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JANUARY 2019

TM

THE COMPLIANCE INFORMATION RESOURCE FOR ELECTRICAL ENGINEERS

Continuing Your
Professional Education in
2019
PLUS
Brexit and Its Impact on
Market Access

Upcoming Changes to
UN 38.3 Lithium Battery Testing

EMC Concepts Explained


Practical Tips
Hot Topics in ESD
On Your Mark
Banana Skins
In Compliance Magazine
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senior Bruce Archambeault Ken Javor


contributors bruce@brucearch.com ken.javor@emcompliance.com
Keith Armstrong Ken Ross
keith.armstrong@ kenrossesq@gmail.com
cherryclough.com Werner Schaefer
Leonard Eisner wernerschaefer@comcast.net
Leo@EisnerSafety.com
Daryl Gerke
dgerke@emiguru.com

columns EMC Concepts Explained Hot Topics in ESD


contributors Bogdan Adamczyk EOS/ESD Association, Inc
adamczyb@gvsu.edu info@esda.org

EMI/EMC/SI/RF Practical Tips On Your Mark


Arturo Mediano Erin Earley
a.mediano@ieee.org eearley@clarionsafety.com

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JANUARY 2019
Volume 11 l Number 1
CONTENTS
26 CONTINUING YOUR
PROFESSIONAL EDUCATION IN 2019
By the In Compliance Staff

Traditionally, the start of a new year is a time when we reflect


on the progress we’ve made during the year passed and set our
goals for the new year. More often than not, your professional
development goals include training or some form of continuing
education to expand or refresh your technical knowledge. We’ve
queried training resources in our industry to provide you with
an overview of free or affordable solutions to meet your training
goals in 2019. You’ll find here sources of compliance-related
seminars, workshops and other types of training, offered online
and on location, public and private.

36 Brexit and Its Impact on Market Access


By Susanne Wende

This article provides an analysis of the steps that manufacturers


and distributors can take now to help ensure their continued
access to the markets in the 27 remaining European Union
Member States (EU-27) following the exit of the United Kingdom
on 30 March 2019.

44 Upcoming Changes to UN 38.3 Lithium Battery Testing


By John C. Copeland

This article provides information on the changes found in


Amendment 1 to the 6th Edition of UN 38.3, which details
recommended testing to assess potential hazards associated
with lithium-ion batteries in transit.

6 Compliance News 18 Hot Topics in ESD 49 Product Showcase

10 EMC Concepts Explained 20 On Your Mark 50 Advertiser Index

15 EMI/EMC/SI/RF Practical Tips 24 Banana Skins


6 | compliance news

FCC Enforcement Bureau Warns LED Sign Marketers

The Federal Communications Commission (FCC) applicable RF limits. LED signs must also include
is reminding manufacturers and marketers of light- labeling, identification and user information disclosures
emitting diode (LED) signs to make sure that their consistent with FCC rules.
signs are compliant with FCC rules. According to the press release, the Enforcement
“The FCC takes seriously its responsibility in Bureau has investigated hundreds of indoor and
ensuring that energy-emitting devices like LED lights outdoor LED sign models and has observed frequent
do not interfere with authorized transmissions,” noted instances of FCC rule violations. Since March of this
Commission Enforcement Bureau Chief Rosemary year alone, the FCC has reached settlement agreements
Harold in a press release. Accordingly, “we remind LED with 21 separate companies marketing LED signs that
sign marketers of their obligations under the law.” did not conform with applicable FCC requirements.
Radio frequency (RF) energy emitted by LED These settlements have resulted in about $850,000 in
signs can interfere with many types of wireless financial penalties paid by the implicated companies,
communications and services. Under FCC rules, as well as their commitment to meet all requirements
LED signs must be tested and found compliant with going forward.

FCC Warns Against Fishing Net Buoys That Use RF

The Enforcement Bureau of the Federal have a serious detrimental effect on maritime safety,
Communications Commission (FCC) has issued hampering situational awareness of maritime operators
an Enforcement Advisory in connection with the and endangering ships relying on AIS to avoid
marketing, sale or use of fishing net buoys that use collisions at sea.”
radio frequencies reserved for marine navigation safety The FCC Advisory reminds manufacturers, retailers
communications. and importers of AIS equipment and other marine
The Advisory notes that RF-enabled fishing net equipment to familiarize themselves with all applicable
buoys are being marketed as devices that can mark FCC rules governing equipment authorization and
and track fishing nets. However, these devices utilize to immediately cease advertising or selling AIS
frequencies reserved exclusively for automated equipment that is not certified in accordance with FCC
identification systems (AIS) used to broadcast and requirements. The Advisory also reminds parties that
exchange critical marine vessel information. FCC rules violations of FCC marketing and operating rules can
do not authorize AIS devices for use with fishing nets. serve as the basis for significant monetary penalties.
According to the Advisory, the devices, which are
being advertised as “AIS Fishing Net Buoys,” “can

DILBERT © 2018 Scott Adams. Used By permission of ANDREWS MCMEEL SYNDICATION. All rights reserved.
JANUARY 2019 IN COMPLIANCE | 7

U.S. FCC Chairman Calls on Industry to Join Anti-Spoofing Efforts

As part of its ongoing effort to the so-called SHAKEN/STIR Pai’s letter requested that
help stem the growing problem of framework. SHAKEN/STIR recipients provide their detailed
illegal robocalls, the Chairman of (an acronym for Signature-based responses regarding their plan
the U.S. Federal Communications Handling of Asserted Information implementation timeline to the
Commission (FCC) has called on Using toKENs (SHAKEN) and Commission by November 19th.
leading phone industry companies the Secure Telephone Identify The FCC has been vigorously
to quickly adopt advanced Revisited (STIR) standards), enforcing its regulations against
technologies that can help to provides a mechanism to illegal robocalls and spoofing
facilitate validation of inbound authenticate and verify caller activities and has issued forfeitures
calls and more quickly identify identification for calls carried over totaling more than $200 million
caller ID spoofing activity. an IP network. The SHAKEN/ since the beginning of 2017.
In letters sent in early November STIR framework is the product But Pai believes that adoption
to AT&T, T-Mobile, U.S. Cellular, of a joint effort between the of a robust call authentication
Verizon and at least 10 additional Commission and several industry framework by leading service
companies, FCC Chairman Ajit task forces and has been proposed providers is essential to ending
Pai requested that service providers for adoption and deployment caller ID spoofing.
provide the FCC with their in 2019 by the North American
timeline for deployment of Numbering Council (NANC).
8 | compliance news

FCC Reviews Rules on Space Debris

The Federal Communications of the last three years alone. As a the satellite licensing process as
Commission (FCC) has taken result, there has been a significant well as improvements in mitigation
action to review its long- increase in the number of satellites guidelines and practices.
standing rules regarding the in orbit and a concurrent increase Notably, the NPRM also denied
mitigation of debris from satellite in the amount of orbital debris an 18-year old petition to apply
communications systems orbiting that can be generated. Such debris the FCC’s orbital debris mitigation
in space. can directly affect the operational requirements to amateur radio
According to the Commission’s reliability of new satellite systems. service satellites, noting that
Notice of Proposed Rulemaking The Commission’s NPRM “numerous licensees, including
(NPRM), the value of the global represents an effort to update amateur satellites operating in
space economy is now estimated at and revamp Commission rules LEO (low-earth orbit), have
nearly $400 billion with investment originally implemented in 2004 so successfully satisfied our orbital
in start-up space ventures estimated that they more fully reflect both debris mitigation requirements.”
at between $2-3 billion in each the Commission’s experience in

FCC Updates HAC Requirements

The U.S. Federal Communications Commission • Service providers must certify annually that they
(FCC) has modified its reporting and consumer are in compliance with all FCC rules applicable to
communications requirements regarding hearing HAC handsets; and
aid-compatible (HAC) wireless handsets. • Eliminates the requirements that service providers
In a Report and Order issued in mid-November, the file FCC Form 655 annually with the FCC,
Commission adopted the following modifications to its while continuing to require the filing by handset
current HAC requirements: manufacturers.
• Service providers must now post on their publicly- According to FCC Chairman Ajit Pai, the changes
available websites information about HAC wireless “will enable consumers to obtain the relevant
handsets that is currently submitted annually to the information they need about the availability of hearing
FCC on Form 655; aid-compatible devices” while “also allow(ing) the
Commission to ensure compliance with minimal burden.”

You Can’t Make This Stuff Up! Will Electric Cars Make AM Radio Obsolete?

Electric-powered automobiles may offer many electric engines become more powerful, AM radio fails
important advantages over conventionally-powered to work at all.
vehicles when it comes to environmental considerations. Rather than searching for a solution to the problem,
But they may also lead to the demise of AM radio. several electric vehicle manufacturers, including Tesla,
According to a recent article in the Wall Street BMW and Honda, have reportedly removed AM radio
Journal, manufacturers and consumers are finding capabilities from their vehicles altogether, assuming that
that the electromagnetic frequencies generated by the FM and satellite radio stations and streaming from in-
vehicles’ electric-powered motors occupy the same vehicle smart phones will fill the void. But woe to those
wavelength as AM radio signals. As a result, AM drivers who have fond memories of listening to an ever-
radio signals are fully or partially blocked even before changing array of AM radio stations as they traveled
they reach the onboard antenna. At best, drivers and across the country in wood-paneled station wagons!
passengers get radio reception full of static. But, as
JANUARY 2019 IN COMPLIANCE | 9

FDA Issues Updated Guidance on FDA Releases Draft Guidance of


Medical Device UDI Compliance Medical Device Cybersecurity

The U.S. Food and Drug Administration (FDA) The U.S. Food and Drug Administration (FDA) has
has issued an updated Guidance on its unique device issued a series of recommendations for medical device
identification (UDI) labeling requirements for manufacturers whose devices may be susceptible to
medical devices. cybersecurity risks.
Under the terms of the Guidance, which was The FDA’s draft guidance “Content of Premarket
issued in early November, device manufacturers Submissions for Management of Cybersecurity in
of most Class 1 and unclassified medical devices Medical Devices” updates information provided by the
will be allowed to continue to market UDI devices FDA in 2014 and details revised recommendations
manufactured prior to the implementation date of for device design, labeling and documentation to be
the FDA’s new UDI labeling and data submission included as part of premarket submissions for at-risk
requirements, even if the labeling of those devices medical devices. The updated guidance is intended to
does not conform with the FDA’s labeling address the rapidly-evolving cybersecurity landscape, as
requirements. well as an increased understanding of actions that can
The change is intended to provide device be taken by device manufacturers to mitigate the threat.
manufacturers with more flexibility regarding the The FDA is hosting a public workshop January 29-30
disposition of UDI medical devices in inventory that to discuss specific aspects of the draft guidance in
do not bear the required labeling. detail. Further information about this workshop,
FDA rules regarding labeling and data submission including registration instructions, is available at
requirements applicable to UDI systems in most https://www.fda.gov.
Class 1 and unclassified medical devices are intended
to facilitate submission and posting of listings to
the Global Unique Device Identification Database Errata
(GUDID) for UDI systems. Although these
requirements were due to be phased in starting this The article “What Every Engineer Needs to Know
past September, the FDA now says that it does About: Filters” that ran in the October 2018 issue of
not intend to enforce the requirements prior to In Compliance on pages 68-73 previously appeared in
September 2022. Interference Technology March 2018 EMC Fundamentals
Guide. To view the updated version of this article please
visit: https://incompliancemag.com/article/filters.

You Can’t Make This Stuff Up! Kilograms, Amperes and Kelvins, Oh My

Just when you thought that some ampere, the kelvin and the mole. As • Kelvin—will be defined by the
things were forever immutable, now of May 2019, these measurement Boltzmann constant (k)
comes word that the definitions of units will no longer be defined by • Mole—will be defined by the
some critical weights and measures actual physical objects, but instead Avogadro constant (NA)
will soon be changed. “in terms of constants that describe
According to a report posted to the natural world.” The changes are reportedly
Science Daily website, the General Specifically, the changes are: intended to “assure the future
Conference on Weights and stability of the SI and open the
• Kilogram—will be defined by the opportunity for the use of new
Measures voted in November to Planck constant (h)
redefine the international system of technologies, including quantum
units (SI), resulting in changes in • Ampere—will be defined by the technologies, to implement the
the definition of the kilogram, the elementary electrical charge (e) definitions.”
10 | EMC concepts explained

IMPEDANCE OF THE FOUR PASSIVE CIRCUIT


COMPONENTS: R, L, C, AND A PCB TRACE

By Bogdan Adamczyk and Jim Teune

T
his article investigates the impedance of the three
standard passive circuit components (R, L, and C) as well Dr. Bogdan Adamczyk is a
professor and the director
as the frequency response of a PCB trace. It is shown that of the EMC Center at Grand
a PCB trace can be modeled as a resonant RLC network just like Valley State University
the standard components and effectively constitutes the fourth (http://www.gvsu.edu/
circuit component whose frequency behavior directly effects the emccenter) where he performs
research and develops EMC
impedance of the resistors, inductors, and capacitors on a PCB. educational material. He is an
iNARTE certified EMC Master Design Engineer,
1. COMPONENT MODELS AND SIMULATIONS a founding member and the chair of the IEEE
EMC West Michigan Chapter. Prof. Adamczyk
Actual circuit components exhibit non ideal effects that can is the author of the textbook “Foundations of
be modeled by augmenting the ideal model with a parasitic Electromagnetic Compatibility with Practical
Applications” (Wiley, 2017). He can be reached
resistance, inductance and capacitance. The parasitics for the
at adamczyb@gvsu.edu.
three standard components (R, L, and C) considered in this
section come from the component itself and not from the
connecting traces. The parasitics associated with a PCB trace Jim Teune is a founding
considered in this section come from the trace itself and not from partner of E3 Compliance
LLC which specializes in
the other circuit components. product development and
EMC precompliance testing.
1.1 Resistor He is an iNARTE certified EMC
Engineer and Master EMC
Circuit model and the impedance vs. frequency curve (straight- Design Engineer. Jim is an
line approximation) for a resistor and its parasitics (with no traces industrial partner of the EMC Center at GVSU.
attached) are shown in Figure 1 [1]. He can be reached at jim@e3compliance.com.

Figure 1: Resistor circuit model and its impedance curve


JANUARY 2019 IN COMPLIANCE | 11

The parasitic inductance and capacitance in Figure 1 1.4 PCB Trace


are inherent to the component itself and the Figure 7 on page 12 shows the circuit models and the
fabrication method, and are not attributed to the impedance curves for two PCB traces of length 0.75
connecting traces. Figure 2 shows the simulation and 2.5 inches, respectively.
results for a 300-Ω surface mount resistor together
with its realistic parasistics (simulation is run between
1 MHz and 1 GHz).

The low-frequency impedance


stays at 49.5 dB and drops by
1 dB at 1 GHz. The self
resonant frequency is well above
1 GHz and thus not shown in
the simulation. This simulation
result will be confirmed in the
measurement section.

1.2 Inductor
Circuit model and the
impedance vs. frequency curve
for an inductor with its parasitics
(with no traces attached) are
Figure 2: Resistor with its parasitics - impedance vs. frequency (no connecting traces)
shown in Figure 3.

Figure 4 shows the simulation


results for a 220-nH inductor
together with its realistic
parasistics.

The self-resonant frequency of


the inductor is 638.2 MHz –
this result will be confirmed in
the measurement section.

1.3 Capacitor Figure 3: Inductor circuit model and impedance curve impedance vs. frequency (no connecting traces)
Circuit model and the impedance
vs. frequency curve for a
capacitor with its parasitics (with
no traces attached) are shown in
Figure 5 on page 12 [2].

Figure 6 on page 12 shows the


simulation results for a 120-pF
capacitor together with its
realistic parasistics.

The self-resonant frequency of


the capacitor is 995.2 MHz –
this result will be confirmed in
the measurement section. Figure 4: Inductor with its parasitics - impedance vs. frequency (no connecting traces)
12 | EMC concepts explained

Comparison of these curves


with the one in Figure 4 reveals
that an unpopulated PCB trace
acts as an inductor! The longer
trace has larger inductance
and hence its self resonant
frequency is lower than that of
the shorter trace.

These are two very important


observations since in any
practical circuit, the standard
Figure 5: Capacitor circuit model and impedance curve
three passive components (R,
L, and C) will be connected
to other components with
PCB traces. These traces
will act as the fourth circuit
component whose impact will
depend on its trace length.
The measurement section will
illustrate this impact.

2. IMPEDANCE
MEASUREMENTS
The experimental boards used
for impedance measurements
are shown in Figure 8 [3].

The measurement setup is Figure 6: Capacitor with its parasitics –impedance vs. frequency (no connecting traces)
shown in Figure 9.

2.1 PCB Trace


Figure 10 shows the
impedance measurement of
two unpopulated PCB traces
of length 0.75, and 2.5 inches,
respectively.

Note that the results in


Figure 10 are consistent
with the simulation results
in Figure 7. The short trace
resonates at 1 GHZ while
the long one resonates at a
frequency of 559.8 MHz.
This behavior is the direct
consequence of the increase in Figure 7: PCB traces with their parasitics - circuit model and impedance vs. frequency
the trace inductance. (no components attached)
JANUARY 2019 IN COMPLIANCE | 13

Figure 8: PCB boards used for impedance measurements Figure 9: Measurement setup

2.2 Resistor
Figure 11 shows the impedance
measurement of a 300-Ω
resistor with no connecting
traces and with the PCB traces
of length 0.75, and 2.5 inches,
respectively. (Resistor used is
Stackpole Electronics, Inc.
RMCF0805JT300R).
Figure 10: PCB Trace – impedance measurements: a) short trace, b) long trace
Note that the result in
Figure 11a is consistent
with the simulation result in
Figure 2. When the resistor
is attached with a short PCB
trace, the 3-dB point moves
from the GHz range to the
frequency of 835 MHz. As
the trace length increases,
this point moves to the left
(522 MHz), which is the direct
consequence of the increase in
the trace inductance.

2.3 Inductor
Figure 12 on page 14 shows
the impedance measurement
of a 220-nH inductor with no
connecting traces and with
the PCB traces of length 0.75, Figure 11: Resistor – impedance measurements with: a) no trace, b) short trace, c) long trace
14 | EMC concepts explained

and 2.5 inches, respectively. (Inductor used is Murata, REFERENCES


LQG18HHR22J00). 1. Bogdan Adamczyk, Foundations of Electromagnetic
Compatibility with Practical Applications, Wiley, 2017.
Note that the result in Figure 12a is consistent
with the simulation result in Figure 4. When the 2. Adamczyk, B., Teune, J., “Impact of a Trace
inductor is attached with a short PCB trace, the self Length on Capacitor Frequency Response,”
resonant frequency point moves from 638.2 MHz In Compliance Magazine, March 2018.
to 559.5 MHz. As the trace length increases, this 3. Bill Spence and Pete Vander Wel, “Designers
frequency shifts to the left, to 278.6 MHz, which is of the PCB used for impedance measurements,”
the direct consequence of the increase in the trace Gentex Corp, 2008.
inductance.

What is noteworthy here is


the fact that the inductor
connected with a short
trace resonates at the same
frequency as the unpopulated
long PCB trace itself! This
result supports the simulation
conclusion in Section 1.4: an
unpopulated PCB trace acts as
an inductor!

2.4 Capacitor
Figure 13 shows the
impedance measurement of
a 120-pF capacitor with no
connecting traces and with
the PCB traces of length 0.75,
and 2.5 inches, respectively. Figure 12: Inductor – impedance measurements with: a) no trace, b) short trace, c) long trace

(Capacitor used is Murata,


CGM1885C1H121JA16).

Note that the result in


Figure 13a is consistent
with the simulation result in
Figure 6. When the capacitor
is attached with a short
PCB trace, the self resonant
frequency point moves from
993.2 MHz to 612.4 MHz. As
the trace length increases, this
frequency shifts to the left, to
117.5 MHz, which is the direct
consequence of the increase
in the trace inductance.
Additionally, an anti-resonance
point is present at 901.5 MHz
frequency. Figure 13: Capacitor – impedance measurements with: a) no trace, b) short trace, c) long trace
EMI/EMC/SI/RF practical tips | 15

AVOID CRITICAL SIGNALS


IN EDGES OF THE PCB
By Arturo Mediano

When routing a printed circuit board (PCB), try to avoid critical signals in emissions
or immunity close to the edge of the board to create a more robust system for
EMI and EMC.

I
n the design of a PCB a critical task is to identify
Arturo Mediano received his M.Sc. (1990)
critical signals for emissions and immunity. For and his Ph. D. (1997) in Electrical Engineering
emissions, those signals are for example digital from University of Zaragoza (Spain), where
signals (i.e. clocks), high dv/dt or di/dt signals, RF, he has held a teaching professorship in EMI/
EMC/RF/SI from 1992. He is the founder of
etc. For immunity, we consider resets, interruptions,
The HF-Magic Lab®, a specialized laboratory
low level analog signals, etc. for design, diagnostic, troubleshooting, and
training in the EMI/EMC/SI and RF fields at
When those signals are identified, avoid routing them I3A (University of Zaragoza). Arturo can be
reached at a.mediano@ieee.org.
close to the edge of the board especially if a ground
plane is not correctly located below the signal.

In Figure 1 an example with a critical signal for To minimize this effect we have two possibilities
emissions is presented. The signal forward path is in top as shown in Figure 2. You can separate the trace
layer close to the edge of the board and the return path from the edge and include a ground plane below the
in bottom layer is not located below the signal with full trace (left) or you can include an additional trace in
coverage. The fringing effect creates a very hot area with top layer along the edge of the board connected to
possibilities to radiate and/or create coupling problems the ground planes with vias (right). In this way, the
to nearby circuits, cables, or slots in enclosures. electromagnetic activity is contained inside of the PCB
(the fringing effect is reduced).
16 | EMI/EMC/SI/RF practical tips

Figure 1: The effect of critical signals in the edge of boards.

Figure 2: How to minimize the fringing effect.

I have prepared a simple experiment to


visualize this problem in the laboratory.
A small PCB with two layers has been
manufactured as explained in Figure 3.

Two cases will be compared: i) a top


trace close to the edge of the board
and without a complete ground plane
below it (top figure), and ii) a top trace
separated from the edge of the board and
with a good ground plane below it.

The board was manufactured as in


Figure 4 where our signal (a digital
clock) is introduced in connector
K8.1 and a resistor R8.1 is the load.
The bottom layer (not shown) has
the ground plane with limit in the
dashed line labeled as “GND EDGE
ON BOTTOM LAYER”. The two
situations to be compared are selected
with jumpers JP8.1 and JP8.2. Figure 3: Basic description of the PCB in our experiment.
JANUARY 2019 IN COMPLIANCE | 17

The activity measured below the PCB with a spectral My final advice: NEVER route a critical signal close
scan is shown in Figure 5. Note the harmonics of the to the edge of the board. Our example was related
clock and some signal in the 100MHz band related with with emissions but a fully equivalent situation can
FM broadcasting ambient noise. The difference between be described considering the signal is critical for
a trace close to the edge (left) and a trace far from the immunity.
edge (right) is in some harmonics more than 20dB.

Another interesting result is the


measurement of magnetic field
in a spatial scan as shown in
Figure 6.

For the case of trace close to


the edge the hot area is clearly
identified in red color, a very
dangerous area to locate close
to cables or sensitive areas of
your product. Additionally some
emissions can be radiated especially
in the UHF frequency band for
typical size of electronic products. Figure 4: The board in our experiment.

Figure 5: Spectral activity close to the PCB: with trace close to the edge (left) and far from the edge (right).

Figure 6: Spatial activity close to the PCB: with trace close to the edge (left) and far from the edge (right).
18 | hot topics in ESD

ESD FROM WITCHCRAFT TO SCIENCE


By Dr. Jeremy Smallwood for EOS/ESD Association, Inc.

A rthur C. Clarke formulated three laws (1) which


can be adapted for electrostatics and ESD use:
Dr. Jeremy Smallwood (BSc CEng MIET CPhys
FInstP) has over 60 publications in the fields
of electrostatics, measurements, ESD ignition
1. When an expert states that something is possible, hazards and ESD prevention and is a regular
they will often be right. If they state that something speaker at international conferences and
is impossible, they are quite possibly wrong. workshops. He works in British Standards and
IEC panels on handling of electrostatic sensitive
2. To discover the limits of the possible we only need devices and control of undesirable static electricity.
to venture a little way past the usual.
Founded in 1982, EOS/ESD Association, Inc. is a
3. Any technology with which we are not familiar is not for profit, professional organization, dedicated to
education and furthering the technology Electrostatic
indistinguishable from magic. Discharge (ESD) control and prevention. EOS/ESD
Association, Inc. sponsors educational programs,
develops ESD control and measurement standards, holds international
Experience has convinced me that the first and second technical symposiums, workshops, tutorials, and foster the exchange of
are valid. I learned long ago the hard way not to say (at technical information among its members and others.

least in front of a client) that something is impossible.


My conversations with some unfortunate industry
It is easy to see how this model reflects the growth in
practitioners who have been instructed to sort out their
understanding of ESD control and our ability to develop
company ESD program tells me that for many people
effective ESD control programs in the electronics
the third is true also. industry. In the late 1970s ESD was a new issue scarcely
recognized or believed by most in the industry (Stage 1).
In psychology, the “conscious competence” learning
model has been devised which relates to stages in the Over the next decade or so various individuals and
progress of learning (2). These can be summarized as organizations worked to demonstrate ESD risks and
understand them, learning to specify ESD control
Stage 1: Unconscious incompetence - The learner does programs and make ESD control equipment and
not understand or know how to do something and materials, and writing the first Standards relating to
may not see the need to do it. To progress, they must ESD control (Stage 2).
recognize their own incompetence and the value of the
new skill before moving on to the next stage. Mistakes were made and these led to learning and
development of the field. Conferences and knowledge
Stage 2: Conscious incompetence - The learner does sharing via the ESD Association and Symposium
not understand or know how to do something but they and other routes, led to much wider dissemination of
recognize the need and value of it. Making mistakes knowledge and practice of ESD control techniques.
can be an essential part of the learning process. There gradually arose many individuals and
organizations at Stage 3.
Stage 3: Conscious competence - The learner is now a
practitioner who knows how to do something but this The number increased over subsequent decades. We can
requires heavy conscious involvement. now attend tutorials given by expert practitioners and
even get Certification as a means of recognition of our
Stage 4: Unconscious competence. The practitioner’s competence.
skill has become “second nature”. It may even be
performed while executing another task. They may be Yet, in my practice as a consultant I still come across
able to teach it to others. individuals and organizations who are at Stages 1 and 2.
JANUARY 2019 IN COMPLIANCE | 19

Those at Stage 1 often believe ESD is not a real issue essentially made of easily charged insulating materials,
for them. Many feel being forced to adopt what may or how to measure electrostatic properties of minute
be perceived as unnecessary or over the top ESD features of some modern ESD protective packaging.
control measures because their customers require them
to do so. Often, they will state that they don’t get ESD control will move increasingly from the realms
ESD failures. Whether or not this is correct is open to of magic to applied science, as more of us move into
discussion, but if asked whether they analyze failures Stage 3 learning. We should now know how every
for ESD damage they usually reply that they don’t. piece of ESD control equipment we use works as
If they do have ESD failures, they would not know part of the ESD control program, why we selected it
about them. and how we will detect when it fails. Investment in
knowledge and understanding may be among the best
ESD control investment made by those at Stages ESD control strategy we can make. We wouldn’t try
1 and 2 is often regarded by them as money to control our finances by magic, so why would we
wasted. Ironically, they may be right, because their attempt to use it in our ESD control program?
ESD control measures applied with insufficient
understanding may be ineffective. As an example, REFERENCES AND FURTHER READING
grounding personnel is an essential ESD control • Wikipedia, Clarke’s Three Laws,
measure in manual handling of ESDS. One https://en.wikipedia.org/wiki/Clarke%27s_three_laws.
organization had a serviceable ESD control floor • Wikipedia, The Four Stages of Competence,
that represented a serious investment. Personnel https://en.wikipedia.org/wiki/Four_stages_of_
can be effectively grounded through a footwear and competence.
flooring system, but both ESD control footwear and
flooring that work together as a system are necessary • Smallwood J., Taminnen P., Viheriaekoski T.,
for effectiveness. They had decided not to issue their (2014) Optimizing Investment in ESD Control,
personnel with ESD control footwear as it was Proc. EOS/ESD Symp., EOS-36, Paper 1B.1.
regarded as expensive and unnecessary.
In fact, I was hardly able to find any
equipment that was grounded through
the floor – this expensive, potentially very
useful facility was completely wasted.

None of us, I believe, are fully in Stage


4 in ESD control. Those at the forefront
move fluidly between Stages 2, 3 and 4
as new manufacturing and ESD control
technologies emerge, and we detect and
evaluate new risks and propose new
solutions. ESD control standards continue
to evolve as we better understand ESDS
sensitivity and ESD threats, and how to
control them. The most sensitive ESDS and
novel processes often may need recognition
of unusual ESD risks and non-standard
control measures. ESD will continue to
surprise us regularly with issues that seem
to be impossible, either in how they happen
or how they may be controlled. Examples
are the challenge of preventing charging
and damage to flat panel displays which are
20 | on your mark

UNDERSTANDING RISK ASSESSMENT


By Erin Earley

This month, we’ll look at risk assessment, a fundamental element not only of labeling, but of the
overall safety of your products

R isk assessment is fundamental when it comes to


machine and product design – as well as safety. You
can’t design out a risk, safeguard a hazard or warn about
Erin Earley, head of communications at
Clarion Safety Systems, shares her company’s
passion for safer products and workplaces.
a risk unless you first assess it. A thorough risk assessment She’s written extensively about best practices
for product safety labels and facility safety
will identify potential risks and control actions related
signs. Clarion is a member of the ANSI Z535
to them to protect those who interact with your product Committee for Safety Signs and Colors, the
during its anticipated lifecycle. It’s important to have a U.S. ANSI TAG to ISO/TC 145, and the
complete understanding of the risk assessment process, why U.S. ANSI TAG to ISO 45001. Erin can be
reached at eearley@clarionsafety.com.
it’s needed, and when it’s needed in order to understand
your requirements and the safety and liability impact.
Risk assessments can help manufacturers improve
DEFINING RISK – AND WHEN RISK product/equipment safety, reduce risk and comply
ASSESSMENT IS NEEDED with applicable legal requirements. From a legal
What is risk? Why and when do we need to assess it? perspective, “reasonably foreseeable” risks must be
defined as well as “reasonable” ways to mitigate risks
ANSI B11.TR3, part of the ANSI B11 series of associated with hazards that cannot be designed out.
technical reports and standards pertaining to the
design, construction, care and use of machine tools, It’s critical to proactively prioritize and mitigate risk
provides us with these helpful definitions: in advance of injuries or catastrophes. This process
is your means to evaluate your product’s foreseeable
• Hazard: A potential source of harm risks at stages that you determine. With risk
• Risk: A combination of the probability of occurrence of assessment, potential hazards can be identified with
harm and the severity of that harm solutions provided as early as possible in the product’s
lifecycle. This can be done during the concept stage
• Risk assessment: The process by which the intended use
of the product’s design, during the final stage of
of the machine, the tasks and hazards, and the level of
design, prototype production and testing, on a final
risk are determined
manufactured product, and after placement in the
• Residual risk: Risk remaining after protective market if an accident occurs or if an unforeseen safety
measures have been taken concern arises. See Figure 1.

At its core, risk assessment is a process where hazards KEY STANDARDS TO FOLLOW
are identified, the severity of injury presented by each For consistency and to utilize the latest advances in
hazard is estimated, and the probability of occurrence this area, following a standards-based risk assessment
of the injury is estimated. For risks that are considered process is important. Recent risk assessment standards
“unacceptable” based on the standards, regulations from ANSI and ISO exemplify today’s best practices
and laws that apply to the area at hand – as well as in this field. These are useful tools to help prioritize
opinions of your organization – safeguards or control risks and examine ways to reduce them, with
measures are needed to reduce the risk. This involves helpful annexes for analyzing hazards and defining
either eliminating the hazards or controlling those risk severity levels. The methods outlined in these
risks that can’t be eliminated to minimize injury and standards can be tailored to become your team’s
illness potential. standardized process for product risk evaluation.

This article is courtesy of Clarion Safety Systems ©2019. All rights reserved.
JANUARY 2019 IN COMPLIANCE | 21

Best practice standards in this field include: • ISO 31000 Risk management – Guidelines
• ANSI Z10 Occupational Health and Safety • ISO 31010 Risk management – Risk assessment
Management Systems standard techniques
• ANSI B11.0 Safety of Machinery; General • ISO 12100 Safety of machinery – General principles
Requirements and Risk Assessment for design – Risk assessment and risk reduction

Figure 1: An example of how risk assessment can be used throughout a product’s lifecycle
22 | on your mark

Keep in mind as well that there are a number of (see the hierarchy of controls in Figure 2) machine
industry standards requiring risk assessments that builders lose out completely on the most effective
may provide additional insight, including – among means for risk reduction if they don’t consider ways to
many others – machinery, packaging machinery, reduce the risk as early as possible. Some inherently
semiconductor equipment, electrical systems, fire and safe design measures are very simple, like ensuring
consumer products. that sharp corners and edges are broken (radiused), or
that the clearances between moving parts and fixed
THE RISK ASSESSMENT PROCESS parts are large enough that fingers and hands can’t be
When it comes to product safety, potential risks must trapped or crushed. Other methods are more complex,
be identified, and then a determination needs to be like using sound engineering techniques when
made as to whether they’re designed out, guarded or designing the electrical or fluidic control systems.
warned about. These are all methods that can’t be used once the
machine is finished.”
From a legal perspective, you must also define what
hazards are “reasonably foreseeable” and “reasonable” ANSWERING COMMON QUESTIONS
ways to mitigate risks associated with hazards that From his experience working with clients, Nix says
cannot be designed out. The typical process is: that two of the big picture questions he’s commonly
• Identify hazards asked are:

• Assess risk 1. Isn’t a risk assessment a potential liability


nightmare if discovered during a product liability
• Reduce risk lawsuit?
• Document results 2. How do I use risk assessment to determine what
• Reassess the risk risk control measures I need?

“When it comes to the safety


of any machine, the critical
stage for risk assessment is at
the beginning of the design
cycle, even if this means that
the machine is just an idea on
a napkin. Identifying hazards
and thinking about risk
mitigation can start as soon
as the design process begins,”
says Doug Nix, managing
director of Compliance
Insight Consulting, which
provides regulatory,
machinery safety analysis,
consulting and training
services to clients. He also
leads the Machinersafety101
blog and podcast to spread
resources and best practices
for machine safety.

“Since the first level of the


hierarchy of controls is
‘Inherently Safe Design,’ Figure 2: An example of the hierarchy of controls, based on ISO 12100
JANUARY 2019 IN COMPLIANCE | 23

It may seem like documentation that proves your product had inherent risks would
be detrimental in a liability lawsuit. However, the opposite is true. A formal, well-
documented risk assessment program supports a product liability defense position
should an accident and lawsuit occur.

The answer to the first, Nix says, is “Absolutely not. The bottom line: to effectively identify, mitigate and
If a risk assessment is well done, it shows that the communicate about risks, assessments need to be
company was trying to do the right thing, taking taken seriously, and viewed as an ongoing process to
proactive steps to protect people.” improve safety.

It may seem like documentation that proves your “Risk assessment should start at design and then be
product had inherent risks would be detrimental in iterated at each major step in the design, build and
a liability lawsuit. However, the opposite is true. A installation of the machinery. Once the machine
formal, well-documented risk assessment program is commissioned, the workplace should take the
supports a product liability defense position should machine risk assessment and use it as the basis for
an accident and lawsuit occur. It shows your efforts to the workplace job hazard analysis to determine the
reduce risk and the “reasonableness” of the decisions specifics of staffing (such as the need to rotate workers
you made to make your product safer, including the through specific tasks due to ergonomics issues), PPE,
method used to develop the labels that were needed to and training,” says Nix.
communicate essential safety information.
With better risk communication comes the possibility
When it comes to the second question, “Apply of significantly reducing injuries and deaths in the
the hierarchy of controls following the initial risk workplace.
assessment, then iterate the risk assessment to
decide if enough risk reduction has been achieved Stay tuned for our next article in the On Your Mark
series for an in-depth interview with Doug Nix on
and if anything more needs to be done. Risks not
more practical implications of risk assessment and your
fully mitigated by inherently safe design measures
products – including exploring his ‘field guide to bad risk
or engineering controls require the use of hazard
assessments’ to help you identify steps that may be needed to
warning signs and labels and other information for use
make improvements to your processes.
(manuals, lights, bells, buzzers, etc.),” Nix says.

AVOIDING COMMON RISK ASSESSMENT


PITFALLS
Nix also sees common pain points or struggle areas
with clients performing risk assessments. These
include:
• Using outdated risk assessment methods, instead
of current hazard-based and standards-based
assessments
• Risk assessments being done by a single person
rather than a team
• Risk assessment done ‘for form’ and then filed away
without any action taken
24 | banana skins

Banana Skins 144 Video surveillance system


interferes with car central
locking and security

142 Intermodulation of two essentially useless by these strong radio- Gun Wharf, a leisure centre in
broadcast transmitters frequency fields.) Portsmouth, opened in Easter 2001.
interferes with automatic garage doors It had an underground car park, and
The wiring within your camera (it may the car park had a video surveillance
We have news from down-under about system. It seems that electromagnetic
things that bump and grind in the night... be nothing more than a centimetre or
so of printed-circuit land on a fiberglass emissions from the video system would
circuit board) acts as an antenna. The often interfere with car central-locking
Australia’s ABC TV and Sydney’s and security systems – locking the cars
new FM radio station ‘Nova 96.9’ signal it picks up can then be rectified
(changed from a radio signal to a small as soon as they were unlocked, or just
have unwittingly joined forces to not allowing them to be unlocked at
meddle with automatic garage doors. D.C. voltage) and this voltage can,
in turn, add to or subtract from the all. Many people had to leave their cars
VK2WI reports that hundreds of in the car park and take taxis home.
radio-controlled garage doors across small voltage generated or controlled
Sydney have been overloaded by the by the light-sensing elements in your
camera metering system. I would guess (From Anne Cameron, Alenia Marconi
ABC and Nova transmissions and Systems, 6th July 01)
some are refusing to open and close. In that if it adds, you get underexposure;
if it subtracts, you get overexposure.
145
several cases the doors have developed Electromagnetic weapons
a life of their own, randomly opening It will depend upon exactly how the
rectification occurs in the camera circuit. could be used for
and closing at all hours. The reason Information Warfare
is that Nova broadcasts on 96.9MHz
and the ABC TV sound signal is on A parallel case of this type of A relatively recent (1997) definition
69.75MHz. interference occurs when an automobile of Information Warfare given by
with a radio-controlled door lock is the Ministry of Defence is: “The
When the two signals mix in an located near a high-powered radio or deliberate and systematic attack on
overloaded door receiver, the result television transmitting tower. Often, it’s critical information activities to exploit
is a 27.15MHz signal, which passes impossible to unlock the car using the information, deny services to the
straight through most door receivers small, keychain-type device because of authorised user, modify and corrupt
which are tuned to 27.145MHz, only the same type of effect. In some cases, data.” The issues involved reach well
5kHz different. This causes erratic a particular program signal will trigger beyond the realm of military warfare,
behaviour, dependent upon signal the car alarm! The tops of some of extending to e-business, e-commerce,
content, and the doors open and close those California hills are loaded with e-finance and e-government. The
in sympathy. Perhaps the designer has radio transmitters and can contain very power, water and food distribution
sleepless nights, too! strong radio-frequency (RF) fields. systems, the emergency services, air
It would be my guess that the metal traffic control systems, the banking
(From Graham Eckersall G4HFG / housings of some cameras would shield sector and the financial markets, to
W4HFG 6th July 01, who got it from the internal electronics from RF effects. name but a few, are all dependant on
the ‘News’ section of the RSGB website, networked digital systems for effective
www.rsgb.org.) Of course, a plastic housing offers little communication and control.
such shielding. At best, even a metal-

143
Radio transmitters bodied camera would be subject to It is a sobering reflection that ‘the
interfere with photographic “radio interference.” It can be pretty most advances society in the world
cameras squirrely stuff! Radio signals and light is really only four meals away from
are both forms of electromagnetic anarchy, and if you could attack a
Subject: Bizarre Solution... What radiation and the inverse square law society through its computers to cause
you describe is a common problem works for both. The best cure, therefore, the breakdown of the mechanisms, the
to commercial-radio technical folk. is increasing the distance between your infrastructure, which cause it to run,
Proximity to active radio-transmitting camera and the transmitters. As a radio you will bring about mass deaths.’
antennas can cause really wild things to engineer, I’ve learned long ago that
happen to electronic circuits such as the you just can’t do certain things close in. Line of sight devices. Two distinct
metering portions of your 645 Pro. (It’s Hope this simple explanation helps. classes of line-of-sight devices have
interesting to note that even some very been described. The first is a form
well-designed and expensive electronic (David Mehall, 22 Aug 1996, from an of low-energy radio-frequency
test equipment can be rendered email thread on photography.) (LERF) jammer, which can be
JANUARY 2019 IN COMPLIANCE | 25

used to temporarily disrupt digital of intelligence. Passive intelligence computers to modern PCs with colour
electronic circuits at close range (of gathering from unshielded systems CRT monitors. One unit’s screen,
the order of metres). Since any cable (ElInt) has been given the name in the managers office, was nearly
or circuit component in an electronic TEMPEST (transient electromagnetic impossible to read due to a wavy
system is in principle an unintended pulse emanation standard, see image. Magnetic fields at up to 60
antenna, capable of both transmitting Reference 16, note 3) while milligauss were found at the monitor
and receiving at its characteristic emanations specifically arising from location and were coming from a power
frequency, a low-energy wide the CRT screens of VDUs are known company electrical vault under the
spectrum RF field will contain with as van Eck radiation after the scientist sidewalk outside. Some monitors can be
high probability frequencies matching who was able to demonstrate remote disturbed by as little as 10 milligauss.
the resonant frequencies of critical reconstruction of the screen contents
circuit components. using low-tech equipment. Due to some bad advice, the hotel
had an aluminium box built (didn’t
If this is the case then the system It has been pointed out that malicious work), then a lead box (didn’t work
would go into ‘random output mode’; software could be used to infiltrate either but at least now the monitor
its behaviour would be impossible to a target system, obtain critical was protected from Superman’s X-ray
predict, but could range from single information, and encode it in the vision). Eventually they came to us and
recoverable processing error to total system’s Tempest emanations in order our standard five-sided ‘ImageGuard’
loss of the RAM contents. A parts to broadcast it back to the attacker. CRT monitor enclosure did the trick.
list and circuit design for such a low-
tech device was posted on an Internet Summary and prospects. The threats (From the Journal of Magnetic Shield
bulletin board in 1995 and described at to, vulnerabilities of, and impacts on Case Studies, an in-house advertising
InfoWarCon in 1996. The device was critical national infrastructures (CNI) medium published by the Magnetic Shield
subsequently built and tested in the are real and capable of assessment, Corporation, www.magnetic-shield.com.)
UK to check the veracity of its design. although in practice this is a complex

and challenging task, the more so
The second class of device is the since information warfare possesses The regular “Banana Skins” column was
high-energy radio-frequency (HERF) several characteristics of that are not published in the EMC Journal, starting
gun or non-nuclear electromagnetic shared by conventional warfare: it in January 1998. Alan E. Hutley, a
pulse (NN-EMP) cannon, which can is global (there are no borders); it is prominent member of the electronics
permanently damage digital circuits precise (surgical strikes are possible); it community, distinguished publisher of the
at longer ranges (or the order of a is un-proportionate (the cost of attack EMC Journal, founder of the EMCIA
kilometre) by blasting them with a is much less than the cost of defence). EMC Industry Association and the
pulse of microwave energy in the EMCUK Exhibition & Conference,
Gigahertz frequency range. The Some of the accounts of information has graciously given his permission for
MOS chips are effectively ‘fried’ by warfare carried by the media have In Compliance to republish this reader-
this process. HERF technology is been exaggerated or are inaccurate,
favorite column.
high-tech and remains the subject of but this must not deflect us from
classified military research. addressing the crucial issues of The Banana Skin columns were compiled
defining, developing, and deploying by Keith Armstrong, of Cherry Clough
However, the unclassified technology critical infrastructure protection (CIP) Consultants Ltd, from items he found
had been reviewed and discussed in policies and strategies. in various publications, and anecdotes
detail. In order to protect (or ‘harden’) and links sent in by the many fans
systems against RF attack they need to (Extracted from “Information Warfare: of the column. All of the EMC Journal
be entirely enclosed in a Faraday cage, battles in cyberspace”, by Richard E columns are available at:
ideally including the electrical power Overill, IEE Computing and Control https://www.emcstandards.co.uk/
feeds and communications links, since Engineering Journal, June 2001, pp125 – emi-stories, indexed both by application
these can act as antennas for the RF 128, www.theiet.org. There was a lot and type of EM disturbance, and new ones
field or EM transients. about hackers and such, which has been have recently begun being added. Keith has
omitted from this extract.) also given his permission for these stories
Eavesdropping and surveillance. to be shared through In Compliance as a
Since a cable or circuit component
can act as a transmitting antenna,
unshielded computers and networks
146

Case #22804: Lead boxes –
Good for Kryptonite, bad
for CRT monitors
service to the worldwide EMC community.
We are proud to carry on the tradition
of sharing Banana Skins for the
are liable to leak compromising RF purpose of promoting education for
A prestigious New York Hotel had
emanations that are a potential source EMI/EMC engineers.
upgraded their check-in and reservation
26 | Feature Article

CONTINUING YOUR
PROFESSIONAL EDUCATION IN 2019

T
raditionally, the start of a here sources of compliance- PUBLIC SEMINARS AND
new year is a time when related seminars, workshops WORKSHOPS
we reflect on the progress and other types of training, The American Association
we’ve made during the year passed offered online and on location, for Laboratory Accreditation
and set our goals for the new public and private. (A2LA) provides a variety
year. More often than not, your of courses designed to help
professional development goals Please note that all listings are organizations achieve and
include training or some form of current as of the date we go to maintain accreditation to
continuing education to expand or press (early December 2018). international standards.
refresh your technical knowledge. We invite you to submit updates Instructors are subject matter
We’ve queried training resources and corrections, as well as experts with many years of
in our industry to provide you suggestions for additional professional training experience.
with an overview of free or listings for our events section. Most courses are offered at
affordable solutions to meet your Send your comments to us at several locations on various dates
training goals in 2019. You’ll find editor@incompliancemag.com. throughout the year. Additional
JANUARY 2019 IN COMPLIANCE | 27

Compiled by the In Compliance Magazine Staff

details are available at http://www.a2la.org/training. Engineering Practices for Large Machines, Systems
(Also see listings under “In-House/Custom Seminars” and Installations” on February 21-22, 2019 in Bruges,
and “Webinars and On-Demand Training.”) Belgium. For more information, or to register, go to
https://iiw.kuleuven.be/brugge/m-group/Events/
AEMC Instruments offers its “Understanding EMCforSystemsandInstallations2019. (Also see
Ground Resistance Testing” training seminar. This listing under “In-House/Customer Seminars” and
one-day technical training seminar will provide you “Webinars and On-Demand Training.”)
with all the information you need to understand and
apply proper sizing and testing of grounding systems. Dangelmayer Associates is once again hosting its
For additional details regarding its 2019 workshop annual ESD workshop, “ESD Best Practices for
schedule, go to https://www.aemc.com/support/ Changing Technologies.” The workshop will be held
training-seminars.cfm. July 23-26 at the company’s headquarters in beautiful
Gloucester, Massachusetts (U.S.) Additional details
Keith Armstrong of Cherry Clough Consultants and registration information is available at
will offer his two-day course on “Good EMC http://www.dangelmayer.com/training-workshops.php.

Doug Smith of D.C. Smith Consultants will offer


his seminar on “Lab Techniques, Robust Design, and
Troubleshooting” February 19-21, 2019 in Boulder
City, Nevada (U.S.). For more information, or to
register, go to http://emcesd.com/bcsem_hfmeas.htm.

Doug also continues to host the ever-popular EMC


Week in Boulder City, Nevada (U.S.), dedicated to
helping you learn everything you need to know about
EMC design and testing. This year’s event will be held
February 4-February 8, and will also feature Derek
Walton (“A Day in the EMC Lab.”), Dan Beeker (“PC
Board Design for EMC Compliance.”) and Ken Wyatt
(“EMC Troubleshooting & Compliance Testing at
Your Facility.”). Find additional details for EMC Week
at http://emcesd.com/bcsem_emcweek.htm.

Equipment Reliability Institute offers several public


courses throughout the year, including courses on
“MIL-STD 810G Testing and Fundamentals of
Random Vibration and Shock Testing.” For complete
information and 2019 training dates, go to
https://equipment-reliability.com/upcoming-training.
(Also see listing under “In-House/Custom Seminars.”)
28 | Feature Article

The ESD Association holds educational electromagnetic compatibility and signal integrity
opportunities throughout the year to provide problems. For additional details on this and other
engineers with the knowledge and tools needed to courses, go to https://learnemc.com.
meet the challenges of ESD in their companies.
For example, the association co-sponsors regional Mark Montrose of Montrose Compliance Services
tutorials with local chapters, conducts a national will once again teach his course on “Printed Circuit
tutorial and education seminar in conjunction with Board Design for Signal Integrity and EMC
the annual EOS/ESD Symposium, and publishes and Compliance” at the University of California Santa
distributes numerous educational materials on ESD. Cruz Extension in 2019. Find details and updated
For full details, visit the ESD Association’s website information at http://montrosecompliance.com/
at http://www.esda.org. (Also see listing under training-seminars/seminars_courses. (Also see listing
“Webinars and On-Demand Training.”) under “In-House/Custom Seminars.”)

ETS-Lindgren offers hands-on training courses Silent Solutions offers workshops for design
throughout the year in Cedar Park, Texas (U.S.). engineers interested in a practical, hands-on approach
Courses planned for 2019 include: to EMC design, troubleshooting, and the special
• EMC Fundamentals field concerned with circuit-to-circuit interference.
Engineers working for manufacturers whose products
• Automotive EMC Testing target commercial and industrial environments will
• TILE! Software Basic Training find this training extraordinarily useful. Visit
http://www.silent-solutions.com to learn more. (Also
• OTA Testing
see listing under “In-House/Custom Seminars.”)
• HEMP/EMI Threats
• EMC & MIL STD 461 Fundamentals TÜV SÜD America offers public training courses are
enhanced by the real-life experiences of the auditing
For information about specific course dates and other and testing teams, offering years of experience in
course details, go to http://www.ets-lindgren.com/ the worldwide international standards arena. These
services/education-training. (Also see listing under courses can help prepare you for the most challenging
“Webinars and On-Demand Training.”) compliance issues. Visit their website at
http://www.tuv-sud-america.com/us-en/resource-
Daryl Gerke of Kimmel Gerke Associates, Ltd. center/training. to see the current offerings. (Also see
will conduct his three-day class on “EMC in listing under “Webinars and On-Demand Training.”)
Military Systems” on February 5-7, 2019 at Applied
Technology Institute in Columbia, Maryland (U.S.) UL Knowledge Solutions offers courses, workshops
For more information, or to register, go to and other forms of live training in the U.S. and in other
https://www.aticourses.com/EMI_EMC_in_ locations around the world. The world’s most progressive
Military_Systems.htm. (Also see listing under and safety-conscious companies rely on UL’s educational
“In-House/Customer Seminars.”) programs for the expertise and tools required to design
and install safer products, increase efficiency, realize
Intertek offers live seminars and workshops improved speed to market, and ultimately advance their
throughout the year at various locations around approach to prevention and compliance. A complete
the U.S. and elsewhere. Additional information is listing of 2019 dates and locations is available at
available at the “Intertek Electrical” Showcase page https://lms.ulknowledgeservices.com/home.aspx. (Also
on LinkedIn at https://www.linkedin.com/showcase/ see listings under “In-House/Custom Seminars” and
intertek-electrical. “Webinars and On-Demand Training.”)

Dr. Todd Hubing of Learn EMC will present his Washington Laboratories Academy will offer a wide
course on “Design for Automotive EMC Compliance” range of courses and workshops in 2019, including
in Santa Clara, California (U.S.) on February 5-7. The their popular trainings on EMC essentials, EMC
course focuses on fundamental concepts and tools that PCB design and integration, and MIL-STD-461.
automotive electronics engineers can utilize to avoid To learn more, visit the Washington Laboratories
JANUARY 2019 IN COMPLIANCE | 29

Academy at http://www.wll.com/academy. (Also see


listings under “Webinars and On-Demand Training.”)

York EMC Services offers classroom compliance


training throughout the year at various locations
in the United Kingdom. To find out more visit
http://www.yorkemc.com/services/training.
(Also see listings under “In-House/Custom Seminars”
and “Webinars and On-Demand Training.”)

IN-HOUSE/CUSTOM SEMINARS
Many experts and training organizations offer standard
and/or customized seminars and workshops on an in-
house basis. These training programs offer companies an
opportunity to train multiple compliance personnel with a
specialized approach designed for their needs. Following
is a list of trainers and organizations that offer in-house
seminars and workshops.

The American Association for Laboratory


Accreditation (A2LA) also offers custom and on-site
courses available on a variety of topics. Go to
http://www.a2la.org/training for more information.
(Also see listings under “Public Seminars and
Workshops” and “Webinars and On-Demand Training.”)

Vladimir Kraz of Best ESD Technical Services offers


in-house classes on practical aspects of dealing with
EMI, EOS and ESD in real-life situations, such as
manufacturing, motion control, field installations and
alike, and how to reduce unwanted electrical noise in a
practical and effective way. For additional information,
go to http://www.bestesd.com.

Keith Armstrong of Cherry Clough Consultants also


offers an array of private, in-house seminars that can
facilitate a customized approach to training. Seminars
available for in-house delivery include:
• Electronic and mechanical design
• Electrical assembly and wiring
• EMC for functional safety
• Testing & standards for designers
• Testing & standards for testers

Go to https://www.cherryclough.com/Custom-Training-
Courses for more information. (Also see listing under
“Public Seminars and Workshops” and “Webinars and
On-Demand Training.”)
30 | Feature Article

(Also see listings under “Public Seminars and


Workshops” and “Webinars and On-Demand
Training.”)

Wyatt Technical Services, LLC An independent


consulting firm that specializes in EMC design,
troubleshooting and training services to commercial
and industrial manufacturers with global
distribution in the consumer, computer, network and
telecommunications, industrial and scientific industries.
Also participating in the 2019 EMC Week in Boulder
City, NV (U.S.). For further information, visit
http://www.emc-seminars.com/page6/Schedule.html.
(Also see listing under “Webinars and On-Demand
Training.”)
Equipment Reliability Institute also provides on-site
training on a broad range of testing and design topics. York EMC Services also offers customized, in-house
For more information, go to http://www.equipment- training offerings in addition to their comprehensive
reliability.com/onsite-courses. (Also see listing under schedule of public training programs. For additional
“Public Seminars and Workshops.”) details on their ‘bespoke” training options, go to
https://www.yorkemc.com/services/training/bespoke-
Daryl Gerke of Kimmel Gerke Associates, Ltd. also training. (Also see listings under “Public Seminars
offers his two-day course on “Design for EMC” on an and Workshops” and “Webinars and On-Demand
in-house basis. The course focuses on EMC problems Training.”)
and how to identify, prevent and fix more than 40
common EMI/EMC problems at the equipment level.
For further details, visit http://www.emiguru.com/ WEBINARS AND ON-DEMAND TRAINING
seminars/emc-seminars. (Also see listing under “Public Since you can’t be on the road all the time, there
Seminars and Workshops.”) is plenty of training that you can participate in
right from your desk. Many experts and training
Mark Montrose of Montrose Compliance Services organizations provide live and on-demand webinars,
also offers customized, in-house training programs as well as books, podcasts, and e-learning programs.
and workshop on achieving EMC compliance, and Here are a few options to get you started:
EMC design fundamentals and techniques. For more
information, go to https://montrosecompliance.com/ The American Council of Independent Laboratories
emc-training-seminars/seminars_courses. (Also see (ACIL) will continue to host its webinar series
listing under “Public Seminars and Workshops.”) covering a wide variety of EMC standards, key EMC
committee meetings and other EMC activity. The
Silent Solutions (http://www.silent-solutions.com) webinars will be presented by Don Heirman. Dates
offers many of its public seminars and workshops for and time for scheduled webinars is available at the
private, in-house delivery, and can also customize its ACIL website at http://www.acil.org. The website also
offerings to address specific organizational needs and provides information on previously recorded webinars
requirements. (Also see listing under “Public Seminars that are available on-demand.
and Workshops.”)
The American Association for Laboratory
UL Knowledge Solutions also offers companies the Accreditation (A2LA) In addition to its public
option of private and custom workshops designed and workshops (see previous listings), the A2LA also
delivered by UL subject matter experts. Learn more offers a number of online training options, including
at https://lms.ulknowledgeservices.com/common/ webinars and videos. Go to http://www.a2la.org/
ncsresponse.aspx?rendertext=PrivateWorkshop. training for further details. (Also see listings under
JANUARY 2019 IN COMPLIANCE | 31

“Public Seminars and Workshops” and “In-House/ manufacturers design and test products that pass
Custom Seminars.”) EMC and RF certifications the first time. Some of
their course offerings include:
Associated Research webinars are available both live
and on-demand, and provide detailed information Comprehensive Programs
on many aspects of electrical safety testing. For more • EMC Design for Compliance
information, go to http://www.arisafety.com/webinars.
• Intrinsically Safe Hardware Design
Keith Armstrong of Cherry Clough Consultants • EMC Troubleshooting and Pre-Compliance Testing
has uploaded recordings of many of his webinars on a
variety of EMC-related issues to the EMC Standards Short Courses
portal. Visit https://www.emcstandards.co.uk/
• EMC Testing Beginner’s Bundle
overview-of-the-basic-test-methods-for-emc-dire for
additional details. (Also see listing under “In-House/ • FCC Wireless (RF) Pre-Compliance
Customer Seminars” and “Webinars and On-Demand • Antenna Matching
Training.”)
• EMC Design Review Case Study
EMC Fast Pass provides comprehensive on-line
Visit https://emcfastpass.com/training/index.php/
training courses and short courses to assist electronic
course-listings for more information.
engineers, compliance specialists and hardware
From components and devices to chambers and testing services,
the In Compliance Directory has you covered.

https://incompliance-directory.com
Find the solutions provider that is right for you
JANUARY 2019 IN COMPLIANCE | 33

ESD Association, in addition to its public seminars Wyatt Technical Services also offers its on-line course,
and workshops, also hosts online classes and training EMC Troubleshooting and Pre-Compliance Testing for
videos through the ESDA Online Academy at Product Designers, which covers the basics of EMC
http://www.esda.org/training-and-education. (Also design and how to correct typical design issues, simple
see listings under “Public Seminars and Workshops.”) pre-compliance bench top measurement methods,
and simple techniques and tools to characterize
ETS-Lindgren will also be presenting a number of designs at various stages of development. Go to
webcasts in 2019. Additional details are available at http://www.emc-seminars.com/page6/Schedule.html
http://www.ets-lindgren.com/services/education- for more information. (Also see listing under
training. (Also see listing under “Public Seminars and “In-House/Custom Seminars.”)
Workshops.”)
York EMC Services offers a number of online
SIEMIC presents a series of monthly, one-hour training course modules through its York Training
regulatory compliance webinars throughout the year Academy. Current titles include:
that address the latest regulation changes, importation
• Introduction to EMC Standards
requirements, and hot compliance issues for the most
important and dynamic market countries. Go to • Implications of the New EMC Directive
http://www.siemic.com/us/company/webinars.php for • Ensuring the Continued Compliance of Products
additional information. with the EMC Directive

TÜV SÜD America also offers both live and on- More details are available at https://www.yorkemc.com/
demand webinars covering various topics in the areas services/training/online-training. (Also see listings
of product safety, EMC, management systems and under “Public Seminars and Workshops” and
competency assessments. To learn more, go to “In-House/Custom Seminars.”)
https://www.tuv-sud-america.com/us-en/resource-
center/training/webinars. (Also see listing under
“Public Seminars and Workshops.”) INDUSTRY SYMPOSIA, CONFERENCES
AND EXHIBITS
UL Knowledge Solutions also provides safety- and
These annual symposia are an excellent resource
compliance-related training delivered via self-paced
for extensive technical training, and exchange of
online training, webinars, and more. UL’s Regulatory
new ideas and technical concepts. The benefit of
and Compliance Essentials offering is a continuously-
attending these events is that attendees can sample a
growing portfolio of online courses spanning across a
vast array of workshops quickly and efficiently while
wide spectrum of topic areas including hazard-based
networking with colleagues and professionals with the
safety engineering, global market access and global
same interests.
directives, code compliance, conformity assessment,
sustainability, responsible sourcing and social
auditing, and many more. For additional details, visit DesignCon 2019
https://lms.ulknowledgeservices.com/Common/ January 29-31, 2019 – Santa Clara, California (U.S.)
NCSResponse.aspx?RenderText=fundamentals_ https://designcon.com
subscriptions. (Also see listings under “Public Seminars
and Workshops” and “In-House/Custom Seminars.”) EMV 2019
March 19-21, 2019 – Stuttgart, Germany
Washington Laboratories Academy also offers a https://emv.mesago.com/events/en.html
comprehensive line-up of live and on-demand webinars
on a variety of compliance-related issues. For more Microwave & RF 2019
information, go to http://www.wll.com/academy. (Also March 20-21, 2019 – Paris, France
see listing under “Public Seminars and Workshops.”) http://www.microwave-rf.com
34 | Feature Article

2019 International Electrostatic Discharge European Microwave Week 2019


Workshop (IEW) September 29-October 4, 2019 – Paris, Spain
March 31-April 4, 2019 – Monterey, California (U.S.) http://www.eumweek.com
https://www.esda.org/events/iew
41st Annual Symposium of the Antenna
EuCAP 2019 – The 13th European Conference on Measurement Techniques Association (AMTA)
Antennas and Propagation October 6-11, 2019 – San Diego, California (U.S.)
March 31-April 5, 2019 – Krakow, Poland https://amta2019.org
http://www.eucap2019.org

2019 International Applied Computational IEEE EMC SOCIETY 2019 REGIONAL EVENTS
Electromagnetics Society Symposium Milwaukee EMC Society will once again host their
April 14-18, 2019 – Miami, Florida (U.S.) annual EMC Event in Milwaukee, Wisconsin (U.S.)
http://www.aces-society.org/conference/Miami_2019 in March-April 2019. For up-to-date information on
this event go to http://www.EMCMilwaukee.com.
2019 IEEE Symposium on
Product Compliance Engineering 2019 Chicago IEEE EMC Mini Symposium
May 6-8, 2019 – San Jose, California (U.S.) May 4, 2019—Chicago, Illinois (U.S.)
http://psessymposium.org http://www.emcchicago.org/sectfiles/events.htm

2019 IEEE International Instrumentation and EMC Fest 2019


Measurement Technology Conference (I 2MTC) May 9, 2019 – Livonia, Michigan (U.S.)
May 20-23, 2019 – Auckland, New Zealand http://www.emcsociety.org/wp/?page_id=35
http://imtc.ieee-ims.org
2019 Minnesota EMC Event
2019 Asia-Pacific International Symposium on September 19, 2019 – Bloomington, Minnesota (U.S.)
http://www.mnemcevent.com
Electromagnetic Compatibility
June 3-7, 2019 – Sapporo, Hokkaido, Japan
8th Annual EMC Seminar
http://www.ieice.org/~emc2019
IEEE Rock River Valley Section, Northern Illinois
and Southern Wisconsin
IMS2019 – 2019 International Microwave Symposium
June 11, 2019—Rockford, Illinois (U.S.)
June 2-7, 2019 – Boston, Massachusetts (U.S.) http://www.ieee.org/rrvs
http://www.ims2019.org

2019 IEEE International Symposium on We hope this list will help you meet your professional
Electromagnetic Compatibility, development goals in 2019. Many additional events will
Signal and Power Integrity be planned throughout the year, so, to find the most
July 22-26, 2019 – New Orleans, Louisiana (U.S.) up-to-date information, be sure to check our events
https://www.emc2019.emcss.org calendar at https://incompliancemag.com/events.
Another way to brush up on the basics and delve
EMC Europe 2019 deep into advanced topics is by visiting our online
September 2-6, 2019 – Barcelona, Spain resource center, the In Compliance Electrical
https://emceurope2019.eu Engineering Resource Center (EERC) at
http://incompliancemag.com/eerc.
2019 Electrical Overstress/Electrostatic
Discharge Symposium
September 11–20, 2019 – Riverside, California (U.S.)
https://www.esda.org/events/symposia
36 | Feature Article

BREXIT AND ITS IMPACT


ON MARKET ACCESS
Considerations for Placing Products on the European Market after 30 March 2019
JANUARY 2019 IN COMPLIANCE | 37

Dr. Susanne Wende, LL.M., is an attorney at Noerr LLP, and specializes in


European Product Compliance and Product Liability Law. She advises and
represents clients in their dealings with market surveillance authorities across
Europe as well as with regard to product liability issues. She lectures on product
liability law at the Technical University of Berlin and regularly speaks on different
aspects of European product compliance at conferences and in webinars and in-
house training courses. She can be reached at Susanne.Wende@noerr.com.

By Susanne Wende

O
n 29 March 2017, the United Kingdom (UK) labeling based on Directives 2009/125/EC and
submitted notification of its intention to 2010/30/EU.
withdraw from the European Union (EU). As
the EU is now far more than merely a supranational With the exception of Directive 2010/30/EU, each
economic institution, the actual withdrawal, which of these legal acts is subject to the same principles
will take place automatically on 30 March 2019, 0:00 of European product compliance law, mainly the
CET, will have a variety of consequences for economic common legal framework based on the CE marking
operators acting in the European market. Many as a manufacturer’s declaration of conformity
voices in legal literature see Brexit as a mammoth task and the presumption of conformity granted if
which will keep several generations of lawyers busy.1 a product complies with the relevant European
Manufacturers placing their products on the European harmonized standards. The common legal framework
market will be affected by the elimination of the defines various economic operators, including the
free movement of goods as one of the fundamental manufacturer that designed and produced the product
freedoms in the EU. or had it designed and produced, regardless of whether
that manufacturer is based in or outside the EU.
The following article will provide an analysis of what
steps should be taken now in order to be prepared. The The legal framework also defines the importer of
article is based on the current status (as of the end of a product, which is any natural or legal person
November 2018) of withdrawal negotiations between established within the EU that places a product from
the EU and the UK with regard to the free movement a third country on the EU market. There is always an
of goods. importer if a product was produced by a manufacturer
not based in the EU. The importer is the person who
PLACING PRODUCTS ON THE EUROPEAN
will be contacted and held responsible for product
MARKET UNDER THE FREE MOVEMENT
compliance by the national market surveillance
OF GOODS
authorities enforcing European product compliance
European Product Law law. A manufacturer may also designate an authorized
According to the current legal framework in Europe, representative by written mandate. The authorized
a product once placed legally on a market of an EU representative is then fully responsible for product
Member State may be circulated freely throughout compliance. In such cases, the EU importer has a less
the European Economic Area (EEA, which includes important role.
the EU Member States, Norway, Liechtenstein
and Iceland). There are European Directives and There are very few EU legal acts on product
Regulations for a variety of products. With regard compliance in which an authorized representative is
to electronic products, these include the EU Low mandatory for a manufacturer based outside the EU.
Voltage Directive (2014/35/EU), the Electromagnetic For example, the European Directive on Medical
Compatibility Directive (2014/30/EU), the Radio Devices (93/42/EEC), which will be replaced in
Equipment Directive (2014/53/EU), the RoHS 2020 by Regulation (EU) 2017/745, requires a sole
Directive (2011/65/EU), and the specific legal authorized representative if the manufacturer is not
framework on ecodesign and energy consumption based in the EU.
38 | Feature Article

Brexit will have an influence on the core principles of


European product compliance, even if products are placed
on the market in European countries other than the UK.

Another economic operator subject to European EEA Agreement


product compliance law is the distributor. Norway, Iceland and Liechtenstein are fully subject
“Distributor” means any natural or legal person in to the free movement of goods even though they are
the supply chain, other than the manufacturer or the
not EU Member States. They entered into a specific
importer, who makes the product available on the
agreement with the EU and its Member States within
market. The distributor has its own obligations with
the European Economic Area (EEA). As a result, all
regard to the product made available on the market,
European product legislation also applies to the EEA
mainly monitoring obligations.
countries. The objective of the EEA Agreement is to
establish a dynamic and homogeneous geographical
A core element of European product law is the
area throughout Europe in which common rules and
CE marking. The manufacturer or its authorized
equal conditions of competition apply.
representative attach the CE marking to the product
and thereby declare it compliant with all applicable legal
requirements. A product with a CE marking may freely Rights conferred and obligations imposed upon
circulate between the different EU Member States. the EU Member States, or their public entities,
undertakings, or individuals in relation to each other,
The affixing of the CE marking is the last step in a are also understood to be conferred or imposed in
complex procedure of conformity assessment provided the same way upon the EEA States. This ensures
for in the legal acts. The applicable conformity that the EEA States, and their economic operators,
assessment procedures are laid down in specific are subject to the same rights and obligations as
legal acts applicable to a given product. They consist their counterparts in the EU. For instance, the New
of different modules, some of which require the Approach directives and other EU harmonization
intervention of a third party known as a Notified legislation are implemented and applied in exactly
Body. Notified Bodies are accredited in accordance the same way in the EEA States as in EU Member
with a specific procedure laid down by law. Due States. For the purpose of references within the EEA
to their enhanced scientific knowledge, market Agreement to the EU or the single market in the
surveillance authorities are obliged by law to take EU/EEA, acts are understood to include the
particular account of the technical assessment of a territories of the Contracting Parties. Accordingly, a
Notified Body. product is not only placed on the Union market, but
on the EEA market as well (i.e., the national markets
Other Legal Frameworks for Product Circulation of the Member States and Iceland, Liechtenstein
in Europe and Norway).
Brexit will have an influence on the core principles
of European product compliance, even if products The EEA Agreement is amended on a continuous
are placed on the market in European countries basis through decisions of the EEA Joint Committee
other than the UK. In order to present the possible to help ensure continued consistency with relevant
Brexit scenarios in a comprehensible way, the Union legislation. To arrive at and maintain
following sections will describe the existing forms of the uniform interpretation and application of
approximation to the free movement of goods with the Agreement, an EFTA Court and an EFTA
third countries. Surveillance Authority have been established.
JANUARY 2019 IN COMPLIANCE | 39

Industries which are not covered by EU product legislation


are still granted free movement of goods within the EU by
the principle of mutual recognition.

The EEA Agreement ensures close cooperation agreement based on the equivalence of the legislation
between the European Commission and the of the EU and Switzerland. It covers the recognition
administration of the EEA States. The Commission of conformity assessments irrespective of the origin
seeks informal advice from experts of these States of the products except for specific product categories
in the same way as it seeks advice from experts of such as medical products. The case of Switzerland is
the Member States. Close cooperation has also quite unique. The provisions of the Agreement and
been established between committees assisting the harmonization of Swiss technical regulations with
the Commission in its work. The EEA Joint those of the EU ensure free market access for EU
Parliamentary Committee and the EEA Consultative products to the Swiss market, and for Swiss products
Committee conduct regular meetings, while the EEA to the EU/EEA market.
Council meets biannually.
There is, however, no customs union between the EU
Bilateral Agreements on Customs Union or Mutual and Switzerland. According to the Agreement, the
Recognition Swiss Accreditation Service (SAS) is a full member of
There are countries in which the free movement European cooperation for Accreditation (EA). In the
of goods, or parts thereof, is governed by bilateral area of standardization, Switzerland is a full member
agreements with the EU. of a variety of European standardization bodies
and participates actively in the work of European
Turkey and the EU established a Customs Union in standardization. Furthermore, the conformity
1995 (Decision 1/95 of the EU-Turkey Association assessment bodies of the EU Member States and of
Council, 96/142/EC). The Customs Union Decision Switzerland are allowed to issue certificates which are
covers trade between Turkey and the EU in deemed equivalent to each other. This is only possible
manufactured products and processed agricultural because, firstly, Switzerland has an existing technical
products, and entails alignment of Turkey with all infrastructure which is equally developed and deemed
EU product legislation. The Agreement aims to equivalent to the EU’s. 2 Secondly, Switzerland
ensure the free movement of manufactured products has chosen to modify its legislation in the sectors
and processed agricultural products between the EU covered by the agreement in order to align it with
and Turkey by eliminating import controls on such that of the Union. Most notably, it has committed to
products at the EU-Turkey border. Articles 5 to 7 of actively maintaining legislative alignment whenever
the Decision provide for the elimination of measures amendments are introduced by the Union to the
having an effect equivalent to customs duties between applicable EU legal framework.
the EU and Turkey, mirroring Articles 34-36 TFEU.
As a consequence, in the sectors for which Turkey has Principal of Mutual Recognition within the EEA
aligned its legislation with that of the EU, a product Industries which are not covered by EU product
lawfully manufactured and/or marketed in Turkey legislation are still granted free movement of goods
should be treated as equivalent to a product lawfully within the EU by the principle of mutual recognition.
manufactured and/or marketed in the EU and should National technical regulations are subject to the
not be subject to import controls. provisions of Articles 34 to 36 of the Treaty on the
Functioning of the European Union (TFEU), which
The Mutual Recognition Agreement (MRA) prohibit quantitative restrictions or measures having
concluded with Switzerland is a comprehensive equivalent effect. The case law of the European
40 | Feature Article

Because of uncertainties about the timely conclusion of a


withdrawal agreement, companies clearly need to further
develop their contingency plans for a hard Brexit.

Court of Justice, especially the “Cassis de Dijon” case and secondary EU law will cease to apply unless a
provides the key elements for mutual recognition. ratified withdrawal agreement establishes another date.
According to this case law, products lawfully This legal consequence is ordered by Art. 50(3) Treaty
manufactured or marketed in one EEA Member on the European Union (TEU) which reads as follows:
State should in principle move freely throughout the
EEA where such products have equivalent levels of “The Treaties shall cease to apply to the State in
protection to those imposed by the EEA Member question from the date of entry into force of the
State of destination. Barriers to free movement which withdrawal agreement or, failing that, two years after
result from differences in national legislation may only the notification referred to in paragraph 2, unless the
be accepted if national measures are: 1) necessary to European Council, in agreement with the Member State
satisfy mandatory requirements (such as health, safety, concerned, unanimously decides to extend this period.”
consumer protection and environmental protection);
2) serve a legitimate purpose which justifies overriding According to the opinion of the European
the principle of free movement of goods; and 3) are Commission, the UK will, from that moment on,
proportionate with the aims. neither be a member of the European Economic Area
(EEA) nor the EFTA nor any other European trade
CURRENT STATE OF WITHDRAWAL agreement. There are, however, some legal experts
NEGOTIATIONS: who argue that the UK would remain a member of the
WHAT WILL HAPPEN ON 30 MARCH 2019? EEA even after its withdrawal from the EU because
The newspapers have been full of articles detailing the the EEA is an international treaty with the EU
state of negotiations between EU Chief Negotiator itself and with the individual EU Member States as
Michel Barnier and the UK government. As of this parties. Therefore, if there is no withdrawal agreement
writing (end of November 2018), the UK cabinet and established by 30 March 2019, some parties might
the EU-27 Member States have agreed to back the choose to initiate legal filings that would require a
current draft withdrawal agreement, but agreement of clarifying judgment by the European Court of Justice.
the British House of Commons would still be required.
Scenario 2: Current Draft Withdrawal Agreement
Furthermore, it appeared that many Members of the
is Signed
British Parliament do not agree with the withdrawal
agreement, chiefly because of the United Kingdom If the current draft withdrawal agreement is signed
would remain part of the Customs Union. before 30 March 2019, there will be no change in law
for another 21 months. According to Art. 126 of the
Because of these and other uncertainties about draft withdrawal agreement, there will be a transition
the timely conclusion of a withdrawal agreement, period from 30 March 2019 until 31 December
2020. According to Art. 127 of the draft withdrawal
companies clearly need to further develop their
agreement, EU law would remain applicable to and
contingency plans for a hard Brexit, under each of the
in the UK during the transition period. Accordingly,
following three possible scenarios:
even though the UK would no longer be a Member
State within the EU after 30 March 2019, product
Scenario 1: No Deal
compliance law and legal requirements with regard to
On 30 March 2019, 0:00 CET, the UK will the free movement of goods would still be applicable
automatically withdraw from the EU and all primary between the UK and the EU.
JANUARY 2019 IN COMPLIANCE | 41

The UK government has pointed out that the establishment by


the UK and the EU of a free trade area for goods is the core
element of a proposal for the UK-EU economic partnership.

With regard to the cross-border distribution of establishment of a free trade area for goods. According
products, Art. 41 of the draft withdrawal agreement to this proposal, the UK and the EU would maintain
provides that all products already placed on the market a common rule book for goods, with the UK making
in the UK or in an EU-27 Member State on the day an upfront choice to commit by treaty to ongoing
the transition period expires may continue to circulate harmonization with EU rules on goods, covering only
freely throughout the EU-28 area. The withdrawal those necessary to provide for frictionless trade at
agreement contains no provisions on the trade the border.4 At the same time, the UK proposal sets
relationship between the UK and the EU-27 after the out deep participation of the UK in EU agencies that
end of the transition period. Moreover, this will be facilitate goods being placed on the EU market. It
subject to negotiations during the transition period. acknowledges, however, that the UK would not have
Only the Protocol on Ireland/Northern Ireland, which any voting rights on the European standardization
forms part of the withdrawal agreement, contains bodies.5 The UK proposal also suggests that only one
in its Art. 8 provisions on technical regulations, procedure of conformity assessment in either market,
assessments, registrations, certificates, approvals and UK or EU-27, should be necessary in order to place
authorizations. The provision states that EU product products on both markets.6
compliance law shall be applicable to goods imported
to Northern Ireland from the EU. This provision However, the EU Chief Negotiator and the European
would be in force until a long-term agreement on Commission have stated quite clearly that they do not
Ireland/Northern Ireland is reached. agree with this approach as proposed since it would be
too biased in favor of the UK.
Furthermore, there is a draft political notice which is
meant to be an annex to the withdrawal agreement. Scenario 3: Extension of Negotiation Period
However, the wording of this note is so general
that economic operators cannot know whether the According to Art. 50(3) TFEU, the UK and the
future trade relationship will be closer to the EEA European Council may unanimously decide to extend
agreement with Liechtenstein, Norway and Iceland the period in which all EU law still applies to the UK.
or significantly less close – such as the bilateral While such a possibility was discussed as recently as
agreement with Switzerland. The UK originally November, it is no longer mentioned in the course
intended to agree on a bilateral agreement with of current developments. At the moment, forecasted
recognition of conformity assessment procedures, scenarios are limited to “deal” or “hard Brexit.”
notified bodies and omission of any custom controls
at the border. However, the UK did not want to be POTENTIAL RAMIFICATIONS FOR U.S.
obliged to implement all European product law, but to MANUFACTURERS
have a choice on a case-to-case basis. Against this background, U.S. manufacturers should
remain mindful of three potential legal effects, which
In a former statement, the UK government pointed are detailed in the following sections.
out that the establishment by the UK and the EU
of a free trade area for goods is the core element of a UK as Country of Entry to the European Market
proposal for the UK-EU economic partnership. 3 A One of the major legal repercussions will affect
white paper prepared by the UK government provides products from third countries which have already
insight into their ideas: the UK has proposed the entered the European market through the UK. As the
42 | Feature Article

An economic operator based in the UK will no longer be


accepted as an authorized representative by the European
Commission, since an authorized representative must be
based in the EU.

UK will be a third country from 30 March 2019, 0:00 Mandatory Authorized Representative
CET, products entering UK Customs can no longer If, however, the applicable product legislation contains
be legally placed on the European single market. As an obligation for the manufacturer based outside the
a consequence, the economic operator importing the EU to involve an authorized representative (such as
products to the UK will no longer be the EU importer. the legislation on medical devices), the product can no
Products that are transported from the UK to Ireland longer be legally placed on the European market by an
or other European countries will only be imported in authorized representative based in the UK. Instead,
the EU by this first transaction. manufacturers will have to designate an EU-based
authorized representative in order to remain compliant
As a consequence, an economic operator established in with EU legal requirements and to continue to legally
the EU-27 that was considered as an EU distributor place products on the EU market.
prior to the withdrawal date will become an importer
for the purposes of Union product legislation Consequences for the Choice of Notified Bodies
applicable to the products they place on the EU
market and will have to comply with the specific In some product areas, EU legislation requires the
obligations relevant to an importer, which are different intervention of a Notified Body in the conformity
from those of a distributor. assessment procedure. EU product compliance law
requires Notified Bodies to be established in an
Consequences for the Choice of Authorized EU Member State and be designated by a national
Representatives accreditation body for performing the conformity
assessment tasks set out in the relevant EU legal act.
An economic operator based in the UK will no
Therefore, as of the date of withdrawal from the EU,
longer be accepted as an authorized representative
Notified Bodies based in the UK will lose their EU
by the European Commission, since an authorized
Notified Body status and will be removed from the
representative must be based in the EU. If the
Commission’s information system (NANDO database).
manufacturer does not take any steps with regard to its
authorized representative, the following two scenarios
The UK has suggested that all manufactured goods
are likely.
authorizations, approvals, certifications and any
agency activity undertaken under EU law that are
Voluntary Authorized Representative
completed prior to the end of the implementation
If the applicable product legislation gives a choice to the period continue to be recognized as valid in both the
manufacturer whether or not to appoint an authorized EU and the UK. Furthermore, any such processes
representative, the product may still be legally placed underway as the UK and the EU transition during
on the EU market. However, as there is no longer an the implementation period should be completed under
authorized representative, the first distributor in an existing rules, with the outcomes respected in full.7
EU Member State will be viewed as an EU importer The European Commission makes quite clear in its
and will be required to assume new and enhanced notice that it will not follow the suggested approach.
responsibilities. Accordingly, the manufacturer and the
distributor should be prepared to address these potential If there is no agreement reached on these and
new responsibilities. As an alternative, the manufacturer other transitional provisions, U.S. manufacturers
could find an authorized representative in another EU will need to take timely action. Every product
Member State outside of the UK. placed on the European market that has to be
JANUARY 2019 IN COMPLIANCE | 43

If a transition period is agreed upon between the parties,


the applicability of EU product law to the UK will ultimately
end at some point. Manufacturers should take steps now to
embrace the approaches discussed in this article.

assessed by a Notified Body in the course of its And even if a transition period is agreed upon between
conformity assessment procedure will require a the parties, the applicability of EU product law to the
certificate issued by a recognized EU Notified Body UK will ultimately end at some point. Accordingly,
at the time that product is placed on the EU-27 manufacturers should take steps now to embrace the
market. In brief, this means that products assessed by approaches discussed in this article.
a UK Notified Body cannot be placed on the market
after 30 March 2019. This holds true even in cases in REFERENCES
which the Notified Body was fully authorized under 1. Examples: Herrmann, EuZW 2017, 961 [967].
EU law to conduct such an assessment at the time the
2. European Commission, Commission Notice -
assessment was performed.
The ‘Blue Guide’ on the implementation of EU
products rules 2016, OJ C272/121.
As there is not yet an agreement on transitional rules,
economic operators are advised by the European 3. Statement from HM government, Chequers,
Commission to take the necessary steps to ensure 6 July 2018, p. 1, available at
that where the applicable conformity assessment https://assets.publishing.service.gov.uk/
procedures require the intervention of a Notified Body government/uploads/system/uploads/
they have certificates issued by an EU-27 Notified attachment_data/file/723460/CHEQUERS_
Body to demonstrate compliance for their products STATEMENT_-_FINAL.PDF.
placed on the market as of the withdrawal date. 4. United Kingdom, HM Government, The Future
The European Commission suggests that economic Relationship between the United Kingdom and the
operators either apply for a new certificate from an European Union, p. 15.
EU-27 Notified Body or arrange for a transfer of the 5. United Kingdom, HM Government, The Future
existing certificate to a new Notified Body in another Relationship between the United Kingdom and the
EU Member State.8 European Union, p. 20.
SUMMARY AND STEPS TO TAKE 6. United Kingdom, HM Government, The Future
Relationship between the United Kingdom and the
Since representatives in both the UK and the EU European Union, p. 20.
have expressed an interest in finding a solution that
will help to ensure a smooth transition, some think 7. United Kingdom, HM Government, The Future
it unlikely that there will be major legal changes to Relationship between the United Kingdom and the
placing products on the European market after 30 European Union, p. 22.
March 2019. However, if there is no agreement in 8. European Commission, Notice to stakeholders –
place by 30 March 2019, U.S. manufacturers will have Withdrawal of the United Kingdom and
to be prepared for legal changes with regard to three EU Rules in the field of industrial products,
main aspects: 22 January 2018, p. 4.

• UK as an import country to the EU


• Choice of Notified Bodies
• Choice of authorized representative
44 | Feature Article

UPCOMING CHANGES TO UN 38.3


LITHIUM BATTERY TESTING
A Review of Amendment 1 to the 6th Revised Edition
JANUARY 2019 IN COMPLIANCE | 45

John C. Copeland is co-owner and technical manager for Energy Assurance LLC,
an independent, fully-accredited cell and battery test laboratory. His career has
included various positions in quality engineering, reliability engineering, failure
analysis, project management, supplier assessment, and quality management in the
electronics and portable energy sectors. John holds a BSEE from Auburn University,
MSQA from Southern Polytechnic State University, and is trained as a Six-Sigma
Black Belt. He can be reached at johncopland@energy-assurance.com.

By John C. Copeland

T
he UN Recommendations on the Transport electrical protections, and thus testing them alone is
of Dangerous Goods, Manual of Test and not representative of how they will be presented for
Criteria outlines recommended testing transportation.
to minimize hazards that might occur during
transportation by air, ground or vessel. Section 38.3 The definition of the criteria term “Disassembly” was
deals specifically with the transportation testing also expanded. In general terms, disassembly refers
requirements for rechargeable and non-rechargeable to the rupture of the cell or battery case where solid
lithium cells and battery packs. This series of tests materials are ejected, but this is further qualified to
is commonly known as “T1-T8” testing in reference mean that the energy must be low enough such that
to the regime’s eight component tests. The current the ejected materials do not penetrate a specified metal
version is the 6th Revised Edition which became screen placed around the device at a specific distance.
effective in January 2016. Amendment 1 permits alternative methods to the
metal screen if equivalence can be demonstrated.
Released in late 2017, Amendment 1 to the 6th revised
edition will become effective on January 1, 2019. The Amendment 1 adds test tables for both non-
scope of changes includes: rechargeable (“Primary”) and rechargeable
• Updates to the test scope and definitions; (“Secondary”) devices. The table links the type of
device, the tests required, the quantity of samples,
• The addition of test tables to clarify the testing and and their respective charge state at the beginning of
quantity of samples required; testing. The intent of these tables is to better present
• A major change in pre-conditioning cycling the user with a clearer explanation of the standard’s
requirements; and requirements, thus reducing the chance of improper
application. An example of such a table is shown in
• Standardization of test summary reporting
Figure 1 on page 46.
requirements.
A critical change implemented by Amendment
The scope statement at the beginning of the standard
1 is a 50 percent reduction in the number of
provides detail regarding which tests are required
charge-discharge cycles required for preparation of
for the many categories of lithium energy devices,
rechargeable cells and batteries. Previously, 50 cycles
be they a cell or battery pack, rechargeable or non-
were required. This has been reduced to 25 cycles, a
rechargeable, etc. An omission had previously been
duration believed more efficient to age the products for
noted regarding embedded batteries, that is, batteries
the purposes of this standard.
that are installed in the device that they power and
are never shipped outside of that device (an example
Finally, Amendment 1 implements the minimum
might be a portable power tool that has a built-in,
requirements for a standardized test summary report
non-removeable battery). A statement that has been
(see Figure 2 on page 47). The intent is to ensure a
appended to the scope notes that such batteries may
degree of consistency in the reporting of the testing
be tested while installed in their supported host
that might be reviewed by carriers, regulators
device. This is important as some batteries of this
and other supply chain entities. Most of these
type rely on the host device for both mechanical and
requirements were already being included by most test
46 | Feature Article

labs. They provide sufficient identification information testing and would offer that most test failures occur
in addition to test results and are in keeping with during the T1-T5 sequence. The sequential aspect
laboratory reporting requirements found in quality refers to the fact that the same eight batteries will be
systems such as ISO/IEC 17025. put through five stress tests in sequence. Half of these
units will be fresh, whereas the balance will have been
The actual testing specified within the standard remains charge-discharge cycled 25 times to bring in an element
virtually unchanged. For those seeking to achieve of aging. All tests are run with the units configured as
compliance, this means ensuring the design of the they will be during shipment.
battery is both electrically and particularly mechanically
robust. As a commercial test lab specializing in cell Descriptions of the five sequential tests along with
and battery testing, we see a significant volume of this typical failure concerns follow:

Figure 1: Test table for primary cells and batteries


JANUARY 2019 IN COMPLIANCE | 47

• T1: Altitude - This test simulates storage at 50,000 • T2: Thermal - This test involves thermal cycling the
feet above sea level for six hours. The stress is product between two temperature extremes, +72C
only that of vacuum, as it is conducted at room and -40C. Both are outside the typical storage
temperature as opposed to the frigid reality of temperature range of most lithium cells. Failures
high altitude. Failures during this testing are are not frequent but do occur. Most typical are
exceptionally rare. Concerns include improperly mass loss due to minor cell venting. Less frequent
sealed pouch cells that may lose mass or battery are thermal fatigue failures to poor quality welds or
packs that may not withstand the difference in solder joints.
pressure, causing a plastic housing part to pop off. • T3: Vibration - Most failures happen during this
Again, these are very infrequent occurrences. test. The vibration profile is very intense reaching

Figure 2: Test summary minimum reporting requirements


48 | Feature Article

For those new to needing to achieve compliance,


having a full understanding of what test parameters
will be applied to the design is critical. Additionally,
some degree of pre-testing, either in-house or
outsourced, may be beneficial to improve the
chances of a successful first-time outcome.

up to eight times the force of gravity at 200 Hertz. • T8 (Forced Discharge) - This test starts will a
Perhaps more significant is that the duration of fully discharged cell, and through the use of an
testing is a full nine hours, three hours in each of external power supply, forces it into over-discharge
three cardinal planes. The majority of failures occur potentially driving the cell into reversal. This refers
at the battery pack level and originate from internal to when the voltage is driven down below zero
components (cells, circuit boards, etc.) coming loose volts and becomes negative. Put another way, the
resulting in broken interconnects or other breakage. cell becomes damaged so that it no longer provides
• T4: Shock - This test is #2 in likelihood for test voltage, but instead acts as a resistor, causing a
non-compliances. This test involves the application voltage drop. This results in the cell heating with the
of 18 half-sine mechanical shock pulses, three in risk of fire or flame. Our experience is that this test
each positive and negative cardinal orientation. is a balance of the limits of the cell design coupled
The magnitude of the shock is scaled based on the with appropriate discharge current specifications. If
mass of the device under test but can be up to 150 the current specification is too high, the resulting
times the force of gravity. It is the third and final rate of heating may push the cell too hard, resulting
sequential mechanical stress. As with vibration, in excessive heat leading to thermal runaway (fire
most failures are due to components coming loose and/or explosion).
resulting in breakage.
Finally, rechargeable battery packs that have
• T5: Short - Once the pack has been put through overcharge protection must be evaluated to one
significant mechanical stress in the preceding tests, additional test:
this evaluation checks to confirm that the cell or
battery can still safely respond to an external short • T7 (Overcharge) - T7 itself is a simulation of
circuit at elevated temperature. In the case of cells, a battery pack being left in a defective charger
it is expected that the cell will heat but not explode for a day, then removed and put in the shipping
or catch fire. For battery packs with protection, the channel for a week. Unlike the T1-T5 sequence, the
criteria are the same but it is the protective device’s sample must be in an operational state for testing,
functionality that hopefully mitigates the short, thus specifically it must be able to accept charge. The
cutting off or at least reducing the flow of current. overcharge voltage and current parameters are
based on the unit’s charge specifications. Failures
In addition to T1-T5, separate groups of cells must go of this test are not common. When failures do
through two cell-only tests: occur, they will typically happen during the
overcharge exposure and not during the seven-day
• T6 (Crush or Impact) - Which test is applicable is wait period. Most common failures are improperly
specified based on a combination of the cell type sized components in the battery pack’s protection
(cylindrical, prismatic, pouch, etc.) and the size of circuitry that cannot handle the applied overvoltage.
the cell. Both tests can cause internal shorts. As This results in current leaking past the protection
with the external short in T5, cells will typically get circuitry, which leads to overcharge of the internal
hot, but fire or explosion is not permitted. cells and possible thermal runaway.
JANUARY 2019 IN COMPLIANCE | 49

Note that a separate group of battery packs is used for For those new to needing to achieve compliance,
this test, although functional samples from T1-T5 can having a full understanding of what test parameters
be reused if sample quantities are limited. The decision will be applied to the design is critical. Additionally,
to reuse should not be taken lightly as latent damage some degree of pre-testing, either in-house or
from the T1-T5 sequence may result in failures during outsourced, may be beneficial to improve the
overcharge. This in turn may lengthen the required chances of a successful first-time outcome. Finally,
time in test and incur additional costs for retesting. consideration of the impact of stresses being sequential
during T1-T5 testing is also important. As always,
In summary, the new Amendment 1 becomes effective your test lab has significant experience and should be
at the beginning of 2019. It implements a number of both able and willing to offer general guidance to help
significant improvements to the existing standard that you achieve your compliance goals.
should benefit the industry with improved efficiency
and standardization. The testing itself carries forward
from the previous version of the standard and is still
both electrically and especially mechanically intense.

PRODUCT Showcase
50 | advertiser index

Advertiser Index
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AP Americas Inc. Cover 4 IEEE SPCE 2019 35

CertifiGroup 49 Raymond EMC 31

E. D. & D., Inc. 7 Transtector 3

Haefely Hipotronics 49

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