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AADE-04-DF-HO-41

Monitoring Initial Off-Slips Weight Provides Early Warning of Hole-Cleaning


Deficiencies
Michael Ray Sewell, Newfield Exploration; Javier Arellano and Leroy Kuhn, Manti Operating Company; Joe Billingsley,
Baroid product service line, Halliburton

This paper was prepared for presentation at the AADE 2004 Drilling Fluids Conference, held at the Radisson Astrodome in Houston, Texas, April 6-7, 2004. This conference was sponsored by the
Houston Chapter of the American Association of Drilling Engineers. The information presented in this paper does not reflect any position, claim or endorsement made or implied by the American
Association of Drilling Engineers, their officers or members. Questions concerning the content of this paper should be directed to the individuals listed as author/s of this work.

Abstract minimum is usually costly and can be disastrous in the


The traditional practice of monitoring moving pickup extreme. For example, a “sticky” hole may be the result
and slackoff weights as an indicator of hole conditions of a balled bottomhole assembly (BHA), sensitive
may not provide sufficient early warning of deteriorating shales, a poor quality filter cake, high differential
wellbore conditions. Recent studies conducted by two pressures, plastic shales, a complex directional plan, or
different operators demonstrate that the pickup weight silt and cuttings bed buildup. Even though the various
as the pipe comes off the slips should be monitored as causes of a sticky hole are in one way or another related
closely as the traditional pickup weight measurements to the mud system, their treatments are quite different. A
that are taken as the midpoint of the stand passes timely and correct diagnosis, resulting in the proper
through the rotary. While moving pickup and slackoff remedial actions, is vital to the drilling operation.
weights may appear to be within predicted tolerances, Traditionally, our industry has used the spread
the initial force required to get off the slips may increase between pickup and slackoff weights as a primary
over time, especially in extended-reach wells. This paper indicator of hole conditions. Commonly these weights
demonstrates why the trend in off-slips weights at the are taken with the pipe moving when the weight indicator
pickup point should be considered a key indicator of movement is least erratic, which is usually as the mid-
hole-cleaning and sweep effectiveness. point of the stand passes through the rotary. However,
The three case histories presented are supported by closer observation may reveal a new perspective on
graphical data comparing pickup point and mid-point these measurements. Experience drilling moderate to
measurements as they relate to actual downhole complicated deviated wells shows the initial off-slips
conditions. In the first case, a Eugene Island well with a weight is usually greater than the pickup weight and the
45° deviation was abandoned after three sidetracks initial breakdown weight is usually less than the slackoff
characterized by several pack-offs and stuck pipe weight. While the conventional pickup and slackoff
incidences were drilled. Post-well analysis revealed a weights may fall within the predicted torque and drag
distinct trend of increasing pickup weights, while the mid- limits, initiation of drillstring movement requires more
point weights remained consistent. In the second and energy than anticipated, often necessitating rotation off-
third cases, the pickup weight trend observed while slips to move the pipe.
drilling a 50° onshore well and a 38° well in Texas state Discussions of these observations led to the practice
waters indicated that hole conditions were deteriorating. of recording and plotting both off-slips weight and
An investigation revealed that the weighted sweep moving pickup weight for each stand during trips on
program had not been properly implemented. The three wells where hole cleaning and silt-bed removal
correct application of weighted sweeps remedied the were especially critical because of the wellbore
problems, as reflected in the subsequent pickup weights. geometry and the directional plan. These plots
Both mid-point and off-slips weights should be demonstrated a correlation between the off-slips pickup
captured as effective indicators of developing wellbore weight and the effectiveness of the hole-cleaning
management issues. In addition, best practices related procedures used on the well. Moving pickup weights
to hole cleaning should be implemented to help exhibited little variance from trip to trip, regardless of
maximize the effectiveness of the recommended sweep whether the hole was “clean,” or whether it was “dirty”
program. and hole conditions were deteriorating. The initial off-
slips weight however, exhibited a relatively constant
Introduction variance to moving pickup weight when the hole was
Years of experience indicate “a well will talk to you considered clean, but exhibited a marked and increasing
and tell you what it needs.” Correct interpretation of what divergence as the wellbore became dirty and hole
the wellbore is “saying” is critical; misinterpretation, at a conditions began to deteriorate. Misdiagnosis of the
2 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

cause of the sticky deteriorating wellbore can lead to into in the drilling prognosis and the authority for
improper and ineffective remedial actions. If corrective expenditure (AFE) planning notes.
hole-cleaning measures are not initiated and the silt and As drilling progressed, the weighted sweep and short
cuttings beds are allowed to continue to accumulate, the trip program utilized on the well appeared to only clean
risk of packing off or sticking the drillstring is significantly the hole sufficiently to drill and trip without problems for a
increased. period of time; the hole would eventually become
The following three case histories are included in this sufficiently dirty that a hole opener run was required. The
discussion of off-slips weight monitoring: hole steadily exhibited an increasing frequency of torque
1. OCS-G 07736, Well A-4 ST, Eugene Island and drag, packoffs, and tight spots from the initial
Block 262, Offshore Louisiana. Planned total sidetrack to bypass-1 to bypass-2 and to bypass-3, even
depth (TD): 14,525 ft measured depth though the weighted sweeps usually unloaded large
(MD)/12,755 ft true vertical depth (TVD). amounts of silt and shale cuttings.
Maximum deviation: 45.4° kickoff point: The continuous buildup of silts and fines in the
5,502 ft MD/TVD. wellbore indicated the presence of another source of
2. Hero Lands #1, Plaquemines Parish, Louisiana. debris entering the wellbore in addition to the cuttings
Planned TD: 15,304 ft MD/13,000 ft TVD. created with the bit.
Maximum deviation: 48.85° kickoff point: No occurrences of heaving, sloughing, or water-
3,600 ft MD/TVD. sensitive shales were reported or observed. Normal
3. ST 522L SE/4 #1, Matagorda Island 522, cuttings were shale, sand, fines, and chemicals. The silt
Offshore Texas. Planned TD: 12,191 ft was usually 50 to 80% sand. The shale cuttings were
MD/10,277 ft TVD. Maximum deviation: 37.6° mostly angular, indicating new cuttings, and not
kickoff point: 1,744 ft MD/TVD rounded, which would indicate reworked cuttings. Given
the nature of the cuttings, it seemed highly probable that
Case History 1: Eugene Island, Gulf of Mexico highly unconsolidated and/or poorly cemented
The Eugene Island 262 well (EI 262) was planned as sandstones and/or siltstones were crumbling or
a sidetrack designed to minimize the openhole interval. sloughing into the hole. The sandstone may have been
The resulting directional plan was an S-shaped wellbore very unconsolidated or possibly cemented with a clay or
exiting the 9 5/8-in. casing at 5,502 ft MD/5,476 ft TVD, mineral dissolved by the mud.
building angle from 18° to 45° at 3.0°/100 ft to 6,393 ft Pickup and off-slips weight data were not plotted on
MD/6,224 ft TVD, maintaining the 45° inclination to this well until drilling commenced on the fourth and final
11,251 ft MD/9,635 ft TVD, then dropping at an sidetrack. The plots generated for this interval were the
aggressive 3.0°/100 ft to vertical at 12,765 ft MD/10,995 first trial of the off-slips monitoring and plotting
ft TVD, with a proposed TD at 14,225 ft MD/12,455 ft procedure. The results were consistent with the
TVD. Torque and drag were expected to be high, but operational experiences encountered on successive trips
manageable. With approximately 4,800 ft of 45° ramp throughout the fourth sidetrack (Figures 1 through 4).
section, hole cleaning was expected to be difficult, but The increasing divergence between the pickup weights
also manageable. and off-slips weights corresponds with areas of the
A review of the two nearest offsets indicated that the wellbore where inadequate hole cleaning was
operator had experienced gumbo and bit/BHA balling suspected. A number of weighted sweeps had not been
below surface casing to approximately 9,000 ft TVD. fully circulated out of the wellbore as directed in the well
Instances of torque and drag, tight hole, and sticky hole program and were suspected to have contributed to the
were reported in one offset from 8,000 to 10,300 ft TVD, poor hole-cleaning results, particularly in the ramp area.
and in the other offset from as shallow as 5,600 ft TVD However, a plot of only the moving weights shows
to 8,900 ft TVD. little or no indication that hole conditions are
Because of the S-shaped directional plan with 4,800 deteriorating (Figure 5). A comparison between the
ft of 45° ramp section, hole cleaning was of paramount moving and off-slips weights is recommended to
importance for the EI 262 well. A weighted sweep and properly analyze the effectiveness of the hole-cleaning
short trip program used to successfully drill a similar well program (Figure 6).
was planned for this well. A 7-in. intermediate casing
seat was planned in the vertical section of the well just Case History 2: Plaquemines Parish, Louisiana
above a reservoir, to help minimize the amount of The Hero Lands Co. #1 is located in the Stella field in
openhole at risk if the drillstring became differentially Plaquemines Parish, Louisiana. The planned kickoff
stuck across the reservoir. point was 3,600 ft MD with a 2°/100 ft build to 34°,
5
The geologic objectives, potential and known drilling maintaining that angle to the 9 /8-in. casing point at
hazards and concerns, and operational plans were 12,043 ft MD/10,700 ft TVD. Maximum deviation planned
discussed with the operator’s drilling team and with the at TD was 49° with a horizontal displacement of 6,651 ft.
service companies. The information was incorporated A weighted sweep program was implemented
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 3
OF HOLE-CLEANING DEFICIENCIES

throughout the 12 1/4-in. interval to help ensure that From the kickoff point at 1,700 ft MD, a 12 1/4-in. pilot
adequate hole cleaning was achieved. Both pickup and hole was drilled to 5,037 ft, building angle to 38°. This
off-slips weights were recorded and plotted while run was followed by a 17 1/2-in. hole opening run, where
tripping. While tripping out of the hole at 10,919 ft MD in weighted and high viscosity sweeps were used
preparation for wireline logging, it was necessary to alternately to counter gumbo development. The 13 3/8-in.
rotate the drillstring to get off bottom for the first eight casing was set without incident at 4,898 ft MD.
stands. At 10,176 ft, rotation was no longer required, the The 12 1/4-in. interval was drilled to 10,780 ft MD
off-slips weight was less elevated, and the pickup weight while a 37° angle was maintained, but as the openhole
seemed normal. Hole-cleaning problems had developed section grew longer, sliding became more difficult. The
between a trouble-free trip at 10,195 ft MD and the initial addition of a sulfonated asphalt for shale stabilization
trip at 10,919 ft MD (Figures 7 and 8). and a rate of penetration (ROP) enhancer aided in
After discovering that at least two weighted sweeps sliding efficiency. The weighted sweep program was
had been stopped in the annulus while taking a applied throughout the interval, alternating with high-
directional survey and making a connection, the operator viscosity/nut-hull sweeps in the beginning at the request
and drilling fluids personnel reiterated the crucial of the drilling foremen on location. Plots taken during a
importance of continuously and completely circulating trip at 7,894 ft indicated that hole cleaning was effective
each sweep out of the hole. The next trip at 10,919 ft MD at that point (Figure 13). The first indications of
did not require rotating off bottom, an improvement inadequate hole cleaning appeared during a trip at 9,147
attributed to properly running several weighted sweeps, ft to locate a washout. The plots indicated a significant
but the spread between pickup and off-slips weights still divergence between the pulling and off-slips weights
indicated a dirty wellbore (Figure 9). Diligent efforts to (Figure 14). Plots taken during a trip at 9,991 ft showed
comply with the sweep program helped correct the hole- sharp increases in off-slips weight values (Figure 15),
cleaning deficiency, and the good results were apparent resulting in questions concerning how the weighted
in the next off-slips plot, taken during a trip at 11,807 ft sweep program was applied during this interval.
MD (Figure 10). The crew had been instructed to build each weighted
The pickup weight plots had remained very sweep with a density 5.0 lb/gal over that of the active
consistent throughout the trouble interval, and by mud system. Regular barite was used because dilution
themselves, they would not have provided a warning of rates exceeded the water requirements necessary to
developing problems (Figure 11). Only a comparison water-back the weighted sweeps. The sweeps were to
between the two types of plots could illustrate conditions be pumped every third stand or as indicated by hole
realistically (Figure 12). conditions, and each was to contain 10.0 lb/bbl walnut
hulls to enhance scouring action. However, because the
Case History 3: ST 522L, Offshore Matagorda, Texas high-viscosity sweeps contained nut hulls, they were
The ST 522L SE4 Well #1 was drilled by the same omitted from the weighted sweep formulation.
operator shortly after the Plaquemines Parish well. A Adjusting hole-cleaning procedures corrected the
water-based fluid was used to drill the entire well. divergence and alleviated problems (Figure 16). The 9
5
The proper procedures for implementing a weighted /8-in. casing was set and cemented with no problems at
sweep program were reviewed in a pre-spud meeting 10,757 ft MD. Most wells in this area require a liner to
attended by operator representatives, toolpushers, reach the planned depth because of the sharp increase
drillers, directional drillers, and drilling fluids personnel. in mud density from 12.0 lb/gal to about 16.0 lb/gal.
1
The agreed practices for building and running each However, the operator was able to drill the 8 /2-in. hole
sweep included the following: to 12,320 ft MD with a final mud weight of 16.5 lb/gal
• Increase the mud density by 5.0 lb/gal. with no problems.
• Add proprietary coarse-grind barite to achieve
the weight increase so that additional weight Procedure for Capturing and Plotting Weight Values
material is removed at the shaker and not At present, the moving and off-slips weight values are
recirculated. captured by direct observation of the weight indicator
• Add walnut hulls to disturb and remove cuttings during trips. The values are recorded manually and then
accumulations on the low side of the hole. provided to the well supervisors for plotting and analysis
• While pumping the sweep, continue rotating the using standard spreadsheet applications. Adaptations to
drillstring at the recommended rpm. instrumentation are currently in progress so that peak
• Maintain continuous pumping until the sweep is weights can be captured and plotted electronically as
completely out of the hole. part of real-time hydraulics analysis.
4 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

A Different Perspective on Hole Cleaning and Key Elements of a Successful Weighted Sweep
Sweeps Program
Like the routine use of pickup and slackoff weights as Pumping weighted sweeps while drilling deviated
an indicator of hole conditions, several other routine wellbores has become an established practice for many
practices should be re-evaluated. Many of the hole- operators. When implemented correctly, the sweeps can
cleaning procedures now in use on deviated wells were provide the best method for disturbing and removing the
originally developed for vertical wells. For example, silt beds from the lower side of the hole. The guidelines
pumping high-viscosity sweeps persists as the primary below were developed to help maximize the
defense against excessive cuttings loading. However, effectiveness of a sweep program. Although many subtle
modeling and field studies have shown that high- factors can play a role in hole cleaning, neglect of any or
viscosity sweeps do a poor job of removing silt and all of these key elements can drastically reduce sweep
cuttings beds in high-angle wells.1 effectiveness, and may cause the weighted sweep itself
The target annular velocity (AV) for good hole to exacerbate cuttings-bed buildup.
cleaning has traditionally been 200 ft/min, but when the 1. The drillstring should be rotated at the maximum
flow is distorted in an eccentric annulus, 200 ft/min rpm allowed by the BHA tools and configuration
continues to be the average velocity of the fluid. while pumping sweeps and while circulating
Because fluid takes the path of least resistance, some bottoms up.
flow sections move at different speeds. The faster- 2. All sweeps should be continuously and
moving fluid presents no problem with respect to hole completely circulated out. Failure to do so can
cleaning. The problem occurs when the effects of the render the sweep ineffective. Do not stop
slower-moving fluid (e.g., 60 ft/min) are overlooked. pumping or rotating until the sweep is
Sluggish flow can allow silt to accumulate on the low completely around (well-control issues are an
side of the wellbore. Further, the slower fluid may not exception), even if this means additional
provide the scouring effect necessary to erode and circulating time before making a connection.
remove solids buildup. 3. A clean hole for drilling (rotating and circulating)
Stickiness while sliding is often attributed to is not necessarily sufficiently clean for tripping
differential sticking or other formation-related conditions. (straight pull or slackoff without pumping out or
The belief is that if circulation is unrestricted, cuttings in back-reaming out) or casing (straight slackoff).
the wellbore are not the problem. The formation takes 4. Hole-cleaning conditions are poorest during
the blame: either the pipe is against a depleted sand or slides. Dunes or beds are deposited immediately
swelling shale is causing tight hole. However, the pickup above reductions in outside diameter (OD) in the
versus off-slips plots show that even in wells where BHA. For wellbores exhibiting a history of
differential sticking appeared to be a problem, when the difficult cleaning, pumping a weighted sweep
proper hole-cleaning procedures were applied, the pipe around to clean the wellbore before beginning a
once again moved freely. slide is recommended.
The physical limitations that come into play in 5. The sweep density should be 3 to 5 lb/gal above
deviated wells should also be considered. In some the current mud weight, and the sweep viscosity
cases, nearly one-third of the available standpipe should be low.
pressure is expended in the directional tools and motors. 6. The addition of fibers to sweeps will help
The bent housing motors commonly used for drilling enhance the removal of silt and cuttings after
high-angle wells are not designed for high rotary speeds, they have been disturbed from the low side of
and sliding can account for as much as 50% of the the hole.
drilling mode. The effective removal of silt beds under
these conditions requires fast pipe rotation (100+ rpm), Conclusions
adequate pump output for the hole geometry, and Both moving and off-slips weights should be captured
properly executed weighted sweeps.2 as effective indicators of developing wellbore
The pickup and off-slips weight plots provide a visual management issues. The condition of the wellbore with
indication of wellbore conditions that can help correct respect to cleanliness can be assessed before logging or
some of the misconceptions described in the previous before casing or liners are run. Remedial action can
paragraphs. Additionally, these plots can enable the often be accomplished before expensive problems are
operator to detect silt-bed removal problems before they encountered.
stop the drilling operation. Of the case history wells In addition, best practices related to hole cleaning
discussed below, two developed serious hole-cleaning should be implemented to help maximize the
problems. In both cases, the plots revealed the onset of effectiveness of the recommended sweep program.
trouble. These practices include the following key points:
1. The drillstring should be rotated at the maximum
rpm allowed by the BHA tools and configuration
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 5
OF HOLE-CLEANING DEFICIENCIES

while pumping sweeps and while circulating The traditional belief that a deviated hole is inevitably
bottoms up. going to be sticky should be re-examined in the light of
2. All weighted sweeps should be continuously and results obtained with the use of a weighted sweep
completely circulated out. Failure to do so can program and close monitoring with the weight indicator
render the sweep ineffective. Do not stop plots. An in-depth study is currently underway to
pumping or rotating until the sweep is determine the mechanism(s) underlying the divergence
completely around (well-control issues are an in moving and off-slips weight values. As more case
exception), even if this means additional histories are reviewed, determining the divergence limits
circulating time before a connection is made. that characterize a clean or dirty wellbore may be
3. Hole-cleaning conditions are poorest during possible.
slides. Dunes or beds are deposited immediately
above reductions in OD in the BHA. For Acknowledgments
wellbores exhibiting a history of difficult cleaning, The authors thank Manti Operating Company,
it is recommended to pump a weighted sweep Newfield Exploration, and Halliburton for their support
around to clean the wellbore before beginning a and permission to publish this paper.
slide and as soon after a slide as is practical.
4. The sweep density should be 3.0 to 5.0 lb/gal References
above the current mud weight, and the sweep 1. Hemphill, T.: "Drilling Fluids Sweeps: Their Evaluation,
viscosity should be low. Timing and Applications," SPE 77448, SPE Annual
5. The addition of fibers to sweeps will help Technical Conference and Exhibition, San Antonio, Texas,
enhance removal of silt and cuttings after they Sept. 29-Oct. 2, 2002.
2. Sewell, M. and Billingsley, J.: “An Effective Approach to
have been disturbed from the low side of the Keeping the Hole Clean in High-Angle Wells,” World Oil v.
hole. 223, No. 10 (October 2002).
6. The weighted sweep should contain some
coarse, abrasive material to aid in scouring of
the fines from the lower side of the hole.
6 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 1—EI 262 already shows excessive divergence.


AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 7
OF HOLE-CLEANING DEFICIENCIES

Figure 2—Plots of the next trip on EI 262 indicate conditions are worsening.
8 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 3—EI 262 did not respond favorably to several changes in operational approach.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 9
OF HOLE-CLEANING DEFICIENCIES

Figure 4—Conditions on EI 262 continued to deteriorate


until a drillstring washout temporarily suspended operations.
10 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 5—Plots of EI 262 moving weights do not exhibit sufficient divergence to indicate well problems.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 11
OF HOLE-CLEANING DEFICIENCIES

Figure 6—The off-slips pickup weight plots are good indicators,


but should be viewed in comparison to moving pickup weight plots.
12 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 7—The spread between plots shown on the Hero Lands Co. #1 (HLC 1) bit trip
is due to wellpath complexity rather than hole-cleaning problems.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 13
OF HOLE-CLEANING DEFICIENCIES

Figure 8—During a subsequent trip on the HLC 1, the off-slips and moving weight plots begin to separate.
14 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 9—The third trip plotted on the HLC 1 definitely indicates developing problems.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 15
OF HOLE-CLEANING DEFICIENCIES

Figure 10—After hole-cleaning procedures were adjusted, the HLC 1 plots returned to normal tracking.
16 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 11—The moving pickup weight plots fail to indicate a developing problem.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 17
OF HOLE-CLEANING DEFICIENCIES

Figure 12—The off-slips weight plots on the HLC 1 show not only the trip that posed a problem,
but approximately at what depth the problem occurs.
18 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 13—The first trip on the Matagorda Island ST 522L (ST 522L) well
results in a closely parallel, desirable plot comparison.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 19
OF HOLE-CLEANING DEFICIENCIES

Figure 14—Plots made during subsequent short trips on ST 522L indicate developing problems.
20 M.R. SEWELL, J. ARELLANO, L. KUHN, J. BILLINGSLEY AADE-04-DF-HO-41

Figure 15—Plots from the next round trip on ST 522L show wide divergence.
AADE-04-DF-HO-41 MONITORING INITIAL OFF-SLIPS WEIGHT PROVIDES EARLY WARNING 21
OF HOLE-CLEANING DEFICIENCIES

Figure 16—Adjusting hole-cleaning procedures on ST 522L corrected


the divergence and alleviated problems.

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