
Step Inspection Operation

Check the engine coolant leaks? Yes Exclude leakage, go to the step 4
1
No Go to the next step.
Yes Go to the next step.
2 Check the radiator tank cap is normal?
No Troubleshooting,go to the step 4

Check the engine coolant water sound Yes Go to the next step.
3
normal? No Troubleshooting,go to the step 4
After the engine is warm, the temperature End the fault diagnosis and explain the
Yes
4 control knob rotation Xeon hot location, repair details to the customer.
check the warm air flow from the outlet? No Go to the next step.
Yes Go to the next step.
Check the mix door motor and wiring
5 Adjust or replace the door motor, repair
normal? No
wiring harness,go to the step 4.
Yes Go to the next step.
6 Check the air conditioning system and the
outlet duct leaks? No Troubleshooting,go to the step 4
Visually inspect the condition of the warm Reinstall the warm water pipes to be
Yes
7 water pipe installation, Whether twisted, installed smoothly, go to the step 4
crushed, etc.? No Go to the next step.
Yes Go to the next step.
Check the heater inlet and outlet Check the cooling system again, after
8
temperature is normal? No performing the procedure to replace the
heater core.
End the fault diagnosis and explain the
Yes
repair details to the customer.
Replace the heater core, check the fault
9 If obstacles happen again, to re-
disappears.
No examine the failure symptoms, and
then start from step 1.

11 There is noise under A/C operation.

Fault Diagnosis Hint:
1. Operating noise of the electromagnetic clutch
Step 4
2. Noise from the A/C compressor blades
 A/C System3A-15

Step 5-13
3. Noise from the A/C compressor slipping
Step 14-17
4. Interference noise of the hose or refrigeration pipeline
Step 18
Step Inspection Operation
Is there any tinkle, crackle, beep and Yes Go to the step 5
1 buzzer? (Is the noise from the A/C
compressor blades?) No Go to the next step.

Is there any grating and whir? (Is the noise Yes Go to the step 14
2
from the A/C compressor slipping)? No Go to the next step.
Yes Go to the step 18
3 Is there any clash and chatter (babble)?
No Go to the next step.
Adjust the clearance between the
electromagnetic clutch pressure plate and the
compressor belt pulley and then go to the
Yes
Is there any click sound? (the operating step 19.
4
noise of the electromagnetic clutch) Refer to Adjusting the Electromagnetic
Clutch, Control System.
The condition is normal (recheck the fault
No
symptom)
Yes Go to the next step.
Does the noise last for more than 3s after The condition is normal (the noise only
5
the A/C compressor is turned on? No occurs in 2~3s after the A/C compressor is
turned on)
Is the idle speed normal? Yes Go to the next step.
6 ·Refer to the Idle Speed Adjustment, Engine Adjust the idle speed and then go to the step
Adjustment, Section F. No
19.
Is the refrigerant volume normal? Yes Go to the step 10
·Refer to Checking the Refrigerant Filling,
7
Refrigeration System Maintenance No Go to the next step.
Procedure.
Check the refrigerant pipeline. Yes Go to the next step.
Is there any damage and crack of the
pipeline?
Is there any greasy dirt at the pipeline
connection? (By visual inspection)
Is there any leakage at the pipeline
connection?
Is there any leakage at the connection pipe If the pipeline or A/C parts are damaged or
of the condenser? fissured, replace them, and then go to the
8
Is there any leakage at the connection pipe No step 19. If there is air leakage, repair or
of the receiver/dryer? replace the connector, replace the
Is there any leakage at the connection pipe receiver/dryer and then go to the step 19.
of the A/C compressor?
Is there any leakage at the connection pipe
of the evaporator unit?
Perform the air leak detection by using the
air leak detector.
Are the above items normal?
Is there any leakage at the connections of Adjust the refrigerant to the specified
9 Yes
the pipeline of the evaporator unit? volume and then go to the step 19.
 A/C System3A-16

If the pipeline or A/C parts are damaged or

fissured, replace them, and then go to the
No step 19. If there is air leakage, repair or
replace the connector, replace the
receiver/dryer and then go to the step 19.
Add the 20ml{20cc.0.8fl oz} compressor Yes Go to the next step.
oil.
10 End the fault diagnosis and explain the
Can any noise be heard under the high No
operation of the engine? repair details to the customer.
Yes Go to the next step.
Drain the compressor oil.
11 Replace the A/C compressor and then go to
Is there any metallic particulate pollutant? No
the step 19.
Replace the entire A/C system (except for
Is the compressor oil whitened or be mixed Yes the heater) and then go to the step 19.
12
with water?
No Go to the next step.
Replace the A/C compressor and the
receiver/dryer (because the A/C compressor
Yes may be worn and the receiver/dryer may be
Is there any click sound? (the operating
13 blocked, it is necessary to replace them) and
noise of the electromagnetic clutch)
then go to the step 19.
The condition is normal and recheck the
No
fault symptom.
Replace the A/C compressor, and then go to
Can you hear any noise right after the A/C Yes the step 19.(A/C compressor drain valve is
.14 kept open)
compressor stops?
No Go to the next step.
Is the drive belt normal? Yes Go to the next step.
15 Refer to Checking the Drive Belt, Drive Adjust or replace the drive belt and then go
Belt, Section B. No
to the step 19.
Remove the sundries and greasy dirt or
Is the drive belt worn? Is there any attached Yes replace the drive belt, and then go to the step
16 19.
sundries? Is there any greasy dirt?
No Go to the next step.
Replace the A/C compressor (except for the
electromagnetic clutch pressure plate, the
Is the electromagnetic clutch normal? Yes
belt pulley and the coil) and then go to the
17 Refer to Checking the Electromagnetic
step 19.
Clutch, Control System.
Replace the electromagnetic clutch and then
No
go to the step 19.
Visually check the A/C compressor and
Yes replace relevant parts when necessary, and
then go to the next step.
18 Is the noise from the A/C compressor? If the noise is caused by the refrigerant
pipeline, repair the loosened or missed clips
No
and tighten the screws, and then go the next
step.
End the fault diagnosis and explain the
Yes
Does the noise stop out of the A/C repair details to the customer. .
19
compressor? If the fault reoccurs, recheck the fault
No
symptom and start from the step 1.
 A/C System3A-17

accidentally, wiper it off immediately.

Maintenance Warning and
Instruction
Treatment of the refrigerant
1. Please avoid inhaling the air containing the
refrigerant or lubricant vapor, for these gases
may cause irritation to eyes, nose and throat.
For environmental concerns, we strongly
recommend that the recovery/recycling/filling
equipment be adopted for R134a emission
from the A/C system. If an accidental leak in
3. The PAG 105 # compressor oil is of higher
moisture absorption capacity than the
previously used mineral oil. The moisture
mixed into the compressor oil may cause
damage to the refrigeration system; therefore,
after the refrigeration system components are
removed, you should close the lid
immediately to prevent any moisture from
entering.
ATMOS GU10 compressor oil

Moisture absorption capacity

the system may occur, please ensure the work
area is well ventilated before continuing the
maintenance.
2. Do not use the compressed air method to
perform the pressure or leak test for the
R134a maintenance equipment and/or the
vehicle A/C system. The mixture of R134a Mineral oil
and air at certain proportion is flammable
when the pressure is increased; if ignited, it
shall cause personal injury or property
damage. For other health and safety Time
information, please obtain from the
refrigerant supplier.
3. Do not let the refrigerant leak near an open Maintenance Procedures for
flame or other sources of heat. The refrigerant Refrigeration System
will produce toxic gases when it is exposed to
the heat sources such as cigarettes or heaters. Installing the manifold gauge
If the operation may cause leakage, be sure to
avoid the above-mentioned heat sources and 1. Close the valve on the SST(49C061001)
maintain good ventilation. completely.

4. Handling refrigerant is dangerous. Dripping a 2. Connect the SST(49C061002, 49C061003)

drop of refrigerant on the skin will cause and the SST(49C061001) respectively with
localized frostbite; therefore, be sure to wear the low pressure port and the high pressure
gloves and goggles. If the refrigerant is port.
splashed into eyes, rinse with water 3. Connect the ends of the SST(49C061006A,
immediately and then go to the doctor. 49C061007) and the SST(49C061002,
Storage of the refrigerant 49C061003).
There is high pressure inside the refrigerant 4. Connect the SST(49C061006A, 49C061007)
reservoir. It may explode when being exposed to with the filler port.
the heat source, making metal fragments and
refrigerant splashing in all directions, which would
cause personal injury. The refrigerant should be
stored in the places with the temperature below 40
℃{1040F).
Treatment of the compressor oil
1. Only the PAG 105# compressor oil can be Cover
adopted for this vehicle and other kinds of oil
may cause damage to the A/C compressor. Cover Filler port at the high
pressure end
2. Don’t let the PAG 105# compressor oil drop Filler port at the
on the vehicle body, or else the paint may low pressure end
come off. If it drops on the vehicle body
 A/C System3A-18

Specified refrigerant capacity:

Recovering the refrigerant
600g{21. 20z)
Warning:
675g{23. 80z): in extremely hot areas
1. Please avoid inhaling the air containing the
refrigerant or lubricant vapor, for these gases Bleeder valve
may cause irritation to eyes, nose and throat. Pin plug
For environmental concerns, we strongly
recommend that the recovery/recycling/filling
equipment be adopted for R134a emission
from the A/C system. If an accidental leak in Refrigerant
the system may occur, please ensure the work reservoir
area is well ventilated before continuing the
maintenance.
Scale
2. Connect the R134Ra Vacuum pump
recovery/recycling/filling equipment with the
vehicle and operate it as per the
manufacturer’s instruction book. 7. Open all the valves of the ST(49C061001).
Refrigerant filling Caution:
Warning: Close the SST valves immediately after turning off
Please avoid inhaling the air containing the the vacuum pump; otherwise, the oil in the vacuum
refrigerant or lubricant vapor, for these gases may pump will return to the refrigeration cycle system,
cause irritation to eyes, nose and throat. For resulting in the decreased efficiency of the A/C
environmental concerns, we strongly recommend system.
that the recovery/recycling/filling equipment be 8. Operate the vacuum pump for 15min.
adopted for R134a emission from the A/C system.
If an accidental leak in the system may occur,
please ensure the work area is well ventilated
before continuing the maintenance.
Caution: Closed
Please fill the system with proper amount of
refrigerant, for the excessive refrigerant will
reduce the operating efficiency of the A/C and
damage the refrigeration cycle system.
Recovering the used R134a refrigerant
Connect the R134Ra
recovery/recycling/filling equipment with the
vehicle and operate it as per the manufacturer’s
9. Confirm the reading of the high and low
instruction book.
pressure ends of the SST(49C061001) is －
Adding fresh R134a refrigerant
101kPa{ － 760mmHg, － 29.9inHg). Close
1. Install the SST(manifold gauge) (Refer to each valve of the SST(49C061001).
Installing the Manifold Gauge).
2. Connect the pin plug of the SST(49C061004)
with the bleeder valve of the
SST(49C061001).
3. Connect the SST(49C061005) with the central
port of the SST(49C061001).
4. Connect the SST(49C061005) with the
vacuum pump.
5. Connect the SST(49C061004) with the
refrigerant reservoir.
6. Put the refrigerant reservoir on the scale.

10. Turn off the vacuum pump and wait for 5min.
11. Check the reading of the high and low
pressure ends of the SST(49C061001). If the
value changes, check for any leak and start
from the step 7. If there is no change, go to
the step 12.
12. Open the valves of the refrigerant reservoir.
13. Weigh the reservoir.
Warning:
1) If the refrigeration system is filled with
excessive refrigerant or when there is any
leakage, the refrigerant would dissipate into
the atmosphere. In order to prevent the
damage to the ozone layer caused by the
accidental leakage, please perform the
correct steps for checking the leakage and
only add proper amount of refrigerant.
2) It is dangerous to operate the engine when
filling the system with refrigerant with the
high pressure valve of the reservoir open.
The pressure in the reservoir would increase
resulting in explosion, making metal
fragments and refrigerant splashing in all
directions, which would cause personal
injury; therefore, don’t open the high
pressure valve when the engine is operating.
14. Open the high pressure valve of the
SST(49C061001).
Open
15. When the reading of the low pressure end
increases to 0.098MPa{1.0kgf/ cm2,14psi},
close the high pressure valve of the
SST(49c061001).
16. Use the SST(refrigerant leak detector) to
check the cooling pipe/hose for any leak. If
there is no leak, go to the step 17; if there is
leak due to the insecurely connected
connector, tighten the connector and recheck
for any leak. If the leak still exists, drain off
the refrigerant and repair the connector. Refill
the refrigerant from the step 7. If there is no
A/C System3A-19
leak after the connector is tightened, go to the
step 17.
Warning:
It is dangerous to operate the engine when filling
the system with refrigerant with the high pressure
valve of the reservoir open. The pressure in the
reservoir would increase resulting in explosion,
making metal fragments and refrigerant splashing
in all directions, which would cause personal
injury; therefore, don’t open the high pressure
valve when the engine is operating.
17. Open the high pressure valve of the
SST(49C061001) and start to fill until the
weight of the reservoir is reduced by 300g110.
60zl compared to the weight obtained in the
step 13.
Open
18. Close the high pressure valve of the
SST(49C061001).
Warning:
It is dangerous to operate the engine when filling
the system with refrigerant with the high
pressure valve of the reservoir open. The
pressure in the reservoir would increase resulting
in explosion, making metal fragments and
refrigerant splashing in all directions, which
would cause personal injury; therefore, don’t
open the high pressure valve when the engine is
operating.
19. Start the engine and turn on the A/C
 A/C System3A-20

compressor. 4. Connect the SST(49C061005) with the

vacuum pump.
20. Open the low pressure valve of the
SST(49C061001) and start to fill until the 5. Connect the SST(49C061004) with the
weight of the reservoir is reduced to the refrigerant reservoir.
specified amount compared to the weight
obtained in the step 13. Bleeder valve
21. Close the low pressure valve of the Pin plug
SST(49C061001) and the valve of the
refrigerant reservoir.
22. Turn off the engine and the A/C compressor.
23. Use the SST(air leak detector) to check for
any leak. If there is no leak, go to the step 24;
if there is leak due to the insecurely connected
connector, tighten the connector and recheck
for any leak. If the leak still exists, drain off Refrigerant
the refrigerant and repair the connector. Refill reservoir
the refrigerant from the step 7. If there is no
leak after the connector is tightened, go to the
step 24.
24. Separate the SST(49C061006A, 49C061007)
from the filler port. Vacuum pump

25. Close the filler port cover tightly. 6. Only open the central valve of the
Adding the refrigerant SST(49C061001).
Warning: Caution:
Please avoid inhaling the air containing the Close the valve of the SST(49C061001)
refrigerant or lubricant vapor, for these gases may immediately after turning off the vacuum pump;
cause irritation to eyes, nose and throat. For otherwise, the oil in the vacuum pump will return
environmental concerns, we strongly recommend to the refrigeration cycle system, resulting in the
that the recovery/recycling/filling equipment be decreased efficiency of the A/C system.
adopted for R134a emission from the A/C system.
7. Operate the vacuum pump for 1min.
If an accidental leak in the system may occur,
please ensure the work area is well ventilated 8. Close the central valve of the
before continuing the maintenance. SST(49C061001).
Caution: 9. Turn off the vacuum pump.
Please fill the system with proper amount of 10. Open the valves of the refrigerant reservoir.
refrigerant, for the excessive refrigerant will Warning:
reduce the operating efficiency of the A/C and
damage the refrigeration cycle system. It is dangerous to operate the engine when filling
Recovering the used R134a refrigerant the system with refrigerant with the high pressure
valve of the reservoir open. The pressure in the
Connect the R134Ra recovery/recycling/filling reservoir would increase resulting in explosion,
equipment with the vehicle and operate it as per making metal fragments and refrigerant splashing
the manufacturer’s instruction book. in all directions, which would cause personal
Adding fresh R134a refrigerant injury; therefore, don’t open the high pressure
1. Install the SST(manifold gauge) (Refer to valve when the engine is operating.
Installing the Manifold Gauge). 11. Start the engine and turn on the A/C
2. Connect the pin plug of the SST(49C061004) compressor.
with the bleeder valve of the 12. Open the low pressure valve of the
SST(49C061001). SST(49C061001).
3. Connect the SST(49C061005) with the central
port of the SST(49C061001).

Open
13. Add the refrigerant according
inspection result.
Sight glass
14. Close the low pressure valve of the
SST(49C061001) and the valve of the
refrigerant reservoir.
15. Turn off the engine and the A/C compressor.
16. Separate the SST(49C061006A, 49C061007)
from the filler port.
17. Close the filler port cover tightly.
Cover
A/C System3A-21
Checking the refrigerant
1. Warm up the engine and keep it operating
stably at 1,500rpm.
2. Turn the fan switch to the position 4.
3. Turn on the A/C switch.
4. Select the RECYCLE mode.
5. Set the temperature to the MAXCOLD mode.
6. Select the VENT mode.
7. Close all doors and windows.
8. Check the refrigerant amount.
9. Troubleshoot the refrigeration system. (Refer
to the Fault Diagnosis)
to the Checking the refrigerant pressure
1. Install the SST(manifold gauge) (Refer to
Installing the Manifold Gauge).
2. Warm up the engine and keep it operating
stably.
3. Turn the fan switch to the position 4.
4. Turn on the A/C switch.
5. Select the INTERNAL CIRCULATION mode.
6. Set the temperature to the MAXCOLD mode.
7. Select the “TO FACE” mode.
8. Close all doors and windows.
9. Measure the ambient temperature and the
readings of the high and low pressure ends of
the SST(49C061011).
10. Ensure the pressure readings of the
SST(49C06001) and the ambient temperature
conform to the following figures.
High pressure end
Manifold gauge pressure reading
Low pressure end
Ambient temperature
 A/C System3A-22

11. If not within the specified range, troubleshoot 14. Record the middle air vent outlet temperature
the refrigeration system. (Refer to the Fault at the driver side.
Diagnosis)
15. Determine and record the ambient
Refrigeration System Performance Test temperature.
1. Conduct the refrigerant inspection and the 16. Ensure the temperature reading is within the
refrigerant pressure test (Refer to Checking shadow shown as follows.
the Refrigerant) (Refer to Checking the
Refrigerant Pressure).
Outlet temperature
2. If not qualified, troubleshoot the refrigeration
system (Refer to the Fault Diagnosis). If it is

Middle air vent temperature

correct, go to the next step.
3. Disconnect the connector of the ambient
temperature sensor.
4. Put a dry-bulb thermometer at the central air
vent at the driver side.
5. Open the engine hood.
6. Warm up the engine and keep it operating
stably at 1,500rpm.
7. Turn the fan switch to the position 4.
8. Turn on the A/C switch. Ambient temperature
9. Select the INTERNAL CIRCULATION mode.
10. Set the temperature to the MAXCOLD mode.
17. If not within the specified range, troubleshoot
11. Select the “TO FACE” mode. the refrigeration system. (Refer to the Fault
Diagnosis)
12. Close all doors and windows.
18. Connect the connector of the ambient
13. Wait until the A/C output temperature
temperature sensor.
becomes stable. When the A/C compressor is
turned on and off repeatedly via the A/C
compressor control of the A/C amplifier, the
output temperature has become stable.
 A/C System3A-23

b. Remove the spring clip on the heater pipes,

Basic System unplug the heater out of water, at the end of
the maintenance must add coolant to prevent
Structure View the engine due to lack of coolant and heat.

6. Remove the front seat. (See the front seat of

1 HVAC assembly removal / installation)
2 A/C compressor 7. Remove the instrument panel and lower body.
3 Condenser (See instrument panel and dashboard,
instrument panel disassembly / installation)
4 Cooling tube
8. Remove blowing foot air duct.
5 A/C controller
6 Rear DIRECTED-TO-FEET system
7 Fan heater water pipe
8 Ambient temperature sensor
9 Sunlight sensor
10 Interior temperature sensor
Removal/Installation of HVAC Assembly
1. Disconnect the negative cable of the battery.
2. Drain the refrigerant out of the system. (Refer
to Recovering the Refrigerant, Maintenance
Procedures for Refrigeration System) (Refer
9. Remove the HVAC body, unplug the wiring
to Refrigerant Filling, Maintenance
harness connected with the HVAC.
Procedures for Refrigeration System)
10. Remove the HVAC assembly, three mounting
3. Remove the left and right front door. (See
bolts.
instrument panel and dashboard, instrument
panel disassembly / installation)
4.a. After confirming the refrigerant recovery and
remove the air conditioning duct installation
plate, the air conditioning evaporator tube out,
and then use the dust cover on the air
conditioning evaporator tubes and dust
interfaces.

11. Press the reverse order of removal to install.

 A/C System3A-24

21 Blower
22 Warm water pipe press plate
Disassembly/Assembly of HVAC 23 Warm water pipes clamp
1. Perform the disassembly in the order shown 24 Heater core press plate
in the following table.
25 Heater core
2. Perform the installation in reverse order of the 26 Air filter press plate
removal.
27 Air Filter
28 Left housing
29 Right housing

1 Mode air duct 1

Inside and outside the circulating
2
mechanical structure
3 Intake air door assembly
Inspiratory hose (automatic A/C
4
configured)
5 Aspirator (automatic A/C configured)
6 Mode the circulating mechanical structure
7 DIRECTED-TO-FACE air door
8 DIRECTED-TO-FEET air door
9 Defrost door
10 Mode air duct 2
Cool and heat air door mechanical
11
structure
12 Cool and heat air door
13 Evaporator pipe press plate
14 Evaporator cover
15 Evaporator pipe assembly
16 Expansion valve
17 Evaporator press plate
18 Evaporator temperature sensor
19 Evaporator
20 Speed control module
 A/C System3A-25

Removal/Installation of Air Flow Mode

Main Linkage
1. Disconnect harness mode stepper motor.
2. Perform the removal in the order shown in the
following table.
3. Perform the installation in reverse order of the
removal.
4. Connect the servo motor harness.

1 Mode stepper motor

2 Operating disc
3 Defrost damper control arm
4 Blowing surface damper control
arm
5 Blowing foot damper connecting
rod
6 Blowing foot damper control arm
Installation Instruction for Air Flow
Mode Main Linkage
Caution:
Please apply the specified grease on the main
linkage, for the adoption of other grease would
cause abnormal noise or abnormal operation of the
linkage.
1. Press the icon to install each damper connecting
rod methods to ensure connecting rod is
installed correctly, no catching and loose
phenomenon.
2. The method according to the throttle track on the
disc icon to the fan heater unit is installed,
ensure that all the damper connecting rod and
track runner with a good track on the disc.
3. Turn the main link to confirm every normal
airflow patterns can change.
4. Finally, install the stepper motor drive and
connect the wiring harness.
Removal/Installation of A/C Compressor
1. Disconnect the negative cable of the battery.
2. Drain the refrigerant out of the system. (Refer
to Recovering the Refrigerant, Maintenance
Procedures for Refrigeration System) (Refer
to Refrigerant Filling, Maintenance
Procedures for Refrigeration System)
3. The adjustment bolts and mounting nut loosen
generators.
4. Place the generator onto the nearest location
with the engine, removing the compressor
more Xie in V band.
5. Remove the air conditioning of high and low
pressure pipe bolts, remove the high pressure
pipe.
Caution:
The opening of each disassembled part of the
cycle system should be blocked immediately to
prevent the moisture and sundries from entering,
or else the moisture or sundries entering into the
refrigeration cycle system may reduce the
cooling effect and generate abnormal noise.
6. Remove the compressor 3 bolts, unplug the
wiring harness connector of the compressor,
remove the compressor, be careful not to let
the compressor oil outflow, and the opening
 A/C System3A-26

for closure. positive touch sensor mounting bracket.

7. Remove the two compressor bracket bolts to
the next compressor bracket.
8. Perform the installation in reverse order of the
removal.
9. Adjust the drive belt (P/S+A/C or
generator+A/C). (Refer to the Adjustment of
Drive Belt, Drive Belt, Section B).
10. Perform the refrigeration system performance
test. (Refer to the Refrigeration System
Performance Test, Maintenance Procedures
for Refrigeration System)

4. Perform the removal in the order shown in the

following table. Please prevent the oil from
flowing out. Pull the condenser, the condenser
between the front bumper beams on the tank
and out.
5. Perform the installation in reverse order of the
removal.
6. Perform the refrigeration system performance
test. (Refer to the Refrigeration System
Performance Test, Maintenance Procedures
for Refrigeration System)

1 A/C compressor

2 Compressor bracket
Compressor suction pipe (low pressure)
Refer to the Installation Instruction for
3
Refrigeration Pipeline, Removal/Installation
of Refrigeration Pipeline.
Compressor discharge pipe (high pressure)
Refer to the Installation Instruction for
4
Refrigeration Pipeline, Removal/Installation
of Refrigeration Pipeline.
5 Bolt- Compressor bracket

6 Bolt-Compressor

7 Bolt-Compressor intake and exhaust pipe

8 Engine
Removal/Installation of Condenser 1 Compressor discharge pipe (high pressure)

1. Disconnect the negative cable of the battery. 2 Evaporator liquid inlet tube assembly (liquid
pipe)
2. Drain the refrigerant out of the system. (Refer 3 Bolt-Condenser
to Recovering the Refrigerant, Maintenance
Procedures for Refrigeration System) (Refer
to Refrigerant Filling, Maintenance Checking the Condenser
Procedures for Refrigeration System)
1. Check for any crack, damage or oil leakage. If
3. Remove the front grille, wind deflector and
 A/C System3A-27

there is, replace the condenser. Control System

2. Check whether the cooling fin is blocked by
the dust. If it is, remove the dust. Removal/Installation of Blower Motor
3. Check whether the cooling fin is bended. If it 1 Disconnect the negative cable of the battery.
is, correct it by using a flat-end screwdriver.
2. Remove the HVAC assembly. (See the HVAC
Removal/Installation of Refrigeration assembly removal / installation)
Pipeline
3. Perform the removal in the order shown in the
1. Disconnect the negative cable of the battery. following table.
2. Drain the refrigerant out of the system. (Refer 4. Perform the installation in reverse order of the
to Recovering the Refrigerant, Maintenance removal.
Procedures for Refrigeration System) (Refer
to Refrigerant Filling, Maintenance
Procedures for Refrigeration System)
3. Perform the removal in the order shown in the
following table. Please prevent the oil from
flowing out.
4. Perform the installation in reverse order of the
removal.
5. Perform the refrigeration system performance
test. (Refer to the Refrigeration System
Performance Test, Maintenance Procedures
for Refrigeration System)

1 Connector-Blower motor
2 Blower motor cooling pipe
3 Fixing screws
4 Blower motor
Removal/Installation of Speed control
module
1. Disconnect the negative cable of the battery.
2. Remove the instrument panel left the body;
(see the dashboard assembly removal /
installation)

1 Bolt- A/C evaporator and high/low 3. Perform the removal in the order shown in the
pressure pipe connection following table.
2 Double pipe clamp 4. Perform the installation in reverse order of the
3 Harness-Pressure sensor removal.
4 Bolt-Liquid pipe
5 Bolt-2 ＃ high pressure pipe assembly
and condenser
6 Bolt-2 ＃ high pressure pipe assembly
and ccompressor
7 Bolt-2 ＃ low pressure pipe assembly
and compressor
8 Bolt-Pipe clamp
 A/C System3A-28

1 Connector- Speed control module

2 Fixing screws
3 Speed control module
Removal/Installation of Ambient
Temperature Sensor
1. Disconnect the negative cable of the battery.
2. Remove the front bumper

Resistance
(Removal/Installation of Front Bumper,
Bumpers)
3. Perform the removal in the order shown in the
following table.
4. Perform the installation in reverse order of the
removal.

Temperature
4. If the resistor does not match with the figure,
replace the ambient temperature sensor.
Removal/Installation of Interior
Temperature Sensor
1. Disconnect the negative cable of the battery.
2. Remove the dashboard right body. (See the
dashboard assembly removal / installation)
3. Unplug the wiring harness connector docking
1 Connector sensor.
2 Ambient temperature sensor 4. Remove the two self-tapping screw fixation of
the sensor.
Checking the Ambient Temperature
Sensor 5. The indoor temperature sensor on the body
removed from under the dashboard.
1. Remove the ambient temperature sensor.
6. Perform the installation in reverse order of the
2. Measure the temperature around the ambient removal.
temperature sensor.
3. Measure the resistance between the ambient
temperature sensor pins.

1 Inspiratory hose
2 Connector
3 Interior temperature sensor
Central body of the instrument panel
4
cover
 A/C System3A-29

Removal/Installation of A/C Controller

1. Disconnect the negative cable of the battery.
2. Use a flat head screwdriver to bend the sound
out from the dashboard assembly, unplug the
stereo assembly and manipulation behind the
wiring harness connector.
3. Place the actuator assembly removed from the
sound.
4. Perform the installation in reverse order of the
removal.

1 Sound assembly
2 Air conditioning controller

1 Air conditioning controller(Automatic air

conditioning matching car multimedia
assembly)
2 Air conditioning controller(Electric air
conditioning matching stereo assembly)
3 Car multimedia assembly
4 Sound assembly
 Airbags and Restraint System 3B-1

Chapter 17 Airbags and Restraint System

Table of Contents
Airbags system ································································································· 3B-2
Electrical Schematic for Airbags ········································································· 3B-2
Relevant Airbag Components ············································································· 3B-2
Airbag Fault Check························································································· 3B-3
Airbag Fault Diagnosis ···················································································· 3B-4
List of Airbag System Faults ·············································································· 3B-4
Maintenance of Airbags ······················································································ 3B-5
Maintenance Procedures for Airbags ···································································· 3B-5
Procedures for Handling the Vehicle with the Inflated Airbag······································· 3B-12
Removal/Installation for Airbag Parts ··································································· 3B-12
Removal/Installation for Driver Airbag Module ······················································· 3B-12
Removal/Installation for Front Passenger Airbag Module············································ 3B-13
Removal/Installation for Front Side Airbag ···························································· 3B-13
Removal/Installation for Side Air Curtain Module ···················································· 3B-13
Warning for Maintenance ··················································································· 3B-14
About the component disassembly ······································································· 3B-14
About the harness maintenance ·········································································· 3B-14
About checking the airbag module ······································································· 3B-14
About operating the airbag module ······································································ 3B-14
About operating the side airbag module································································· 3B-15
About operating the SAS unit············································································· 3B-15
About operating the parts ·················································································· 3B-15
About reusing parts························································································· 3B-16
Seat Belts ········································································································ 3B-16
Removal / Installation of Single Pretensioner Seat Belt ·············································· 3B-16
Removal / Installation of Driver Side double Pretensioner Seat Belt ······························· 3B-16
Removal/Installation of Height Adjuster ································································ 3B-27
Removal/Installation of Rear Row Left and Right Seat Belts ········································ 3B-27
Release Procedure of Airbag Modules and Pretensioner Seat Belts································· 3B-2718
Outside Release Procedure ·················································································· 3B-2820
Checking the SST Release Tool ············································································· 3B-2835
 Airbags and Restraint System 3B-2

Electrical Principle and Diagnosis for Airbags

Electrical Schematic for Airbags
 Airbags and Restraint System 3B-3

Relevant Airbag Components

Fault indicator lamp, red, located in the combination instrument, for indicating
the SRS airbag system status.

PAB front passenger airbag module, located under the instrument panel in front
of the front passenger, for protecting the front passenger by popping in case of
front impact

DAB driver airbag module, located in the middle of the instrument panel, for
protecting the driver by popping in case of front impact

SAB front side airbag modules, located inside the driver seat and the front
passenger seat, for protecting the driver and the front passenger by popping in
case of side impact

CAB side air curtain modules, located below the ceiling above the left and right
side wall, for protecting the front and rear occupants’ heads by popping out the
airbag in case of side impact

CLOCK SPRING, located below the steering wheel, for connecting the DFAB,
horn, steering wheel button and so on to the main harness

Airbag ECU, located at the central passage below the instrument panel, for
controlling the ignition of the airbag system and testing the entire system status

Front Impact Sensor. Vehicle body front portion in the middle part, for acquiring
X-direction acceleration signal.

Side Impact Sensor. Located in the lower B-pillar body, so each one for
collecting Y direction of the acceleration signal.

Airbag Fault Check

After the ignition switch is turned from OFF to ON (hereinafter referred to as turning on the
power switch), the airbag fault indicator lamp flickers 6 times and then goes out without
coming on again, indicating the airbag system is normal, which requires no maintenance to
the airbag system.
If the airbag status indicator lamp does not come on, or is always on or is flashing, after the
power switch is turned on, it is indicated there is fault in the airbag system, which requires
maintenance to the airbag system.
 Airbags and Restraint System 3B-4

Airbag Fault Diagnosis

Read out the airbag system fault record by using the diagnostic instrument. Please refer to
the Operation Instruction for Diagnostic Instrument for its usage.
Note: the airbag control unit with integrated airbag control system and ESC control system,
in which only describes the airbag system fault repair, ESC ESC Sees Troubleshooting
section.

List of Airbag System Faults

U0064-88 The whole CAN disabled

U0065-88 Unavailability for CAN communication
U0064-81 Invalid signal received
U0064-87 CAN start request failed
C0032-11 Left front wheel speed sensor shorted to ground
C0032-15 Left front wheel speed sensor shorted or opened to power supply
C0031-13 Left front wheel speed sensor opened
C0031-02 Failure in normal signal of left front wheel speed sensor
C0031-F1 No wheel speed output from left front wheel speed sensor
C0035-11 Right front wheel speed sensor shorted to ground
C0035-15 Right front wheel speed sensor shorted or opened to power supply
C0034-13 Right front wheel speed sensor opened
C0034-02 Failure in normal signal of right front wheel speed sensor
C0034-F1 No wheel speed output from right front wheel speed sensor
C0038-11 Left rear wheel speed sensor shorted to ground
C0038-15 Left rear wheel speed sensor shorted or opened to power supply
C0037-13 Left rear wheel speed sensor opened
C0037-02 Failure in normal signal of left rear wheel speed sensor
C0037-F1 No wheel speed output from left rear wheel speed sensor
C003B-11 Right rear wheel speed sensor shorted to ground
C003B-15 Right rear wheel speed sensor shorted or opened to power supply
C003A-13 Right rear wheel speed sensor opened
C003A-02 Failure in normal signal of right rear wheel speed sensor
C003A-F1 No wheel speed output from right rear wheel speed sensor
C0051-54 Angle sensor uncalibrated
C0051-F0 Failure in angle sensor
C0089-11 ESP switch shorted to ground
C0089-12 ESP switch shorted to power supply
C0089-13 ESP switch opened
C0089-02 Failure in normal signal of ESP switch
C0089-4A Installation error of ESP switch
C0089-2B Failure in internal circuit of ESP switch
C008A-11 Reverse switch shorted to ground
C008A-12 Reverse switch shorted to power supply
C008A-13 Reverse switch opened
C008A-02 Failure in reverse switch signal
C008A-4A Installation error in reverse switch
C0046-F0 Invalid pressure signal feedback from left front SHA
C0046-F1 Invalid pressure signal feedback from left rear SHA
C0046-F2 Invalid pressure signal feedback from right front SHA
C0046-F3 Invalid pressure signal feedback from right rear SHA
C0010-F0 Brake channel capacity increase fault of left front SHA
C0014-F0 Brake channel capacity increase fault of right front SHA
C0018-F0 Brake channel capacity increase fault of left rear SHA
 Airbags and Restraint System 3B-5

C001C-F0 Brake channel capacity increase fault of right rear SHA

C0011-F0 Brake channel capacity decrease fault of left front SHA
C0015-F0 Brake channel capacity decrease fault of right front SHA
C0019-F0 Brake channel capacity decrease fault of left rear SHA
C001D-F0 Brake channel capacity decrease fault of right rear SHA
C1000-0B SHA enable signal shorted to ground
C1000-0C SHA enable signal shorted to power supply
C1000-0D High SHA power supply voltage
C0044-F0 Invalid MC pressure signal feedback
C1000-F1 SHA logic fault
C006C-16 Low power supply voltage of wheel speed sensor
C006C-17 High power supply voltage of wheel speed sensor
C006C-46 Failure in calibration parameter storage
C006C-47 Watchdog software failure
B0050-11 Driver seat belt buckle switch shorted to ground.
B0050-12 Driver seat belt buckle switch shorted to power supply.
B0050-13 Driver seat belt buckle switch opened
B0050-02 Failure in normal signal of driver seat belt buckle switch
B0050-4A Configuration error in driver seat belt buckle switch
B0050-2B Failure in internal circuit of driver seat belt buckle switch
B0052-11 Passenger seat belt buckle switch shorted to ground.
B0052-12 Passenger seat belt buckle switch shorted to power supply.
B0052-13 Passenger seat belt buckle switch opened
B0052-02 Failure in normal signal of passenger seat belt buckle switch
B0052-4A Configuration error in passenger seat belt buckle switch
B0052-2B Failure in internal circuit of passenger seat belt buckle switch
B00A0-11 Passenger detection sensor shorted to ground
B00A0-12 Passenger detection sensor shorted to power supply
B00A0-13 Passenger detection sensor opened
B00A0-02 Failure in normal signal of passenger detection sensor
B00A0-4A Configuration error in passenger detection sensor
B00A0-2B Failure in internal signal of passenger detection sensor
B0001-11 Driver air bag shorted to ground
B0001-12 Driver air bag shorted to power supply
B0001-13 Driver air bag opened
B0001-1A Low resistance of driver air bag
B0001-1B High resistance of driver air bag
B0001-2B Fault in internal circuit of driver air bag
B0001-4A Configuration error in driver air bag
B0010-11 Passenger air bag shorted to ground
B0010-12 Passenger air bag shorted to power supply
B0010-13 Passenger air bag opened
B0010-1A Low resistance of passenger air bag
B0010-1B High resistance of passenger air bag
B0010-2B Fault in internal circuit of passenger air bag
B0010-4A Configuration error in passenger air bag
B0070-11 Driver seat belt pretensioner shorted to ground
B0070-12 Driver seat belt pretensioner shorted to power supply
B0070-13 Driver seat belt pretensioner opened
B0070-1A Low resistance of driver seat belt pretensioner
B0070-1B High resistance of driver seat belt pretensioner
B0070-2B Failure in internal circuit of driver seat belt pretensioner
B0070-4A Configuration error in driver seat belt pretensioner
B0072-11 Passenger seat belt pretensioner shorted to ground
 Airbags and Restraint System 3B-6

B0072-12 Passenger seat belt pretensioner shorted to power supply

B0072-13 Passenger seat belt pretensioner opened
B0072-1A Low resistance of passenger seat belt pretensioner
B0072-1B High resistance of passenger seat belt pretensioner
B0072-2B Failure in internal circuit of passenger seat belt pretensioner
B0072-4A Configuration error in passenger seat belt pretensioner
B0020-11 Driver side air bag shorted to ground
B0020-12 Driver side air bag shorted to power supply
B0020-13 Driver side air bag opened
B0020-1A Low resistance of driver side air bag
B0020-1B High resistance of driver side air bag
B0020-2B Fault in internal circuit of driver side air bag
B0020-4A Configuration error in driver side air bag
B0028-11 Passenger side air bag shorted to ground
B0028-12 Passenger side air bag shorted to power supply
B0028-13 Passenger side air bag opened
B0028-1A Low resistance of passenger side air bag
B0028-1B High resistance of passenger side air bag
B0028-2B Fault in internal circuit of passenger side air bag
B0028-4A Configuration error in passenger side air bag
B0021-11 Driver side air curtain shorted to ground
B0021-12 Driver side air curtain shorted to power supply
B0021-13 Driver side air curtain opened
B0021-1A Low resistance of driver side air curtain
B0021-1B High resistance of driver side air curtain
B0021-2B Fault in internal circuit of driver side air curtain
B0021-4A Configuration error in driver side air curtain
B0029-11 Passenger side air curtain shorted to ground
B0029-12 Passenger side air curtain shorted to power supply
B0029-13 Passenger side air curtain opened
B0029-1A Low resistance of passenger side air curtain
B0029-1B High resistance of passenger side air curtain
B0029-2B Fault in internal circuit of passenger side air curtain
B0029-4A Configuration error in passenger side air curtain
B0079-11 Driver seat belt pretensioner 2 shorted to ground
B0079-12 Driver seat belt pretensioner 2 shorted to power supply
B0079-13 Driver seat belt pretensioner 2 opened
B0079-1A Low resistance of driver seat belt pretensioner 2
B0079-1B High resistance of driver seat belt pretensioner 2
B0079-2B Failure in internal circuit of driver seat belt pretensioner 2
B0079-4A Configuration error in driver seat belt pretensioner 2
B0091-11 Driver side collision sensor shorted to ground
B0091-12 Driver side collision sensor shorted to power supply
B0091-13 Driver side collision sensor opened
B0091-29 Invalid signal from driver side collision sensor
B0091-49 Failure in internal circuit of driver side collision sensor
B0091-4A Configuration error in driver side collision sensor
B0096-11 Passenger side collision sensor shorted to ground
B0096-12 Passenger side collision sensor shorted to power supply
B0096-13 Passenger side collision sensor opened
B0096-29 Invalid signal from passenger side collision sensor
B0096-49 Failure in internal circuit of passenger side collision sensor
B0096-4A Configuration error in passenger side collision sensor
B0094-11 Front collision sensor shorted to ground
B0094-12 Front collision sensor shorted to power supply
 Airbags and Restraint System 3B-7

B0094-13 Front collision sensor opened

B0094-29 Invalid signal from front collision sensor
B0094-49 Failure in internal circuit of front collision sensor
B0094-4A Configuration error in front collision sensor
B101C-11 Collision output signal shorted to ground
B101C-12 Collision output signal shorted to power supply
B101C-13 Collision output signal opened
B101D-47 Watchdog software failure
B101D-48 Management software failure
B101D-49 Common failure
B101D-F7 Low IGN voltage
B101D-F8 High IGN voltage
B1001-56 Configuration error

Maintenance of Airbags
Maintenance Procedures for Airbags
1. SRS fault indicator lamp does not come
on after the power supply is turned on.
1) Is any fault record read out by the diagnostic
instrument?
Yes: go to the step 3 No: go to the step 2
2) After the front passenger airbag indicator lamp
switch is turned on and the power supply is turned
on, check whether the front passenger airbag
indicator lamp comes on and then goes out in 4s.
Yes: check the diagnostic interface and the
relevant harness.
No: replace the airbag controller.
Deal with the fault according to the following fault
record.
2. SRS fault indicator lamp is always on
1) Is there any fault record read out by the
diagnostic instrument?
Yes: go to the step 2.
No: go to the step 3.
2) Read out the fault cause and deal with the fault
according to the following fault record.
3) Check whether the airbag fuse and relevant
power line are normal.
4) Check whether the airbag controller’s connector
is properly connected.
3. SRS fault indicator lamp flickers
Read out the fault record by the airbag fault
diagnostic instrument and deal with the fault
according to the following method.
4. If there is ECU internal fault in the failure
logging .
Replace the airbag controller.
5. If the power voltage is too low or too high
from the fault record, detect the vehicle’s power
system.
6. There is a driver airbag fault (resistance low,
resistance high, short to ground, short to power
supply) in the failure logging.
1) Resistance low
(1) Unplug the driver airbag module to check
whether the fault disappears.
Airbags and Restraint System 3B-18
Yes: replace the driver airbag module.
No: go to the step (2).
(2) Remove the connector with the yellow
harness in the middle below the clock spring
to check whether the fault disappears.
Yes: replace the clock spring.
No: go to the step (3).
(3) Replace the airbag controller to check
whether the fault disappears.
(4) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
Check whether the connectors between the driver
airbag module and the clock spring, between the
clock spring and the harness, between the harness
and the airbag controller are properly connected.
Check whether the resistance between the upper
and lower cables of the clock spring is below 2Ω.
Yes: go to the step (2)
No: replace the clock spring.
Replace the driver airbag module to check whether
the fault disappears.
Replace the airbag controller to check whether the
fault disappears. Check the harness for any open
circuit.
3) Short to ground or short to power supply
Replace the clock spring to check whether the fault
disappears.
Replace the driver airbag module to check
whether the fault disappears.
Replace the airbag controller to check whether the
fault disappears.
Check the harness for any short circuit.
7. There is a front passenger airbag fault
(resistance low, resistance high, short to ground,
short to power supply) in the failure logging.
1) Resistance low
(1) Unplug the front passenger airbag module to
check whether the fault disappears.
Yes: Replace the front passenger airbag module
No: go to the step (2)
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and

pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the
front passenger airbag module and the clock
spring, between the clock spring and the
harness, between the harness and the airbag
controller are properly connected.
(2) Replace the front passenger airbag module to
check whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4) Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the front passenger airbag module to
check whether the fault disappears.
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit.
8. There is driver side airbag fault (resistance
low, resistance high, short to ground, short to
power supply) in the failure logging.
1) Resistance low
(1) Unplug the driver side airbag module to check
whether the fault disappears.
Yes: replace the driver side airbag module.
No: go to the step (2)
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the
driver airbag module and the and the harness,
between the harness and the airbag controller
are properly connected.
(2) Replace the driver airbag module to check
whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4)Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the driver airbag module to check
whether the fault disappears.
(2) Replace the airbag controller to check whether
Airbags and Restraint System 3B-19
the fault disappears.
(3) Check the harness for any short circuit.
9. There is passenger side airbag fault
(resistance low, resistance high, short to ground,
short to power supply) in the failure logging.
1) Resistance low
(1) Unplug the passenger side airbag module to
check whether the fault disappears.
Yes: replace the passenger side airbag module.
No: go to the step (2)
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the
passenger airbag module and the and the
harness, between the harness and the airbag
controller are properly connected.
(2) Replace the passenger airbag module to check
whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4)Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the passenger airbag module to check
whether the fault disappears.
(2) Replace the airbag controller to check whether
the fault disappears.
(3) Check the harness for any short circuit.
10.There is driver side air curtain fault
(resistance low, resistance high, short to ground,
short to power supply) in the failure logging.
1) Resistance low
(1) Unplug the driver side air curtain module to
check whether the fault disappears.
Yes: replace the driver side air curtain module .
No: go to the step (2).
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high

(1) Check whether the connectors between the
driver side air curtain module and the harness,
between the harness and the airbag controller
are properly connected.
(2) Replace the driver side air curtain module to
check whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4) Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the driver air curtain module to check
whether the fault disappears.
(2) Replace the airbag controller to check whether
the fault disappears.
(3) Check the harness for any short circuit.
11.There is passenger side air curtain fault
(resistance low, resistance high, short to ground,
short to power supply) in the failure logging.
1) Resistance low
(1) Unplug the passenger side air curtain module
to check whether the fault disappears.
Yes: replace the passenger side air curtain
module .
No: go to the step (2).
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the
passenger side air curtain module and the
harness, between the harness and the airbag
controller are properly connected.
(2) Replace the passenger side air curtain module
to check whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4) Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the passenger air curtain module to
check whether the fault disappears.
(2) Replace the airbag controller to check whether
the fault disappears.
(3) Check the harness for any short circuit.
Airbags and Restraint System 3B-20
12. There is driver seat belt pretensioner fault
(resistance low, resistance high, short to
ground, short to power supply) in the
failure logging.
1) Resistance low
(1) Unplug the driver seat belt pretensioner to
check whether the fault disappears.
Yes: replace the driver seat belt pretensioner
No: go to the step (2)
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the
driver seat belt pretensioner and the harness,
between the harness and the airbag controller
are properly connected.
(2) Replace the pretensioner seat belt to check
whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4) Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the driver seat belt pretensioner to
check whether the fault disappears.
(2) Replace the airbag controller to check whether
the fault disappears.
(3) Check the harness for any short circuit.
13. There is passenger seat belt pretensioner
fault (resistance low, resistance high, short
to ground, short to power supply) in the
failure logging.
1) Resistance low
(1) Unplug the passenger seat belt pretensioner to
check whether the fault disappears.
Yes: replace the passenger seat belt pretensioner
No: go to the step (2)
(2) Replace the airbag controller to check
whether the fault disappears.
(3) Check the harness for any short circuit and
pay attention to the short circuit ring in the
plug connected with the controller.
2) Resistance high
(1) Check whether the connectors between the

passenger seat belt pretensioner and the
harness, between the harness and the airbag
controller are properly connected.
(2) Replace the pretensioner seat belt to check
whether the fault disappears.
(3) Replace the airbag controller to check whether
the fault disappears.
(4) Check the harness for any open circuit.
3) Short to ground or short to power supply
(1) Replace the passenger seat belt pretensioner to
check whether the fault disappears.
(2) Replace the airbag controller to check whether
the fault disappears.
(3) Check the harness for any short circuit.
14. Fault records related collision sensor fault
(power failure, short or open circuit to the
power supply, communication failures, chip
failure)
1) power failure
(1) Check the collision between the sensor and
wiring harness, plug-in wiring harness
between the controller and the airbag is
enough to plug in place.
(2) Check whether the collision sensor connector
pin plug in place.
(3) Check whether the airbag controller connector
pin plug in place.
2) short or open circuit to the power
(1) Replace the airbag controller detects the fault
disappears?
(2) replacement of crash sensors detect the fault
disappears?
(3) whether there is a short circuit detection
harness.
3) communication failure
(1) Check the collision between the sensor and
wiring harness, plug-in wiring harness
between the controller and the airbag is
enough to plug in place.
(2) Check whether the collision sensor
connector pin plug in place.
(3) Check whether the airbag controller
connector pin plug in place.
(4) Replace the airbag controller detects the fault
disappears?
(5) Replace the crash sensors detect the fault
disappears?
Airbags and Restraint System 3B-21
4) chip failure
(1) Replace the crash sensors detect the fault
disappears?
15. There is a fault of SRS fault indicator lamp
(short to ground or not connected, short to
power supply) in the failure logging.
1) Short to ground or not connected
Check whether the connectors between the
combination instrument and the harness and
between the airbag controller and the harness are
properly connected.
Replace the combination instrument to check
whether the fault disappears.
Replace the airbag controller to check whether the
fault disappears.
Check the harness of the fault indicator lamp for
open circuit.
2) Short to power supply
Replace the combination instrument to check
whether the fault disappears.
Replace the airbag controller to check whether the
fault disappears.
Check the harness of the SRS fault indicator lamp
for short circuit.
16. There is “setting error” in the failure
logging.
Check whether the ECU model is correct or not.
17. There is a fault (short to ground or open
circuit, short to power supply) relevant to
the indicator lamp of the front passenger
airbag in the failure logging.
1) Short to ground or open circuit
Replace the combination instrument to check
whether the fault disappears.
Replace the airbag controller to check whether the
fault disappears.
Check whether the harness/circuit relevant to the
front passenger airbag indicator lamp is short or is
grounded properly with the body.
2) Short to power supply
Replace the combination instrument to check
whether the fault disappears.
Replace the airbag controller to check whether the
fault disappears.
Check whether the circuit of the front passenger
airbag indicator lamp is properly connected with
the power supply.
 Airbags and Restraint System 3B-22

18. Other faults

Replace the airbag controller, and contact with the
vehicle manufacturer or the airbag manufacturer.
Procedures for Handling the Vehicle with
the Inflated Airbag
Please follow the steps below for the vehicle with
the airbags already inflated in a crash.
Record the VIN, the license plate number, the time
and location of accident, contact information of the
persons in the vehicle, the actual situation and so on. 2. Remove the main airbag module.

If possible, take photos of the airbags, the vehicle Followed with a thin wooden stick inserted into
impact situation, the vehicle bottom and the site of the slot of the three holes on the steering wheel, so
accident. that Ω spring balloon release on positioning, you
can pull out the thin wooden sticks found the
Give the record back to the vehicle manufacturer or balloon pops up from that direction.
the airbag manufacturer.
Perform the maintenance only after being agreed by
the owner.
1) The following parts must be replaced:
Driver airbag module
Front passenger airbag module
Driver seat belt
Front passenger seat belt
Airbag controller
Clock spring
2) The following parts may require to be
replaced:
3. Remove the main airbag module from the
Harness
steering wheel and remove the harness
Instrument panel connector behind the airbag module.
The used module should be treated according to
the “Procedures for Handling the Discarded
Airbag Module”.
Removal/Installation for Airbag Parts
Warning:
The wiring connector of the airbag controller (ECU)
can only be removed in 15min after the negative
cable of the battery is disconnected; for other parts,
you should wait for at least 2min; otherwise, the
airbag may be detonated by mistake.
Warning: Warning:

The removed airbag module can only be discarded
after being destroyed. For the method, please refer
to “Procedures for Handling the Discarded Airbag
Module”.
Removal/Installation for Driver Airbag
Module
1. Remove the negative cable of the battery.
The front of the airbag module should always be
kept up. Don’t place any object on the airbag
module. The place where the airbag module is
stored should be kept away from high temperature,
thermal radiation and vibration. Do not attempt to
open or repair the airbag module. Do not use a
multimeter to measure the current or let the
current flow into the airbag module.

4. Install each part in reverse order of the
removal.
Removal/Installation for Front Passenger
Airbag Module
Warning:
The wiring connector of the airbag controller
(ECU) can only be removed in 15min after the
negative cable of the battery is disconnected; for
other parts, you should wait for at least 2min;
otherwise, the airbag may be detonated by mistake.
The removed airbag module can only be discarded
after being destroyed. For the method, please refer
to “Procedures for Handling the Discarded Airbag
Module”.
Remove the negative cable of the battery.
Remove the instrument panel and the front
passenger airbag cover plate (Refer to the Removal
of Instrument Panel).
Remove the connector with the yellow harness
behind the front passenger airbag module.
Remove M8 lock bolt for fixing the front
passenger airbag module. The tightening torque for
installing the nuts: (14-16)N.m.
Remove the retaining Vice airbag module two self-
tapping screws B (M6). Re-install the screw
tightening torque when: (8-10) Nm.
Airbags and Restraint System 3B-23
5. Remove the front passenger airbag module.
Warning:
The front of the airbag module should always be
kept up. Don’t place any object on the airbag
module. The place where the airbag module is
stored should be kept away from high temperature,
thermal radiation and vibration. Do not attempt to
open or repair the airbag module. Do not use a
multimeter to measure the current or let the current
flow into the airbag module.
6. Install each part in reverse order of the
removal.
Removal/Installation for Front Side
Airbag
Warning:
The wiring connector of the airbag controller
(ECU) can only be removed in 15min after the
negative cable of the battery is disconnected; for
other parts, you should wait for at least 2min;
otherwise, the airbag may be detonated by mistake.
Two front side airbags, located in the front seats,
cannot be removed or replaced at will and should
be replaced with new parts together with the seat
assembly.
Removal/Installation for Side Air Curtain
Module
Warning:
The wiring connector of the airbag controller
(ECU) can only be removed in 15min after the
negative cable of the battery is disconnected; for
other parts, you should wait for at least 2min;
otherwise, the airbag may be detonated by mistake.
1. Remove the negative cable of the battery.

Remove the ceiling (Refer to the Removal of
Ceiling for details)
Remove the side air curtain connector.
Remove three M6 bolts A fixed on the side wall.
The tightening torque for installing the bolts: (8-
10)N.m.
Remove the clip B fixed on the side wall.
Remove the side air curtain module.
Install each part in reverse order of the removal.
Warning for Maintenance
About the component disassembly
The disassembly and re-assembly of the airbag
system parts may result in the system failure and
possibly cause serious injury or even death in case
of an accident; therefore, do not disassemble any
part of the airbag system.
About the harness maintenance
The incorrect maintenance to the wiring harness of
Airbags and Restraint System 3B-24
the airbag system may accidentally release the
airbags or the seat belt pretensioners, causing
serious injury. If there is system harness fault, you
should replace the harness instead of repairing it.
About checking the airbag module
Checking the airbag module with ohmmeter may
make the airbag release, causing serious personal
injury; therefore, do not use an ohmmeter to check
the airbag module and you should use the OBD
system to diagnose the airbag system failure.
About operating the airbag module
Handling the unreleased airbag in operating
condition may make the airbag released
unexpectedly, causing serious injury. When
handling the unreleased airbag in operating
condition, be sure to make its front surface towards
outside, so as to reduce the possibility of injury
when the airbag is released.
It is dangerous to place the unreleased airbag
module facing downward. If the airbag module is
released, the airbag movement may result in
serious personal injury; therefore, you should place

the front surface facing upward, so as to reduce the
range of motion in case of the unexpected release
of the airbag.
About operating the side airbag module
When the side airbag module is released against
impact, the interior backing and skeleton of the
seat back may be damaged. If the seat back is to be
reused, the side airbag module is properly not able
to be released normally, resulting in a serious
accident; therefore, if the side airbag module is
released, the side airbag module and also the
backing, skeleton and trim plate of the seat back
must be replaced with new parts. After
maintenance, please make sure the seat is correctly
installed and fixed.
About operating the SAS unit
With the ignition switch not turned off,
disconnecting the SAS unit connector or removing
the SAS unit may make the airbag module released,
causing serious personal injury. Before the SAS
unit connector is disconnected or the SAS unit is
removed, turn the ignition switch to the LOCK
position, and then remove the negative cable of the
battery and wait for over 1min. to have the SAS
unit standby power exhausted.
It is very dangerous to connect the SAS unit
connector if the SAS unit is insecurely installed on
the vehicle, because the crash sensor in the control
module may deliver the electrical signal to the
airbag module to make the airbag module released,
resulting in serious personal injury; therefore,
please have the control module securely installed
on the vehicle before connecting the connector.
For the vehicle equipped with a single-point sensor,
once the airbag module is released due to an
accident or other reasons, the SAS unit must be
replaced with a new one, even if the surface of the
used SAS is without damage. The used SAS unit
may have internal damage that may cause
abnormal operation, resulting in serious injury or
even death. The used single-point SAS unit should
not be subject to the bench test. Self-check the
operation of the airbag sensor.
With the ignition switch not turned off,
disconnecting the side airbag sensor connector or
removing the side airbag sensor may make the side
Airbags and Restraint System 3B-25
airbag sensor operating and then the side airbag
module released, causing serious personal injury.
Before the side airbag sensor connector is
disconnected or the side airbag sensor is removed,
turn the ignition switch to the LOCK position, and
then remove the negative cable of the battery and
wait for over 1min to have the SAS control module
standby power exhausted.
Don’t make the side airbag sensor subject to
vibration or have the sensor disassembled, for that
may make the side airbag module released
unexpectedly, causing personal injury or serious
accident due to abnormal operation. The sensor is
integrated in the side airbag module; the module
may have problem, such as internal fault, after the
side airbag module is released. Even though there
is no outside damage or distortion, adopting the
used side airbag sensor shall make the side airbag
module unable to operate normally, causing
serious personal injury; therefore, please replace
the used sensor with a new one. The side airbag
sensor should be not subject to bench test. Self-
check the pretensioner seat belt.
Checking the pretensioner seat belt with ohmmeter
may make the airbag release, causing serious
personal injury; therefore, do not use an ohmmeter
to check the pretensioner seat belt and you should
use the OBD system to diagnose the pretensioner
seat belt failure.
About operating the parts
Prevent the parts from being contaminated with
water, oil or grease, or else the airbag module and
the pretensioner seat belt cannot be released and
expanded, causing serious personal injury. Using a
screwdriver, etc. into the airbag module connector
or the pretensioner seat belt may make the
connector damaged and the airbag module or the
seat belt pretensioner released abnormally, causing
serious injury; therefore, don’t insert any foreign
object into the connector.
 Airbags and Restraint System 3B-26

About reusing parts

Even if the airbag module or pretensioner seat belt
is not released in the collision, and its surface is
not damaged, the interior may have been damaged,
causing incorrect operation that may result in
serious personal injury. Therefore, self-check the 6. Remove the lower bolt C from the seat belt
undamaged airbag module or pretensioner seat belt retractor. The tightening torque for reassembly:
to determine whether it is reusable or not. 55N.m.

Seat Belts
Removal / Installation of Single
Pretensioner Seat Belt
1. Remove the decorative front lockable safety
cover (see Removing the front part of the safety
interlocking decorative cover).
2. Remove the B-pillar, remove the B-pillar under
trim plate (Refer to the Removal of B-pillar).
3. Remove the lower bolt A from the B-pillar of
the seat belt. The tightening torque for
reassembly: 55N.m.

7. Remove the pretensioner seat belt connector.

8. Install each part in reverse order of the removal.
Removal / Installation of Driver Side
double Pretensioner Seat Belt
(Divided into two parts belts and brackets)
1. The dual seatbelt pretensioners and seat belt
pretensioners double mounting bracket
separately, with two hexagonal, starting with
the insertion direction Ⅰ, Ⅱ inserted from
another direction.

4. Remove the B-pillar upper trim plate (Refer to

the Removal of B-pillar).
5. Remove the upper bolt B from the B-pillar of
the seat belt. The tightening torque for
reassembly:30N.m.

2. Remove the decorative front lockable safety

cover (see Removing the front part of the safety
interlocking decorative cover).

3. Remove the B-pillar under trim plate (Refer to
the Removal of B-pillar).
4. Remove the lower bolt A from the B-pillar of
the seat belt. The tightening torque for
reassembly: 55N.m.
5. Remove the B-pillar upper trim plate (Refer to
the Removal of B-pillar).
6. Remove the upper bolt B from the B-pillar of
the seat belt. The tightening torque for
reassembly:30N.m.
7. Remove the lower bolt C from the seat belt
retractor. The tightening torque for reassembly:
55N.m.
8. Remove the pretensioner seat belt connector.
9. Install each part in reverse order of the removal.
Removal/Installation of Height Adjuster
1. Remove the tightening belts (see Removing
Airbags and Restraint System 3B-27
tightening belts section).
2. Remove the upper part of the high-profile
mounting bolts D, re-loaded bolt tightening
torque: 30N.m.
3. Install each part in reverse order of the removal.
Removal/Installation of Rear Row Left
and Right Seat Belts
1. Remove the rear seat cushion, refer to the
specific method disassemble the seat section.
2. Remove the rear sill trim and rear cover, see
Removing pillar trim specific methods section.
3. Remove the rear seat back. Refer to the
Removal of Seats for details.
4 Remove the rear parcel shelf. Refer to the
Removal of Rear Parcel Shelf for details.
5. Removing the C-pillar trim, refer to the specific
method demolition column trim parts.
6. Remove the bolt A for fixing the rear seat back
on the floor. The tightening torque for
reassembly: 55N.m.
7. Remove the bolt B of the seat belt retractor. The
tightening torque for reassembly: 55N.m.

8. Remove the rear row left or right seat belt.
9. Install each part in reverse order of the removal.
Removal/Installation of Rear Row Middle
Seat Belts
1. Removal ceiling, refer to the specific methods
disassemble the roof part.
2. Removing the middle rear seat belt anchor bolts
on sideways C and nuts D, re-install the bolt
tightening torque when for: 55N.m.
3. Remove the rear row middle seat belt.
4. Install each part in reverse order of the removal.
Removal/Installation of Rear Row Seat
Belt Buckle
1. Remove the rear seat cushion. Refer to the
Removal of Seats for details.
2. Remove the bolt E for fixing the rear seat belt
buckle on the floor. The tightening torque for
reassembly: 55N.m.
Airbags and Restraint System 3B-28
3. Remove the rear seat belt buckle.
4. Install each part in reverse order of the
removal.
Release Procedure of Airbag Modules and
Pretensioner Seat Belts
Warning
Handling the unreleased airbag module and the
pretensioner seat belt in operating condition may
make the airbag released unexpectedly, causing
serious injury. Don’t discard and handle the
unreleased airbag module and the pretensioner seat
belt in operating condition. If you have no special
release tool and wiring harness, please consult the
nearby Haima Automobile Dealer.
Notice
Making the airbag module and the pretensioner
seat belt released in the vehicle may cause the
inner damage of the vehicle; therefore, don’t do
that only if the vehicle is about to be discarded.
If the vehicle is about to be discarded, the release
of the airbag module and the pretensioner seat belt
should be conducted inside the vehicle (please
refer to the Inside Release Procedure for details).
If the vehicle is not to be discarded, the release of
the airbag module and the pretensioner seat belt
should be conducted outside the vehicle (please
refer to the Outside Release Procedure for details).
Notice
When handling the released the airbag module or
pretensioner seat belt, please refer to the Procedure
for Handling the Discarded. (the release inside the
vehicle can only be conducted for the vehicle
about to be discarded).
1. Check the SST release tool (Refer to T-96
 Airbags and Restraint System 3B-29

Checking the SST release tool).

Trigger switch
2. Park the vehicle in an open capacious area and
prevent the doors and windows from being
closed by the strong breeze.
3. Turn the ignition switch to the LOCK position.
4. Remove the negative cable of the battery and
wait for at least 1min.
5. Release the driver side airbag module, the front Front passenger side airbag module
passenger side airbag module, the side airbag
1. Remove the glove box.
module or the pretensioner seat belt according
to the appropriate procedure. 2. Disconnect the front passenger side airbag
Driver side airbag module module connector.
1. Remove the steering column cover plate. 3. Connect the SST wiring harness with the front
passenger side airbag module, as shown in the
2. Disconnect the clock spring connector. figure.
3. Connect the SST wiring harness with the clock
spring, as shown in the figure.
Front passenger
side airbag
module connector
Clock spring
connector

4. Connect the SST release tool with the SST

wiring harness.
4. Connect the SST release tool with the SST
wiring harness.

5. Connect the red and black clips of the SST

5. Connect the red and black clips of the SST
release tool respectively with the positive and
negative terminals of the battery.
6. Ensure the red lamp on the SST release tool
comes on.
7. Ensure all persons are at least 6m {20 ft } away
from the vehicle.
8. Press the trigger switch on the SST release tool
to make the driver side airbag module released.
release tool respectively with the positive and
negative terminals of the battery.
6. Ensure the red lamp on the SST release tool
comes on.
7. Ensure all persons are at least 6m {20 ft } away
from the vehicle.
8. Press the trigger switch on the SST release tool
to make the front passenger side airbag module
released.

Trigger switch
Pretensioner seat belt
1. Remove the inner lower trim plate of the B-
pillar.
2. As shown in the figure, remove the pretensioner
seat belt and connect the SST wiring harness
with the pretensioner seat belt.
Pretensioner seat belt
3. Install the pretensioner seat belt.
4. Connect the SST release tool with the SST
wiring harness.
5. Connect the red and black clips of the SST
release tool respectively with the positive and
negative terminals of the battery.
6. Ensure the red lamp on the SST release tool
comes on.
7. Ensure all persons are at least 6m {20 ft } away
from the vehicle.
8. Press the trigger switch on the SST release tool
to make the pretensioner seat belt released.
Airbags and Restraint System 3B-30
Trigger switch
Outside Release Procedure
1. Check the SST release tool.
2. Turn the ignition switch to the LOCK position.
3. Remove the negative cable of the battery and
wait for at least 1min.
4. Release the driver side airbag module, the front
passenger side airbag module or the pretensioner
seat belt according to the appropriate procedure.
Driver side airbag module
1. Remove the driver side airbag module.
2. Install the bolts on the driver side airbag module.
Bolt
Driver side airbag module
Warning
If the airbag module is incorrectly installed on the
wheel, releasing the airbag module may result in
serious personal injury. The airbag module should
be properly installed on the wheel, facing upward.
3. Place the driver side airbag module in the wheel
center, facing upward, fix the airbag module on
the wheel, pull the wire through the wheel and
wind it on the bolt by four circles.
Wire
Driver side airbag
module
 Airbags and Restraint System 3B-31

4. As shown in the figure, connect the SST wiring

harness with the driver side airbag module.

Front passenger side

airbag module
connector

4. Connect the SST release tool with the SST

wiring harness.

5. Place 3 tires on the tire with the airbag module

and place a rimmed tire above the fourth tire.
Rimmed tire

Tire

Tire with the driver
side airbag module
6. Tie up all tires with wire.
7. Ensure all persons are at least 6m {20 ft} away
from the vehicle.
8. Press the trigger switch on the SST release tool
to make the driver side airbag module released.
Trigger switch released.
5. Connect the red and black clips of the SST
release tool respectively with the positive and
negative terminals of the battery.
6. Ensure the red lamp on the SST release tool
comes on.
7. Ensure all persons are at least 6m {20 ft } away
from the vehicle.
8. Press the trigger switch on the SST release tool
to make the front passenger side airbag module

Trigger switch

Front passenger side airbag module

1. Remove the glove box. Releasing the airbag module

2. Disconnect the front passenger side airbag Trigger switch

module connector.
3. Connect the SST wiring harness with the front
passenger side airbag module, as shown in the
figure.

Pretensioner seat belt

1. Remove the inner lower trim plate of the B-
pillar.
2. As shown in the figure, remove the
 Airbags and Restraint System 3B-32

pretensioner seat belt and connect the SST seat belt according to the appropriate procedure.
wiring harness with the pretensioner seat belt. Driver side airbag module
1. Remove the driver side airbag module.
2. Install the bolts on the driver side airbag module.

Pretensioner seat belt Bolt

3. Install the pretensioner seat belt.
4. Connect the SST release tool with the SST Driver side airbag module
wiring harness.
Warning
If the airbag module is incorrectly installed on the
wheel, releasing the airbag module may result in
serious personal injury.
3. The airbag module should be properly installed
on the wheel, facing upward. Place the driver
side airbag module in the wheel center, facing
upward, fix the airbag module on the wheel, pull
the wire through the wheel and wind it on the
bolt by four circles.
5. Connect the red and black clips of the SST
release tool respectively with the positive and
negative terminals of the battery.
6. Ensure the red lamp on the SST release tool
comes on. Wire
7. Ensure all persons are at least 6m {20 ft }
away from the vehicle. Driver side airbag
8. Press the trigger switch on the SST release module
tool to make the pretensioner seat belt
released.

4. As shown in the figure, connect the SST wiring

Trigger switch
harness with the driver side airbag module.

Outside Release Procedure

1. Check the SST release tool.
2. Turn the ignition switch to the LOCK position.
3. Remove the negative cable of the battery and 5. Place 3 tires on the tire with the airbag module
wait for at least 1min. and place a rimmed tire above the fourth tire.
4. Release the driver side airbag module, the front
passenger side airbag module or the pretensioner
 Airbags and Restraint System 3B-33

Rimmed tire
Trigger switch

Tire

Tire with the driver

side airbag module
Front passenger side airbag module
6. Tie up all tires with wire.
1. Remove the front passenger side airbag
module.
2. Install the bolts on the front passenger side
airbag module.
Warning
If the airbag module is incorrectly installed on the
wheel, releasing the airbag module may result in
serious personal injury. The airbag module should
be properly installed on the wheel, facing the
wheel center.
7. Connect the SST release tool with the SST
wiring harness. 3. Tie up the front passenger side airbag module
to the wheel, with the module facing the
wheel center. Pull the wire through the wheel
and wind it on the bolt by four circles.

Tire

Wire

Front passenger
8. Connect the red and black clips of the SST side airbag module
release tool respectively with the positive and
negative terminals of the battery.
4. As shown in the figure, connect the SST
9. Ensure the red lamp on the SST release tool
wiring harness with the front passenger side
comes on.
airbag module.
10. Ensure all persons are at least 6m {20 ft } away
from the vehicle.
11. Press the trigger switch on the SST release tool
to make the driver side airbag module released.

5. Place the tire with the front passenger side

airbag module on the second tire, place a tire
on the third tire and then place the rimmed
tire on the fourth tire.
 Airbags and Restraint System 3B-34

module released.

Trigger switch
Rimmed tire

Pretensioner seat belt

1. Remove the pretensioner seat belt.
Warning
If the airbag module is incorrectly installed on the
The tire with the wheel, releasing the airbag module may result in
front passenger side
airbag module
serious personal injury. The pretensioner seat belt
should be properly installed on the inner side of the
wheel.
6. Tie up all tires with wire.
2. As shown in the figure, connect the SST
wiring harness with the pretensioner seat belt.

7. Connect the SST release tool with the SST

wiring harness. Pretensioner seat belt

3. Tie up the pretensioner seat belt on the inner

side of the wheel. Pull the wire through the
wheel and wind it on the pretensioner seat
belt by four circles.

Tire
Wire

8. Connect the red and black clips of the SST

release tool respectively with the positive and
negative terminals of the battery.
9. Ensure the red lamp on the SST release tool Pretensioner seat belt
comes on.
10. Ensure all persons are at least 6m {20 ft }
away from the vehicle.
11. Press the trigger switch on the SST release 4. Place the tire with the pretensioner seat belt
tool to make the front passenger side airbag on the second tire, place a tire on the third tire
 Airbags and Restraint System 3B-35

and then place the rimmed tire on the fourth About the released airbag module or
tire. pretensioner seat belt
Rimmed tire Don’t touch the parts within 15min after the airbag
module or pretensioner seat belt is released,
because it is so hot after being released that may
result in scalding.
The tire with the It is very dangerous to water the released airbag
pretensioner seat module or pretensioner seat belt, because the water
Tire belt
will be mixed with the residual gas, thus
generating the gas causing difficult breathing.
Therefore, don’t do that.
The released airbag module or pretensioner seat
belt may contain sodium hydroxide precipitate, a
kind of corrosive byproduct generated by the gas
5. Tie up all tires with wire. combustion. If this substance gets into your eyes or
contact your hands, it can cause discomfort and
itching; therefore, please wear gloves and goggles
when handling the released airbag module or
pretensioner seat belt.
1. Wear gloves and goggles.
2. Put the released airbag module or
pretensioner seat belt into a plastic bag sealed
and then dispose it.
6. Connect the SST release tool with the SST 3. Take off the gloves and wash hands.
wiring harness. Checking the SST Release Tool
Before handing the unreleased airbag module or
pretensioner seat belt in operating condition, please
use the SST release tool to release it. Before
adopting the tool, please check it service condition.
Clip
Connector A

7. Connect the red and black clips of the SST

release tool respectively with the positive and Connector B
Green lamp
negative terminals of the battery.
8. Ensure the red lamp on the SST release tool
Trigger switch
comes on.
Red lamp
9. Ensure all persons are at least 6m {20 ft }
away from the vehicle. Inspection procedure
10. Press the trigger switch on the SST release Please check the SST release tool for normal
tool to make the pretensioner seat belt operation as per the following steps. If it does not
released. comply with the technical requirements,, please
don’t use it, because its connection with the airbag
Trigger module or pretensioner seat belt may cause the
switch
airbag module or pretensioner seat belt damaged.
 Body and Accessories 3C-1

Chapter 18 Body and Accessories

Table of Contents
External Accessories··························································································· 3C-2
Filler Cap and Opener······················································································ 3C-2
Front and rear door trim water cut········································································ 3C-2
Bumpers······································································································ 3C-3
Mudguard ···································································································· 3C-5
Trim Strips ··································································································· 3C-8
Outside Rearview Mirrors ················································································· 3C-9
Inside Rearview Mirror ···················································································· 3C-11
Rear Window Defroster···················································································· 3C-12
Window Glass ······························································································· 3C-14
Other Accessories··························································································· 3C-20
Instrument Panel ······························································································ 3C-21
Removal/Installation of Instrument Panel······························································· 3C-21
Removal/Installation of Glove Box ······································································ 3C-24
Sliding Sunroof ································································································· 3C-26
Removal/Installation of Deflector ········································································ 3C-26
Removal/Installation of Glass Plate······································································ 3C-26
Adjusting the Glass Plate ·················································································· 3C-2726
Removal/Installation of Sliding Sunroof Unit ·························································· 3C-2728
Checking the Sunroof Motor ·············································································· 3C-30
Removal/Installation of Sliding Sunroof Switch ······················································· 3C-31
Checking the sliding sunroof switch ····································································· 3C-31
Interior Trimming ····························································································· 3C-2732
Trim Plate ···································································································· 3C-32
Doorsill Footboard·························································································· 3C-35
Door Trim Plate ····························································································· 3C-36
Seats ·············································································································· 3C-2837
Removal/Installation of Front Seats······································································ 3C-37
Disassembly/Assembly of Driver Seat ·································································· 3C-39
Removal/Installation of Rear Seat········································································ 3C-41
Disassembly/Assembly of Rear Seat····································································· 3C-42
 Body and Accessories 3C-2

Clearance
External Accessories

Filler Cap and Opener

Removal/Installation of Filler Cap and

Opener
1. To remove the filler cap opener, please
remove the trim plate from the left side of the
trunk. (Refer to the Removal/Installation of
Side Trim Plates of the Trunk, Trim Plates)
2. To remove the cable of the filler cap opener, 2. If it is unqualified, loosen the mounting bolt
please remove the seats, the front and rear from the filler cap and readjust the position of
inner doorsill footboards, the B-pillar trim the filler cap.
plate, the seat belt lower lock and the wheel 3. Tighten the mounting bolt of the filler cap.
cover trim plate at the driver side, as well as
the trunk trim plate, and then turn over the
Front and rear door trim water cut
carpet. (Refer to the Removal/Installation of Removal/Installation of front door trim
Front Seats, Seats) (Refer to the water cut
Removal/Installation of B-pillar Lower Trim 1. Fully open the front door glass.
Plate, Trim Plates) (Refer to the 2. Remove the screws.
Removal/Installation of Trunk Trim Plate,
Trim Plates) 3. squeeze with your fingers to make snap snap
3. Perform the removal in the order shown in the loose.
following table. 4. Pull the front door trim, remove it.
1 Filler cap lock
2 Filler cap
3 Filler cap clasp hands
4 Cable, filler cap opener

5. Perform the installation in reverse order of the

removal.
Removal/Installation of rear door trim
water cut
1. Fully open the rear door glass.
2. Remove the screws.
4. Perform the installation in reverse order of the
removal. 3. squeeze with your fingers snap, make snap loose.
5. Adjust the position of the filler cap. (Refer to 4. Pull the rear door trim, remove it.
the Adjustment of Filler Cap)

Adjustment of Filler Cap

1. Measure the clearance and difference between
the filler cap and the body.
 Body and Accessories 3C-3

Front long
5 round arc 1
(left)
Front long
6 round arc 1
(right)
7 Screw 2 6.9-9.8{70.4-100,61.1-86.7}

8 Bolt 2

9 Screw 4 6.9-9.8{70.4-100,61.1-86.7}
Front
10 Bumper 1
5.Perform the installation in reverse order of the
removal. 11 Bolt 6 6.9-9.8{70.4-100,61.1-86.7}
Headlamp
attachment
Bumpers 12 bracket 1

(left)
Removal/Installation of Front Bumper Headlamp
1. Open the engine hood from the inside of the attachment
13 bracket 1
vehicle.
(right)
2. Disconnect the negative cable of the battery.
14 Screw 2 6.9-9.8{70.4-100,61.1-86.7}
3. Disconnect the turn signal (standard version), Plastic
front fog lights, daytime running lights plug 15 stent (left) 1
connection (Deluxe Edition applicable). Plastic
4. Perform the removal in the order shown in the 16 stent 1
following table. (right)
5. Perform the installation in reverse order of the Disassembly/Assembly of Front Bumper
removal. 1. Perform the disassembly in the order shown
in the following table.
2. Perform the assembly in reverse order of the
disassembly.

SN. Parts QuantityN.m{kgf.cm,in.lbf}

1 Screw 5 6.9-9.8{70.4-100,61.1-86.7}
Front
2 grille
1

3 Bolt 2 6.9-9.8{70.4-100,61.1-86.7} SN. Parts Quantity

4 Screw 2 6.9-9.8{70.4-100,61.1-86.7} 1 Front license plate bracket 1
 Body and Accessories 3C-4

2 Screw 2 2 Bolt 3

3 Front bumper grille 1 3 Rear fog lamp (left/right) 1/1

4 Front suporting hook cover 1 4 Reversing radar sensor 4

5 Turn signal cover (left) 1 5 Rear harness 1

6 Turn signal cover (left) 1 6 Plastic nuts 2

7 Screw 8 7 Plastic bracket (left/right) 1/1

8 Nut clip 2 8 Screw 4

9 Front bumper body 1 9 Rear tube boards 1

10 Front logo 1 10 Screw 2

11 Screw 2
11 Front grille trim 1
12 Rear wheel fender 2
12 Front grille body 1
13 Plastic buckle 6
13 Screw 23
14 Rear long round arc (left/right) 1/1
14 Screw 7
15 Bolt 4
15 Spring nut (A type) 7
16 Screw 2
16 Front grille bracket 1
Removal Instruction for Rear Bumper
Harness
Removal/Installation of Rear Bumper
1. Disconnect the negative cable of the battery.
2. Perform the removal in the order shown in the
following table.
3. Disconnect the rear bumper harness.
4. Perform the installation in reverse order of the
removal.

Removal Instruction for Retro-reflector

Refer to the retro-reflector disassembly instructions.

Reversing radar removal instructions:

Please refer to reversing radar disassembly
instructions.

Removal/Installation of Front Wall Grille

1. Remove the windshield wiper arms and
blades. (Refer to the Removal/Installation of
Windshield Wiper Arms and Blades, Wipers
and Washers, Electrical Section)
2. Perform the removal in the order shown in the
SN. Parts Quantity following table.
1 Rear bumper body 1 3. Perform the installation in reverse order of the
removal.
 Body and Accessories 3C-5

SN. Parts Quantity

1 Fender trim cover 2

2 Plastic buckle 4

3 Screw 4

Removal/Installation of Draft Chamber

1. Remove the rear bumper. (Refer to the
Removal/Installation of Rear Bumper,
Bumpers)
2. Remove the draft chamber.
3. Perform the installation in reverse order of the
SN. Parts Quantity removal.

1 Front wiper 1

2 Front cowl grill cover 2

3 Rear engine lid sealing strip 3

4 Plastic buckle 9

5 Front washing device 1

Front wiper device removal instructions:

Refer to the front wiper removal instructions.
Front washing device removal
instructions: Refer to disassembly instructions
before washing.
Removal/Installation of Decorative fender Draft Chamber
cover
1. Perform the removal in the order shown in the Mudguard
following table. Removal/Installation of Front Wheel
2. Perform the installation in reverse order of the Cover Rear Mudguard (right)
removal.

1. Remove 7 clips ①.
2. Remove the front wheel cover rear mudguard
(right) ②.
3. Perform the installation in reverse order of the
removal.
 Body and Accessories 3C-6

Removal/Installation of Front Wheel Removal/Installation of Front Wheel

Cover front Mudguard (right) Cover Front Mudguard (left)

1. Remove the front wheel eyebrow outer shield 1. Remove the front wheel eyebrow outer shield
assembly (right). (See the front fender assembly (left). (See the front fender
assembly outer eyebrow removal / installation) assembly outer eyebrow removal / installation)
2. Remove the front wheel cover rear mudguard 2. Remove the front wheel cover rear mudguard
(right).(refer to Removal/Installation of Front (left).(refer to Removal/Installation of Front
Wheel Cover Rear Mudguard (right)) Wheel Cover Rear Mudguard (left))
3. Remove 2 mounting bolts ①. 3. Remove 2 mounting bolts ①.
4. Remove 7 clips ②. 4. Remove 8 clips ②.
5. Remove 1 mounting bolts ③. 5. Remove 1 mounting bolts ③.
6. Remove the front wheel cover front 6. Remove the front wheel cover front
mudguard (right) ④. mudguard (left) ④ .
7. Perform the installation in reverse order of the 7. Perform the installation in reverse order of the
removal. removal.
Removal/Installation of Front Wheel Removal/Installation of Rear Wheel
Cover Rear Mudguard (left) Cover Front Mudguard （right）
1. Remove the rear wheel eyebrow outer shield
assembly. (See the rear fender assembly outer
eyebrow removal / installation)
2. Remove 5 clips ①.
3. Remove the rear wheel cover front mudguard
(right)②.
4. Perform the installation in reverse order of the
removal.

1. Remove 8 clips ①.
2. Remove the front wheel cover rear mudguard
(left) ②.
3. Perform the installation in reverse order of the
removal.
 Body and Accessories 3C-7

Removal/Installation of Rear Wheel Removal/Installation of Rear Wheel

Cover Rear Mudguard （right） Cover Rear Mudguard （left）

1. Remove the rear wheel eyebrow outer shield
assembly. (See the rear fender assembly outer
eyebrow removal / installation)
2. Remove the rear wheel cover front mudguard
(right).(refer to Removal/Installation of Rear
Wheel Cover Front Mudguard (right))
3. Remove the rear bumper. (refer to rear bumper
removal / installation)
4. Remove 3 clips ①.
5. Remove the rear wheel cover rear mudguard
(right)②.
6. Perform the installation in reverse order of the
removal.
Removal/Installation of Rear Wheel
Cover Front Mudguard （left）
1. Remove the rear wheel eyebrow outer shield
assembly. (See the rear fender assembly outer
eyebrow removal / installation)
2. Remove the rear wheel cover front mudguard
(left).(refer to Removal/Installation of Rear
Wheel Cover Front Mudguard (left))
3. Remove the rear bumper. (refer to rear bumper
removal / installation)
4. Remove 3 clips ①.
5. Remove the rear wheel cover rear mudguard
(right)②.
6. Perform the installation in reverse order of the
removal.
Removal/Installation of Refueling pipe
Mudguard
1. Remove the rear wheel eyebrow outer shield
assembly. (See the rear fender assembly outer
eyebrow removal / installation)
2. Remove the rear wheel cover front mudguard
(right).(refer to Removal/Installation of Rear
Wheel Cover Front Mudguard (right)).

1. Remove the rear wheel eyebrow outer shield

assembly. (See the rear fender assembly outer
eyebrow removal / installation)
2. Remove 5 clips ①.
3. Remove the rear wheel cover front mudguard
(left)②. 3. Remove 1 clips② and 1 bolt ①
4. Remove the Refueling pipe Mudguard ③.
4. Perform the installation in reverse order of the 5. Perform the installation in reverse order of the
removal. removal.
 Body and Accessories 3C-8

Removal/Installation of Middle Body cover (front left)

Mudguard
3 Nuts 4

4 Luggage rack assenbly 1

Trim Strips
Removal of Windshield Trim Strip
Notice:
1. Remove 1 plastic clips ①.
● The windshield trim strip is replaceable.
2. Remove 2 metal clips ②.
3. Remove the middle body mudguard ③. ● Remove the windshield trim strip after the
4. Perform the installation in reverse order of the windshield is removed.(Refer to the Removal
removal. of Windshield, Window Glass)
Removal/Installation of Engine under the Installation of Windshield Trim Strip
Mudguard Notice:
● Install the windshield trim strip while
installing the windshield. (Refer to the
Installation of Windshield, Window Glass)
Removal of Rear Window Trim Strip
Notice:
● The rear window trim strip is replaceable.
● Remove the rear window trim strip after the
1. Remove 8 plastic clips ③. rear window is removed. (Refer to the
2. Remove 1 mounting screw ②. Removal of Rear Window, Window Glass)
3. Remove 1 mounting bolts ①. Installation of Rear Window Trim Strip
4. Remove engine under the mudguard ④. Notice:
5. Perform the installation in reverse order of the
removal. ● Install the rear window trim strip while
Removal/Installation of Luggage Rack installing the rear window. (Refer to the
Installation of Rear Window, Window Glass)
1. Perform the removal in the order shown in the Removing the roof trim strip
following table.
2. Perform the installation in reverse order of the 1. Pry up the end of the trim strip with a flat-end
removal. screwdriver.
2. Pull up the roof trim strip and remove it.
3. Perform the installation in reverse order of the
removal.

SN. Parts Quantity

Luggage rack mounting 1

1
cover (rear left)
2 Luggage rack mounting 1
 Body and Accessories 3C-9

Removing the electric outside

rearview mirror

1. Wear gloves and goggles.

2. Push the upper end of the rearview mirror
lens.
3. Pull the lower end of the rearview mirror lens,
loosen the clips and remove the holder with
the rearview mirror lens from the frame.

Outside Rearview Mirrors

Removal/Installation of Electric Outside
Rearview Mirrors
1. Disconnect the negative cable of the battery.
2. Remove the trim triangle. (Refer to the
Removal/Installation of Interior Trim Plate,
Trim Plate)
3. Remove the interior trim plate of front door.
(Refer to the Removal/Installation of Front
Door Trim Plate, Trim Plate)
4. Disconnect the connector.
5. Remove 3 M6 nut and remove the electric
outside rearview mirror.
6. Perform the installation in reverse order of the
removal.
Installing the electric outside rearview
mirror
Outside rearview mirror
Triangle plate 1. Wear gloves and goggles.
Nut inside the door
2. Insert the holder with the rearview mirror lens
into the frame and install the lower clip. Press
the holder with the rearview mirror lens on
the frame and install the upper clip.

Interior trim
plate of front
door
 Body and Accessories 3C-10

Removing the electric outside rearview

mirror
1. Wear gloves and goggles.
2. Remove the outside rearview mirror assembly.
(Refer to Removing the Mirror Assembly)
3. Remove the outside rearview mirror housing. Removal/Installation of Electric Outside
Rearview Mirror Switch
4. Remove the screw, loosen the harness port
and remove the turn signal lamp. 1. Disconnect the negative cable of the battery.
5. Perform the installation in reverse order of the 2. Disconnect the power mirror switch connection
removal. joints.
Checking the electric outside rearview 3. Remove the left panel on the left.
mirror
4. The installation of the switch on the front panel
1. Disconnect the connector of the electric outside can be removed buckle switch a little harder to
rearview mirror. (Refer to the break apart.
Removal/Installation of Electric Outside
Rearview Mirrors) 5. Perform the installation in reverse order of the
removal.
2. Apply the battery’s positive voltage to the
electric outside rearview mirror to check its
operation.
3. If it does not comply with the specified, replace
the electric outside rearview mirror.
 Body and Accessories 3C-11

Pedestal

Pedestal

Pedestal pin

Inside Rearview mirror

Checking the electric outside rearview

mirror switch Installing the Inside Rearview mirror
1. Remove the electric outside rearview mirror ● Insert the Inside Rearview mirror into the
switch. (Refer to the Removal/Installation of pedestal.
Electric Outside Rearview Mirror Switch) Inside Rearview mirror
2. Use an ohmmeter to check the continuity
between two pins of the electric outside
rearview mirror.
Pedestal

Removing the rearview mirror pedestal

1. Remove the rearview mirror.
2. Wrap both ends of the string on the handle.
Notice:
● A complete piano string should be adopted to
prevent it from being fractured when cutting
the sealant.
3. Saw the sealant and remove the pedestal.
Make the saw elongated to have the sawing
points evenly distributed on each section of
the SST (piano string), to protect the tool
from being fractured.

Inside Rearview Mirror

Removing the Inside Rearview mirror
1. Insert a flat-end screwdriver wrapped with
adhesive tape between the Inside Rearview
mirror and the pedestal.
2. Push the pedestal pin and remove the
rearview mirror. Installing the rearview mirror pedestal
1. Use a blade to remove the original sealant
fully.
 Body and Accessories 3C-12

2. Clean the ceramic membrane on the pedestal 5℃{41℉} About 1.5h About 12h
the glass and remove the grease from it.
20℃{68℉} About 1h About 4h
Caution: 35℃{95℉} About 10min About 2h
● The junction surface should be kept free from
7. Install the Inside Rearview mirror.
any greasy dirt and dust. Don’t touch the
prime paint surface, or else the bonding effect
may be impaired. Rear Window Defroster
3. Apply the prime paint on the junction position
Checking the heating wire
between the pedestal and the glass. Only the
special prime paint for glass can be applied on 1. Turn the ignition switch to the ON position.
the glass and only the special prime paint for
2. Turn on the rear window defroster switch.
body can be applied on the pedestal. Let the
paint dry for about 30min. Caution:
4. Apply the repair sealant 3.0mm{0.12in}thick ● Making the test terminal of the circuit tester
on the pedestal. contact directly with the heating wire of the
rear window defroster may possibly damage
Pedestal Rubber hose the heating wire; therefore, please wrap the
test terminal with the aluminum foil and make
the aluminum foil contact with the heating
wire for testing.

Circuit tester probe

Sealant
Press
5. Put the pedestal on the center of the ceramic
coating and then press it onto the glass.
Ceramic coating
Heating wire
Pedestal

Aluminum foil

3. Connect the positive pole (+) of the voltmeter

to the negative pole of the heating wire and
make the negative pole (-) grounded.
4. Slide the positive test terminal slowly from
the positive side to the negative side and
Interval required check the voltage for the corresponding drop.
Surface
Temperature before the vehicle
hardening time
can be used Measuring section Voltage (reference value)
5℃{41℉} About 1.5h About 12h
20℃{68℉} About 1h About 4h (1)→(2) About 12V→About 0V
35℃{95℉} About 10min About 2h
6. Clean the residual repair sealant with the
unleaded gasoline.
Sealing Material Hardening Time

Interval required
Surface
Temperature before the vehicle
hardening time
can be used
 Body and Accessories 3C-13

Rear window
defroster relay

Positive side Rear window

defroster relay
connector

Negative side
5. If it is incorrect or the voltage change is too
fast, there must be some problem in the
heating wire. Replace the heating wire.
Repairing the heating wire
1. Clean the damaged part of the heating wire
4. Slide the rear window defroster relay forward
with the unleaded gasoline.
and remove it.
2. Stick the adhesive tape on the top and bottom
5. Perform the installation in reverse order of the
of the damaged section of the heating wire.
Broken heating wire Adhesive tap removal.
Checking the rear window defroster relay
1. Remove the rear window defroster relay.
(Refer to the Removal/Installation of Rear
Window Defroster Relay)
2. Use an ohmmeter to check the continuity
between the pins of the rear window defroster
Part to be repaired relay.
Continuity

Pin
3. Use a brush or marker pen to apply the Switch position
aluminum powder or similar coating on the
heating wire for repair.
4. In about 2~3min, remove the adhesive tape
carefully and don’t touch the repaired part.
Caution:
● Don’t operate the rear defroster until the paint
is dry; otherwise, fault may occur.
5. Use a heat blower to heat it up continuously
for 30min to the temperature of 150℃{302℉}
or let the paint get fully dry under the
temperature of 25℃{77℉} for 24h.
Removal/Installation of Rear Window
Defroster Relay
1. Disconnect the negative cable of the battery. 3. If it does not comply with the specified,
replace rear window defroster relay.
2. Remove the front side trim plate at the driver
side.
3. Disconnect the rear window defroster relay
connector.
 Body and Accessories 3C-14

Window Glass 2. Insert the cutting edge of the tool shown in

the figure into the sealant.
Removing the windshield 3. Pull the tool along the glass edge.
1. Remove the Inside Rearview mirror. (Refer to 4. Remove the windshield.
Removing the Rearview Mirror, Rearview
Mirrors)
2. Remove the outer windshield trim strip.
3. Remove the clips.
4. Remove the front wall grille. (Refer to the
Removal/Installation of Front Wall Grille,
External Accessories)
5. Remove the ceiling. (Refer to the
Removal/Installation of Ceiling, Ceiling) If the windshield is to be reused:
6. Lay the adhesive tape on the body edges to 1. Use a awl to pierce the sealant from the inside
avoid being scratched. to the outside, with a small hole formed.
(Excluding the fixator)
7. Lay the adhesive tape on the instrument panel Fixator
to avoid being scratched.
Warning:
● Please wear gloves before using the scraper,
or else you may be injured.
Notice:
● The windshield trim strip is replaceable.
8. Use the scraper to cut the flange of the Warning:
windshield trim strip.
● Please wear gloves when using the piano
string, or else your hand may be injured.
2. Pull the SST(piano string) through the small
hole.

Windshield trim strip

Adhesive tap Adhesive tape

Glass
Flange
Windshield
trim strip

Sealant

A-A section Weatherstrip

If the windshield is not to be reused:
1. Remove the pedestal. (Refer to Removing the
Pedestal, Rearview Mirrors)
Notice:
● If the sealant of certain part is difficult to be
removed, you can use the piano string (as
shown in the figure) to conduct the steps
listed under the “If the windshield is to be
reused”.
Wrap both ends of the piano string on the handle.
Notice:
● A complete piano string should be adopted to
prevent it from being fractured when cutting
the sealant.
4. Cut the sealant along the glass edge together
with another person.
 Body and Accessories 3C-15

5. Remove the windshield.

6. Remove the weatherstrip. 2. Clean the marginal zone of 50.0mm{1.97in}
7. Remove the fixator. wide along the circle between the front
windshield and the body.
8. Remove the distance block.
3. Paste a piece of weatherstrip firmly at the
position 18.0mm{0.71in} distant from the
Fixator edge along the upper edge of the front
windshield.
Weatherstrip Weatherstrip

Ceramic boundary

Distance
block

Installing the windshield

Warning:
● Please wear gloves when using the scraper, or
else your hand may be injured. 4. Put the distance block into the hole.
Caution: 5. Install the front windshield and adjust the
● In order to prevent the sealant against clearance between the glass and the body.
cracking or prevent the glass from being 6. Make a mark on the glass above the V-groove.
pushed out by the air flow when closing the
door, please have all windows open, until the 7. Ensure the clearance between the body and
sealant is completely hardened. the upper edge / the side edge is 5mm{0.2in}.
1. Use a blade to cut off the used sealant on the Body
windshield frame, with a layer of about 1- Mark
2mm{0.04-0.07in} thick left. If the sealant of
certain part is fully removed, please apply
some prime paint on it after the grease is
removed, let it dry for 30min and then apply
some fresh sealant to form a coating of
2mm{0.08in} thick.
Distance block

8. Remove the front windshield.

9. As shown in the figure, install the fixator on
the marked position on the glass.
 Body and Accessories 3C-16

middle. (2)
Marked position
15. Apply a layer of sealant (thickness:
14.0mm{0.55in}, width: 8.0mm{0.31in})
around to fill up the gap between the
weatherstrip and the glass.

Fixator

10. As shown in the figure, install the fixator on

the vehicle.
Body

Body 16. Align the mark on the glass with the V-groove
of the distance block and install the glass on
the vehicle.
Fixator
17. Press the glass inside by force to compress the
sealant.
18. Ensure the trim strip is well jointed with the
body.
Notice:
19. Use a scraper to wipe off the exceeded sealant.
● Keep the bonding part free from any greasy
dirt and dust. Don’t touch the surface or prime
paint by hand; otherwise, the bonding
material cannot stick the glass well with the
body surface, resulting in leakage.
11. Use a brush to apply the prime paint on the
bonding part between the pedestal and the
glass. Only the special prime paint for glass
can be applied on the glass and only the
special prime paint for body can be applied on
the pedestal. Let the paint dry for about 30min.

Upper Side 20. Clean the excess sealant with the unleaded
gasoline.
21. Install the ceiling. (Refer to the
Lower Removal/Installation of Ceiling, Ceiling)
22. Install the front wall grille. (Refer to the
Removal/Installation of Front Wall Grille,
External Accessories)
23. Install the clips.
24. Install the windshield trim strip.
12. Install the trim strip corner after the prime
paint gets dry. (3) 25. Install the pedestal. (Refer to Installing the
Pedestal, Inside Rearview Mirror)
13. Install the side edge of the trim strip from the
top down. (1) 26. Install the Inside Rearview mirror. (Refer to
Removing the Rearview Mirror, Inside
14. Install the upper trim strip from outer ends of Rearview Mirror)
both sides and move from the corners to the
 Body and Accessories 3C-17

Removing the rear window If the rear window is to be reused:

1. Remove the tail. (See tail removal / 1. Use a awl to pierce the sealant from the inside
installation) to the outside, with a small hole formed.
(Excluding the positions with fixators and
2. Remove the rear wiper. (See Removing the
distance blocks)
rear wiper / installation)
3. Unplug the heating wire plug.
4. Arrange the adhesive tape at the body edge to
avoid damage.
Adhesive tape

Warning:

A-A section ● Please wear gloves when using the piano

string, or else your hand may be injured.
2. Pull the SST(piano string) through the small
hole.

Warning:
● Please wear gloves when using the scraper, or
else your hand may be injured.
Notice:
● The rear window trim strip is replaceable.
3. Wrap both ends of the piano string on the
If the rear window is not to be reused: handle.
Notice: Notice:
● If the sealant of certain part is difficult to be ● A complete piano string should be adopted to
removed, you can use the piano string (as prevent it from being fractured when cutting
shown in the figure) to conduct the steps the sealant.
listed under the “If the rear window is to be
reused”. 4. Cut the sealant along the glass edge together
with another person. Don’t make the body
1. Use the tool shown in the figure to insert the scratched.
steel wire into the sealant.
2. Cut the sealant by pulling the tool around the
glass.

5. Remove the rear window.

6. Remove the distance fixators.
7. Remove the rear window.
3. Remove the rear window.
 Body and Accessories 3C-18

Installing the rear window 7. Paste a piece of weatherstrip at the position

19.0mm{0.75in} distant from the edge along
Warning: the lower edge of the glass.
● Please wear gloves when using the scraper, or
else your hand may be injured.
Caution:
Ceramic borderline
● In order to prevent the sealant against
cracking or prevent the glass from being
pushed out by the air flow when closing the
door, please have all windows open, until the
sealant is completely hardened.
Weatherstrip
1. Use a blade to cut off the used sealant on the
windshield frame, with a layer of about 1- 8. Install the distance block into the hole.
2mm{0.04-0.07in} thick left. If the sealant of 9. Install the glass temporarily on the body and
certain part is fully removed, please apply adjust the gap between the glass and the body.
some prime paint on it after the grease is
removed, let it dry for 30min and then apply 10. Make a mark on the glass above V-groove of
some fresh sealant to form a coating of the distance block.
2mm{0.08in} thick. 11. Ensure the gap between the upper edge and
the body is 6mm{0.24in} and that between
the side edge and the body is 5mm{0.20in}.
Body
Centerline

2. Clean the marginal zone of 50.0mm{1.97in}

wide along the circle between the glass and
the body.
3. Align the trim strip lower corner with the
windshield lower corner. (1) 12. Remove the rear window.
4. Install the lower corner from the outer corner. 13. As shown in the figure, install the fixator on
(2) the body.
5. Align the marks on the trim strip with the
ceramic borderline. (3)
6. Install it from the lower edge to the upper
edge and both sides. Take care not to pull out
the corner. (4)
Centerline

14. As shown in the figure, install the fixator on

the glass, affixed sealing strip.
 Body and Accessories 3C-19

Fixator

Centerline

17. Align the mark on the glass with the V-groove

of the distance block and install the glass on
the vehicle.
18. Press the glass inside by force to compress the
Distance block
sealant.
19. Ensure the gap between the upper edge and
Caution: the body is 6mm{0.24in} and that between
● Keep the bonding part free from any greasy the side edge and the body is 9mm{0.35in}.
dirt and dust. Don’t touch the surface by hand; Sealing Material Hardening Time
otherwise, the bonding material cannot stick Interval required
the glass well with the body surface, resulting Surface
Temperature before the vehicle
in leakage. hardening time
can be used
15. Use a brush to apply the prime paint on the 5℃{41℉} About 1.5h About 12h
bonding area between the glass and the body, 20℃{68℉} About 1h About 4h
as shown in the figure. Only the special prime 35℃{95℉} About 10min About 2h
paint for glass can be applied on the glass and
only the special prime paint for body can be 20. Install the tail (see tail disassembly /
applied on the pedestal. Let the paint dry for assembly).
about 30min.
21. Install rear wiper (see rear wiper disassembly
A-A section / assembly).
Removal of the side windshield
Removing front and rear windshield with no re-use
the same (side windshield glass Sealing strip is one,
B-B section can not be replaced, it will be destroyed when the
demolition).

C-C section

16. After the prime paint gets dry, apply a layer of

sealant (thickness: 14.0mm{0.55in}, width:
8.0mm{0.31in}) around to fill up the gap
between the weatherstrip and the glass.
 Body and Accessories 3C-20

Other Accessories Removal/Installation of front wheel

eyebrow outside fender assembly

The front side panels of removal /

installation
1. Remove the lower side when caught hoarding,
forced to pull out,
2. Place the remaining snaps and clean out the tape,
3. Install the release film on ①② tear,
4. The side surround alignment holes on the front
door,
5. take into ③, ④ and then shoot into,
6. All the remaining snap shot into.

1. Use a screwdriver removed ⑥,

2. Hold the wheel eyebrow Pull both ends,
3. Clean out the damage and residual tape snaps,
4. The ⑦⑧ will take glass membrane tear,
5. Turn ②③④⑤ shot into the bumper assembly,
6. ① snap shot into the fender, and then snap shot
into the remaining,
Enclosing the rear end plate removal / 7. ⑥ screwed with a screwdriver.
installation Removal/Installation of rear wheel
Surrounded with the front side panel removal / eyebrow outside fender assembly
installation
Surrounded with removal/Installation of front
wheel eyebrow outside fender assembly.

Removal/Installation of Spoiler
1. Remove the ④⑤⑥⑦ turn (see back door trim
component removal / installation),
2. Remove the ⑧ (see brake lights removal /
installation),
3. Remove the sleeve ③,
 Body and Accessories 3C-21

4. The ① up slowly removed from the back door 2 Engine hood insulation pad 1
part, after the demolition ⑨ (see brake lights
3 Buckle 13
removal / installation)
5. Remove ①.
6. The method of installation and removal of the Removal/Installation of Fender
opposite. Soundproofing Mat
1. Remove the ② (see front cover mudguard
assembly removal / installation),
2. Grasp the fender soundproofing mat can pull it
out,
3. Installation and removal methods instead.

SN. Parts Quantity

1 Spoiler 1

2 Back door 1

3 Nut 5

4 Upper trim panel of back door 1

SN. Parts Quantity
5 Right trim panel of back door 1
1 Fender soundproofing mat 1
6 Left trim panel of back door 1
Front wheel mudguard 1
7 Trim panel of back door 1 2 assembly
8 Brake lamp connector 1
Removal/Installation of Instrument Panel
9 Brake lights protective cover 1
1. Disconnect the negative cable of the battery.
2. Remove the left and right side panels.
Removal/Installation of Engine Hood
Insulation Pad 3. Remove the oil filler cap clasp hands.
1. The ③ sequentially removed, 4. Remove the left storage box assembly (SA12-
2. Remove ② can, 64-180).
3. Installation and removal methods instead.
5. Remove the left switch block. (Refer to
Removal/ Installation of Left Switch Block)
6. Remove the left lower panel assembly (SA12-
64-280).
7. Remove the glove box (SA12-64-030).
8. Remove the airbag module from the steering
wheel and remove the steering wheel from the
steering column. (Refer to
Removal/Installation of Steering Wheel).

SN. Parts Quantity 9. Remove the steering column cover from the
steering column.
1 Engine hood 1 10. Remove the combination instrument mask
assembly and then the combination
 Body and Accessories 3C-22

instrument.
11. Remove the steering column. (Refer to
Removal/I nstallation of Steering Column).
12. Remove the central air outlet panel assembly,
the CD panel assembly and the A/C controller
successively.
13. Remove the auxiliary fascia console. (Refer to
the Removal/Installation of Auxiliary Fascia
Console).
15. Remove the left and right side of the mask
Disassembly/Assembly of Instrument
decoration. Panel Body Assembly
14. Remove the A-pillar trim plate. (Refer to 1. Perform the disassembly in the order shown
Removal/I nstallation of A-Pillar Trim Plate). in the following table.

16. Disconnect every connector. 2. Perform the assembly in reverse order of the
removal.
17. Remove the mounting bolts connected with
the body. (As shown in the figure)

18. Remove the instrument panel body assembly

(SA22-60-400) from the vehicle.
(1) Make the instrument panel slowly titled
forward.
(2) Lift up the instrument panel while it is tilting
forward.
(3) Remove the instrument panel from the front
passenger door.
19. Remove the harness mounted on the
instrument panel support. (Refer to the
harness part)
20. Perform the installation in reverse order of the
removal.
 Body and Accessories 3C-23

1 Instrument panel body removal.

Removal/Installation of Left Storage Box
2 Side air vent assembly (left)(right)
1. Open the left storage box, pull it out in the
3 Front passenger airbag guide frame direction shown in the figure while rotating,
Left and right side of the instrument panel to make it separated from the rotating shaft.
4
sealing strip
2. Remove the left storage box.
5 Dashboard trim strips
6 Upper defroster panel
7 Dashboard front sponge
8 Defroster air duct the body (left and right)
9 A/C air duct (right)
10 Front defrost air duct (upper) (lower) body
11 Left A/C air duct assembly
Defroster air duct under the body (left) 3. Perform the installation in reverse order of the
12 removal.
(right)
Removal/Installation of Left/Right Side Removal/Installation of Left Lower Panel
Panel 1. Remove the left side panel of the body;
1. Wrapped with tape flathead screwdriver to the
2. Remove the retaining screw on the left side, with
left / right side of the body and the dashboard
tape wrapped flat-head screwdriver to its left
panel left panel (glove box) around the tilt,
foot from Alice out of the instrument board,
there is a gap;
2. Push the direction shown even left / right panel 3. Remove the lower left small storage box, and
to remove the body; then small storage installation at the left hand
switch group launched, the left switch block
connectors removed, remove the left switch
group,
4. Place the filler cap buckle hand assembly
removed from the lower left part of the panel to
be open, in the direction shown by the lower left
panel is completely removed,

3. When you first install the front left / right panel

locator card pin inserted into the body of the
four corresponding holes in the dashboard,
with the reverse order of removal after
installation.
Removal/Installation of Filler Cap Clasp
Hands 5. Perform the installation in reverse order of the
1. Use a 10 # sleeve fixed clasp hands filler cap removal.
bolts removed, Removal/Installation of Glove Box
2. Place the filler cap is removed from the bottom
1. Remove the right side panel of the body, with
left hand button panel, the filler wire and cable
a screwdriver out of the side next three screws,
before removing the cover.
2. Open the glove compartment cover with a
screwdriver under the front and inside out
three screws.
3. The right side of the glove box with a flat-
blade screwdriver to pry open the snap and
pull out out.
4. Remove the glove box.
3. Perform the assembly in reverse order of the
 Body and Accessories 3C-24

adhesive tape to pry up the hazard warning

lamp switch and remove the connector.
3. Perform the installation in reverse order of the
removal.

5. Perform the installation in reverse order of the

removal.
Removal/Installation of Steering Column
Cover
1. The fixed steering column, three screws under
the lid removed,
2. Use a flat-end screwdriver wrapped with
adhesive tape to pry up the upper cover of the
steering column to make it separated from the
lower cover.
3. Pull out the steering column dust pad and turn
it upside down, and remove the steering
column upper cover.
Removal/Installation of Front Passenger
Airbag Cover Plate
1. Remove the instrument panel body assembly
from the vehicle.
2. Turn the instrument panel body assembly over
and remove the screws for connecting the
airbag module and the instrument panel cross
member.

4. Perform the installation in reverse order of the Removal/Installation of Auxiliary Fascia

removal. Console
Removal/Installation of Combination
Instrument Mask 1. Press the icon from the bottom out after pulling
back uprooted remove the front cover (left);
9.1 Teeter combination meter will be removed
from the instrument panel cover in the
direction shown..

2. Remove the same way as the front cover (right);

2. Perform the installation in reverse order of the

removal.
Removal/Installation of Central Air
Outlet Panel
1. Move up the remove the central air outlet
assembly and pull out the iron clip and the
plastic clip respectively to make it separated
from the A/C duct. 3. Remove the gear shift panel assembly.
2. Use a flat-end screwdriver wrapped with a) Unscrew the shift lever ball head (this
 Body and Accessories 3C-25

operation is unnecessary for the AT model).

b) Use a flat-end screwdriver wrapped with
adhesive tape to pry up the plastic clips
successively front the rear end.
c) Pull out the gear shift panel assembly, as
shown in the figure.

7. Remove the cigarette lighter panel;

a) from the rear panel slowly lifted the cigarette
lighter to pull snaps on both sides,
b) Pull back after the cigarette lighter plug
connector on the back panel, pull out, remove
the cigarette lighter in the direction shown by
the panel.

4. Remove the rear cover;

a) After opening the cupholders remove four

screws on both sides,

b) with tape wrapped flathead screwdriver from

bottom to top of the left and right sides of the
plastic buckle pry,

c) the direction shown to slowly pull out the rear
cover.
8. Remove the vice dashboard body;
a) Remove the six self-tapping screws as well as
the location of the front panel and lighter
sides of the instrument panel and the floor and
the front bracket connected to the two self-
tapping screws,
b) After the first deputy dashboard body pulled
back slowly after Vice dashboard body pulled
from the rear elevation of the USB inside,
unplug the stand inside the rear antenna
(optional) plug connector
c) Remove the vice direction by drawing the
dashboard body.

5. Remove the ashtray.

6. Pull the handbrake, remove the handbrake
panel;
a) Open the armrest cover;
b) slowly pull up from the rear panel lift back to
the position shown after the front panel to the
metal snaps out, unplug the right side of the
window lifter switch on the back panel of the
handbrake after removing the plug connector 9. Perform the installation in reverse order of the
in the direction shown. removal.
 Body and Accessories 3C-26

Disassembly/Assembly of Auxiliary shown in the table.

Fascia Console Assembly
1. Perform the disassembly in the order shown in
the following table.
2. Perform the installation in reverse order of the
removal.

Removal/Installation of Glass Plate

1. Fully close the glass plate.

1 Armrest box upper cover 2. Fully open the sun visor.

3. Remove the screws and remove the glass
2 Armrest box under cover plate.

3 Side trim strips assembly (right)

4 Side trim strips assembly (left)

Vice dashboard body front fixing

5
bracket Screw

6 Central fixing bracket

7 Vice dashboard mounting rear bracket 4. Remove the weatherstrip of the glass plate.

8 Vice dashboard panel assembly (left)

Glass plate
9 Vice dashboard panel assembly (right)

10 Armrest box body

11 Armrest box lock assembly

12 Absorbing cotton (left)

13 Absorbing cotton (right) Weatherstrip

5. Perform the installation in reverse order of the

Sliding Sunroof removal.
6. Adjust the position of the glass plate. (Refer
to Adjusting the Glass Plate)
Removal/Installation of Deflector Adjusting the Glass Plate
1. Fully open the glass plate. 1. Fully close the glass plate.
2. The introduction of the card spoiler direction 2. Measure the clearance and height between the
of the arrow. glass plate and the body.
3. Perform the installation in reverse order of that Clearance

A-A section
3. If incorrect, loosen the mounting screw of the
glass plate and relocate the glass plate.
4. Tighten the mounting screw of the glass plate.
5. Insert a preset card between the weatherstrip
and the body. Ensure the sunroof is fully
closed (some resistance can be felt when
moving the preset card). If it not fully closed,
repeat the steps 3 and 4 and readjust the
position of the glass plate.
Preset card
Weatherstrip
Removing the front drain hose
1. Remove the A-pillar trim plate.
2. Remove the ceiling. (Refer to the
Removal/Installation of Ceiling, Ceiling)
3. Remove the front wall grille. (Refer to the
Removal/Installation of Front Wall Grille)
4. Remove the front drain hose from the sunroof
outer frame.
5. Remove the front drain hose from the clip.
6. Pull the front drain hose into the carriage.
7. Remove the front drain hose.
Body and Accessories 3C-27
Installing the front drain hose
Caution:
● If certain part of the front drain hose is
clamped or bent, the water inside the hose
may not be drained, thus entering the carriage.
During and after the installation of the trim
plate and the ceiling, be sure to keep the front
drain hose unobstructed. In case of any
problem, deal with it immediately.
1. Apply some soapy water on the mounting
position of the front drain hose.
2. Insert one end of the front drain hose into the
sunroof frame.
3. Install the front drain hose into the clip along
the pillar.
4. Insert the front drain hose plug into the
hinged pillar hole. Install the front drain hose
head into the clip. (Only for the right drain
hose). It is located at the front drain basin.
5. Install the ceiling. (Refer to the
Removal/Installation of Ceiling, Ceiling)
6. Install the front wall grille. (Refer to the
Removal/Installation of Front Wall Grille,
Front Wall Grille)
7. Nstall the A-pillar trim plate.
Removing the rear drain hose
1. Remove the C-pillar trim plate.
2. Remove the ceiling. (Refer to the
 Body and Accessories 3C-28

Removal/Installation of Ceiling, Ceiling) 2. Remove the ceiling. (Refer to the

Removal/Installation of Ceiling, Ceiling)
3. Remove the side trim plates of the trunk.
(Refer to the Removal/Installation of Trunk 3. Remove the front and rear drain hoses from
Side Trim Plate, Trim Plates) the sliding sunroof frame.
4. Remove the rear drain hose from the sunroof 4. Remove the ceiling harness from the sliding
outer frame. sunroof frame.
5. Remove the rear drain hose from the clip. Ceiling harness
6. Pull the front drain hose into the carriage.
7. Remove the rear drain hose.

Clip

5. Remove the bolts and nuts and remove the

sunroof.
Nuts
Sunroof Unit

Bolt
Installing the rear drain hose
Caution:
● If certain part of the rear drain hose is
clamped or bent, the water inside the hose
may not be drained, thus entering the carriage.
During and after the installation of the trim Nuts
plate and the ceiling, be sure to keep the rear
drain hose unobstructed. In case of any 6. Perform the installation in reverse order of the
problem, deal with it immediately. removal.
1. Apply some soapy water on the mounting 7. Adjust the position of the glass plate. (Refer
position of the rear drain hose. to Adjusting the Glass Plate)
2. Insert one end of the rear drain hose into the Disassembly of Sliding Sunroof Unit
sunroof frame. 1. Remove the screw and then the rain gutter.
3. Install the front drain hose into the clip along
the pillar. The hose should be straightened.
Rain gutter
4. Insert the rear drain hose plug into the rear
pillar hole.
5. Install the ceiling. (Refer to the
Removal/Installation of Ceiling, Ceiling) Screw
6. Install the side trim plates of the trunk. (Refer
to the Removal/Installation of Trunk Side
Trim Plate, Trim Plates)
7. Install the C-pillar trim plate.
Removal/Installation of Sliding Sunroof 2. Remove the sun visor fixator.
Unit
3. Slide the sun visor backward and remove it
1. Disconnect the negative cable of the battery. from the sunroof outer frame.
 Body and Accessories 3C-29

Sun visor
Assembly of Sliding Sunroof Unit
fixator 1. Install the deflector. (Refer to the
Removal/Installation of Deflector)
2. Slide the guide rail forward and install it into
the sunroof outer frame.
Sun visor 3. Install the set screw.
Set screw

4. Remove the bolts and then the rear rain gutter.

Bolt

Guide rail

4. Move the guide rail by hand until it is tilted

Rear rain gutter
up.
5. Move the linkage inside the guide rail by
hand until the mark A is aligned with the mark
B.
Mark A Linkage
5. Slide the rain gutter support backward and
remove it from the sunroof outer frame.

Guide rail Mark B

Rain gutter
support

6. Remove the sunroof motor. (Refer to

Removing the Sunroof Motor)
7. Remove the set screw.
8. Slide the guide rail backward and remove it
from the sunroof outer frame.
Set screw

Guide rail

9. Remove the deflector. (Refer to the

Removal/Installation of Deflector)
 Body and Accessories 3C-30

12. Install the screw and then the rain gutter.

6. Install the sunroof motor. (Refer to Installing
the Sunroof Motor)
7. Slide the rain gutter support forward and Rain gutter
insert it into the sunroof outer frame.

Screw

Checking the Sunroof Motor

Rain gutter Motor
support
1. Remove the sunroof motor. (Refer to Removing
the Sunroof Motor)
8. Clean the residual repair sealant with the
unleaded gasoline. . 2. On the battery positive cable is connected to the
positive electrode shading sunroof motor (6)
9. Install the screws and then the rear rain gutter. and the signal line (3); on the negative
Bolt electrode connected to the battery (2) line. Pin
injuries Check motor is working.
B+: Battery positive voltage

Pin
Operating condition of motor
6\3 2
B+ GND Turn left (closed/tilted down)
Rear rain
gutter GND B+ Turn right (open/tilted up)

3. Respectively (10) line to trigger positive (6/3)

when the sunroof closed; with (5) Line to
trigger positive (6/3) when the sunroof is open.
If not, replace the shade sunroof motor.
10. Slide the sun visor forward and install it into
the outer frame. Limit Switch
11. Install the sun visor fixator. 1. Remove the ceiling. (Refer to the
Removal/Installation of Ceiling, Ceiling)
Sun visor
fixator 2. Disconnect the connector.
3. Use an ohmmeter to check the continuity
between the pins of the sunroof motor.
4. If incorrect, replace the sunroof motor.

Sun visor
Turn left

Turn right
 Body and Accessories 3C-31

Notice:
Sunroof relay
● The sunroof switch is located together with
1. Remove the ceiling. (Refer to the the reading lamp.
Removal/Installation of Ceiling, Ceiling) Checking the sliding sunroof switch
2. Connect the sunroof switch connector. 1. Remove the sliding sunroof switch.
3. Connect the negative cable of the battery. (Removal/ Installation of Reading Lamp,
Interior Lighting System, Section T)
4. Refer to the following indicators to check the
voltage of the relay pins. 2. Use an ohmmeter to check the continuity
between the pins of the sliding sunroof switch.
5. Please disconnect the sunroof relay connector
before checking the Pin 1F.
6. If incorrect, check the parts and relevant
harness listed under the “Inspection Section”.
7. If the parts and relevant harness are normal
but the system still cannot operate normally,
replace the sunroof relay.
Removal/Installation of Sliding Sunroof
Switch
Notice:
● Battery positive positive electrode and to the
motor (6) and the signal line (3).
1. Disconnect the negative cable of the battery.
2. Remove the reading lamp.
(Removal/Installation of Reading Lamp,
Interior Lighting System, Section T)
3. Perform the installation in reverse order of the
removal. 3. If incorrect, replace the sliding sunroof switch.
 Body and Accessories 3C-32

Interior Trimming
Removal/Installation of A-Pillar Trim
Plate
1. Turn over the joint panel.
2. Use a fastening screw puller to loosen the bolt A
and clips B.
3. Pull up the A-pillar trim plate.

Removal of B-Pillar Upper Trim Plate

1. Remove the B-pillar lower trim plate. (Refer to
the Removal/Installation of B-Pillar Lower Trim
Plate)
2. Hand release buckle C, opened the B-pillar trim
on both sides of the sealing strip buckle, release
buckle B from the body, pulling down the
release B-pillar trim.

4. Perform the installation in reverse order of the

removal.
Note: When you install the A-pillar trim, must let
air curtain pulled from beneath the A-pillar trim
with screws through the base, convenient air
curtain effectively carried out.

Installation of B-Pillar Upper Trim Plate

1. The B-pillar trim belt slide bolt alignment belt
height adjustment slot E F.

Removal/Installation of A-Pillar Lower

Trim Plate
1. Remove the front threshold pedal. (See previous
threshold pedal removal / installation)
Flip inlay strip joints.
2. Loosen the plastic nut by hand A, B from the
body release snap, snap C.
3. Perform the installation in reverse order of the
removal.

2. Pull the plug inserted into the body A, and then

the bolt B, C snap shot into the body, the B-
pillar trim on both sides snap into sealing strip.
 Body and Accessories 3C-33

Removing the B-pillar Lower Trim Plate

1. Remove the front and front doorsill footboards.
2. Remove the front and rear doorsill footboards.
3. Remove the decorative cover lockable front
security. (See the front cover of the safety
interlocking decorative removal / installation)
4. The lower B-pillar trim mark B, C mark position
from the B-pillar trim square hole loosened, pull
flag A, and remove the side of the lower B-pillar
trim panel.
5. Perform the installation in reverse order of the
removal.
Removal/Installation of Back Door Upper
Trim Plate
1. pull the clip A, on both sides of the back door
trim from the back door and left the right side
trim release.
2. Pull the clips B, loosen the rear door trim from
the body.
3. Perform the installation in reverse order of the
removal.

Installing the B-pillar Lower Trim Plate

1. The end-point seat belts fixed B-pillar trim piece
from the opening slot penetration.
2. The body bore alignment A plaque buckle under Removal/Installation of Back Door Left
the B-pillar, and shoot into. And Right Side Trim Plate
3. The lower B-pillar trim mark B, C position of 1. Remove the rear door trim. (See the back door
the insertion mark B-pillar trim square hole. trim removal / installation)
4. B-pillar trim on both sides snap into sealing strip. 2. Remove the rear door trim. (See the back door
Removal/Installation of c-Pillar Trim trim removal / installation)
Plate 3. Place the strap from the back door compartment
1. Remove the trunk light. (See trunk lamp plate left, Panasonic trim on the right side.
removal / installation)
2. Remove the wheel trim. (See wheel trim
removal / installation)
3. Turn over the joint panel.
4. Use release buckle fastening screw removal tool
A and B. buckle Pull up on the C-pillar trim.

4. Use release buckle fastening screw removal tool

A and B. snaps from the body.

5. Pull the back door to the car left and right trim.
6. Perform the installation in reverse order of the
removal.
Removal/Installation of Back Door Trim
Plate
1. Remove the back door clasp hands. (See the
back door clasp the hand removal / installation)
2. Pull the clip A, will be released from both sides
of the rear door trim panel on the back door left
and right trim.
3. Loosen the snap fastening screw removal tool
from the body B.
4. Pull the car back to the direction of the door trim.
5. Perform the installation in reverse order of the
removal.
Removal/Installation of Back Door Clasp
Hands
1. Loosen the clamp fastening screw removal tool
from the body A.
2. Loosen the clamp is released from the hand to
the body B.
3. Pull down the rear door clasp hands.
4. Perform the installation in reverse order of the
removal.
Removal/Installation of Secure Lockable
Front Decorative Cover
(1) single pretensioners secure lockable front
cover decoration
1. Place the front security cover decorated with
lock release from the B-pillar trim openings.
2. The fixed-point seat belt end piece from the
front cover opening slot piercing safety
Body and Accessories 3C-34
interlocking decoration.
3. Perform the installation in reverse order of the
removal.
(2) double pretensioners secure lockable front
cover decoration
1. Remove the double seat belt pretensioners. (See
double seatbelt pretensioners removal / installation)
2. The front safety interlocking decorative cover
release from the B-pillar trim panel opening.
3. The fixed-point safety belt from the front end
piece decorative cover opening safety interlocking
slots piercing.
4. Perform the installation in reverse order of the
removal.
Removal/Installation of Secure Lockable
Rear Decorative Cover
1. The security lockable rear decorative cover Kazi
A, B release clips from C-pillar trim openings.
2. Place the seat belt from the back cover opening
slot piercing safety interlocking decoration.
3. Perform the installation in reverse order of the
removal.
Removal/Installation of Compartment
Plate
1. The lanyard B removed from the back door left
and right side trim.
2. The parcel shelf A semicircular opening rotation
axis from the Stands plaque removed.

3. Perform the installation in reverse order of the
removal.
Removal/Installation of Inner Footboard
of Front Doorsill
1. Pull the front doorsill footboard assembly to
separate the clips A and B from the body.
2. Perform the installation in reverse order of the
removal.
Removal/Installation of Rear Doorsill
Footboard Bracket
1. Remove the rear sill pedal. (See threshold pedal
after removal / installation)
2. Remove the doorway seal. (See the doorway
after sealing strip removal / installation)
3. Loosen the screw fastening screw removal tool
C, followed by A release clips from the body,
clamp B.
4. Perform the installation in reverse order of the
removal.
Removal of Rear Doorsill Footboard
1. Pull the threshold pedal, followed by release
from the lower B-pillar trim clips A, B release
clips from the body, release the clips from the
wheel arch trim C.
Body and Accessories 3C-35
Installation of Rear Doorsill Footboard
1. Place the clips B slotted identity card in the
vehicle at the sealing strip on the card.
2. turn to shoot the clip C, shot into the clip B, take
into Kazi A.
Removal/Installation of Front Doorsill
Footboard
1. Remove the front threshold pedal. (See previous
threshold pedal removal / installation)
2. Remove the front doorway seal. (See previous
article seal openings removal / installation)
3. Panasonic terminals A, fastening screw removal
tool to use to get from the open back of the 3M
tape on the body, stimulating the front pedal.
4.Perform the installation in reverse order of the
removal.
Removal/Installation of Rear Doorsill
Footboard
1. Remove the rear sill pedal. (See threshold pedal
after removal / installation)
2. Remove the doorway seal. (See the doorway
after sealing strip removal / installation)
3. Use the fastening screw removal tool from the
3M tape on the back of the body to get open,
pull the pedal back door.
4.Perform the installation in reverse order of the
removal.
 Body and Accessories 3C-36

11. Remove the plastic nut J.

Removal/Installation of Front Door Trim 12. Disconnect the speaker connections triangular
Plate window. (This is only for the speaker
configuration with a triangular window)
13. Perform the installation in reverse order of the
removal.

1. Disconnect the negative cable of the battery.

2. Remove the coin box cotton pad A.
3. Remove the screws B.
Removal/Installation of Rear Door Trim
4. Remove the switch panel C
Plate

.
5. Remove the triangular trim D. (High with a note
speaker)
6. Remove the lid handle decorated E. 1. Disconnect the negative cable of the battery.

7. Remove the self-tapping screw F. 2. Remove the coin box pad A.

3. Remove the screw B.
4. Remove the switch panel C.

8. Remove the inner handle cover G.

9. In order to release the 10 clips H need to trim
inside and out sliding door map pocket hand
into the opening of the door trim. (This trip not 5. Disconnect the power window switch plug.
too much, be careful length ceremonial lamp
6. Remove the inner handle cover D.
cord)
7. Remove the lid handle decorated E.
10. Remove the door light I.
 Body and Accessories 3C-37

wait for over 1min to have the standby power

exhausted.
3. Perform the removal in the order shown in the
following table.
4. Perform the installation in reverse order of the
removal.

8. Remove the self-tapping screws F.

9. In order to release the 8 clips G required the
opening slot at the bottom of the door trim
hand into and out sliding door trim.
10. Remove the plastic nut H.
11. Perform the installation in reverse order of the
removal.

Side airbag module connector

1 (Refer to the Removal Instruction)
(Refer to the Installation Instruction)
Seat belt buckle switch connector
2
(Refer to the Installation Instruction)
SBR switch connector (only for the front
3
passenger seat)
Seats 4 Front seat
Note: Before disassembling or assembling any Removal instruction for side airbag
electrical equipment must be removed or the module connector
battery negative cable, cut the wires to help 1. First find the yellow color of the plug
prevent damage to persons and vehicles, unless connection line in the bottom side airbag
otherwise instructed. cushion.
Removal/Installation of Front Seats (with
side airbags) Side airbag module
Side airbag module
connector
harness connector
Warning:
 Improperly handling the front seat may
trigger the side airbag unexpectedly, resulting
in personal injury; therefore, please read the
maintenance warning carefully before
handling it. (Refer to the Maintenance
Warning, Airbag System, Section T)
Mobile cable
1. Turn the ignition switch to the LOCK position.
2. Disconnect the negative cable of the battery and
 Body and Accessories 3C-38

2. Then the harness buckle removed from the seat
frame, and then disconnect the side airbag
module connector.
Installation instruction for side airbag
module connector
1. Before connecting the side airbag harness
connector, please confirm the side airbag
module harness connector at the vehicle side
passes below the mobile cable. No other plug
wire connections.
2. Fix them on the cushion frame after the
connectors are connected.
Removal instruction for seat belt buckle
switch connector
1. First find a plug for cable white color belt
buckle beneath the seat switch.
2. Then the harness buckle removed from the seat
frame, and then disconnect the side airbag
module connector.
2. And then remove the harness from the seat
frame, and then disconnect the SBR switch
connector.
Installation instruction for SBR switch
connector
1. Before connecting with the SBR buckle switch
connector (the vehicle harness connector),
please confirm the SBR switch harness
connector do pass below the mobile cable. No
other plug wire connections.
2. Fix them on the cushion frame after the
connectors are connected.

Mobile cable

Seat belt buckle switch connector

Installation instruction for seat belt
buckle switch connector
1. Before connecting with the seat belt buckle
switch connector (the vehicle harness
connector), please confirm the seat belt buckle 1 Seat belt buckle switch connector (only for the
switch harness connector do pass below the driver side)
mobile cable. No other plug wire connections. (Refer to the Installation Instruction)
2 SBR switch connector (only for the driver side)
2. Fix them on the cushion frame after the
(Refer to the Installation Instruction)
connectors are connected.
3 Front seat
Removal instruction for SBR switch
connector
1. First find a plug for cable gray color SBR switch
at the bottom of the seat cushion.

Mobile cable

SBR switch connector

 Body and Accessories 3C-39

Disassembly/Assembly of Seat
1. Disconnect the negative cable of the battery.
2. Perform the disassembly in the order shown in the table.
3. Perform the assembly in reverse order of the disassembly.
Disassembly/Assembly of Driver Seat (Without Side Airbag)
1. Perform the disassembly in the order shown in the table.
2. Perform the assembly in reverse order of the disassembly.

1 Headrest 10 Seat back

Seat back frame (bolt torque 40N.M-
2 1# guide rod (FR) 11
45N.M)
3 2# guide rod (FR) 12 The driver's seat in the cover (left)
Height adjustment handle
4 13 The driver's seat in the cover (right)
decorative cover
Height adjustment handle (bolt
5 14 Front seat cushion
torque 45N.M-50N.M)
6 Recliner handle 15 Seat frame (bolt torque 45N.M-50N.M)
Recliners outer cover (left) (self-
7 tapping screw torque 20N.M- 16 Slide the cover (back-end)
25N.M)
Front seat belt buckle (bolt torque
8
60N.M-70N.M)
17 Slide the cover (front)

Outside the driver's seat cover

9 (right) (self-tapping screw torque 18
20N.M-25N.M)
 Body and Accessories 3C-40

Disassembly/Assembly of Driver Seat (With Side Airbag)

Warning:
 Improperly handling the front seat may trigger the side airbag unexpectedly, resulting in
personal injury; therefore, please read the maintenance warning carefully before handling it.
(Refer to the Maintenance Warning, Airbag System, Section T)

1 Headrest 10 Seat back

Seat back frame (bolt torque 40N.M-
2 1# guide rod (FR) 11
45N.M)
3 2# guide rod (FR) 12 Side airbags (nut torque 45N.M-50N.M)
Height adjustment handle
4 13 The driver's seat in the cover (left)
decorative cover
Height adjustment handle (bolt
5 14 The driver's seat in the cover (right)
torque 45N.M-50N.M)
6 Recliner handle 15 Front seat cushion
Recliners outer cover (left) (self-
7 tapping screw torque 20N.M- 16 Seat frame (bolt torque 45N.M-50N.M)
25N.M)
Front seat belt buckle (bolt torque
8
60N.M-70N.M)
17 Slide the cover (back-end)

Outside the driver's seat cover

9 (right) (self-tapping screw torque 18 Slide the cover (front)
20N.M-25N.M)
 Body and Accessories 3C-35

Removal/Installation of Rear Seat

Perform the removal in the order shown in the
table.
Perform the installation in reverse order of the
removal.

1 Rear seat cushion

2 Rear seat back (right)

3 Rear seat back (left)

 Body and Accessories 3C-36

Disassembly/Assembly of Rear Seat

1. Perform the disassembly in the order shown in the table.
2. Perform the assembly in reverse order of the disassembly.

1 Headrest 8 Seat back unlock button

2 Headrest guide rod 9 Rear seat back (right)

3 Seat cushion 10 Rear seat back (left)

4 Rear seat back middle hinge 11 Rear seat back frame assembly (left)

5 Rear seat back hinge (left) 12 Rear seat back frame assembly (right)

6 Rear seat back hinge (right) 13 Plastic buckle

7 Seat back unlock trim cover 14 Rear seat intermediate armrest

 Electrical System 3D-1

Chapter 19 Electrical System

Table of Contents
Electrical System······························································································· 3D-2
Removal/Installation of Fuse ············································································· 3D-2
Removal/Installation of Ignition Switch································································· 3D-2
Checking the Ignition Switch ············································································· 3D-3
Removal/Installation of Central Control Switch ······················································· 3D-3
Removal/Installation of Clock Spring ··································································· 3D-4
Disassembly/Assembly of Combination Switch ······················································· 3D-4
Checking the Door Switch················································································· 3D-6
Removal/Installation of Main Power Window Switch ················································ 3D-6
Removal/Installation of Electric Rearview Mirror Switch············································ 3D-7
Removal/Installation of Brake Lamp Switch ··························································· 3D-7
Removal/Installation of Clutch Switch ·································································· 3D-7
Vehicle Lighting System ······················································································ 3D-9
Headlamps ·································································································· 3D-9
Front Turn Signal Lamp ··················································································· 3D-10
Front Fog Lamps···························································································· 3D-10
Daytime Running Lamps ·················································································· 3D-12
Rear Combination Lamp··················································································· 3D-12
Tail Trim Plate Lamp ······················································································ 3D-13
High-mounted Brake Lamp ··············································································· 3D-13
License Plate Lamp························································································· 3D-14
Rear Fog Lamps ···························································································· 3D-14
Interior Lamp································································································ 3D-15
Trunk Lamp ································································································· 3D-16
Courtesy Lamp ······························································································ 3D-16
Bulb Specification List ···················································································· 3D-17
Wipers and Washers ·························································································· 3D-17
Removal/Installation of Wiper Blade ···································································· 3D-17
Combination Instrument ····················································································· 3D-21
Removal/Installation of Combination Instrument······················································ 3D-21
Speedometer ································································································· 3D-2721
Tachometer ·································································································· 3D-2721
Audio Assembly ································································································ 3D-25
Audio system components················································································· 3D-25
Diagnostic Information and Procedure of Audio system·············································· 3D-27
Maintenance Instruction ··················································································· 3D-30
Immobilizer System ··························································································· 3D-2733
System Description ························································································· 3D-33
Maintenance Instruction ··················································································· 3D-35
Diagnostic Procedure······················································································· 3D-36
DTC Analysis List ·························································································· 3D-37
Rear Parking Assist System (RPAS) ······································································· 3D-2837
System Loop Diagram ····················································································· 3D-38
Removal/Installation of Radar Host······································································ 3D-39
Analysis of Common Failures ············································································ 3D-39
360° Panoramic Imaging System ··········································································· 3D-2840
System Loop Diagram ····················································································· 3D-40
Working Principles ························································································· 3D-42
Analysis of Common Failures ············································································ 3D-44
Reversing Camera ····························································································· 3D-2844
Body Control Module (BCM) ··············································································· 3D-2844
Failure analysis of BCM Control Unit··································································· 3D-50
 Electrical System 3D-2

Electrical System
Precautions for Using Fuses
After the blowout cause is determined and the fault
is removed, replace the blown fuse with a new one
of the specified rating. The fuse may blow out
again if the fault is not removed before the
replacement.
Removal/Installation of Fuse
1. Remove the negative cable of the battery.
2. Remove the main fuse box cover.
3. Remove the bad fuse and replace it with a
new one of the same rating. Ignition Switch Circuit Schematic

4. The installation is in reverse order of the

removal.

Removal/Installation of Ignition Switch

1. Remove the negative cable of the battery.
2. Remove the steering column cover plate.
3. Perform the removal in the order shown in the
table.
4. The installation is in reverse order of the
removal. Ignition Switch Circuit Schematic

1 Connector Electrical Diagram of Ignition Switch

2 Clamp bolt Connector
3 Ignition switch
 Electrical System 3D-3

Installation instruction for Cigar Lighter

Checking the Ignition Switch illumination
Lighting a cigarette lighter upper limit column
1. Remove the negative cable of the battery. structure (Figure 1) and the upper limit holes in the
panel, pressing down firmly on the lighting will
2. Remove the steering column cover plate.
snap two cards on the panel.
3. Disconnect the ignition switch connector.
4. Use an ohmmeter to check the continuity
between the wiring terminals of the ignition
switch. If it does not comply with the
technical requirements, replace the ignition
switch.

Checking the Cigar Lighter

Needle tool (catch splitter)
1. Turn the ignition switch to the ACC position.
Removal/Installation of Cigar Lighter 2. Ensure the cigar lighter can be used after
1. Remove the negative cable of the battery. being pressed for 10-20s.

2. Perform the removal in the order shown in the 3. If the cigar lighter cannot be used normally,
table. replace the cigar lighter socket.
Removal/Installation of Central Control
3. The installation is in reverse order of the
Switch
removal.
1. Remove the negative cable of the battery.
2. Remove the cigarette lighter panel.
3. Disconnect the control and switch the page to
connect integrated switch connector.
4. The installation of sheet metal trunk lid switch
snaps collapsed a little harder to remove the
switch.
5. The installation is in reverse order of the
removal.
1 Cigar lighter
2 Cigar lighter socket
3 Cigar lighter illumination
Installation instruction for Cigar Lighter
Socket
Both need to ensure that the limit on the assembly
lighter base boss (Figure 1) with a cigarette lighter
illumination (Figure 2) alignment.
 Electrical System 3D-4

Removal/Installation of Clock 5. Remove the clock spring. (Refer to

Removal/Installation of Clock Spring, Section
Spring T).
6. Perform the removal in the order shown in the
1. Disconnect the negative cable of the battery. table.
2. Remove the driver side airbag module (Refer 7. The installation is in reverse order of the
to the Removal/Installation of Driver Side removal.
Airbag Module, Section T).
3. Remove the steering wheel. (Refer to the
Removal/Installation of Steering Wheel and
Steering Column, Section N).
4. Remove the clock spring connector.
5. Remove 3 mounting screws.
6. Remove the clock spring.
7. The installation is in reverse order of the
removal. 1 Connector
Limit hole
2 Screw
3 Combination switch
Disassembly/Assembly of Combination
Switch

Note: When removing and installing, be sure to

straighten the front wheels, the steering wheel back
to the positive.
When installing, first around the clock spring 1 Screw
clockwise (or counterclockwise) rotation in the end, 2 Wiper and washer switch
and then around the counter clockwise (or
3 Lighting switch
clockwise) direction of rotation about three laps,
then the clock will stop on the spring holes aligned 4 Combination switch body
to .
Removal/Installation of Combination Combination switch circuit schematics
Switch
1. Disconnect the negative cable of the battery.
2. Remove the driver side airbag module (Refer
to the Removal/Installation of Driver Side
Airbag Module, Section T).
3. Remove the steering wheel. (Refer to the
Removal/Installation of Steering Wheel and
Steering Column, Section N).
4. Remove the steering column cover plate.
 Electrical System 3D-5

Combination switch on the light switch connector

diagram

Circuit Schematic for Hazard Warning Lamp

Switch

Combination switch wiper switch connector

diagram washing
Hazard Warning Lamp Switch Connector
Diagram (viewed from the wiring terminal)

Removal/Installation of Left Switch Block

1. Disconnect the negative cable of the battery.
2. Remove the lower left panel on the left.

Removal/Installation of Hazard Warning 3. Unplug the connector left switch group.

Lamp Switch 4. The installation of the switch on the panel
snaps a little harder to break apart and remove
1. Disconnect the negative cable of the battery.
the left switch group.
2. Remove the instrument panel.
5. The installation is in reverse order of the
3. Pull it forward while pressing the hazard removal.
warning lamp switch to remove it.
4. Disconnect the hazard warning lamp switch
connector.
5. Remove the hazard warning lamp switch.
6. The installation is in reverse order of the
removal.

Circuit Schematic for Left Switch Block

 Electrical System 3D-6

Removal/Installation of Door Switch

1. Disconnect the negative cable of the battery.
2. Perform the removal in the order shown in the
table.
3. The installation is in reverse order of the
removal.

1 Screw
2 Door switch
3 Connector
Checking the Door Switch
1. Remove the door switch.
2. Use an ohmmeter to check the continuity
between the door switch wiring terminal and
the body ground. If it does not comply with
the requirements, replace the door switch.
Continuity
Wiring terminal
Switch
position Body ground
Circuit Schematic for Main Power Window
Tighten Switch
Loosen

Removal/Installation of Main Power

Window Switch
1. Remove the negative cable of the battery.
2. Remove the instrument panel deputy.
2. Disconnect the main power window switch
connector.
3. Use a screwdriver to remove 3 mounting
screws.
Connector Diagram for Main Power Window
4. The installation is in reverse order of the Switch (viewed from the wiring terminal)
removal. Removal/Installation of Auxiliary Power
Window Switch
1. Remove the negative cable of the battery.
2. Remove the rear door switch panel mounting
screws.
3. Remove the rear door switch panel.
 Electrical System 3D-7

4. Disconnect the auxiliary power window 4. The installation is in reverse order of the
switch connector. removal.
6. Remove the power window switch vice.
5. Use a screwdriver to remove mounting screws. Lock bolt
7. The installation is in reverse order of the
removal.

Removal/Installation of Clutch Switch

1. Remove the negative cable of the battery.
2. Remove the clutch switch connector.
3. Rotate the clutch switch counterclockwise by
90° at the mounting position and take the
clutch switch out of its mounting hole.
Removal/Installation of Electric Rearview 4. The installation is in reverse order of the
Mirror Switch removal.

1. Remove the negative cable of the battery.

2. Remove sit down panel on the left.
3. Disconnect the electric rearview mirror switch
connector.
4. The installation of the switch on the panel
snaps a little harder to break apart and remove
the switch.
5. The installation is in reverse order of the
removal.

Removal/Installation of standby power

1. Remove the negative cable of the battery.
2. Remove the C-pillar trim.
Removal/Installation of Brake Lamp 3. Disconnect the standby power connector.
Switch 4. The installation of backup power supply on
1. Remove the negative cable of the battery. the panel collapsed a little harder to remove
snap switch.
2. Remove the brake lamp switch connector.
5. The installation is in reverse order of the
3. The opening of 14 open-end wrench to loosen removal.
the locking bolt counterclockwise, and then
hand the brake lamp switch rotated down
from the nut hole of the brake pedal.
 Electrical System 3D-8

High-pitch horn

Removal/Installation of trunk lid connect

switch
1. Remove the negative cable of the battery.
2. Remove the rear door trim.
3. Disconnect the trunk lid connect switch
connector.
4. The installation of sheet metal trunk lid switch
snaps collapsed a little harder to remove the
switch.
5. The installation is in reverse order of the Low-pitch horn
removal.
Removal/Installation of central electrical
box bracket
1. Remove the negative cable of the battery.
2. Open the front cover, the buckle 1, 2 and snap-
snap 3 Loosen and remove the central
electrical box;
3. Remove the bolt with a tool;
4. Remove the central electrical box bracket;
5. The installation is in reverse order of the
removal.

Removal/Installation of high-pitch horn

and low-pitch horn
1. Remove the negative cable of the battery.
2. Open the front cover, remove the front grille;
3. Disconnect the speaker wire connectors;
4. Remove the bolt with a tool;
5. Remove the speaker;
6. The installation is in reverse order of the
removal.
 Electrical System 3D-9

Vehicle Lighting System tighten).

Notice:If you tighten the screw and then loosen it,
Headlamps the adjusting screw will get looser in vehicle
Removal/Installation of Front motion, resulting in inaccurate headlamp focusing.
Combination Lamp
1. Remove the negative cable of the battery.
2. Remove the front grille, fender mounting
plate, front bumper and headlight bracket.
Downward
Upward
3. Remove the snap fastener, bolt and nut clamp Outward Inward
(2, 3 and 4).
4. Take out the lamp to the 20cm and remove the
connector from the back of the lamp.
5. The installation is in reverse order of the
removal.
6. Adjust the headlamp focusing. (Refer to
Headlamp Focusing, Section T).

Removal/Installation of High/Low Beam

Bulb
Notice: Halogen bulbs will generate a lot of heat in
1 Fender (left) use; if the lamp surface is dirty, the heat will
continue to accumulate so as to shorten the lamp
2 Plastic lamp clamp MA10-61-275M1 life. Hold the metal flange instead of the glass
3 Bolt HQ90786-0620B when replacing the lamp.
4 Nut clamp HQ9YB31-0603 1. Remove the negative cable of the battery.
5 Front combination lamp 2. Remove the high beam/low beam connector.
6 Upper cross member, radiator frame 3. Perform the removal in the order shown in the
table.
Headlamp Focusing
4. The installation is in reverse order of the
1. Adjust the tire pressure to the specified value. removal.
2. Park the unloaded vehicle on the flat road.
3. Let one person sit on the driver seat.
4. Park the vehicle vertically to the wall.
5. Set the headlamps 3 m {10 ft} distant from
the wall.
6. Remove the other headlamp’s connector when
adjusting one headlamp.
7. Start the engine to charge the battery.
8. As shown in the figure, rotate the adjusting
screw to adjust the headlamp (loosen and then
 Electrical System 3D-10

1 Lamp body
2 Bulb (H1 bulb for both high and low beams
3 Rear cover
4 Front combination lamp
Removal/Installation of Front Position
Lamp Bulb
1. Open the engine compartment and remove the
negative cable of the battery,unplug the
headlamp connectors.
2. After removing the lamp, lamp light body
position, remove the position light bulb.
3. Perform the installation in reverse order of the 1 Screw (3)
removal. 2 Front turn signal lamp
3 Front bumper
Removal/Installation of Front Turn Signal
Lamp Bulb
1. Remove the front turn signal lamp.
2. Unplug the lamp plug.
3. counterclockwise direction to unscrew the
lamp bulb holder and remove.
4. Remove the light bulb replacement.
1 Lamp body
5. Perform the installation in reverse order of the
2 Bulb, front turn signal lamp removal.
3 Bulb socket
4 Rear cover
Note: in the course, if there headlamp fog
phenomenon, in the case of lighting, and can
automatically dissipate within 30 minutes, which is
a normal phenomenon.
Removal/Installation of Front Turn Signal
Lamp
1. Disconnect the negative cable of the battery. 1 Rear cover
2 Bulb (21W)
2. Remove the front bumper.
3 Lamp body
3. Remove the screw.
4. Remove the front turn signal lamp.
Front Fog Lamps
5. Perform the installation in reverse order of the
removal. Removal/Installation of Front Fog Lamps
1. Disconnect the negative cable of the battery.
2. Remove the front bumper, remove the front
fog lamps connectors.
3. Remove the screw.
4. Remove the front fog lamp.
5. Perform the installation in reverse order of the
removal.
 Electrical System 3D-11

Up Down

1 Screw (3) The left and right bolts Fog lamp center
2 Front fog lamp are the same.

3 Front bumper
Front Fog Lamp Focusing
1. Adjust the tire pressure to the specified value.
2. Park the unloaded vehicle on the flat road. Bright zone side line
3. Let one person sit on the driver seat.
Removal/Installation of Bulbs of Front
4. Park the vehicle 3 m {10 ft}distant in front of Fog Lamps
the white screen.
1. Remove the front fog lamp.
2. Remove the front fog lamp trim cover.
3. Bounce retainer.
4. Unplug the bulb.
5. Unscrew the bulb of the front fog lamp (if
equipped).
5. Cover up the other fog lamp when adjusting
6. Perform the installation in reverse order of the
one.
removal.
6. Start the engine to charge the battery.
7. Turn on the front fog lamps.
8. As shown in the figure, rotate the adjusting
bolt to adjust the bright area side line (loosen
and then tighten).
Notice:If you tighten the bolt and then loosen it,
the adjusting screw will get looser in vehicle
motion, resulting in inaccurate focusing of the
front fog lamps.

1 Rear cover
2 Bulb (H3)
3 Lamp body
 Electrical System 3D-12

Daytime Running Lamps

Removal/Installation of Daytime Running
Lamps
1. Disconnect the negative cable of the battery.
2. Remove the front bumper, remove the
daytime running lamps connectors.
3. Remove the screw.
4. Remove the daytime running lamp.
5. Perform the installation in reverse order of the
removal. Plastic clip Z00A4133012A
1
2 Plastic Nut HQ99910-0506
3 Self-tapping screws HQ99865-
0516B
4 Rear combination lamps snap
FA1A-51-143
5 Plastic lamp buckle GA7B-51-
146L1
Rear combination lamp
6
Notice:
1. The waterproof gasket of the rear
combination lamp can neither be replaced
with other model, nor be ignored in the
Daytime running lamps repair assembly, or else the leakage may be caused.
The daytime running lamps for LED light source, 2. Please install the nuts in the order of 1-2-3, or
if damaged, the need to replace the whole. else the protruding gap may be caused after
assembly.
Rear Combination Lamp 3. Don’t press the harness between the metal
plate and the lamp; otherwise, the harness
Maintenance/Installation of Rear may be damaged easily resulting in bulb
Combination Lamp failure and even fire hazard.
1. Remove the negative cable of the battery.
2. Remove the side trim plates of the trunk.
3. Remove the mounting nut from the rear
combination lamp.
4. Remove the connector.
5. Remove the rear combination lamp.
6. Perform the installation in reverse order of the
removal.

Maintenance/Installation of Bulbs
1. Remove the rear combination lamp.
2. Unscrew the bulb socket of the rear
combination lamp and take it out.
 Electrical System 3D-13

3. Remove and replace the bulb. 1. The waterproof sliver of the tail trim plate
lamp can neither be replaced with other model,
4. Perform the installation in reverse order of the
nor be ignored in the assembly, or else the
removal.
leakage may be caused.
2. Don’t press the harness between the metal
plate and the lamp; otherwise, the harness
may be damaged easily resulting in bulb
failure and even fire hazard.
Removal/Installation of Tail Trim Plate
Lamp Bulb
1. Remove the tail trim plate lamp.
2. Unscrew the lamp socket of the rear
combination lamp and take it out.
1 P21/5W bulb
3. Remove and replace the bulb.
2 P21W bulb
4. Perform the installation in reverse order of the
3 Lamp body removal.
4 Rear cover

Tail Trim Plate Lamp

Maintenance/Installation of Tail Trim
Plate Lamp
1. Remove the negative cable of the battery.
2. Remove the mounting nut from the tail trim
platelamp.
3. Remove the connector.
4. Remove the tail trim platelamp.
1 Lamp body
5. Perform the installation in reverse order of the
removal. 2 W16W bulb
3 Lamp socket

High-mounted Brake Lamp

Maintenance/Installation of High-
mounted Brake Lamp
1. Remove the negative cable of the battery.
2. Remove the back door inner trim plate.
3. Remove the connector.
4. Remove the tail.
5. Remove the mounting nut of the high-
1 Nut mounted brake lamp.
2 Back door assembly 6. Remove the high-mounted brake lamp.

3 Lamp body 7. Perform the installation in reverse order of the

removal.
Notice:
 Electrical System 3D-14

Rear Fog Lamps

Removal/Installation of Rear Fog Lamps
1. Disconnect the negative cable of the battery.
2. Remove the rear bumper, remove the rear fog
lamps connectors.
3. Remove the screw.
4. Remove the rear fog lamp.
5. Perform the installation in reverse order of the
1 Nut removal.
2 High-mounted brake lamp
3 Tail body

Notice:
The high-mounted brake lamp is of LED source,
replace the lamp directly if it is broken.

License Plate Lamp

Removal/Installation of License Plate
Lamp 1 Screw
1. Remove the negative cable of the battery. 2 Rear fog lamp
3 Rear bumper
2. On the outside of the car, license plate light
shrapnel direction towards hard pressed, and Removal/Installation of Front Rear Fog
pressed open. Lamps Bulb
3. Remove the license plate lamp. 1. Remove the rear fog lamp.
4. Remove the connector. 2. counterclockwise direction to unscrew the
lamp bulb holder and remove.
5. Perform the installation in reverse order of the
removal. At this time, no screwdriver is 3. Remove the light bulb replacement.
needed for pressing. 4. Perform the installation in reverse order of the
removal.

1 license plate lamp

2 Back door assembly
Maintenance of License Plate Lamp: 1 Lamp body
This license plate lamp is of LED source, so please 2 21W bulb
replace the lamp integrally if it is damaged.
3 Lamp socket

Interior Lamp
Removal/Installation of Front Reading
Lamp (low version)
1. Remove the negative cable of the battery.
2. The reading lamp shade lamp body upturned
former interior lights out with a slotted
screwdriver.
3. Use a Phillips screwdriver to two self-tapping
screws on the lamp housing removed.
4. Remove the connector.
5. Perform the installation in reverse order of the
removal.
1 Reading lamp bracket
2 Roof body
3 Low distribution front reading lamps
4 Self-tapping screws
5 Reading lamp shade
Removal/Installation of Front Reading
Lamp (High version with glasses box)
1. Remove the negative cable of the battery.
2. The reading lamp shade lamp body upturned
former interior lights out with a slotted
screwdriver.
Electrical System 3D-15
4. Remove the connector. To replace the wick.
5. Perform the installation in reverse order of the
removal.
1 Roof body
2 Body bracket
3 Reading lamp bracket
4 Front reading lamp body
5 Front reading lamp wick
Note: When the production assembly, the first line
under the reading lamp light body frame fitted with
front reading lights on the ceiling, then along the
ceiling to install the lamp body stuck in the body
iron bracket. Then plug in the connectors, the
reading lamp wick fasten the lamp body.
Removal/Installation of Rear Interior
Lamp (low version)
1. Remove the negative cable of the battery.
2. Dome lamp shade after Alice out with a slotted
screwdriver.
3. Use a Phillips screwdriver to attach the two lock
bolts removed.
4. Remove the connectors.
5. Replace the rear interior lamps.
After the ceiling bracket is glued to the ceiling,
with the ceiling supplied together, contrary
installation and removal order.
 Electrical System 3D-16

Trunk Lamp
Removal/Installation of Trunk Lamp
1. Disconnect the negative cable of the battery.
2. Pry up the trunk lamp and remove it.
3. Remove the connector and remove the trunk
lamp.
4. Perform the installation in reverse order of the
removal.

1 Roof body
2 Rear interior lamp bracket
3 Rear interior lamp
1 C-pillar trim trunk
4 Bolt
2 Trunk lamp
5 Rear interior lamp cover Removal/Installation of Trunk Lamp
Removal/Installation of Rear Interior Bulb
Lamp (High version) This trunk lamp is of LED source, so please
1. Remove the negative cable of the battery. replace the lamp integrally if it is damaged.
2. After Alice the dome using a flathead
screwdriver.
Courtesy Lamp
3. Remove the connectors. Removal/Installation of Courtesy Lamp
4. Replace the rear interior lamps. 1. Remove the negative cable of the battery.
2. Remove the front door trim plate body.
3. Remove the connector.
4. Unscrew the back of the front door trim body
lamps.
5. Perform the installation in reverse order of the
removal.
1 Roof body
2 Rear interior lamp (High version)
Removal/Installation of Rear Interior
Lamp Bulb
This interior lamp is of LED source, so please
replace the lamp integrally if it is damaged.

1 Courtesy lamp cover

2 Front door trim plate body
 Electrical System 3D-17

2 Courtesy lamp Wipers and Washers

Removal/Installation of Courtesy Lamp
Bulb
1. Remove the courtesy lamp cover.
2. Replace the courtesy lamp bulb.
1 Courtesy lamp cover
1. Wiper system
The wiper system consists of the motor, the
linkage and the wiper arm.
Wiper system can be used when the ignition switch
is turned to ON position.
The wiper control lever is integrated in the
combination switch, for controlling the wiper and
the washer. Front wiper are 5 positions: MIST-
Demisting ,OFF－stop, INT－intermittent (auto)
wiping, HI－high speed wiping and O－low speed
wiping. Rear wiper are 2 positions: OFF-stop,ON-
wiping.

2 Bulb (5W) Push or pull the control lever to select the desired
position.
3 Lamp socket 2. Washer system
The washer system consists of the water reservoir,
the motor, the injection nozzle and the water pipe.
Bulb Specification List :
The washer reservoir is installed in the engine
Bulb Model Voltages power compartment. The washer motor installed on the
Front fog lamp H3 12V 55W water reservoir shall supply water via the water
pipes to the nozzles installed on the engine hood.
Front position The washer and the wiper share the same control
12V 5W
lamp lever, which is integrated in the combination
Headlamp (low
H1 12V 55W
beam) switch. Stalls were PULL- front spraying, -
Headlamp (high rear spraying.
H1 12V 55W
beam) Removal/Installation of Wiper Blade
Front turn signal
12V PY21W 1. Pull down the wiper blade via pushing the
lamp
wiper blade clamp.
Rear turn signal
12V PY21W
lamp 2. Perform the installation in reverse order of the
Brake lamp / rear removal.
12V P21/5W
position lamp
Reverse lamp 12V W16W
Daytime running
LED 12V 10W
lamp
Rear fog lamp 12V P21W
High-mounted
LED 12V 3W
brake lamp
Interior lamp LED 12V 1W
Trunk lamp LED 12V 1W
License plate
LED 12V 1W Figure 1: Schematic diagram of removing wiper
lamp
Removal/Installation for Wiper Arm
1. Unplug the arm cover 1 wiper arm along the
vertical direction;
2. Use a wrench to remove the nut 2;
3. Remove the front wiper wiper arm 3;
 Electrical System 3D-18

4. Removing the wiper wiper 4 disassembly.

5. The installation is in reverse order of the
removal.
6. Adjust the wiper arm and the wiper blade.

3 End pressure in
the second line

1
2
1

Figure 2: schematic front wiper wiper arm

Figure 5: The wiper installation initial position
disassembly
1 4 Removal/Installation of Front Wiper
2
Motor
1. Disconnect the negative cable of the battery.

3 2. Remove the wiper arm and the wiper blade

(Refer to the “Wiper Arm” and “Wiper Blade”
sections).
Figure 3: schematic rear wiper wiper arm
3. Figure 6 schematic front grille surround
disassembly
demolition;
Installation instruction:
4. Figure 7 schematic Removing wiper motor
Use a brush to clean the wiper arm connecting assembly;
shaft prior to the installation.
4.1 Unplug the wiring harness plug 1;
Adjusting the wiper arm and the wiper
blade: 4.2 Removing illustration of three locking bolt 2.
1. Operate the wiper motor to make the wiper 5. Remove the wiper motor linkage assembly.
stop at the start position. 6. The installation is in reverse order of the
2. Adjust the wiper arm, as shown in the figure removal.
5 below.

Figure 6: Schematic diagram of removing front

grille surround
Figure 4: The wiper installation points
 Electrical System 3D-19

1 2
Figure 7: Schematic diagram of removing front Figure 7: wiper motor
wiper motor
Notice: The wiper motor and the linkage are fixed,
Removal/Installation of Rear Wiper
so please don’t separate the motor from the wiper
Motor linkage.
1. Disconnect the negative cable of the battery. Removal/Installation of Washer Reservoir
2. Remove the wiper arm and the wiper blade 1. Disconnect the negative cable of the battery.
(Refer to the “Wiper Arm” and “Wiper Blade”
2. Remove the front bumper 1;
sections).
3. Unplug the washing motor harness connector
3. Removing the diagram in Figure 8 a back door
2 and washing motor 1 # washing line 3;
trim;
4. After the schematic in Figure 8 Removing the
4. Remove the wash tank is fixed at four bolts 4
wiper motor assembly;
to complete the demolition;
4.1 Unplug the wiring harness plug;
5. Remove the process with reference to FIG.
4.2 Remove the wiper motor linkage assembly.
6. Perform the installation in reverse order of the
5. The installation is in reverse order of the removal.
removal.

2 1 Figure 10: schematic view of the washing tank

disassembly
Removal/Installation of Washer Motor
Figure 8: Schematic diagram of removing wiper
motor 1. Disconnect the negative cable of the battery.
2. Remove the washer reservoir. Refer to the
“Washer Reservoir” section.
3. Drain the washing liquid.
 Electrical System 3D-20

4. Remove the process Referring to Figure 11; Cleaning the nozzle

5. Perform the installation in reverse order of the If nozzle clogging occurs, wash the tube removed,
removal. the nozzle outlet nozzle for tight, open wash motor
nozzle recoil. If the blockage is serious, the
available fine wire inserted in the front and rear
washer nozzle and pull the cleaning nozzle, and
then use the above method for cleaning. Note that
not too sharp metal head.

Figure 11: wash motor dismantling

Removal of Washer Nozzle
1. Remove the cowl grille assembly (windshield
nozzle) / disassembly tail assembly (rear
window nozzle);
2. Remove the washer pipe from the front
washer nozzle.
3. According to the direction indicated in Figure
12 pressed against the elastic force of the clip
on the nozzle, the nozzle can be removed and
then push up the nozzle.
Figure 13: Windshield washer nozzles
Removal/Installation of Windshield
Washer Pipe
1. Remove the front grille surround;
2. Disconnect the washer pipe from the washer.
3. Disconnect between washing lines;
4. Remove the washer pipe.
5. Perform the installation in reverse order of the
Figure 12: Schematic diagram of removing removal.
Windshield washer nozzles
Installation of Washer Nozzle
1. Place the windshield washer hose and
windshield washer nozzles connected;
2. The windscreen washer nozzle pressed into
the mounting hole;
3. Adjust the windshield washer nozzles;
4. On the front grille surround / rear wing
assembly is installed.
Figure 14: washing piping schematic view
 Electrical System 3D-21

Removal/Installation of Rear windscreen Indication of Speed Detector Permissible Range

washer pipe (Km/h) (Km/h)
1. Remove the tail on the right carpet, D pillar 40 40－48
trim panels and instrument panel and other
components; 80 80－92
2. Disconnect the connection after the nozzle and 120－136
120
pipe between;
3. Remove the washing lines; 4. If the speedometer pointer does not move or
the indication exceeds the permissible range,
4. Perform the installation in reverse order of the check the ABS control module / ESP control
removal. module and relevant harness. If they are
normal, replace the combination instrument.
Combination Instrument
Tachometer
Removal/Installation of Combination
Instrument 1. Apply the static speed tester.
2. Ensure the indication of the static speed tester
is within the following permissible range:
Indication of Speed Tester Permissible Range
(rpm) (rpm)
900－1,100
1,000
1850－2,150
2,000
2,850－3,150
3,000
3,850－4,150
4,000

5,000 4,850－5,150

1. Disconnect the negative cable of the battery. 6,000 5,800－6,200

2. Remove the central control panel
(combination meter cover). (See the central 3. If the static speed tester pointer does not
control panel removal / installation). move or the indication exceeds the
permissible range, check the engines peed
3. Remove the combination instrument. signal and relevant harness. If they are normal,
● Use a screwdriver to remove the two screws replace the combination instrument.
①
● Unplug the instrument on the clamp ③
● Disconnect the connector ④
● Remove the combination meter ②
4. The installation is in reverse order of the
removal.
Speedometer
1. Apply the speed detector.
2. Adjust the tire pressure to the specified value.
3. When using the speed detector, please ensure
the indication of the speedometer is within the
following permissible range:
 Electrical System 3D-22

Combination Instrument
The combination instrument, consisting of the speedometer, the tachometer, the odometer,
the trip odometer, the coolant temperature sensor, the fuel level gauge, the trip computer
(optional) and various indicator lamps, is used for providing various information about
running.

Name Icon Description

Engine tachometer Indicating the engine speed, in unit of: x1000r/min.
Indicating the engine temperature. The temperature is normal when its
Coolant temperature
pointer is located in the middle. When it is located within the red zone,
gauge
please stop the vehicle to let the engine cool down.
Indicating the fuel tank level. When the fuel level is too low, the warning
Fuel level gauge lamp comes on; when the pointer is approaching to C, add fuel as soon as
possible.
Trip computer The fuel consumption and the distance per charge
Speedometer Indicating the instantaneous speed of the vehicle, in km/h.
Odometer Indicating the total mileage and the trip mileage.
Instrument adjustment It can be adopted to reset the trip mileage and adjust the instrument
lever backlight.
When the left turn signal lamps are turned on, this indicator lamp flickers
Left turn signal
at the same time. When the hazard warning lamp switch is pressed, both
indicator lamp
left and right turn signal lamps flicker.
When the right turn signal lamps are turned on, this indicator lamp flickers
Right turn signal
at the same time. When the hazard warning lamp switch is pressed, both
indicator lamp
left and right turn signal lamps flicker.
ABS system warning
Indicating the ABS system fault
lamp
This lamp comes on: ① when the parking brake handle is applied or
Parking brake
incompletely released; or ② when the brake fluid level is low; or ③ when
warning lamp
the ABS warning lamp comes on, indicating there is EBD system fault.
Burglar alarm lamp This lamp flickers to indicate the vehicle burglar system is operating.
Front fog lamp
This indicator lamp comes on when the front fog lamps are turned on.
indicator lamp
Rear fog lamp
This indicator lamp comes on when the rear fog lamps are turned on.
indicator lamp
Fuel level warning This warning lamp comes on when the fuel in the tank is nearly exhausted.
lamp Add fuel as soon as possible.
Door open warning
This lamp comes on when any of the doors is open.
lamp
If this warning lamp comes on in engine operation, it is indicated there is
Airbag warning lamp
fault in the airbag system.
High beam indicator
This indicator lamp comes on when the high beams are turned on.
lamp
Engine exhaust fault If this warning lamp comes on in engine operation, it is indicated there is
lamp fault in the exhaust system.
If this warning lamp comes on in engine operation, it is indicated there is
Engine fault lamp
engine fault.
Oil pressure warning
This warning lamp comes on indicating the low oil pressure.
lamp
 Electrical System 3D-23

Battery charging This indicator lamp comes on when the battery cannot be normally
warning lamp charged.
Coolant temperature Indicating the engine temperature. When the coolant temperature warning
warning indicator lamp comes on, please stop the vehicle to let the engine cool down.
ESP status indicator With the ESP ON, this indicator lamp won’t come on if there is no ESP
lamp system fault; this indicator lamp comes on if there is any fault.
ESP OFF indicator This indicator lamp comes on when the ESP is off; it goes out after the ESP
lamp is turned on.
Transmission fault
This indicator lamp comes on when there is transmission fault.
indicator lamp
Small lamp signal This indicator lamp comes on when the switch is turned to the small lamp
indicator signal.
Seat belt unfastened
This warning lamp comes on when the seat belt is unfastened.
warning lamp
EPS fault indicator When the electric power steering system failure, this lights.
When the cruise control system enters standby mode, the indicator is
Cruise indicator yellow; when the cruise control system into the cruise, the indicator is
green.
The current can be started or stopped, the green indicator light; start-stop
function is active, but the current state can not start and stop, yellow light;
Start and stop lights
start-stop function is activated but currently there is a fault can not be
started or stopped, the yellow light is flashing.
Smart key fault PEPS and ESCL fault when this indicator is lit.
(1) Small lamp ON warning
With the key located at OFF position, when the small lamp is not turned off
and the left front door is open, the buzzer alarms continuously. After the
left front door is closed or the small lamp is turned off or the ignition key is
turned on, the buzzing stops immediately.
(2) Key-in-ignition warning
With the key located at OFF position, the buzzer alarms continuously when
the left front door is open. After the left front door is closed or the key is
removed or the ignition key is turned on, the buzzing stops immediately.
(3) Seat belt unfastened warning
When the ignition switch to ON file, the seat belt is not sitting, the sound of
the buzzer 3; if the speed exceeds 20km / h, seat belt on, the buzzer gap
prompts.
(4) Door open warning
Warning tone
When any of the doors is open, this indicator lamp comes on; when any of
SA12-55-430/
the doors is open at the vehicle running speed over 10km/h, this indicator
SA22-55-430
lamp comes on with buzzing. After the door is closed, the warning is
cleared and the indicator lamp goes out.
(5) Turn signal tone
When the combination switch to turn left or right, the hazard warning
switch is turned on, the left and right turn indicator lights, notice
accompanied by voice prompts, lights flicker frequency and consistent
frequency. Controlled by the BCM.
(6) Hand brake unreleased warning tone
With ignition key located at ON position and the hand brake unreleased,
the buzzer alarms when the vehicle speed is over 0km/h. After the hand
brake is released or the vehicle speed is 0, the buzzing stops immediately.
(7) Speed alarm
When the actual speed is greater than the set speed, began to alarm buzzer,
LCD screen pop-up alarm.
 Electrical System 3D-24

Priority: the ignition switch in the ON file: (6)> (4)> (3)> (7)> (5)
When the ignition switch is in OFF position, (5)> (2)> (1)
(1) Small lamp ON warning
With the key located at OFF position, when the small lamp is not turned off
and the left front door is open, the buzzer alarms continuously. After the
left front door is closed or the small lamp is turned off or the ignition key is
turned on, the buzzing stops immediately.
(2) Key-in-ignition warning
With the key located at OFF position, the buzzer alarms continuously when
the left front door is open. After the left front door is closed or the key is
removed or the ignition key is turned on, the buzzing stops immediately.
(3) Seat belt unfastened warning
When the ignition switch to ON file, the seat belt is not sitting, the sound of
the buzzer 3; if the speed exceeds 20km / h, seat belt on, the buzzer gap
prompts.
(4) Door open warning
When any of the doors is open, this indicator lamp comes on; when any of
the doors is open at the vehicle running speed over 10km/h, this indicator
Warning tone lamp comes on with buzzing. After the door is closed, the warning is
SA22-55-430/ cleared and the indicator lamp goes out.
(5) Turn signal tone
When the combination switch to turn left or right, the hazard warning
switch is turned on, the left and right turn indicator lights, notice
accompanied by voice prompts, lights flicker frequency and consistent
frequency. Controlled by the BCM.
(6) Hand brake unreleased warning tone
With ignition key located at ON position and the hand brake unreleased,
the buzzer alarms when the vehicle speed is over 0km/h. After the hand
brake is released or the vehicle speed is 0, the buzzing stops immediately.
(7) Speed alarm
When the actual speed is greater than the set speed, began to alarm buzzer,
LCD screen pop-up alarm.
(8) When ON file, did not find the key to the door shut, requiring indicator
light, with buzzer alarm rang four under after the alarm sound stops.
(Optional)
Priority: the ignition switch in the ON file: (6)> (4)> (3)> (7)> (5)
When the ignition switch is in OFF position, (5)> (2)> (1)
 Electrical System 3D-25

Removal/Installation of Audio Assembly

Audio system components
N Part No. Part Name Picture Applicable
o. vehicles
Standard（1.6L）

SA12-66-
1 Audio host
9R2

Elite
（1.5T+6MT）
Elite
（1.5T+CVT）
SA32-66-
2 Audio host
9R2

1.6L Comfort 、
Deluxe、Noble ；
SA22-66- 1.5T+6MT
3 Audio host
9R2 Noble ，
1.5T+CVT
Deluxe、Noble

1.6L Elite ；
1.5T+6MT
Deluxe；

SA42-66-
4
9R2
 Electrical System 3D-26

1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
SA12-66-
5 Audio Display 1.5T+6MT
9R1
Deluxe 、 Noble ；
1.5T+CVT
Deluxe、Noble
Whole system
comes standard
SA12-66-
6 USB Cable
452

1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
SA12-66-
7 SD Card 1.5T+6MT
9R6
Deluxe 、 Noble ；
1.5T+CVT
Deluxe、Noble
1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
SA12-66- 1.5T+6MT
8 Small tweeters
964 Deluxe 、 Noble ；
1.5T+CVT
Deluxe、Noble

Whole system
comes standard

SA12-66-
9 Rear door speaker
963

Whole system
comes standard

SA12-99-
10 Front door speaker
962
 Electrical System 3D-27

Standard （ 1.6L ）
Elite
（1.5T+6MT）
Elite
（1.5T+CVT）

SA12-66- Rod antenna

11
8A1 assembly

Standard （ 1.6L ）
Elite
SA12-66- Feeder assembly
12 （1.5T+6MT）
942 (short)
Elite
（1.5T+CVT）
Standard （ 1.6L ）
Elite
SA12-66- Feeder assembly
13 （1.5T+6MT）
941 (long)
Elite
（1.5T+CVT）
1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
1.5T+6MT
Deluxe 、 Noble ；
SA12-66- Shark fin antenna
14 1.5T+CVT
931 combination
Deluxe、Noble

1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
SA12-66-
15 GPS feeder (short) 1.5T+6MT
946
Deluxe 、 Noble ；
1.5T+CVT
Deluxe、Noble
1.6L Elite 、
Comfort 、
Deluxe 、 Noble ；
SA12-66-
16 GPS feeder (long) 1.5T+6MT
945
Deluxe 、 Noble ；
1.5T+CVT
Deluxe、Noble

Diagnostic Information and Procedure of Audio system

 Electrical System 3D-28

Fault Possible Cause Troubleshooting Method

Replacing the correct

The unit's power or car battery fuse.
type of fuse.
Can not boot
The supply voltage exceeds the rated operating Car battery voltage and
range, the system automatically protected. then boot.
Replace or repair the
Poor grounding
ground wire.
Radio failure Radio fault Replace the radio.

Blown fuse Replace the fuse.

Obstacles existed in the CD bin Take out the obstacles/

Abnormal operation
of the CD player
CD player movement fault Replace the CD player.
FM failure, with
normal AM and Radio fault Replace the radio.
playback
Imperfectly received signal (use a test antenna to
AM failure, with Replace the radio.
test the AM reception)
normal FM and
Well received signal (use a test antenna to test the Replace the antenna and
playback
AM reception) feeder.
Refer to "System
Connection General
Audio output cable connection errors.
Plan" audio input cable
is connected properly.
Host or off mute or
The host or the connected device or lower the
increase the volume of
volume muted.
the connected device.
No sound output or Repair or replace
Speaker failures.
sound output is small speaker.
Adjust the balance of the
Sound field balance setting deviation is too large. sound field to
intermediate values.
Connecting the speakers
Speaker cables come into contact with the body with insulated wire and
or the ground. cable wrap with plastic
insulation bare spots.
The use of legitimate
Use of poor quality discs.
discs.
Does not match the speaker power with this Replace the right
machine. speaker.
Poor sound quality or The speaker output
sound distortion Speaker to be shared between the connecting terminals are connected
wires. to each speaker
terminals.
Check the speaker
Online access to the vehicle speaker screws.
connections.
Door speaker Check the speaker and
A door speaker damaged or loosened
distortion or failure its installation.
The circuit between the door speaker and the
Repair the circuit.
radio player open or short
Poor contact between the door speaker connector Plug the connector
and the radio player connector securely.
 Electrical System 3D-29

Door speaker fault Replace the speaker.

Radio fault Replace the radio.

Check the speaker and
The tweeter damaged or loosened
its installation.
The circuit between the tweeter and the radio
Repair the circuit.
player open or short
Tweeter distortion or Poor contact between the tweeter connector and Plug the connector
failure the radio player connector securely.
Tweeter fault Replace the speaker.

Radio fault Replace the radio.

According to the
"System Connection
Automatic car antenna is not fully extended. General Plan" automatic
antenna line is properly
connected.
Radio poor results
Accordance with the
"General Plan System
Radio antenna is not properly connected. Connection" radio
antenna is connected
properly.
Pop the disc
Unable to put the disc Dish within existing warehouse compartment, and then
insert the disc
Scratched discs can not be read Good disc replacement

The disc is dirty or wet Clean the disc

Discs can not be played
Replacing native support
Add this disc format is not supported
disc format
The disc label-side up
CD positive and negative reversed
into the cabin
Insert the supplied
Navigation data card is not inserted.
navigation data card.
Unable to enter the
navigation system Contact 4S store
Navigation data card is damaged. customer service
personnel to solve.
Ensure that the machine
The environment in which the machine can not be
is not in shielded or
good reception signal.
enclosed space.
When turned on, the According to the
navigation system can "System Connection
not locate or often lose GPS antenna is not connected or loose. General Plan" GPS
positioning information antenna is connected
properly.
Software accidental failures. Restart the machine.
The area belongs to the
Not retrieve destination Retrieving land belongs locale error.
destination area.

Maintenance Instruction
On-vehicle Maintenance
Removal Procedure of Audio-CD Player
1. Disconnect the negative cable of the battery.
2. Remove the center of the vent panel (see the
central control panel removal / installation).
3. Remove the headunit.
.
● Use a screwdriver to remove the four screws ①;
● The CD host pulled up ②;
● Unplug the wiring harness connector ②;
● Unplug the feeder assembly (short) connector ③;
● Disconnect the USB cable connector ④;
● Install the reverse order of removal order.
Removal Instruction
1. Please handle gently in removal to protect the
audio surface and screen from being damaged.
2. When removing the connector, press the clip
at first and then pull it out. Don’t pull it
directly by force; or else the connector may
be damaged.
3. Remove the audio and keep it properly.
Electrical System 3D-30
Assembly Method
Insert all connectors (except for the antenna, an
clear “click” sound can be heard when the
connector is installed in place).
Installation Procedure
In contrast with the mounting process.
Before installing the audio into the instrument
panel, check the audio for normal operation at first
(connect all connectors and check whether the
audio can be turned on and operate normally).
1. Connect the connector on the back of the audio
panel. Press the audio panel to ensure uniform
clearance around three sides (the clearance
between it and the instrument panel or A/C
controller should be 1mm); push it backward.
2. Push the audio host into the mounting hole and
use a phillips screwdriver to install 4 self-
tapping screws.
3. Replace the central control panel (combination
meter cover).
Assembly tip:
During assembly, please ensure the clearance
between the audio panel and the instrument panel
is uniform.
Removal Procedure of Audio-DVD Player
1. Disconnect the negative cable of the battery.
2. Remove the central control panel (see the
central control panel removal / installation).
3. Remove the headunit.
● Use a screwdriver to remove the four screws ①;
 Electrical System 3D-31

● The CD host pulled up ②; tapping screws.

● Unplug two wiring harness connector ;
● Disconnect the GPS antenna connector;
● Unplug the feeder assembly (short) connector;
● Disconnect the USB cable connector ;
● Install the reverse order of removal order.
Removal Instruction
1. Please handle gently in removal to protect the
audio surface and screen from being damaged.
2. When removing the connector, press the clip
at first and then pull it out. Don’t pull it
directly by force; or else the connector may
be damaged.
3. Remove the audio and keep it properly.
3. Replace the central control panel.
Assembly tip:
During assembly, please ensure the clearance
between the audio panel and the instrument panel
is uniform.
Removal Procedure of Displays
1. Disconnect the negative cable of the battery.
2. Remove the cover screen installed
3. Remove Displays.
● Remove the two mounting screws Displays ①.
● Unplug the connectors ③ and ④.
● Remove the display ②.

Installation Procedure
Assembly Method
1. Plug the display harness connector ③ and ④.
Insert all connectors (except for the antenna, an
clear “click” sound can be heard when the 2. The Displays Displays ② snapped mounting
connector is installed in place). bracket.
Installation Procedure
In contrast with the mounting process. 3. Remove the two screws ①.

Before installing the audio into the instrument 4. Follow the installation Displays cover
panel, check the audio for normal operation at first installation method to install Displays cover.
(connect all connectors and check whether the 5. Connect the battery negative harness.
audio can be turned on and operate normally). Removal Procedure of Rear Door
1. Connect the connector on the back of the audio Speaker
panel. Press the audio panel to ensure uniform
1. Disconnect the negative cable of the battery.
clearance around three sides (the clearance
between it and the instrument panel or A/C 2. Remove the rear door trim plate by referring
controller should be 1mm); push it backward. to the removal method of the door inner trim
plate.
2. Push the audio host into the mounting hole and
use a phillips screwdriver to install 4 self- 3. Remove the speaker.
 Electrical System 3D-32

 Unscrew three mounting screws from the

speaker 3.
 Remove the connector 1.
 Remove the speaker 2 .

Installation Procedure
1. Connect the speaker power plug 1.
2. Tighten the mounting screws 3.
Installation Procedure
3. Install the rear door trim plate by referring to
the removal method of the door inner trim 1. Install the tweeter on the front door trim
plate. triangle with two mounting screws.
4. Connect the negative cable of the battery. 2. Connect the tweeter plug.
Removal Procedure of Tweeter 3. Connect the negative cable of the battery.
1. Disconnect the negative cable of the battery. Removal Procedure of Front Door
2. Open the front door trim triangle.
Speaker
1. Disconnect the negative cable of the battery.
3. Remove the tweeter from the front door trim
triangle. 2. Remove the front door trim plate by referring
 Remove the connector 1. to the removal method of the door inner trim
plate.
 Unscrew the mounting screws from the
3. Remove the speaker.
tweeter 2.
 Unscrew four mounting screws from the
 Remove the tweeter 3 .
speaker 2.
 Remove the connector 1.
 Remove the speaker 3.

Installation Procedure
1. Connect the speaker power plug .
 Electrical System 3D-33

2. Tighten the mounting screws . Immobilizer System

3. Connect the negative cable of the battery.
Removal/Installation of Immobilizer
Roof Antenna
System Description
Removal Procedure
System Components
1. Disconnect the negative cable of the battery.
The engine immobilizer system consists of the
2. Remove the interior ceiling. following three parts: the immobilizer controller,
3. Remove the roof antenna. the key with embedded transponder and the
immobilizer coil.
● Remove the antenna mounting bolts ①.
● Remove the antenna ②.

PEPS forwarding configuration models are

integrated in the Intelligent Key PCB board.
Transponder
Each key has a transponder, which is a passive
electronic chip. During the system operation, it
Installation Procedure works together with the coil to complete the
encryption and authentication between the
1. Tighten the mounting bolt of the antenna. transponder and the immobilizer controller. The
effective information transmission distance of the
2. Tighten the mounting bolt of the antenna to
transponder is 2cm-3cm. The transponder is a
the torque of 6N.m±0.5N.m.
passive component, without being powered by the
3. Connect the negative cable of the battery. battery. The above figure shows the transponder in
kind and its mounting position in the key.
Notice:
Because the transponder key is a precision
component, please pay attention to the following
points in use:
1. Don’t throw or tap the key, or do other
actions to produce sudden impact on it.
2. Don’t keep the key in high temperature
condition for a long time.
3. Don’t put the key into the washer for cleaning.
4. Don’t keep the key in the magnetic or
electromagnetic environment
Immobilizer coil

The immobilizer coil, mounted on the ignition
lock cylinder, is connected with the immobilizer
controller via the harness, which undertaken the
transmission of signals and energy between the
immobilizer controller and the transponder.
Immobilizer controller (IMMO)
The immobilizer controller is a electronic
control module consisting of the
microprocessor and various semiconductor
components and is the core component of the
immobilizer system.
Electrical Schematic Diagram
Anti-theft system electrical schematics (without
PEPS)
Anti-theft system electrical schematics (with PEPS)
System Operating Principle
After the key with a transponder is inserted into the
ignition lock and it is turned from OFF to ON, the
immobilizer controller is awakened entering the
wireless authentication status; at this time, the
immobilizer controller outputs energy and data to
the transponder via the coil. The transponder that
installed in the key receives the wireless signal and
transmits the encrypted ID signal back to the
controller via the coil. The controller decodes the
signal and compares the received ID with the
internal stored ID. If they are the same, the
wireless authentication is passed. If not, the
controller ends the identification and enters the
sleep mode.
After passing the wireless identification, the
immobilizer controller and the engine ECM will
Electrical System 3D-34
conduct the mutual encryption and authentication.
They will compare the stored PIN with the key
respectively. If they are the same, the ECM can
start the engine successfully. If different, the ECM
won’t start the engine.
Some models, burglar match with PEPS function
keys and PEPS mainly through intelligent control
module, PEPS control module and anti-theft
controller uses an internal algorithm using UMC
between HITAG2 encryption and authentication
algorithms, security controls and engine ECM is
encrypted authentication, only the smart key and
anti-theft controller (or PEPS and security
controller), two anti-theft security authentication
between the controller and the engine ECM
through after all, it allows the engine to start the
engine ECM normal.
Immobilizer Indicator Lamp
The immobilizer indicator lamp, which is
controlled by the immobilizer controller, can
display different status of the immobilizer system:
1 After the vehicle is electrified and the key
is located at ACC, the immobilizer
controller is still under the standby mode;
at this time, 5S cycle indicator flashes, each
cycle indicator light 250ms;
2 With the key turned to ON, if the
authentication between the immobilizer
controller and the key fails, 0.5s cycle
indicator flashing lights each cycle 250ms;
3 With the key turned to ON, if the
authentication succeeds, the indicator lamp
goes out.
Harness Connector
The immobilizer controller is equipped with a 10-
pin connector, shown as follows:
Schematic Diagram of the 10-Pin Connector of the
Immobilizer Controller
The 10-pin connector is connected with the female
 Electrical System 3D-35

terminal of the vehicle harness. The definition of Immobilizer Coil (with PEPS)
pins are listed as follows:
1 Terminal a of the coil
2 Positive power supply
3 Ignition switch
4 *
5 CAN-H
6 Terminal b of the coil
7 Ground
8 Low side driver
9 *
Removal Procedure:
10 CAN-L
1. Disconnect the negative cable of the battery.

Maintenance Instruction 2. Remove the vice dashboard cigarette lighter

panel;
3. Unplug the burglar coil end connectors;
Immobilizer Coil (without PEPS)
4. Remove the three self-tapping screws;
5. Remove the theft coil.
Installation Procedure :
1. The installation of security coil;
2. Plug security coil insert;
3. The matter three self-tapping screws;
4. Replace the cigarette lighter panel

Immobilizer Controller
Removal Procedure:
1. Disconnect the negative cable of the battery.
2. Remove the instrument panel under cover;
3. Remove the harness connector of the
Removal Procedure: immobilizer controller.
1. Disconnect the negative cable of the battery. 4. Remove the bolts from the immobilizer
2. Remove the steering column cover. controller.
3. Remove the connector at the immobilizer coil 5. Remove the immobilizer controller.
end. Installation Procedure:
4. Remove the immobilizer coil from the ignition 1. Inst ct the harness connector of the
lock. immobilizer coil.
Installation Procedure : 2. Insert the immobilizer controller harness
1. The installation of security coil; connector.
2. Plug security coil insert; 3. Installed under the dashboard panel.
3. Install the steering column upper and lower lid.
 Electrical System 3D-32

Diagnostic Procedure

If the vehicle is sent back to the maintenance center, check whether the battery voltage is between 9V-
16V. If it is, go to the next step; if not, charge the battery to the voltage of 9V-16V and then go to the
next step.

Next step

Turn the key to ON and connect with the diagnostic instrument to establish the communication with
the IMMO. If the disgnostic instrument can read out the IMMO message, go to the next step; if not,
check the connection between the diagnostic instrument and the relevant vehicle harness. Use the
diagnostic instrument to communicate with other modules to ensure whether it is normal. If it is
normal, go to the step 6; if not, contact with the diagnostic instrument supplier.

Next step

Use the diagnostic instrument to read the IMMO fault code and record it. After finished, clear the DTC
and turn the key to OFF.
Next step

Disconnect the diagnostic instrument, repeat the steps 2 and 3 and compare the recorded DTCs.
If the DTC reoccurs, go to the step 7 by referring to the DTC Analysis List“ in the Chapter 7.
If the DTC does not reoccur, go to the next step.

Next step

Restart the vehicle. If it can be normally started, go to the step 9.

If it cannot, go to the next step.

Next step

By referring to the DTC Analysis List“ in the Chapter 6, if the fault symptom is already described in
the list, go to the next step; if not, check the other components related to the vehicle starting.

Next step

Perform the thorough troubleshooting for the system; replace parts or components and conduct the
system matching, etc.
Next step

Disconnect the diagnostic instrument and restart the vehicle to check whether the system operation is
normal or not. If it is normal, go to the next step; if not, go to the step 7.

Next step

Reconnect the diagnostic instrument and clear the IMMO or ECM DTCs. End
 Electrical System 3D-33

DTC Analysis List

DTC Corresponding Problem

B1500 The immobilizer coil short to ground

B1501 Key authentication failure

B1502 The key IDE not written in IMMO or reading key IDE failure

B1503 PIN not written or reading failure

B1504 SK2 not written or reading failure

B1506 SK1 not written or reading failure

B1507 Open circuit of the immobilizer coil

B1508 IMMO authentication ECM failure

B150A Base station unable to communicate

B150B IMMO unlocked

B150C The short circuit of the immobilizer coil

U0073 CAN BUS OFF

U0100 The interrupted communication between the immobilizer and the ECM

10. Process control -> lock the immobilizer ECU

Tape-out matching procedure
(this step is not only suitable for anti-theft
system with PEPS match with matching follow
PEPS PEPS burglar offline match.)
1. Scan and prepare the VIN code.
(input a new PIN code): well done
11. Process control -> learn ECM……(input a
new PIN code): well done.
12. Process control -> engine module test: the
matched ECM.

2. Establish the IMMO communication. 13. Process control -> add a new key:

3. Read the radio frequency identification: 14. Process control -> key test: the matched
XX/XX/XX (year) transponder the above listed key matching
procedure applies to the condition that the
4. Read the data stream -> IMMO status: SK not engine ECU, the immobilizer controller and
written, PIN not written, IMMO unlocked the key are all new. If only one key requires
5. Process control -> engine module test: new to be added, start from the step 13. If the key
ECM is lost, execute the “deleting all keys”
command to delete all the former matched
6. Process control -> key test: new key keys; and then add the other key not lost via
7. Write data -> write VIN code: VIN code well the “adding old keys” command. If it is
written necessary to duplicate a new key, add it via
the “adding a new key” command.
8. Write data -> write VIN code (input
the default PIN code 00 00 00 00 at first): Rear Parking Assist System (RPAS)
input anew PIN code twice: writing done
Reverse Radar Host and Radar Sensor
9. Process control -> produce SK (input a new
PIN code): well done System Loop Diagram
 Electrical System 3D-34

Function Description
System function: it must be equipped with an ECU; the ECU
of a SENSOR system shall not match with left and right
SENSORs (any one of SENSORs can match with any one of
hosts).
1. Operating Conditions of Radar System
1-2 Self-inspection Function
1-2-1. In case of failure of one sensor, the buzzer sounds for
2 times; in case of failure of two or more sensors, the buzzer
sounds for 3 times.
1-2-2. In case of a normal system, the buzzer sounds for 1
time.
The system is normal.
One sensor breaks down. Remarks: tolerance shall
be ±50 us.
Two or more sensors break
down.
2. The detection principle is as follows: when an ultrasonic
wave meets any objects, a reflected wave will be received by
the SENSOR; and then the control box can obtain the
distance based on the duration from transmitting of the
ultrasonic wave and receiving of the reflected wave (speed of
sound is 330 meters/s), in order to alert drivers to obstacles
behind.
3. Detection Range and Sections
3-1. Detection Range and Sections

4. Mapping Table of Obstacle Distance, Buzzer Response

Frequency and Buzzing Mode

M1 Obstacle Buzzing Mode Diagram of

Distance Time Series
A 90-150cm Long intermittent 1 Radar host
sound 2 Check bolt
B 60-90cm Short intermittent 3 Reverse radar host
sound
connector
C 35-60cm Rapid intermittent
sound 4 Reverse radar detector
D Within 35cm Long buzzing 5 Radar sensor bushing
5. The detection range may be narrowed down and non-
action or malfunction such as mistakes may occur due to
physical characteristics, position, angle, size and texture of
objects, or a place with a complicated background rather
than abnormal system.
6. Incapable of detection or poor detection may occur in case
of the following poor places or obstacles:
6-1 Fine objects such as wire meshes or ropes;
6-2 Driving on a road fulll with grasses or a rugged road;
6-3 Texture or surface texture tending to absorb sound wave;
6-4 Detector surface with foreign matters;
6-5 Existence of ultrasonic wave noise, metallic sound and
emission sound of high pressure gas at the same frequency;
6-6 Obstacles such as acute angled reflectors and tapered
objects.
 Electrical System 3D-35

Pin Definition Remarks Removal/Installation of Radar

1 CL-sensor Left central sensor Sensor/Protecting Bush
2 L-sensor Left sensor
3 NC Neutral 1. Remove the decorative plate of the rear
4 NC Neutral bumper.
5 CR-sensor Right central sensor
2. Disconnect the connector.
6 R-Shift Host power line
7 NC Neutral 3. Remove the reverse radar sensor 4.
8 NC Neutral 4. Remove the reverse radar sensor protecting
9 NC Neutral bush.
10 NC Neutral
11 NC Neutral 5. Install the radar sensor/protecting bush in an
12 NC Neutral order reverse to its removal.
13 NC Neutral (A clamping structure is used for installing
14 NC Neutral the reverse radar sensor and the sensor
15 R-sensor Right sensor protecting bush on the rear bumper.)
16 GND Host power GND
Analysis of Common Failures

When the ignition lock is at the "ON" position and

the gearlever is at the reverse gear:

a) in case of one abnormal sensor, the buzzer

sounds for two times with "BI, BI";

b) In case of two or more abnormal sensors, the

buzzer sounds for three times with "BI, BI,
BI" and the system dose not operate.

At this moment, inspect the sensors to

determine whether they are damaged or whether
connection is wrong or disconnected. In case of
any damaged components, corresponding new
components shall be used for replacement.

Removal/Installation of Radar Host

1. Disconnect the cathode connection of storage

battery.

2. Remove the left decorative plate of the

luggage compartment.

3. Remove bolts.

4. Disconnect the connector.

5. Remove the radar host.

6. Install the radar host in an order reverse to its

removal.
 Electrical System 3D-36

360° Panoramic Imaging System

System Loop Diagram

Function Description
AVM Automatic Startup Key Startup
Rearview function Side-view function
Non-reverse
gear, slower Non-reverse
than 20 gear, slower Non-reverse gear,
Opening Reverse gear, slower than the
km/h, with than 20 km/h, pressing down the
condition speed limiting of 20 km/h
left turn with right turn AVM key
signal signal lighting
lighting
AVM + rearview
AVM starts up and a static vehicle
auxiliary line (semitransparent)
appears; the red vehicle auxiliary
Display line indicates that the distance Left view + Right view +
Front view + AVM
interface from the object detected to the AVM AVM
rear bumper is 0-1M; yellow
indicates 1M-2M; green indicates
2M-3M; line width distance of
both sides is 2M.
Left view + Right view + AVM + front view --
Change of
AVM -- AVM -- -- Front view --
key Rearview + AVM -- Rearview full
Left view -- Right +AVM, Rearview -- Left
operation screen -- Rearview + AVM
Left view + in circulation view -- Right view --
interface
AVM mode AVM + front view
After 3s of long-
press, AVM will be
In case of termination of shut down; in case of
Switchover In case of forward gear, "front left/right swerve, normal non-reverse gear,
of each view + AVM" displays; in case of mode operates and "front view after AVM key is
function startup of left/right swerve, "side + AVM" displays; in case that pressed down for 90s
interface view" displays. the alarm switch is pressed and there is no
down, AVM is shut down. operation of left/right
swerve, AVM will
be shut down.
 Electrical System 3D-37

Definition of AVM Host Connector

S/N Description S/N Description
1 / 21 Auto-correction detection
2 / 22 Auto-correction communication interface
3 GVD 23 AUTO_CALI_GND
4 CANL 24 CANH
5 System reset-input 25 Auto-correction communication interface
6 / 26 /
7 / 27 /
8 Displayer trigger signal GND 28 Displayer trigger signal +
9 Host output video signal shielding 29 Host output video signal +
10 Left view camera input signal + 30 Left view camera input signal shielding
11 Left view camera power GND 31 Front view camera power +
12 Front view camera power + 32 Front view camera power GND
1.3 Front view camera input signal shielding 33 Front view camera input signal
i4 Rearview camera input signal 34 Rearview camera input signal shielding
15 Rearview camera power GND 35 Rearview camera power +
16 Right view camera power + 36 Right view camera power GND
17 Right view camera input signal shielding 37 Right view camera input signal
18 AVM key switch 38 /
19 AVM key switch indicator light 39 System power +
20 / 40 System power GND
40 Pin Terminal

Definition of Reversing Camera Connector

Definitions of front, reverse, left and right camera connectors are the same.
 Electrical System 3D-38

Working Principles

Press Down the Key to Start Up AVM System

1) AVM operates

Low level signal

Press down AVM DVD AVM host
key

High level signal

Video signal

Low level signal, DVD shuts down

Low level signal

Press down AVM DVD AVM host
key

High level signal

Video signal

2) AVM shuts down

Automatic Startup of AVM System

1) Reverse gear startup

High level signal

Reverse signal AVM host DVD

Video signal

Rearview + AVM

Note: Comfortable model, flagship model and luxurious model have different reverse signal sources;
therefore, corresponding CAN signals have different physical addresses. AVM host and DVD can
receive two circuits of CAN signals; the comfortable model and elite model can receive reverse
signals from the combination instrument while the luxurious model can receive TCU reverse signals.

2) Left/right swerve startup

 Electrical System 3D-39

High level signal

Reverse signal AVM host DVD

Video signal

Rearview + AVM

Removal/Installation of AVM Host

1 AVM host
2 Check bolt

Removal/Installation of Camera
 Electrical System 3D-40

free of any coverings.

Removal/Installation of Front Camera
Reversing Camera
1. Disconnect the cathode connection of
storage battery.
2. Open the front cover.
3. Disconnect the connector.
4. Remove the front grating 1.
5. Remove the bolt 4.
6. Remove the front camera decorative
cover 2.
7. Remove the front camera 3.
8. Install the front camera in an order
reverse to its removal.
Removal/Installation of Rear Camera

1. Disconnect the cathode connection of

storage battery.
Removal/Installation of Reversing
2. Open the back door 5. Camera
3. Disconnect the connector. 1. Disconnect the connector.
4. Remove the rear camera 6. 2. Remove the reversing camera.
3. Remove the reversing camera bushing.
5. Install the rear camera in an order
reverse to its removal. Install the reversing camera in an order reverse to
its removal.
Removal/Installation of Left/Right (A clamping structure is used for installing the
Camera reversing camera and its bushing on the rear
bumper.)
1. Disconnect the cathode connection of
storage battery.
2. Remove the left/right rearview mirror 7. Body Control Module (BCM)
3. Remove the connector. Replacement of Body Controller Host
4. Remove the bolt 9.
Removal steps:
5. Remove the left/right camera 8.
1. Power off the storage battery, and then
6. Install the left/right camera in an order remove the decorative side plate of the BCM
reverse to its removal. storage compartment.
Analysis of Common Failures

1: In case of poor montage of panoramic

imaging, inspect installation positions of
cameras for fastness.

2: In case of water ripple or screen mess-up

on the panoramic imaging, inspect video
signal shielded wires for intactness.

3: Make sure surfaces of four cameras are clean,

 Electrical System 3D-41

5. Remove 4 connectors.
6. Remove BCM.
7. Install BCM in an order reverse to its removal.
2. Remove all screws on the glove box and the
storage compartment.

3. Remove 4 BCM screws.

4. Take the BCM out from

 Electrical System 3D-42

BCM Principle
 Electrical System 3D-43

Definition of BCM Connector Function

NO Signal Name I/O Level Remarks
CN1---MOLEX 98463-1510 (white)

1 N.C
2 N.C
3 N.C
4 N.C
5 N.C
6 N.C
7 N.C
8 Right turn signal switch I L
9 N.C
10 GND (1.25mm2) GND L
11 Electric horn output O H
12 Windshield wiper pause output O H
In case of restoration,
the level is low; in case
Front windshield wiper restoration
13 I / of movement, the level
(large current)
is high.

14 Back door unlock output O H

15 Rear windshield wiper output O H
CN2---MOLEX 98463-1501 (black)

1 Interior lamp O L
2 N.C
3 BCM constant power supply 1 BAT H 15A
4 Rear fog lamp O H
5 Daytime running lamp O H
6 N.C
7 Left turn signal O H
8 Hazard indicator O H
9 Right turn signal O H
 Electrical System 3D-44

10 GND (2mm2) GND L

11 N.C
12 Lock O H
13 Unlock O H
14 ESCL power output O H
15 BCM constant power supply 2 BAT H 40A
CN3---AMP 1376113

1 CAN-L I/0 /
2 Front cleaning switch I H
3 Front windshield wiper pause switch I H
4 N.C
5 Back door opening button (trigger) I L Pulse
In case of restoration,
the level is low; in case
Rear windshield wiper auxiliary
6 I L of movement, the level
switch
is vacant.

7 State signal of right front door I L

8 State signal of left rear door I L
Central locking switch
9 I L
(trigger)
10 N.C
11 Rear windshield wiper switch I H
12 Rear window cleaning switch I H
13 High beam lamp signal I L
14 N.C
15 KEY-IN I L
16 Collision signal I FREQ
17 Front fog lamp switch I L
18 Rear fog lamp switch I L Pulse signal
19 Clearance lamp switch I L
20 Hazard warning lamp switch I L Pulse signal
21 CAN-H I/O /
22 K-line I/O /
23 N.C
24 State signal of right rear door I L
25 Horn switch signal I L
26 State switch of left front door I L
27 N.C
28 IG1 power input I H
29 N.C
30 State signal of back door I L
31 Request signal for opening back door I L
 Electrical System 3D-45

32 Passing lamp signal I L

33 N.C
34 N.C
35 N.C
36 ESCL unlock signal I L Unlock, GND
Lock, vacant
Front windshield wiper pause
37 I / Analog signal
regulating
38 N.C
39 Central locking switch I L Unlock, GND
Lock, vacant
40 Low beam signal of head lamp I L
CN4---AMP 1376111

1 High beam lamp relay O L

2 N.C
3 Left turn signal switch I L
4 N.C
In case of restoration,
the level is low; in case
Front windshield wiper restoration
5 I / of movement, the level
(inspection)
is high.

6 N.C
7 N.C
8 N.C
9 N.C
10 N.C
11 N.C
12 Rear cleaning relay O L
13 Keyhole lighting O L
14 Center control state indicator O H
15 N.C
16 Clearance lamp relay O L
17 N.C
18
Low beam lamp relay O L
19
20 N.C
21 Front fog lamp relay O L
22 N.C
23 N.C
24 N.C
 Electrical System 3D-46

Failure analysis of BCM Control Unit

Failure Phenomenon Possible Reasons Solution
● The BCM-2 fuse wire in the fuse
The hazard box burns out. 1. Replace the
warning lamp and ● Switch signal is disconnected. fuse wire.
turn signal do not ● The turn signal is short-circuited. 2. Inspect the
operate ● IG signal is disconnected (only circuit and load.
the turn signal does not operate).
● The relay in the fuse box is
The clearance
broken. 1. Replace the
lamp, low beam
● The relay in the fuse box is short- relay.
lamp and high
circuited. 2. Inspect the
Lighting beam lamp do not
● The multi-function switch signal circuit and switch.
system operate.
is disconnected.
● The interior lamp is short- 1 Inspect the
The DOOR gear of
circuited. circuit and switch.
the interior lamp
● The detection signal of door state 2 Replace the
does not operate.
is abnormal. fuse wire.
● The CAN bus breaks down.
1. Replace the
The daytime ● The daytime running lamp is
fuse wire.
running lamp does short-circuited.
2. Inspect the
not operate. ● The BCM-1 fuse wire in the fuse
CAN bus signal.
box burns out.
● The center control pushbutton
The center control and/or switch signal is/are disconnected. Inspect the circuit
does not operate. ● The center control pushbutton and switch.
signal does not reach to four door locks.
Inspect the circuit
Front and rear frog ● Switch signal is disconnected.
and switch.
lamps
● Bulbs are damaged. Replace the bulbs.
1. Inspect the
● The key insertion detector switch switch connector for
breaks down. its state.
● Signal interference (such as in a 2. Inspect
Remote and The controller military area or signal blackout area etc.) whether there is any
center control fails. ● The battery of the remote control interference signal.
system key is with no electricity. 3. Replace the
● The controller key does not work battery.
properly. 4. Replace the
controller.
1. Inspect the
● The back door state signal is circuit of the back
short-circuited to earth. door state.
Back door switch ● The switch and its circuit are 2. Inspect the
fails. disconnected. circuit of the back
● The speed signal is abnormal door switch.
(>5km/h). 3. Inspect the
speed signal.
Windshield The front
● The pause gear switch signal
wiper windshield wiper Inspect the circuit
fails.
cleaning pause does not and switch.
● The pause adjustable signal fails.
system properly operate.
The front
Inspect the circuit of
windshield wiper ● The pause restoration signal is
the restoration
pause does not disconnected.
signal.
return to its place.
 Electrical System 3D-47

● The front windshield wiper

The front 1. Inspect the
restoration (inspection) circuit breaks
windshield wiper circuit and switch.
down.
does not return to 2. Replace the
● The BCM control unit is
its place. BCM control unit.
damaged.
The rear washer
● The rear washer motor breaks Replace the washer
motor does not
down. motor.
operate.
The rear Replace the rear
● The rear windshield wiper motor
windshield wiper windshield wiper
breaks down.
does not operate. motor.
1. Inspect the
The rear ● The rear windshield wiper
circuit.
windshield wiper restoration signal is disconnected.
2. Replace the
does not return to ● The rear windshield wiper motor
rear windshield
its place. breaks down.
wiper motor.
● The K-line is abnormal (short- 1. Inspect the
Diagnostic Inaccessible to the circuited to earth/power supply). circuit.
system diagnostic system ● The BCM control unit is 2. Replace the
damaged. BCM.

Maintenance Precautions

1. Hot plugging is forbidden during maintenance of BCM.

2. After the BCM control unit is replaced, remote control operation needs to match with the controller
again.

3. Violence removal is forbidden because the BCM is a precise electric component.

4. During replacement of the BCM control unit, the glove box needs to be carefully removed because it
is easy to be damaged.