Dcs Io List - S.m.s.n.nagawade SSK

ANNEXURE - IV
PROJECT : M/S SHRIGONDA SSK LTD;.

ORDER NO : PO100_I3502, DATE : 13.06.2018
SUPPLIER : M/s SPA Instruments (I) Pvt. Ltd;
DCS IO LIST - BOILER - 140 TPH , 87 Kg/cm2, 515 0C
SN Tag No. Type Range Location AI AO DI DO TE
1 Header pressure
PT-01 Pressure Transmitter 0 ~ 130 Kg/cm2 Field 1
2 Drum pressure
PSL-07 Alarm Panel
3 PRDS-1 Pressure Control ( 87 to 8 Kg/cm2)
PT-02 Pressure Transmitter 0 ~15 kg/cm2 Field 1
PIC-02 DCS controller DCS
PCV-01/180 PRDS-1 Pressure Control valve 0 ~ 100 % field 1
4 PRDS-2 Pressure Control ( 87 to 1.5 Kg/cm2)
PT-03 Pressure Transmitter 0 ~ 5 kg/cm2 Field 1
PCV-02/200 PRDS-2 Pressure Control valve 0 ~ 100 % field 1
5 PRD for soot blower
PCV-01/340 soot blower pressure Control valve 0 ~ 100 % field 1
6 Deaerator Pressure Control
PCV-01/380 Deaerator Pressure Control valve 0 ~ 100 % field 1
7 Furnace draft Pressure Control
APT-09 Furnace Pressure Transmitter -50 ~ 50 mmWC Field 1
APIC-09 DCS controller DCS
PY-09 ID Fan VFD field 2
8 Feed water control
FE-01 Orifice Field
FT-01 Diff.Pressure Transmitter Field 1
FIC-01 DCS controller DCS
FCV-02/480-1 feed water 100 % Control Valve 0 ~ 100 % field 1
FCV-02/480-2 Feed water 30 % Control Valve 0 ~ 30 % field 1
FQ-01 Feed Water Totalizer SCADA
9 Attemperator water Flow measurement
FE-02 Orifice Field
FT-02 Diff. Pressure Transmitter Field 1
FQ-02 Attemperator water flow totalizer SCADA
10 Main Steam flow Totalizer
FE-03 Flow Nozzle Field
FQ-03 Steam flow totalizer SCADA
11 Turbine - 16 MW DECC Steam flow Totalizer
12 Turbine - 10 BP MW Steam flow Totalizer
13 PRDs Steam flow Totalizer
14 Extraction Steam flow Turbine - 16 MW
1 OF 21
15 Bleed Steam flowTurbine - 16 MW
16 Exaust Steam flowTurbine - 10 MW
17 Air flow Measurement
FE-10 Air flow Element Field
FQ-10 Air flow totalizer SCADA
18 Bolier drum level control
LT-01A Diff. Pressure Transmitter (-500 To 0 mmwc) Field 1
LIC-01A DCS controller DCS
19 Bolier drum level control
LT-01B Diff. Pressure Transmitter (-500 To 0 mmwc) Field 1
LSLH-01.1 Soft Alarm
20 Deaerator drum level control
LT-02 Diff. Pressure Transmitter (-500 To 0 mmwc) Field 1
LIC-02 DCS controller DCS
FCV-01/560 Deaerator drum level Control Valve 0 - 100 % Field 1
21 CBD Tank level
LT-03 Diff.Pressure Transmitter (-500 To 0 mmwc) Field 1
FCV-01/420 CBD Tank level control valve Field 1
22 HP heater Tank level
LT-04 Diff.Pressure Transmitter (-500 To 0 mmwc) Field 1
FCV-02/360 HP heater Tank level Control Valve 0 ~ 100% 1
23 HP Heater Steam Flow Control
TE-14 HP Heater outlet Temperature 0 ~ 200 oC 1
TIC-14 DCS controller
FCV-01/360 HP Heater Steam Flow Control Valve 0 ~ 100% 1
24 Steam Conditioning
TE-13 Thermocouple 0 ~ 550 oC Field 1
TIC-13 DCS controller Panel
FCV-03/600 Steam Conditioning Control Valve 0 ~ 100% Field 1
25 SWAS SYSTEM
CT-01 Feed Water Conductivity wet Panel 1
CT-02 Blow Down Water Conductivity wet Panel 1
CT-03 Saturated Steam Conductivity wet Panel 1
CT-04 Superheated Steam Conductivity wet Panel 1
CT-05 Condensate received from sugar factory Cond. wet Panel 1
CT-06 Make up DM water Conductivity wet Panel 1
pHT-01 Feed Water pH Sensor wet Panel 1
pHT-02 Blow down Water pH Sensor wet Panel 1
SiT-01 Feed Water Silica Trans. Wet Panel 1
SiT-02 Saturated steam Silica Trans. Wet Panel 1
DO-01 Dissolved Oxygen Analyzer Wet Panel 1
26 F.D.Fan Discharge Draft

DT-01 F.D.Fan Discharge Draft Transmitter -500 ~ 500 mmwc Field 1
DI-01 Draft Indication SCADA
2 OF 21
27 I.D.Fan Suction Draft FG at ID Fan Inlet
DT-05 I.D.Fan Suction Draft Transmitter -500 ~ 500 mmwc Field 1
28 Flue Gas at Boiler outlet Draft -500 ~ 500 mmwc Field 1
DT-02 Flue Gas at Boiler outlet Draft Transmitter SCADA
DI-02 Draft Indication
29 Flue Gas at Economiser outlet Draft
DT-03 Flue Gas at Economiser outlet Draft Transmitter -500 ~ 500 mmwc Field 1
30 Flue Gas at Air Heater outlet Draft
DT-04 Flue Gas at Air Heater outlet Draft Transmitter -500 ~ 500 mmwc Field 1
31 S.A. Fan Discharge Draft
DT-07 S.A.Fan Discharge Draft Transmitter 0 ~ 1000 mmwc Field 1
32 Air at Air Heater outlet Draft
DT-06 Air at Air Heater outlet Draft Transmitter -500 ~ 500 mmwc Field 1
33 PRDS-1 Temperature Control ( 400 to 180 Deg.C)
TE-02 Thermocouple 0 - 250 oc Field 1
FCV-01/500 PRDS-1 Temperature Control Valve 0 ~ 100% Field 1
34 PRDS-2 Temperature Control ( 400 to 135 Deg.C)
FCV-04/500 PRDS-2 Temperature Control Valve 0 ~ 100% Field 1
35 S.H. Steam Temperature Control
TIC-04 DCS controller Panel
FCV-03/480 S.H. Steam Temperature Control Valve 0 ~ 100% Field 1
TE-01 Main steam Temperature Thermocouple 0 ~ 550 oC Field 1
36 Furnace Temperature
TI-05 Indication scada
37 Flue gas Temperature at boiler outlet
TI-06 Indication 0 ~ 400 oC scada
38 Air Temperature at Air heater inlet
39 Flue gas Temperature at airheater outlet
40 Air Temperature After AH
41 Feed Water at Economiser inlet Temperature
42 Water Economiser outlet Temperature
TI-11 Indication 0 - 200 oc scada
43 F.G. at Economiser Outlet Temperature
44 Feed Water at Deareator Tank O/L Temperature
3 OF 21
TI-15 Indication 0 - 200 oc scada
45 F.G. Temperature at ID Fan Inlet
46 AI-02 Oxygen Analyzer
AE -02 O2 Sensor 0 - 20% Field 1
AT-02 O2 Analyzer 0 - 20% Field
47 LT-05 Feed water tank level Transmitter 0 - 100% Field 1

DPS-01 BFP#1 strain DP Transmitter 0 to 6000 mmwc Field 1
DPS-02 BFP#2 strain DP Transmitter 0 to 6000 mmwc 1
DPS-03 BFP#3 strain DP Transmitter 0 to 6000 mmwc 1
PT-10 BFP discharge Header Pressure transmitter 0 ~ 130 kg/cm2 Field 1
PT-05 Instrument Air Pressure transmitter 0 ~ 10 kg/cm2 Field 1
48 XS-01 ID Fan #1 Start/Stop VFD 1

XR-01 ID Fan #1 Running VFD 1
XT-01 ID Fan #1 Trip VFD 1
XSP-01 ID Fan #1 Actual Speed VFD 1 1
XTA-01 ID Fan #1 Trip Alarm VFD 1
XL-01 ID Fan #1 Load VFD 1
XLR-01 ID Fan #1 L/R Selection 1
PC-01 ID1 Power Cylinder DCS 1
49 XS-02 ID Fan #2 Start/Stop VFD 1

XR-02 ID Fan #2 Running VFD 1
XT-02 ID Fan #2 Trip VFD 1
XSP-02 ID Fan #2 Actual Speed VFD 1 1
XTA-02 ID Fan #2 Trip Alarm VFD 1
XL-02 ID Fan #2 Load VFD 1
XLR-02 ID Fan #2 L/R Selection 1
PC-02 ID2 Power Cylinder DCS 1
50 XS-03 FD Fan # 1 Start/Stop VFD 1

XR-03 FD Fan # 1 Running VFD 1
XT-03 FD Fan # 1 Trip VFD 1
XSP-03 FD Fan # 1 Actual Speed VFD 1 1
XTA-03 FD Fan # 1 Load VFD 1
XL-03 FD Fan # 1 Trip Alarm VFD 1
XLR-03 FD Fan # 1 L/R Selection 1
PC-03 FD # 1 Power Cylinder DCS 1
51 XS-04 FD Fan # 2 Start/Stop VFD 1

XR-04 FD Fan # 2 Running VFD 1
XT-04 FD Fan # 2 Trip VFD 1
XSP-04 FD Fan # 2 Actual Speed VFD 1 1
XTA-04 FD Fan # 2 Load VFD 1
XL-04 FD Fan # 2 Trip Alarm VFD 1
XLR-04 FD Fan # 2 L/R Selection 1
PC-04 FD # 2 Power Cylinder DCS 1
52 XR-05 SA Fan #1 Running MCC 1

XT-05 SA Fan # 1 Trip MCC 1
53 XR-06 SA Fan #2 Running MCC 1
XT-06 SA Fan # 2 Trip MCC 1
54 XS-07 FW pump #1 Start/Stop VFD 1

XR-07 FW pump #1 Running VFD 1
XT-07 FW pump #1 Trip VFD 1
XSP-07 FW pump #1 Actual Speed VFD 1 1
4 OF 21
XLR-07 FW pump #1 L/R Selection 1
XTA-07 FW pump #1 Trip Alarm VFD 1


57 XS-10 Transfer pump # 1 Running MCC 1

XT-10 Transfer pump pump # 1 Trip MCC 1


60 XS-13 PRDs pump # 1 Running MCC 1

XT-13 PRDs pump pump # 1 Trip MCC 1
61 XS-14 PRDs pump # 2 Running MCC 1

XT-14 PRDs pump pump # 2 Trip MCC 1
62 XS-15 Bagasse Extractor Feeder #1 Start/Stop VFD 1

XR-15 Bagasse Extractor Feeder #1 Running VFD 1
XT-15 Bagasse Extractor Feeder #1 Trip VFD 1
XSP-15 Bagasse Extractor Feeder #1 Actual Speed VFD 1
XSC-15 Bagasse Extractor Feeder #1Speed Control 1
XL-15 Bagasse Extractor Feeder #1 Load 1
XLR-15 Bagasse Extractor Feeder #1 L/R Selection 1

XSC-16 Bagasse Extractor Feeder #2 Speed Control 1

XR-17 Bagasse Feeder #3 Running VFD 1
XT-17 Bagasse Feeder #3 Trip VFD 1
XSP-17 Bagasse Feeder #3 Actual Speed VFD 1
XSC-17 Bagasse Feeder #3 Speed Control 1
XL-17 Bagasse Feeder #3 Load 1

5 OF 21


68 XR-21 Screw Conv. # 1 Running 1

XT-21 Screw Conv. # 1 Trip 1
XR-22 Screw Conv. # 2 Running 1
69 XR-27 RAV # 1 Running 1

XT-27 RAV # 1 Trip 1
XR-28 RAV # 2 Running 1
6 OF 21
70 Retractable Soot Blower - 4 Nos.

RSB1-CSF Retractable Soot Blower #1 Cycle Started Forward MCC 1
RSB1-CSR Retractable Soot Blower #1 Cycle Started Reverse MCC 1
RSB1-FP Retractable Soot Blower #1 in Forward Position MCC 1
RSB1-HP Retractable Soot Blower #1 in Home Position MCC 1
RSB1-MT Retractable Soot Blower #1 Trip MCC 1
RSB1-LR Retractable Soot Blower #1 L/R selection MCC 1
RSB1-S/S Retractable Soot Blower #1 Start/Stop MCC 1
RSB2-S/S Retractable Soot Blower # 2 Start/Stop MCC 1
RSB3-S/S Retractable Soot Blower # 3 Start/Stop MCC 1
RSB4-S/S Retractable Soot Blower # 4 Start / Stop MCC 1
71 Rotary Soot Blower - 12 Nos.
ROSB1-CS Rotary motor oper.Soot Blower # 1 Cycle Started MCC 1
ROSB1-CC Rotary motor oper.Soot Blower # 1 Cycle Completed MCC 1
ROSB1-LR Rotary motor oper.Soot Blower # 1 L/R Selection MCC 1
ROSB1-S Rotary motor oper.Soot Blower # 1 Cycle Start/Stop MCC 1
7 OF 21
72 MOV-01 BFP- I Delivery Line (GM01/460)
MOV-OP-01 MOV-01 Opening field 1
MOV-CL-01 MOV-01 Closing 1
MOV-OPD-01 MOV-01 Opened 1
MOV-CLD-01 MOV-01 Closed 1
MOV-TR-01 MOV-01 Trip 1
MOV-RL-01 MOV-01 Remote / Local selection 1
MOV-STR-01 MOV-01 Start 1
MOV-STO-01 MOV-01 stop 1
73 MOV-02 BFP- II Delivery Line (GM01/460)
8 OF 21
74 MOV-03 BFP- III Delivery Line (GM01/460)
MOV-STR-03 MOV-03 Start/stop 1
MOV-STO-03 MOV-03 Start/stop 1
75 MOV-04 Feed water control Valve Bypass Mot. Valve GBM11/480
76 MOV-05 Feed water control Valve 100% Mot. Valve GBM10/480
77 MOV-06 Feed water control Valve 30% Mot. Valve GBM12/480
78 MOV-07 FW HP Heater O/L Mot.- Bypass (GM13/480)
79 MOV-08 Steam to HP Heater Mot. (GBM08/360)
9 OF 21
80 MOV-09 Main steam SV (GM01/100)
81 MOV-10 Main steamStop Bypass valve (GM02/100)
82 MOV-11 Start up Air Vent Valve at SH O/L Header (GM02/280)
MOV-OC-11 MOV-11 Start 1
MOV-OC-11 MOV-11 stop 1
83 MOV-12 Soot Blower before PRV (GM01/340)
MOV-STO-12 MOV-12 Stop 1
84 MOV-13 Steam Inlet to 10 MW Turbine (GM01/140)
85 MOV-14 Steam Inlet to 10 MW Turbine-Bypass MOV (GM02/140)
86 MOV-15 Steam Inlet to 16 MW Turbine (GM01/120)
10 OF 21
87 MOV-16 Steam Inlet to 16 MW Turbine-Bypass MOV (GM02/120)
88 MOV-17 CBD MOV CBDM/260
89 Air Compressor 42 4 42 6
90 Ash & Bagasse Handling 122 78
91 Fuel handling system 44 60
92 other 77 19 36 115
93 Cooling System 16 8 50 25 0
SUB-TOTAL I/O 205 64 531 376 16
EXTRA I/O 26 2 10 78 53
TOTAL I/O 231 66 541 454 69

AI AO DI DO TE
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1361
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Dcs Io List - S.m.s.n.nagawade SSK

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ANNEXURE - IV

PROJECT : M/S SHRIGONDA SSK LTD;.

26 F.D.Fan Discharge Draft

47 LT-05 Feed water tank level Transmitter 0 - 100% Field 1

48 XS-01 ID Fan #1 Start/Stop VFD 1

49 XS-02 ID Fan #2 Start/Stop VFD 1

50 XS-03 FD Fan # 1 Start/Stop VFD 1

51 XS-04 FD Fan # 2 Start/Stop VFD 1

52 XR-05 SA Fan #1 Running MCC 1

54 XS-07 FW pump #1 Start/Stop VFD 1

55 XS-08 FW pump #2 Start/Stop VFD 1

56 XS-09 FW pump #3 Start/Stop VFD 1

57 XS-10 Transfer pump # 1 Running MCC 1

58 XS-11 Transfer pump # 2 Running MCC 1

59 XS-12 Transfer pump # 3 Running MCC 1

60 XS-13 PRDs pump # 1 Running MCC 1

61 XS-14 PRDs pump # 2 Running MCC 1

62 XS-15 Bagasse Extractor Feeder #1 Start/Stop VFD 1

63 XS-16 Bagasse Extractor Feeder #2 Start/Stop VFD 1

64 XS-17 Bagasse Extractor Feeder #3 Start/Stop VFD 1

65 XS-18 Bagasse Extractor Feeder #4 Start/Stop VFD 1

66 XS-19 Bagasse Extractor Feeder #5 Start/Stop VFD 1

67 XS-20 Bagasse Extractor Feeder #6 Start/Stop VFD 1

68 XR-21 Screw Conv. # 1 Running 1

69 XR-27 RAV # 1 Running 1

70 Retractable Soot Blower - 4 Nos.

TOTAL I/O 231 66 541 454 69

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